Electrical System I
Electrical System I
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
Workshop Manual
aut ra
ss c
ce
le
un
pt
Fox 2010 ➤
an
d
itte
y li
rm
ab
Fox 2014 ➤
pe
ility
ot
wit
, is n
SpaceFox 2011 ➤
h re
hole
spec
Electrical system
es, in part or in w
t to the co
Edition 12.2016
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Repair Group
27 - Starter, current supply, CCS
90 - Gauges, instruments
92 - Windscreen wash/wipe system
94 - Lights, bulbs, switches - exterior
96 - Lights, bulbs, switches - interior
97 - Wiring
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
Technical information should always be available to the foremen and mechanics, because their
AG.
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
ce
le
un
pt
an
d
itte
3.3 Generator (Alternator) C for 1.0 and 1.6 liter engines - assembly overview . . . . . . . . . . . . 30
y li
rm
ab
3.4 Generator (Alternator) C - replace the Poly-V belt pulley . . . . . . . . . . . . . . . . . . . . . . . . . . 36
pe
ility
ot
wit
, is n
h re
3.6 Voltage regulator C1 (Manufacturer Valeo) - disassemble and assemble . . . . . . . . . . . . . . 39
hole
spec
3.7 Tightening torques - Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
es, in part or in w
a
com
cum
fo
3 12 Volt socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
en
ng
t.
yi
3.1 12 volt socket U5 - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Co
Cop py
3.2 12 volt socket U5 - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
ht. rig
rig ht
py by
3.3 Electric socket 2 - 12V U18 (Fox/Crossfox) - assembly overview . . . . . . . . . . . . . . . . . . . . 54
co Vo
by lksw
cted agen
3.4 Electric socket 2 - 12V U18 (Fox/Crossfox) - remove and install . . . . . . . . . . . . . . . . . . . .
Prote
54
AG.
Contents i
AG. Volkswagen AG d
agen oes
ksw not
Fox 2010 ➤ , Fox 2014 by V ➤ , SpaceFox 2011 ➤
ol
gu
ara
d
Electrical system orise- Edition 12.2016 nte
eo
th
au ra
ss c
1.8 Blade application angle on windscreen - adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
ce
le
un
pt
1.9 Rain and light sensor G397 - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
an
d
itte
y li
2 Windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
rm
ab
pe
ility
2.1 Windscreen washer system - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
ot
wit
, is n
2.2 Reservoir for the windscreen and rear window washer system - remove and install . . . . . . 76
h re
hole
2.3 Windscreen washer pump V5 and/or Rear window washer pump V13 - remove and install
spec
........................................................................ 77
es, in part or in w
t to the co
2.4 Windscreen washer system spray nozzles - replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
2.5 Windscreen washer system spray nozzles - adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3 Rear window wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
rrectness of i
3.1 Rear window wiper and washer system - assembly overview . . . . . . . . . . . . . . . . . . . . . . 80
l purpos
nform
ercia
a
com
tion in
4 Rear window washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
r
te o
thi
4.1 Rear window washer system - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
s
iva
do
4.2 Rear window washer system spray nozzle - replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
r
rp
cum
fo
en
ng
t.
yi Co
op py
94 - Lights, bulbs, switches - exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
t. C rig
gh ht
pyri by
Vo
o
1 Main headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
c by lksw
cted agen
Prote
1.1 Main headlights - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
AG.
ii Contents
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
ce
e
nl
pt
du
an
itte
y li
erm
ab
11.2 Ignition/starter switch D - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
ility
ot p
wit
, is n
h re
12 Auxiliary parking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
hole
spec
12.1 Locating defects and indicating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
es, in part or in w
t to the co
12.2 Auxiliary parking system - assembly general view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
12.3 Control unit for parking aid J446 - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
12.4 Warning buzzer for rear parking aid H15 - remove and install . . . . . . . . . . . . . . . . . . . . . . 132
rrectness of i
12.5 Parking aid sensor - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
l purpos
at
om
in t
r
1.3 Dashboard switches (vehicles without radio) - remove and install (version 2) . . . . . . . . . . 139
o
his
ate
1.4 Dashboard switches (vehicles with radio) - remove and install (version 3) . . . . . . . . . . . . 139
do
priv
en
g
t.
yi Co
Cop py
2 Front door lights and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
ht. rig
rig ht
py by
2.1 Door contact switches - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
co Vo
by lksw
cted
2.2 Front/rear window drive switches and window lock switch - remove and install . . . . . . . . 143
agen
Prote AG.
2.3 Rear-view mirror adjustment switch E43 with Switch for rear-view mirror adjustment E48 -
remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
2.4 Driver side interior locking switch E150 - remove and install . . . . . . . . . . . . . . . . . . . . . . . . 145
3 Lights and switches in luggage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
3.1 Luggage compartment lighting switch F5 - remove and install . . . . . . . . . . . . . . . . . . . . . . 146
3.2 Boot light W3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
4 Roof lining lights and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
4.1 Internal front light W1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
4.2 Internal front light W1 with reading light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
4.3 Internal front light W1 with sun roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
4.4 Make-up mirror lighting - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
4.5 Rear reading light W11 and/or W12 - remove e install . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
5 Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
5.1 Treble tone horn H2 - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
5.2 Horn plate H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
6 Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.1 Immobilizer control unit J362 - replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.2 Immobilizer reading coil D2 - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.3 Ignition key - variable code transponder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.4 Ignition key - adapt to immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.5 Ignition key - replace battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
7 Alarm System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.1 Locating defects and indicating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Contents iii
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
1 Fuse and relay support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
1.1 Fuse and relay support - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
2 Coupling stations and engine compartment bellows lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
2.1 Coupling station on A-pillar - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
2.2 Coupling station on B-pillar - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
2.3 Boot cover on engine compartment partition panel - remove and install . . . . . . . . . . . . . . 170
3 Fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
3.1 Fuse box - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
4 Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
4.1 Central control unit for the convenience system J393 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
4.2 Control unit of lights with windscreen wiper functions J917 (Coming Home/Leaving Home)
........................................................................ 178
4.3 Central control unit afor genwindow
AG. Volksw activation
agen AG J1015 (ZFH) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
do 180
4.4 Control unit for o lkswon-board system J519es(BFM)
the not ................................ 180
y V gu
b ara
4.5 Control ounit
rised
for the on-board system J519 (BCM) n t.e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
th eo
s au ra
c
s
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
iv Contents
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
WARNING
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1. Battery 1
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
1.1.1 Disconnect
WARNING
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Loosen the securing nut -arrow- and remove the earth wire
terminal -1- from the negative pole of the Battery - A- .
Continuation for:
Fuse box support (version 1): wage
n AG. Volkswagen AG do
es n
olks ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
– Press the retaining clip -arrow- and tilt the positive battery pole
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
an
d
– Loosen the securing nut -1- and remove the positive cable
itte
y li
terminal -2- from the fuse box.
erm
ab
ility
ot p
– Loosen the securing nut -3- and remove the positive cable
wit
is n
terminal -4- from the Battery - A- .
h re
ole,
spec
Fuse box support (version 2): urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
– Press the retaining clips -arrows- and tilt the positive battery
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Loosen the securing nut -1- and remove the positive cable
terminal -2- from the fuse box.
– Loosen the securing nut -3- and remove the positive cable
terminal -4- from the Battery - A- .
Fuse box support (version 3):
– Press the retaining clips -arrows- and tilt the Battery - A- pos‐
itive pole cover -1- upwards.
1. Battery 3
AG. Volkswagen AG d
agen oes
olksw not
y V gu
Fox 2010 rise ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ ante
d b ar
Electrical
au
tho
system - Edition 12.2016 eo
ra
ss c
ce
le
– Loosen securing nut -1- from positive wire -2-.
un
pt
an
d
itte
y li
rm
ab
along with the positive cable -2-.
pe
ility
ot
wit
Fuse box support (version 4):
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
g
– Press the retaining clip -arrow- and tilt the positive Battery - A-
n
t.
yi Co
pole cover to the right. Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
– Loosen the tightening nut -arrow- and remove positive cable
pole terminal (positive pole).
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
1.1.2 Connect
by c lksw
cted agen
Prote AG.
Caution
Note
1. Battery 5
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
– Insert the earth strap terminal into the negative pole of the
Battery - A- and tighten the fastening nut -arrow- to the speci‐
fied tightening torque ⇒ page 10 .
WARNING
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
WARNING
ce
le
un
pt
an
d
itte
y li
If the terminals are not firmly secured to the Battery - A- , poles,
rm
ab
the terminal connected to the negative pole of the Battery - A-
pe
ility
must be disconnected first, to avoid risk of accidents.
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Note
m
a
com
tion in
thi
the fuse box, just move it aside, respecting the cable clearance.
s
iva
do
r
rp
cum
fo
1.2.1 Removal
en
ng
t.
yi Co
op py
– Turn off the ignition, all the electrical devices, and remove the
t. C rig
gh ht
yri
key from ignition. p by
co Vo
by lksw
cted agen
– Disconnect the Battery - A- ⇒ page 1 . Prote AG.
– Remove and move the fuse box away until there is enough
space to remove its support (different versions).
ce
e
nl
pt
du
an
itte
y li
erm
ab
– Release the retaining clips -arrows- and remove the fuse box
ility
ot p
wit
, is n
h re
Fuse box support (version 2):
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh
– Release the retaining clips -arrows- and remove the fuse box
ht
pyri by
Vo
o
carrier -1- from Battery - A- console-2-.
by c lksw
cted agen
Prote AG.
Fuse box support (version 3):
1. Battery 7
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
– Release the retaining clips -arrows- and remove the fuse box
carrier -1- from Battery - A- console-2-.
Fuse box support (version 4):
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
– Unlock the locks -arrows- and remove the fuse
utho holder support eo
ra
Battery - A- . ss a c
ce
e
nl
Continuation:
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
te
do
riv
the Battery - A- .
p
cum
for
en
ng
1.2.2 Installation
Installation is performed in reverse sequence to that of removal,
observing the following:
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
The Battery - A- will be correctly positioned when the central
ce
e
nl
pt
du
an
itte
y li
-arrows-.
erm
ab
ility
ot p
wit
, is n
Note
h re
hole
spec
♦ For Batteries - A- with flexible tube for central degassing,
es, in part or in w
t to the co
please make sure that the flexible tube is not disconnected.
This is the only way the Battery - A- can be freely degassed.
♦ With Batteries - A- without flexible tube for central degassing,
rrectness of i
please make sure the opening on the upper cover section is
l purpos
not clogged.
nform
ercia
at
om
ion
c
his
ate
cum
or
en
ng
t.
yi Co
op
– After installation, check the correct Battery - A- fastening. If the C py
t. rig
Battery - A- is not correctly fastening, the following may hap‐ gh ht
yri by
pen: cop Vo
by lksw
cted agen
Prote AG.
• The Battery - A- service life may be reduced due to vibration.
• Damages to the Battery - A- casing.
• Safety issues in case of collision.
1. Battery 9
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
– Loosen securing nuts -1- and the securing bolt -2- from the
Battery - A- console-3-.
– Remove the flexible rubber draining tube from the lower part
of the Battery - A- .
– Remove the Battery - A- -3- console from is housing.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
Volkswagen AG
– Tighten the fastening nuts -1- and the fastening bolt -2- to tor‐ wage
n AG. does
que of ⇒ page 10 . Volks not
gu
by d ara
se nte
– Remove the flexible rubber draining tube from the lowerthopart
ri eo
of the Battery - A- in its console. ss
au ra
c
ce
e
– Connect the Battery - A- ⇒ page 1 .
nl
pt
du
an
itte
y li
erm
ab
1.3.2 Battery - A- console for vehicles with 1.0
ility
ot p
wit
, is n
h re
hole
Removal:
spec
es, in part or in w
– Turn off the ignition, all the electrical devices, and remove the
t to the co
key from ignition.
– Disconnect and remove Battery - A- ⇒ page 2 .
rrectness of i
– Loosen securing nuts -1- and the securing bolt -2- from the
l purpos
Battery - A- console-3-.
– Remove the flexible rubber draining tube from the lower part
nf
ercia
of the Battery - A- .
orm
m
atio
– Remove the Battery - A- -3- console from is housing.
om
n in
or c
thi
e
Installation:
t
sd
iva
o
r
rp
cu
Installation is performed in reverse sequence to that of removal,
o
m
f
en
ng
2 Starter
WARNING
AG. Volkswagen AG d
agen oes
lksw n
Before carrying by V out any work in the electricalotsystem,
o gu
ara it is nec‐
essary oto ris disconnect the earth wire of the Battery
ed
nte - A-
⇒ pageauth 1 . eo
r ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
Note
ility
ot p
wit
, is n
h re
the anti-theft code before disconnecting the Battery - A- .
hole
spec
es, in part or in w
t to the co
provided after disconnecting the Battery - A- (current interrup‐
tion).
rrectness of i
♦ When the Battery - A- , earth strap is reconnected, check ve‐
hicle equipment (radio, clock, central locking, electric win‐
l purpos
nf
ercia
atio
m
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Starter 11
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Installation:
Installation is performed in reverse
en Asequence
G. Volkswageto
n Athat
G do of removal,
observing the following: Volkswag es n
ot
y gu
db a
– Tighten the Starter
or
ise - B- fastening nuts to the specified torque
ran
tee
⇒ page 28 . auth or
a
ss c
ce
le
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1 - Starter - B-
❑ Remove and install agen
AG. Volkswagen AG d
oes
⇒ page 11 . olksw not
V gu
d by ara
e
2 - Lever horis nte
eo
aut ra
3 - Mobile core ss c
ce
le
un
pt
4 - Magnetic switch
an
d
itte
y li
❑ Remove and install
rm
ab
⇒ page 13 .
pe
ility
ot
wit
, is n
5 - Hexagonal nut
h re
hole
❑ 9.5 Nm.
spec
es, in part or in w
6 - Starter - B- lid
t to the co
7 - Bolt
❑ 3.3 Nm.
rrectness of i
8 - Bolt
l purpos
❑ 6.4 Nm.
nform
ercia
9 - Brush holder
m
a
10 - Coil (Polar case)
com
tion in
11 - Gearing pinion and arma‐
r
te o
thi
ture assembly
s
iva
do
r
rp
c
❑ Remove and install
um
fo
⇒ page 14 .
en
ng
t.
yi Co
op
12 - Drive bearing
C py
t. rig
gh ht
yri by
13 - Bolt
op Vo
by c lksw
cted agen
❑ Used to fasten the mag‐
Prote AG.
netic wrench.
❑ 3.75 Nm.
2. Starter 13
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Note
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Install the spring and magnetic switch,
agen
AG.and
Volksfasten
wagen Athe
G domag‐
netic switch screws to (3.75VoNm).
lksw es n
ot g
b ara y u
ed
– Connect the brush cable oris by fastening it with the nut tightened ntee
to (9.5 Nm). au
th or
ac
ss
– Install the Starter - B- ⇒ page 11 .
ce
le
un
pt
an
d
itte
y li
2.2.2 Armature and gearing pinion - remove
erm
ab
ility
ot p
and install
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
Removal:
t.
yi Co
Cop py
– Turn off the ignition, all the electrical devices, and remove the
t. rig
gh ht
yri
key from ignition.
p by
o Vo
by c lksw
cted agen
– Disconnect the Battery - A- ⇒ page 1 .
Prote AG.
n AG. Volkswagen AG do
Note lkswage es n
o ot g
byV ua
d ran
ir se tee
Handle carefully, because the springsuthmay jump out of the brush
o
or
holder. ss
a ac
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
Note
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove the armature and gearing pinion.
rrectness of i
Installation:
l purpos
nf
ercia
n in
or c
thi
te
sd
Note
iva
o
r
rp
cu
o
m
f
en
t.
yi Co
strongly pulled by the magnets. t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Fit the brush holder using the Pressure tube - VW 420- and
slide it toward the rotor -arrow-, then remove the tool.
2. Starter 15
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Note
If you are unable to easily fit the circlip, pull the shaft a little out‐
wards.
– Install the rear axle end cover and tighten the screws
-arrows- to a (3.3-Nm) torque.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
or
– Install the fastening screws -arrows- of the polar case cover
au ac
cap by applying a (6.4-Nm) torque. ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
– Install the Starter - B- ⇒ page 11 .
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1 - Starter - B-
❑ Remove and Install
⇒ page 11 .
2 - Magnetic switch
❑ Remove and install
⇒ page 17 .
3 - Hexagonal nut
❑ 8 Nm.
4 - Operating rod
5 - Rubber striker
6 - Gearing pinion
❑ Remove and install
(Fastened on armature
shaft) ⇒ page 21 .
7 - Armature
❑ Remove and install
⇒ page 19 .
8 - Bolt
❑ 2 units agen
AG. Volkswagen AG d
oes
lksw not
❑ 2 Nm. by
Vo gu
ara
ed
is nte
9 - Shaft cover (armature) ut
hor eo
a ra
s c
10 - Bolt s
ce
le
un
pt
❑ 2 units
an
d
itte
y li
❑ 6 Nm.
rm
ab
pe
ility
11 - Starter - B- lid
ot
wit
, is n
12 - Brush holder h re
hole
spec
13 - Coil (Polar case)
es, in part or in w
t to the co
17 - Bolt
❑ Used to fasten the magnetic wrench.
nform
ercia
❑ 7 Nm.
m
a
com
tion in
r
te o
thi
do
r
rp
cum
fo
Removal:
en
ng
t.
yi Co
op
– Turn off the ignition, all the electrical devices, and remove the
C py
t. rig
gh
key from ignition.
ht
pyri by
Vo
o
by c lksw
cted
– Disconnect the Battery - A- ⇒ page 1 .
agen
Prote AG.
2. Starter 17
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Note
ce
e
nl
pt
– Remove the spring and the rod operating plunger -arrow-.
du
an
itte
y li
erm
Installation: ab
ility
ot p
wit
, is n
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
– Install the spring and the magnetic switch and tighten fasten‐
ing screws -arrows- with 7-Nm torque.
m
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Connect the brush cable and tighten fastening nut -arrow- with
8-Nm torque.
– Install the Starter - B- ⇒ page 11 .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
Removal:
es, in part or in w
t to the co
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
rrectness of i
– Remove shaft end rear cover, circlip, plain washer, and seal‐
orm
ing ring.
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
19
AG.
2. Starter
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Using the Device - VW 463/4- as a guide, slide the brush hold‐
er -arrow- and remove it from the armature.
rrectne
– Remove the armature from the polar case by pulling it.
ss
Note
o
cial p
f inform
mer
atio
strongly pulled by the magnets.
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi
– Remove the rubber buffer -arrow-.
Co
Cop py
t. rig
gh ht
yri by
Installation: cop Vo
by lksw
cted agen
Prote AG.
– Install the armature in the activation bearing and in the polar
case.
Note
ce
e
nl
pt
du
If you are unable to easily fit the circlip, pull the shaft a little out‐
an
itte
y li
wards.
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
– Install rear axle end cover -1- and tighten the screws with a (2-
es, in part or in w
Nm) torque.
t to the co
– Install and tighten fastening screws -2- of the polar case cover
cap by applying a (6-Nm) torque.
rrectness of i
– Install the magnetic switch ⇒ page 17 .
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
riv
cum
for
en
g
t.
yi Co
Cop py
ht. rig
Special tools and workshop equipment required
rig ht
py by
co Vo
by lksw
♦
cted agen
Prote AG.
2. Starter 21
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Removal:
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the Starter - B- ⇒ page 11 . AG. Volkswagen AG d
agen oes
ksw
– Remove the armature ⇒ page 19 . by
Vol not
gu
d ara
ise nte
or eo
h
WARNING aut ra
ss c
ce
le
un
pt
When setting the armature on the vise, please be careful not
an
d
itte
y li
rm
ab
ture must be replaced.
pe
ility
ot
wit
, is n
h re
– Remove metallic cover -arrow- with the Assembly device -
hole
spec
EQ-7331/1- .
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
cum
en
g
t.
yi Co
op
the circlip. C py
t. rig
gh ht
yri
– Use pliers or a screwdriver to remove the circlip and capsule
p by
o Vo
by c lksw
from the armature shaft. Prote
cted AG.
agen
Installation:
WARNING
WARNING
Note
ce
e
nl
pt
du
-arrow-.
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Starter 23
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
AG. Volkswagen AG d
agen oes
lksw not
– Install the metallic cover-arrow-. by Vo gu
ara
d
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Use the Assembly device - EQ-7331/1- -1- to drive the metallic
rrectness of i
cover on the gearing pinion.
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
op
♦ Plate - VW 401-
C py
t. rig
gh ht
yri by
♦ Pressure pin - VW 407-
op Vo
by c lksw
cted agen
Prote AG.
♦ Pressure pin - VW 411-
♦ Pressure disc - VW 412-
♦ Pressure base - VW 432-
♦ Base - VW 295A-
2. Starter 25
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
♦ Pressing tool - EQ-7331/4-
l purpos
at
om
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
2.4 Fox Bluemotion 3-cylinder EA211 engine starter motor - remove and install
t to the co
1 - Starter - B-
rrectness of i
❑ Remove and Install.
l purpos
⇒ page 27
2 - Positive battery cable con‐
nf
ercia
nector
orm
m
atio
3 - Cable fastening nut
om
n in
c
❑ M8
or
thi
te
❑ 15 Nm
sd
iva
o
r
rp
cu
4 - Protection cap
o
m
f
en
ng
t.
yi Co
5 - Starter fastening screws Cop py
t. rig
gh
❑ M10 x 55
ht
pyri by
Vo
o
by c lksw
❑ 40 Nm Prote
cted AG.
agen
2. Starter 27
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox
gen AG
. Volk2011 ➤AG do
swagen
swa es n
Electrical system - Edition
y Volk 12.2016 ot g
u b ara
ed nte
ris
– Disconnect the Battery
au
th - A- ⇒
o
page 1 . e or
ac
ss
– Remove the plastic cover -2- and remove the positive cable
ce
e
nl
-1- from the magnetic interrupter and disconnect the termi‐
pt
du
an
itte
nal-3- from the Starter - B- .
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
- B- -1-.
orm
m
atio
m
Installation:
o
n in
or c
thi
te
sd
a
o
r
rp
cu
o
m
– Tighten the Starter - B- fastening nuts to the specified torque
f
en
ng
t.
⇒ page 28 .
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3 Alternator
WARNING
Note
ce
e
pt
du
an
itte
tening (B+)
y li
erm
ab
ility
ot p
wit
, is n
Caution
h re
hole
spec
If the (B+) cable is not tightened to the torque specified, the
es, in part or in w
t to the co
following hazards may occur:
• The Battery - A- does not fully charge.
rrectness of i
atio
om
n in
or c
thi
e
Observe the tightening torque for the fastening nut -arrow- on ca‐
t
sd
iva
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
3. Alternator 29
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Note
ce
e
3.3 Generator (Alternator) -C- for 1.0 and 1.6 liter engines - assembly overview
nl
pt
du
an
itte
y li
Vehicles with air conditioning:
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1 - Mounting bracket
❑ For vehicles with air
conditioning. . Volkswagen AG
gen AG does
swa
2 - Voltage regulator - C1- y Volk not
gu
db ara
❑ (Bosch) - disassemble oris e nte
eo
and assemble aut
h
ra
⇒ page 38 . ss c
ce
le
un
❑ (Valeo) - disassemble
pt
an
d
and assemble
itte
y li
erm
⇒ page 39 .
ab
ility
ot p
3 - Protection cap
wit
is n
h re
ole,
4 - Generator (Alternator) - C-
spec
urposes, in part or in wh
t to the co
⇒ page 32 .
❑ Check (B+) cable con‐
nection ⇒ page 29 .
rrectne
❑ Replace the Poly-V belt
pulley ⇒ page 36 .
ss o
5 - Poly-V belt (elastic)
cial p
f inform
❑ Remove and install ⇒
mer
atio
m
Crankshaft, pistons
o
n
c
i
or
n
❑ Check the Poly-V belt
thi
te
sd
a
⇒ page 30 .
iv
o
pr
cum
❑ Poly-V belt run ⇒ En‐
r
fo
en
ng
7 - Idler roller
❑ 45 Nm.
3. Alternator 31
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
1 - Mounting bracket
❑ For vehicles without air
conditioning.
2 - Voltage regulator - C1-
❑ (Bosch) - disassemble
and assemble
⇒ page 38 .
❑ (Valeo) - disassemble
and assemble
⇒ page 39 .
3 - Protection cap
4 - Generator (Alternator) - C-
❑ Remove and install
⇒ page 32 .
❑ Check (B+) cable con‐
nection ⇒ page 29 .
❑ Replace the Poly-V belt
pulley ⇒ page 36 .
5 - Poly-V belt (elastic)
❑ Remove and install ⇒
Engine; Rep. gr. 13 ;
Crankshaft, pistons
❑ Check the Poly-V belt
⇒ page 30 .
❑ Poly-V belt run ⇒ En‐
gine; Rep. gr. 13 ;
Crankshaft, pistons .
6 - Bolts
❑ 23 Nm. AG. Volkswagen AG d
agen oes
lksw not
7 - Idler roller byV
o gu
ara
ed
❑ 45 Nm. horis nte
eo
aut ra
ss c
ce
le
un
pt
an
d
y li
erm
ab
wit
is n
spec
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
t.
yi Co
op
♦ Claws - 10-222 A/1- C py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Removal:
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the lower engine noise insulation, if any⇒ General
body repairs, exterior; Rep. gr. 50 ; Body - Front section .
– Remove wheel case cover (right side) ⇒ General body repairs,
exterior; Rep. gr. 66 ; External equipment .
– Mark the direction of movement of the Poly-V belt (elastic).
. Volkswagen AG
– Remove Poly-V (elastic) belt⇒ Engine; Rep. gr. w13
age;n Crank‐
AG does
shafts, pistons . Volks not
gu
by d ara
ise nte
– Disengage connector -1- and removethoprotective
r
cover eo
-arrow-. ss au ra
c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3. Alternator 33
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
n AG. Volkswagen AG do
kswage es n
– Loosen the fastening by V screw -arrow- on the compensation
ol ot g
ua res‐
ervoir. ir se
d ran
tee
tho
or
– au compensation reservoir from its support to facili‐
Removessthe ac
tate access to the return pulley.
ce
le
un
pt
an
d
itte
y li
WARNING
erm
ab
ility
ot p
wit
Please move the compensation reservoir and support it care‐
is n
h re
fully.
ole,
spec
urposes, in part or in wh
– Remove the pulley from the power steering pump ⇒ Chassis, t to the co
axles, steering; Rep. gr. 48 ; Steering .
rrectne
Continuation for:
Vehicles without air conditioning:
ss o
cial p
f in
the pulley.
atio
m
n
c
i
or
- C- .
thi
te
sd
iva
o
pr
cum
r
fo
Note
en
ng
t.
yi Co
Cop py
For the CrossFox models, it is necessary to raise the engine as‐
t. rig
gh ht
yri
sembly (approximately 5 to 10 mm) to facilitate the removal of the
p by
co Vo
by lksw
top fastening bolt -1- of the Generator (Alternator) - C- . Prote
cted AG.
agen
WARNING
WARNING
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
- C- .
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
rrectness of i
– First, place Poly-V belt on the crankshaft pulley, and then on
l purpos
tion in
r
te o
thi
s
iva
Note
do
r
rp
cum
fo
en
g
After installation, start the engine and check the belt motion.
n
t.
yi Co
Cop py
t. rig
gh ht
pyri by
3.3.2 Generator (Alternator) - C- for EA 211
co Vo
by lksw
cted agen
Prote
1.0 (Bluemotion) engines - remove and
AG.
install
Special tools and workshop equipment required
3. Alternator 35
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Removal:
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove Poly-V (elastic) belt⇒ Engine; Rep. gr. 13 ; Crank‐
shafts, pistons .
– Remove the fastening nuts -arrows- . n AG. Volkswagen AG do
lkswage es n
o ot g
yV
– Pull the alternator away -1- considering the lengths ofisecon‐
d b ua
ran
nected cables thor tee
or
au ac
s
– Disengage connector -4- and remove protective cover -2-.
s
ce
e
nl
pt
du
– Loosen fastening nut -2- on cable (B+) and remove the cable.
an
itte
y li
erm
ab
– Remove the Generator (Alternator) - C- from over the vehicle.
ility
ot p
Installation:
wit
, is n
h re
hole
spec
observing the following:
es, in part or in w
t to the co
rrectness of i
Lead threaded bearings -A- around 4mm in the direction of the
arrows to facilitate installation.
l purpos
at
om
his
ate
do
priv
cum
or
Note
f
en
ng
t.
yi Co
op
After installation, start the engine and check the belt motion.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
3.4 Generator (Alternator) -C- - replace the Poly-V belt pulley
AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
3. Alternator 37
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
– Release the fastening nut from the Poly-V belt pulley without
freewheel unit with the Adapter socket - 3310- , or the Multi-
teeth adapter - 3400- for Poly-V belt pulley with freewheel unit.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten the fastening nut with the specified torque
⇒ page 41 .
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
r
3.5.1 Voltage regulator - C1- - (version 1)
ho eo
aut ra
ss c
Disassembly:
ce
le
un
pt
an
d
itte
– Turn off the ignition, all the electrical devices, and remove the
y li
rm
ab
ility
ot
h re
hole
screwdriver.
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Assembly:
Assembly is performed in the reverse order to disassembly, ob‐
serving the following:
– Tighten the securing nuts and bolts to the specified tightening
torque ⇒ page 41 .
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
- C1- .
l purpos
Assembly:
nform
ercia
a
com
ti
thi
torque ⇒ page 41 .
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh
3.6 Voltage regulator -C1- (Manufacturer
ht
pyri by
Vo
co lksw
by
Valeo) - disassemble and assemble
cted agen
Prote AG.
3. Alternator 39
. Volkswagen AG
gen AG does
Fox 2010 ➤ , Fox 2014V➤ olks, SpaceFox 2011 ➤
wa not
y gu
Electrical system -isEdition
ed b 12.2016 ara
nte
r
ho eo
ut ra
♦ Torque wrench 2 toss 10 Nm
a
- VAG 1783- c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
3.6.1 Disassembly
nf
ercia
o
– Turn off the ignition, all the electrical devices, and remove the
rm
m
atio
om
n in
c
thi
te
sd
a
o
r
rp
cu
tion cover.
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
3.6.2 Assembly
Assembly is performed in the reverse order to disassembly, ob‐
serving the following:
– Push the protection cover into the guide rails -arrows- until fit‐
ting.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
spec
urposes, in part or in wh
atio
m
n
c
i
or
Compensation reservoir M6 10 Nm
thi
te
sd
a
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
3. Alternator 41
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016 agen
AG. Volkswagen AG d
oes
olksw not
V gu
d by ara
ise nte
90 – Gauges, instruments
or eo
h
aut ra
ss c
ce
e
nl
pt
du
1 Combined instrument
an
itte
y li
erm
ab
General description:
ility
ot p
wit
, is n
The Combined instrument - K- has the following components:
h re
hole
spec
♦ Control unit with indicator in the combined instrument - J285- .
es, in part or in w
t to the co
♦ Immobilizer control unit - J362-
♦ Speedometer - G21- .
rrectness of i
♦ Tachometer - G5- .
l purpos
nf
ercia
or
♦ Multi-function indicator.
m
m
atio
om
n in
or c
thi
e
All the light displays are equipped with light emitting diodes
t
sd
iva
o
r
rp
cu
- K- . If necessary, replace the entire Combined instrument - K-
o
m
f
en
ng
⇒ page 43 .
t.
yi Co
Cop py
t. rig
1.1 Locating defects and indicating faults
gh ht
pyri by
Vo
o
by c lksw
cted
The Combined instrument - K- is equipped with a self-diagnosis
agen
Prote AG.
function.
To localize faults, you must use the Vehicle diagnosis system and
technical information - VAS 5052A- or further equipment.
Diagnostic testing and information system - VAS 6150-
ce
e
nl
pt
du
an
1.2 Combined instrument -K- - replace
itte
y li
erm
ab
ility
ot p
wit
, is n
WARNING
h re
hole
spec
When replacing the Combined instrument - K- , refer to the
es, in part or in w
t to the co
top" before removal, and transfer them to the new Combined
instrument - K- .
rrectness of i
Before carrying out any work in the electrical system, it is nec‐
essary to disconnect the earth wire of the Battery - A-
l purpos
⇒ page 1 .
nform
mercia
at
om
io
Note n
c
in t
or
his
te
do
riv
cum
for
en
ng
1. Combined instrument 43
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016 AG. Volkswagen AG d
agen o es n
ksw
Vol ot g
♦ Wireless diagnostic connector - VAS 5054A-
ed
by ua
ran
ris tee
ho
aut or
ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
The work sequence “Combined instrument - replace” includes the
following works:
ss
♦ When installing a new Combined instrument - K- it is neces‐
o
cial p
f i
sary to adjust the Combined instrument control unit with indi‐
nform
cator - J285- to the different equipment features and
mer
atio
corresponding variations relating to each country.
om
n
c
i
♦ To adapt the Immobilizer control unit - J362- to the Engine
or
n thi
e
control unit - J623- the data of the Engine control unit data -
t
sd
va
o
pr
cum
r
strument - K- .
fo
en
ng
t.
yi Co
♦ After installing a new Combined instrument - K- , it is neces‐ Cop py
. rig
sary to adapt all keys of the vehicle.
ht ht
rig by
copy Vo
To adapt, you must use the Vehicle diagnosis and technical in‐
by lksw
cted agen
Prote
formation system - VAS 5052A- or later equipment.
AG.
WARNING
Note
ce
e
nl
pt
du
an
itte
y li
Special tools and workshop equipment required
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
Removal:
thi
te
sd
iva
o
r
rp
cu
o
m
f
Note
en
ng
t.
yi Co
Cop py
t.
It is not necessary to remove the steering wheel. The steering
rig
gh ht
yri by
wheel is not shown in order to provide a clearer view. op Vo
by c lksw
cted agen
Prote AG.
– Position the steering wheel with adjustment device totally out‐
wards, and lock it to the lowest position (vehicle with steering
position adjustment).
– Carefully remove dashboard finishing -1- ⇒ General body re‐
pairs, interior; Rep. gr. 68 ; Internal equipment .
1. Combined instrument 45
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten the fastening bolt of the instrument cluster - - to a tor‐
que of (1.5-Nm).
– After installing, check the functions and perform the necessary
adjustments if the instrument cluster - K- was replaced
n AG. Volkswagen AG do
⇒ page 43 . olkswage es n
o
yV t gu
db ara
ir se nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
y li
erm
of rear part ab
ility
ot p
wit
, is n
h re
hole
Note
spec
es, in part or in w
t to the co
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1 - Combined instrument - K-
2 - Alarm (sound warning)
3 - 10-pin connector
❑ connector occupation
⇒ page 47 .
4 - 32-pin connector
❑ connector occupation
⇒ page 47 .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
1.5 Combined instrument -K- - pin assign‐
om
n
c
i
or
ment
thi
te
sd
iva
o
r
cum
r
fo
t.
yi
grams, Electrical fault finding and Fitting locations.
Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Combined instrument 47
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
10 - Odometer - Y4-
pt
an
d
itte
y li
ab
pe
wit
, is n
K117-
spec
es, in part or in w
13 - Not used
t to the co
tio
locking - K133-
n in
r
te o
thi
do
r
rp
19 - Not used
um
fo
en
ng
t.
yi
20 - Fuel reserve control light - K16-
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
un
1 - "E-gas" system failure indi‐
pt
an
d
cator light - K132-
itte
y li
rm
ab
❑ Petrol engine vehicles
pe
ility
only. ot
wit
, is n
h re
2 - Not used
hole
spec
3 - Brake system control light -
es, in part or in w
t to the co
K118-
4 - Airbag control light - K75-
rrectness of i
5 - ABS control light - K47-
l purpos
nform
ercia
❑ On-Board Diagnosis
(OBD).
m
a
com
tio
7 - Left turn indicators control
n in
r
te o
light - K65-
thi
s
iva
do
8 - Display
r
rp
cum
fo
en
g
t.
yi Co
light - K94- Cop py
ht. rig
rig ht
10 - Immobilizer control light - py by
co Vo
lksw
K117-
by
cted agen
Prote AG.
11 - Not used
12 - High beam control light -
K1-
13 - Rear window heating con‐
trol light - K10-
14 - Not used
15 - Control light for the
"SAFE" system in the central
locking - K133-
16 - Alternator control light -
K2-
17 - Not used
1. Combined instrument 49
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
ce
e
nl
pt
du
2.1 Service interval indication - reset to zero
an
itte
y li
erm
ab
Please refer to manual ⇒ Maintenance ; Booklet 22.1 .
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
3 12 Volt socket
ce
le
pt
an
d
y li
Internal equipment .
erm
ab
ility
ot p
wit
is n
lighting)
h re
ole,
spec
3 - 12 Volt socket - U5-
urposes, in part or in wh
t to the co
❑ Remove and install
⇒ page 51 .
4 - Tensioning bushing (with‐
rrectne
out lighting)
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
WARNING
3. 12 Volt socket 51
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Note
AG. Volkswagen AG d
agen oes
olksw not
yV gu
Removal: rised b ara
nte
ho eo
aut ra
ss c
Note
ce
le
un
pt
an
d
itte
y li
The tensioning bushing does not need to be removed for removal
erm
ab
of the 12 volt socket - U5- . For improved visualization, it is rep‐
ility
ot p
wit
is n
bushing.
h re
ole,
spec
urposes, in part or in wh
t to the co
WARNING
rrectne
the 12 volt socket - U5- , otherwise the locks will not be
disengaged and there is a risk that it will be damaged.
ss o
cial p
f inform
mer
Note
atio
om
n
c
i
or
sd
a
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
Disengage the 12 volt socket - U5- -1- from the tensioning bushing
ab
pe
ility
according to -arrow-.
ot
wit
, is n
h re
hole
WARNING
spec
es, in part or in w
t to the co
• At the moment of removal of the 12 volt socket - U5- from
the instrument panel, observe the compression of the har‐
ness of the panel.
rrectness of i
l purpos
– Carefully remove the 12 volt socket - U5- from the dash panel
and disconnect the respective connector.
nform
mercia
a
– In order to remove the 12 volt socket - U5- -2- from the Puller
com
tio
- T40148- press it according to -arrow A- and then turn the
n in
r
te o
thi
s
ing the protrusions -1-.
iva
do
r
rp
cum
fo
en
g
Installation:
n
t.
yi Co
Cop py
Installation is performed in reverse sequence to that of removal,
t. rig
gh ht
yri
observing the following: p by
o Vo
by c lksw
cted agen
Prote AG.
Note
3. 12 Volt socket 53
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
. Volkswagen AG
gen AG
3.3 Electric socket 2 - 12V -U18- (Fox/Crossfox)
olks- assembly overview
wa oes d
not
yV gu b ara
ed nte
oris e
th or
1 - Luggage compartment side ss
au ac
trim
ce
e
nl
pt
du
❑ Remove and install ⇒
an
itte
y li
Body - Internal assem‐
erm
ab
bly works; Rep. gr. 70 ;
ility
ot p
Lining / insulation .
wit
, is n
h re
2 - Electrical socket 2 - 12V -
hole
spec
U18-
es, in part or in w
❑ Remove and install
t to the co
⇒ page 54 .
❑ Replace ⇒ page 55 .
rrectness of i
3 - Tensioning bushing
l purpos
4 - Nut
❑ Located at rear of lining.
nform
ercia
❑ 2 Nm.
m
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
Note
ce
le
un
pt
an
d
– Pull the side lining from the luggage compartment-3-.
itte
y li
erm
ab
– Remove the connector from the Electrical socket 2 - 12V -
ility
ot p
U18- .
wit
is n
h re
ole,
spec
urposes, in part or in wh
– Remove the Electric socket 2 - 12V - U18- -2- from the lateral
t to the co
lining of the baggage compartment -3-.
Installation:
rrectne
Installation is performed in reverse sequence to that of removal,
s
observing the following:
s o
cial p
f
– Install the Electrical socket 2 - 12V - U18- -2- in the lateral lining
inform
of the baggage compartment -3-, following the correct assem‐
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
3.5 Electric socket 2 - 12V -U18- - replace
cop Vo
by lksw
cted agen
Prote AG.
Removal:
– Remove the Electrical socket 2 - 12 V - U18- ⇒ page 54 .
WARNING
Note
3. 12 Volt socket 55
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
In order to remove the Electrical socket - 12 V - U18- -2- from the
or
n thi
e
sd
va
o
pr
cum
r
en
ng
t.
yi Co
Cop py
Installation:
t. rig
gh ht
pyri by
Vo
o
Installation is performed in reverse sequence to that of removal,
c by lksw
cted agen
observing the following: Prote AG.
ce
e
nl
pt
out lighting)
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3.7 Electric socket 2 - 12V -U18- (Spacefox/
Suran - version 1) - remove and install
WARNING
3. 12 Volt socket 57
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen AG d
Electrical system - Edition 12.2016
ksw
agen oes
n ol ot g
yV ua
edb ran
ris tee
tho or
Note ss
au ac
ce
e
nl
pt
♦ Check whether the vehicle has a coded radio. If so, request
du
an
the anti-theft code before disconnecting the Battery - A- . itte
y li
erm
ab
ility
♦ When the Battery - A- is reconnected, check the vehicle's
ot p
wit
equipment (radio, clock, electric door locks, power windows,
, is n
h re
etc.) according to the repair manual and/or use instructions.
hole
spec
es, in part or in w
t to the co
♦ Puller - T40148-
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
Removal: rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
WARNING
Note
WARNING
Installation:
Installation is performed in reverse sequence to that of removal,
n AG. Volkswagen AG do
observing the following: olkswage es n
o
yV t gu
db ara
rise nte
tho eo
Note au ra
c
ss
ce
e
nl
an
ing bushing.
itte
y li
erm
ab
ility
ot p
wit
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3. 12 Volt socket 59
AG. Volkswagen AG d
agen oes
ksw
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox by
V 2011 ➤
ol not
gu
d ara
Electrical system - Edition 12.2016
orise nte
h eo
aut ra
s c
3.8 Electric socket 2 - 12V -U18- (Spacefox/Suran - version 2) - assembly over‐
s
ce
e
nl
pt
view
du
an
itte
y li
erm
ab
ility
ot p
1 - Nut
wit
, is n
h re
❑ Located at rear of lining. hole
spec
❑ 2 Nm.
es, in part or in w
t to the co
2 - Tensioning bushing
3 - Electrical socket 2 - 12V -
rrectness of i
U18-
❑ Remove and install
l purpos
⇒ page 60 .
❑ Replace ⇒ page 61 .
nform
ercia
at
trim
om
ion
c
in t
❑ Remove and install ⇒
or
his
e
do
riv
cum
or
Lining / insulation .
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
WARNING
Note
Removal:
– Remove the side luggage compartment lining -3- ⇒ General
body repairs, interior; Rep. gr. 70 ; Lining/insulation .
– Remove the connector from the Electrical socket 2 - 12V -
U18- .
– Remove the securing nut -1-.
– Remove the Electric socket 2 - 12V - U18- -2- from the lateral
lining of the baggage compartment -3-.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Install the Electrical socket 2 - 12V - U18- -2- in the lateral lining
of the baggage compartment -3-, following the n correct
AG. Volksassem‐
wagen AG
bly position in the detail. lkswage does
no
o V t gu
by ara
– Tighten the fastening nuts -1- torisaedtorque of (2 Nm). nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
h re
ole,
Removal:
spec
urposes, in part or in wh
WARNING
rrectne
f in
damaged.
form
mer
atio
om
n
c
i
or
n thi
e
Note
t
sd
iva
o
pr
cum
r
fo
t.
yi
removal of the Electrical socket - 12 volt - U18- .
Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
3. 12 Volt socket 61
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
– In order to remove the Electrical socket - 12 V - U18- -2- from
es, in part or in w
t to the co
turn the area -3- anti-clockwise according to -arrow B-, thus
disengaging the protrusions -1-.
rrectness of i
Installation:
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
– Observe the correct assembly position in the detail.
o
m
f
en
ng
t.
yi
– Install the Electrical socket 2 - 12 V - U18- ⇒ page 60 .
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
Note
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
cum
fo
t.
yi Co
op
♦ Lever - T 10039- C py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
mechanism support
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
Removal:
l purpos
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Press the blade lock -arrow- and pull it down towards the
windscreen wiper arm.
Volkswa
– Release the blade from the windscreen
agen wiper arm, Aand
AG. gen G
doere‐
ksw s no
move it. by Vol t gu
a
ed ran
oris tee
h
Installation: au
t or
ac
ss
Installation is performed in reverse sequence to the removal.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
1.3 Windscreen wiper blade (version 2) - re‐
es, in part or in w
t to the co
move and install
Removal:
rrectness of i
– Raise the windscreen wiper arm.
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
– Press button -1- and pull the wiper blade support -3- removing
Prote AG.
Installation:
Installation is performed in reverse sequence to the removal.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
Removal:
h re
hole
spec
es, in part or in w
Note
t to the co
tion.
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
– Loosen fastening nuts -arrows-, but do not remove them com‐ itte
y li
pletely.
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
-4-.
a
com
tion in
r
te o
thi
WARNING
s
iva
do
r
rp
cum
Take care that the Puller - T10369/1- -2- is fit adequately on
fo
en
ng
the windscreen wiper arm -4-, so that is does not damage the
t.
yi Co
op
drive axle -6-.
C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote
– Support the lower base of the fuse -3- on the drive axle -6- of
AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Fit the windscreen wiper arms near its resting positions and
tighten slightly the fastening nuts.
– Adjust the blades' resting position ⇒ page 71 .
ce
le
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectnes
1.5 Windscreen wiper mechanism - remove
s o
cial p
f
and install
inform
mer
Removal:
atio
om
n
c
– Turn off the ignition, all the electrical devices, and remove the
i
or
n thi
key from ignition.
te
sd
iva
o
pr
c
– Disconnect the Battery - A- ⇒ page 1 .
um
r
fo
en
ng
t.
– Remove the windscreen wiper arm and blade set ⇒ page 66 .
yi Co
Cop py
t. rig
– Remove the lower lining of the windscreen ⇒ General body
gh ht
pyri by
repairs, exterior; Rep. gr. 66 ; External equipment .
co Vo
by lksw
cted agen
Prote AG.
– Remove fastening screws -arrows- from the windscreen wiper
mechanism assembly.
– Disengage the Windscreen wiper motor - V- connector.
– Remove the windscreen wiper mechanism assembly from its
housing.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten fastening screws to the windscreen wiper mechanism
assembly with (5-Nm) torque.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove the securing nut -1- and remove the bracket -2- from
rrectness of i
the Windscreen wiper engine - V- shaft.
l purpos
nform
ercia
a
com
tio
Assembly:
n in
r
te o
thi
Assembly is performed in the reverse order to disassembly, ob‐
s
iva
do
serving the following:
r
rp
cum
fo
en
ng
t.
yi Co
op py
Note t. C rig
gh ht
pyri by
Vo
co lksw
Set the Windscreen wiper motor - V- in its rest position.
by
cted agen
Prote AG.
– Install the shaft support -2- so that the measure -a- is 100°44'
±5° and tighten the fastening nut -1- to (18-Nm) torque.
Note
Only check the blade application angle when the wipers vibrate
nl
pt
du
an
or make noises.
itte
y li
erm
ab
ility
ot p
wit
h re
hole
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
Note
t.
yi Co
Cop py
ht. rig
Valid only for vehicles with windscreen wiper blade (version 1).
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Adjust the resting position of the windscreen wiper arms
⇒ page 71 .
pt
du
an
itte
ab
and install
ility
ot p
wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
♦ Store the Rain and light sensor - G397- and keep it clean until
l purpos
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
72
Prote AG.
Rep. gr.92 - Windscreen wash/wipe system
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
♦ Spatula - VW 037- or
♦ Wedge - 3409-
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
Removal:
nl
pt
du
an
itte
y li
– Turn off the ignition, all the electrical devices, and remove the
erm
ab
key from ignition.
ility
ot p
wit
, is n
h re
hole
spec
Rep. gr. 68 ; Internal equipment .
es, in part or in w
t to the co
– Disconnect connector -A- from the Rain and light sensor -
G397- -1-.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Remove the Rain and light sensor - G397- -1- of the sup‐
port-2-, with the help of the Spatula - VW 037- or the Wedge
- 3409- , by lifting it, in a lever movement on the recess -3-.
Note
During removal, do not lift only the upper lining of the Rain and
light sensor - G397- , but the entire set.
Installation:
Installation is performed in reverse sequence to that of removal, agen
AG. Volkswagen AG d
oes
observing the following: yV
olksw not
g b ua
ed ran
– Clean properly the windscreen by inside the support with rIso‐
is tee
tho
propanol (isopropyl ethanol). au or
ac
ss
– If required, remove, the protective cap from the new Rain and
ce
le
un
pt
light sensor - G397- .
an
d
itte
y li
erm
ab
ility
ot p
Note
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
♦ When the surface (padded coupling) of the Rain sensor -
G397- is soiled, it may be occasionally cleaned “by affixing”
and “detaching” one or more adhesive tape stripes
rrectne
♦ After disassembly, no bubbles must remain between the wind‐
s
screen and the padded coupling of the Rain and light sensor
s o
- G397-
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
WARNING
ce
e
nl
pt
the anti-theft code before disconnecting the Battery - A- .
du
an
itte
y li
erm
ab
ility
provided after disconnecting the Battery - A- (current interrup‐
ot p
wit
tion).
, is n
h re
hole
spec
hicle equipment (radio, clock, central locking, electric win‐
es, in part or in w
t to the co
dows, etc.) according to the repair manual and/or instructions
for use.
rrectness of i
Special tools and workshop equipment required
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1 - Spray nozzles
❑ Replace ⇒ page 78 .
❑ Adjust ⇒ page 78 .
2 - Windscreen washer pump
connector Rear window wash‐
er pump - V5- and/or Rear win‐
dow washer pump - V13-
3 - Windscreen washer pump -
V5- and/or Rear window wash‐
er pump - V13-
❑ Remove and install
⇒ page 77 .
4 - Front washer pipe
❑ Connections ⇒ General
information; Rep. gr.
92 ; Windscreen, rear
window and headlight
washer and wiper .
❑ Repair ⇒ General infor‐
mation; Rep. gr. 92 ;
Windscreen, rear win‐ AG. Volkswagen AG d
dow and headlight agen oes
olksw not
washer and wiper . d by
V gu
ara
ise nte
r
5 - Reservoir for the wind‐ ut
ho eo
ra
screen and rear window wash‐ ss a c
er system
ce
le
un
pt
an
❑ Remove and install
d
itte
y li
⇒ page 76 .
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
f in
stall
form
mer
atio
m
Removal:
o
n
c
i
or
– Turn off the ignition, all the electrical devices, and remove the
thi
te
sd
a
o
pr
cum
r
fo
t.
yi Co
op
– Put the vehicle on a lift in order to make the operation easier. C py
t. rig
gh ht
yri by
– Remove the left and right front wheel housing protector ⇒
op Vo
by c lksw
Body; Rep. gr. 66 ; Front wheel housing protector - remove cted agen
Prote AG.
and install .
– Remove front bumper ⇒ General body repairs, exterior; Rep.
gr. 63 ; Bumpers .
– Disengage the Windscreen washer pump - V5- and/or Rear
window washer pump - V13- connectors ⇒ page 77 .
– Drain the reservoir liquid.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten the fastening nuts to a (5-Nm) torque.
Note
Note
pt
du
an
itte
ab
pump.
ility
ot p
h re
-arrow-.
hole
spec
es, in part or in w
Installation:
t to the co
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to the removal.
Note
After installing, use the adjustment procedures for the washer jets
⇒ page 78 .
n AG. Volkswagen AG do
wage
2.5 Windscreen Vol washer system spray t gnoz‐
ks s no e
by ua
zles th-oradjust
ed ran
is tee
o
au ra
c
ss
ce
le
un
pt
y li
nozzles)
erm
ab
ility
ot p
wit
is n
h re
Note
ole,
spec
urposes, in part or in wh
n
c
i
or
n thi
te
sd
o
pr
cum
r
a - 480 mm
fo
en
ng
t.
yi Co
b - 165 mm Cop py
t. rig
gh ht
yri
If the two action surfaces of the nozzle jet are not according to the p by
co Vo
dimensions -a - and -b-, the jet height must be adjusted as ex‐
by lksw
cted agen
Prote
plained below:
AG.
Note
To perform the adjustment, support the ejector with your hand toG. Volkswagen
prevent it from moving from the housing. lksw
agen
A AG do
es n
o ot g
yV ua
edb ran
ris tee
tho or
au ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
AG. Volkswagen AG d
agen oes
olksw not
Note d by V gu
ara
rise nte
tho eo
♦ Check whether the vehicle has a coded sradio.
sa
u If so, request ra
c
the anti-theft code before disconnecting the Battery - A- .
ce
le
un
pt
♦ The conditions to ensure safe electrical system activities are
an
d
itte
y li
provided after disconnecting the Battery - A- (current interrup‐
rm
ab
tion).
pe
ility
ot
wit
, is n
h re
hicle equipment (radio, clock, central locking, electric win‐
hole
spec
dows, etc.) according to the repair manual and/or instructions
es, in part or in w
for use.
t to the co
Special tools and workshop equipment required
rrectness of i
♦ Torque wrench - 5 to 50 Nm (fit. 1/2") - VAG 1331-
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
3.1 Rear window wiper and washer system - assembly overview
AG.
1 - Protection cap
2 - Hexagonal nut
❑ 12 ± 1.2 Nm.
3 - Rear window wiper arm
AG. Volkswagen AG d
❑ Remove and install agen oes
olksw not
y V gu
❑ Adjust ⇒ page 83 . d b ara
rise nte
ho eo
4 - Wiper blade aut ra
c
ss
❑ Remove and install
ce
e
nl
⇒ page 83 .
pt
du
an
itte
y li
5 - Sealing eyelet
erm
ab
ility
ot p
❑ Replace if damaged.
wit
, is n
h re
6 - Spray nozzle
hole
spec
❑ Replace ⇒ page 86 .
es, in part or in w
t to the co
❑ Adjust ⇒ page 87 .
7 - Seal
rrectness of i
❑ Replace if damaged.
l purpos
8 - Spacer
❑ Replace if damaged.
nform
ercia
9 - Rubber washer
m
at
10 - Mounting (bushing) for the
om
ion
mechanism support
c
in t
or
his
te
11 - Bolt
a
do
priv
c
❑ 8 ± 0.8 Nm.
um
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– To place the wiper motor in the end-of-course position, turn
the rear window wiper switch on / off with the ignition on.
– Fit the rear window wiper arm on the resting position
⇒ page 83 .
– Tighten the fastening nut -arrow- to (12-Nm) torque.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
AG. Volkswagen AG d
agen oes
olksw not
yV gu
WARNING ised b ara
nte
or eo
h
ut ra
Observe the correct assembly position for the sealing eyelet,
ss a c
in order to prevent water from infiltrating into the vehicle. ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
wit
, is n
-a- to ± 10°.
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
82
cted agen
Prote AG.
Rep. gr.92 - Windscreen wash/wipe system
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
AG. Volkswagen AG d
agen oes
olksw not
3.4 Rear window wiper blade resting posi‐
ised byV gu
ara
nte
tion - adjust or eo
h
aut ra
ss c
Fox/Crossfox:
ce
le
un
pt
an
d
The distance -a- between the rear window wiper blade rubber and
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Spacefox / Suran:
nform
ercia
The distance -a- between the rear window wiper blade rubber and
m
tion in
thi
s
iva
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Press the lock -arrow- and pull the blade -1- in the direction
-arrow-, and remove it.
Installation:
Installation is performed in reverse sequence to the removal.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1 - Spray nozzle
❑ Replace ⇒ page 86 .
❑ Adjust ⇒ page 87 .
2 - Reservoir for the wind‐
screen and rear window wash‐
er system
❑ Remove and install
⇒ page 76 .
3 - Windscreen washer pump
connector Rear window wash‐
er pump - V5- and/or Rear win‐
dow washer pump - V13-
4 - Rear washer hose
❑ Connections ⇒ General
information; Rep. gr.
92 ; Windscreen, rear
window and headlight
washer and wiper .
❑ Repair ⇒ General infor‐
mation; Rep. gr. 92 ;
Windscreen, rear win‐ wage
n AG. Volkswagen AG do
es n
s
dow and headlight yV
olk ot g
ua
washer and wiper .rised b ran
t ee
tho or
5 - Windscreen washer au pump - ac
ss
V5- and/or Rear window wash‐
ce
e
nl
er pump - V13-
pt
du
an
itte
ab
⇒ page 77 .
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
orm
Removal:
m
atio
om
n in
c
thi
te
sd
a
o
r
rp
cu
o
en
ng
t.
suitable pliers. Cop
yi Co
py
t. rig
gh ht
yri
Installation:
p by
co Vo
by lksw
cted agen
– Insert the washer jet up to the stop on the wiper shaft, so that
Prote AG.
4.3 Rear window washer system spray noz‐swagen AG. Volkswagen AG does
k
zle - adjust
not
Vol gu
by ara
ed nte
ris
Special tools and workshop equipment required ho eo
aut ra
ss c
♦ Adjusting device - T 10127-
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
o
Note
rm
m
atio
om
n in
♦ If the washer jet is irregular or cannot be adjusted to the centre
or c
thi
te
sd
a
measure) ⇒ page 86 .
iv
o
r
rp
cu
o
m
♦ Under no circumstances should needles or similar objects be
f
en
ng
t.
yi
used, since this might damage the nozzle's water passage.
Co
Cop py
ht. rig
rig ht
py by
– Adjust the spray nozzle so the jet is sprayed to the centre of co Vo
by lksw
the wiper action area. cted agen
Prote AG.
The nozzle water jet must fall on the middle of the area to be
cleaned.
– If necessary, adjust them with the Adjustment device - T
10127- , as indicated.
WARNING
Note
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
pt
an
d
itte
ab
lamp - M3-
wit
is n
❑ Incandescent lamp 12 V
h re
ole,
- 5 W.
spec
urposes, in part or in wh
❑ Replace ⇒ page 92
t to the co
f in
❑ Replace ⇒ page 94
atio
om
i
or
n thi
te
sd
11 - Left low-beam headlight lamp - M29- and/or Right low-beam headlight lamp - M31-
iva
o
pr
en
ng
t.
❑ Replace ⇒ page 93
yi Co
Cop py
ht. rig
12 - Bushing rig ht
py by
co Vo
by lksw
13 - Left front indicator light lamp - M5- and/or Right front indicator light lamp - M7-
Prote
cted AG.
agen
1. Main headlights 89
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
❑ Replace ⇒ page 91
18 - Protection cap
Note
ce
e
nl
pt
key from ignition.
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
– Remove the securing bolts -arrows-.
es, in part or in w
t to the co
– Carefully pull the headlight forwards, disconnect the multiple
connector and remove the headlight from its housing.
rrectness of i
Installation:
l purpos
nf
ercia
o
– Tighten the securing bolts -arrows- to the torque of (3 Nm).
rm
m
atio
m
n in
or c
thi
sd
a
⇒ page 101 .
iv
o
r
rp
cu
o
m
f
en
ng
t.
1.3 Main headlight lamps (single) - replace
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
Note cted agen
Prote AG.
♦ Never touch the glass bulb when installing a lamp. The fingers
leave traces of fat on the glass envelope, which evaporate
when the lamp is turned on, causing the glass to cloud over.
♦ Replacement of the main headlight lamps is identical on both
sides; the procedure below refers only to one of the headlights.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installation, check the light functioning.
Volkswa n AG. gen AG
wage does
Volks not
gu
by ara
ed nte
ris
1.3.2 au
tho
-M29- Low-beam headlight lamp -M31- eo
ra
and/or -M30- High-beam headlight lamp
ss c
ce
e
nl
-M32- - replace
pt
du
an
itte
y li
erm
ab
ility
ot p
Note
wit
, is n
h re
hole
To replace the Left dipped beam bulb - M29- and the Left main
spec
es, in part or in w
t to the co
Removal:
rrectness of i
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
l purpos
at
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installation, check the new lamp functioning.
– Check and carry out the headlight adjustment, if necessary
⇒ page 101 .
1. Main headlights 91
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
h re
ole,
spec
urposes, in part or in wh
Note
t to the co
♦ Never touch the glass bulb when installing a lamp. The fingers
leave traces of fat on the glass envelope, which evaporate
rrectne
when the lamp is turned on, causing the glass to cloud over.
♦ Replacement of the main headlight lamps is identical on both
ss
f inform
mer
place
o
n
c
i
or
n thi
te
sd
iva
o
pr
Note
um
r
fo
en
ng
t.
yi Co
To replace the left front side marker light bulb - M1- , the Battery Cop py
ht. rig
- A- ⇒ page 6 needs to be removed. rig ht
py by
co Vo
by lksw
cted agen
Removal:
Prote AG.
– Turn off the ignition and all electrical devices, then remove the
ignition key.
– Disconnect the Battery - A- ⇒ page 1 .
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
– Carefully remove socket with lamp -1- from reflector.
spec
es, in part or in w
t to the co
– Remove the lamp.
Installation:
rrectness of i
Installation is performed in reverse sequence to that of removal,
l purpos
nform
ercia
a
⇒ page 101 .
com
tion in
r
te o
thi
s
iva
do
1.4.2 Low-beam lamp -M29- and/or -M31- -
r
rp
cum
fo
en
g
replace
n
t.
yi Co
Cop py
t. rig
Removal:
gh ht
pyri by
Vo
co lksw
by
– Turn off the ignition, all the electrical devices, and remove the Prote
cted AG.
agen
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the protective cover -1-.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installation, check the light functioning.
– Check and carry out the headlight adjustment, if necessary
⇒ page 101 .
1. Main headlights 93
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Note
Removal:
– Turn off the ignition and all electrical devices, then remove the
ignition key.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the protective cover -1-.
ce
e
nl
pt
du
an
itte
y li
erm
wit
, is n
h re
hole
- replace
t to the co
– Turn off the ignition and all electrical devices, then remove the
ignition key.
rrectness of i
at
om
ion
c
in t
or
Installation:
his
ate
do
riv
cum
or
en
ng
t.
yi Co
– After installation, check the light functioning. Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
2 Fog lights
WARNING
Note
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
♦ Spatula - VW 037-
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
2. Fog lights 95
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
1 - Cover
2 - Fog lights
❑ Remove and install
⇒ page 96
❑ Check adjustment
⇒ page 103
3 - securing bolt
❑ 3 units
❑ 1.5 Nm
4 - Left fog light lamp - L22-
and/or Right fog light lamp -
L23-
❑ Halogen lamp HB4 (12V
- 51W)
❑ Replace ⇒ page 97
5 - Front bumper
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
orm
m
atio
om
n in
Note
or c
thi
te
sd
iva
cu
m
f
en
ng
t.
yi Co
op py
Removal:
. C rig
ht ht
rig by
py
– Turn off the ignition, all the electrical devices, and remove the
co Vo
by lksw
cted agen
key from ignition. Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten the securing bolts -arrows- to the torque of (1.5 Nm).
– After installation, check the fog light
agen
AG. Vfunctioning.
olkswagen AG
do w es n
olks o
– Check and carry outedthe
by fog light adjustment ⇒ page 101
V t gu
a.ra
ris nte
ho eo
ut ra
2.2.1 Fog light lamp -L22- and/or -L23- - re‐
ss
a c
ce
le
place
un
pt
an
d
itte
y li
erm
ab
ility
ot p
Note
wit
is n
h re
ole,
spec
both sides; the procedure below refers only to one of the fog
urposes, in part or in wh
lights.
t to the co
♦ Never touch the glass bulb when installing a new lamp. The
fingers leave traces of fat on the glass envelope, which evap‐
rrectne
orate when the lamp is turned on, causing the glass to cloud
over.
ss o
cial p
f
Removal:
inform
mer
– Turn off the ignition, all the electrical devices, and remove the
atio
m
n
c
i
or
sd
va
o
pr
cum
r
fo
en
ng
– Turn the socket along with the fog light lamp towards
t.
yi Co
the- arrow- and remove the fog light lamp. Cop py
t. rig
gh ht
yri
The fog light lamp is fastened to the lamp shell, and cannot be p by
o Vo
by c lksw
replaced individually. Prote
cted AG.
agen
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installation, check the fog light functioning.
– Check and carry out the fog light adjustment ⇒ page 101 .
2. Fog lights 97
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
1 - Cover
2 - Ancillary headlight
3 - securing bolt
❑ 3 units
❑ 1.5 Nm
4 - Lamp
❑ Halogen lamp H4 (12V -
55/60W).
5 - Protection cap
6 - Front bumper
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
stall
l purpos
Note
nform
mercia
at
io
in t
or
his
ate
do
riv
Removal:
p
cum
for
– Turn off the ignition, all the electrical devices, and remove the
en
ng
t.
yi
key from ignition.
Co
Cop py
t. rig
gh ht
– Disconnect the Battery - A- ⇒ page 1 . yri
p by
co Vo
by lksw
cted
– Remove the side grille from the front protector ⇒ General body
agen
Prote AG.
repairs, exterior; Rep. gr. 66 ; Exterior equipment .
ce
e
– Remove the auxiliary headlight.
nl
pt
du
an
itte
y li
erm
ab
Installation:
ility
ot p
Installation is performed in reverse sequence to that of removal,
wit
, is n
h re
observing the following:
hole
spec
– Tighten the securing bolts -arrows- to the torque of (1.5 Nm).
es, in part or in w
t to the co
– After installation, check the auxiliary headlight functioning
-1-.
rrectness of i
– Check and carry out the auxiliary headlight adjustment
⇒ page 101 .
l purpos
nform
ercia
at
om
ion
c
in t
or
Note
his
ate
do
priv
cum
or
en
ng
Removal:
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the auxiliary headlight ⇒ page 98 .
– Remove fastening bolts -arrows- and protection cover -1-.
– Disconnect the lamp connector.
2. Fog lights 99
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installation, check the auxiliary headlight functioning.
– Check and carry out the auxiliary headlight adjustment
⇒ page 101 .
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
pt
weight of every component required for its use (e.g.: spare wheel,
du
an
itte
ab
ility
If the fuel reservoir is not at least 90% full, you must simulate the
ot p
load as follows:
wit
, is n
h re
hole
– Check the tank level on the fuel gauge. Establish the required
spec
t to the co
1/4 30
1/2 20
nform
ercia
3/4 10
m
at
full 0
om
ion
c
in t
or
Example:
his
ate
do
riv
When the fuel tank is half full, you must place an additional weight
p
cum
or
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri
Note p by
o Vo
by c lksw
cted agen
Prote AG.
As additional weight, it is preferable to use fuel containers filled
with water (one fuel container with a 5-liter capacity corresponds
to a weight of approximately 5 kg).
ce
e
nl
pt
The vehicle should be moved for a few meters and pushed down
du
an
itte
a couple of times both at the front and at the rear so the shock
y li
erm
ab
absorbers get properly settled.
ility
ot p
wit
♦ The vehicle and the headlight adjustment device must be on
, is n
h re
the same level⇒ Instruction manual from the headlight ad‐
hole
spec
justment device .
es, in part or in w
t to the co
♦ The vehicle and the headlight adjustment device must be on
a flat surface.
♦ The Tilt must be adjusted.
rrectness of i
The housing above the headlight has the tilt values engraved in
l purpos
nform
ercia
The button for adjusting the headlight reach must be in the basic
at
om
io
position (-).
n
c
in t
or
his
e
do
riv
cum
for
en
g
justment line).
n
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
3.1.1 Main headlights
cted agen
Prote AG.
Note
Note
pt
an
itte
y li
erm
wit
, is n
h re
hole
t to the co
Note
rrectness of i
Twin headlight:
m
at
om
In order to adjust the height light/dark limit for the high beam
on
c
his
ate
In order to adjust the height light/dark limit for the low beam head‐
do
priv
en
ng
t.
yi
In order to adjust the side light/dark limit for the low beam head‐
Co
op py
light, turn the adjustment screw -1-. t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Single headlight:
– In order to adjust the height light/dark limit for the main head‐
light, turn the adjustment screw -2-.
– In order to adjust the side light/dark limit for the main headlight,
turn the adjustment screw -1-.
Note
AG. Volkswagen AG d
3.2.2 Fog lights - adjust olksw
agen oes
not
byV gu
ara
ed
ris nte
ho eo
Note aut ra
ss c
ce
le
un
pt
Adjustment of fog lights is identical on both sides; adjustment
an
d
itte
y li
rm
ab
only to one of the headlights.
pe
ility
ot
wit
, is n
– In order to adjust fog light reach, turn the adjustment bolt -1-.
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
do
r
rp
en
ng
t.
yi Co
Cop py
ht. rig
Note
rig ht
py by
co Vo
by lksw
cted agen
Prote
Adjustment of fog lights is identical on both sides; adjustment
AG.
– Remove the side grille from the front protector ⇒ General body
repairs, exterior; Rep. gr. 66 ; Exterior equipment .
– In order to adjust fog light reach, turn the adjustment bolt -1-.
Note
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
ternal rear-view mirrors
itte
y li
erm
ab
ility
ot p
wit
mirror ⇒ General body repairs, exterior; Rep. gr. 66 ; External
, is n
h re
equipment .
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
5 Tail lights
WARNING
Note
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1 - Tail light
❑ Remove and install
⇒ page 108
2 - Left brake light lamp - M9-
and/or Right brake light lamp. -
M10-
❑ P21/5W - 12V.
3 - Gasket
4 - Left rear turn indicator lamp
- M6- and/or Right rear turn in‐
dicator lamp - M8-
❑ P21W - 12V.
5 - Left tail light lamp - M4- and/
or Right tail light lamp - M2-
❑ W5W - 12V.
6 - Lamp support
❑ Disassemble and as‐
semble ⇒ page 109 .
7 - Left reverse gear light lamp
- M16- and/or Right reverse
gear light lamp - M17- n AG. Volkswagen AG do
swage es n
❑ W16W - 12V. by
Volk ot g
ua
ed ran
8 - Fastening element ris tee
tho or
au ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
install
l purpos
nform
ercia
Note
m
at
om
io
in t
r
his
ate
do
priv
Removal:
um
for
en
ng
t.
yi
– Turn off the ignition, all the electrical devices, and remove the
Co
op py
key from ignition.
t. C rig
gh ht
pyri by
Vo
o
– Disconnect the Battery - A- ⇒ page 1 .
c by lksw
cted agen
Prote AG.
– Remove the fastening element -1- from tail light.
– Move away the luggage compartment side lining ⇒ General
body repairs, interior; Rep. gr. 70 ; Lining / insulation , until
enough space is freed to access the rear of the tail light.
Installation:
Installation is performed inn Areverse
wage
G. Volkswsequence
agen AG
doesto that of removal,
observing the following:
y Volks not
gu
b ara
ed
– Tightenhofastening
ris element -1- to a torque of (2 Nm).
nte
e
t or
au ac
– Tighten
ss fastening screws -2- to (1.5 Nm) torque.
ce
e
nl
pt
– After installation, check if the tail light works.
du
an
itte
y li
erm
ab
ility
ot p
Note
wit
, is n
h re
hole
Ensure proper sealing when installing the tail lights to avoid water
spec
infiltration and damages to parts.
es, in part or in w
t to the co
5.3 Tail light lamp support (Fox/Crossfox) -
rrectness of i
disassemble and assemble
l purpos
Disassembly:
nform
ercia
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
m
at
om
io
in t
or
his
e
do
priv
en
ng
t.
yi Co
op
Assembly: C py
ht. rig
rig ht
by
Assembly is performed in the reverse order to disassembly, ob‐
copy Vo
by lksw
serving the following: cted agen
Prote AG.
Note
ce
e
nl
pt
du
1 - Lamp support
an
itte
y li
❑ Disassemble and as‐
erm
ab
semble ⇒ page 112 .
ility
ot p
wit
, is n
2 - Left brake light and tail light
h re
hole
spec
light and tail light lamp - M22-
es, in part or in w
t to the co
❑ P21/5W - 12V.
3 - Lamp support
rrectness of i
4 - Lamp support
l purpos
nf
ercia
❑ W5W - 12V.
orm
m
atio
6 - Left rear fog light lamp -
om
L46-
n in
or c
thi
e
❑ H21W - 12V.
t
sd
iva
o
r
rp
cu
7 - Left reverse gear light lamp
o
m
f
en
ng
t.
yi Co
gear light lamp - M17- t. Cop py
rig
❑ W16W - 12V.
gh ht
pyri by
Vo
co lksw
by
8 - Centre tail light (rear lid) cted agen
Prote AG.
❑ Remove and install
⇒ page 112 .
9 - Tail light
❑ Remove and install
⇒ page 110 .
10 - Left rear turn indicator
lamp - M6- and/or Right rear
turn indicator lamp - M8-
❑ W16W - 12V.
11 - Fastening element
Note
Removing and installing the tail lights is identical on both sides; n AG. Volkswagen AG do
the procedure below refers only to one side. olkswage es n
ot g
byV ua
d ran
ir se
Removal: tho tee
or
au ac
– Turn off the ignition, all the electrical devices, and remove the
ss
ce
le
pt
an
d
itte
y li
– Disconnect the Battery - A- ⇒ page 1 .
rm
ab
pe
ility
– Remove the clips -1- using a Scraper - VW 037- .
ot
wit
, is n
h re
– Disconnect the connector.
hole
spec
es, in part or in w
t to the co
Note
rrectness of i
ment lining (detail) is not represented.
l purpos
nform
mercia
a
com
tio
– Remove the fastening element -2- from tail light.
n in
r
te o
thi
– Remove securing bolts -3-.
s
iva
do
r
rp
cum
– Remove the tail light -1-.
fo
en
ng
t.
yi Co
op py
Installation: t. C rig
gh ht
pyri by
Installation is performed in reverse sequence to that of removal,
co Vo
by lksw
cted
observing the following:
agen
Prote AG.
Note
Ensure proper sealing when installing the tail lights to avoid water
infiltration and damages to parts.
Assembly:
Assembly is performed in the reverse order to disassembly, ob‐
serving the following:
– After installation, check the light functioning.
Note
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Note
rrectness of i
Removal:
nf
ercia
orm
m
– Turn off the ignition, all the electrical devices, and remove the
atio
m
n in
or c
thi
sd
iva
o
r
rp
cu
– Remove the rear lid lamp cover ⇒ General body repairs, in‐
o
m
f
t.
yi Co
op
– Disconnect the connector.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten the securing nuts -arrows- to a (1.5 Nm) torque.
– After installation, check if the tail light works.
Note
Ensure proper sealing when installing the centre tail lights “rear
lid” to avoid water infiltration and damages to parts.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Note
rrectness of i
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
nform
ercia
at
om
– Remove the rear lid lamp cover ⇒ General body repairs, in‐
on
c
in t
his
ate
do
riv
cum
for
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
Before carrying out any work in the electrical system, it is nec‐
an
itte
y li
essary to disconnect the earth wire of the Battery - A-
erm
ab
⇒ page 1 .
ility
ot p
wit
, is n
h re
hole
spec
Note es, in part or in w
t to the co
♦ Check whether the vehicle has a coded radio. If so, request
the anti-theft code before disconnecting the Battery - A- .
rrectness of i
♦ The conditions to ensure safe electrical system activities are
l purpos
nform
ercia
at
om
io
dows, etc.) according to the repair manual and/or instructions
n
c
in t
r
for use.
o
his
ate
do
priv
cum
6.1 Tail fog light (Fox/Crossfox) - remove
for
en
ng
t.
yi
and install
Co
Cop py
t. rig
gh ht
yri
Removal: p by
co Vo
by lksw
cted agen
– Turn off the ignition, all the electrical devices, and remove the Prote AG.
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the rear bumper ⇒ Body - external assembly works;
Rep. gr. 63 ; Bumpers .
– Loosen fastening screw -2- and move tail fog light -1- towards
-arrow-.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten fastening screw -2- with (1.5 Nm) torque.
– After installation, check if the tail fog light works.
Note
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
– Disconnect the Battery - A- ⇒ page 1 .
AG. Volkswagen AG d
agen oes
– Disconnect the connector. olksw not
byV gu
ara
ed
– Detach the socket by turning it in directionhoris of the -arrow-. nte
eo
aut ra
– Install a new light and check that it works
ss properly. c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
Note
y li
♦ Spatula - VW 037-
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
tion in
install
r
te o
thi
s
iva
do
r
Removal:
rp
cum
fo
en
g
– Turn off the ignition, all the electrical devices, and remove the
n
t.
yi Co
op
key from ignition. C py
t. rig
gh ht
yri by
– Disconnect the Battery - A- ⇒ page 1 . op Vo
by c lksw
cted agen
Prote
– Release the lock -arrow- of license plate light.
AG.
– Disengage the license plate light from its housing, and release
its connector.
– Remove the license plate light.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installing, check the license plate light functioning.
ce
e
nl
pt
du
an
observing the following:
itte
y li
erm
ab
– Install a new light and check that it works properly.
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
7.3 License plate light (CrossFox) - remove
and install
l purpos
Removal:
nform
ercia
– Turn off the ignition, all the electrical devices, and remove the
m
at
key from ignition.
om
ion
c
in t
r
his
ate
do
riv
cum
for
en
– Disengage the license plate light from its housing, and release
ng
t.
yi Co
its connector. t. Cop py
rig
gh ht
– Remove the license plate light. pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installing, check the license plate light functioning.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Install a new light and check that it works properly.
pt
du
an
itte
y li
erm
ab
wit
- replace lamp
, is n
h re
hole
spec
Removal:
es, in part or in w
t to the co
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
– Disconnect the Battery - A- ⇒ page 1 .
rrectness of i
at
om
io
Installation:
n
c
in t
or
his
e
do
riv
cum
for
en
g
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
WARNING
ce
le
un
pt
♦ Check whether the vehicle has a coded radio. If so, request
an
d
itte
y li
the anti-theft code before disconnecting the Battery - A- .
erm
ab
ility
ot p
wit
is n
h re
tion).
ole,
spec
urposes, in part or in wh
t to the co
hicle equipment (radio, clock, central locking, electric win‐
dows, etc.) according to the repair manual and/or instructions
for use.
rrectne
Special tools and workshop equipment required
ss o
♦ Spatula - VW 037-
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installing, check functioning.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
9 Switch set
WARNING
Note
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
h re
ole,
Removal:
t to the co
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
rrectne
f in
gr. 48 ; Steering .
atio
om
i
or
sd
va
o
pr
cum
r
fo
en
ng
– Remove the airbag coil contact and return coil w / slip ring -
t.
yi Co
F138- (if necessary) ⇒ Body - Works mounting internal; Rep. Cop py
t. rig
gr. 69 ; Occupant protection . gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
WARNING
Note
pt
an
d
itte
y li
rm
ab
pe
ility
wit
, is n
spec
Removal:
es, in part or in w
t to the co
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
rrectness of i
gr. 48 ; Steering .
m
tio
thi
do
cum
fo
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
le
Installation is performed in reverse sequence to that of removal,
un
pt
an
observing the following:
d
itte
y li
rm
ab
– Screw on the fastening screw -1- with torque of (3 Nm).
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
turn lights and window wipers/washers
rrectness of i
The pinout of the switch set connectors for turn lights and window
wipers/washers is described in the electrical diagrams ⇒ Current
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
Note
ce
e
nl
pt
du
an
itte
y li
dows, etc.) according to the repair manual and/or instructions
erm
ab
for use.
ility
ot p
wit
, is n
h re
10.1 Steering lock set - remove and install
hole
spec
es, in part or in w
Removal:
t to the co
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
rrectness of i
– Disconnect the Battery - A- ⇒ page 1 .
l purpos
nf
ercia
o
– Remove the key cylinder ⇒ page 126 .
rm
m
atio
m
n in
or c
thi
– Remove the snap bolts -arrows- using a drill with a suitable
te
sd
a
o
r
rp
cu
o
m
f
en
ng
t.
yi
WARNING
Co
Cop py
t. rig
gh ht
yri
Wear goggles.
p by
o Vo
by c lksw
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Position the steering lock set.
Note
Check the positioning of the steering lock set in the steering col‐
umn.
ce
le
un
pt
– Install the ignition and starter switch ⇒ page 128 .
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
Note
ce
e
nl
pt
du
an
11.1 Key cylinder - remove and install
itte
y li
erm
ab
ility
Removal:
ot p
wit
, is n
– Turn the ignition and all electric consumers off, and remove
h re
hole
spec
es, in part or in w
t to the co
– Place the steering wheel on the central position (straight
wheels).
rrectness of i
– Remove the steering wheel ⇒ Running gear, axles, steering;
l purpos
at
io
in t
or
his
ate
do
priv
Note
um
for
en
ng
t.
yi Co
The Immobilizer reader coil - D2- is fastened to the key cylinder Cop py
t. rig
and cannot be replaced individually. gh ht
pyri by
Vo
co lksw
by
cted agen
– Insert the ignition key in the key cylinder, and turn to “on” po‐
Prote AG.
sition.
Key positions in the key cylinder:
1- Off “position”
2- On “position”
3- Start “position”
ce
e
nl
– Insert a steel wire (approx. ∅1.2 mm) in the hole beside the
pt
du
an
itte
key cylinder -arrow-.
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
– Unlock the safety lever from the key cylinder with the steel wire
yi Co
op py
-arrow-, and extract the key cylinder from the steering lock set. t. C rig
gh ht
yri by
1- Key cylinder
cop Vo
by lksw
cted agen
Prote AG.
2- Steel wire (approx. ∅ 1.2 mm)
3- Safety lever
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Insert the ignition key in the key cylinder, and turn to “on” po‐
sition.
– Unlock the retention lever with a wire (approx. ∅ 1.2 mm) and
place the key cylinder in the steering lock set.
Note
When positioning the key cylinder, make sure that the Immobilizer
reader coil - D2- connection is in the steering lock set guide.
– Remove the wire from the key cylinder and check if the cylinder
seats correctly in the steering lock set.
ce
e
pt
du
an
sion 2) ⇒ page 122 .
itte
y li
erm
ab
– Disconnect the multiple connector from the Ignition switch -
ility
ot p
D- .
wit
, is n
h re
– Remove the sealing paint from fastening screws -1-.
hole
spec
– Release the securing bolts -1- and extract the Ignition switch
es, in part or in w
t to the co
- D- in the direction of the -arrow- from the steering lock hous‐
ing.
rrectness of i
Installation:
l purpos
nf
ercia
orm
m
atio
om
n in
c
Note
or
thi
te
sd
iva
o
r
While installing, make sure the Ignition switch - D- and the key
rp
cu
o
en
ng
t.
yi Co
Cop py
t. rig
– Tighten the fastening screws and seal with sealing paint. opyri
gh by
Vo
ht
c lksw
– Connect the multi-pin connector to the Ignition switch - D- .
by
cted agen
Prote AG.
n AG. Volkswagen AG do
12 Auxiliary parking
yV
olkssystem
wage es n
ot g
b ua
ed ran
oris tee
h
WARNING aut or
ac
ss
ce
e
nl
Before carrying out any work in the electrical system, it is nec‐
pt
du
an
essary to disconnect the earth wire of the Battery - A-
itte
y li
⇒ page 1 .
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
♦ Check whether the vehicle has a coded radio. If so, request
the anti-theft code before disconnecting the Battery - A- .
rrectness of i
♦ The conditions to ensure safe electrical system activities are
l purpos
nform
ercia
at
dows, etc.) according to the repair manual and/or instructions
om
ion
for use.
c
in t
or
his
ate
do
riv
General description:
p
cum
for
en
g
The auxiliary parking system and /or PDC (Park Distance Control)
n
t.
yi Co
assists the driver to park by measuring the distance between the Cop py
. rig
rear bumper and the obstacle behind the vehicle, and indicating
t
gh ht
yri by
this information through an audible alarm. cop Vo
by lksw
cted agen
Prote
The auxiliary parking system is comprised by the elements below:
AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
CrossFox:
m
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Spacefox / Suran:
ce
le
un
pt
⇒ page 135 .
an
d
itte
y li
2 - Parking aid sensor, right
erm
ab
ility
rear, centre - G205-
ot p
wit
is n
h re
ole,
covering.
spec
urposes, in part or in wh
t to the co
(Fox) ⇒ page 134 .
❑ Remove and install
(Crossfox)
rrectne
⇒ page 134 .
❑ Remove and install
ss
(Spacefox / Suran)
o
cial p
f
⇒ page 135 .
inform
mer
centre - G204-
om
n
c
n thi
e
covering.
t
sd
iva
o
r
cum
r
fo
t.
yi Co
❑ Remove and install Cop py
t. rig
(Crossfox) yri
gh by
ht
⇒ page 134 . cop Vo
by lksw
cted agen
❑ Remove and install Prote AG.
(Spacefox / Suran)
⇒ page 135 .
4 - Parking aid sensor, left rear - G203-
❑ Located on rear bumper covering.
❑ Remove and install (Fox) ⇒ page 134 .
❑ Remove and install (Crossfox) ⇒ page 134 .
❑ Remove and install (Spacefox / Suran) ⇒ page 135 .
5 - Warning buzzer for rear parking aid - H15-
❑ Located under driver's seat.
❑ Remove and install ⇒ page 132 .
6 - Control unit for parking aid - J446-
❑ Located under driver's seat.
❑ Remove and install ⇒ page 131 .
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
Note
♦ After installing the new Control unit for Park Assist steering -
J446- , it is necessary to perform its coding.
♦ For coding, using System diagnostic vehicular and Technical
Information - VAS 5052A- or further equipment ⇒ General in‐
formation; Rep. gr. 97 ; Cables
agen and harnesses
AG. Volkswagen AG d .
o w es n
olks ot g
byV ua
– Tighten securing ris nuts -2- with
ed (1 Nm) torque. ran
tee
tho or
– Tighten au
securing nuts -4- with (5 Nm) torque. ac
ss
ce
le
un
pt
y li
erm
wit
is n
Removal:
h re
ole,
– Turn off the ignition, all the electrical devices, and remove the
spec
urposes, in part or in wh
parking aid - H15- -1- along with the module support -3-.
mer
atio
m
n
c
n thi
te
sd
iva
Installation:
pr
cum
r
fo
en
ng
Note
ce
le
– Turn off the ignition, all the electrical devices, and remove the
un
pt
an
d
y li
erm
ab
– Disconnect the Battery - A- ⇒ page 1 .
ility
ot p
wit
is n
h re
Rep. gr. 63 ; Bumpers .
ole,
spec
urposes, in part or in wh
– Disconnect the connector -3- from the Park Pilot sensor -2-.
t to the co
– Carefully press the latches -arrows- and remove parking aid
sensor -2- by pulling it.
rrectne
Installation:
ss
Installation is performed in reverse sequence to that of removal,
o
cial p
f
observing the following:
inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
and install
erm
ab
ility
ot p
wit
Removal:
, is n
h re
hole
– Turn off the ignition, all the electrical devices, and remove the
spec
key from ignition.
es, in part or in w
t to the co
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the rear bumper -1- ⇒ General body repairs, exterior;
rrectness of i
Rep. gr. 63 ; Bumpers .
l purpos
– Disconnect the connector -2- from the Park Pilot sensor -3-.
– Carefully press the latches -arrows- and remove parking aid
nform
ercia
at
om
Installation: ion
c
in t
or
his
e
do
riv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
12.5.3 Park Assist steering sensor (Spacefox/
ce
le
un
pt
y li
rm
ab
Removal:
pe
ility
ot
wit
, is n
– Turn off the ignition, all the electrical devices, and remove the
h re
spec
es, in part or in w
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
– Remove the rear bumper -1- ⇒ General body repairs, exterior;
pt
du
an
Rep. gr. 63 ; Bumpers .
itte
y li
erm
ab
– Disconnect the connector -2- from the Park Pilot sensor -3-.
ility
ot p
wit
, is n
h re
sensor -3- by pulling it.
hole
spec
es, in part or in w
t to the co
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi
Note
Co
Cop py
t. rig
gh ht
yri
♦ The supports and sensors are supplied without painting.
p by
o Vo
by c lksw
cted agen
Prote
♦ The sensor supports must be placed before the bumper cov‐
AG.
WARNING
Note
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
wit
h re
hole
spec
es, in part or in w
Note
t to the co
Removal:
– Turn the ignition and all electric consumers off, and remove
nf
ercia
atio
m
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co
137
by lksw
cted agen
Prote 1. Internal lights and switches
AG.
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installing the Cabin surveillance deactivation switch -
E267- - 3-, check its operation.
olkswagen AG
en AG. V
1.2 Dashboard switches - remove
y Vol
ksw and in‐
ag does
not
gu
stall (version 1) or
ise
db ara
nte
eo
th
s au ra
c
s
ce
le
Note
un
pt
an
d
itte
y li
♦ The switches must be removed from the dashboard with their
rm
ab
pe
ility
connectors on.
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
fully removed using a Spatula - VW 037- .
♦ Covers may be removed and installed in a similar way as for
rrectness of i
the switches.
l purpos
Removal:
nform
ercia
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
m
a
com
tio
– Disconnect the Battery - A- ⇒ page 1 .
n in
r
te o
thi
do
cum
fo
en
t.
yi Co
telephone, navigation system . t. Cop py
rig
gh ht
– Insert your hand through the panel opening as per -arrow A-. pyri by
Vo
co lksw
by
cted agen
– Press the switches from inside the panel out as per Prote AG.
-arrow B-.
– Disconnect the connectors arrow and remove the switches.
Installation:
Installation is performed in reverse sequence to the removal.
ce
e
nl
pt
radio) - remove and install (version 2)
du
an
itte
y li
erm
ab
ility
ot p
Note
wit
, is n
h re
hole
spec
♦ The switches must be removed from the dashboard with their
es, in part or in w
connectors on.
t to the co
♦ To enable pulling the switch cable sufficiently, you may have
to remove the switch beside the cable.
rrectness of i
♦ Covers installed according to each vehicle type may be care‐
fully removed using a Spatula - VW 037- .
l purpos
nform
ercia
the switches.
m
at
om
Removal:
ion
c
in t
or
– Turn the ignition and all electric consumers off, and remove
his
ate
do
priv
cum
or
en
ng
t.
yi Co
op
– Remove the radio cut-out cover ⇒ General body repairs, in‐ C py
ht. rig
terior; Rep. gr. 68 ; Internal equipment . rig ht
py by
co Vo
by lksw
– Insert your hand through the panel opening as per -arrow A-. cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to the removal.
Note
Removal:
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the radio ⇒ Communication; Rep. gr. 91 ; Radio,
telephone, navigation system .
– Insert your hand through the panel opening as per -arrow A-.
– Press the switches from inside the panel out as per
-arrow B-.
– Disconnect the connectors arrow and remove the switches.
Installation:
Installation is performed in reverse sequence to the removal.
ce
le
un
pt
an
d
itte
y li
Note
rm
ab
pe
ility
ot
wit
, is n
h re
tors on.
hole
spec
es, in part or in w
– Turn the ignition and all electric consumers off, and remove
t to the co
the key from the ignition.
– Disconnect the Battery - A- ⇒ page 1 .
rrectness of i
– Place the Light switch - E1- on position “0”.
l purpos
– Press firmly the Light switch - E1- -arrow 1- and turn slightly
to the right -arrow 2-.
nform
ercia
– Keep the button in this position and remove the Light switch -
m
a
E1- by moving it out of its housing -arrow 3-.
com
tion in
r
thi
s
iva
do
r
rp
Installation:
um
fo
en
ng
t.
yi
Installation is performed in reverse sequence to that of removal,
Co
op py
observing the following:
. C rig
ht ht
rig by
py
– Connect the connector.
co Vo
by lksw
cted agen
Prote AG.
– Press firmly the Light switch - E1- button- arrow 1- and turn
slightly to the right -arrow 2-.
– Keep the button in this position and move the Light switch -
E1- in order to install it in its housing on the instrument panel
-arrow 3-.
– Turn the button up to position “0”, release and lock the Light
switch - E1- .
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
Note
AG. Volkswagen AG d
agen oes
olksw not
1.6.2 Glove compartment light - W6- - replace ised byV gu
ara
nte
r
lamp aut
ho eo
ra
ss c
– Turn the ignition and all electric consumers off, and remove
ce
e
nl
pt
du
an
itte
y li
erm
h re
hole
spec
Note
es, in part or in w
t to the co
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
WARNING
Note
ce
le
pt
an
d
for use.
itte
y li
rm
ab
pe
ility
Special tools and workshop equipment required
ot
wit
, is n
h re
♦ Spatula - VW 037- .
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
cum
fo
stall
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
Note
op Vo
by c lksw
cted agen
Prote AG.
The removal and installation of contact switches is identical on
both sides; the procedure below refers only to one of the switches.
Removal:
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the retaining screw -arrow-.
Front door:
– Remove the Driver's door contact switch - F2- and/or Pas‐
senger's door contact switch - F3- .
Rear door:
– Left rear door contact switch - F10- and/or Right rear door
contact switch - F11- .
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten the fastening screw to (2 Nm).
pt
du
an
y li
erm
ab
ility
ot p
Removal:
wit
, is n
h re
– Turn the ignition and all electric consumers off, and remove
hole
spec
t to the co
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
le
un
pt
Installation is performed in reverse sequence to the removal.
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
2.3 Rear-view mirror adjustment switch -
com
tion in
E43- with Switch for rear-view mirror ad‐
r
te o
thi
s
justment -E48- - remove and install
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
op
Note C py
t. rig
gh ht
pyri by
Vo
o
The switch frame is not removable; pictures show them separated
c by lksw
cted agen
for better visualization.
Prote AG.
Removal:
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove the driver door lining ⇒ General body repairs, interior;
Rep. gr. 70 ; Lining / insulation .
– Disengage the mirror adjustment switch - E43- with the mirror
adjustment switch - E48- -1-by releasing its side locks with a
Spatula - VW 037- .
– Disconnect the connector.
– Remove the mirror adjustment switch - E43- with the mirror
adjustment switch - E48- -1-.
Installation:
Install in the reverse removal sequence.
ce
le
un
pt
an
d
y li
rm
ab
– Disengage the Driver side interior locking switch - E150- -1-
pe
ility
ot
wit
, is n
h re
– Disconnect switch connector.
hole
spec
es, in part or in w
t to the co
Installation:
Install in the reverse removal sequence.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
WARNING
Note
ce
e
nl
pt
du
an
itte
y li
dows, etc.) according to the repair manual and/or instructions
erm
ab
for use.
ility
ot p
wit
, is n
h re
Special tools and workshop equipment required
hole
spec
♦ Spatula - VW 037- .
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
or
en
ng
t.
yi Co
op
F5- - remove and install
C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote
Note
AG.
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
– Disconnect the Battery - A- ⇒ page 1 .
– Remove and install the luggage compartment lock ⇒ General
body repairs, exterior; Rep. gr. 55 ; Lids .
ce
le
un
pt
an
d
Installation:
itte
y li
erm
ab
Installation is performed in reverse sequence to the removal.
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
3.2.2 Luggage compartment light - W3-
(Spacefox/Suran) - remove and install
rrectne
Removal:
ss o
– Turn the ignition and all electric consumers off, and remove
cial p
f in
the key from the ignition.
form
mer
atio
om
n
c
i
or
n thi
e
sd
va
lens.
i
o
pr
cum
r
fo
en
– Disengage the connector -arrow- and remove the luggage
ng
t.
yi Co
compartment lighting. t. Cop py
rig
gh ht
pyri by
Installation:
o Vo
by c lksw
cted agen
Prote AG.
Installation is performed in reverse sequence to the removal.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
WARNING
Note
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
Note
ss
To replace the Front interior light. - W1- , remove the internal light
o
cial p
atio
n
c
install
or
n thi
te
sd
iva
Removal:
pr
cum
r
fo
en
ng
– Turn off the ignition, all the electrical devices, and remove the
t.
yi Co
op
key from ignition. C py
t. rig
gh ht
yri
– Disconnect the Battery - A- ⇒ page 1 .
p by
co Vo
by lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Loosen the fastening screws -1- and unlock the locks in the
direction of movement -arrows- of the Front internal light - W1-
l purpos
-2-.
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
– Disconnect the connector -1- and remove the Front interior cted agen
Prote AG.
light - W1- -2-.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
Note
To replace the Front interior light. - W1- , remove the internal light
diffuser lens only.
ce
le
un
pt
the Front interior light - W1- -2-.
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectnes
– Move the contact blade -1- and remove the lamp (K12V, 10W)
s o
-2- from the Front interior light - W1- -3-.
cial p
f inform
– Install a new light, and check functioning.
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
To replace the Front interior light. - W1- , remove the internal light
diffuser lens only.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
– Release the connectors -arrows- and remove the interior light‐
pe
ility
ing fixture from the roof lining.
ot
wit
, is n
h re
hole
Installation:
spec
es, in part or in w
t to the co
Installation is performed in reverse sequence to that of removal,
observing the following:
rrectness of i
l purpos
nform
mercia
a
com
t
– Tighten the securing bolts -arrows- to the torque of (1.5 Nm).
ion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Replace the lamp -1- (C5W - 12V, 10W).
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote
4.2.3 Left centre reading light - W39- and/or
AG.
ce
le
un
pt
an
d
itte
y li
4.3.1 Front internal light - W1- with sun roof -
erm
ab
ility
remove and install
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
Note
t to the co
When removing and installing visible components (switches, cov‐
ers, linings, etc.), protect the zones where tools are applied to
rrectne
function as levers.
s
Removal:
s o
cial p
f i
– Turn off the ignition, all the electrical devices, and remove the
nform
atio
m
– Undock the cover -1- and Front internal light - W1- -2-, by using
o
n
c
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Disengage the connector -1- from the interior front light - W1-
and the connector -2- from the Sliding sunroof adjustment
regulator - E139- .
Installation:
Installation is performed in reverse sequence to the removal.
ce
e
nl
pt
– Remove the Interior front light - W1- ⇒ page 154
du
an
itte
y li
erm
– Disconnect connector -1- and connector -2- of the Sliding sun‐
ab
ility
roof adjustment regulator - E139- .
ot p
wit
, is n
– Unclip the retaining clips -arrows- and pull the sliding sunroof
h re
hole
spec
es, in part or in w
t to the co
Installation:
Installation is performed in reverse sequence to the removal.
rrectness of i
l purpos
nform
mercia
at
4.3.3 Front interior light - W1- with sun roof -
om
ion
c
replace lamp
in t
or
his
ate
do
priv
cum
for
Note
en
ng
t.
yi Co
Cop py
.
When removing and installing visible components (switches, cov‐
ht rig
rig ht
by
ers, linings, etc.), protect the zones where tools are applied to copy Vo
by lksw
function as levers. cted agen
Prote AG.
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Remove the front interior light - W1- ⇒ page 154 .
– Release the diffuser lens -1-, with a screwdriver, by pressing
the locks on both sides, according to the detail -arrow-.
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
4.3.4 Driver side reading light - W19- and/or
rrectne
Passenger side reading light - W13- -
s
replace the bulbs
s o
cial p
f inform
– Turn off the ignition, all the electrical devices, and remove the
mer
atio
om
n
– Remove the Interior front light - W1- ⇒ page 154 .
c
i
or
n thi
te
– Turn the sockets -1- with the reading light bulb in the direction
sd
iva
o
of the -arrow-, and remove them from the Front interior light -
pr
cum
r
fo
W1- assembly.
en
ng
t.
yi Co
Cop py
t. rig
gh ht
Note pyri by
Vo
co lksw
by
cted agen
Prote AG.
The quantity of supports varies depending on the version.
Note
ce
le
un
– Disconnect the Battery - A- ⇒ page 1 .
pt
an
d
itte
y li
– Raise the lighting fixture carefully with a Spatula - VW 037- or
rm
ab
pe
a screwdriver and remove it from the roof lining.
ility
ot
wit
, is n
– Disengage the connector.
h re
hole
spec
– Remove the lighting fixture from the make-up mirror.
es, in part or in w
t to the co
Installation:
Installation is performed in reverse sequence to the removal.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
thi
⇒ page 156 .
s
iva
do
r
rp
cum
– Move the contact blade -1- as indicated by the -arrow- and
fo
en
ng
remove the vanity mirror light bulb - L31- -2- from the housing.
t.
yi Co
Cop py
. rig
– Replace the vanity mirror light bulb - L31- -2- (12V - 5W).
t
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– After installation, check for proper function of the Left rear
reading light - W11- and/or Right rear reading light - W12- .
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove the bulb -1- by carefully moving the contact blade.
rrectness of i
– Replacing the lamp.
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
5 Horns
WARNING
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
5. Horns 159
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
1 - Fastening support
2 - Hexagonal nuts
❑ 11 ± 2 Nm.
3 - Bolt
❑ 15 ± 2 Nm.
4 - Treble tone horn - H2- n AG. Volkswagen AG do
lkswage es n
❑ Remove and install byV
o ot g
ua
⇒ page 160 . ir se
d ran
tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten the securing nuts -2- to a (11 ± 2 Nm) torque.
pt
an
d
y li
rm
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
5. Horns 161
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Electrical system - Edition 12.2016
6 Immobilizer
Note
pt
To adapt of the ignition key to the immobilizer, you must use the
du
an
itte
ab
wit
h re
nostic tester.
nform
mercia
at
om
ion
c
in t
r
his
ate
do
riv
cum
for
t.
yi
ponents/ central lock .
Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
7 Alarm System
General description:
The anti-theft alarm system functions are integrated to the Central
control unit for convenience system - J393- .
When the Central control unit for the convenience system - J393-
is damaged or defective, replace it ⇒ General body repairs,
exterior; Rep. gr. 57 ; Front doors/ components/ central lock .
It is crucial to know how the alarm systems operate and are han‐
dled ⇒ Vehicle's instruction manual .
The anti-theft alarm system is equipped with self-diagnosis, which
facilitates troubleshooting ⇒ page 163 .
ce
e
nl
pt
du
an
itte
y li
erm
ab
– Turn off all electrical equipment.
ility
ot p
wit
, is n
h re
nostic tester.
hole
spec
es, in part or in w
t to the co
Note
rrectness of i
for the alarm source memorized in the Central control unit for the
convenience system - J393- .
l purpos
nf
ercia
orm
m
deactivate
atio
om
n in
or c
sd
iva
cu
hicle is locked.
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
Note yri
p by
o Vo
by c lksw
cted agen
Prote
Before locking the vehicle, you must close completely all windows
AG.
Note
Therefore, you must not open any other door, bonnet or rear lid;
otherwise, the alarm will be triggered.
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
Removal:
l purpos
– Turn the ignition and all electric consumers off, and remove
the key from the ignition.
nform
ercia
at
io
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
u ra
7.4 Alarm system horn -H8- - assembly overview ss a c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
1 - Bolt
un
pt
an
d
itte
❑ 20 Nm.
y li
erm
ab
2 - Alarm system horn - H8-
ility
ot p
wit
is n
❑ For vehicles with power
h re
steering.
ole,
spec
urposes, in part or in wh
❑ Remove and install
t to the co
⇒ page 166 .
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
– Loosen the fastening screw-1- (20 Nm) and remove the Alarm
an
d
itte
system horn - H8- -2-.
y li
rm
ab
pe
ility
ot
Installation:
wit
, is n
h re
Installation is performed in reverse sequence to that of removal,
hole
spec
observing the following:
es, in part or in w
t to the co
– Screw on the fastening screw -1- with torque of (20 Nm).
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
97 – Wiring
1 Fuse and relay support
WARNING
ce
e
nl
pt
du
an
itte
y li
♦ Check whether the vehicle has a coded radio. If so, request
erm
ab
the anti-theft code before disconnecting the Battery - A- .
ility
ot p
wit
♦ The conditions to ensure safe electrical system activities are
, is n
h re
provided after disconnecting the Battery - A- (current interrup‐
hole
spec
tion).
es, in part or in w
t to the co
♦ When the Battery - A- , earth strap is reconnected, check ve‐
hicle equipment (radio, clock, central locking, electric win‐
dows, etc.) according to the repair manual and/or instructions
rrectness of i
for use.
l purpos
nf
ercia
orm
m
atio
Removal:
om
n in
c
– Turn the ignition and all electric consumers off, and remove
or
thi
e
sd
iva
o
r
rp
cu
– Disconnect the Battery - A- ⇒ page 1 .
o
m
f
en
ng
t.
yi
– Remove the screws -1- that fasten the fuse support to the
Co
Cop py
panel.
t. rig
gh ht
pyri by
Vo
o
– Remove the support by pushing it into the panel.
c by lksw
cted agen
Prote AG.
Installation:
Installation is performed in reverse sequence to the removal.
– Tighten fastening screws to a torque of (3.5 Nm).
WARNING
n AG. Volkswagen AG do
wage
Note yV
olks es n
ot g
d b ua
ran
ir se tee
♦ Check whether
utho the vehicle has a coded radio. If so, request
or
the anti-theft
ss
a
code before disconnecting the Battery - A- .ac
ce
e
nl
pt
du
an
provided after disconnecting the Battery - A- (current interrup‐
itte
y li
erm
tion).
ab
ility
ot p
wit
, is n
h re
hole
spec
for use.
es, in part or in w
t to the co
Special tools and workshop equipment required
rrectness of i
♦ Torque wrench 2 to 10 Nm - VAG 1783-
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
2.1 Coupling station on A-pillar - assembly
cted agen
Prote AG.
overview
Note
The coupling station is located near the upper door hinge on the
A-pillar.
1- Speaker and mirror.
2- Mirror and glass.
3- Locking and glass.
ce
le
un
Note
pt
an
d
itte
y li
erm
ab
Replace whenever removed from body.
ility
ot p
wit
is n
The coupling station is located near the upper door hinge on the
h re
ole,
B-pillar.
spec
urposes, in part or in wh
t to the co
2- Door contact, alert lights
rrectne
3- Central locking
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
e
sd
iva
o
pr
c
tition panel - remove and install
um
r
fo
en
ng
t.
yi Co
General description: Cop py
t. rig
gh ht
yri
Coupling station on engine compartment partition panel intercon‐ p by
co Vo
nects electric central in cabin with engine compartment. It is
by lksw
cted agen
Prote
located at the left side behind the dashboard, and behind the
AG.
Installation:
Installation is performed in reverse sequence to that of removal,
observing the following:
– Tighten fastening screws -1- to (3.5 Nm) torque.
ce
le
un
pt
an
d
WARNING
itte
y li
erm
ab
ility
Before carrying out any work in the electrical system, it is nec‐ ot p
wit
essary to disconnect the earth wire of the Battery - A-
is n
h re
⇒ page 1 .
ole,
spec
urposes, in part or in wh
t to the co
Note
rrectne
♦ Check whether the vehicle has a coded radio. If so, request
the anti-theft code before disconnecting the Battery - A- .
ss o
cial p
f
♦ The conditions to ensure safe electrical system activities are
inform
provided after disconnecting the Battery - A- (current interrup‐
mer
tion).
atio
om
n
c
i
or
n thi
hicle equipment (radio, clock, central locking, electric win‐
te
sd
a
o
pr
c
for use.
um
r
fo
en
ng
t.
yi Co
op
Special tools and workshop equipment required
C py
t. rig
gh ht
yri by
♦ Torque wrench 2 to 10 Nm - VAG 1783- cop Vo
by lksw
cted agen
Prote AG.
Note
The fuse box is located over the Battery - A- in the engine com‐
partment.
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Release the securing nut -2- and remove the cable (B+) -1-.
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
– Unlock -arrows A- the fuse covers -1- and lift them towards Cop py
- arrow B-.
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Remove the fastening nuts -1- and remove the fuses -2-.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
spec
– Remove the cable contacts with the tool indicated in the Har‐
es, in part or in w
Installation:
l purpos
connected.
a
com
tion in
thi
s
iva
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
– Identify the position of the terminals for the -A- cables and re‐
itte
y li
move them.
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
e
nl
pt
du
Installation:
an
itte
y li
erm
ab
Installation is performed in the reverse sequence to the removal,
ility
ot p
observing the following
wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
♦ It is imperative that all conductors/terminals are installed back
into their respective locations.
rrectness of i
♦ Mount the fuses according to the Electrical Diagram ⇒ Current
flow diagrams, Electrical fault finding and Fitting locations.
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Installation:
Installation is performed in the reverse sequence to the removal,
observing the following
Note
– Tighten the fastening nut -1- and the nuts on the cable termi‐
nals with a torque of (6 Nm).
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
Before carrying out any work in the electrical system, it is nec‐
erm
ab
essary to disconnect the earth wire of the Battery - A-
ility
ot p
⇒ page 1 .
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
Note
rrectne
the anti-theft code before disconnecting the Battery - A- .
♦ The conditions to ensure safe electrical system activities are
ss o
provided after disconnecting the Battery - A- (current interrup‐
cial p
f in
tion).
form
mer
atio
m
n
c
i
dows, etc.) according to the repair manual and/or instructions
or
n thi
e
for use.
t
sd
iva
o
pr
cum
r
fo
t.
yi Co
op py
♦ Diagnostic, testing and information system - VAS 5052A- or
t. C rig
gh ht
later equipment.
yri
p by
co Vo
by lksw
cted
♦ Vehicle diagnosis system and technical information - VAS
agen
Prote AG.
6150-
accelerator pedal (in vehicles with right steering wheel, above the
clutch pedal).
General description:
The Central control unit for the convenience system - J393- is in
charge of the main vehicle functions:
♦ Power window drive control
♦ Power window drive convenience control
♦ Vehicle self-locking control at 15 km/h
♦ Self-unlocking control when removing key from ignition
♦ Specific adjusting control in function of the country for the
alarm system
♦ Radio frequency receiver of remote command
♦ Sound signal control when locking and unlocking the vehicle
♦ Light signal control when locking and unlocking the vehicle
♦ Internal cabin lighting control
♦ Internal cabin pressure relief control
When the convenience system central control unit - J393- is dam‐ gen AG. Volkswagen AG d
a
aged or defective, it must be replaced ⇒ General body repairs, Vol
ksw
oes
not
gu
exterior; Rep. gr. 57 ; Front doors/ components/ central lock
ed b .
y ara
n ris tee
utho or
a ac
ss
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
system - J393- , it is necessary to perform its coding and the
ility
ot p
wit
, is n
h re
♦ For coding and adjustment, use the System diagnostic vehic‐
hole
spec
ular and Technical Information - VAS 5052A- or further equip‐
es, in part or in w
t to the co
harnesses .
rrectness of i
wiper functions -J917- (Coming Home/
l purpos
at
om
ion
c
General description:
in t
or
his
te
do
riv
cum
for
en
ng
To localize faults, you must use the Vehicle diagnosis system and
technical information - VAS 5052A- or further equipment.
– Connect the Vehicle diagnosis and technical information sys‐
tem - VAS 5052A- or later equipment ⇒ General Information;
Rep. gr. 97 ; Cables and wire harnesses in the 16-pin diag‐
nose connector - T16- .
4.2.1 Control unit of lights with windscreen wiper functions - J917- (Coming
Home/Leaving Home) - assembly overview
1 - Dashboard
❑ Remove and install ⇒
Body - Internal assem‐
bly works; Rep. gr. 70 ;
Lining / insulation .
2 - Mounting bracket
3 - Control unit of lights with
windscreen wiper functions -
J917- (Coming Home/Leaving
Home)
❑ Remove and install
⇒ page 179 .
AG. Volkswagen AG d
agen oes
4 - Connectors Volksw not
gu
by ara
d
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi
4.2.2 Control unit of lights with windscreen
Co
Cop py
t. rig
wiper functions - J917- (Coming Home/
gh ht
pyri by
Vo
co
Leaving Home) - remove and install
by lksw
cted agen
Prote AG.
Removal:
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
Note
ce
Control unit to on-board electrical system - J519- is equipped with
le
un
pt
a self-diagnosis function.
an
d
itte
y li
erm
ab
To localize faults, you must use the Vehicle diagnosis system and
ility
ot p
wit
is n
h re
– Connect the Vehicle diagnosis and technical information sys‐
ole,
Rep. gr. 97 ; Cables and wire harnesses in the 16-pin diag‐ t to the co
nose connector - T16- .
4.4.1 Control unit of the on-board electrical system - J519- (BFM) - assembly
rrectne
overview
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1 - Dashboard
❑ Remove and install ⇒
Body - Internal assem‐
bly works; Rep. gr. 70 ;
Lining / insulation .
2 - Unit support
3 - Control unit for the on-board
system - J519- (BFM)
❑ Remove and install
⇒ page 181 .
4 - Connector
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
an
itte
y li
ab
ility
stall
ot p
wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
Removal:
l purpos
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
nf
ercia
orm
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ce
le
Locks -2- are fragile. Therefore, carefully press locks in order
un
pt
an
to prevent damages.
d
itte
y li
erm
ab
ility
ot p
wit
– Carefully press locks -2- as per -arrows B-.
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Remove the Control unit of the on-board system - J519- -3-
from support -1- by pressing it according to -arrow A-.
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
– Press the locks -arrows- to remove the Control unit of the on-
t.
yi Co
op
board system - J519- -1- from its respective support -2-.
C py
t. rig
gh ht
pyri by
Vo
co lksw
Installation:
by
cted agen
Prote AG.
– Installation is performed in reverse sequence to the removal,
considering the following:
– Install the Control unit of the on-board system - J519- -1- in its
respective support -2-, minding the fittings in detail.
– Install the Control unit of the on-board system - J519- -2- in its
support (relay support) -1-.
Note
AG. Volkswagen AG d
Note lksw
agen oes
not
Vo gu
by ara
d
♦ After hinstalling
orise the new Control unit for the on-boardnte system
eo -
J519-a , it is necessary to perform its coding
ut ra
c
ss
♦ For coding, using System diagnostic vehicular and Technical
ce
le
un
pt
ab
ility
ot p
wit
is n
spec
J519- (BCM)
urposes, in part or in wh
t to the co
a self-diagnosis function.
o
cial p
f in
To localize faults, you must use the Vehicle diagnosis system and
form
mer
i
or
sd
o
r
cum
r
fo
en
ng
t.
4.5.1 Control unit of the on-board electrical system - J519- (BCM) - assembly
yi Co
Cop py
overview
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1 - Dashboard
❑ Remove and install ⇒
Body - Internal assem‐
bly works; Rep. gr. 70 ;
Lining / insulation .
2 - Control unit for the on-board
system - J519- (BCM)
❑ Remove and install AG. Volkswagen AG d
⇒ page 184 . agen oes
olksw not
y V gu
b ara
3 - Connectors rise
d
nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
Removal:
– Turn off the ignition, all the electrical devices, and remove the
key from ignition.
– Disconnect the Battery - A- ⇒ page 1 .
WARNING
Installation:
– Installation is performed in reverse sequence to the removal,
considering the following:
– Install the Control unit of the on-board system - J519- -2- in its
support (relay support) -1-.
Note
pt
an
d
♦ After installing the new Control unit for the on-board system -
itte
y li
ab
pe
ility
ot
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.