ASME B31.

1-2020

136.3 Examination Table 136.4.1-1. For welds other than those covered
by Table 136.4.1-1, only visual examination is required.
136.3.1 General. Examination denotes the functions Welds requiring nondestructive examination shall comply
performed by the manufacturer, fabricator, erector, or with the applicable acceptance standards for indications
a party authorized by the owner that include nondestruc- as specified in paras. 136.4.2 through 136.4.6. As a guide,
tive examinations (NDE), such as visual, radiography, the detection capabilities for the examination method are
ultrasonic, eddy current, liquid penetrant, and magnetic shown in Table 136.4.1-2. Welds not requiring examina-
particle methods. The degree of examination and the tion (i.e., RT, UT, MT, or PT) by this Code or the engineering
acceptance standards beyond the requirements of this design shall be judged acceptable if they meet the exam-
Code shall be a matter of prior agreement between the ination requirements of para. 136.4.2 and the pressure
manufacturer, fabricator, or erector and the owner. test requirements specified in para. 137. NDE for P-
ð20Þ 136.3.2 Qualification of NDE Personnel. Personnel Nos. 3, 4, 5A, 5B, and 15E material welds shall be
who perform nondestructive examination of welds performed after postweld heat treatment unless directed
shall be qualified and certified for each examination otherwise by engineering design. Required NDE for welds
method in accordance with a program established by in all other materials may be performed before or after
the employer of the personnel being certified, which postweld heat treatment.
shall be based on the following minimum requirements:
(a) instruction in the fundamentals of the nondestruc- 136.4.2 Visual Examination ð20Þ
tive examination method. (a) Visual examination as defined in para. 100.2 shall
(b) on-the-job training to familiarize the NDE person- be performed in accordance with the requirements
nel with the appearance and interpretation of indications described in ASME BPVC, Section V, Article 9. Visual exam-
of weld defects. The length of time for such training shall inations may be conducted, as necessary, during the fabri-
be sufficient to ensure adequate assimilation of the knowl- cation and erection of piping components to provide
edge required. verification that the design and WPS requirements are
(c) a visual acuity examination performed at least once being met. In addition, visual examination shall be
each year to determine optical capability of NDE personnel performed to verify that all completed welds in pipe
to perform the required examinations. and piping components comply with the acceptance stan-
(d) upon completion of (a) and (b), the NDE personnel dards specified in (b) or with the limitations on imperfec-
shall be given a written examination and performance tions specified in the material specification under which
examination by the employer to determine if the NDE per- the pipe or component was furnished.
sonnel are qualified to perform the required examinations Records of individual examinations are not required,
and interpretation of results. except for the in-process examination specified in
(e) certified NDE personnel whose work has not para. 136.4.7.
included performance of a specific examination method (b) Acceptance Standards. The following indications
for a period of 1 yr or more shall be recertified by success- are unacceptable:
fully completing the examination of (d) and also passing (1) cracks — external surface.
the visual examination of (c). Substantial changes in proce- (2) undercut on the surface that is greater than 1∕32 in.
dures or equipment shall require recertification of the (0.8 mm) deep, or encroaches on the minimum required
NDE personnel. For this Code, the requirements of section thickness.
ASME BPVC, Section V, Article 1, Mandatory Appendix (3) undercut on the surface of longitudinal butt
III are optional. welds.
As an alternative to the preceding program, the require- (4) weld reinforcement greater than specified in
ments of ASME BPVC, Section V, Article 1, T-120(e) or T- Table 127.4.2-1.
120(f) may be used for the qualification of NDE personnel. (5) lack of fusion on surface.
Personnel qualified to AWS QC1 may be used for the visual (6) incomplete penetration (applies only when
examination of welds provided they meet the annual inside surface is readily accessible).
visual acuity examination requirement of (c) and the (7) any other linear indications greater than 3∕16 in. (5
J1 visual acuity requirement of ASME BPVC, Section V, mm) long.
Article 9. (8) surface porosity with rounded indications having
dimensions greater than 3∕16 in. (5 mm) or four or more
136.4 Examination Methods of Welds rounded indications separated by 1∕16 in. (1.5 mm) or less
136.4.1 Nondestructive Examination. Nondestructive edge to edge in any direction.
examinations shall be performed in accordance with the (9) arc strikes outside of the weld joint.
requirements of this Chapter. The types and extent of man-
datory examinations for pressure welds and welds to
pressure-retaining components are specified in

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 Table 136.4.1-1 Mandatory Minimum Nondestructive Examinations for Pressure Welds or Welds to Pressure-Retaining Components ð20Þ
Piping Design Conditions and Nondestructive Examination
Temperatures Over 750°F Temperatures Between 350°F (175°C) and 750°F (400°C) Inclusive,
Type of Weld (400°C) and at All Pressures With All Pressures Over 1,025 psig [7 075 kPa (gage)] All Others
Butt welds (girth and longitudinal) Volumetric examination (RT or UT) for over Volumetric examination (RT or UT) for over NPS 2 (DN 50) Visual for all sizes
[Note (1)] NPS 2 (DN 50). MT or PT for NPS 2 (DN 50) with thickness over 3∕4 in. (19 mm). VT for all sizes with thickness and thicknesses
3
and less [Note (2)] ∕4 in. (19 mm) or less

Welded branch connections (size Volumetric examination (RT or UT) for Volumetric examination (RT or UT) for branch over NPS 4 (DN 100) VT for all sizes
indicated is branch size) over NPS 4 (DN 100). MT or PT for NPS 4 and thickness of branch over 3∕4 in. (19 mm) and thicknesses
[Notes (3) through (5)] (DN 100) and less [Note (2)] MT or PT for branch NPS 4 (DN 100) and less with thickness of
branch over 3∕4 in. (19 mm)
VT for all sizes with branch thickness 3∕4 in. (19 mm) or less

Fillet, socket, attachment, and seal welds PT or MT for all sizes and thicknesses [Note (6)] VT for all sizes and thicknesses VT for all sizes
and thicknesses
GENERAL NOTES:
(a) All welds shall be given a visual examination in addition to the type of specific nondestructive examination specified.
(b) NPS = nominal pipe size; DN = diameter nominal.
(c) RT = radiographic examination; UT = ultrasonic examination; MT = magnetic particle examination; PT = liquid penetrant examination; VT = visual examination.

ASME B31.1-2020
(d) For nondestructive examinations of the pressure-retaining component, refer to the standards listed in Table 126.1-1 or manufacturing specifications.
(e) Acceptance standards for nondestructive examinations performed are as follows: MT — see para. 136.4.3; PT — see para. 136.4.4; VT — see para. 136.4.2; RT — see para. 136.4.5; UT — see
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para. 136.4.6.
(f) All longitudinal welds and spiral welds in pipe intended for sustained operation in the creep range (see paras. 104.1.1 and 123.4, and Table 102.4.7-1) must receive and pass a 100% volumetric
examination (RT or UT) per the applicable material specification or in accordance with para. 136.4.5 or 136.4.6.
NOTES:
(1) The thickness of butt welds is defined as the thicker of the two abutting ends after end preparation.
(2) RT may be used as an alternative to PT or MT when it is performed in accordance with para. 136.4.5.
(3) Volumetric examination (RT or UT) of branch welds shall be performed before any nonintegral reinforcing material is applied.
(4) In lieu of volumetric examination (RT, UT) of welded branch connections when required above, surface examination (PT, MT) is acceptable and, when used, shall be performed at the lesser of
one-half of the weld thickness or each 1∕2 in. (13 mm) of weld thickness and all accessible final weld surfaces.
(5) Branch thickness is tnb as defined in para. 127.4.8 and Figures 127.4.8-4 and 127.4.8-5.
(6) Fillet welds not exceeding 1∕4 in. (6 mm) throat thickness that are used for the permanent attachment of non-pressure-retaining parts are exempt from the PT or MT requirements of this Table.
 ASME B31.1-2020

Table 136.4.1-2 Weld Imperfections Indicated by Various Types of Examination

Imperfection Visual Magnetic Particle Liquid Penetrant Radiography Ultrasonic
Crack — surface X [Note (1)] X [Note (1)] X [Note (1)] X X
Crack — internal … … … X X
Undercut — surface X [Note (1)] X [Note (1)] X [Note (1)] X …
Weld reinforcement X [Note (1)] … … X …

Porosity X [Notes (1), (2)] X [Notes (1), (2)] X [Notes (1), (2)] X …
Slag inclusion X [Note (2)] X [Note (2)] X [Note (2)] X X
Lack of fusion (on surface) X [Notes (1), (2)] X [Notes (1), (2)] X [Notes (1), (2)] X X
Incomplete penetration X [Note (3)] X [Note (3)] X [Note (3)] X X
NOTES:
(1) Applies when the outside surface is accessible for examination and/or when the inside surface is readily accessible.
(2) Discontinuities are detectable when they are open to the surface.
(3) Applies only when the inside surface is readily accessible.

ð20Þ 136.4.3 Magnetic Particle Examination. Whenever 136.4.4 Liquid Penetrant Examination. Whenever ð20Þ
required by this Chapter (see Table 136.4.1-1), magnetic required by this Chapter (see Table 136.4.1-1), liquid
particle examination shall be performed in accordance penetrant examination shall be performed in accordance
with the requirements of ASME BPVC, Section V, with the requirements of ASME BPVC, Section V, Article 6.
Article 7. (a) Evaluation of Indications
(a) Evaluation of Indications (1) Mechanical discontinuities at the surface will be
(1) Mechanical discontinuities at the surface will be indicated by bleeding out of the penetrant; however, loca-
indicated by the retention of the examination medium. All lized surface imperfections, such as may occur from
indications are not necessarily defects; however, certain machining marks or surface conditions, may produce
metallurgical discontinuities and magnetic permeability similar indications that are nonrelevant to the detection
variations may produce similar indications that are not of unacceptable discontinuities.
relevant to the detection of unacceptable discontinuities. (2) Any indication that is believed to be nonrelevant
(2) Any indication that is believed to be nonrelevant shall be regarded as a defect and shall be reexamined to
shall be reexamined to verify whether or not actual defects verify whether or not actual defects are present. Surface
are present. Surface conditioning may precede the reex- conditioning may precede the reexamination. Nonrele-
amination. Nonrelevant indications that would mask indi- vant indications and broad areas of pigmentation that
cations of defects are unacceptable. would mask indications of defects are unacceptable.
(3) Indications whose major dimensions are greater (3) Indications whose major dimensions are greater
than 1∕16 in. (1.5 mm) shall be considered relevant. than 1∕16 in. (1.5 mm) shall be considered relevant.
(4) An indication of a discontinuity may be larger (4) An indication of a discontinuity may be larger
than the discontinuity that causes it; however, the size than the discontinuity that causes it; however, the size
of the indication and not the size of the discontinuity of the indication and not the size of the discontinuity
is the basis of acceptance or rejection. is the basis of acceptance or rejection.
(b) Acceptance Standards. Indications whose major (b) Acceptance Standards. The following relevant indi-
dimensions are greater than 1∕16 in. (1.5 mm) shall be cations are unacceptable:
considered relevant. The following relevant indications (1) any cracks or linear indications
are unacceptable: (2) rounded indications with dimensions greater
(1) any cracks or linear indications than 3∕16 in. (5 mm)
(2) rounded indications with dimensions greater (3) four or more rounded indications in a line sepa-
than 3∕16 in. (5 mm) rated by 1∕16 in. (1.5 mm) or less edge to edge
(3) four or more rounded indications in a line sepa- (4) ten or more rounded indications in any 6 in.2
rated by 1∕16 in. (1.5 mm) or less, edge to edge (3 870 mm2) of surface with the major dimension of this
(4) ten or more rounded indications in any 6 in.2 area not to exceed 6 in. (150 mm) with the area taken in the
(3 870 mm2) of surface with the major dimension of this most unfavorable location relative to the indications being
area not to exceed 6 in. (150 mm) with the area taken in the evaluated
most unfavorable location relative to the indications being
evaluated

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 ASME B31.1-2020

ð20Þ 136.4.5 Radiography 136.4.6 Ultrasonic Examination. When required by ð20Þ

this Chapter (see Table 136.4.1-1), ultrasonic examination
(a) When required by this Chapter (see Table
(UT) shall be performed in accordance with the require-
136.4.1-1), radiographic examination shall be performed
ments of ASME BPVC, Section V, Article 4 and the addi-
in accordance with the requirements of ASME BPVC,
tional requirements below.
Section V, Article 2, except that the requirements of T-
(a) The following criteria shall also be met when
274 are to be used as a guide but not for the rejection
performing ultrasonic examinations:
of radiographs unless the geometrical unsharpness
(1) The equipment used to perform the examination
exceeds 0.07 in. (2.0 mm).
shall be capable of recording the UT data to facilitate the
(b) Acceptance Standards. Welds that are shown by
analysis by a third party and for the repeatability of subse-
radiography to have any of the following types of discon-
quent examinations, should they be required. Where
tinuities are unacceptable:
physical obstructions prevent the use of systems
(1) any type of crack or zone of incomplete fusion or
capable of recording the UT data, manual UT may be
penetration
used with the approval of the owner.
(2) any other elongated indication that has a length
(2) NDE personnel performing and evaluating UT
greater than
examinations shall be qualified and certified in accordance
(-a) 1∕4 in. (6 mm) for t up to 3∕4 in. (19 mm), inclu-
with their employer’s written practice and the require-
sive
ments of para. 136.3.2 of this Code. Personnel, procedures,
(-b) 1∕3t for t over 3∕4 in. (19 mm) to 21∕4 in. (57 mm),
and equipment used to collect and analyze UT data shall
inclusive
have demonstrated their ability to perform an acceptable
(-c) 3∕4 in. (19 mm) for t over 21∕4 in. (57 mm) where
examination using test blocks approved by the owner.
t is the thickness of the weld being examined. If the weld
(b) Acceptance Standards. Welds that are shown by
joins two members having different thicknesses at the
ultrasonic examination to have discontinuities that
weld, t is the thinner of these two thicknesses.
produce an indication greater than 20% of the reference
(3) any group of indications in line that have an
level shall be investigated to the extent that ultrasonic
aggregate length greater than t in a length of 12t,
examination personnel can determine their shape, iden-
except where the distance between the successive indica-
tity, and location so that they may evaluate each discon-
tions exceeds 6L where L is the longest indication in the
tinuity for acceptance in accordance with (1) and (2).
group
(1) Discontinuities evaluated as being cracks, lack of
(4) porosity in excess of that shown as acceptable in
fusion, or incomplete penetration are unacceptable
ASME BPVC, Section I, Nonmandatory Appendix A, A-250.
regardless of length.
(5) for circumferential groove welds, undercutting
(2) Other discontinuities are unacceptable if the indi-
adjacent to the cover pass (EU) or undercutting adjacent
cation exceeds the reference level and their length exceeds
to the root pass (IU) shall be considered unacceptable
the following:
should either of the following conditions exist:
(-a) 1∕4 in. (6 mm) for t up to 3∕4 in. (19 mm) inclu-
(-a) the aggregate length of EU and IU, in any
sive.
combination, in any continuous 12 in. (300 mm) length
(-b) 1∕3t for t over 3∕4 in. (19 mm) to 21∕4 in. (57 mm)
of weld exceeds 2 in. (50 mm)
inclusive.
(-b) the aggregate length of EU and IU, in any
(-c) 3∕4 in. (19 mm) for t over 21∕4 in. (57 mm) where
combination, exceeds one-sixth of the weld length
t is the thickness of the weld being examined. If the weld
(6) undercut on the outside (O.D) or inside (I.D.)
joins two members having different thicknesses at the
surface of longitudinal butt welds is unacceptable
weld, t is the thinner of these two thicknesses.
(7) root concavity when the density or brightness of
(c) As an alternative to (b)(1) and (b)(2), the fracture
the root image is darker than the density through the adja-
mechanics ultrasonic acceptance criteria in Mandatory
cent base metal. For digital radiography, brightness
Appendix O may be used, provided all of the requirements
comparison may be used.
of Mandatory Appendix O are met.
For the radiography of welds, the area of interest shall
include the weld and all adjacent areas within at least 1∕4 in. 136.4.7 In-Process Examination. When required by ð20Þ
(6 mm) from the toe of the weld. Relevant indications this Chapter, in-process visual examination shall be
outside the area of interest shall be investigated and performed and/or witnessed by qualified personnel
their disposition determined by the owner. other than those performing the production work. It
For image quality indicator (IQI) selection for welds shall also be in accordance with para. 136.4.2, which
with reinforcement, the thickness used shall be either comprises examination of the following, as applicable:
the nominal wall thickness, tn, or the minimum required (a) joint preparation and cleanliness
thickness, tm. In either case, the selected thickness shall (b) preheating
also include the allowable combined internal and external (c) fit-up, joint clearance, and internal alignment prior
reinforcement thicknesses, as specified in Table 127.4.2-1. to joining

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