GIS 132 Substation
GIS 132 Substation
GIS 132 Substation
Page 1 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1. All the drawings, i.e. elevation, side view, plan, cross sectional view etc.,
in AutoCAD format and manuals in PDF format, for offered item shall be
submitted. Also the hard copies as per specification shall be submitted.
2. The bidder shall submit Quality Assurance Plan with the technical bid.
3. The bidder shall have to submit all the required type test reports for the
offered item. In absence of this, the evaluation shall be carried out
accordingly as non-submission of type test reports.
4. The bidder must fill up all the points of GTP for offered item/s. Instead of
indicating “refer drawing, or as per IS/IEC”, the exact value/s must be
filled in.
5. All the points other than GTP, which are asked to confirm in technical
specifications must be submitted separately with the bid.
7. Please note that the evaluation will be carried out on the strength of
content of bid only. No further correspondence will be made.
8. The bidder shall bring out all the technical deviation/s only at the
specified annexure.
Page 2 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.1 General
The scope also covers provision of additional bays (without equipments) over
and above bays shown in SLD, with foundations & earthing arrangements so
as to install the bay module as and when required without any works pending
except the procurement of the required bay module and other related
equipments.
1.2.1 It is understood that each manufacture has its own particular SF6 GIS design
concept and it is not the purpose of this specification to impose unreasonable
restrictions. However, in the interest of safety, reliability and serviceableness,
the switch gear offered shall meet the following minimum requirements.
The station layout and equipment rating shall be based on the single line
diagram and general layout enclosed. The supplier has to work out an
optimum layout and building size based on the specific features of his product
within the constraints of overall dimensions of the plot.
All equipment, accessories and wiring shall have tropical protection, involving
special treatment of metal and insulation against fungus, insects and corrosion.
Further more, no part of the enclosure, or any loose parts may fly off the
switchgear in such an event, and no holes may burn through the enclosure
until the nearest protective relay has tripped. All grounding connections must
remain operational during and after an arc fault.
Page 3 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
level. Each section shall have plug-in modules or easily removable connection
pieces to allow for easy replacement of any component with the minimum of
disturbance to the remainder of the equipment.
In general the contours of energized metal parts of the GIS and any other
accessory shall be such as to eliminate areas or points of high electrostatic flux
concentrations. Surfaces shall be smooth with no projection or irregularities,
which may cause corona.
The GIS switch gear shall be of modular design offering high degree of
flexibility. Each module shall be complete with SF6 gas circuit breaker,
Disconnectors, Maintenance Grounding switches, fast Earthing switches,
voltage transformers, Current transformers, bus & elbow sections, cable end
enclosures, L.A., local control cubicle and all necessary components required
for safe & reliable operation and maintenance. All the three phases of the
busbars and associated equipments like breakers, disconnectors, instrument
transformers & earthing switches etc., as detailed in enclosed single line
diagram are to be encapsulated in a single gas filled metallic enclosure for 66
& 132 kV voltage class and phase wise separate metallic enclosures for 400 kV
class. For 220 kV class enclosure shall be single OR phase wise separate metallic
type.
The bus bars shall be sub-divided into compartments including the associated
bus bar disconnector. Bus bars are partitioned at each bay with an objective to
isolate Busbar compartment for the purpose of extension and at the same time
avoid damage to adjacent bays in the event of fault.
1.2.2.1 Materials used in the manufacture of the switchgear equipment shall be of the
type, composition and physical properties best suited to their particular
purposes and in accordance with the latest engineering practices.
1.2.2.3 Arc faults caused by external reasons shall be positively confined to the
originating compartment and shall not spread to other parts of the switchgear.
In case of any internal arc fault in a busbar, busbar disconnector or circuit
breaker, of double bus system, repair works must be possible without shutting
Page 4 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
down complete substation and at least one busbar and the undisturbed bays
must remain in operation.
Where bus Coupler / sectionaliser is specified and in case of any internal arc
fault in a busbar, busbar disconnector or sectionaliser, repair work must be
possible without shutting down the complete substation and at least one half of
the substation must remain in operation. Documents indicating sequence of
repair work steps and description of necessary restrictions during work shall be
submitted with the technical bid.
Each bay module should be equipped with suitable arrangement for easy
dismantling and refitting during maintenance without disturbing other units.
1.2.2.4 The maximum temperature in any part of the equipment at specified rating
shall not exceed the permissible limits as stipulated in the relevant standards.
1.2.2.5 There shall not be any kind of interference to the connected & nearby
equipment and system, when the equipment is operated at maximum service
voltage.
The positioning of the circuit breaker in the GIS shall be such that it shall be
possible to access the circuit breaker of any feeder from the front side for
routine inspection, maintenance and repair without interfering with the
operation of the adjacent feeders.
The GIS shall be so designed that any component of the GIS can be removed
easily. With minimum flexibility in the layout arrangement it shall be possible to
remove the circuit breaker with both busbars remaining in service and it shall
be possible to remove the disconnector of the busbars, with one bus bar
remaining in service.
1.2.4 Interchangeability
The modular design of GIS switch gear shall be capable of extension in the
future on either end by the addition of extra feeders, bus couplers, bus-bars,
circuit breakers, Disconnectors, and other switch gear components without
drilling cutting, welding or dismantling any major part of the equipment. The
Vendor is required to demonstrate clearly in his submitted documents the
suitability of the switchgear design in this respect. The arrangement shall be
such that expansion of the original installation can be accomplished with
minimum GIS down time. In case of extension, the interface shall incorporate
facilities for installation and testing of extension to limit the part of the existing
GIS to be re-tested and to allow for connection to the existing GIS without
further dielectric testing.
Page 5 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.2.6 The SF6 GIS shall be of INDOOR / OUTDOOR type having degree of
protection as IP-42 and suitable for the atmosphere of the location which is
heavily polluted, windy, sandy desert & service condition indicated at 2.1.
The 400 kV GIS switch-gear shall be with Double bus bar or One & half bus bar (as
indicated in SLD/BOQ of respective tender) design having phase wise separate
enclosure. The 220 kV GIS switch-gear shall be of Double bus bar design having
phase wise separate or three-phase common (single) enclosure. The 66 & 132 kV
GIS switch-gear shall be of a Double bus bar design having three-phase
common (single) enclosure concept. It shall consist of Line & transformer bays
as indicated in attached Single line Diagram and General lay out plan. This
configuration shall meet within the given area indicated in layout plan attached
with respective tender.
Page 6 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.7.2 The arrangement of the switchgear offered must provide adequate access for
checking and maintenance.
1.8.1 The switch-gear gas enclosures must be sectionlised, with gas tight barriers
between sections or compartments.
1.8.2 The sections shall be so designed as to minimize the extent of plant rendered
inoperative when gas pressure is reduced, ether by excessive leakage or for
maintenance purposes, and to minimize the quantity of gas that has to be
evacuated and then recharged before and after maintaining any item of
equipment.
1.8.4 For limitation of any internal arc to the concerned bay and to reduce the extent
of necessary gas works of each section of the bus-bar must be sectionalized
bay by bay.
1.8.5 Sectionalisation shall ensure that circuit breaker enclosure will not include any
other equipment in its gas compartment.
1.9.1 The layout shall sufficiently take care to the thermal expansion / contraction of
the assembly by the provision of expansion joints. Expansion joints shall be
placed in between any bay section of the bus-bar. All joint surfaces shall be
machined, and all castings shall be spot faced for all bolt heads or nuts and
washers.
Page 7 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Bracing shall be provided for all mechanical components against the effects of
short circuit currents specified under system parameter. The design of the
equipment shall be such that the agreed permitted movement of foundations or
thermal effects does not impair the assigned performance of the equipment.
The design calculations for all the supports shall be submitted to ensure care
taken.
1.9.3 The continuity of service during thermal expansion / contraction and vibrations
shall be ensured. Expansion joints, flexible connections and adjustable
mountings shall be provided to compensate for reasonable manufacturing and
construction tolerances in the associated equipment to which the GIS may be
connected. Required sliding plug-in contacts for conductors shall be provided.
This is to ensure that unreasonably excessive accuracy is not required when
installing such equipment and constructing the associated foundations or
support structures, e.g. transformers or the interconnection of isolated sections
of switch-gear by means of long GIS bus-bar or duct installations. Flexible
joints may also be provided to allow more efficient maintenance and future
extensions of the GIS.
1.10.1 Support insulators shall be used to maintain the conductors and enclosure in
proper relation. These support insulators may be of two types. Barrier
insulators which are employed to isolate gas compartments and non-barrier
insulators which allow the gas pressure to equalize.
1.10.2 The gas barrier insulators sealing to the conductors and the enclosure wall
shall be designed to withstand the maximum pressure difference that could
occur across the barrier, i.e. maximum operating pressure at one side while
a vacuum is drawn at the other side & in case of internal arc fault with a
safety factor of 2.
1.10.4 Tests shall be carried out during the manufacture of the Switchgear to
ensure that all parts of the equipment are free of partial discharge with a
partial discharge extinction voltage which is at least 10% higher than the
rated voltage.
Page 8 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.11 Gas seals, Gas Density & pressure and other requirements.
1.11.1 Single sealing of O-ring type shall be used for sealing the connections
between the switch-gear modules. The leakage rates shall be kept to an
absolute minimum under all normal pressure, temperature, electrical load
and fault conditions. The guaranteed leakage rate of each individual gas
compartment and between compartments must be less than 0.5% p.a. for
the service life of equipment.
1.11.2 Piping and fittings for gas monitoring and gas supply shall be made of
copper or brass. The gas monitor device should be installed at each
individual compartment of the module. Each gas compartment must be
independent, external gas pipe connections should be avoided to minimize
leakage.
1.11.3 All gas compartments shall be fitted with filter material which absorbs the
residual moisture and moisture entering inside the High-voltage enclosure.
Filters in gas compartments with switching devices must also be capable to
absorb the gas decomposition products resulting from the switching arc.
1.11.4 The rated pressure of the SF6 insulating gas in the metal-clad equipment
shall be as low as is compatible with the requirements for electrical
insulation and space limitations to reduce the effects of leaks.
1.11.5 The SF6 switch-gear shall be designed for use with SF6 gas complying with
the recommendations of IEC – 60376 at the time of the first charging with
gas.
1.11.6 Connections including bolts and nuts shall be adequately protected from
corrosion and easily accessible with the proper tools.
1.11.7 All components shall be fire retardant and shall be tested in accordance with
relevant standards. Gas emissivity when the Material is heated shall be
minimal.
Gas density or pressure monitoring devices shall be provided for each gas
compartment. The devices shall provide continuous and automatic
monitoring of the state of the gas. The SF6 gas monitoring device shall have
two supervision and alarm settings. These shall be set so that, an advanced
Page 9 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Two potential free electrical contacts shall be provided with each and every
alarm condition.
1.14 Conductors
1.15 Enclosures
1.15.1 The metal enclosures for the SF6 gas insulated equipment modules shall be
made from Aluminum alloy. Suitable anti corrosive paints shade 631 of IS: 5
must be applied on the exterior of the enclosures. The enclosure shall be
separate phase wise in case of 400 kV class GIS and shall be with Single
Enclosure for three phases in case of 132 kV & 66 kV class GIS. For 220 kV
class enclosure shall be single OR phase wise separate metallic type. The
external fixtures should be made of corrosion-resistant material and should
be capped where required.
Page 10 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.15.2 Standard paint shade 631 of IS: 5 shall be used with satin mat finish having
high scratch resistance.
1.15.3 The gas-filled enclosures shall conform to the pressure vessel code applied
in the country of manufacturer. Gas section barriers including seals to the
conductor and enclosure wall shall be gas-tight and shall be capable of
withstanding the maximum pressure differential that could occur across the
barrier, i.e., with a vacuum drawn on the one side of the barrier and on the
other side, at least the maximum gas pressure that can exist under normal
operating or maintenance conditions and in case of internal arc fault.
1.16.2 Very dusty / sandy conditions may exist at the site hence, whenever
possible, the complete feeders or major assembly of components should be
shipped as transport units. Before the metal clad enclosed sections are
joined together and charged with the SF6 gas they must be thoroughly
cleaned.
1.16.3 Paints shall be carefully selected to withstand heat and weather conditions.
The paint shall not scale-off or crinkles or gets removed by abrasion due to
normal handling.
1.16.4 Sufficient quantities of all paints and preservatives required for touching up
at sites shall be furnished with GIS.
1.17 Gas filling and Evacuating Plant for 400 kV / 220kV / 132 kV / 66kV GIS units.
Page 11 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.17.1 All apparatus necessary for filling, evacuating, and recycling the SF6 gas
into and from the switch-gear equipment shall be supplied by the bidder to
enable any maintenance work to be carried out.
1.17.2 Where any item of the filling and evacuating apparatus is of such a weight
that it cannot easily be carried by maintenance personnel, it shall be
provided with facilities for lifting and moving with the overhead cranes.
1.17.3 The apparatus for filling, evacuating and recycling all gases to be used shall
be provided with all necessary pipes, couplings flexible hoses, tubes and
valves for coupling to the switch-gear equipment.
1.17.4 The gas compartments shall preferably be fitted with permanent vacuum
couplings through which the gas is pumped into or evacuated from the
compartments.
1.17.5 Details of the filling and evacuating apparatus that will be supplied, and also
a description of the filling, evacuating and recycling procedures, shall be
provided with the bid.
1.17.6 The initial gas filling of the entire switch-gear including the usual losses
during commissioning shall be supplied over and above the required quantity
of spare gas.
An additional quantity of SF6 gas for compensation of possible losses during
installation and service of 20 years shall be supplied. The quantity of the
same shall be indicated in GTP, considering leakage rate of 1% per year for
complete GIS system, even if, the designed leakage rate is lower than 0.5%
per annum. Such spare gas shall be supplied in sealed cylinders of uniform
size, which shall be decided during detailed engineering.
1.17.7 Gas filling and Evacuating Plant shall have gas storage facility of sufficient
capacity.
Page 12 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
All supporting structures necessary for the support of the GIS equipment
including associated parts such as anchor bolts, beams etc. shall be
supplied. Sufficient attachment points to the apparatus and concrete
foundations shall be furnished to ensure successful installation, with required
clearances, while taking into account thermal expansion and contraction.
Earthquake requirements are also to be considered.
Any scaffolding or a movable platform, required for maintenance, shall also
be supplied.
Non-corrosive metal or plated steel shall be used for bolts and nuts
throughout the work. Manufacturer shall provide suitable foundation
channels and anchor bolts to support the switchgear assemblies. All
mounting bolts, nuts and washers shall be provided to fasten the switchgear
base frames to the foundation channels.
Foundation channels and anchor bolts shall be installed in the civil works in
accordance with instructions provided by the manufacturer.
Page 13 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.20.1 The switch-gear must provide a maximum degree of safety for the operators
and others in the vicinity of the switch gear under all normal and fault
conditions. The safety clearances of all live parts of the equipment shall be
as per relevant standards.
1.20.2 It must be made impossible to touch any live part of the switch-gear
unwillingly, i.e. without use of tools or brute force.
1.20.4 INTERLOCKS:
Mechanical & electrical interlocks must be provided to ensure absolute and
reliable protection against potentially harmful Mal-operation of the
switchgear. All interlocks that prevent potentially dangerous mal-operations
shall be so constructed such that they cannot be defeated easily, i.e. the
operator must use tools and/or technique to over-ride them only in case of
emergency.
1.20.5 If in spite of all possible safety measures if any arc occurs, the following is
required.
1.20.5.1 The effects of an internal arcing fault must be limited to the related gas
compartment.
1.20.5.2 Each gas compartment must have its own automated external pressure
relief device to provide instant and safe discharge of accidental overpressure
during internal arc. Rupture diaphragms shall be preferably used as
pressure relief mechanisms. The bursting pressure of relief device should be
effectively coordinated with the rated gas pressure and the pressure rise due
to arcing. PRD shall be positioned such that it will not be below any circuit
breaker or disconnector drive or LCC.
1.20.5.4 The enclosure of the switch gear must withstand the thermal effects of an
arc at the full rated short circuit current until the nearest protective relay has
acted and tripped the breaker.
Page 14 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.20.5.5 To limit the effects of an internal arc the switch gear shall be suitably
subdivided into individual arc and gas-proof compartments, at least for
1.20.6.2 The thermal rating for all current carrying parts and insulating materials
shall be a minimum of three seconds for the rated short time withstand
current.
1.20.6.3 All components of the switch gear which are on ground potential shall be
electrically interconnected and effectively earthed.
Special tools, tackles and equipment that are required to perform installation,
commissioning, operation & maintenance of the gas insulated switch gear shall
be included in scope of supply. Minimum following tools shall be supplied.
1 Dew point measurement meter
2 SF6 gas leakage detector
3 Precision pressure gauge
4 Gas-service carts (with Gas filling and Evacuating Plant / Gas reclaimer)
5 On line PD monitoring system for 220 & 400 kV GIS modules.
6 Any other special tool/tackle required.
The tools shall be shipped in separate containers, clearly marked with the
name of the equipment for which they are intended.
1.22.01 GIS will be housed on GIS floor. The bidder will provide under-ground mat
below the substation. The bidder shall also provide adequate number of
Galvanized steel risers to be connected to grounding mat, as per relevant
standards and in consultation with GETCO during detailed engineering, in the
event of an order.
Page 15 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
1.22.2 The bidder shall supply entire material for ground bus of GIS such as
conductor, clamps, joints, operating and safety platforms etc. to be laid /
embedded in GIS floors. The bidder is also required to supply all grounding
connectors and associated hardware material for:
i) Connecting all GIS equipment, Bus duct, enclosures, control cabinets,
supporting structures etc. to the ground bus of GIS
ii) Connecting ground bus of GIS to the ground mat risers.
1.22.3 The grounding arrangement of GIS shall ensure that touch and step voltages
are limited to safe values as per IEEE std. 80-2000. The enclosures of the GIS
shall be grounded at several points such that there shall be a grounded cage
around all live parts. The ground continuity between each enclosure shall be
affected over flanges, with or without links or straps to bridge the flanges.
Copper/Aluminum straps shall however bridge the metallic expansion bellows.
The grounding switches shall be connected to ground through the enclosure.
Individual ground leads for the ground switches are not allowed. The inductive
voltage against ground in each part of the enclosure shall not be more than 65
Volts.
1.22.4 Where operating mechanism cabinets are mounted on the switchgear, the
grounding shall be made by separate conductor. Bay control cabinets shall be
grounded through a separate conductor.
1.22.5 All conduits and control cable sheaths shall be connected to the control cabinet
grounding bus. All steel structures shall be grounded.
1.22.6 Each removable section of catwalk shall be bolted to the support structure for
ground continuity.
1.22.9 Provisions of IEC 517 & 694 regarding safeguards in grounding of connected
cables, testing during maintenance and other safety measures shall be
ensured.
1.22.10 Earthing conductors shall be designed to allow flow of short circuit current.
Conductors with copper bars are preferred over copper wires.
Page 16 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
2.2.1.1 Enclosure
2.2.2 Standards
Page 17 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Page 18 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
provided by enclosures
For Operation, control and signaling : 220 / 110 Volts DC (+10% & -20%)
Note: The control voltage shall be considered as per BOQ of respective tender
only.
For other loads : 440 / 230 Volts, AC 50 Hz.
(+10% & -15%)
2.4 Seismic requirements:
The GIS shall comply with IEEE STD 693 – 1984 guideline to ensure functional
adequacy under seismic disturbances. The maximum ground acceleration
shall be 0.5 g.
Page 19 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.1.1 General:
3.1.1.1 The GIS circuit breakers shall comply with the following general
requirements for circuit breakers and the latest revisions of the relevant IEC-
62271-100 specifications
3.1.1.2 Circuit – breakers shall be of single pressure, single break, self compression
self blast / auto puffer type with SF6 as arc quenching & insulation medium
and with a minimum- maintenance contact system
3.1.1.3 (A) 400 kV breakers shall be of separate phase wise enclosure whereas 132
kV/66 kV breakers shall be of three phase encapsulated type. For 220 kV
class enclosure shall be single OR phase wise separate metallic type.
(B) 400 kV Circuit breakers are to be supplied with Controlled Switching Device
(CSD) compatible to SCADA remote operation with IEC 61850 protocols.
3.1.1.4 Ratings of the circuit breaker shall be as per enclosed technical parameters.
3.1.1.7 The total break time from energizing the trip coil at rated control voltage to
final arc extinction shall be as short as possible, but in any event not greater
than 3 cycles i.e. 60 ms.
3.1.1.8 The circuit breaker shall be capable of breaking all currents from zero up to
the specified maximum fault current in accordance with the relevant IEC
recommendations.
Page 20 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
The circuit breaker shall meet all the double Circuit overhead transmission
line and cable characteristics for any type of fault or fault location, and also
for line charging and dropping when used on an effectively grounded
system. Effect of second circuit in parallel shall also be considered.
3.1.1.11 The Drive shall have sufficient stored energy for completing 2 CO with
auxiliary power switched off.
3.1.1.12 Circuit breakers, being an arcing device, shall not house any passive
device like current transformer in its housing.
3.1.1.13 The breaker layout arrangement shall be vertical or horizontal but shall
provide higher mechanical stability and ease in maintenance. The operating
principle of the breaker shall ensure minimized dynamic floor loading. Low
reaction forces on foundations especially dynamically, are favorable and
considered in the elevation.
3.1.2.1 The closing coils shall be suitable for operation at any voltage between
110% and 80% of the nominal control voltage measured at the device
terminals
3.1.2.2 The breaker shall close correctly when an electrical closing pulse of 50
msec. duration is applied to the closing coil.
3.1.3.1 All electrical tripping coils shall be suitable for operation at any voltage
between 110% and 70% of the nominal control voltage measured at the
device terminals.
3.1.3.2 Each circuit-breaker shall be equipped with two shunt trip system. The one
shunt trip system shall be electrically separated from the other system.
3.1.4 Anti-Pumping
Page 21 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
either fail to latch, or be tripped during closing due to the operation of the
protective relays.
3.1.5.2 The mechanism shall be in a dust proof (IP55) box for this outdoor
installation of Gas Insulated Switchgear.
One vermin-proof, sheet steel cabinet of adequate size shall be provided for
housing the operating mechanism, aux relays, control and auxiliary
equipment and for terminating all control, alarm and auxiliary circuits in
suitable terminal boxes. The control cabinet shall be provided with hinged
doors with provision for locking and removable cable gland plates for bottom
Page 22 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Timing tests are to be carried out after the switch gear has been completely
charged with SF6 gas.
Timing test facility shall be provided with switchgear such that it is not
necessary to open up any gas section to make test connections to the circuit
breaker terminals.
All details of test facilities to be provided shall be submitted with technical
bid.
Page 23 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Circuit Breaker
Page 24 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.2.1 General
3.2.1.1 The GIS disconnector switches and grounding switches shall comply with the
following general requirements of disconnect switches and the latest version
of the relevant specifications IEC 60129, 61128, 61129, 61259.
3.2.1.2 Disconnect switches shall be gang operated and separate phase wise for 400
kV/220 kV and three phase encapsulated for 132/66 kV, group operated, no
break, with one common motor operated mechanism for all the three poles.
They shall also have facilities for emergency manual operation and necessary
handles shall be provided.
3.2.1.3 Maintenance earthing switches shall be gang operated and separate phase
wise for 400 kV/220 kV and three phase encapsulated for 132/66 kV, group
operated, no break, with one common motor operated mechanism for all the
three poles. They shall also have facilities for emergency manual operation
and necessary handles shall be provided.
3.2.1.4 Disconnect switches and grounding switches shall have electrical and
Mechanical interlocks to prevent grounding switch from closing on an
energized section.
Interlocks with other bays for bus transfer switching shall be done through bay
control cabinets. Actuation of the emergency manual operating device shall
also disable the electrical control. Disconnectors in open condition shall be
secured against reclosure.
Interlocks
Interlocking devices must provide absolute and positive protection against
potentially harmful mal-operations of the switchgear. The following functions
shall been assured:
a) Forcing the operator into the only safe and logic sequence to actuate
breakers, switches, isolators and grounding switches.
b) Checking the actual fully closed or fully open position of all switching
elements before and after each move.
Page 25 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Mechanical interlocks for isolator & Earthing Switch shall be fail-safe type.
3.2.1.5 All main contacts, male and female, shall be silver plated.
3.2.1.6 Each disconnect switch and grounding switch shall open or close only due to
motor driven or manual operation independently. The switch contact shall not
move due to gravity or other means, even if a part fails. Once initiated, the
motor mechanism shall complete an open or close operation without requiring
the initiating contact be held closed. Operation of respective end position limit
switches shall only disconnect the motor mechanism. There should also be a
pre-set timer in motor circuit for protection against time over –run in case of
inadvertent failure of drive mechanism in any intermediate position of the
disconnector travel path.
3.2.1.7 The disconnect switches and grounding switches shall be located as shown in
the Single Line Diagram.
The fast acting ground switches, used for overhead double circuit lines
and underground cable feeders shall be capable of switching induced
current as per IEC requirement.
Page 26 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.2.2.2 All mechanisms shall be suitable for electrical motor operation to achieve a
fully automatic operation. For emergency situations manual operation shall be
possible. Handles or hand cranks shall be provided, together with all
necessary operation rods and rod guides. Manual operation shall be
prevented if the interlocking system does not allow the operation of the
switch.
3.2.2.3 The auxiliary supply shall be electrically decoupled from the motor when the
switch is operated manually.
3.2.2.4 The mechanisms shall be arranged for locking in the open and in the closed
position. Facility shall be available to allow the switch to be padlocked in any
position.
3.2.2.6 The isolator shall be provided with positive continuous control throughout the
entire cycle of operation.
The operating pipes and rods shall be sufficiently rigid to maintain positive
control under most adverse conditions and when operated in tension or
compression for isolator closing. They shall also be capable of withstanding
all torsional and bending stresses due to operation of the isolator.
It shall not be possible, after final adjustment has been made, for any part of
the mechanism to be displaced at any point in the travel sufficiently to allow
improper functioning of the isolator when the isolator is opened or closed at
any speed.
The operating mechanism design shall be such that during the operation of
the isolator (especially manual operation), once the moving blades reach the
sparking distance, springs shall take over to give a quick, snap action closing
so that the isolator closing is independent of manual efforts. Similarly, the
springs must assist during the opening operation to give quick breaking
feature.
Page 27 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.2.4.2 Visual verification shall be provided for each pole of each disconnect switch
and grounding switch to permit visual inspection of each switchblade position.
Disconnectors:
Sr No. Particulars Parameters
1) Enclosure Single / Single / (Single or
separate phase wise) / separate
phase wise
2) Enclosure material Aluminum Alloy
3) Rated voltage 72.5 / 132 / 245 / 420 kV
4) Rated current 1600 /1600/2000/3150 A
5) Rated short-time current 25/ 40 / 40 / 40 kA rms,
Duration 3 sec
6) Rated control and operating voltage 110/220 V DC
7) Type of operating mechanism Motor operated
8) Type Mechanically & electrically
ganged operated
9) Rated insulation level
a) Power frequency withstand voltage
- phase to phase, between phases 140/275/460/520 kV rms
- Across the isolating distance 160/315/510/610 kV rms
b) Lightning impulse withstand voltage
- phase to phase, between phases 350/650/1050/1425 kV peak
Page 28 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.3.1 General.
3.3.1.1 Fast acting grounding switches can be located at the terminal of HV/EHV
overhead line/ cable. They shall be able to switch safely load currents of
overhead lines. They must have fault making capability and be able to switch
on a live line. Applicable standards are IEC 60129, 60517, 61129. The fast
acting grounding switches shall comply with the following general
requirements of fast acting grounding switches and the latest revision of the
relevant IEC specifications.
3.3.1.2 Fast acting grounding switches shall be of three phase, encapsulated, three
phase linkage group operated by a maintenance-free self contained
electrical motor. They shall also have facilities for emergency manual
operation and the necessary operating handles or hand cranks shall be
supplied.
3.3.1.4 All main contacts, male and female, shall either be silver plated or shall have
silver inserts.
3.3.1.5 Each fast acting grounding switch shall open or close only due to motor-
drive or manual operation but shall be operable from local only. The
switch contact shall not move due to gravity or other means, even if a part
fails. Once initiated, the motor mechanism shall complete an open or close
operation without requiring the initiating contact to be held closed.
3.3.1.6 Each fast acting grounding switch shall be fully insulated and connected to
ground by a removable bolted link in order that the grounding switch may be
used for various test purposes. The insulation shall be capable of
withstanding an applied power frequency voltage of 5 kV.
Page 29 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.3.2.2 All mechanisms shall be equipped with a motor suitable for operation from
the auxiliary supply, and a set of springs so arranged that energizing of the
motor will cause the springs to be charged and then released. The springs in
turn shall close the fast acting grounding switch.
3.3.2.3 Motors shall be suitable for operation at any voltage between 80% and
110% of the rated auxiliary voltage, measure at the motor terminals.
3.3.2.5 The auxiliary energy shall be electrically uncoupled from the motor when the
switch is operated manually.
3.3.2.6 The mechanisms shall be arranged for locking in the open and in the closed
position.
Each fast acting grounding switch shall be furnished with sufficient Nos. of NO – NC
as per entire scheme requirement plus two (2) NO-NC electrically independent
contacts, suitably terminated at terminal blocks, at user’s disposal. The auxiliary
switches shall indicate the position of the switch contacts, and shall be independent of
the motor operation.
Status Colour
Visual verification shall be provided for each pole of each disconnect switch and
grounding switch to permit visual inspection of each switchblade position.
Each fast acting grounding switch shall be fully insulated and connected to ground by
a removable bolted link in order that the grounding switch may be used for various
test purposes. The insulation shall be capable of withstanding an applied power
frequency voltage of 5 kV.
Page 30 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
High speed earthing switches shall be capable of interrupting line coupling currents
upon opening and in worst conditions closing.
3.4.1 General
3.4.1.1 The current transformers provided for each phase shall be supplied in
accordance with the following general requirements and the latest revisions
of the relevant IEC 60044 specifications.
Page 31 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.4.1.2 The current transformers must be suitable for continuous operation when
installed on the conditions.
3.4.1.3 The current transformer shall be ring / toroid type, multi ratio with fully
distributed secondary windings with relay accuracy as per IEC 60185 (1987),
incl. IEC 60044-4 (1992), multi core as per requirement and shall be
mounted inside the high voltage enclosure.
3.4.1.4 The secondary terminals of current transformers shall be placed out side the
high voltage enclosures, mounted in suitable, accessible terminal boxes and
the secondary leads of all the current transformers shall be wired to shorting
type terminals.
3.4.1.5 It shall be possible to test each current transformer without the removal of
gas through the insulated grounding switches.
3.4.1.6 The number and position of the current transformers shall be relative to the
circuit-breakers, disconnecting switches and ground switches as detailed in
the attached single line diagram.
3.4.1.7 The rating, No of cores, ratios, accuracy class, characteristics etc. for the
individual current transformer secondary cores shall be as specified below.
The various ratios of current transformers shall be obtained by changing the
effective number of turns on the secondary winding.
3.4.1.8 Each current transformer shall be provided such that the enclosure current
does not affect the accuracy or the ratio of the device or the conductor
current being measured. Provision shall be made to prevent arcing across
the enclosure insulation.
Rating and diagram plates shall be provided. The information to be supplied on each
plate shall be as specified in the relevant IEC specification, which shall be given for
the tap for which the rated performance is specified and for each transformer core.
66KV class CT - Bay wise core requirement considering 20 MVA 66/11KV Transformer
Min. Knee
Max. Max. CT
point
Instrument excitati Rct
Out put Accuracy voltage at
Core Purpose Ratio security on Sec.at
burden class highest
No factor current highest
rated
at KPV ratio
current
Feeder bay
1 Metering 600-300 / 1 15 VA 0.5 <5 -- -- --
Dir. O/C-E/F
2 600-300 / 1 10VA 5P 10 -- -- --
Protection
Page 32 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Differential
3 200-100 / 1 -- PS -- 600V 25 mA <5
Protection
Dir. O/C-E/F
2 1200- 600 15VA 5P 10 -- -- --
Protection
/1 OR 1500-
Differential 1200 / 1
3 -- PS -- 950V 30 mA 10
Protection
4 Spare -- PS -- 950V 30 mA 10
Bus coupler bay
1 Metering 15VA 0.5 <5 -- -- --
1200- 600
Non - Dir. O/C- /1 OR 1500-
2 10VA 5P 10 -- -- --
E/F Protection 1200 / 1
3 Spare 10VA 5P 10 -- -- --
132 KV class CT - Bay wise core requirement considering 50 / 100 / 150 MVA
Transformer
Page 33 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Min. Knee
Max. Max. CT
point
Instrument excitati Rct
Out put Accuracy voltage at
Core Purpose Ratio security on Sec.at
burden class highest
No factor current highest
rated
at KPV ratio
current
Feeder bay
1 Metering 15VA 0.5 <5 -- -- --
2 Main-1 DPS 600-300- -- PS 600V 25mA 6
Dir. O/C-E/F 150/1
3 15VA 5P 10 -- -- --
Protection
4 Spare -- PS -- 600V 25mA 6
Transformer LV Bay (HV-
LV)
1 Metering 15VA 0.5 <5 -- -- --
600-300-
Dir. O/C-E/F
2 150/ 1 15VA 5P 10 -- -- --
Protection
OR
Differential 1200-600- 6 /
3 300/1 -- PS -- 600V 25mA
Protection 12
6 /
4 Spare -- PS -- 600V 25mA
12
Bus coupler bay
1 Metering 15VA 0.5 <5 -- -- --
600-300-
Non - Dir. O/C- 150/ 1
2 15VA 5P 10 -- -- --
E/F Protection OR
Bus bar 1200-600- 6 /
3 -- PS -- 600V 25mA
Protection 300/1 12
6 /
4 Spare -- PS -- 600V 25mA
12
220 KV class CT - Bay wise core requirement considering 100 /160 / 315 / 500 MVA
Transformer
Min. Knee
Max. Max. CT
point
Instrument excitati Rct
Out put Accuracy voltage at
Core Purpose Ratio security on Sec.at
burden class highest
No factor current highest
rated
at KPV ratio
current
Feeder bay
1 Metering 15VA 0.5 <5 -- -- --
2 Main-1 DPS 1200-600- -- PS 1400V 25mA 12
3 Main-2 DPS 300/1 -- PS 1400V 25mA 12
OR
Bus bar 1500-1200-
4 -- PS 1400V 25mA 12
Protection 600/1
5 Spare -- PS 1400V 25mA 12
Transformer (HV – LV) Bay
1 Metering 1200-600- 15VA 0.5 <5 -- -- --
300/1
Dir. O/C-E/F OR
2 -- PS 1400V 25mA 12
Protection 1500-1200-
Page 34 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Differential 600/1
3 -- PS 1400V 25mA 12
Protection
Bus bar
4 -- PS 1400V 25mA 12
Protection
400 KV class CT - Bay wise core requirement considering 315 / 500 MVA Transformer
Min. Knee
Max. Max. CT
point
Instrument excitati Rct
Out put Accuracy voltage at
Core Purpose Ratio security on Sec.at
burden class highest
No factor current highest
rated
at KPV ratio
current
Feeder bay
1 Metering 15VA 0.5 <5 -- -- --
10 /
2 Main-1 DPS 2000-1000- -- PS 2000V 30mA
15
500/1 10 /
3 Main-2 DPS OR -- PS 2000V 30mA
15
Bus bar 3000-2000- 10 /
4 1000-500/1 -- PS 2000V 30mA
Protection 15
10 /
5 Spare -- PS 2000V 30mA
15
Transformer bay (HV)
1 Metering 15VA 0.5 <5 -- -- --
Dir. O/C-E/F
2 -- PS 2000V 30mA 10
Protection
Differential 2000-1000-
3 500/1 -- PS 2000V 30mA 10
Protection
Bus bar
4 -- PS 2000V 30mA 10
Protection
Page 35 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.5.1.2 Construction:
VTs should be in segregated compartment and not forming a part of bus
bar.
Transformers should be of either plug-in construction or the disconnect-link
type, and be attached to the gas-insulated system in such a manner that
they can be easily disconnected while the system is being dielectrically
tested.
3.5.1.5 Provision shall be made for grounding of the secondary windings inside the
local control cabinet.
3.5.1.6 Test condition for tests at site: Power frequency tests for the completed GIS
at site shall be possible without removing the VT. The primary and
secondary neutral terminal points, intended to be earthed, should be
insulated and shall withstand power frequency voltage of 3 kV rms for 1
minute. The VT shall be capable to withstand discharge current arising from
capacitance of underground cable circuits.
Page 36 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3 Rated frequency 50 Hz
4 P F (dry) withstand voltages 140 /275/460/610 kV
5 Voltage factor 1.2 continuous
6 1.2/50 micro sec. lightning impulse withstand voltage 350/650/1050/1450/kVp
7 Earthing Effective
3.5.2 BUSHINGS:
Suitable clamp & connectors shall be supplied with bushing. The dimensional
and clearance requirements for the metal clad enclosure shall be maintained
as per requirement of relevant standards.
All the bushings shall have an impulse & power frequency withstand level that
is higher or equal to the level specified in cl. 2.3.
360KV, 20kA, Cl-4/ 198kV, 10kA, Cl-3/ 120 kV, 10 kA, Cl-3/ 60kV, 10KA, Cl-3
hermetically sealed, Gapless, ZnO, Surge arrestor, suitable for use with GIS,
Page 37 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
They shall have adequate thermal discharge capacity for severe switching
surges, long duration surges and multiple strokes. The surge arresters when
provided with pressure relief devices shall be capable of withstanding the
internal pressures developed during the above discharges without operation
of the pressure relief devices.
The ground connection shall be sized for the fault level of the GIS. It shall be
insulated from the GIS-enclosure and grounded externally to permit periodic
maintenance and monitoring of the leakage current.
If the arresters are not equipped with removable links, special covers and any
necessary corona shields should be supplied so that the system can be
pressurized and dielectrically tested after removal of the arrester.
Access to the arrester ground connection, when it is provided with means for
leakage current monitoring should not be obstructed.
The GIS shall be furnished with sufficient sulfur hexa fluoride (SF6) gas to
pressurize the complete system in a sequential approach, one zone or
compartment at a time to the rated nominal density. The guaranteed leakage
rate of each individual gas compartment and between compartments must be
less than 0.5% p.a. for the service life of equipment.
The quality of new filled-in SF6 gas shall meet the following requirements in
line with IEC 60376.
SF6 > 99.90 % by weight
Air < 500 ppm by weight (0.25 vol.-%)
CF4 < 500 ppm by weight (0.1 vol.-%)
H2O < 15 ppm by weight (0.012 Vol-%)
Mineral oil < 10 ppm by weight
Acidity, in terms of HF < 0.3 ppm by weight
Hydrolysable fluorides,
In terms of HF < 1 ppm by weight
Page 38 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Components may be filled with N2 for transportation and refilled with SF6 at
site.
The GIS enclosures shall be divided into several gas sections separated by
gas-tight barriers. Each section shall be provided with necessary valves to
allow evacuation and refill of gas without evacuation of any other section.
Location of gas barrier insulators is to be clearly discriminated outside the
enclosure by a band of distinct colour normally used for safety purposes.
The gas system proposed shall be shown on a “gas single line diagram” and
submitted with the technical bid and in the event of an order for approval. It
should include the necessary valves, connections, density monitors, gas
monitor system and controls, indication, orifices, and isolation to prevent
current circulation. Means of calibrating density monitors without de-
energizing the equipment should be specified by the supplier.
For the purpose of gas monitoring and maintenance, the GIS shall be divided
into various individual zones in each bay. The CB gas zone shall be
independent from all other gas compartments and shall meet the requirement
of relevant IEC.
Each gas zone shall be furnished with a gas monitoring system consisting of
a gas density continuous monitoring device provided with two electrically
independent contacts which operate in two stages as follows:
Provisions shall be made for connecting pressure gauges, service cart, and
moisture test instrumentation to any one of the gas sections.
Page 39 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Means shall be provided inside each enclosure for treating the SF6 gas by the
use of Desiccants, driers, filter, etc. to remove impurities in the gas.
All gas compartments shall be fitted with static filter material containers that will
absorb residual and entering moisture inside the high voltage enclosures.
Filters inside the breaker compartment shall also be capable of absorbing gas
decomposition products resulting from the switching arc.
Page 40 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
2.9 Supplier shall have “Adequate after sales service” facility in India.
Page 41 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
The connection between GIS and high voltage cable at GIS end shall be done
through cable termination / cable sealing end. The plug in cable sealing ends for
XLPE cables shall consist of gas tight plug in sockets and prefabricated plugs with
grading elements of silicone rubber.
For transformer end connection the cable termination on structure shall be provided
outdoor, if specified in schedule of requirements.
400, 220, 132 kV class: by GIS SF6 to air bushing (wall bushing or GIS bus duct) to
line termination gantry by conductor. (As specified in SLD / SECT DRG / BOQ.)
OR
220, 132, 66 kV class: by GIS to XLPE cable (220 kV – single or twin, 1C 1200 mm2,
132 kV - single or twin, 1C 1000 mm2, 66 kV - single or twin, 1C 630 mm2) to line
termination gantry by conductor. (As specified in SLD / SECT DRG / BOQ.)
Page 42 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Cable termination kit shall be supplied b y cable supplier. The ducts and t h e
c a s i n g s h a l l b e s u i t a b l e f o r t h e requirements for which it is designed. This
interface section shall be designed in a manner which will allow ease of operation
and maintenance.
The SF6 GIS to XLPE cable termination shall conform to IEC-859 (latest edition). The
provision shall be made for a removable link. The gap created when the link is
removed should have sufficient electric strength to withstand the switchgear
high voltage site tests.
The bidder may suggest alternative arrangements to meet these requirements.
The corona rings/stress shields for the control of electrical field in the vicinity of
the isolation gap shall be provided by the GIS manufacturer. All supporting
structures for the SF6 bus-duct connections between the XLPE cable sealing ends
and the GIS shall be supplied by the supplier. The supplier may specify
alternative connecting & supporting arrangements for approval of the purchaser.
The opening for access shall be provided in each phase terminal enclosures
as necessary to permit removal of connectors to isolate the XLPE cables to allow
carrying out the insulation tests. The typical arrangement drawing of
interconnecting bus-duct from GIS bay module to XLPE cable termination end shall
be submitted along with offer.
The design of the cable end box shall fully comply with the IEC standard. The
type and size of cable is specified. All end cable modules shall be suitable for
connecting single core, XLPE specified cable.
The LCC shall be mounted on each GIS bay. The LCC’s shall be located with
sufficient space for access and the possibility to work at the equipment even when the
LCC doors are open, or directly at the switch-gear in front of the related circuit
breaker.
The LCC’s shall be installed indoor/ OUTDOOR and care must be taken with
the design to ensure that all LCC’s are drip and splash proof. The LCC’s shall
also be dust and vermin proof. LCC shall comply degree of protection class IP-42
Page 43 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
according to IEC60529. The control and operation circuits shall be well shielded and
with safety measures to protect operator from touching energized parts. Power
frequency withstand of control circuits shall be 2 kV for 1 minute.
The LCC should have required arrangement for control and operations of GIS
from Remote i.e. from the control room through
The LCC shall include all required functions for control and supervision of a complete
GIS as well as the marshalling of all connections to and from the GIS bays.
a) A mimic diagram showing the single line diagram. Position indictors, on/off switches for
the HV devices and local / off / remote switches shall be installed on or adjacent to the
various symbols of the mimic diagram.
Page 44 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
h) The Local control cubicle shall be fitted with pre wired interface terminal blocks for
connection to user’s control & protection panels. The interface includes CT & PT inputs
for protection & Measuring system, Protection trip 1 & 2 signals, Aux switch contacts
etc.
i. Each circuit breaker shall have control suitable for operation on 110 V/220 V
DC with two electrically independent trip circuits. The miniature circuit-breakers
(MCB) shall be provided for the closing circuit and an independent separate
switch fuse unit of suitable rating shall be provided for the primary and back up
trip circuits.
ii. Wiring shall be complete in all respects to ensure proper functioning of the
control, protection, and monitoring and interlocking schemes.
iii. DC circuit for trip coil 1 & 2 shall be wired separately.
iv. Wiring shall be done with flexible 1100V grade, FRLS, PVC insulated,
switchboard wires with 2.5 mm2 stranded copper conductor. The control wire in
a grouped environment shall not convey flame, continue to burn. Wiring
between equipment and control cubicle shall be routed through G.I. rigid
conduits and shall be done by PVC & screened cable only, with safety
measures to protect operator from touching energized parts.
v. Each wire shall identify at both ends with permanent markers bearing wire
numbers as per Contractor's wiring diagram.
vi. Wire termination shall be done with crimping type connectors with insulating
sleeves. Wires shall not be spliced between terminals.
vii. All spare contacts of relays, push buttons, auxiliary switches etc. shall be wired
up to terminal blocks in the control cubicle.
viii. Terminal blocks shall be 1100V grade, stud type with engraved numbers
suitable for termination of at least two numbers of 2.5 mm2 stranded copper
conductor. Terminal blocks for CT, PT, auxiliary AC & DC supply shall be
disconnecting link type.
ix. Not more than two wires shall be connected to any terminal. Spare terminals
equal in number to 20% active terminals shall be furnished.
x. Terminal blocks shall be located to allow easy access. Wiring shall be so
arranged that individual wires of an external cable can be connected to
consecutive terminals.
xi. Terminal connectors that carry power supply should be shrouded from
adjoining connectors.
xii. Manufacturer shall provide all control wiring and terminations internal to the
switchgear, and connecting the switchgear to the bay control cabinets.
xiii. All control cables shall be shielded. Cable shields shall be grounded.
Grounding connections shall be as short and direct as possible and shall
terminate at the point of entry to cabinets or terminal boxes.
xiv. Co-axial type cable glands suitable for use with shielded cables shall be used
at each termination.
xv. All control cables shall be installed and terminated in such a manner as to limit
the effects of transient electromagnetic voltages on the control conductors to
an acceptable level.
xvi. Any cabling within GIS shall be supported on cable tray. No cable shall be in
hanging position.
Page 45 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
xvii. Insulator cones shall be embedded in full return current carrying metal fixing
rings in order to avoid mechanical stresses to the cast resin part and to impart
full conductivity across the flange connection. Earthing of different gas
compartments/enclosures is not allowed with cross bonding with any metal
strips.
All cable connections between the various GIS modules and the LCC’s shall be made
by prefabricated multi-core cables with multipoint plug in connections on both the
ends. PTs & CTs circuit shall be wired with crimped type copper lugs.
All cables shall be shielded and adequate for their application (indoor / outdoor). The
cables shall be fire retardant low smoke.
The length and the number of terminal points of control wiring & SF6 gas connections
shall be minimized.
The electrical connections between the various gas sections shall preferably be made
by means of multiple contact connectors so that electrical connection is automatically
achieved when bolting on section to another. The surface of the connector fingers
and conductor tubes on such connections shall be silver plated.
Name plates of the following types shall be furnished in a convenient central location
to provide information for operation and maintenance.
a) Gas Single Line Diagram showing all HV devices in a single line diagram with
the gas sectionalizing of the GIS indicated. Also shown shall be the GIS
nomenclature, a legend, Manufacturer’s type and serial number and year of
manufacture.
Manufacturer’s name & address, type & designation, Sr. No, Maximum ambient
temperature, System frequency, Maximum continuous voltage, Maximum continuous
current at 40oC ambient temperature, Basic Impulse Level, Power Frequency one
minute voltage, Short circuit current, rms., symmetrical Short time (rms) current &
duration, symmetrical Momentary current, peak, Total weight of gas at rated density,
Rated gas pressure at 20oC. Opening pressure of the bursting disc, recommended
moisture limits of insulation gas (PPMV), Auxiliary voltages, Contract/Purchase Order
numbers, Total weight of the equipment
Page 46 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.11.1 Bidder shall specify the number of skilled / semi-skilled / unskilled persons,
supervisors and Engineers required to be deputed for complete erection,
testing, commissioning of GIS board.
Following type test reports from NABL laboratory, as specified in IEC standard 62271
– 203 & 62271-100 (amended up to date) shall be submitted for the offered type,
rating of GIS invariably with the technical bid. Bid without type test reports will not be
considered for evaluation. The type test reports shall not be older than FIVE years
and shall be valid up to expiry of validity of offer. The GIS shall be from the type tested
country works.
Important note for type tests: The type test report shall be submitted for the offered
class and rating of GIS. However, the type test report for higher class/rating can be
Page 47 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
accepted for scrutiny of technical bid but the same test/s shall have to be carried out
on the offered class/rating GIS. Bidder shall invariably confirm to carry out the
required type test/s, special tests, before commencement of supply, without affecting
delivery schedule, free of cost, at NABL approved laboratory, or at suppliers works in
presence of GETCO representative, in the event of order.
After installation and before being put into service, the GIS shall be tested in
order to check the correct operation and dielectric integrity of the equipment as
laid down in IEC 62271-203. The successful bidder shall furnish a
commissioning test plan and a statement method for the tests on site.
Tests shall include the following:
1. Dielectric tests on the main circuits.
2. Dielectric tests on auxiliary circuits.
3. Measurement of the resistance of the main circuit.
4. Gas tightness tests.
Page 48 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
During the on site tests, the supplier shall provide all necessary test facilities
and equipment for the switch-gear power frequency tests, i.e. test bushing or
test cable, test adapter, test transformer or resonant test set etc.
3.16 SPARES:
Each list shall be complete with specification, ratings, type, make, identification
number, unit rate, quantity etc.
Drawings, Data and Manuals shall be submitted in triplicate with the bid and in
quantities and procedures as specified in General Conditions on Contract and/or
elsewhere in this specification for approval and subsequent distribution after the issue
of Letter of Intent.
Page 49 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
handling SF6 gas & decommissioning, estimated time schedule for installation
& commissioning, bill of materials, and any other documents required for
successful commissioning & operation of complete GIS.
4. Control and protection:
Block & principle diagram showing proposed scheme, layout & equipment
arrangement drawings, catalogues & brochures of offered devices.
Successful bidder shall submit 3 sets of spiral bound volume of following drawings &
data for approval before commencement of supply:
The bidder may note that the drawings, data and manuals listed herein are minimum
required only. The bidder shall ensure that all other necessary write-up, curves, etc
require to fully describe the equipment are to be submitted with the bid.
All drawings shall be prepared by using AutoCAD and documents shall be generated
using Electronic version. The paper copy of the drawings & document shall be
submitted for approval & reference. All final drawings and documents shall be
submitted in CD in AutoCAD 2010 and MS office format as applicable for Owner’s
future reference. Also AutoCAD version of Main GA drawings is to be submitted for
Owner’s layout finalization.
Page 50 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
3.18 MAINTENANCE:
The operational integrity of the GIS switchgear shall not subject to external
influences, such as pollution, moisture, dust etc. As a consequence of this GIS
switchgear should be practically maintenance free, however, the details of inspection
required at regular interval shall be indicated in the offer. Visual inspection shall be
required not below 2 (two) years interval. Inspection shall not be required often than
every 10 years. During inspection it must not be necessary to open the switchgear
enclosures for interrupt operation of substation. Provision of functional testing of the
close and trip coils, auxiliary switches, pressure and control switches etc. shall be
provided. Following minimum maintenance period shall be accepted.
(a) Circuit breaker: 5000 closing and opening or 20 interruption at max rated current
(b) Disconnector: 5000 closing and opening operations.
(c) Fast acting earth switch: 2000 closing and opening operations or 2 making
operations on to max rated fault current.
The bidder shall provide the services of experienced persons, supervisors, engineers,
experts, etc., for complete specified work for satisfactory operation.
The bidder shall have dedicated localized after sales & service team which should be
capable any activity to operate complete GIS satisfactorily.
The bidder shall provide complete floor plan detailing the fixing positions,
levels and size of fixing bolt pockets and foundation required for all
equipments. Drawings giving similar details shall be provided.
All static and dynamic loads plus dimensional tolerances shall be given on
these drawings.
3.21 Guaranteed and technical particulars as called for in attached SCHEDULE ‘A’
shall be furnished along with the technical bid.
3.22 Training:
Page 51 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Bidder shall at his cost arrange for the above training facilities and in addition shall
bear all living expenses plus inland travel expenses of all the trainees. The Purchaser
shall only pay to and fro passage of the trainees.
The packing method for the GIS equipment shall be standard and it shall be
guaranteed that each component of the equipment will not be damaged, deformed or
Page 52 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
lost. The storage instructions shall be submitted by bidder for long term storage.
Component requiring indoor storage shall be so identified.
Gas insulated switchgear (GIS) shall be properly packed to protect during ocean
shipment, inland transport, carriage at site and outdoor storage during transit and at
the site. Completely assembled bays (subject to transport limitations) of the GIS shall
be transported as one shipment unit.
Packing materials shall be dust and waterproof. All packages shall be clearly, legibly
and durably marked with uniform block letters on at least three sides. Fragile items
like bushings, CTs, VTs, LAs and fully assembled bays shall be securely packaged
and shipped in containers. Silica gel or approved equivalent moisture absorbing
material in small cotton bags shall be placed and tied at various points on the
equipment wherever necessary.
Page 53 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
BIDDING SCHEDULE
(To be filled in and signed by the Bidder)
SCHEDULE ‘A’
Page 54 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
13 Enclosure
i Code of pressure vessel
ii Type of manufacturing
iii Design temperature in Deg.C
iv Material
v Material grade & applicable standard
vi Outside diameter in mm
vii Minimum Wall Thickness, in mm
viii Painting Shade & Thickness
a - External
b - Internal
ix Degree of Protection
x Inductance in H/mt
xi Capacitance in pF/mt
xii Resistance in Ohm/mt
xiii Expansion Bellow
a Material
Min allowable adjustable displacement
b Longitudinal
Transverse
xiv Sealing system
a Type
xv Estimated life in years
xvi Barrier
a Material
b Dielectric strength
14 Support Structure
i Material
ii Minimum thickness of galvanizing
iii Foundation channels /Anchor bolts
15 Grounding
i Grounding Material
ii Grounding of complete GIS
iii Grounding of individual compartment
iv Grounding at flange joints
16 System Parameters 400 kV 220 kV 132 kV 66 kV
i Highest System voltage in kV
ii Rated voltage of System in kV
iii Rated voltage of Equipment in kV
Rated Insulation level Phase to Earth and
iv
between Phases
One Min Power Frequency withstand voltage
a
kVrms
b Switching impulse withstand voltage, kVp
- Phase to Earth
- Between Phases
c Lightning Impulse withstand voltage, kVp
iv Rated Frequency
v Rated current in Amp
vi Rated current at 50 °C (equipment) in Amp
vii Rated current at 50 °C (bus bar) in Amp
viii Rated short circuit withstand current kArms
a Duration in sec
Page 55 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
b Peak, kAp
Enclosure withstand time for an internal fault
ix
in sec.
x Estimated total energy loss at
100 % of rated capacity
75 % of rated capacity
50 % of rated capacity
25 % of rated capacity
xi Measures taken to minimize Over Voltage
xii Phase labeling
Auxiliary supply (AC Voltage, Frequency;
xiii
DC voltage)
- Operation
- Control
- Illumination & heater
17 Delivery conditions
i Bays fully assembled at works
Dimensions of longest section for
ii
transportation
iii Weight of heaviest package
iv Pressure of SF6 gas during transportation
SF6 gas monitoring system provided during
v
transportation
18 Bus Bar 400 kV 220 kV 132 kV 66 kV
i Configuration (Single / Double)
ii Nos of Phases
iii Material
iv Size
v Rating
vi Current density adopted
vii Current density as per type test report
viii Short time current withstand rating in kA
ix Duration
x Resistance per phase
xi Surge impedance
xii SF6 immersed insulator
a Material
b Dielectric strength
Maximum Partial Discharges measured at
xiv
HSV
19 SF6 Gas
i Applicable standard
Quantity of SF6 Gas of complete GIS at
ii
filling pressure, in kg
Quantity of SF6 Gas of largest compartment
iii
GIS at filling pressure, in kg
iv Nos of Gas compartments
Quantity of SF6 Gas of individual
v
compartment GIS at filling pressure, in kg
vi Maximum permissible dew point, in Deg.C
vii
!"
Page 56 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Page 57 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
BC1
BC2
xv Inductive current
xvi Reactive current
xvii Out of phase making & breaking current
xviii Rated short line fault current
xix TRV characteristic
xx First Pole to Clear factor
xxi Nos. of interrupters per phase
xxii Type of arc control device provided, if any
xxiii Type of arcing contacts
xxiv Material of main contact
xxv Material of Arcing contacts
xxvi Filter material
xxvii Timings of operations
a - Opening at nominal control voltage
- Opening at minimum control voltage
b Closing time at nominal control voltage
Maximum pole discrepancy time
xxviii Tripping
Closing
xxix Rated operating duty cycle
xxx Tripping Coils
- No of coils
- Rated Voltage
- Rated Current
- Rated Watts
- Resistance
xxxi Closing Coil
- Rated Voltage
- Rated Current
- Rated Watts
- Resistance
xxxii Spring Charging Motor
- Rated Voltage
- Rated Current
- Rated Watts
xxxiii Spring charging time at rated Aux supply
xxxiv Spring charging time at min Aux supply
Maintenance required after nos. of operation
xxxv
at
i No load
ii Rated current
iii 25% of rated SC current
iv 50% rated SC current
v Rated SC current
e Provision of anti pumping
No of operations after switching off of motor
f
Aux. supply
xxxvi Provision of Manual trip
xxxvii Electrical interlocking
xxxviii Padlocking
xxxix Type of Operation counter provided
Page 58 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
Page 59 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
- Closing
- Opening
x Mechanical indication on drive shaft
23 Fast Acting Grounding Switch 400 kV 220 kV 132 kV 66 kV
i Applicable standards
ii Type
Rate Short time withstand Current in kA, for
iii 3 sec
iv Rated peak short time Current, kAp
Rated induced current switching capability
v Rated capacitive current switching capability
Rated lightning impulse withstand voltage
vi across the open gap, kVp
Rated Power Freq withstand voltage across
vii
the open gap, kVrms
viii Electrical Endurance class
ix Type of Operating Mechanism
x Operating Motor details
- Type
- Rated Voltage
- Rated Current
- Rated Watts
xi Operating Time
- Closing
- Opening
xii Mechanical indication on drive shaft
24 Current transformers 400 kV 220 kV 132 kV 66 kV
i Type
ii Material
iii Position of Current Transformer
iv Reference Standard
v Rated Continuous thermal current
vi Rated Short Time current
vii Duration
a Feeder Bay CT
i Metering Core
- Ratio
- Output Burden
- Accuracy Class
- ISF
ii Protection Core -1
- Ratio
- Output Burden
- Accuracy Class
- ALF
iii Protection Core -2
- Ratio
- Output Burden
- Accuracy Class
- ALF
b Transformer Bay CT
i Metering Core
- Ratio
Page 60 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
- Output Burden
- Accuracy Class
- ISF
ii Protection Core -1
- Ratio
- Output Burden
- Accuracy Class
- ALF
iii Protection Core -2
- Ratio
- Accuracy Class
- Minimum Knee Point Voltage at highest
ratio
- Maximum Excitation Current at Vk
- Maximum Resistance at highest ratio
iv Protection Core -3
- Ratio
- Accuracy Class
- Minimum Knee Point Voltage at highest
ratio
- Maximum Excitation Current at Vk
- Maximum Resistance at highest ratio
c Bus Coupler Bay CT 400 kV 220 kV 132 kV 66 kV
i Metering Core
- Ratio
- Output Burden
- Accuracy Class
- ISF
ii Protection Core -1
- Ratio
- Burden
- Accuracy Class
- ALF
iii Protection Core -2
- Ratio
- Burden
- Accuracy Class
- ALF
25 Voltage Transformer 400 kV 220 kV 132 kV 66 kV
Type
Position of Voltage Transformer
Reference Standard
Rated Over Voltage Factor - Continuous
Short Time Over Voltage Factor
Duration
Partial Discharge Level
Thermal Rating of Primary Winding
26 Line & Bus VT 400 kV 220 kV 132 kV 66 kV
i Metering Core
- Ratio
- Output Burden
- Accuracy Class
ii Protection Core -1
Page 61 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
- Ratio
- Output Burden
- Accuracy Class
iii Protection Core -2
- Ratio
- Output Burden
- Accuracy Class
Page 62 of 63
GETCO/ E/1,2,4,6TS – GIS/R3 Feb 13
- Indicating lamps
- Position indicators
- Annunciation scheme
- Auxiliary relays
- Contact multiplication relays
- System parameters display
- Heater with thermostat
- Interface terminal blocks for relaying &
protection
29 GIS to Line connection 400 kV 220 kV 132 kV 66 kV
i Nos of XLPE cable can be terminated
ii Type of cable termination required
30 GIS to Transformer connection 400 kV 220 kV 132 kV 66 kV
i Nos of XLPE cable can be terminated
ii Type of cable termination required
31 Maintenance
Maximum down time for replacement or
i
removal of any part
Maximum down time for degassing and re-
ii
filling the biggest compartment
iii Time between two refilling of SF6 gas.
iv Recommended period for overhauling
Operation and Maintenance manual
v attached
vi Nearest local service centre
vii Minimum time of availability of local service
viii Availability of spares at local service centre
ix List of recommended spares attached?
List of recommended special tools, etc
x
attached?
xi List of commission spares attached?
xii List of maintenance spares attached?
Page 63 of 63