FX-SC8XIOR34-0 Module Installation

Instructions

Applications
This document describes how to mount and wire an FX-SC8XIOR34-0 (IOR-34) option module
for an FX80 controller. The IOR-34 is designed for remote monitoring and control of applications
to facilitate end-to-end automation and device-to-enterprise integration. It expands an FX80
Supervisory Controller with 34 I/O points consisting of the following:

• Sixteen universal inputs (UIs) compatible with 0-10 VDC, 0-20 mA, dry contacts, pulsing dry
contacts, 0-100KΩ resistive, or Type 3 thermistor temperature sensors
• Ten digital outputs (DO) with Form-A relay contacts for on and off control of loads up to 24 VAC or
DC, at 0.5A max
• Eight analog outputs (AO) for 0-10 VDC analog control of loads at 2.5KΩ minimum, or 4 mA drain
maximum

Figure 1: FX-SC8XIOR34-0 Module

The IO module uses DIN rail mounting and has two end-mounted five-pin connectors that support
direct-chaining to other FX-SC8XIOR16-0 (IOR-16) modules. Communications to an FX80 Controller
use RS-485 multidrop on three wires of an end-mounted five-pin connector.
The other two wires on that connector are for OUTPUT power (15 VDC) used to power the IOR-16s
modules. A two position connector is provided for primary power input of 24 VAC or DC to the
module. The RS-485 bus is wired back to COM1 or COM2 of the FX80 controller.

Part No. 24-10143-01728 Rev. A *241014301728A*

2019-03-22 (barcode for factory use only)
North American emissions compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when this equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area may cause harmful
interference, in which case the users will be required to correct the interference at their own
expense.

Canada
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing
Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le
matériel brouilleur du Canada.

Installation
Unpack the FX-SC8XIOR 34-0 and inspect the contents of the package for damaged or missing
components. If the module is damaged, contact the Johnson Controls® Product Sales Operations
team and return any damaged components for repair or replacement.

Power supply options

An FX80 controller can support up to a maximum of eight IOR-34s or a maximum of sixteen IOR-16s
modules on a single RS-485 bus. If an IOR-34 is included, it counts as two modules. The IOR-34 is a
24 VAC or DC powered device compatible with FX80 input power requirements.
Note: Use a dedicated transformer to supply 21.6 VAC or DC to 26.4 VAC or DC power to the
module. Only the FX80 and IOR-34 modules should be powered from the same transformer.
Wire the input voltage to the module's 2-pin 24 VAC or DC power connector, located on the right
corner of the unit.
Table 1 shows possible options for combinations of IOR 16-0 and IOR 34-0 modules. For example,
Option 2 includes a total of fourteen IOR-16s and one IOR-34. The IOR-34 powers four of the
IOR-16s. The remaining ten IOR-16s must be powered by an external source.
Table 1: IO Module combinations and IOR-16 power options

Combinations Modules Number of Powered by Powered by

Devices IOR-34s External Supply
Option 1 IOR-16 16 0 16
IOR-34 0
Option 2 IOR-16 14 4 10
IOR-34 1
Option 3 IOR-16 12 8 4
IOR-34 2
Option 4 IOR-16 10 10 0

2 FX-SC8XIOR34-0 Module Installation Instructions

Table 1: IO Module combinations and IOR-16 power options

Combinations Modules Number of Powered by Powered by

Devices IOR-34s External Supply
IOR-34 3
Option 5 IOR-16 8 8 0
IOR-34 4
Option 6 IOR-16 6 6 0
IOR-34 5
Option 7 IOR-16 4 4 0
IOR-34 6
Option 8 IOR-16 2 2 0
IOR-34 7
Option 9 IOR-16 0 0 0
IOR-34 8

Note: Both IOR-16s and IOR-34s must have a UPS power backup if continuous operation
during power failures is a requirement. See Operations without power backup

Operations without power backup

Consider providing UPS backup power to the IOR-34 module. If the module is powered locally and
an AC power loss occurs, the following might occur:

• Load cycling from module relays drop out.

• Totalized counts zeroed out.
• History (logging) entries for each IO module and Nrio alarm shown as down.

Parts included
• FX-SC8XIOR 34-0 module with quick disconnect female connectors.
• Hardware bag containing the following items:

- One grounding wire, with a quick-disconnect 0.187 in. female connector.

- Eight 499-Ω resistors, that are used for 4-20 mA inputs.

Special tools needed

• A suitable power source, as one of the following:

- UL listed, Class 2, 24 VAC transformer, rated a minimum of 21.6 VAC to 26.4VAC and 28 VA.
Note that a dedicated transformer is required. Only a FX80 and the IOR-34 module may be
powered from the same transformer.
- 22 VDC to 26.4 VDC power supply capable of supplying at least 916mA (22 Watts). This is
sufficient to power a fully loaded IOR-34 (four IOR-16 modules plus the IOR-34).

FX-SC8XIOR34-0 Module Installation Instructions 3

• A DIN rail, type NS35/7.5 (35mm x 7.5mm) and DIN rail end-clips (stop clips), recommended for
mounting with the controller. The DIN rail should be of sufficient length to accommodate both
the FX80 and any other modules.
• Suitable screws and screwdriver for mounting DIN rail, or if DIN rail not used, for mounting the
bases of the controller and the module. A small flat-bladed screwdriver is needed for the wiring
terminals.

Precautions

 Warning

Risk of Electric Shock

Disconnect the power supply before making electrical connections. Contact with components carrying
hazardous voltage can cause electric shock and may result in severe personal injury or death

 Warning

Risque de décharge électrique

Débrancher l'alimentation avant de réaliser tout branchement électrique. Tout contact avec des
composants conducteurs de tensions dangereuses risque d'entraîner une décharge électriqueet de
provoquer des blessures graves, voire mortelles.

General precautions
Important: Use copper conductors only. Make all wiring in accordance with local, national,
and regional regulations. Do not exceed the IOR-34s electrical ratings.

Important: Use this IOR-34 Module only as an operating control. Where failure or malfunction
of the IOR-16 could lead to personal injury or property damage to the controlled equipment or
other property, additional precautions must be designed into the control system. Incorporate
and maintain other devices, such as supervisory or alarm systems or safety or limit controls,
intended to ward off or protect against failure or malfunction of the IOR-34.

Static Discharge Precautions

Static charges produce voltages high enough to damage electronic components. The
microprocessors and associated circuitry within the devices are sensitive to static discharge.
Following these precautions when installing, servicing or operating the system:
Important: Work in a static-free area. Discharge any static electricity you may have
accumulated. Discharge static electricity by touching a known, securely grounded object. Do
not handle the printed circuit board (PCB) without proper protection against static discharge.
Use a wrist strap when handling PCBs, with the wrist strap clamp secured to earth ground.

Module connection precautions

Do not connect more than the maximum number of IOR-34 modules to the RS-485 port of the
parent FX80 Supervisory Controller. Sixteen is the maximum number supported in the software.
However, fewer IOR-34 modules can be supported. See Power supply options.
Important: Connect S terminal wiring as shown in Figure 6 or communication errors
may result. S terminal serves as reference ground between isolated RS-485 ports on FX80
Supervisory Controllers and IOR-16 and IOR-34 modules.

4 FX-SC8XIOR34-0 Module Installation Instructions

Mounting
The IOR34 modules support mounting on EN 50022 standard 7.5mm x 35mm DIN rail or panel
mounting.

 CAUTION

Risk of Property Damage

Do not mount hardware on both a DIN rail and with tab mounts to another surface. This causes
physical stress on equipment and prevents good connections between the FX80 controller and
modules.

 CAUTION

Risk of Property Damage

Do not mount DIN rail stops so that they press against IOR-34 end connectors. If possible, use low-
profile rail stops to eliminate possibility of contact and damage to the connectors.

Mounting on a DIN Rail

The following applies to mounting an IOR-34 module:

• Use horizontal mounting as it is the preferred method to facilitate heat dissipation.

• Mounting on a 35mm wide DIN rail is recommended. The IOR-34 unit base has a molded DIN
rail slot and locking clip, which simplifies mounting with other modules. Mounting on a DIN rail
ensures accurate alignment of connectors between all modules.
• If DIN rail mounting is impractical, you can use screws in mounting tabs on the IOR-34

1. Pull the option module’s locking clip down.

FX-SC8XIOR34-0 Module Installation Instructions 5

 Figure 2: Fastening to the Rail

2. Tilt the module to hook over the DIN rail. Rotate the module flush against the DIN rail and then
press the locking clip upwards to release it and secure the module to the rail.

3. Slide the IOR-34 module along the DIN rail to its intended location. If you want to connect
another mounted module, seat the five-position plug into that module's connector socket.

4. Carefully install the DIN rail end clips to the DIN rail to secure the assembly. Make sure that the
DIN rail stops do not press against the end connectors on the IOR-34.

5. Repeat this for all items, until all are mounted on the DIN rails, firmly connected to each other,
and secured with DIN rail end clips.

IOR-34 board layout and terminals

The IOR-34 module provides sixteen universal inputs, compatible with the following:

• 0 VDC to10 VDC

• 0-20mA
• Dry contacts
• Pulsing dry contacts
• 0-100KΩ resistive
• Type 3 thermistor temperature sensors

6 FX-SC8XIOR34-0 Module Installation Instructions

The IOR-34 module provides eighteen outputs: ten relay (24 VAC or DC, 0.5A max.) outputs and
eight analog outputs (0 VDC -10 VDC). The following figure shows the wiring and LED locations.

Figure 3: Remote I/O Module wiring terminal locations

Table 2: I/O Module wiring terminal

Number Description
1 Digital Relay Outputs (D1 to D10)
2 Analog VDC Outputs (A01 to A08)
3 Relay Output LEDs (Yellow)
4 Staus LED (Green)
5 Five-pin connector 15 VDC Power RS-485
6 Earth Ground Connector Lug
7 24 VAC or VDC Power
8 Universal Inputs (U1 to U16)

Wiring
See Figure 3 to locate connectors and other components on the Remote I/O Module.
Make connections to the Remote I/O Module in the following order:

FX-SC8XIOR34-0 Module Installation Instructions 7

1. Connect the earth grounding wire with the spade connector from the earth ground lug on the
IOR-34 to a nearby earth grounding point. See Grounding.

2. Wire the supply power to the IOR-34.

Important: Do not energize the power source until all other wiring is completed.

3. Connect RS-485 wiring between the IOR-34 module and the FX80 Supervisory Controller, and
(if applicable) to other remote IOR-16 modules, in a continuous multidrop fashion. See RS-485
Communications.

4. Connect I/O wiring. See sections Inputs and Outputs.

5. Apply power to the unit. See Power Up and Initial Checkout.

Grounding
An earth ground spade lug (0.187 in.) is provided on the circuit board of the IOR-34 module for
connection to earth ground. For maximum protection from electrostatic discharge or other forms
of electromagnetic interference, connect each device’s earth ground using a 16 AWG or larger wire.
Keep these wires as short as possible. See Figure 4 for the location of the earth grounding wire.

Figure 4: Earth Ground Connections Required to Each IOR-34

Power wiring
The IOR-34 is powered by wiring to a dedicated Class 2, 24V transformer, or to a 24 VDC power
source.
Note: If powering from a 24V transformer, do not also power equipment (other than a FX80)
with the same transformer. Otherwise, conducted noise problems may result. Also, do not
ground either side of the transformer's 24V secondary.

As shown in Figure 5, the IOR-34 two-position power connector is located at the lower corner of
the unit. Unplug the connector from the module and install wire connections to the connector as
shown.
Note: Do not apply 24V power (reinsert connector plug into the IOR-34) until all other wiring is
completed, including IOR-34 inputs and outputs. See Power Up and Initial Checkout

Note: Do not connect two or more IOR-34 modules together. Connecting IOR-34 modules
directly to each other may allow for hardware configurations that lead to equipment damage.

8 FX-SC8XIOR34-0 Module Installation Instructions

 Figure 5: IOR-16 Modules Powered by IOR-34 Connection

RS-485 Communications
RS-485 communications from the FX80 controller to each IO module (or assembly of modules)
requires a continuous daisy-chain wiring topology using a shielded, twisted-pair cable. Wire
between the IOR-34 assemblies using the 5-position end connectors. At the controller, wire to
either of its three-position RS-485 connectors.
Use shielded 18-22 AWG wiring (refer to the TIA/EIA 485 standard). Wire in a continuous multidrop
fashion, meaning plus to plus, minus to minus, and shield to shield. Connect the shield to earth
ground at one end only, such as at the FX80 Supervisory Controller.

Bias Settings
Each RS485 port on the FX80 has an adjacent three-position switch, with the following settings:

• BIA - (default, middle) RS485 biasing and termination: 2.7Ω bias resistors with no terminal
resistor
• END - RS485 biasing and a termination: 562Ω bias resistors and 150Ω termination resistor
• MID - RS485 biasing or termination: 47.5K bias resistors with no termination resistor

The following list contains best practice for the switch settings:

• BIA - (Default, middle) Often best if the RS485 trunk needs biasing, but when the controller is not
installed at the end of the trunk
• END - Often best if the controller is installed at the end of an RS485 trunk of devices that is
already not biased
• MID - Often best if the controller is put in the middle of an already-biased trunk

You can change the position of an RS485 port's bias switch while the controller is running.
Important: Connect S terminal wiring as shown in Figure 6 or communication errors may
result. S terminal serves as reference ground between isolated RS-485 ports on the FX80
controller and IOR-16 and IOR-34 modules.

FX-SC8XIOR34-0 Module Installation Instructions 9

 Figure 6: RS-485 Wiring From the FX80 to One or
More IOR-16 Modules Using Daisy-Chain Connection

10 FX-SC8XIOR34-0 Module Installation Instructions

Inputs
Each of the 8 universal inputs (UI) can support any of the following:

• Type-3 10KΩ Thermistor

• Resistive 0-100kΩ
• 0 to 10 VDC
• 4-20 mA
• Binary Input

Thermistor
Inputs support 10k Thermistor temperature sensors. Input accuracy is in the range of ±1% of span.
By default, conversion is for a standard, Type 3 thermistor sensor, with a sensor range of -10°F to
135°F (23.3°C to 57.2°C). Using a conversion type of Tabular Thermistor, you can specify a different
thermistor response curve by importing a thermistor curve.xml file. Currently, the kitIo module
contains an .xml folder with thermistor curves for various thermistor temperature sensors. You can
also edit and export customized thermistor curve .xml files for reuse.

Figure 7: Thermistor wiring

Resistive 0-100KΩ
Inputs can read a resistive signal within a range from 0 to 100,000Ω. Wiring is the same as shown in
Figure 7. Resistive signals require a Resistive Input Point.
Important: Universal inputs provide optimum resistive-to-temperature resolution in the
10kΩ range. For a sensor with a range far from 10kΩ (such as a 100-Ω or 1,000-Ω sensor),
resolution is so poor that it becomes unusable. To successfully use such a sensor, install a
transmitter that produces a VDC or mA signal, and then wire the transmitter to the universal
input according to the 0–10 VDC or 4–20 mA instructions.

0-10 VDC
Inputs support self-powered 0–10 VDC sensors. Input impedance is greater than 5kΩ. 0–10 V
accuracy is ±2% of span, without user calibration. Then following image shows the wiring diagram
for a 0–10 VDC sensor. 0–10 VDC sensors require a Voltage Input Point.

FX-SC8XIOR34-0 Module Installation Instructions 11

 Figure 8: 0-10 VDC

4-20 mA
Inputs support self-powered 4–20 mA sensors. Input accuracy is ±2% of span, without user
calibration. The following image shows the wiring diagram, which requires a 499-Ω resistor wired
across the input terminals. 4–20 mA sensors also require the Voltage Input Point.

Figure 9: 4-20 mA

 CAUTION

Risk of Property Damage

When using an externally powered 4–20 mA sensor, be sure to de-energize its power supply before
making or changing any wiring connections to the IOR-34 module, and remove power from the IOR-34
module. It is important not to apply external power to the universal inputs without the 499-Ω resistor
in place. Even a momentary application of power (say, 24 VDC) to the universal input terminals without
the resistor may damage circuitry on the IOR-34. Only after completing all input wiring should you
restore power to such external power supplies.

Binary Input
Inputs support both pulse contacts and normal dry (equipment status) contacts.

• Pulse contacts may have a change-of-state (COS) frequency of up to 20 Hz with a 50% duty cycle.
Note: Minimum dwell time must be >25 ms. (Contacts must remain open at least 25 ms and
be closed at least 25 ms.)

• Standard dry contacts must have a 1 Hz (or less) COS frequency, with minimum dwell time >500
ms. (Contacts must remain open at least 500 ms and be closed at least 500 ms.)

12 FX-SC8XIOR34-0 Module Installation Instructions

Both types of dry contacts support 3.3 VDC open circuits, or 330μA short-circuit current. For a
pulse contact, use the CounterInputPoint in the station database. For other dry contacts, use the
BooleanInputPoint. The following image shows the wiring diagram (which is identical for both
uses), but with different types of Nrio software points used for either application.

Figure 10: Binary inputs

Outputs
An IOR-34 module has four digital relay outputs and four 0-10 volt analog outputs.

Relay Outputs
Each relay output is rated at 24 VAC or 24 VDC at 0.5 A. Relay outputs have metal oxide varistor
(MOV) suppressors to support inductive-type loads such as heavy-duty relay coils.
Important: Relays are not rated for AC mains (line level) powered loads (instead, 24 V
maximum). Use an external 24 V transformer or a 24 VDC power supply to power loads. Use a
RelayOutputWritable in the station for each output.

FX-SC8XIOR34-0 Module Installation Instructions 13

 Figure 11: Relay output wiring diagram

Note that the two common DO terminals (1C2, 3C4) are isolated from each other. This method is
useful if controlled loads are powered from different circuits. An LED status indicator for each relay
(D1 to D4) is located on the board (see Figure 3), and also visible through the cover. Under normal
operation, each digital status LED indicates activity as follows:

• Off—relay open. No current flows.

• On—relay closed. Load current flows.

Therefore, an On status indicates that the load is powered.

Analog Outputs
Analog outputs (AOs) are referenced by the terminals labeled An and 0V (ground). Each AO can
supply a maximum of 4 mA over the entire 0 VDC to 10 VDC range. For this 0 VDC to10 VDC full
range, the minimum input impedance of a device controlled by the AO must be greater than
2,500Ω.
If the device’s input impedance is less than 2,500Ω, the 4 mA maximum current limits the voltage
output range. For example, for a device with a 1,000Ω input impedance, the AO would work as a 0
VDC to 4 VDC analog output. For each AO, use a Voltage Output Writable in the station database.
The following image shows typical wiring for an AO:

Figure 12: Analog output wiring diagram

14 FX-SC8XIOR34-0 Module Installation Instructions

Nrio34Module (Software) representation
In the Niagara station interface to the FX80 and IOR-34 module, the module's I/O is modeled in
the station's NrioNetwork (copies from the Nrio palette), under a child Nrio34Module device level
component. This Nrio16Module has a default name of Nrio34Modulen
Note: After a remote I/O module is discovered and added to the station under this
NrioNetwork (each one as a Nrio34Module), the serial status LEDs for the FX80s RS-485 port
continually flash, which indicates polling activity. At this time, the Status LED on the IOR-34
module lights solid green. When an IOR-34 module's status LED is blinking, it is an indication
that the unit is not online. Each input or output used requires a Niagara Remote Input/Output
(Nrio) point to be added in the station database. These components act as the station interface
to the physical I/O points.

Power Up and Initial Checkout

1. Apply power to the IOR-34. The IOR-34 module's board status LED (Figure 3) are initially
blinking.

2. Open a station connection to the FX80 controller using Workbench. If not already present, add
a NrioNetwork component to the station's Driver Container.

3. Configure the NrioNetwork’s Port Name property to match the FX Supervisory Controller’s
RS-485 port COM assignment.

4. Perform a Discover action from the NrioNetwork’s Nrio Device Manager view. Each discovered
remote I/O module appears in the top part of the Discovered pane in the view, with each
IOR-34 module appearing as an lo34 type.

5. Add each discovered IOR-34 module to the station, renaming it to reflect its actual location.
Each I/O module is represented by an Nrio34Module component.

6. Verify that each IOR-34 module's board status LED is now lit solid green.

7. You can now discover, add, and configure I/O points under each Nrio34Module's Points device
extension.
Note: To associate a discovered device to a specific IOR-34 module, right-click Wink Device
action. This cycles a relay-output on that IOR-34 several times, which you can see or hear
if nearby. This action is available both before and after a discovered device is added to the
station.

Note: If you select an Nrio34Module in the Nrio Device Manager view, and the Upgrade
Firmware button is active, it is best practice that you upgrade its firmware. After clicking
Upgrade Firmware, do not interrupt power to the IOR-34 module and FX Supervisory
Controller, or to the communications between them, until the firmware upgrade job
finishes. Typically, this takes less than two minutes, with job completion signaled in the FX
Workbench view.

FX-SC8XIOR34-0 Module Installation Instructions 15

© 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document
revision and are subject to change without notice.

www.johnsoncontrols.com