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BFD Mass Balance

1) The document presents a block flow diagram and assumptions for a 100 ton/day cassava starch production process. 2) Key process steps include root washing, rasping, coarse extraction, extraction, separation, dewatering, and flash drying. 3) Water, SO2, and pulp flows are shown between each step, with assumptions provided on feed splits and water/pulp contents. 4) The total daily water requirement for the process is calculated as 1441 ton/day.
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0% found this document useful (0 votes)
109 views9 pages

BFD Mass Balance

1) The document presents a block flow diagram and assumptions for a 100 ton/day cassava starch production process. 2) Key process steps include root washing, rasping, coarse extraction, extraction, separation, dewatering, and flash drying. 3) Water, SO2, and pulp flows are shown between each step, with assumptions provided on feed splits and water/pulp contents. 4) The total daily water requirement for the process is calculated as 1441 ton/day.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Kapasitas 100 ton/day starch

Basis ton/day

SO2
H2O 355.297 H2O 487.645 H2O

fresh cassava bubur cassava


Dirt Cassava 403.747 399.709 887.354
Root washer Rasper

Peel+root 4.04
waste H2O 1322.764
WWT
pulp

Asumsi jurnal :
H2O to washer 88% berat ubi kayu H2O to ext 2 12%

Peel+root to wwt 1% berat ubi kayu SO2 to ext 2 0.003%


pulp to coarse
H2O to rasper 122% umpan ke rasp ext2 10%
umpan ke
H2O to coarse ext 12% coarse ext H2O to separator 37%
umpan ke fine starch to
SO2 to coarse ext 0.003% coarse ext dewatering 45%
umpan ke wet starch from
H2O to ext 1 12% coarse ext dewatering 37%
umpan ke vapor from flash
pulp to coarse ext2 20% coarse ext dryer 25%
Total kebutuhan
SO2 to ext 1 0.003% umpan ke ext 1 air 1441.444

pulp to coarse ext2 16% umpan ke ext 1


Block Flow Diagram

recycled H2O 967.467

0.030 SO2 0.027 SO2 0.026


106.483 H2O 97.967 H2O 94.052 H2O 300

fine starch
starch slurry starch slurry slurry
816.396 783.767 800.801
Coarse Extractor Extractor 1 Extractor 2 Separator

pulp 130.623 360.360

Coarse Dewatering
177.471 Extractor 2 77.044 pulp Centrifuge

wet starch 133.333

umpan ke ext 2 pulp 385.138


Flash Dryer
umpan ke ext 2

umpan ke ext 2
umpan ke
separator dry starch 100
umpan ke
separator
umpan ke
dewatering
umpan ke flash
dryer

ton/day
227.027 recycled H2O
fine starch
slurry

water
33.333 vapor

(mc = 12%)
Kapasitas 100 ton/day starch
Basis ton/day

SO2
H2O 352.626 H2O 483.979 H2O

fresh cassava bubur cassava


Dirt Cassava 400.711 396.704 880.682
Root washer Rasper

Peel+root 4.01
waste H2O 1315.075
WWT
pulp

Asumsi jurnal :
H2O to washer 88% berat ubi kayu SO2 to ext 2 0.003%
pulp to coarse
Peel+root to wwt 1% berat ubi kayu ext2 10%

H2O to rasper 122% umpan ke rasp H2O to separator 38%


umpan ke fine starch to
H2O to coarse ext 12% coarse ext dewatering 45%
umpan ke wet starch from
SO2 to coarse ext 0.003% coarse ext dewatering 37%
umpan ke vapor from flash
H2O to ext 1 12% coarse ext dryer 5%
umpan ke kadar air umpan
pulp to coarse ext2 20% coarse ext mixer 30%
kadar air keluar
SO2 to ext 1 0.003% umpan ke ext 1 mixer 35%

kadar air keluar


pulp to coarse ext2 16% umpan ke ext 1 mill dryer 12%
Total kebutuhan
H2O to ext 2 12% umpan ke ext 2 air 1432.862
Block Flow Diagram

recycled H2O 962.449

0.029 SO2 0.027 SO2 0.026


105.682 H2O 97.231 H2O 93.345 H2O 300

fine starch
starch slurry starch slurry slurry
810.257 777.874 794.780
Coarse Extractor Extractor 1 Extractor 2 Separator

pulp 129.641 357.651

Coarse Dewatering
176.136 Extractor 2 76.465 pulp Centrifuge

wet starch 132.331

umpan ke ext 2 pulp 382.243


Flash Dryer
umpan ke ext 2
umpan ke
separator starch 126
umpan ke
separator
umpan ke
dewatering steam 9.670
Mixer
umpan ke flash
dryer

ton/day
225.320 recycled H2O
fine starch
slurry

6.617 water vapor


water
(mc = 30%) vapor 35.385

135.385 135.385
Extruder Mill Dryer

wet starch pregelatinisasi

(mc = 35%)

Dry
pregelatinisasi 100
starch
Kapasitas 100 ton/day starch
Basis ton/day

H2O 97.466 H2O 1072.125

Bubur Cassava starch slurry


487.329 Stirred Tank
Peeled Cassava 389.864 Rasper 1461.988
Reactor

Waste H2O

pulp 97.466

Asumsi jurnal :
Total kebutuhan
H2O to rasper 25% umpan ke rasp air 1257.310
umpan ke
H2O to STR 220% coarse ext
pulp from STR 20% umpan ke STR
wet starch from umpan ke
decanter 12% decanter
umpan ke
H2O to washer 50% washer
umpan ke
wet starch to FD 97% washer
vapor from FD 41% umpan ke FD
Block Flow Diagram

H2O 87.719 70.175 vapor

wet starch wet starch

Decanter 175.439 Washer 170.175 Flash Dryer

1286.550

92.982 Waste H2O


WWT

ton/day
100 Dry starch
(MC=12%)

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