Proline Prowirl 73: Technical Information
Proline Prowirl 73: Technical Information
Proline Prowirl 73: Technical Information
Proline Prowirl 73
Reliable Flow Measurement of Gas, Steam and Liquids.
Two-Wire Saturated Steam Mass Flowmeter.
TI064D/06/en/03.05
50106388
Proline Prowirl 73 F, W
F06-7xxxxxxx-15-xx-06-xx-000
pulses
K-Factor =
unit volume [dm³]
F06-7xxxxxxx-19-xx-06-en-000
Within the application limits of the device the K-factor (calibration factor) is dependant only on its mechanical
geometry and is independent of the fluid, velocity, viscosity and density. (gas, liquid or steam)
The primary measurement signal is digital (frequency signal) and a linear function of the flow. After
manufacture the K-factor is determined during a factory calibration and once derived is not subject to zero or
long term drift.
The device does not contain any moving parts and requires no maintenance.
The DSC (Differential Swit- The measuring sensor for a vortex flowmeter has a major influence on the performance, robustness and
ched Capsitance) sensor reliability of the whole measuring system.
The DSC sensor of the new Prowirl 73 incorporates the experience gained from an installed base of over
100.000 vortex measurement points with the benefits of an integrated temperature sensor (PT 1000).
To ensure that the DSC sensor meets the range of demands required in today’s applications it has been burst
tested to pressures in excess of 400 bar, vibrations in excess of 1g in all axes and temperature shocks of
150 K/s.
Prowirl 73 is capable of measuring low flow rates even with low density fluids and where pipe line vibrations
are present. The meter will maintain its wide turn down ratio even under conditions where vibrations of 1g
or more and frequencies up 500 Hz are experienced.
X-Axis
F06-73xxxxxx-14-05-06-en-000
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Proline Prowirl 73 F, W
Temperature measurement In addition to the volume flow the instrument measures the temperature. This measurement is performed
by a resistance thermometer Pt 1000 located close to the process in the DSC sensor's paddle (s. fig. Pt 1000
→ Page 2 ).
Flow computer The electronics of the measuring device is equipped with a flow computer. By means of this computer using
the primary measurands (volume flow and temperature) a variety of other process variables can be calculated,
e.g.:
• the mass and heat flow of saturated steam and water
• the mass and heat flow of superheated steam (at constant pressure)
• the mass and corrected volume flow of other gases (at constant pressure)
• the mass flow of any liquid
Diagnostics The device offers a wide variety of diagnostics, e.g. tracking of the temperature of media and ambient, as well
as extreme flow events etc.
Sensor
• Prowirl F (Flange version)
• Prowirl W (Wafer version)
Transmitter
• Prowirl 73
Input
Measured variable • Volumetric flow (volume flow)
is proportional to the frequency of vortex shedding after the bluff body.
• Temperature
can be available and used for the calculation of mass flow e.g..
The measured process variables volume flow and temperature or the calculated process variables mass flow,
heat flow or corrected volume flow can be configured as an output.
Measuring range The measuring range is dependant on the fluid and nominal diameter.
4 · Q [m³/s] · r [kg/m³]
Re =
p · di [m] · m [Pa·s]
F06-7xxxxxxx-19-xx-06-xx-000
6 7
DN 15...25 ® v min. = [m/s] DN 40...300 ® v min. = [m/s]
r [kg/m³] r [kg/m³]
A0003239
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Proline Prowirl 73 F, W
r N [kg/Nm³] · P [bar abs] · 273.15 [K] r [kg/m³] · T [K] · 1.013 [bar abs]
r [kg/m³] = r N [kg/Nm³] =
T [K] · 1.013 [bar abs] P [bar abs] · 273.15 [K]
F06-7xxxxxxx-19-xx-xx-en-002
The following formulae can be used to calculate the volume [Q] or corrected volume [QN] in the case of ideal
gases:
Q N [Nm³/h] · T [K] · 1.013 [bar abs] Q [m³/h] · P [bar abs] · 273.15 [K]
Q [m³/h] = Q N [Nm³/h] =
P [bar abs] · 273.15 [K] T [K] · 1.013 [bar abs]
F06-7xxxxxxx-19-xx-xx-en-003
Output
Outputs, general The following measured variables of a device (4...20mA / HART-version) can generally be output via the
outputs:
Saturated steam
pressure (only for
if programmed if programmed if programmed limit value*
saturated steam
pressure)
Operating pressure
if programmed if programmed if programmed limit value*
(if read in)
In addition, the calculated measured variables density, if programmed, specific enthalpy, saturation steam
pressure (for saturated steam), Z-factor and flow velocity can be displayed, if available, via the local display.
Output signal • Current output: 4...20 mA with HART, Start value, Full scale value and time constant (0...100 s) can be set,
Temperature coefficient: typically 0.005% o.r. / °C (o.r. = of reading)
• Frequency output (optional): Open collector, passive, Galvanically isolated,
Non-Ex, Ex d: Umax = 36 V, with 15 mA current limit, Ri = 500 W
Ex i: Umax = 30 V, with 15 mA current limit, Ri = 500 W
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Proline Prowirl 73 F, W
Signal on alarm • Current output: error response can be selected (e.g. in accordance with NAMUR Recommendation NE 43)
• Frequency output: error response can be selected
• Status output: “not conducting” in event of fault
Load
R B [W] R B [W] R B [W]
1100 1100 1100
1000 1000 1000
900 900 900
800 800 800
700
Ex 700
Ex d Ex i
700
600 600 600
500 500 500
400 400 400
300 300 300
200 200 200
100 100 100
0 0 0 U S [V]
10 15 20 25 30 36 10 15 20 25 30 36 10 15 20 25 30
18 21 18
A0001921
The grey shaded area indicates the permissible load (for HART: min. 250 Ω)
The load can be calculated as follows:
RB Load
US Supply voltage: Non-Ex = 12...36 V DC; Ex d = 15...36 V DC; Ex i = 12...30 V DC
UKl Terminal voltage: Non-Ex = min. 12 V DC; Ex d = min. 15 V DC; Ex i = min. 12 V DC
Imax Output current (22.6 mA)
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Proline Prowirl 73 F, W
Low flow cut off Switch points for low flow cut off can be selected as required
Galvanic isolation The electrical connections are galvanically isolated from one another.
Power supply
Electrical connection
a b
+ - + -
1 2 3 4
c
A0001897
TEMP 1
TEMP 2
TEMP 3
DIFF +
DIFF –
+ 5 VA
– 5 VA
1 2 3 4 5 6 7 8
WT
GN
GY
RD
BN
BU
PK
YL
a
e
b
c f
WT
GN
GY
RD
BN
BU
PK
YL
d 1 2 3 4 5 6 7 8
TEMP 1
TEMP 3
TEMP 2
DIFF –
– 5 VA
DIFF +
GROUND
+ 5 VA
A0001893
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Proline Prowirl 73 F, W
Power supply failure • Totalizer stops at the last value determined (can be configured)
• All settings are kept in the EEPROM
• Error messages (incl. value of operated hours counter) are stored
Connecting diagram for the 1. Process control system with common “positive”
input of an external tempera-
ture or pressure value via PLC+ PLC (73) in PLC (p/T) in
HART protocol
250
0+ 0+H 0– 0+ 0+H 0–
C C
A B
A0001774
0+ 0+H 0– 0+ 0+H 0–
C C
A B
A0001775
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Proline Prowirl 73 F, W
250
0– 0+H 0+ 0+ 0+H 0–
C C
A B
A0001776
Performance characteristics
Reference operating Error limits following ISO/DIN 11631:
conditions 20...30 °C, 2...4 bar, Calibration rig traceable to national standards
Calibration with the corresponding process connection of the respective norms
• Temperature:
< 1 °C (T > 100 °C, saturated steam); rise time 50% (stirred under water, following IEC 60751): 8 s
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Proline Prowirl 73 F, W
Orientation
The device can generally be installed in any position in the piping. In the case of liquids, upward flow is prefered
in vertical pipes to avoid partial pipe filling (see orientation A).
In the case of hot fluids (e.g. steam or fluid temperature ≥ 200 °C), select orientation C or D so that the
permitted ambient temperature of the electronics is not exceeded.
Orientations B and D are recommended for very cold fluid (e.g. liquid nitrogen).
Orientations B, C and D are possible with horizontal installation.
The arrow indicated on the device must always point in the direction of flow in all mounting orientations.
Caution!
• If fluid temperature is ≥ 200 °C, orientation B is not permitted for the wafer version (Prowirl 73 W)
with a nominal diameter of DN 100 and DN 150.
• In case of vertical orientation and downward flowing liquid, the piping has always to be completely filled.
Esc
- + E
A B
Esc
- + E
C D
Esc
- + E
A0001869
A0001870
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Proline Prowirl 73 F, W
Piping insulation
When insulating, please ensure that a sufficiently large area of the housing support is exposed. The uncovered
part serves as a radiator and protects the electronics from overheating (or undercooling).
The maximum insulation height permitted is illustrated in the diagrams. These apply equally to both the
compact version and the sensor in the remote version.
1 Esc
2 -
Esc
+ E
- + E
A0001868
1 = Flanged version
2 = Wafer version
4
5
1
2
3
F06-7xxxxxxx-09-00-06-xx-000
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Proline Prowirl 73 F, W
Inlet and outlet run As a minimum, the inlet and outlet runs shown below must be observed to achieve the specified accuracy
of the device. The longest inlet run shown must be observed if two or more flow disturbances are present.
1 15 x DN 5 x DN 2 18 x DN 5 x DN
A B A B
Esc Esc
- -
4
+ E + E
20 x DN 5 x DN 40 x DN 5 x DN
3
A B A B
Esc Esc
- + E - + E
5 6
25 x DN 5 x DN 50 x DN 5 x DN
A B A B
Esc Esc
- + E - + E
A0001867
Note!
A specially designed perforated plate flow conditioner can be installed if it is not possible to observe the inlet
runs required (→ Page 12).
PT
-
Esc
+ E
3...5 x DN
A0001866
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Proline Prowirl 73 F, W
Installation of Delta Heat Applications (second temperature - value read in via HART)
• For Saturated Steam Delat Heat Applications Prowirl 73 has to be installed on the steam side.
Temperature of the cold side is read in via HART.
• For Water Delta Heat Applications Prowirl 73 can be installed on either warm or cold side.
• The inlet and outlet lenghts specified above have to be followed:
1 2
A0001809
2 x DN 8 x DN 5 x DN
Esc
- + E
A0001887
Flow conditioner
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Proline Prowirl 73 F, W
Medium temperature range • DSC sensor (differential switched capacitor) capacitive sensor: –200...+400 °C
• Seal:
– Graphite: –200...+400 °C
– Kalrez: –20...+275 °C
– Viton: –15...+175 °C
– Gylon (PTFE): –200...+260 °C
bar
PN 10...40 bar
PN 63...160
45 180
40 PN 40 160 PN 160
35 140
30 120
25 PN 25 100 PN 100
20 80
15 PN 16 60 PN 63
10 PN 10 40
5 20
0 °C 0 °C
-200 -100 0 100 200 300 400 -200 -100 0 100 200 300 400
A0001922
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Proline Prowirl 73 F, W
JIS B2238
10...20 K → Prowirl 73 W und 73 F
40 K → Prowirl 73 F (in preparation)
bar
Class 150...600 bar
10...40 K
120 45
40 40 K
100 Cl. 600
35
80 30
25
60
Cl. 300 20 20 K
40 15
10 10 K
20 Cl. 150
5
0 °C 0 °C
-200 -100 0 100 200 300 400 -200 -100 0 100 200 300 400
F06-7xxxxxxx-05-xx-xx-xx-001
Pressure loss The pressure loss can be determined with the aid of the Applicator, a software for selection and sizing of
flowmeters. The software is available both via Internet (www.applicator.com) and on a CD-ROM for local
PC installation.
Mechanical construction
Design, dimensions Dimensions of transmitter, remote version
232 (226)*
150 (163)*
Esc
- + E
345 (368)*
Ø 8.6 (M8)
195
100
133
100
25
123
F06-72xxxxxx-06-03-00-xx-000
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Proline Prowirl 73 F, W
Dimensions of Prowirl 73 W
Wafer version for flanges according to:
• EN 1092-1 (DIN 2501), PN 10...40
• ANSI B16.5, Class 150...300
• JIS B2238, 10...20K
H – 42.5
Esc
- + E
H
65
d
D
65
SPANNUNG
TER
UN VR IR SOUS ÖF FN
HT OU TEN
IC PAS SI E
WARNUNG
N
N
ON
NE
AVERTISSEMENT
WARNING
KEE
IT
IN P TI ALIVE CU
EXP GHT WHE N CIR E RE
LOSIV H
E ATM OSP
Esc
- + E
H+7
F06-72xxxxxx-06-00-00-xx-000
Dimensions:
A = Standard and Ex i version
B = Remote version
C = Ex d version (transmitter)
* The following dimensions change as follows in the blind version (without local operation):
– Standard and Ex i version: the dimension 149 mm changes to 142 mm in the blind version.
– Ex d version: the dimension 151 mm changes to 144 mm in the blind version.
** The dimension depends on the cable gland used.
DN d D H Weight
DIN/JIS ANSI [mm] [mm] [mm] [kg]
15 ½" 16.50 45.0 276 3.0
25 1" 27.60 64.0 286 3.2
40 1½" 42.00 82.0 294 3.8
50 2" 53.50 92.0 301 4.1
80 3" 80.25 127.0 315 5.5
100 4" 104.75 157.2 328 6.5
150 6" 156.75 215.9 354 9.0
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Proline Prowirl 73 F, W
Dimensions of Prowirl 73 F
• EN 1092-1 (DIN 2501), PN 10...40, Ra = 6.3...12.5 mm,
raised face according to EN 1092-1 Form B1 (DIN 2526 Form C), PN 10...40, Ra=6.3...12.5 µm
raised face according to EN 1092-1 Form B2 (DIN 2526 Form E), PN 63...100, Ra=1.6...3.2 µm*
raised face according to EN 2526 Form B2, PN 160, Ra=1.6...3.2 µm*
• ANSI B16.5, Class 150...300 , Ra = 125...250 min
• JIS B2238, 10...20K, Ra = 125...250 min
*... Pressure Rating PN63...160, Cl 600, 40K in preparation.
161...181**
105
A 149 (142)* 141...151** B
121 95
Esc
-
H – 42
+ E
H
d
D X
L
SPANNUNG
TER
UN VR IR SOUS ÖF FN
HT OU TEN
IC PAS SI E
WARNUNG
N
N
ON
NE
AVERTISSEMENT
WARNING
KEE
IT
IN P TI ALIVE CU
EXP GHT WHE N CIR E RE
LOSIV H
E ATM OSP
Esc
- + E
H+7
F06-72xxxxxx-06-00-00-xx-001
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Proline Prowirl 73 F, W
25 PN 100* 28.5
140 295 200 27 11
PN 160* 27.9
40 PN 100* 42.5
170.0 303 200 31 15
PN 160* 41.1
PN 16 107.1 220.0
324 250 32 27
PN 40 107.1 235.0
PN 16 159.3 285.0
338 300 37 51
PN 40 159.3 300.0
PN 10 207.3 340.0 63
PN 16 207.3 340.0 62
200 377 300 42
PN 25 206.5 360.0 68
PN 40 206.5 375.0 72
PN 10 260.4 395.0 88
PN 16 260.4 405.0 92
250 404 380 48
PN 25 258.8 425.0 100
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Proline Prowirl 73 F, W
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Proline Prowirl 73 F, W
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Proline Prowirl 73 F, W
F06-7xxxxxxx-06-00-06-xx-001
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Proline Prowirl 73 F, W
Human interface
Display elements Liquid crystal display, double-spaced, plain text display, 16 characters per line
Display can be configured individually, e.g. for measured variables and status values, totalizers
Ex-approval • Ex i:
– ATEX/CENELEC
II1/2G, EEx ia IIC T1...T6 (T1...T4 for PROFIBUS PA and FOUNDATION Fieldbus)
II1/2GD, EEx ia IIC T1...T6 (T1...T4 for PROFIBUS PA and FOUNDATION Fieldbus)
II1G, EEx ia IIC T1...T6 (T1...T4 for PROFIBUS PA and FOUNDATION Fieldbus)
II2G, EEx ia IIC T1...T6 (T1...T4 for PROFIBUS PA and FOUNDATION Fieldbus)
II3G, EEx nA IIC T1...T6 X (T1...T4 X for PROFIBUS PA and FOUNDATION Fieldbus)
– FM
Class I/II/III Div. 1/2, Group A...G; Class I Zone 0, Group IIC
– CSA
Class I/II/III Div. 1/2, Group A...G; Class I Zone 0, Group IIC
Class II Div. 1, Group E...G
Class III
• Ex d:
– ATEX/CENELEC
II1/2G, EEx d [ia] IIC T1...T6 (T1...T4 for PROFIBUS PA and FOUNDATION Fieldbus)
II1/2GD, EEx ia IIC T1...T6 (T1...T4 for PROFIBUS PA and FOUNDATION Fieldbus)
II2G, EEx d [ia] IIC T1...T6 (T1...T4 for PROFIBUS PA and FOUNDATION Fieldbus)
– FM
Class I/II/III Div. 1, Groups A...G
– CSA
Class I/II/III Div. 1/2, Groups A...G
Class II Div. 1, Groups E...G
Class III
More information on the Ex-approvals can be found in the separate Ex-documentation.
Pressure measuring device Devices with a nominal diameter smaller than or equal to DN 25 correspond to Article 3 (3) of the EC Directive
approval 97/23/EC (Pressure Equipment Directive). For larger nominal diameters, certified flowmeters to Category III
are optionally also available if necessary (depends on fluid and operating pressure). All devices are applicable
for all fluids and instable gases on principle and have been designed and manufactured in accordance to sound
engineering practice.
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Proline Prowirl 73 F, W
Certification The flowmeter has successfully passed all test procedures and is certified and registered by the Fieldbus
FOUNDATION Fieldbus FOUNDATION. The device thus meets all the requirements of the specifications following:
• Certified according to FOUNDATION Fieldbus Specification
• The device meets all the specifications of the FOUNDATION Fieldbus-H1
• Interoperability Test Kit (ITK), revision status 4.5 (device certification no. available on request):
The device can also be operated with certified devices of other manufacturers
• Physical Layer Conformance Test of the Fieldbus FOUNDATION
Certification The flowmeter has successfully passed all test procedures and is certified and registered by the PNO
PROFIBUS PA (PROFIBUS User Organisation). The device thus meets all the requirements of the specifications following:
• Certified according to PROFIBUS PA profile version 3.0 (device certification number available on request)
• The device can also be operated with certified devices of other manufacturers (interoperability)
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Proline Prowirl 73 F, W
Ordering information
The Endress +Hauser service organisation can provide detailed ordering information and information
on the order codes on request.
Accessories
• Spare parts as per separate price list
• Replacement transmitter Prowirl 73
• Flow conditioner
• Universal flow and energy computer RMC 621
• HART Communicator DXR 375 handheld terminal
• Active barrier preline RN 221 N
• Resistance thermometer Omnigrad TR10 (HART-able and burst-able)
for Delta Heat Applications
• Pressure transmitter Cerabar M (HART-able and burst-able)
• Pressure transducer Cerabar S (PROFIBUS PA, FOUNDATION Fieldbus)
• Process display RIA 250, RIA 251
• Field display RIA 261 resp. RID 261 (PROFIBUS PA)
• Applicator
• ToF Tool - FieldTool Package
• Fieldgate FXA 520
Documentation
• Operating Instructions Proline Prowirl 73
• Operating Instructions Proline Prowirl 73 PROFIBUS PA
• Operating Instructions Proline Prowirl 73 FOUNDATION Fieldbus
• Related Ex-documentation
• System Information Proline Prowirl 72/73
• Related documentation for Pressure Equipment Directive
Subject to modification
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Proline Prowirl 73 F, W
Endress+Hauser
GmbH+Co. KG
Instruments International
Colmarer Str. 6
79576 Weil am Rhein
Deutschland
Tel. +49 76 21 9 75 02
Fax +49 76 21 9 75 34 5
www.endress.com
[email protected]
TI064D/06/en/03.05
50106388
FM+SGML 6.0