Iem Lab Manual
Iem Lab Manual
Iem Lab Manual
OF
NAME OF STUDENT
SEMESTER
BATCH
ROLL NO.
ACADEMIC SESSION
LIST OF EXPERIMENTS
PAGE PERFORMED
S.NO. NAME OF EXPERIMENTS REMARKS
NO. ON
Signature of Teacher
EXPERIMENT NO. - 1
OBJECT To prepare the men type flow process charts & diagrams for a
selected problem according to existing method and suggested
improvement.
EXAMPLE :
S.NO. STEPS SYMBOL
01. Wait for ringing. D
02. Going to Almirah O
03. To open the Almirah O
04. To take out the books. O
05. To close the Almirah O
06. Going to the class.
07. Delay. D
08. Going to class
09. To open the register O
10. To take the Attendance. O
11. To close the register O
12. To start the teaching O
PROBLEM :
S.NO. STEPS SYMBOL
01. To take the two workpiece. O
02. To take the vernier caliper. O
03. Check the dimension.
04. To keep the workpiece on bench.
05. To take the arc holder. O
06. To move for arc welding m/c.
07. To fix the welding rod on arc holder. O
08. Delay. D
09. To weld the two workpiece. O
To chipping the workpiece by chipping
10.
hammer.
O
11. Delay. D
12. Store.
OBSERVATION TABLE :
S.NO. SYMBOL FREQUENCY TIME DISTANCE
1. O
2. D
3.
4.
5.
EQUIPMENT/MATERIAL :
Example : Almirah, book, register.
Problem : plate size 60*60*100m.m. thick, arc welding M/c, chipping
hammer.
RESULT/CONCLUSION :
VIVA QUESTION :
(1) What do you understand by men type flow process chart?
(2) What are the symbols of operation, storage inspection, storage,
delay and transport?
(3) What are the application of men type flow process chart?
(4) What are the advantage and disadvantage of men type flow
process chart?
(5) What are the objective of men type flow process chart?
EXPERIMENT NO. – 2
EXAMPLE :
S.NO. STEPS SYMBOL
1. Await arrival of men. D
2. To inspection department.
6. Stamps. O
7. To stored.
8. Store.
OBSERVATION TABLE
EQUIPMENT/MATERIAL :
Example : Any turning job, vernier caliper.
Problem : Lathe m/c, Drilling m/c, M.S.bar-35m.m.dia*100m.m.
RESULT/CONCLUSION :
VIVA QUESTION :
(1) What do you understand by Material flow process chart?
(2) What are the symbol of storage, operation, delay transport and
inspection?
(3) What are the advantage and disadvantage of material type flow
process chart?
(4) What the application of material type flow process chart?
EXPERIMENT NO. – 3
OBJECT To prepare the m/c type flow process chart & diagrams for a
selected problem according to existing method and suggested
improvement.
EXAMPLE :
S.NO. STEPS SYMBOL
1. Position the job. D
2. Position the tool. D
3. Switch on the drill m/c. O
4. Drill the workpiece. O
5. Switch off the m/c. O
1. O
2. D
3.
4.
5.
EQUIPMENT / MATERIAL :
Example : Drilling m/c, m.s.bar 60m.m.dia.* 100m.m.length.
Problem : Shaper m/c, cube block 70*70*70m.m. Length.
RESULT/CONCLUSION :
VIVA QUESTION
(1) What do you mean by m/c type flow process chart?
(2) What are the symbol of storage, operation, delay, inspection and transport?
(3) What are the advantage and disadvantage of m/c type flow process chart?
(4) What are the application of m/c type flow process chart?
EXPERIMENT NO. - 4
OBJECECT To prepare the multiple activity chart & diagrams for a selected
problem according to existing method and suggested
improvement.
IDLE WORKING
EXAMPLE
Switch on the
2. Working
m/c.
Machining of
3. Idle.
work piece.
OBSERVATION TABLE
2. Machine
PROBLEM
Switch on the
2. Idle.
machine.
Machining of
3. Idle.
the job.
Switch off the
4. Idle.
machine.
Remove the job
5. from Idle.
workpiece.
OBSERVATION TABLE
2. Machine
EQUIPMENT/MATERIAL
Example : Grinding m/c, any cylindrical workpiece one tray.
Problem : Milling m/c, cube block 80*80*80m.m.length.
RESULT/CONCLUSION :
VIVA QUESTION :
(1) What do you mean by multiple activity chart?
(2) What are the advantage and disadvantage of multiple activity chart?
(3) What is the application of multiple activity chart?
(4) What are the symbol uses for multiple activity chart?
EXPERIMENT NO. – 5
THEORY The two handed process chart records the activity of left and
right hand an operation. The activities of two hands can be
synchronized by provided the time scale on the chart. Such
charts are used for repetitive works. The chart is prepared after
studying the working place, arrangement of worker and of
equipment while he is operation. Some of operation like
assembling of small instrument such as pressure gauge,
carburetor and fuel pump.
Flow process chart are following symbols:-
EXAMPLE
9. To out tray.
PROBLEM
EQUIPMENT / MATERIAL
Example : One tray, one paper
Problem : Hacksaw, m.s. bar 40m.m.dia.*60m.m.length.
RESULT/CONCLUSION
VIVA QUESTION
(1)What do you mean by two handed process chart?
(2)What are the symbol of storage, Inspection, delay operation and transport?
(3)What are the advantage and disadvantage of two handed process chart?
(4)What are the application of two handed process chart?
EXPRIMENT NO. - 6
B. ARRANGEMENT OF WORKPLACE :
1. Define and fixed stations should be provided for all tools and
materials to permit habit formation.
2. Tool and material should be pre-positioned to reduce searching.
3. Gravity fed, bins and containers should be used to deliver the
material as close to the point of use as possible.
4. Tools, material and controls should be located with in minimum
working area and is near to the worker as possible.
5. It should not be automatic to become monotonous.
6. The operator must have comfortable postures.
VIVA QUESTION :
1) What is the function of motion economy study?
2) What is the function of motion economy study?
3) How to improve the productivity with the help of principle of
motion economy?
4) State the principle of related to human body, work place, tool &
equipment?
EXPERIMENT NO. - 7
13. Transport empty U Olive green Moving(a body member, say hand )
Lemon
17 Avoidable delay A delay with in operator control
delay
EXAMPLE :
L.H. R.H.
S.NO. THERBLIGS TIME THERBLIGS TIME
DESCRIPTION DESCRIPTION
Clamp the
1.
workpiece. ∩ Hold on vice.
Hold the
2. Open the vice.
workpiece.
Clamp the Clamp the
3. workpiece on workpiece on the
the vice. vice.
6.
Check the
dimension. ο Check the
dimension. ο
PROBLEM :
L.H. R.H.
S.NO. THERBLIGS TIME THERBLIGS TIME
DESCRIPTION DESCRIPTION
Searching and
1. lifting the Hold.
workpiece.
6. Hold.
Taking
micrometer. ∩
7. Hold on the vice. Open the vice.
9.
Check the ο Check the
dimension. ο
dimension.
EQUIPMENT/MATERIAL :
Example : Bench vice, rough file, cube block-90*90*90m.m. Length.
Problem : Milling m/c, cube block -90*90*90m.m.length.
RESULT/CONCLUSION :
VIVA QUESTION :
(1) What do you mean by micro motion study?
(2) What are the advantages of micro-motion study?
(3) How to improve the productivity with the help of micro motion study?
(4) Write down the short notes about therbligs?
EXPERIMENT NO. - 8
THEORY A men machine chart is the most suitable method study chart to
present a picture of mutual relationship in time between the
working cycle of an operator and operating Cycle m/c.
OR
The chart showing the relationship in time the working cycle of
men and Operating Cycle of m/c is called Men and Machine
Chat.
EXAMPLE Draw a men machine chart and also find percentage the
utilization of men and machine.
4. Drill 6m.m.hole.
1. Idle time.
2. Working time.
PROBLEM :
1.
2.
3.
4.
5.
6.
SUMMARY
S.NO. DETAILS OPERATOR MACHINE
1.
2.
3.
4.
EQUIPMENT / MATERIAL :
Example : Drilling m/c, cylindrical workpiece- 60m.m. diameter*100m.m.length.
Problem : Power hacksaw m/c,ms bar-45m.m.diameter*100m.m.length.
CONCLUSION /RESULT :
VIVA QUESTION :
(1) What do you mean by men and machine chart?
(2) Write down advantage and disadvantage of men and machine chart?
(3) Write down application of men and machine chart?
EXPERIMENT NO. - 09
THEORY
(1) Rating
To make any comparison between the observed rates of performance, in order to
modify the observed time, it must be translated in to numerical value. The
commonly used system is to rate normal performance as 100%. This system or
scale or rating is called 100% normal scale.
(4) Allowance
Allowance is the compensation given to the workers during their duty hours
for idleness due to unavoidable reason.
EXAMPLE During a stop watch time study, the following data where
OBSERVED RATING
S.NO. ELEMENT ALLOWANCE
TIME(MIN.) FACTOR
2. B
3. C
PROBLEM During a stop time study, the following data where recorded
OBSERVED RATING
S.NO. ELEMENT ALLOWANCE
TIME FACTOR
1. a) Take the workpiece 60 20%
b) Fix the workpiece and
2. 70 20%
tool.
3. c) Switch on the m/c. 80 15%
d) Remove the workpiece
4. 110 18%
and tool.
OBSERVATION TABLE
OBSERVED
S.NO. ELEMENT RATING NORMAL TIME ALLOWANCE
TIME
1. (A) 20%
2. (B) 20%
3. (C) 15%
4. (D) 18%
CALCULATION
(A)Standard time= normal time (1+%allowance/100)
EQUIPMENT/MATERIAL
Example : One envelope
Problem : Drilling m/c, m.s. bar - 40m.m.dia*95m.m. Length.
CONCLUSION/RESULT
VIVA QUESTION
(1) What do you mean by standard time?
(2) What are the advantage and disadvantage of standard time?
(3) How to calculate the standard time?
EXPERIMENT NO. - 10
THEORY
(1) TIME STUDY Time study may define as the procedure by which the actual
elapsed time for performing an operation or sub division or
element there of determined by the use of a suitable timing
device and recorded.
(2) STOP WATCH Stop watch is one of the principle timing device employed for
WindingNob
Nob
measuring the time taken by an operator to complete the job.
Winding
Beside stop watch, motion picture camera and time recording
machines have also been used. Stop watch is an accurate time
measuring equipment (watch) which can run continuously for
one hour or half an hour normally and records time by its small
hand. One revolution of the big hand of the watch (shown in fig.)
records one minute and scale covering one minute may be
calibrated in interval of 1/300th of a minute or 1/100th of a
minute.
STOP WATCH
6. Take the workers as well as supervisor in to confidence and explain to them the
objectives the project.
7. Explain to the worker the improved working procedure and the use of tools,
jigs, fixtures and other attachments.
8. Break the operation in to small elements and write them on the proper form.
VIVA QUESTION :
(1)What do you mean by time study?
(2)What are the steps of stop watch?
(3)What are the advantage of stop watch?
(4) Write down the short notes the type of stop watch?