Variable Displacement Motors: Series 51-1: 60 CC, 80 CC, and 110 CC
Variable Displacement Motors: Series 51-1: 60 CC, 80 CC, and 110 CC
Variable Displacement Motors: Series 51-1: 60 CC, 80 CC, and 110 CC
powersolutions.danfoss.com
Service Parts Manual Variable Displacement Motors, Series 51-1: 60 cc, 80 cc, and 110 cc
Contents
Threshold/Range Threshold/range.................................................................................................................................................................34-35
Contents
Orifice Orifice.....................................................................................................................................................................................58-59
General information
Service parts Use this information and procedure to identify the module group, item number, manufacture date,
indentification part number, and part name of the parts included in the Series 51-1 variable displacement motors.
Use the parts listed when performing minor repairs, major repairs, or conversions on Series 51-1
motors.
Model Code
The Danfoss model code defines the specific
unit. Use it when ordering parts to service this Model Code Typ
product.
51V080-1-R-S1-N-TH-C2-
Model Number N-N-X1-NNN-040-AA-
The manufacturing factory uses Danfoss’ model E4-00-11
number. On repeat orders, order a complete unit
Model No. Ident-Nr
by the model number.
5085034
Serial Number N - 99 - 12 - 12345
The Danfoss serial number identifies the Serial No.
MADE IN U.S.A.
Fabr-Nr
manufacture date and unit sequence in the
build. The serial number also identifies the unit’s
warranty time period.
General information
Date Code The date code is the year and week of manufacture. The same item number may list more than one
part number. This indicates that there is more than one configuration for that item number. You will
see that there are different date codes for different part numbers. Find the date code of your unit on
the nameplate to determine the service part number you need to order.
EXAMPLE: The service part desired is Item L35.
Order Item Date Date Part number Part name Qty. per
code begin end model /kit
V L35 00-25 51575 Bearing housing (SB-2000-049) 1
L35 98-06 00-24 743831 Bearing housing 1
All units using this order code with a date code of 98-06, up to and including 00-24, must use part
number 743831. All units with a date code of 00-25, and newer, must use part number 515752..
Service Bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the part name of the part you desire. Read
that Service Bulletin before ordering that part. The information contained in these Service Bulletins,
as of the print date, are at the end of this manual. Service Bulletins contain more detailed information
such as interchangeability, what additional parts are involved, and so forth. We suggest that you add
additional Service Bulletins to this manual as you recieve them.
General information
A part number that has another number following in parentheses makes this a world-wide manual.
The first number is sold in Germany. The number in parentheses is sold in the United States. (Example:
001289 (9004800-3708); customers order 9004800-3708 if ordering the part in the United States.)
1. Referring to the shaft module in the Order Code (see page 7), the shaft option for this motor is
identified by the code S1 (51V080-1 R S1 N TH C2 N N X1 NNN 040 AA E4 00 11)
2. Referring to the Service Parts List, find the shaft group.
3. Find the order code that relates to this unit, which is S1.
4. The shaft is Item L1.
5. The part number 722058.
Order code
G L F M N J S T W Y P K V Z
5 1 V 0 8 0 - 1 R S 1 N T H C 2 N N X 1 NNN 0 4 0 AA E 4 0 0 1 1
Product
Flange
Frame Size
End Cap
Shaft
Maximum Displacement
Control
Threshold/Range
Control Ramp
Orifice
Special Hardware
Minimum Displacement
Charge Relief
Threshold Setting
PCOR Setting
P100 538E
Cartridge Flange, 60 cc
L80
L40
L50
L80
B80
L750
L70
L35
L95
L81
L82 W30
W37
W30A
W30
W30A B70
W30 B70A
B71
B71A
C40
B05 Q020
C05
C10
E100 665E
Special hardware
ABA B10 98-06 501103 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
Cartridge Flange, 60 cc
L80
L40
L50
L80
B80
L750
L70
L35
L95
L81
L82 W30
W37
W30A
W30
W30A B70
W30 B70A
B71
B71A
C40
B05 Q020
C05
C10
E100 665E
Special hardware
AKA B10 98-06 501103 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
Cartridge Flange, 60 cc
L80
L40
L50
L80
B80
L750
L70
L35
L95
L81 B70
L82 B70A
B50 B10
B71
B71A
C40
B05 Q020
C05
C10
E100 666E
Special hardware
DDB B10 03-07 505526 Housing without speed sensor 1
port
Cartridge Flange, 80 cc
L80
L40
Prior to
N-98-33 L50
L80
B80
L35
L95 L750
L81
L82 L70
L35
N-98-33
and beyond
L95
L81
L90
W30
W37
L85
W30A
W30
W30A B70
W30 B70A
B71
B71A
C40
B05 Q020
C05
C10
E100 282E
Special hardware
ABA B10 98-33 512677 Housing with speed sensor port 1
(SB-1998-086)
“ 98-06 98-32 501104 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
ACB & B10 98-40 512677 Housing with speed sensor port 1
ACE (SB-1998-086)
W30 98-40 512663 (KPPG26408) Speed sensor 1
W30A 98-40 085043 (9004201-3700) O-ring 1
Cartridge Flange, 80 cc
L80
Prior to L40
N-98-33 L50
L80
B80
L35
L95 L750
L81
L82 L70
L35
N-98-33
and beyond
L95
L81
L90
W30
W37
L85
W30A
W30
W30A B70
W30 B70A
B71
B71A
C40
B05 Q020
C05
C10
E100 282E
Special hardware
AWE B10 03-13 517815 Housing with speed sensor port 1
W30 03-13 519240 (KPPG36708) Speed sensor 1
W30A 03-13 085043 (9004201-3700) O-ring 1
W37 03-13 395822 Screw 1
L80
L40
L50
L80
B80
L750
L70
L35
L95
L81
L82 W30
W37
W30A
W30
W30A B70
W30 B70A
B71
B71A
C40
B05 Q020
C05
C10
E100 665E
Special hardware
ABA B10 98-06 501105 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
ACB & B10 00-06 501105 Housing with speed sensor port 1
ACE W30 00-06 512663 (KPPG26408) Speed sensor 1
W30A 00-06 085043 (9004201-3700) O-ring 1
L80
L40
L50
L80
B80
L750
L70
L35
L95
L81
L82 W30
W37
W30A
W30
W30A B70
W30 B70A
B71
B71A
C40
B05 Q020
C05
C10
E100 665E
Special hardware
ANC B10 02-13 501105 Housing with speed sensor port 1
W30 02-13 518347 (KPPG26708) Speed sensor 1
W30A 02-13 085043 (9004201-3700) O-ring 1
DIN Flange, 60 cc
L70
L35
L50 L40
B70
B71A
B50
B50 B10
B71A
B71
C40
Q020
C05
C10
B05
E100 342E
Special hardware
NNN B10 98-06 776013 Housing without speed sensor 1
port
DIN Flange, 80 cc
W30 W37
L70
W30A L35
W30
W30A
W30 L40
L50
W30A
B70
B71A
B50
B50 B10
B71A
B71
C40
Q020
C05
C10
B05
E100 341E
Special hardware
ABA B10 01-01 504586 Housing with speed sensor port 1
W30 01-01 515965 (9005110-5600) Plug 1
W30A 01-01 085043 (9004201-3700) O-ring 1
W30 W37
L70
W30A L35
W30
W30A
W30 L40
L50
W30A
B70
B71A
B50
B50 B10
B71A
B71
C40
Q020
C05
C10
B05
E100 341E
Special hardware
ABA B10 98-06 504598 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
SAE Flange, 60 cc
Q010
B80
L35 L70
W30
W30A
W30
L40
W30A L50
B70 B70A
B50
B50 B10
B71 B71A
C40
Q020
C05
C10
E100 283E
Special hardware
ABA B10 98-06 504575 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
SAE Flange, 80 cc
Q010
B80
L35 L70
W30
W30A
W30
L40
W30A L50
B70 B70A
B50
B50 B10
B71 B71A
C40
Q020
C05
C10
E100 283E
Special hardware
ABA B10 98-06 504584 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
Q010
B80
L35 L70
W30
W30A
W30
L40
W30A L50
B70 B70A
B50
B50 B10
B71 B71A
C40
Q020
C05
C10
E100 283E
Special hardware
ABA B10 98-06 504595 Housing with speed sensor port 1
W30 98-06 515965 (9005110-5600) Plug 1
W30A 98-06 085043 (9004201-3700) O-ring 1
Maximum displacement,
End Cap, and
threshold/range - 60 cc
F30
F31
F11
F10
F20
G20
G60
G20A
K14
G12A
G12
G20
K18
K14
G12A G20A
Axial Ports
G12
G34
G20
G60
G20A
K14
G80A
G20
G80
K18
K14
G80A
G20A
G12A
G80 E100 326E
G34 G12
Enlarged bold type item
numbers are recommended
part to stock for servicing.
N No parts
End Cap
A G10 98-06 516905 End cap, axial ports 1
(SB-2002-001)
G12 98-06 515965 (9005110-5600) Plug 3
G12A 98-06 085043 (9004201-3700) O-ring 3
Threshold/range
N No parts
Maximum displacement,
End Cap, and
threshold/range - 80 cc
F30
F31
F11
F10
F20
G20
G60
G20A
K14
G12A
G12
G20
K18
K14
G12A G20A
Axial Ports
G12
G34
G20
G60
G20A
K14
G80A
G20
G80
K18
K14
G80A
G20A
G12A
G80 E100 326E
G34 G12
Enlarged bold type item
numbers are recommended
part to stock for servicing.
N No parts
End Cap
A G10 98-06 516907 End cap, axial ports 1
(SB-2002-001)
G12 98-06 515965 (9005110-5600) Plug 3
G12A 98-06 085043 (9004201-3700) O-ring 3
Threshold/range
N No parts
Maximum displacement,
End Cap, and
threshold/range - 110 cc
F30
F31
F11
F10
F20
G20
G60
G20A
K14
G12A
G12
G20
K18
K14
G12A G20A
Axial Ports
G12
G34
G20
G60
G20A
K14
G80A
G20
G80
K18
K14
G80A
G20A
G12A
G80 E100 326E
G34 G12
Enlarged bold type item
numbers are recommended
part to stock for servicing.
N No parts
End Cap
A G10 98-06 515697 End cap, axial ports 1
(SB-2002-001)
G12 98-06 515965 (9005110-5600) Plug 3
G12A 98-06 085043 (9004201-3700) O-ring 3
Threshold/range
N No parts
Charge relief
K000
K50
K50
K
K50
K95A
K10
K900
K50
E100 285E
Charge relief
K000
K50
K50
K
K50
K95A
K10
K900
K50
E100 285E
NA No parts
Output shaft
L1
Q030
Q030
E100 256E
80 cc shaft
Q030 03-48 516275 Piston ring kit (SB-2003-007) 1
“ 98-06 03-47 771162 Piston ring kit 1
110 cc shaft
Q030 98-06 773259 Piston ring kit 1
Control
M16
M14
M10 M14A
M12
M12A
M12
M12
M12
M1
M12
M14
M12A
G42 G420
G36
Refer to SB-2002-001
E100 286E
Control
M16 M16
M14 M14
M12
M12A
M12
M12A
M12
M12
M1 M1
M12A
G42 G420
G36
Refer to SB-2002-001
E100 287E
Electric 2-position
C3 M1 99-01 516576 Control housing 1
M10 99-01 519465 Solenoid valve, 12 Volt, Deutsch 1
connector
Hydraulic 2-position
N1 M1 98-30 507696 Control housing 1
M12 98-30 504519 Plug 1
M12A 98-30 039297 (9004201-1200) O-ring 1
M14 98-30 515965 (9005110-5600) Plug 2
M14A 98-30 085043 (9004201-3700) O-ring 2
M16 98-30 503499 Screw 4
Control
M1
M26
M26A
M1A
M24
M23
M224
M22
G42 G420
M223
G36
M221
Refer to SB-2002-001
E100 288E
Control
TA
M26
TH
M26A
M26
TA M1
M26A
M25
M1A
TH
M24
M23
M224
M22
M24
M223
M23
G42 G420 M224
M22
G36 M223 M221
TA
Refer to SB-2002-001
M221
E100 289E
NT43
NT43
NT40
NT40A
N12
N16
N12A
NTD1
N12
NTD1A N10
N14A
N14
NT42
N12 N12
NT42
NT40
NT42
NT40A
Refer to SB-2002-001 NT40
NT41
NT40A
E100 290E
NT43
NT43A
N12
N16 N12A
P7 & P8
N12
NTD1 N10
N14A
NTD1A N14
N12 N12
NT42
NT41
NT40
N18
L5 & R5
N12
N16 N12A
N12
N10
N14 N14A
N14A N14
N12
NTL5
NTR5
E100 292E
Refer to SB-2002-001
Enlarged bold type item
numbers are recommended
part to stock for servicing.
T3
U5
U5 T2
U5 T3
U5 U5
T3 T2
T3
T2
T3
U5
U5
T3
T3 T2
E100 293E
Orifice
U0 98-30 No parts
Minimum displacement
Y40
Y10
Y20
Q120
E100 294E
Service Bulletin:
SB-1998-086
Description As a joint sealing improvement, Danfoss is changing the type of seal between the housings on
Series 51 cartridge type motors in the 80cc frame size. With this change, two O-rings are
incorporated into the design replacing the gasket. This design is similar, but with different size
O-rings to the two O-ring design originally used on the 80cc cartridge motor, prior to the
incorporation of the speed sensor option (see SB-1998-035). Both housings have been changed so
they are not individually interchangeable with the “gasket” design housings. The “gasket” design
housings and gasket part numbers will remain available as service parts.
N98-33
and beyond
Bearing Housing
Prior to
To N94-42
To
Gasket
Main Housing
Part numbers affected Description Before N-94-42 N-94-42 thru N-98-32 N-98-33 & beyond
Main housing 734855 505527 w/o PPU 512676 w/o PPU
501104 w/PPU 512677 w/PPU
Bearing housing 734632 501109 512679
Retaining ring N/A 371625 371625
Gasket N/A 507259 N/A
O-ring 916759 N/A 502205
O-ring 279570 N/A 512678
Distance ring 734913 501117 501117
Products affected Series 51 & 51-1: 60cc, 80cc, 110cc, and 160cc motors
Description As a product improvement, Danfoss has changed the threaded hole at the customer end of DIN shaft
assemblies to metric threads. Metric shaft assemblies will now have a metric threaded hole. To aid in
identifying this change, new shaft assembly part numbers have been released. The new shaft
assemblies are interchangeable with the previous shaft assemblies. The previous shaft assembly part
numbers will become obsolete.
DIN configuration
Threaded hole
Cartridge configuration
Models affected All 60, 80, 110, and 160cc motors (Series 51 and 51-1) with DIN shaft assemblies
Part numbers affected Frame Shaft Previous New Bolt size Bolt size Effective after
size code p/n p/n FROM TO serial number
60 cc D1 747931 513034 7/16 - 14 M10 x 1.5 N-99-17-xxxxx
60 cc D2 787622 513033 7/16 - 14 M10 x 1.5 N-99-52-xxxxx
80 cc D2 742213 513037 7/16 - 14 M10 x 1.5 N-99-13-xxxxx
80 cc D3 783399 513035 7/16 - 14 M10 x 1.5 N-99-12-xxxxx
110 cc D3 787663 513039 5/8 - 11 M12 x 1.75 N-99-16-xxxxx
110 cc D4 749192 513038 5/8 - 11 M12 x 1.75 N-99-17-xxxxx
160 cc D4 787689 513041 5/8 - 11 M12 x 1.75 N-99-16-xxxxx
160 cc D5 749226 513040 5/8 - 11 M12 x 1.75 N-99-39-xxxxx
Service Bulletin:
SB-2000-044
Subject Change to spring and spring seat at ends of loop flushing shuttle spool.
Description As a product improvement, and to ease assembly, the spring and spring seat at the ends of the loop
flushing shuttle spool have been changed. The new spring and spring seat clip together. The old
spring and spring seat are interchangeable with the new spring and spring seat as an assembly only.
The old spring seat will become obsolete and no longer available as a service part. The old spring will
remain available as a service part.
From:
To:
Part numbers affected From: Spring part number 4350286 and spring seat part number 4800353
To: Spring seat assembly part number 513596
Service Bulletin:
SB-2001-015
Description As a product improvement and to improve ease of assembly, Danfoss has changed the design of the
rollers used on the synchronizing shaft in Series 51 and 51-1 motors. The new rollers are symmetrical,
in that they can be assembled either direction on the synchronizing shaft. The old rollers were
asymmetrical and had to be assembled only one way. The synchronizing shaft has also been changed
to accept the symmetrical rollers. The legs for the rollers are now longer in length.
A service kit is available to replace the old design synchronizing shaft and rollers, which are obsolete
and no longer available as service parts. The pins at each end of the synchronizing shaft are still the
same parts.
Part numbers affected Frame size Old kit part number New kit part number
60 cc 771675 517308
80 cc 771121 517309
110 cc 773267 516485
160 cc 776823 517310
250 cc 776831 517311
Service Bulletin:
SB-2002-001
Description The sealing is improved between the end cap and controls or multi-function blocks on all Series 51
and 51-1 motors. This change replaces individual O-rings with a gasket that incorporates imbedded
rubber seal rings.. The O-ring spot faces are removed from the end cap mounting face. There is no
change to controls’ and multi-function blocks’ sealing surface.
New end cap part numbers allow better control of this change. Old end cap part numbers are
obsolete. You cannot use the new gasket with old end caps and you cannot use the O-rings with new
end caps. Control and multi-function block kit now include the O-rings and the new gasket.
O-ring spotface
Mounting Mounting
surface surface
O-rings
(3) 754580 O-rings
(3) 79273 Gasket
O-rings
634968 for 60, 80, and 110
364976 for 160
707737 for 250
364976 for 60-1
507998 for 80-1
506754 for 110-1
Service Bulletin:
SB-2001-015
Part numbers affected End cap Frame Old part New part Manufacture Gasket
code size number number date code part number
R and T 60 504226 516057 N-03-14-xxxxx 511810
A 60 504228 515695 N-03-12-xxxxx 511810
R 60-1 506563 516902 N-03-39-xxxxx 512411
A 60-1 506564 516905 N-03-28-xxxxx 512411
H 60-1 510643 516920 N-03-28-xxxxx 512411
R and T 80 504230 515056 N-03-14-xxxxx 511810
A 80 504232 515696 N-03-27-xxxxx 511810
R 80-1 507976 516903 N-03-39-xxxxx 512411
A 80-1 507977 516907 N-03-39-xxxxx 512411
H 80-1 507978 516921 N-03-39-xxxxx 512411
R and T 110 504235 516058 N-03-14-xxxxx 511810
A 110 504237 513592 N-03-01-xxxxx 511810
R 110-1 506601 516904 N-03-39-xxxxx 512411
A 110-1 506602 515697 N-03-39-xxxxx 512411
H 110-1 510634 516923 N-03-39-xxxxx 512411
R 160 504239 516059 N-03-07-xxxxx 511851
A 160 504242 513543 N-03-01-xxxxx 511851
R 250 504244 516060 N-03-07-xxxxx 511851
A 250 504246 513544 N-03-08-xxxxx 511851
Displays We help OEMs around the world speed up system development, reduce costs and bring vehicles to
Electrohydraulic Power market faster.
Steering Danfoss – Your Strongest Partner in Mobile Hydraulics.
Electrohydraulics Go to www.powersolutions.danfoss.com for further product information.
Hydraulic Power Steering
Wherever off-highway vehicles are at work, so is Danfoss.
Integrated Systems
Joysticks and Control We offer expert worldwide support for our customers, ensuring the best possible solutions for
Handles outstanding performance. And with an extensive network of Global Service Partners, we also provide
Microcontrollers and comprehensive global service for all of our components.
Software
Please contact the Danfoss Power Solution representative nearest you.
Open Circuit Axial Piston
Pumps
Orbital Motors
PLUS+1® GUIDE
Proportional Valves
Sensors
Steering
Transit Mixer Drives
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller- Local address:
inverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Danfoss
Power Solutions
Danfoss Danfoss Danfoss (Shanghai) Co. Ltd.
Power Solutions (US) Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.