Cement & Concrete Composites
Cement & Concrete Composites
Cement & Concrete Composites
Pozzolanic behavior of bamboo leaf ash: Characterization and determination of the kinetic parameters
Ernesto Villar-Cocia a,, Eduardo Valencia Morales a, Sergio F. Santos b, Holmer Savastano Jr. b, Moiss Fras c
a
Department of Physics, Central University of Las Villas, Santa Clara 54830, Villa Clara, Cuba University of Sao Paulo, P.O. Box 23, 13635-900 Pirassununga SP, Brazil c Eduardo Torroja Institute (CSIC), c/Serrano Galvache, 4, 28033 Madrid, Spain
b
a r t i c l e
i n f o
a b s t r a c t
The paper presents a characterization and study of the pozzolanic behavior between calcium hydroxide (CH) and bamboo leaf ash (BLAsh), which was obtained by calcining bamboo leaves at 600 C for 2 h in a laboratory electric furnace. To evaluate the pozzolanic behavior the conductometric method was used, which is based on the measurement of the electrical conductivity in a BLAsh/CH solution with the reaction time. Later, the kinetic parameters are quantied by applying a kinetic-diffusive model. The kinetic parameters that characterize the process (in particular, the reaction rate constant and free energy of activation) were determined with relative accuracy in the tting process of the model. The pozzolanic activity is quantitatively evaluated according to the values obtained of the kinetic parameters. Other experimental techniques, such as X-ray diffraction (XRD) and scanning electron microscopy (SEM), were also employed. The results show that this kind of ash is formed by silica with a completely amorphous nature and a high pozzolanic activity. The correlation between the values of free energy of activation (DG#) and the reaction rate constants (K) are in correspondence with the theoretical studies about the rate processes reported in the literature. 2010 Elsevier Ltd. All rights reserved.
Article history: Received 25 February 2010 Received in revised form 19 August 2010 Accepted 5 September 2010 Available online 15 September 2010 Keywords: Bamboo leaf ash Material characterization Pozzolanic activity Kinetic-diffusive model
1. Introduction Natural pozzolans by themselves possess little or no cementing value, but nely ground in the presence of moisture, they will chemically react with calcium hydroxide at ordinary temperature to form hydrated phases possessing cementing properties [1,2]. Nowadays, some industrial by-products and wastes are attracting much research because of their high silica and/or alumina content for the use as additives in commercial Portland cements. It is wellknown that hydrated phases formed during pozzolanic reaction commonly improve the performance of concrete [37]. The use of waste materials with pozzolanic properties in concrete production is a worldwide practice. It is known that the incessant generation of solid waste materials represents serious environmental and technical problems. Also, the assessment of the pozzolanic activity of cement replacement materials is becoming increasingly important because of the need for more sustainable cementing products. In recent years, the use of solid waste derived from agriculture as pozzolans in the manufacture of blended mortars and concrete
Corresponding author.
E-mail address: evillar@uclv.edu.cu (E. Villar-Cocia). 0958-9465/$ - see front matter 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.cemconcomp.2010.09.003
has been the focus of new research [812]. In fact, the addition to concrete of ashes from the combustion of agricultural solid waste is, at present, a frequent practice because of the chemical reactivity of the ashes with the portlandite generated during the cement hydration reaction. Some of these agricultural wastes such as rice husk ash, coconut pith, sawdust, cork granules, wheat straw ash, sugar cane bagasse ash and sugar cane straw ash, are being tested for mortar and concrete production [1317]. It is known that the use of vegetable bre reinforcement of cementing materials provides useful results. The bamboo bres are exceptional in this respect, not only because of their ecofriendly nature but also because they provide the most economic and socially useful outlet for bamboo chips or clipping [1822]. Fibre reinforcement of cementing materials still remains an exciting and innovative technology because of the basic engineering properties of crack resistance, ductility and energy absorption that it imparts to concreteproperties that promote a long, trouble-free service life [23]. Bamboo is probably the fastest-growing and highest yielding natural resource and construction material available to mankind. However, the use of bamboo generates other residues not used as bres, such as the bamboo leaf. In some countries, signicant amounts of bamboo are processed, generating high volumes of
69
solid waste. Brazil, for example, is the main bamboo producer country in Latin America and in the Amazonia region alone the bamboo growing area is close to 180,000 km2. In Brazil, paper production alone consumes about 500 ktonnes/year of cultivated bamboo, which generate 190 ktonnes/year of agricultural wastes. These wastes are often burnt in open landlls, negatively impacting the environment. In the literature, the studies about the pozzolanic properties of bamboo wastes are scarce. Little research has been carried out to study the bamboo leaf waste as a pozzolanic material [24,25]. Dwivedi et al. [24] reported the reaction between calcium hydroxide (CH) and bamboo leaf ash for 4 h of reaction, using the differential scanning calorimetry (DSC) technique, while Singh et al. [25] studied the hydration of bamboo leaf ash in a blended Portland cement. These studies concluded that bamboo leaf ash is an effective pozzolanic material. When 20 wt.% of bamboo leaf ash was mixed with OPC the compressive strength values of mortars at 28 days of hydration were found to be quite comparable to those of OPC. Nevertheless, the methods for evaluating pozzolanic activity used in the aforementioned research were, in the majority of the cases, focused on the qualitative aspect of the behavior of the pozzolanic materials rather than the quantitative aspect of the pozzolan-lime reaction (computation of kinetic coefcients). At present, researchers are beginning to focus on known kinetic coefcients as an acceptable and rigorous criterion for evaluating the pozzolanic activity of the materials. Recently, Villar-Cocia et al. [26,27] proposed a new kinetic-diffusive model that allows characterizing the pozzolanic activity of sugar cane waste mixed with clay for all ages of the reaction by computing the kinetic coefcients (reaction rate constant, fundamentally) of the CH/sugar cane-clay ash reaction. The results obtained showed a good correlation between the experimental and theoretical data. The present paper shows the chemical and mineralogical characterization (XRF, XRD, SEM-EDX) of bamboo leaf ash and for the rst time, the kinetic parameters are calculated for the bamboo ash/lime system. The electrical conductivity is recorded experimentally which can be easily determined and correlated with the Ca(OH)2 concentration. The kinetic-diffusive model tted by mathematical methods makes it possible to determine the kinetic parameters (reaction rate constant and free energy of activation) and the pozzolanic activity of these materials in a rigorous way. 2. Experimental 2.1. Materials The bamboo leaves were recollected in the vicinity of the Faculty of Animal Science and Food Engineering of the University of So Paulo, Pirassununga, Brazil. The leaves were dried in the sun. Fig. 1 shows a photograph of a bamboo leaf, which contains two parts: the mesophyl cell and the parallel veins. The bamboo leaf ashes were obtained in a laboratory electric furnace at 600 C cal-
16 14 12
100 90 80 70
CPFT (%)
60 50 40 30 20 10 0 1000
cining temperature for 2 h of retention. Once calcined, the ashes were ground and sieved below 90 lm, neness similar to that of Portland cement. The ash showed a gray color. Fig. 2 shows the ash used in the current study. The particle size distribution was determined using a Shimadsu Mod. SALD-201V particle size analyzer. According with the granulometric curve (Fig. 3), the ashes have a ne granulometry with grain size between 1 and 100 lm and average size (D50) of 58.1 lm. A saturated solution of calcium hydroxide, prepared with deionized water and Ca(OH)2 (95% minimum purity), was used. To obtain the solution, the Ca(OH)2 in excess was mixed with deionized water and stirred for 2 h, after which the solution was maintained at rest for 24 h. Thereafter, the solution was ltered and it was valued with hydrochloric acid (HCl). The obtained concentration was of 0.040 mol/L. The initial conductivity obtained was 7.33 mS/cm. 2.2. Test methodologies 2.2.1. Pozzolanic activity To carry out a qualitative or quantitative determination of pozzolanic activity many experimental methodologies have been developed [17,28,29]. In this work, as in other studies carried out by the authors [26,30], a conductometric method was used in order to study the pozzolanic activity of these materials. This method follows the conductivity of the pozzolancalcium hydroxide solution with reaction time. Hundred milliliter of saturated Ca(OH)2 solution were mixed with 2.10 g bamboo leaf ash (which is the proportion commonly found in the literature for similar experiments) and magnetically stirred. Immediately after the ash was mixed with the CH solution, the conductivity measurements began. The measurements of con-
70
ductivity were made in a Digimed (DM-32) microconductimeter at room temperature ($26 1 C) at different times. To correlate the CH concentration with the conductivity of the CH solution a calibration curve was applied [26]. 2.2.2. Mathematical model A kinetic-diffusive model [13,26] is used to describe this pozzolanic reaction in a pozzolan/CH solution system. The model is:
counts
20
40
60
80
10
2 ()
Fig. 4. XRD pattern of the bamboo leaf ash.
where De is the effective diffusion coefcient, K is the reaction rate constant, C0 is the initial conductivity of the solution and s is a constant of time (time interval in which the radius of the nucleus of pozzolan diminishes to 37% of the initial radius of the average size particle, rs). The correction term (Ccorr) was added to the model to account for the remainder concentration of CH that is not consumed in the reaction. In some systems the CH is not consumed totally. The dimensionless magnitude n = (C0 Ct)/C0 represents the relative loss of conductivity and Ct represents the absolute loss of conductivity with time for the pozzolan/CH system. It is known that the pozzolanic reaction develops by stages. The resistances of these stages are usually very different and the stages presenting the greatest resistances (i.e. the slowest) control the process. Accordingly, it is possible in certain cases to have different behaviours: Diffusive (described by the 2nd term of Eq. (1)), kinetic (3rd term) and kinetic-diffusive (both terms). Further explanations of the model can be found in the Refs. [26,27]. 3. Results and discussion 3.1. Bamboo leaf ash characterization The chemical composition of the ash was determined by the Xray uorescence (XRF) technique by using a PANalytical Axios XRF Spectrometer. Table 1 shows the main elements (expressed as oxides) present in bamboo ash. Silica (SiO2) is the major component in ash, following by CaO, K2O, Al2O3 and SO3 in concentrations of 5.1, 1.3, 1.2 and 1.1 respectively. Oxides as Fe2O3, MgO, P2O5 and MnO show contents below 1% and the rest of oxides (Na2O, ZnO) are present in percentages under 0.1%. Loss on ignition (LOI) was determined by weight loss of dry ash after 1 h at 1050 C. The mineralogical composition was studied by XRD (X-ray diffractometer Phillips MPD 1880). The results for this ash are illustrated in Fig. 4. Bamboo ash shows a highly amorphous nature, which corresponds with the broad band localized about 2030 2h. The presence of crystalline minerals was not detected. The band form of this ash is similar to that showed by silica fume, a highly active addition used normally for high performance concrete manufacture [31]. A detailed observation of the ash by SEM (FEI Quanta 600 FEG scanning electron microscope) shows a regular morphology with some smooth surfaces particles on the top of it (Fig. 5). The different EDX microanalyses carried out on the ash sample show similar
Table 1 Chemical composition of the BLAsh. SiO2 Al2O3 Fe2O3 MgO 0.99 CaO 5.06 Na2O 0.08 K2O 1.33 SO3 1.07 P2O5 0.56 MnO 0.20 ZnO 0.07 LOI 8.04
71
8 7
9 8
Conductivity (mS/cm)
5 4 3 2 1 0 0 10 20 30 40 50
Conductivity (mS/cm)
7 6 5 4 3 2 1
Time (h)
Fig. 7. Curve of conductivity versus reaction times.
10
20
30
40
50
Time (h)
Fig. 10. Variation of conductivity with reaction time for rice husk ash (RHA), sugar cane straw ash (SCSA), sugar cane bagasse ash (SCBA) and bamboo leaf ash (BLAsh).
3.2. Evaluation of pozzolanic activity in the bamboo ashlime system The results obtained for pozzolanic activity are shown in Fig. 7 in which the conductivity variations versus reaction times (h) for the pozzolan/calcium hydroxide (CH) suspension are shown. A decrease of the electrical conductivity of the pozzolan/CH system is obtained. This behavior is only attributed to the pozzolanic reaction between amorphous silica and CH to give the formation of CSH gels, with the corresponding decrease of the CH concentration in the solution. As a result of this pozzolanic activity, a considerable variation (loss) of conductivity in early ages is obtained. The stabilization of the curve is reached for long periods of time. This indicates the moment when the reaction has practically nished. The SEM observation carried out after conductivity testing (Fig. 8) shows the formation of CSH gels, rough zones having a sponge-like morphology. 3.3. Application of the mathematical model: determination of the kinetic parameters Shown in Fig. 9 is the relative loss of conductivity n versus time for the BLAsh/CH samples. Solid lines represent the curves of the tted model. The tting of the model (Eq. (1)) allowed us to determine the parameters s, De, K and DG# in each case. Fitting the relative loss of conductivity versus time successively to the kinetic control model, diffusive control model and a mixed (kinetic-diffusive) control model and carrying out an exhaustive analysis of the important statistical parameters such as correlation coefcient (r), coefcient of multiple determination (R2), 95% condence intervals, residual sum of squares (RSS), residual scatter, residual probability and variance analysis, it can be concluded that: for BLAsh the kinetic control model shows the best correspondence with the experimental data. This means that the chemical interaction speed on the surface of the nucleus of the pozzolan particle is slower than the diffusion speed of the reactant through the reaction product layer formed around the nucleus. This might be due to the high porosity of the reaction product layer in this material, which facilitates a quick diffusion process. In the current paper, only some statistical parameters (r, R2, SE, RSS) are shown since the remaining ones (mentioned above) are related to graphic analyses and large tables that would signicantly lengthen the paper. The values of the s parameter, the free energy of activation DG# and the reaction rate constant K are given
1,0
0,8
r = 0.9958 2 R = 0.9916
(Co-Ct)/Co
0,6
0,4
0,2
0,0 0 10 20 30 40 50
Time (h)
Fig. 9. Relative loss of conductivity versus reaction times. Black circle (experimental), solid line (model).
chemical compositions. The enrichment in Si was present in all of them, as shown in Fig. 6. The microanalysis was taken of the central particle of photograph.
72
Table 2 Reaction rate constants, s parameter, Ccorr. parameter, free energy of activation and statistical parameters for BLAsh calcined at 600 C. Material (ash) BLAsh
s (h)
4.1 0.2
Table 3 Kinetic parameters for BLAsh, SCBA, SCSA and RHA. Material (ash) BLAsh SCSA RHA SCBA Reaction rate constant (h1) (8.41 0.29) 101 (4.27 0.35) 102 (1.73 0.12) 102 (8.04 0.34) 103 Free energy of activation DG# (kJ/mol) 73.89.1 1.24 102.13 0.18 104.38 0.16 106.31 0.10
in Table 2. In Fig. 9, the correlation and multiple determination coefcients r and R2 are shown. One of the most important parameters that characterizes the reactivity of the materials is the thermodynamic parameter of activation called free energy of activation. This parameter can be calculated by using the Eyring equation of The absolute theory of rate processes [32], which is given by:
kB T DG # exp h RT
! 2
where kB is the Boltzman constant, h is the Planck constant and R is the universal gas constant. T is the temperature, K is the reaction rate constant, and DG# is the free energy of activation, which characterizes the change of free energy of the system when passing from the initial state to the transition state. It is well-known that large values of DG# are correlated with stability kinetics, i.e. low reactivity (small values of K). On the other hand, small values of DG# are correlated with instability kinetics, i.e. high reactivity (large values of K). The knowledge of DG# allows us to characterize how fast the reaction occurs; for large DG# values the reaction will be slower. The literature has reported values of free energy of activation only for some specic systems [3334]. For the BLAshlime system, values of activation parameters of the pozzolanic reaction have not been reported. In this research, the free energies of activation were calculated by substituting Eq. (2) in the model (Eq. (1)). The resultant equation was tted to the experimental data (relative loss of conductivity versus reaction time) and the values of DG# were determined. The values of DG# so obtained are given in Table 2. The K and DG# values provide a direct index of the pozzolanic activity of the materials. Fig. 10 and Table 3 show a comparison (taking into account the variation of conductivity with time and the kinetic parameters respectively) of BLAsh with other pozzolanic agricultural residues reported in the literature [26,30]. According with the values of the kinetic parameters, it is possible to conclude that BLAsh calcined at 600 C had a higher reactivity (order of 101/h and free energy of activation around 75 kJ/ mol). This reactivity is one order of magnitude greater than those obtained for rice husk ash (RHA) and sugar cane straw ash (SCSA) and two orders greater (in the value of the reaction rate constant) than sugar cane bagasse ash (SCBA), which are considered in the technical literature to be highly pozzolanic by-products [26,30]. 4. Conclusions From the results obtained in this paper, the following conclusions can be raised:
1. Chemical composition by XRF shows that bamboo ash basically is formed by silica in concentrations of about 80%. The rest of the oxides are present in low concentrations. 2. The controlled calcining of bamboo leaves at 600 C for 2 h represents suitable conditions to get a totally amorphous material. 3. The pozzolanic activity of ash characterized by means of the electric conductivity method shows a high activity at early ages. 4. The kinetic-diffusive model used in the present paper allows describing the pozzolanic reaction kinetics in the CH/BLAsh system by previously determining the kinetics coefcient (reaction rate constants and free energy of activation). The reaction rate constants jointly with the free energy of activation give a precise index of the reactivity or pozzolanic activity of the materials under analysis. 5. The values of the reaction rate constant and free energy of activation, obtained in the tting process of the kinetic-diffusive model state that the bamboo leaf ash calcined at 600 C has high pozzolanic reactivity. 6. Future studies include the analysis of the inuence of the calcining temperature on the pozzolanic activity of these agricultural wastes. Also, environmental durability and strength of the resulting mortars remain to be assessed.
Acknowledgements The authors thank CAPES (Brazil) for the nancial support offered through the project CAPES-MES/Cuba No. 031/07. Also, the authors would like to thank CYTED 307AC0307 Action entitled VALORES Agro-industrial residues as sustainable source of civil construction materials for giving the possibility to interchange on this collaborative research. They also wish to thank Dr. M. LLanes for reading the manuscript. References
[1] Taylor HFW. In: Thomas Telford Services Ltd., editor. Cement Chemistry. London: Thomas Telford Publishing; 1997. [2] ASTM C-618-92a. Standard specication for y ash and raw or calcined natural pozzolan for use as a mineral admixture in Portland cement concrete. Current edition approved March 15 and May 15, 1992. Annual Book of ASTM Standards, vol. 04.02, Published July 1992. [3] Massazza F. Chemistry of pozzolanic additions and mixed cement. Il Cemento 1976;73(l):339. [4] Mehta PK. Role of cementitious material in sustainable development of the concrete industry. In: Malhotra VM, editor. Proceeding of the sixth CANMET/ ACI int conf on the y ash, Silica fume, slag and natural pozzolans in concrete, SP-178, Bangkok, vol. 1. 1998. p. 120 [5] Fras M, Snchez de Rojas MI, Rodrguez O, Garca R, Vigil R. Characterization of calcined paper sludge as an environmentally friendly source of MK for manufacture of cementitious materials. Adv Cem Res 2008;20(1):2330. [6] Donatello S, Freeman-Pask A, Tyrer M, Cheeseman CR. Effect of milling and calcining washing on the pozzolanic activity of incinerator sewage sludge ash. Cem Concr Compos 2010;32:5461. [7] Fras M, Snchez de Rojas MI. Chemical assessment of the electric arc furnace slag as construction material: expansive compounds. Cem Concr Res 2004;34:18818. [8] Ordez LM, Pay J, Coats AM, Glasser FP. Reaction of rice husk ash with OPC and portlandite. Adv Cem Res 2002;14(3):1139. [9] Al-Akhras N, Abu-Alfoul B. Effect of wheat straw ash on mechanical properties of autoclaved mortar. Cem Concr Res 2002;32:85963. [10] Cook DJ, Suwanvitaya P. Properties and behaviour of lime-rice husk ash cements. In: Malhotra VM, editor. Fly ash, silica fume, slag, and other mineral by-products in concrete SP-79. Farmington Hills, MI: American Concrete Institute; 1983. p. 83146.
E. Villar-Cocia et al. / Cement & Concrete Composites 33 (2011) 6873 [11] Ramaswamy SD, Murthy CK, Nagaraj TS. Use of waste materials and industrial by-products in concrete construction. In: Swamy RN, editor. Concrete technology and design: new concrete materials, vol. 1, Surrey: University Press; 1983. 137 pp. [12] Chandrasekhar S, Pramada SN, Majeed J. Effect of calcination temperature and heating rate on the optical properties and reactivity of rice husk ash. J Mater Sci 2006:8539. [13] Villar-Cocia E, Fras M, Valencia-Morales E. Sugar cane wastes as pozzolanic materials: application of mathematical model. ACI Mater J 2008;105(3): 25864. [14] Ganesan K, Rajagopal K, Thangavel K. Evaluation of bagasse ash as supplementary cementitious material. Cem Concr Compos 2007;29:51524. [15] Morales EV, Villar-Cocia E, Frias M, Santos SF, Savastano H. Effects of calcining conditions on the microstructure of sugar cane waste ashes (SCWA): Inuence in the pozzolanic activation. Cem Concr Compos 2009;31:228. [16] Fras M, Villar-Cocia E, Valencia-Morales E. Characterization of sugar cane straw as pozzolanic materials for construction. Waste Manag 2007;27(4): 5338. [17] Fras M, Villar-Cocia E, Snchez de Rojas MI, Valencia-Morales E. The effect that different pozzolanic activity methods has on the kinetic constants of the pozzolanic reaction in sugar cane straw clay ash/lime system. Cem Concr Res 2005;35:213742. [18] Sudin R, Swamy N. Bamboo and wood bre cement composites for sustainable infrastructure regeneration. J Mater Sci 2006;41:691724. [19] Ghavami K, Rodrigues CS, Paciornik S. Bamboo: functionally graded composite material. Asian J Civil Eng (building and housing) 2003;4(1):110. [20] Ghavami K. Bamboo as reinforcement in structural concrete elements. Cem Concr Compos 2005;27(6):63749. [21] Ghavami K. Autoclaved bamboo pulp bre reinforced cement. Cem Concr Compos 1995;17(2):99106. [22] Savastano Jr H, Warden PG, Coutts RSP. Potential of alternative bre cements as building materials for developing areas. Cem Concr Compos 2003;25:3119.
73
[23] Swamy RN. In: Rossi P, Chanvillard G, editors. Proc of the fth int RILEM symposium on bre reinforced concrete. BEFIB 2000. France: RILEM Publications S.A.R.L.; 2000. p. 318.. [24] Dwivedi VN, Singh NP, Dasa SS, Singh NB. A new pozzolanic material for cement industry: bamboo leaf ash. Int J Phys Sci 2006;1(3):10611. [25] Singh NB, Dasa SS, Singh NP, Dwivedi VN. Hydration of bamboo leaf ash blended Portland cement. Ind J Eng Mater Sci 2007;14(1):6976. [26] Villar-Cocia E, Valencia-Morales E, Gonzlez-Rodrguez R, Hernndez-Ruz J. Kinetics of the pozzolanic reaction between lime and sugar cane straw ash by electrical conductivity measurement: a kinetic-diffusive model. Cem Concr Res 2003;33:51724. [27] Villar-Cocia E, Fras M, Valencia-Morales E, Snchez de Rojas MI. An evaluation of different kinetic models for determining the kinetic coefcients in sugar cane straw-clay ash/lime system. Adv Cem Res 2006;18(1):1726. [28] British Standard Euronorm (BS EN) 196. Methods of testing cement. Part 5: pozzolanicity test for pozzolanic cement; 2005. [29] American Society for Testing and Materials (ASTM) C-311. Standard test methods for sampling and testing y ash or natural pozzolans for use in Portland-cement concrete; 2005. [30] Villar-Cocia E, Fras Rojas M, Valencia-Morales E, Savastano Jr H. Study of the pozzolanic reaction kinetics in sugar cane bagasse-clay ash/calcium hydroxide system: kinetic parameters and pozzolanic activity. Adv Cem Res 2009;21(1):2330. [31] Snchez de Rojas MI, Rivera J, Fras M. Inuence of the microsilica state on pozzolanic reaction rate. Cem Concr Res 1999;29(6):9459. [32] Eyring H. The activated complex in chemical reactions. J Chem Phys 1935;3(3):10715. [33] Browers HJH, Van Eijk RJ. Fly ash reactivity: extension and application of a shrinking core model and thermodynamic approach. J Mater Sci 2002;37:212941. [34] Renedo MJ, Fernndez J. Kinetic modelling of the hydrothermal reaction of y, Ca(OH)2 and CaSO4 in the preparation of desulphurant sorbents. Fuel 2004;83:52532.