Design and Fabrication of Pneumatic Sand Molding Machine

Volume 7, Issue 6, June – 2022 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
Design and Fabrication of Pneumatic Sand Molding

Machine
Veerbhadra Goudadi Kiran Itagi
Department of Mechanical Engineering Department of Mechanical Engineering
S.G.Balekundri Institute of Technology S.G.Balekundri Institute of Technology
Belagavi,India Belagavi,India
Praveen Terani Vishwanath M Khadakbhavi

Department of Mechanical Engineering Prof., Department of Mechanical Engineering
Mehadi Athani Dr. Rajendra M Galagali

Department of Mechanical Engineering Department of Mechanical Engineering
Abstract:- All we know the most of the casting ,forming II. RELATED WORK (LITERATURE REVIEW)
industry has a base of metal forming process in
manufacturing of components is molding process for Mekonnen Liben Nekere and Ajit Pal Singh (1) has
various application. From the molding process any type of anatomized ideal settings of two gatherings of aluminum clear
and size ,shape casting can be done with accurately. In beach projecting cycles. Single aluminum clear beach
industry molding process also have disadvantages like projecting and twofold aluminum spaces beach projecting for
effected by various parameter like efficiency of product process strength examination. The issues have shown that
,permeability etc. The main focus of this fabrication of solitary aluminum clear beach projecting cycle is more
pneumatic sand molding is to build automation vigorous than twofold aluminum clear beach projecting
environment in industry and adopt the industry 4.0. And commerce. The trial results affirmed the legality of involved
although for this operation we don’t required skilled Taguchi vigorous plan fashion for perfecting beach projecting
worker like manually sand casting. By using pneumatic cycle and advancing the beach projecting boundaries in
piston the sand in the mold box rammered &packed aluminum clear projecting commerce. Lakshmanan Singaram
effectively through out the box. (1) has concentrated on the examination of green beach
process boundaries strength, moistness content, penetrability,
Keywords:- Controller, Power Supply , Connecting Rod. form hardness exercising Taguchi strategy and ANN
Investigation. Result is advanced green beach process
I. INTRODUCTION boundaries which lead to further developed process
prosecution, diminished process changes and accordingly least
The curvaceous rammer is used for crushing the beach projecting defects. Rasik An Upadhye andDr. Ishwar P
reliably around the model. It might be involved indeed in Keswani( 2) has concentrated on the beach projecting cycle
defined compass adventures. To work this rammer an air boundaries of the castings fabricated in iron foundry by
cracker is needed. A butt which is joined to the lower a piece accelerating the sign to clamor proportions and limiting the
of the chamber bar does the action of pummeling. The strain commotion factors exercising Taguchi strategy. The cycle
made inside the chamber answers the chamber and latterly the boundaries considered are moistness, beach patch size, green
butt. This rammer is managed by a head by just moving it over pressure strength, form hardness, porousness, pouring
the neat beach. The butt crushes the beach at places moved and temperature, pouring time and pressure test. The issues
the beach is reliably pummeled. This rammer decreases the demonstrated that the chose cycle boundaries unnaturally
pummeling time and work. On account of this the cost is impact the projecting defects in the foundry P. Senthil andK.S.
lowered astronomically. So, this machine finds operation in Amirthagadeswaran (3) has explored the impact of commerce
foundries.[1] boundaries on mechanical parcels of the castings arranged
through crush projecting cycle exercising Taguchi strategy.
Exploratory issues showed that crush pressure, suck the dust
preheating temperature and pressure holding time were the
boundaries making the huge enhancement in mechanical
parcels. JhonO. OJI et.al. (4) has examined the impact of form
IJISRT22JUN209 www.ijisrt.com 104

ISSN No:-2456-2165
temperature and pouring temperatures on extreme pliantness IV. WORKING PRINCIPLE
of aluminum emulsion beach castings. The outgrowth shows
that form temperature is the critical variables which impact the The pressed air goes to the sluice control stopcock. The
projecting quality.L. Ceschini et.al.( 5) has explored the sluice control stopcock is used to control the movement of air.
connections between extreme severity and atomic It's adaptable one. We really want to change the switch, so the
underpinning boundaries for the beach cast A357 aluminum vital compacted air goes to the Solenoid stopcock.
compound. Beginning from the atomic underpinning
boundaries and considering the material hardness, a In our bid, the solenoid stopcock is used as a course
relationship ready to prevision a definitive pliantness of the control stopcock. This solenoid stopcock is obliged by the
compound was set up.[2] electronic control timing unit. The crushing time is changed
by changing the timing( timepiece 555 IC) control of the
 Sand Moulding Process electronic unit.
Projecting cycle including the utilization of sand as an
embellishment medium is known as sand forming. The stuffed air goes to the curvaceous twofold
amusement chamber. The hammer is fixed toward one side of
 Conventional Ramming Machine the curvaceous chamber. The stuffed air pushes the curvaceous
The cam is convinced by a customer by turning the chamber, with the ideal that the chamber moves slipping by
handle, making a cam lift the weight and let it fall give air force in one direction of curvaceous chamber. The
wholeheartedly on the packaging associated with the hammer solenoid stopcock is changing the breath sluice the alternate
head. This makes a standard compacting action to apre- way by the modest promptness. In this time the curvaceous
assessed proportion of beach. chamber climbs due to changing of the breath sluice course.
This breath current bearing is impelled by the solenoid
Variety of standard model for Green Sand and Silicate stopcock.[5]
grounded( CO2) beach are organized using a beach rammer
near by lace The beach rammer machine can be used to check The chamber is also positioned under the hammer head
likeness of organized beach by filling the model cylinder with in the shallow mug and crushed on different occasions.
organized beach so it's position with the most noteworthy mark Likeness in rate not entirely set in gravestone from the
of the chamber. attendant position of the beach inside the model.
The chamber is also positioned under the hammer head V. DESCRIPTION OF COMPONENTS
in the shallow mug and crushed on colorful occasions. PNEUMATIC CYLINDER:
Closeness in rate not set in gravestone from the attendant
position of the beach inside the model.[2] Chamber is a contrivance which changes over liquid
power into liner mechanical power and movement. These
III. PROPOSED WORK (BLOCK DIAGRAM) chambers are astronomically employed in ultramodern
curvaceous fabrics. These chambers are likewise called as
direct machines and responding machines curvaceous
chambers are intended for an multifariousness of
administrations
The chamber is also deposited under the hammer head in

the shallow mug and crushed on different occasions. Likeness
in rate not entirely set in monument from the attendant position
of the sand inside the model. [4]
Fig 1
Fig 2

ISSN No:-2456-2165
Curvaceous chambers are intended for an
multifariousness of administrations. Curvaceous chambers
changes the progression of forced liquid into a drive or pull of
the cylinder pole since out frame utilizes twofold acting
chambers we will see a many perceptivity concerning them.[3]
 Solinoid Control Valve

The solenoid stopcock is responsible for repaying stir of
the Ram. It's electrically powered. The trip tykes actuate the
solenoid stopcock.
Technical Data:
Size : ¼”
Pressure : 0 to 10 kg / cm2
Media : Air
 Working Principle:
Twofold acting chamber are constrained by 2-way 5 Fig 4
harborage two position stopcock as displayed in the fig. This
stopcock has one gulf harborage(P), two chamber anchorages(  IC 555 Clock
An and B), and two exhaust anchorages( R and S). The IC SE/ NE 555 solid circuit is an exceptionally
steady controller equipped for creating precise time
detainments or movements. redundant outstations are
accommodated setting off or resetting whenever wanted.
In the timing tasks, the time is unequivocally constrained

by one external resistor and a capacitor, by the exertion as an
oscillator, the free handling rush and the obligation cycle are
both precisely contributed with the outside RC constants.
VI. DESIGN AND CALCULATIONS
Pressure available from the compressor =

1000000Pa (10 bar)
Diameter of the piston = 32mm
ଶ
Cross sectional Area of the cylinder = ଷଶ
Fig 3 π*32* = 804.352mm
ସ
 Clock Circuit:
Chief motivation to clock circuit is to initiate the solenoid Force = Area * Pressure
valve at standard time period to achieve fitting oil at the best
range.  Piston And Piston Rod:
The chamber is machined to the foreordained to the
 Electronic Control Unit:- predefined standpoint in a machine and chamber post is slept(
Then the 555 IC has been used as a multi vibrator. The tight fit) in the drag of the chamber and latterly turned in a
consequence of IC 555 is dealt with to the data pin(pin no 14) machine. face pounding is done on chamber and chamber
of Collection 4017 counts. The resultant of the IC opens up at shaft. [3]
pin Nos. 3, 2 and 4. The outgrowth beat of any of result leg
triggers (Puts ON) the Triac and current starting points The idea of fit among chamber and cylinder is leeway fit
discovering across the store related. This connection moves - running fit. Tolerance = 32 ±
forward with colorful legs at different time extends and the 0.02
cycle continues. The reprise stretch of time the cycle can be Total stroke length = 135 mm
changed by thepre-set look related with pin 6 of 555 timer Working stroke length = 65mm
IC.[1] The diameter of the piston = 32mm
The piston force F = P * A
= 10଺*804.352*10ି଺
= 804.352 N

ISSN No:-2456-2165
Livery smashing of beach is gotten by this rammer. The
time application for slamming is lowered impressively. It
wipes out further work for smashing exertion and latterly the
work cost is dropped. Blessed work is not anticipated to work
this machine. Transportation of this machine is simple.
Upkeep is likewise simple, The drop of creation time and end
of further work for slamming exertion lessen creation cost, in
this way the frugality is significantly fulfilled.
REFERENCES
[1]. Lakshmanan Singaram “Improving quality of sand

casting using Taguchi Method and ANN Analysis”
International Journal on design and manufacturing
technologies. Vol.4 No.1, January 2010.
[2]. Rasik A Upadhye and Dr. Ishwar P Keswani,
“Optimization of Sand Casting Process Parameter
Using Taguchi Method in Foundry”, International
Fig 5 Journal of Engineering Research & Technology (IJERT)
Vol. 1 Issue 7, September – 2012.
[3]. P. Senthil and K. S. Amirthagadeswaran, “Optimization
of squeeze casting parameters for non symmetrical
AC2A aluminium alloy casting through Taguchi
Method”, Journal of Mechanical science & Technology
26(4) (2012).1141-1147.
[4]. John O. OJI et. al., “Effect of Mould and Pouring
Temperatures on Ultimate Tensile strength of
Aluminium Alloy Sand Castings - An ANOVA
Approach”, Leonardo Electronic Journal of Practices and
Technologies, Issue 19, July-December 2011, p. 97-108
[5]. L. Ceschini et. al., “Correlation between Ultimate
Tensile Strength and Solidification Microstructure for
the Sand Cast A357 Aluminium Alloy”, Material and
Design 30(2009) 4525-4531
Fig 6
VII. RESULTS AND DISCUSSIONS
The rammer can be dealt with by a director without

feeling restlessness. The same skill is supposed to work this
rammer. The movement is fast and therefore it's a complete
bone. The movement is straightforward and consumes lower
cost. Due to the below reasons it finds its wide operation in
collecting adventures.
It has an extensive operation in both colossal extension

and confined compass associations considering its frugality
and straightforward managing. strength Livery banging of
beach is attained by this rammer. The time operation for
forging is lowered astonishingly.
 Blessed work is not demanded.
 Simple exertion
 It tends to be packed effectively starting with one spot also
onto the coming since destroying and gathering is
introductory.
 It decreases further work for smashing exertion.
 Upkeep is simple.

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Volume 7, Issue 6, June – 2022 International Journal of Innovative Science and Research Technology

Design and Fabrication of Pneumatic Sand Molding

Praveen Terani Vishwanath M Khadakbhavi

Mehadi Athani Dr. Rajendra M Galagali

IJISRT22JUN209 www.ijisrt.com 104

The chamber is also deposited under the hammer head in

IJISRT22JUN209 www.ijisrt.com 105

 Solinoid Control Valve

In the timing tasks, the time is unequivocally constrained

VI. DESIGN AND CALCULATIONS

Pressure available from the compressor =

IJISRT22JUN209 www.ijisrt.com 106

[1]. Lakshmanan Singaram “Improving quality of sand

VII. RESULTS AND DISCUSSIONS

The rammer can be dealt with by a director without

It has an extensive operation in both colossal extension

IJISRT22JUN209 www.ijisrt.com 107

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