Vision Sensor with

Built-in AI
IV2 Series

Simple and Impressive

Detection Stability

NEW! Large Control Panel

IV2 Series
 With conventional vision sensors,
a variety of factors can lead to false detections.

False detections from trivial causes

Target misalignment Varied products in lot

NG NG

Vision Sensor with

Built-in AI
IV2 Series

2
 Oil stains Ambient light

NG NG

Every false detection results in wasted time and effort

With the AI-equipped IV2 Series

Reliable detection algorithm that factors in individual

product differences, imaging environments, and backgrounds

No false detections
3
 Built-in AI specializing in GO/NO GO inspection
results in stable detection in any environment

4
Imaging technology
The IV2 Series includes a built-in VGA, a
high-performance lens, and proprietary VGA
×
lighting. Using a combination of optimized
Proprietary lighting
brightness and focus provides a clear
representation of the target workpiece.

Automatic brightness Automatic

adjustment focus

Optimal detection settings using AI

Simply register an OK product and an NG
OK NG
product to automatically configure the
optimal settings. With no user-based
variations to worry about, stable detection
can be ensured for all users.

OK product NG product
registration registration

Additional learning possible for

handling variations
Additional learning functions make it
possible to handle variations such as
Oil stain Ambient light
individual product differences and
present present
environmental differences quickly.
This greatly reduces downtime. OK
Add OK

Register as OK product

5
 Stable detection starts with a quality image, and...

High-performance

HP-Quad lens

High-intensity

Hi-R illumination

CMOS image sensor

High-speed processing
of VGA-size images

❚ Improved CMOS allows for Brighter Images, Faster Processing

Speeds, and Increased Working Distances
High-speed processing of images captured by the camera is possible thanks to the dedicated image processing IC built into
the head and the high-performance CPU built into the amplifier. This not only enables faster and clearer imaging but also
ensures stable detection over a wide field of view and at a distance from the target.

Instrument panel clip presence detection PET bottle count check

6
IV2 makes it easy for everyone

❚ Uniform lighting with high-intensity Hi-R* illumination NEW * High Reflection

The IV2 Series comes with built-in LED lighting that offers 30% more intensity than the conventional IV Series.
To minimize light intensity loss from the LEDs, KEYENCE investigated reflector shapes to ensure even, outstanding brightness.

Conventional vision sensor IV2 Series

Overall, the images are dark and brightness is uneven. Bright, uniform light is provided throughout the entire field of view.

Reflector LED
LED

Field of
view Field of
view

❚ High-performance HP-Quad* lens for bright, clear images * High Precision-Quad

The IV2 Series’ specialized 4-element glass lens minimizes the effects of lens distortion.
This makes it possible to capture bright, clear images with low distortion.

Single-element lens HP-Quad lens

❚ Easy-to-mount sensor attachments help remove glare

Polarized light filter attachment Dome attachment NEW
This filter reduces the effects of glare from This attachment generates indirect
glossy targets. light from various directions to ensure
the target is uniformly illuminated.
This method is more effective than a
polarized filter in reducing glare at a
close range.

One-touch mounting Not attached Attached One-touch mounting Not attached Attached

7
 No vision programming knowledge required

Setup

OK product OK

Register Degree of similarity: 100

OK product

NG product NG

Register Degree of similarity: 0

NG product

AI programs for you

❚ Stable detection regardless of user

The built-in AI analyzes registered OK and NG product images using various characteristics such as color, brightness,
shape, area, and edges to automatically configure optimal detection settings. Users need only register the OK and
NG products to complete setup.

❚ No need for a special PC or software for utilizing AI

The IV2 Series comes equipped with an AI specializing in OK/No Good determination by using a vast internal
database. All users need to do to configure the settings is register at least one OK and one NG product. No high-
performance PCs and PC software or large volumes of images for machine learning are required.

8
Stability increases over time

Operation

OK

New NG New OK
NG

Just teach additional OK/NG targets

❚ Flexible handling of individual product differences and

changes at the production site
Product and production environment variations can be easily handled by registering additional OK products or NG
products. Additional registration is easy from the operation screen, ensuring quick and flexible adaptation. (Up to 88
registration entries are possible.)

❚ Reduced risk of line stoppage

Users can register additional products from the past 1000 images in the images history. With the ability to specify a
time period and sort by date, time, and degree of similarity, finding the necessary data for additional learning is quick.

9
 Industry’s smallest ultra-compact sensor head,
installable anywhere

All-in-one ultra-compact sensor for worry-free installation

The IV2 Series is the smallest device in its class. At about the same size
as conventional sensors, this vision sensor can be installed virtually
anywhere. Never worry about finding an installation location within
limited space even when installing the IV2 Series as a replacement
sensor or when retrofitting to a device.

31 mm
1.22"

24 mm 0.94" 44.3 mm 1.74"

Actual size

Highly visible LED status light

The IV2 Series makes it easy to check the status of the sensor, even if
the sensor is installed in a difficult-to-access location.

OK (lit in green) NG (lit in red) Setup (flashing)

Flexible layout with a connector that can be rotated up to 330°

The cable connector on the IV2 Series can be rotated by up to 330° to

match the available space and installation conditions. This ensures a
high degree of freedom when it comes to installations.

10
Benefits of an ultra-compact head

Ability to meet equipment downsizing and

1 retrofitting needs

Conventional vision sensor

The need for a large installation space for installing or

retrofitting a vision sensor meant the equipment design
needed to be large, or large-scale modifications were needed.

IV2 Series

The ultra-compact size enables installation even with limited

space. This helps keep equipment sizes minimal while also
eliminating the need for major modifications when retrofitting.

Minimal interference with operators or

2 equipment operation

Conventional vision sensor

The large installation space required for the vision sensor may
interfere with user or equipment operations.

IV2 Series

The ultra-compact size makes it possible to install the device

in locations that won’t interfere with user or equipment
operations.

11
 5.7-inch control panel
for even greater ease of use

Actual size

12
Large, easy-to-see screen for simple setup

The large screen size allows users to easily check the

equipment operation status and image history. The touch
panel–based operations make setting up and adjusting the
sensor simple and intuitive.

Perform quick modifications as needed

When an unexpected variation of an OK or No Good OK

Add OK
product appears on the production line, quickly and easily
modify the program to compensate. By using the IV2 Series
OR
control panel, adding new images to revise the program
NG

takes less than 1 minute. Add NG

Instantly view statistics and results

View OK vs No Good judgment result statistics in real-time

for instant reporting. When using an SD card, search
thousands of previously taken images and results to track
production discrepancies.

13
 1-minute automatic setup from image creation to
tool configuration
Simple image creation

Automatic brightness adjustment

The one-touch brightness adjustment function automatically Normal HDR

selects the optimal brightness settings by analyzing images

captured under various conditions.
POINT

Optimal brightness at the specified location

Even with small targets or components with varied brightness,
High gain
users only need to touch the target on the screen to
automatically adjust the brightness as needed.
Brightness Brightness is
should be adjusted
adjusted for the accordingly
dials. just by
Touch touching the
dials.

One-touch automatic focus adjustment

Focal positions are stored in each program, so users need

only to switch the program whenever a changeover is Focus adjustment
performed. This eliminates the need to adjust the position of
the camera.

Focus
position

Focus position

14
 Easy tool setup

SETTING
COMPLETED IN
1 MINUTE!

Learning mode: Simple OK/NG product registration

Simply registering an OK product and an NG product

OK
makes it possible for the AI to determine the optimal OK
Product type A
Add OK
settings. With no user-caused setting variation, stable
detection is achieved with minimal effort.

POINT

Improved stability with additional learning NG

If multiple OK or NG products are possible, learning can be Product type B NG
Add NG
performed by simply registering the products in advance. (Difference in
shape)
Additional learning after operation begins allows users to
respond promptly to any changes that occur at the
production site.

Standard mode: Set custom detection tools

Users also have the option to select a specific detection

tool. The IV2 Series includes various detection tools for
ensuring stable detection. Simply select the tool and the
target to easily configure the settings.

15
 Various detection tools for solutions in
many applications

Standard mode

1 2 3

Select

Basic tools

Outline Edge pixels Color area Area Color average Brightness

average

Extended tools

1 2 3

Width Diameter Edge presence Pitch OCR Color/brightness

prohibit

Position adjustment tools

Position adjustment High-speed position adjustment

16
Tools

Outline
Inspection based on target shape

Simply specify the target to detect the outline automatically.

Differences caused by varied brightness or differences in
individual surface conditions that were previously difficult to
detect with normalized correlation methods (pattern matching)
can now be identified.
(Appearance-based difference check of metal components)

Edge pixels
Inspection based on contrasting pixels

Distinguishing between objects with varying shapes or surface

conditions is possible.

(Tap processing presence detection)

Color area *Included with color types

Inspection based on color

By using the colors found on a registered product, the degree

of similarity to a target product can be calculated. Selecting
colors to inspect is as easy as touching the color on the
screen.

(Connector wiring difference check)

Area *Included with monochrome types

Inspection based on brightness

By selecting a region and a brightness on the master product,

a comparison can be made to a target product. This tool is
effective at checking for differences in gloss or surface finish.

(Component assembly presence check)

Position adjustment
Target tracking function

This tool corrects for any misalignment or orientation

differences between targets.

(Mark presence detection with rotational correction)

17
 Tools

Color average NEW *Included with color types

Inspection based on average color

Setting a threshold for the average HSV (H: Hue, S: Saturation,

V: Value) values in the tool area makes it possible to check for
differences in color.

(Color-based cap difference check)

*Included with
Brightness average NEW monochrome types

Inspection based on average brightness

Checking for differences in brightness is possible by setting a

threshold for the brightness averages in the tool area.

(Component difference check)

Width
Inspection based on width between edges

Checking for differences based on the space between two

edges is possible. Using the scaling function makes it
possible to display actual dimensions.

(Component assembly misalignment check)

Diameter
Inspection based on number of edges

Users can select whether to inspect for a maximum diameter,

minimum diameter, or specified diameter. Using the scaling
function also makes it possible to display actual dimensions.

(Diameter-based difference check of metal components)

18
 Edge presence
Inspection based on number of edges

Product type differentiation and positioning can be performed

by looking at the number of edges present.

(Type-based difference check of metal components)

Pitch
Inspection based on pitch

It is possible to inspect not only on pitch but also pin width.

Using the scaling function also makes it possible to display
actual dimensions.

(Pin pitch check)

OCR
Inspection based on text, numbers, or dates

This tool detects whether the text/date on the target being

inspected matches the text/date information in the registered
master image.

(Expiration date-based inspection)

Color/brightness prohibit NEW

Inspection based on target position

By analyzing the color or brightness of a target within a

specified area, it is now possible to check for position and
misalignment.

(Sticker alignment detection)

19
 Applications

AUTOMOTIVE & METAL

Gear teeth count Adhesive application check Instrument panel clip presence

Stamping-based product Processing-based metal component

difference check Double blank material sheet detection difference check

ELECTRONICS

Electronic component presence/

LED lighting check Connector pin breakage check orientation difference check

20
 FOOD & PHARMACEUTICAL

Expiration date print check Cap tightening check Label type differentiation

Text presence Sealing tape presence Hot melt presence

RESIN & RUBBER

Molded product form check Mark detection on tires Residual molding in machine check

21
 Network

Network compatibility

Connect the IV2 Series to a communication unit for global communication standard support. Connecting to a PLC, host PC, or
other device makes it possible for users to read or write individual parameters. The included FTP client function can also be
used for transferring image data to an FTP server. Connecting the sensor to the overall device/line network provides various
benefits including simplified wiring, centralized data management, and paperless control.

Host PC, server, etc.

4500 4500 4500

4500 4500 4500
4500 4500 4500
4500 4500 4500
4500 4500 4500

PLC PC

Image file • Judgment results • Statistical information

*FTP only • Tool information • Status/errors

Amplifier unit DL Series

DeviceNetTM support CC-Link support EtherCAT® support

DL-DN1 DL-CL1 DL-EC1A

Sensor amplifier

PROFIBUS support RS-232C support

DL-PD1 DL-RS1A

TCP/IP RS-232C
*EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
*DeviceNet™ and EtherNet/IP™ are a registered trademark or a trademark of ODVA.
*CC-Link is a registered trademark or a trademark of Mitsubishi Electric Corporation.

22
High-performance amplifier

SD card port for extended amplifier functionality

Support for up to 128 programs and

multi-product production lines

Using an SD card with the IV2 Series enables up to 128 programs

(compared with 32 without an SD card). This provides usability for
multi-product production lines.

Image data storage

The SD card can also be used to save image data.Easily manage a

database of image data history even in environments without an FTP
server.

High-reliability industrial SD card

KEYENCE provides highly reliable SLC-type* SD cards.

The cards are ideal for saving essential configuration programs and for saving images for traceability.

Industrial specification *SLC

SD card(16 GB) CA-SD16G With SLC (single level cell) cards, each bit of data is recorded into a single cell.
(4 GB) CA-SD4G This ensures high-quality data storage.

MLC
With MLC (multiple level cell) cards, multiple bits of data are recorded into a single cell.
Because midpoint potential is used, MLC cards are not as reliable or as efficient at
power consumption as SLC cards.

SD card Number of programs Image data transfer capacity (typical example)

16 GB 128 (32 + 96) Approx. 156000 images*
4 GB 128 (32 + 96) Approx. 39000 images*
No card 32 —

* Extended programs: Not used

File size varies depending on the image when using JPEG format.

23
 Utilities

IV2-Navigator software IV2-H1

IV2-Navigator allows users to configure IV2 Series settings and to check the status of operations from a PC rather than from just
the control panel (IV2-CP50).

Setup flow shows the

current step at a glance

Parameter setup
fields show the
current value

Click and interact

directly with
Captured image parameter settings

Simulation function

This function allows users to modify program settings and perform operation simulations based on the image history without
connecting to the sensor. This allows optimization through additional learning or threshold adjustment, even when away from
the actual worksite.

Run operations using

the sensor.
(The image history is
recorded.)

Transfer the configuration Transfer the configuration

from the sensor. to the sensor.

Check/modify the Use the image history to Rerun all tests Operation screen OK/NG count
configuration. check operations. button display

24
Web Monitor function NEW

The Web Monitor function allows users to check the operation screen, judgment results, statistical information, and histograms
of a network-connected IV2 Series device. This function also enables image history review, which can be useful for monitoring
production line conditions at remote locations.

PC

Smartphone Tablet

User support site

This is a dedicated informational site that contains answers to questions such as, “How can I use the IV2 Series?”, “What should
I do when a problem occurs?”, and “What do people in other industries do?” This site is designed not only for people who are
considering purchasing the IV2 but also current users.

www.keyence.com/iv2-support

25
 Specifications
Sensor head
Model IV2-G500CA IV2-G500MA IV2-G150MA IV2-G300CA IV2-G600MA
Narrow field of
Type Standard model Wide field of view sensor model
view sensor model
Reference distance 20 to 500 mm 0.79" to 19.69" 40 to 150 mm 1.57" to 5.91" 40 to 300 mm 1.57" to 11.81" 40 to 600 mm 1.57" to 23.62"
Installation distance of 20 mm 0.79": Installation distance of 40 mm 1.57": Installation distance of 40 mm 1.57": Installation distance of 40 mm 1.57":
10 (H) × 7.5 (V) mm 0.39" (H) × 0.30" (V) to 8 (H) × 6 (V) mm 0.31" (H) × 0.24" (V) to 42 (H) × 31 (V) mm 1.65" (H) × 1.22" (V) to 42 (H) × 31 (V) mm 1.65" (H) × 1.22" (V) to
Field of view
Installation distance of 500 mm 19.69": Installation distance of 150 mm 5.91": Installation distance of 300 mm 11.81": Installation distance of 600 mm 23.62":
200 (H) × 150 (V) mm 7.87" (H) × 5.91" (V) 32 (H) × 24 (V) mm 1.26" (H) × 0.94" (V)*1 275 (H) × 206 (V) mm 10.83" (H) × 8.11" (V) 550 (H) × 412 (V) mm 21.65" (H) × 16.22" (V)
1/3 inch 1/3 inch 1/3 inch 1/3 inch 1/3 inch
Image receiving color CMOS monochrome CMOS monochrome CMOS color CMOS monochrome CMOS
element
Number of pixels 752 (H) × 480 (V)
Focus adjustment Automatic*2
Exposure time 1/10 to 1/50000 1/20 to 1/50000 1/25 to 1/50000 1/50 to 1/50000
Illumination White LED Infrared LED
Lights
Lighting method Switchable between pulse lighting and DC lighting Pulse lighting
Indicators 2 (the same display details for both indicators)
Ambient temperature 0 to +50°C 32 to 122°F (No freezing)
Relative humidity 35 to 85% RH (No condensation)
Environmental
Vibration* 3
10 to 55 Hz; double amplitude 1.5 mm 0.06"; 2 hours in each of the X, Y, and Z directions
resistance
Shock resistance* 3
500 m/s 1640.4'/s2, 6 times in each of the 3 directions
2

Enclosure rating*4 IP67

Material Main unit case: Zinc die-casting, Front cover: Acrylic (hard coat), Operation indicator cover: TPU
Weight Approx. 75 g
*1 W
 hen using the magnifying lens attachment (OP-87902): 4 (H) × 3 (V) mm 0.16" (H) × 0.12" (V) (at installation distance of 18 mm 0.71") to
7 (H) × 5.2 (V) mm 0.28" (H) × 0.20" (V) (at installation distance of 27 mm 1.06")
*2 The focus position can be automatically adjusted at the time of installation. This function is deactivated during operation. A different focus position can be registered for each program.
*3 Except when the IV2 dome attachment (IV2-GD05/IV2-GD10) is mounted.
*4 Except when the polarized light filter attachment (OP-87899/OP-87900/OP-87901) or the magnifying lens attachment (OP-87902) is mounted.

Sensor amplifier
Model IV2-G30F IV2-G30
Type Learning/standard type Standard type
Available modes Learning mode / Standard mode Standard mode
Standard mode Outline, Color area*1, Area*2, Edge pixels, Color average*1, Brightness average*2, Width, Diameter, Edge presence,
Tools
built-in tools Pitch, OCR, Color/brightness prohibit, Position adjustment, High-speed position adjustment (1-axis edge/2-axis edge)
Number of tools*3 Detection tools: 16 tools, position adjustment tool: 1 tool
Switch settings (programs) 128 programs (when using SD card) / 32 programs (when not using SD card)
Number of storable images 1000 images
Image history*4
Save conditions Selectable between NG only, NG and OK near threshold*5, and All
Transfer destination Selectable between SD card and FTP server
Image data
Transfer format Selectable between bmp, jpeg, iv2p, and txt
transfer
Transfer conditions Selectable between NG only, NG and OK near threshold*5, and All
RUN display Tools list (Judgment results, degree of similarity, or degree of similarity bar display)
Switchable between OFF, histogram, processing time, count, and output monitor
Analysis Histograms: Histogram, degree of similarity (Max., Min., Ave.), Number of OKs, Number of NGs
information*6 RUN information Processing time: Processing time (latest, Max., Min., Ave.), Image capture interval (latest, Max., Min., Ave.)
Count: Trigger numbers, Number of OKs, Number of NGs, Trigger errors, Strobe errors
Output monitor: ON/OFF status by output
Image capture function Image buffer, Image capture range, Digital zoom (2×, 4×), HDR, High gain, Color filter*1, White balance*1, Brightness correction
Learning mode: Additional learning
Other functions Tool functions
Standard mode: Mask outline, Masking function, Color extraction/exclusion*1, Color histogram function*1, Monochrome histogram function*2, Scaling function
Utilities Failing sensor list, Failure hold, Test run, I/O monitor, Security settings, Simulator*7
Indicators PWR/ERR, OUT, TRIG, STATUS, LINK/ACT, SD
Switchable between non-voltage input and voltage input
For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 26.4 V, ON voltage 18 V or higher, OFF current 0.2 mA or lower, ON current 2 mA (for 24 V)
Input
Number of inputs 8 (IN1 to IN8)
IN1: External trigger, IN2 to IN8: Enable by assigning optional functions
Function
Assignable functions: Program switching, Clear error, External master image registration, SD card save cancel
Open collector output; NPN/PNP switchable, N.O./N.C. switchable
For open collector NPN output: Maximum rating of 26.4 V, 50 mA, residual voltage of 1.5 V or less
For open collector PNP output: Maximum rating of 26.4 V, 50 mA, residual voltage of 2 V or less
Output Number of outputs 8 (OUT1 to OUT8)
Enable by assigning optional functions
Function Assignable functions: Total judgment (OK/NG), Run, Busy, Ready, Strobe, Position adjustment result, Judgment result of each tool,
Result of the logical operation of each tool, Error, SD card error
Standard 100BASE-TX/10BASE-T
Ethernet
Connector RJ45 8-pin connector
Network function FTP client, SNTP client
Interface Built-in Ethernet EtherNet/IP™, PROFINET, TCP/IP non-procedure communication
compatibility Communication unit*8 EtherCAT®, CC-Link, DeviceNet™, PROFIBUS, RS-232C
Expanded memory SD card (SD/SDHC)*9
Power voltage 24 VDC ±10% (including ripple)
Rating
Current consumption 1.8 A or less (including communication unit and output load)
Environmental Ambient temperature 0 to +50°C 32 to 122°F (No freezing)
resistance Relative humidity 35 to 85% RH (No condensation)
Main unit case: PC, Power connector: PA/POM, I/O connector: PA, Sensor head connector: Zinc + Ni plating/PA,
Material
Ethernet connector: Copper alloy + Ni plating, Main unit rear heat sink: Aluminum, Main unit rear DIN rail fixing tab: POM, Nameplate: PC
Weight Approx. 330 g
*1 Color type only. *2 Monochrome type only. *3 Tools can be installed by programs.
*4 Saves to the sensor amplifier’s internal memory. The images saved to the sensor amplifier can be backed up to a USB memory stick inserted into the control panel (IV2-CP50) or to the PC where the
software for the IV2 Series (IV2-H1) is being used.
*5 Learning mode only. *6 Can also be displayed on the control panel (IV2-CP50) or the software for the IV2 Series (IV2-H1). *7 Usable on the software for the IV2 Series (IV2-H1).
*8 When a communication unit (DL Series) is connected. *9 Use only products recommended by KEYENCE.

26
Control Panel
Model IV2-CP50
Compatible series IV2 Series, IV Series
Display panel 5.7" TFT color LCD, 640 × 480 (VGA)
Method White LED
Backlight
Duration Approx. 50000 hours (25°C 77°F)
Method Analog resistive
Touch panel
Actuating force 0.8 N or less
Indicators PWR, SENSOR
Standard 100BASE-TX/10BASE-T
Ethernet*1
Connector M12 4-pin connector
English / Japanese / German / Chinese (Simplified) /Chinese (Traditional) / Korean /
Languages* 2
Italian / French / Spanish / Portuguese / Czech / Hungarian / Polish / Thai
Expanded memory USB memory*3
Power voltage 24 VDC ±10% (including ripple)
Rating
Current consumption 0.3 A or less
Ambient temperature 0 to +50°C 32 to 122°F (No freezing)
Relative humidity*4 35 to 85% RH (No condensation)
Environmental
Vibration 10 to 55 Hz; double amplitude 0.7 mm 0.03"; 2 hours in each of the X, Y, and Z directions
resistance
Drop impact resistance 1.3 m 4.3' onto concrete (2 times in an arbitrary direction)
Enclosure rating IP40
Main unit case: PC, Power connector: Brass + Ni plating, Ethernet connector: Zinc + Ni plating / PA,
Material USB connector cover: EDPM, Pen holder: PC, Adapter fixing hook: POM,
LED lamp cover: PC, Mounting adapter: PC, Stylus: POM

Main unit: Approx. 450 g

Weight
With wall mounting adapter and stylus attached: Approx. 485 g
*1 Dedicated for use in connecting to the IV2 Series and IV Series.
*2 When connected to the IV2 Series. When connected to the IV Series, the supported languages are the same as the IV-M30.
*3 Use only products recommended by KEYENCE.
*4 If the ambient operating temperature exceeds 40°C 104°F, use the product under conditions where the absolute humidity is 85% RH or less at 40°C 104°F.

PC software
Model IV2-H1
Compatible series IV2 Series, IV Series
Included software IV2 Series: IV2-Navigator, IV Series: IV-Navigator
Interface Equipped with an Ethernet (100BASE-TX) interface
Windows 10 Home/Pro/Enterprise
OS*1 Windows 7 (SP1 or higher) Home Premium/Professional/Ultimate
Either of the OS above needs to be pre-installed

English / Japanese / German / Chinese (Simplified) /Chinese (Traditional) / Korean /

Languages*2
Italian / French / Spanish / Portuguese / Czech / Hungarian / Polish / Thai
System
Processor Compliant with OS system requirements
requirements
Memory capacity 4 GB or more
Required capacity for
4 GB or more
installation
Monitor Resolution: 1024 × 768 pixels or higher, Display color: High Color (16 bit) or higher
.NET Framework 4.5.2 or later installed*3
Operating conditions
Microsoft Visual C++ 2015 Redistribution Package Update 3 or later installed*3
*1 32-bit and 64-bit versions supported.
*2 When connected to the IV2 Series. When connected to the IV Series, the supported languages are the same as the IV-H1.
*3 .NET Framework 4.5.2 will be automatically installed during IV2-H1 installation if .NET Framework 4.5.2 or later version is not installed.
*IV-Navigator starts when the IV Series is connected.

27
 Dimensions
Sensor head With IV2 dome attachment (small) 71 2.8"
IV2-G500CA/IV2-G500MA/IV2-G150MA/ 3 43 1.69"
4. 2"
IV2-G300CA/IV2-G600MA ø8 3.3

56.5 2.22" 28 1.1"

ø

(84.5)(3.33")
2 × M4, 24 0.94" 2 × M4, 0.14" 2 × ø3.2 ø0.13"
effective screw depth: 3.5 0.14" 12 effective screw depth: 3.5 mounting through hole
0.47"

17.4 Center of
0.69" (44.3) 46.3 received light
51.8 (1.74") 1.82"
2.04"
Center of
received light
ø12 With IV2 dome attachment (large) "
92.5 3.64"
(104.7)
0.47" 38.4 ±1.2 . 28 64.5 2.54"
1.51" ±0.05" (4.12") ø5
31 1.22" 34
17.9 ø1

53.3 2.1"
ø4.8 0.7"
ø0.19"
24 R20 0.79"

(135.1)(5.32")
0.94"
(31)(1.22")

81.8 3.22"
34.7 38.7
1.37" 1.52"

With polarized light filter attachment With magnifying lens attachment

OP-87899 to OP-87901 OP-87902 Center of
1.9 0.07" 4.3 0.17" received light
(Distance from (Distance from
head reference surface) head reference surface)

32.8 4.8 35.6 35.2 7.2 IV2 adjustable bracket 36.9 1.45" 48.1 1.89"

ø4 0.17
0.28"
OP-87910

ø
1.29" 0.19" 1.4" 1.39"

.4 "
19.5 0.77" 38.1 1.5" 4.5 0.18"
0.2" 5
46.3 1.82" 44.4 1.75"
49.5 1.95" 46.5 1.83" ø27 32 12
ø1.06" 1.26" 0.47"

"
.47
ø0 2
3.3

"
ø1

ø0 .4
.17
IV2 vertical mounting bracket IV2 rear mounting bracket 0.13" A5052

ø4
4.4 35 1.38" t = 3.0 0.12"
OP-87908 OP-87909 0.17"
"
.09

"
R 1.5 .1
R0

R 38
.2

21
R2

0.83"

7"
A5052 12 12°

0.4
53 2.09" " t = 3.0 0.12" 0.47" A5052
09 16 0.63"

2ø
0. " t = 3.0 0.12" With IV2 adjustable bracket
R 09

ø1
R 2 0.09

2.
2 30° 0. 14.9
R

38.1
.2 "

R 2 * Support pole not included with

1.5" 38.1 1.5" 2. 0.59"
R 17 OP-87910.
5 ø20.79" 0.67"
32.5 0.2" 10° ø0 10° 29.8 1.17"
1.28" 4° R 2.2 35 40 41.8 1.65"
0.09 1.38" 10° 1.57"
" 9 R2 61.3 2.41"
12.5 .2
0.49" 0.35" 48.1 1.89" R0 21
.09
" 0.83"

22.2 4.8 24.1

0.87" 0.19" 0.95"
With IV2 vertical mounting bracket With IV2 rear mounting bracket Center of 24.1
received light 0.95"
21.3
0.96" 37.9 40 (82.6) 0.84"
24.5 8.5 0.33" 1.49" 1.57" (3.25")

20.3 0.8"
5.2 (95.2) Min. 20
"

0.2" 0.79"
R0 2.2
"

09

(3.75")
.09

0.

(30.9)(1.22")
R

ø20 ø0.79" 75.2

2

Center of 45 1.77"
2.

14.2 16.3 2.96"

R

0.56" 0.64" received light 0.94" 24 9 0.35"

32.5 5 0.2" Sensor amplifier 83.9 3.3"
1.28" 50 1.97" 82 3.23" 50 1.97"
IV2-G30F
2.1 30° 38.1
R2 0.09

1.5" 48.1 IV2-G30

.2 "
R

0.08"
45 1.77" Center of received light 14.3 1.89"
(30.9)(1.22") 0.56"
(106.6) 86.6
(109.7)(4.32")

R2
95 3.74"

(4.2") 8 .2 3.41" 7.9

Min. 20 R0 DI
53 2.09"

0.31" 0.31"
51.1 0.79" .0 19.9 0.78"
9"
2.01" 33.7
1.33"

6.8 0.27" 0.37" 9.5 21.5 0.85" Min. 20

0.79"

LAN cable or Ethernet cable

Wiring/Circuit Diagram Cable between head and amp

Terminal number and wiring color of I/O cables for IV2 Series (OP-87906)

Terminal Wire Assigned default Terminal Wire Assigned default

Name Description Name Description
No. color value No. color value
Set external trigger. B1 Brown OUT1 Total status OK
A1 Brown IN1 External trigger 
Rising timing () or falling timing () can be set.
B2 Red OUT2 BUSY (N.O.) Output assignable function
A2 Red IN2 OFF • Total status OK • Total status NG
A3 Orange IN3 OFF Input assignable function B3 Orange OUT3 Error (N.C.) • Run • Busy • Ready • Strobe • Error
• Program bit0 to bit6 • SD card error • Position adjustment
A4 Yellow IN4 OFF B4 Yellow OUT4 OFF
• Clear error • Judge result of each tool (Tool 1 to 16)
A5 Green IN5 OFF B5 Green OUT5 OFF • Logical operation result of each tool
• External master save
A6 Blue IN6 OFF • SD card save cancel B6 Blue OUT6 OFF (Logic 1 to 4)
• OFF (not used) • OFF (not used)
A7 Purple IN7 OFF B7 Purple OUT7 OFF
A8 Gray IN8 OFF B8 Gray OUT8 OFF
A9 White Unused Unused B9 White Unused Unused
Unused Unused
A10 Black Unused Unused B10 Black Unused Unused

28
 Control panel IV2-CP50 Unit: mm inch

160.1 6.3"
117 4.61"
(Display area) (16.4)(0.65")

125 4.92"

88.2 3.47"
(Display area)

USB port
R20 R0.79" (52)(2.05")
30.1 1.19"
(Excluding protrusions)
(110)(4.33")
R50 R1.97"

When using the wall mounting adapter

6 0.24" 50 1.97"
8 0.31"
Mounting hole
processing dimensions
50
1.97"

136.9
5.39" 4 × M3
90 3.54"
90
3.54"

16.7 0.66" 4 × ø3.5 ø0.14"

34.1 1.34"

When using the control panel mounting adapter

177 6.97" Panel cutting dimensions
170.5 6.71" 26.8 1.06"
168 6.61" 0.16" 4
168 6.61" 4 × ø3.5 ø0.14"

138.5
5.45"
146
+1
5.75" 139 0 146
155 +0.04"
6.1" 5.47" 0 5.75"

4 × M3
Screw depth: 4 R20 R0.79" (36)(1.42") Panel thickness +1 +0.04"
0.16" 1 to 4 mm 0.04" to 0.16" 171 0 6.73" 0

R50 R1.97" (94)(3.7")

Wiring example NPN output selected PNP output selected

Sensor amplifier External Sensor amplifier External
A1 (Brown) device device
Power supply terminal Power supply terminal
block 24 V (24 VDC) block 24 V (24 VDC)
Load (PNP)

OUT1 to OUT8 IN1 to IN8

A10 (Black) 24 VDC
24 VDC

B1 (Brown) IN1 to IN8 OUT1 to OUT8

(NPN) Load
Power supply terminal Power supply terminal
block 0 V (0 VDC) block 0 V (0 VDC)
Power supply B10 (Black) Power supply Power supply
terminal block terminal block FG terminal block FG
(24 VDC)

29
 Component List

❚ IV2 standard system

Ultra-compact IV2 sensor head to Sensor amplifier Ethernet Control panel Panel power
sensor head amplifier cable cable cable

❚ Sensor head
Ultra-narrow field of Narrow field of view Standard model Wide field of view Wide field of view
view sensor model sensor model sensor model sensor model
(with attachment) (Color) (Monochrome)

Monochrome AF type Monochrome AF type Color AF type Color AF type Monochrome AF type
IV2-G150MA IV2-G150MA IV2-G500CA IV2-G300CA IV2-G600MA
+
Monochrome AF type
Magnifying lens
attachment
IV2-G500MA
OP-87902
Installation Installation Installation Installation Installation
distance distance distance distance distance
0.71" 0.12"
18 3 4 0.16" 40 20 40 40
27 1.57" 6
8 0.31" 0.79" 7.5
10 1.57" 31
42 1.57" 31
42
0.39" 1.65" 1.65"
1.06" 5.2 7 0.28" 0.24" 0.30" 1.22" 1.22"
0.20"

(unit: mm inch)
150
5.91" 24
32 1.26"
0.94" 300
11.81" 275
(unit: mm inch) 206
500 8.11" 10.83"
19.69" 200 600
150
5.91" 7.87" 23.62"
550
412
21.65"
16.22"
(unit: mm inch)
(unit: mm inch)
AF...Automatic focus model
(unit: mm inch)
* View and optical axis have individual differences.
* If a wider field of view or longer range is required, please contact your nearest KEYENCE sales office.

Countermeasures against glare Attachment

IV2 dome IV2 dome Polarized light filter Polarized light Polarized light Magnifying lens
attachment (large) attachment (small) attachment for filter attachment filter attachment attachment for
IV2-GD10 IV2-GD05 narrow field of view for IV2-G300CA for IV2-G600MA IV2-G150MA
& standard models OP-87900 OP-87901 OP-87902
OP-87899

Mounting brackets

IV2 IV2 IV2

vertical mounting rear mounting adjustable bracket
bracket bracket OP-87910
OP-87908 OP-87909

30
 Ethernet cable Straight cable Right angle cable Panel power cable
(M12 4-pin - RJ-45) OP-87907 (1 m 3.3') OP-88042 (1 m 3.3') (M8 4-pin - strand wire)
NFPA79-compatible OP-87457 (2 m 6.6') OP-88043 (2 m 6.6') OP-87443 (2 m 6.6')
OP-87458 (5 m 16.4') OP-88044 (5 m 16.4') OP-87444 (5 m 16.4')
OP-87459 (10 m 32.8') OP-88045 (10 m 32.8') OP-87445 (10 m 32.8')

Optional panel accessories

Wall mounting adapter Touch panel protective USB memory stick

OP-88349 sheet (1 GB)
(Included with IV2-CP50) OP-88351 OP-87502

Control panel mounting Stylus

Control panel
IV2-CP50 adapter OP-88352
OP-88350 [Included with IV2-CP50]

LAN cable
(RJ-45 - RJ-45)
OP-87950 (1 m 3.3')
OP-87951 (3 m 9.8')
OP-87952 (5 m 16.4')
OP-87953 (10 m 32.8')
Software for
the IV2 Series
IV2-H1

IV2 sensor head to Sensor amplifier Sensor amplifier * When connecting to a PC, the IV2-H1
amplifier cable Learning/ Standard mode software and a LAN cable are also required.
OP-87903 (2 m 6.6') standard mode IV2-G30
OP-87904 (5 m 16.4') IV2-G30F
OP-87905 (10 m 32.8')
SD card, 16 GB
Ultra-compact CA-SD16G
sensor head 4 GB
CA-SD4G

TCP/IP
I/O IV2
I/O cable (3 m 9.8')
OP-87906

DL Series

DeviceNetTM support CC-Link support EtherCAT® support PROFIBUS support RS-232C support
DL-DN1 DL-CL1 DL-EC1A DL-PD1 DL-RS1A

RS-232C

31
 Use “Sensor-Like” IV2 Series to
Orientation Isolate Problems & Improve Yield
Color
verification
in Every Process
Correct part
confirmation

Assembly
check
OCR &
label check

Pro
ce ss
Flo
w Final inspection
Perform final inspection with KEYENCE
vision systems. Featuring resolution
options ranging from VGA to 21MP,
KEYENCE machine vision employs both
industry standard camera inspections as
well as KEYENCE developed techniques.

Use KEYENCE’s Machine Vision

lineup to stably extract the
desired features or undesired
flaws during final inspection or
other critical processes.

CALL T O C O N TA C T Y O U R L O C A L O F F I C E
TOLL
FREE
1-888-KEYENCE
1 - 8 8 8 - 5 3 9 - 3 6 2 3
www.keyence.com SAFETY INFORMATION
Please read the instruction manual carefully in
order to safely operate any KEYENCE product.

CONTACT YOUR NEAREST OFFICE FOR RELEASE STATUS

KEYENCE CORPORATION OF AMERICA

Head Office 500 Park Boulevard, Suite 200, Itasca, IL 60143, U.S.A. PHONE: +1-201-930-0100 FAX: +1-855-539-0123 E-mail: [email protected]
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KEYENCE CANADA INC. KEYENCE MEXICO S.A. DE C.V.
Head Office PHONE: +1-905-366-7655 FAX: +1-905-366-1122 E-mail: [email protected] PHONE: +52-55-8850-0100 FAX: +52-81-8220-9097
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The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice. KA1-1099
Company and product names mentioned in this catalog are either trademarks or registered trademarks of their respective companies.
The specifications are expressed in metric units. The English units have been converted from the original metric units. Unauthorized reproduction of this catalog is strictly prohibited.
Copyright © 2019 KEYENCE CORPORATION. All rights reserved. IV2Catalog-KA-C-US 2041-4 611K80