Operating Instructions DULCOMETER D2C

Part 2: Adjustment and Operation, Measured Variables pH/pH

D2C2-001-pH/pH-GB

pH/pH

7.57pH 7.63 pH
DULCOMETER
STOP
START

pH/pH

7.57 pH 7.63 pH
DULCOMETER
STOP
START

Type D

Type W

D2C A

___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Please enter the identity code of your device here!

Please completely read through the operating instructions! Do not discard! The warranty shall be invalidated by damage caused by operating errors!

Part No. 987661 ProMinent Dosiertechnik GmbH D-69123 Heidelberg Germany BA DM 142 01/07 GB

ProMinent

1
D2C A

Device Identification / Identity Code

DULCOMETER Controller Series D2C W D Wall mounting Panel mounting Operating voltage 0 230 V 50/60 Hz 1 115 V 50/60 Hz 4 24 V AC/DC Measured variable 1 / Measured variable 2 PP pH (0-14 pH) / pH (0-14 pH) Connection of measured variable 1 (connection measured variable 2: 4-20 mA) 1 Terminal standard signal 4-20 mA (signal converters are necessary) 2 SN6 plug connector 5 Terminal mV Correction variable 0 None 2 Temperature for P, via terminal (Pt 100), pH only 4 Manual temperature input for P, pH only Disturbance variable connection 0 None Signal output 0 None 4 2 Standard signal 0/4-20 mA outputs, free programmable Power control G Alarm and 2 limit relays M Alarm and 2 solenoid valve relays (Pulse length control) Control characteristic 1 Proportional control 2 PID control Protocol output 0 None Language D German E English F French S Spanish A Swedish N Dutch

D2C A

Please enter the identity code of your device here!

General User Information

Page

1 2 3 4 5 6 7 8 9 10

Device Identification / Identity Code .................................................................................................... 2 General User Information ...................................................................................................................... 3 Device Overview / Controls ................................................................................................................... 4 Functional Description .......................................................................................................................... 5 Display Symbols .................................................................................................................................... 6 Operation diagram ................................................................................................................................ 7 Operation Menu / Overview .................................................................................................................. 8 Operation Menu / Description ............................................................................................................. 12 Technical Terms .................................................................................................................................. 22 Faults / Notes / Troubleshooting ........................................................................................................ 24

General User Information

These operating instructions describe the technical data and function of the series DULCOMETER D2C controller, provide detailed safety information and are divided into clear steps.

IMPORTANT Please observe the parts of these operating instructions applicable to your particular version! This is indicated in the Section Device Identification / Identity Code. Correct measuring and metering is only possible in the case of impeccable operation of the sensor. The sensor has to be calibrated / checked regularly! In the event of a sensor failure, uncontrolled chemicals addition may result. We therefore recommend urgently to activate checkout time limits with automatic control shut-off! NOTE A form Documentation of controller settings type D2C, pH/pH is available under www.prominent.com/documentation_D2C_pH_pH for the purpose of documenting the controller settings.

Device Overview / Controls

Display field Measured variable pH/pH Graphic display

pH/pH

"Change" Button "Branch back" Button "Down" Button

"Start/stop" Button "Enter" Button

DULCOMETER
STOP
START

"Up" Button

D2C2-002-pH/pH-GB

CHANGE button To change over within a menu level and to change from one variable to another within a menu point.

UP button To increase a displayed numerical value and to change variables (flashing display)

START/STOP button
STOP
START

BRANCH BACK button Back to permanent display or to start of relevant setting menu. DOWN button To decrease a displayed numerical value and to change variables (flashing display).

Start/Stop of control and metering function. ENTER button To accept, confirm or save a displayed value or status. For alarm acknowledgement.

Functional Description
NOTE Please refer to the description of the operating menu for a detailed description of the individual characteristics of the DULCOMETER D2C controller.

4.1

Operating Menu

The DULCOMETER D2C controller permits settings to be made in two different menus. All values are preset and can be changed in the complete operating menu. The controller is delivered with a restricted operating menu so that the DULCOMETER D2C controller can be used effectively in many applications from the very onset. If adaptations prove to be necessary, all relevant parameters can then be accessed by switching over to the complete operating menu. 4.2 Access Code

Access to the setting menu can be prevented by setting up an access code. The D2C controller is supplied with the access code 5000 which permits free access to the setting menu. The calibration menu remains freely accessible even if access to the settting menu is blocked by the code. 4.3 Control

The D2C can operate as a proportional controller or as a PID controller - depending on the device version (see identity code) and the setting. The controller variable is recalculated every second. Control procedures which require rapid correction of setpoint deviations (less than approx. 30 seconds) cannot be processed with this controller. Take cycle times into account in the case of solenoid valve control (pulse length). The control function (control variable output) can be deactivated via the pause function and the sample water control input. The calculation of the regulated variable starts again with the inactivation of the "pause" after expiry of the adjustable delay time "td". No fault treatment is performed with active "pause" function. 4.4 Fault messages

Faults to be acknowledged are shown in the permanent displays 1, 3 and 4 by the symbol " ". The corresponding fault messages and notes are shown in the permanent display 2. Faults/notes continuing after acknowledgement are shown alternatively. Faults automatically remedied through changing operating conditions are removed from the permanent display without necessitating acknowledgement. Chapter 10 includes an overview of fault messages and causes.

Display Symbols

The display of the DULCOMETER D2C controller uses the following symbols: Symbol Description Limit value transgression Relay 1 upper or zone Relay 1 lower Limit value transgression Relay 2 upper or zone Relay 2 lower Metering pump 1 (acid) Control off Control on Metering pump 2 (alkali) Control off Control on Solenoid valve 1 (acid) Control off Control on Solenoid valve 2 (alkali) Control off Control on Stop button pressed Manual metering Delay time td Fault Control starts after expiry of td Symbol left Symbol left Symbol right Symbol right Symbol left Symbol left Symbol right Symbol right left Symbol left Symbol right Symbol right Comment Symbol

pause

Operation diagram

Permanent display 1

Permanent display 2

The various menus are selectec with the CHANGE button The menu is started with the ENTER button

Permanent display 3

Permanent display 4

BRANCH BACK to permanent display or to relevant setting menu

Calibration menu

Calibration notes

Various

Access code, correct Parameter setting

Setting menus
Access code

D2C2-007-pH/pH-GB

NOTE Access to the setting menus can be barred with the access code! The number and scope of setting menus depends on the device version! If the access code is selected correctly in a setting menu, the following setting menus are also accessible! If within a period of 10 minutes no button is pushed, the unit automatically branches back from the setting menu to the permanent display 1.

BRANCH BACK without saving setting

CHANGE from selection to selection

Text 1 Selection 1 Text 2 Selection 2

BRANCH BACK to start of setting

Change numbers or settings of selection

Variables flash
Text 1 Selection 1 Text 2 Selection 2

ENTER and save setting, continue to next menu

D2C2-008-pH/pH-GB

Operating Menu / Overview

The setting menus highlighted in grey and the adjustable parameters are only visible in the complete operating menu.

7.20 pH 1 7.50 pH 2
value 1 set point ctrlout temp. 1: 7.00 pH 7.20 pH 0% 25 C

value 1 7.20 pH value 2 7.50 pH temp. 1: 25.0 C stop-key

value 2 temp. 2:

7.50 pH 25 C

calibration?

calibration MV1 zero p.: -3.1 mV slope at 25 C 58.32 mV/pH

calibration MV1 buffer 1: 7.00 pH mea. val: 7.00 pH signal: -3.1 mV

calibration MV1 probe in buffer 1 buffer: 7.00 pH temp.1: 25.0 C

calibration MV1 calib. 1 active please wait! -3.1 mV 25.0 C

calibration MV1 buffer 2: 4.00 pH mea. val: 4.00 pH signal: 157 mV

calibration MV1 probe in buffer 2 buffer: 4.00 pH temp. 2: 25.0 C

calibration MV1 calib. 2 active please wait! 157 mV 25.0 C

calibration MV1 zero p.: -3.1 mV slope at 25 C 53.70 mV/pH calibration MV2 zero p.: -3.1 mV slope at 25 C 58.32 mV/pH calibration MV2 buffer 1: 7.00 pH mea. val 2: 7.00 pH signal: -3.1 mV calibration MV2 probe in buffer 1 buffer: 7.00 pH temp. 2: 25.0 C calibration MV2 calib. 1 active please wait! -3.1 mV 25.0 C

calibration MV2 buffer 2: 4.00 pH mea. val 2: 4.00 pH signal: 157 mV

calibration MV2 probe in buffer 2 buffer: 4.00 pH temp. 2: 25.0 C

calibration MV2 calib. 2 active please wait! 157 mV 25.0 C

calibration MV2 zero p.: -3.1 mV slope at 25 C 53.70 mV/pH calibration end

limits setting?

limit value 1

limit 2 upper MV 1 6.50 pH limit 1 lower MV 1 8.00 pH

only with limit relay

limit 2 upper MV 1 6.50 pH limit 1 lower MV 1 8.00 pH LV relay 1: LV1 - active closed t on 0s t off 0s hysteresis limit: 0.20 pH checkout time limit off

Operating Menu / Overview

limit value 2

limit 2 upper MV 2 6.50 pH limit 1 lower MV 2 8.00 pH only with limit relay limit 2 upper MV 2 6.50 pH limit 1 lower MV 2 8.00 pH limit 2: upper MV : 0.50 pH LV relay 2: LV1 - active closed t on 0s t off 0s hysteresis limits: 0.05 pH checkout time limits: off hysteresis limit: 0.04 ppm checkout time limit: off

limit value

limit end

Automatic control
setpoint MV1: 7.20 pH dosing direction: acid/alkali

Control with dead zone

control setting ? control value 1 control MV1 automatic dosing direction acid/alkali setpoint 2: MV1: setpoint 1: MV1: lower 6.50 pH upper 9.00 pH

Manual control
manual dosing MV1: 0 % dosing direction: acid/alkali

ctrl parameter xp = 10 % Ti = off Td = off

additional load MV1: 0 % dosing direction: acid/alkali

control end

pumps setting?

pumps dosing direction pump 1 acid pump 2 alcali

dosing pump max. pump 1: 180 pump 2: 180 pulse/minute

Operating Menu / Overview

relay setting?

relay 1

relay 1 - meas. value 1 relay adjustment - solenoid valve

solenoid valve 1 - acid period 10 s min. time 1s

relay 2

relay 2 - meas. value 1 relay adjustment - solenoid valve

solenoid valve 2 - alkali period 10 s min. time 1s

relay end

correcting value setting?

correction value MV 1: temperature automatic 25.0 C

correction value MV 2: temperature automatic 25.0 C

mA output 1 measured value 1 4 mA = 2.00 pH 20 mA = 12.00 pH mA outputs setting? mA output 1 mA output 1 measured value 1 4 ... 20 mA mA output 1 correcting value 1 4 mA = 0.0 C 20 mA = 100.0 C mA output 1 regulated value 1 4 mA = 0.0 % 20 mA = 100.0 %

mA output 2

mA output 2 measured value 2 4 ... 20 mA

mA output 2 measured value 2 4 mA = 2.00 pH 20 mA = 12.00 pH

mA output 2 correcting value 2 4 mA = 0.0 C 20 mA = 100.0 C

mA output end

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Operating Menu / Overview

general setting information

ident-code D2CA W 0 PP 1000 A 10 E software version D2C-B1 FW.02.12

alarm relay active

pause - active closed - alarm off - td: 10 min.

control input - active closed - sample flow

access c.: 5000 operating menu: - english - complete

Permanent display 1

11

Operating Menu / Description

Permanent displays

7.20 pH 1 7.50 pH 2
value 1 set point ctrlout temp. 1: 7.00 pH 7.20 pH 0% 25 C

value 1 7.20 pH value 2 7.50 pH temp.: 25.0 C stop-key

value 2 temp. 2:

7.50 pH 25 C

The permanent displays 1 to 4 serve information on fault messages/causes (see also table on page 24) as well as operating values/settings. Calibration Calibration of pH sensors (measuring value 1, 2): The calibration of the pH sensors MV 1 and MV 2 uses a two-point calibration method (zero point, slope). As buffer pH 7 (zero point calibration) and pH 4 (slope calibration) are factory-set. If other buffers are to be used, the defaults in the complete operating menu (menu A, B) may be altered. If the temperature correction takes place manually or automatically, the actual buffer temperature must be entered or the Pt 100 immersed in the buffer solution. During calibration, control is stopped and metering is reduced to the set basic load. The output 0/4...20 mA (measuring value and correcting value) will be frozen. After successful calibration, all fault determinations relating to the measuring value are started again. The current sensor data (zero point/slope) will be displayed.

Menu A
calibration? calibration MV1 zero p.: -3.1 mV slope at 25 C 58.32 mV/pH calibration MV1 buffer 1: 7.00 pH mea. val: 7.00 pH signal: -3.1 mV calibration MV1 probe in buffer 1 buffer: 7.00 pH temp. 1: 25.0 C calibration MV1 calib. 1 active please wait! -3.1 mV 25.0 C

Menu B
calibration MV1 buffer 2: 4.00 pH mea. val: 4.00 pH signal: 157 mV calibration MV1 probe in buffer 2 buffer: 4.00 pH temp. 1: 25.0 C calibration MV1 calib. 2 active please wait! 157 mV 25.0 C

calibration MV1 zero p.: -3.1 mV slope at 25 C 53.70 mV/pH

Menu A
calibration MV2 zero p.: -3.1 mV slope at 25 C 58.32 mV/pH calibration MV2 buffer 1: 7.00 pH mea. val 2: 7.00 pH signal: -3.1 mV calibration MV2 probe in buffer 1 buffer: 7.00 pH temp. 2: 25.0 C calibration MV2 calib. 1 active please wait! -3.1 mV 25.0 C

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Operating Menu / Description

Menu B
calibration MV2 buffer 2: 4.00 pH mea. val 2: 4.00 pH signal: 157 mV calibration MV2 probe in buffer 2 buffer: 4.00 pH temp. 2: 25.0 C calibration MV2 calib. 2 active please wait! 157 mV 25.0 C

calibration MV2 zero p.: -3.1 mV slope at 25 C 53.70 mV/pH calibration end

Possible values Initial value Buffer values pH 7 pH 4 Increment pH 0.01 Lower value pH -2 Upper value pH 16 Remarks Error messages when both buffers too close (<2 pH-values)

Error message Buffer < pH 2

Condition Buffer < pH 2 < -60 mV > +60 mV < 40 mV/pH > 65 mV/pH

Effect During calibration procedure: recalibrate buffer 2! Return to permanent display: Basic metering load Warning, old zero point and slope retained " " " " " " " " "

pH zero point low pH zero point high pH slope low pH slope high Measured value pH unsteady Measured value temp. unsteady
Limit values

When setting the checkout time, metering of the corresponding pump is stopped and an alarm is triggered through the alarm relay in the event of limit violations (LV measured value 1, LV measured value ) exceeding the set checkout time. The control time can be reset by pressing the enter key! For devices with limit relays, a limit value or a zone may be set for each measuring value, where the relay will switch.

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Operating Menu / Description

limits setting?

limit value 1

limit 2 upper MV 1 6.50 pH limit 1 lower MV 1 8.00 pH

only with limit relay

limit 2 upper MV 1 6.50 pH limit 1 lower MV 1 8.00 pH LV relay 1: LV1 - active closed t on 0s t off 0s hysteresis limits: 0.20 pH checkout time limits: off

limit value 2

limit 2 upper MV 2 6.50 pH limit 1 lower MV 2 8.00 pH only with limit relay limit 2 upper MV 2 6.50 pH limit 1 lower MV 2 8.00 pH limit 2: upper MV : 0.50 pH LV relay 2: LV1 - active closed t on 0s t off 0s hysteresis limits: 0.05 pH checkout time limits: off hysteresis limits: 0.20 pH checkout time limits: off

limit value

limit end

Initial value Type of limit transgression Limit value 1 Limit value 2 Limit value Limit value Measured value 1 Limit relay 1 lower upper upper pH 6.5 pH 8.0 zone*

Possible values Increment

Lower value

Upper value

Remarks Limit transgression when exceeding or dropping below value

lower upper lower upper

pH 0.01 pH 0.01 LV 1 LV 2 zone* off pH 0.01 pH 0.01 LV 1 LV 2 zone off

pH -2.0 pH -2.0

pH 16 pH 16 *with regard to the setting zone, the difference between the limits and the set hysteresis should be >3 x.

Measured value 2 Limit relay 2

pH 6.5 pH 8.0 zone

pH -2.0 pH -2.0

pH 16 pH 16

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Operating Menu / Description

Possible values Increment pH 0.01 LV 2 off active closed active open 1s 1s 0s 0s 9999 s 9999 s Is active in the direction of cancellation of limit violation. Results in message and alarm and shutting-off of the corresponding metering. Off: function off, no message, no alarm.

Initial value Measured value Limit relay 2 Limit relay 1, 2 pH 0.5 LV 2 active closed

Lower value pH 0.0

Upper value pH 14.0

Remarks

Switch-on delay t on Switch-off delay t off Hysteresis limits Measured value 1 Measured value 2 Measured value Checkout time limits

0s 0s

pH 0.2 pH 0.2 pH 0.5 off

pH 0.01 pH 0.01 pH 0.01 1s

pH 0.02 pH 0.02 pH 0.02 1s

pH 16 pH 16 pH 14 9999 s

Control
Automatic control
setpoint MV1: 7.20 pH dosing direction: acid/alkali

Control with dead zone

control setting ? control value 1 control MV1 automatic dosing direction acid/alkali setpoint 2: MV1: setpoint 1: MV1: lower 6.50 pH upper 9.00 pH

Manual control
manual dosing MV1: 0 % dosing direction: acid/alkali

ctrl parameter xp = 10 % Ti = off Td = off

additional load MV1: 0 % dosing direction: acid/alkali

control end

15

Operating Menu / Description

Possible values Increment automatic auto with dead zone manual off acid/alkali acid alkali pH 0.01 1% 1s 1s 1% 1% pH 0 1% 1s 1s -100 % -100 % pH 14.00 500 % 9999 s 2500 s +100 % +100 % Setpoint 1 setpoint 2 xp referred to pH 14 (measured value 1; 2)

Initial value Control MV 1 automatic

Lower value

Upper value

Remarks

Metering direction MV 1

acid/alkali

Setpoint 1/2 Control parameter xp Control parameter Ti Control parameter Td Additional load Manual metering Pumps

pH 7.20 10 % off off 0% 0%

The maximum stroke value of the metering pumps should correspond to the stroke frequency of the metering pump used.

pumps setting?

pumps dosing direction pump 1 acid pump 2 alcali

dosing pump max. pump 1: 180 pump 2: 180 pulse/minute

Possible values Initial value Max. strokes/min. for pumps 1 and 2 Pump 2 180 Increment 1 Lower value 1 Upper value 500 Remarks

Metering direction

Measured value 1 Measured value 1 Measured value 2 Measured value off alkali acid alkali

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Operating Menu / Description

Relays Allocation of the two relays with regard to measured value and function (limit value, actuator, solenoid valve) is freely selectable. If the function is set to actuator, solenoid valve, the relays will be set inactive in the case of fault in order to avoid faulty metering.

relay setting?

relay 1

relay 1 - meas. value 1 relay adjustment - limit

solenoid valve 1 - acid period 10 s min. time 1s

relay 2

relay 2 - meas. value 1 relay adjustment - limit

solenoid valve 2 - alkali period 10 s min. time 1s

relay end

Initial value Relay 1 Measured value Relay adjustment

Possible values Increment

Lower value

Upper value

Remarks

Measured value 1 Measured value 1 off as per identity code Limit Actuator Solenoid valve

Relay 2 Measured value Relay adjustment

Measured value 1 Measured value 1 off as per identity code Limit Actuator Solenoid valve 1s 1s 10 s 1s 9999 s period/2

Solenoid valve Period Min. time

10 s 1s

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Operating Menu / Description

Correcting variable

correcting values setting?

correction value MV 1: temperature automatic 25.0 C

correction value MV 2: temperature automatic 25.0 C

Initial value Measured value 1 automatic

Possible values Increment automatic manual off automatic manual off 0.1 C 0.1 C

Lower value

Upper value

Remarks

Measured value 2

manual

Manual correction Automatic correction

25.0 C Measured value

0.0 C

100 C

Measured value -5 C Measured value +5 C

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Operating Menu / Description

Outputs 0/4 - 20 mA The mA outputs can be used either to document the measured value of the correction variable or as regulated value. For the setting 'regulated value', the metering direction selected under control will be automatically used.

mA output 1 measured value 1 4 mA = 2.00 pH 20 mA = 12.00 pH mA outputs setting? mA output 1 mA output 1 measured value 1 4 ... 20 mA mA output 1 correcting value 1 4 mA = 0.0 C 20 mA = 100.0 C mA output 1 regulated value 1 4 mA = 0.0 % 20 mA = 100.0 %

mA output 2

mA output 2 measured value 2 4 ... 20 mA

mA output 2 measured value 2 4 mA = 2.00 pH 20 mA = 12.00 pH

mA output 2 correcting value 2 4 mA = 0.0 C 20 mA = 100.0 C

mA output end

Possible values Initial value Allocation mA-output 1 Increment Lower value Upper value Remarks

Measured value 1 Measured value 1 Measured value 2 Regulated value 1 Correcting value 1 Correcting value 2 off Measured value 2 Measured value 1 Measured value 2 Correcting value 1 Correcting value 2 Regulated value 1 off 4...20 mA 4...20 mA 0...20 mA 19

Allocation mA-output 2

Signal range

Operating Menu / Description

Possible values Initial value Range measured value Range regulated value Range correcting variable General settings Alarm relay The alarm relay may be activated/deactivated. When deactivated, no fault message is displayed. Pause function With regard to the pause, a delay time "td" may be set. The control will start again only after cessation of the pause contact and expiry of the preset delay time. When the delay time is elapsing, a clock symbol will be displayed. The pause function may be reset by pressing the start/stop button. Control input The control input may be used for fault messages for sample water. In the event of fault message for sample water, control will be stopped, metering and the alarm relay will be activated. Operating menu All setting menus may be accessed by switching from restricted to complete. We recommend to set the restricted menu again after commissioning. Access code If the access code (factory-set to 5000) ist altered, no settings with the exception of calibration may be carried out without entering the correct code. pH 2...pH 12 0...100 % 0...100 C Increment pH 0.01 1% 0.1 C Lower value pH -2.0 -100 % 0.0 C Upper value pH 16.0 100 % 100.0 C Remarks Minimum 1 % Minimum 1 % Minimum 1 %

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Operating Menu / Description

general setting information

ident-code D2CA W 0 PP 1000 A 10 E software version D2C-B1 FW.02.12

alarm relay active

pause - active closed - alarm off - td: 10 min.

control input - active closed - sample flow

access c.: 5000 operating menu: - english - complete

Permanent display 1

Possible values Initial value Alarm relay Pause active active closed Alarm off td: 10 min Control input sample water active closed Access code Language 5000 as per identity code Increment active not active active closed active open Alarm off Alarm on 1 min sample water off active closed active open 1 German English French Spanish Swedish Dutch restricted complete 1 9999 0 min 60 min Lower value Upper value Remarks

Operating menu

restricted

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Technical Terms

Additive basic load: This results in the fact that the controller always generates a manipulated value corresponding to the additive basic load. This load may only be reset to 0 using the stop button. This function should not be activated when using PI or PID controllers. Calibration: By calibrating (adjusting), the measuring value readout will be adjusted to the actual sensor signal. Without calibration, a correct measurement is not possible. A calibration should be performed regularly (depending on application). If the DULCOMETER D2C operates with automatic or manual temperature correction, a Pt 100 must be immersed in the buffer solution or the buffer temperatures entered manually. The signal of the pH sensors (e.g. 59 mV/pH at 25 C) is influenced by temperature. High temperatures increase the signal while low temperatures reduce the signal. The resulting measurement errors can be compensated for by way of temperature correction. As a rule, no correction is necessary for measurements conducted within the range around pH 7. However, if the measuring range is further away from pH 7, automatic temperature correction via Pt 100 should be implemented in the case of fluctuating temperatures. Manual temperature correction can be used if temperatures are constant. Automatic temperature correction can only be used for both measuring sensors if the temperature of the measured water is identical. 2 setpoints can be specified in the "control with dead zone" setting. If the measured value is outside the setpoint range defined in this way, the corresponding actuator is activated. If the measured values are within the setpoint range, the controller functions as if the setpoint were reached. In the case of a P-controller, a controlled variable is then no longer produced. In the case of PI-controllers, the last controlled variable is retained. In the limit value setting, the difference of both pH measurements is monitored. If monitoring time is activated, an alarm is automatically triggered via the alarm relay and the control variable is reset to 0 if values exceed the preset difference. This function serves the purpose of monitoring the pH measurement in critical applications. In this setting, the controller produces a controlled variable corresponding to the entry. It is retained up to the next change. It is independent of the measured variable and the set control parameters. This setting can be used for determining the time response (e.g. dead time...) of the controlled system.

Control parameter: The control parameters (xp, Ti, Td) determine the control characteristic (PID). Correction value:

Dead zone:

Limit value :

Manual control:

Metering direction: This value determines in which direction the controller is active. In case of the metering direction "acid", the controller generates a manipulated value when the specified value for pH is exceeded. If the metering direction is set to acid/alkali solution, the controller operates as a 2-side controller. Regulated value: Relay: The regulated value is the value (e.g. frequency, mA signal) the controller sends to the final controlling element, e.g. metering pump to reach again the set point. The relay (alarm, limit relay) switches when the corresponding prerequisites (e.g. alarm condition, limit violation) are given. The relay function can be set either as make contact (active = closed) or break contact (active = open). The relay may be reset pressing the stop button. Exception: limit value. Activation of solenoid valves (motor-driven pumps) is defined by the cycle time and the minimum on-state interval (minimum time) (pulse length control). The on-state interval always corresponds to at least the minimum time. However, it is increased up to the cycle time at a maximum depending on the control deviation and the control response. The cycle time itself defines the maximum possible on-state operations. For instance, an actuator is switched on a maximum of 60 times per hour when the

Solenoid valve:

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Technical Terms
cycle time is at 60 seconds. The minimum time defines the minimum on-state interval duration. It should be selected as small as possible while, however, ensuring that metering is still possible within this time. Set point: Slope: Temperature correction: Ti (integralaction time): Td (derivative action time): xp-value: The set point is the value which is to be continuously maintained stable throughout the process via controlling. The slope of pH sensors should always be >50 (better >55) mV/pH. See correction value This term defines the integral (I) control response. The greater the Tn, the weaker the I-component. This term defines the differential (D) control response. The smaller the Td, the weaker the D-component. This value influences the proportional control behaviour. In case of a deviation of 1.4 pH (=10% of 14 pH) resp. 0.2 ppm (=10% of 2 ppm), a xp value of 10 %, for example, leads to a regulated value of 100%. If the xp value has to be increased to 20 %, the deviation must be double the value in order to reach a regulated value of 100 %. In case of control overshooting, the set xp value must be doubled. The zero point of pH sensors is theoretically 0 mV. In practice, for a good sensor function a zero point of 25 mV is acceptable. The zero point of the chlorine sensors is at 4 mA. Calibration is not necessary.

Zero point:

23

Fault

Fault text

Symbol

Effect on on control metering Basic load Basic load Stop no Stop yes

Alarm with acknowledgement

Remarks

Remedy

Measured value 1 Signal exceeded/ drops below value

MV 1-input MV 1-calibration defect MV 2-input

none none none none none no yes none yes

3 mA>signal>23 mA -499 mV>signal>499 mV

Check sensor, transducer and cable connection

Calibration with error Measured value 2 Signal exceeded/ drops below value Calibration with error Limit transgression after checkout time

Check sensor, clean, replace if necessary, recalibrate if necessary 3 mA>signal>23 mA

Check sensor, transducer and cable connection

MV 2-calibration defect MV 1-limit 1 MV 1-limit 2 MV 2-limit 1 MV 2-limit 2 MV -limit

Stop for measured value 1 Stop Basic load for measured for measured value 1 value 1

Check sensor, clean, replace if necessary, recalibrate if necessary Function detachable. Confirmation cancels the fault.

Faults / Notes / Troubleshooting

Correction variable Signal exceeded/ drops below value C-input a

yes

Signal ~100 or ~138.5

Operation

Note text

Symbol

Effect on on control metering none none Stop Stop

Alarm with acknowledgement no yes, can be deactivated

Remarks

Remedy

Stop button Pause contact

Stop button Pause

Start device delay time td adjustable; mm display elapsing td

Deactivate pause, deactivate delay time td

Fault sample water Electronic fault

Fault sample water EEPROM defective

none none

Stop Stop

yes yes

Function switchable

Send in device

10

1999 ProMinent Dosiertechnik GmbH D-69123 Heidelberg Operating Instruction DULCOMETER D2C, Part 2, pH/pH Subject to technical modifications Printed in Germany Addresses and delivery information may be obtained from the manufacturer. ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 D-69123 Heidelberg Phone: +49 (6221) 842-0 Fax: +49 (6221) 842-419 [email protected] www.prominent.com

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