INDIAN RAILWAYS

CRITICAL SPARES OF TRACK MACHINES

BOOKLET FOR TAMPING EXPRESS (09- 3X)

Revision-1

2012-2013
 PREFACE

For maintenance of any machine, timely availability of spare parts and consumables play an important role. Thus, to
keep the machine in sound condition, first and foremost prerequisite is availability of spares and consumables. As there are
thousands of items/spares which are required for maintenance of machine, it is very much required to identify critical spares which
are vital and in turn, to ensure availability of such spares well within the scheduled time.

In this pursuit a committee was formed which after thorough scrutiny of consumption pattern of spares for different machines had
finalized a list of critical spares for different types of tamping machines (09-3X Tamping Express,CSM 09-32, Work Site Tampers,
Unimat, Multipurpose tampers) Ballast Cleaning Machines (BCM, FRM), Dynamic Track Stabilizers, PQRS of ‘Plasser’ make, T-28 of
‘Ameca’ make and BRM of ‘Kershaw’ make.

On the basis of experience of Track machine working on Indian Railways, a need for revision of this list was felt. Accordingly,
revised lists of critical spares are prepared. It may be noted that this is the list of spares required for the normal maintenance of CSM-
3X for one year only and does not include the spares required for IOH , POH and other spl. Maintenance. Requirement for such
schedule maintenance (IOH/POH) and emergency maintenance/attention, may be assessed separately on need basis by zonal
railways itself

(Anil Choudhary)

Director Track Machine-III

 INDEX

Sl No Category Page No.

1 ENGINE 1
2 HYDRAULICS 2 – 10
3 MECHANICAL 11- 15
4 ELECTRICAL&ELECTRONICS 16 -18
5 PNEUMATIC 19 -20

SITE - At machine STMD - Satellite depot ZTMD - Zonal depot

 TAMPING EXPRESS ENGINE

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
A. KTA 1150L
1. Self-starter 20/3021038/MT50 1 3 1 0 0
2. Alternator BOSCH make 28V/120A 2 2 0 0 1
3. Lube Oil 15w40 CF4 45 lts 0.2 300 lts 200 lts 200 lts
4. Lube oil filter 3166554 2 0.2 2 2 3
5. Air cleaner 3226018& 3226019 2 Set 1 0 2 2
6. V-belt A-57 4 0.6 4 0 4
7. Lub. Oil Pressure gauge 500109 1 5 0 0 1
8. Lub. Oil pressure switch VDO37/30(0-10bar) 1 3 0 0 1
9. Temperature Switch - 1 3 0 0 1
10. Temperature gauge and sensor 500410-A 1 5 0 0 1
11. Shut down coil - 1 5 0 0 1
12. Water Temperature gauge 500108-R 1 5 0 0 1
13. Hose Pipe for lub. Oil pressure gauge AS-0403000SS 1 3 0 0 1
14. Lube oil Bypass - 1 0.2 2 2 2
15. Fuel filter - 2 0.3 2 2 4
16. House pipe (SLO BY PASS KTA 1150) AS 0603500SS 1 1 1 0 1
B. NTA 855L
1. Self-starter 20/3021036/MT42 1 3 1 0 0
2. Alternator BOSCH make 28V/55A 1 2 0 0 1
3. Lube oil filter 3166554 1 0.2 1 0 4
4. Lube oil bypass filter 3873576 1 0.2 2 2 2
5. Air cleaner 3226018 & 32260189 1 Set 1 0 2 2
6. V-belt KCL200328 & 3058383 2 0.6 0 0 2
7. Lube Oil Pressure gauge 500109 1 5 0 0 1
8. Lube Oil pressure switch VDO37/30(0-10bar) 1 3 0 0 1
9. Temperature Switch - 1 3 0 0 1
10. Lub. Oil Temperature gauge and sensor 500410-A 1 1 0 0 1
11. Water Temperature gauge 500108-R 1 1 0 0 1
12. Ammeter -VDO 80-0-80 1 5 0 0 1
13. Fuel filter - 1 0.2 2 2 2
14. House pipe (SLO BY PASS NT 855) AS060720055 1 1 1 0 1

Page 1 of 20
TAMPING EXPRESS HYDRAULIC

S.No Brief des cription Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
A. VALVE, PRESSURE REGULATER & CHECK VALVE
1. Proportional valve (T/U, Up/Dn +satellite drive) HYN25RPE2- 325TD 5 6 0 0 1
2. Servo valve(lining + lifting) ELT 76.00 MO 3 6 0 0 1
3. Pressure reducing valve (Small Squeezing ) HY 55R 3 6 0 0 0.2*
4. Pressure reducing valve (Small Squeezing) HY 511-31 4 6 0 0 0.2*
5. Relief valve (Cooler motors) HY 56R 4 6 0 0 0.2*
6. Reducing valve (Small Squeezing Counter HY 511.22/100 4 6 0 0 0.2*
7. 4 way valve HY 06RSD 2 6 0 0 0.2*
8. 4 Way valve for big squeezing cyl. HY 10RSD-ET 12 6 0 0 0.2*
9. 4/3 way valve (Roller clamp rear+ Front) HY 06RSJ 4 6 0 0 0.2*
10. 4 way valve (Unloader+ Satellite support on) HY 06RSX 5 6 0 0 0.2*
11. 4 way valve (Small Squeezing +Axle Support) HY 10RSD.B 15 6 0 0 0.2*
12. 4/3 way valve(Servo bypass) HY 10RSG-B 2 6 0 0 0.2*
13. 4/3 way valve(lining bypass) HY 10RSX-B 1 6 0 0 0.2*
14. 4 way valve (Big squeezing pressure ) HY V10-RSDET 4 6 0 0 0.2*
15. 4 way valve (Relief valve switch on) HY 157.44 4 6 0 0 0.2*
16. Check valve (Double pump) HY151.03/0.5BAR 2 6 0 0 0.2*
17. Check valve (Cooler) HY151-03/5BAR 3 6 0 0 0.2*
18. Check valve(non return) HY151-06/0.5BAR 2 6 0 0 0.2*
19. Check valve (Oil cooler) HY 151.03/3BAR 2 6 0 0 0.2*
20. Check valve (Unloader) HY 151.18 2 6 0 0 0.2*
21. Check valve (Radiator fan motor) S10A1.0 2 6 0 0 0.2*
22. Double Check valve HY 155.03 1 6 0 0 0.2*
23. Unloader valve (System pressure) HY511-11 2 6 0 0 0.2*
24. Unloader valve (Big Squeezing Counter ) HY511-12 1 6 0 0 0.2*
25. Relief valve HY511-16 2 6 0 0 0.2*
26. Relief valve (Unloader for squeezing) HY511-08 1 6 0 0 0.2*
27. Relief valve (unloader +low press.) HY 511-15 1 6 0 0 0.2*
28. Relief valve (Vibration motors ) HY511-06 4 6 0 0 0.2*
29. Stop cock HY 152.03 1 6 0 0 0.2*
*Minimum Quantity 1

Page 2 of 20
 TAMPING EXPRESS HYDRAULIC

S.No Brief description Part no. Nos Estt. Requirement per m/c
per Life SITE STMD ZTMD
M/C cycle
in year
B. MOTOR
1. Satellite drive motor HY 901 N160 2 6 0 0 1
2. Work drive motor for satellite HY 916 N800 1 6 0 0 1
3. Oil cooler motor HY90N52 4 6 0 0 2
4 Radiator fan motor A2FM45/6.1W 2 6 0 0 1
5 Vibration motor HY 72Sx28/RE 2 6 0 0 1
6 Vibration motor HY 72Sx28/LI 2 6 0 0 1
7 Hyd. Motor Air condition*** HY935N10 1 6 0 0 1
C. PUMP
1. Double pump HY 831x38.25 RE 2 6 0 0 1
2. Double pump HY831x35.17 RE 1 6 0 0 1
3. Double pump HY831x35.17 LI 3 6 0 0 1
4. Variable pump for work drive HYS 704x125L/EP-A210 bar 1 6 0 0 1
5. Triple pump*** HY832x35x22.06LI 1 6 0 0 1
6. Triple pump*** HY832x35.17.17LI 1 6 0 0 1
D. FILTER ELEMENT
1. Suction filter HY-S.501.360.150ES 6 0.25 6 6 12
2. Suction filter for axial piston pump HY-S.501.160.P10ES 1 0.25 2 1 2
3. Return filter HY-R.501.330.10ES 2 0.25 2 4 4
4. Proportional filter HY-D.501.32.10ES 2 0.25 4 4 8
5. Servo filter DL.40.60.3ES 2 0.25 2 4 4
6. Squeezing Pr. Filter HY-D501.5.10ES 2 0.25 2 4 4
7. ZF filter HYD 501.225.25ES 1 0.2 1 2 2
E. CYLINDER
1. Axle support cyl. UD.50.2200 4 4 0 0 1
2. Axle support cyl. For satellite UD.50.100 4 4 0 0 1
3. Bogie support cyl. Machine UD.50.550 2 4 0 0 1
4. Bogie support cyl. Satellite UD.50.200 2 4 0 0 1
***On new 09-3x

Page 3 of 20
 TAMPING EXPRESS HYDRAULIC

S.No Brief description Part no. Nos Estt. Requirement per m/c
per Life SITE STMT ZTMD
M/C cycle
in year
5. Satellite machine support cyl HZGB.080.036.0160.2 2 4 0 0 1
6. Track lifting cyl. NZGB.125.050.0450 2 6 0 0 1
7. Roller clamps opening / closing cyl HZGB.063.036. 0100.01 8 4 0 0 1
8. Tamping unit Up/Down Cyl. HZDPA.080.040.0835.1.001 4 3 0 0 1
9. Lining cyl. NZGB.100.045.0300.1001 2 6 0 0 1
10. Satellite brake cyl. HZGB.040.025.0130.1 2 6 0 0 1
11. Brake Cyl. Front UD.216.450 2 4 0 0 1
12. Frame Support Cylinder UD.50.550 IND 8 4 0 0 1
13. Satellite frame Cyl. UD.50.200 4 4 0 0 1
14. Machine work drives brake cyl. rear UD216.450 1 4 0 0 1
15. Satellite lateral movement cyl. HZGB.100.050.04001 1 6 0 0 1
16. Big squeezing cyl HZSA-G.150.273 8 0.6 0 1 2
17. Small squeezing cyl male HZSI-A.40.418 8 0.6 0 0 2
18. Female small squeezing complete cyl. HZSI-G.57,5.403 8 0.6 0 0 2
F. SEAL KIT & O’ RING
1. Seal set Big squeezing cyl. HZS-DS-243 8 0.5 2 0 2
2. Seal set small squeezing cyl. HZS-DS-401 16 0.5 4 0 2
3. Seal set for Tamping unit up/down cyl. HZD02.080.040 & HZ01.080 4 set 0.5 2 0 4
4. Seal kit for track lifting HZ.02.125.050 2 2 2 0 2
5. Seal kit for lining cylinder HZ.02.100.045 & HZ.01.100 2 set 2 1 0 1
6. Seal kit for clamps open close cyl. HZ.01.063.036 8 1 2 0 4
7. Seal kit for axle support cyl. UD.50.100DS 12 1 1 0 2
8. Seal kit for axle support cyl. Of satellite UD.50.200DS 2 1 1 0 1

Page 4 of 20
 TAMPING EXPRESS HYDRAULIC

S.No Brief description Part no. Nos Estt. Requirement per m/c
per Life SITE STMD ZTMD
M/C cycle
in year
9. Axle support cyl seals UD50.2200DS 8 1 2 0 4
10. Seal for bogie support cyl UD50.550 DS 4 1 1 0 1
11. O’ Ring mm size OFF Sizes - 3 2 sets 2 sets 2 sets
G. HOSE
1. Hyd hose with fitting 600 mm R02X4 - 6 2 0 2
2. Hyd hose with fitting 850 mm R02X4 - 6 1 0 1
3. Hyd hose with fitting 1250mm R02X4 - 6 3 0 3
4. Hyd hose with fitting 1750 mm R02X4 - 6 1 0 1
5. Hyd hose with fitting 2300 mm R02X4 - 6 1 0 1
6. Hyd hose with fitting 2450 mm R02X4 - 6 1 0 1
7. Hyd hose with fitting 1500 mm R02X4 - 6 1 0 1
8. Hyd hose with fitting 1750 mm R02x6 - 6 1 0 1
9. Hyd hose with fitting 650 mm R02x6 - 6 2 0 2
10. Hyd hose with fitting 2650 mm R02x6 - 6 1 0 1
11. Hyd hose with fitting 3000 mm R02x6 - 6 1 0 1
12. Hyd hose with fitting 1250 mm R02x6 - 6 1 0 1
13. Hyd hose with fitting 1000 mm R02x8 - 6 1 0 1
14. Hyd hose with fitting 2650 mm R02x8 - 6 2 0 2
15. Hyd hose with fitting 1750 mm R02x8 - 6 1 0 1
16. Hyd hose with fitting 3950 mm R02x8 - 6 1 0 1
17. Hyd hose with fitting 950 mm R02x10 - 6 1 0 1
18. Hyd hose with fitting 1950 mm R02x10 - 6 1 0 1
19. Hyd hose with fitting 1750 mm R02x10 - 6 1 0 1
20. Hyd hose with fitting 750 mm R02x12 - 6 2 0 2
21. Hyd hose with fitting 750 mm R02x12 - 6 1 0 1

Page 5 of 20
 TAMPING EXPRESS HYDRAULIC

S. Brief description Part no. Nos Estt. Requirement per m/c

No per Life SITE STMD ZTMD
M/C cycle
in year
22. Hyd hose with fitting 3200 mm R02x12 - 6 1 0 1
23. Hyd hose with fitting 1500 mm R02x12 - 6 2 0 1
24. Hyd hose with fitting 1000 mm R02x12 - 6 1 0 1
25. Hyd hose with fitting 1750 mm R02x12 - 6 1 0 1
26. Hyd hose with fitting 1750 mm R02x16 - 6 2 0 2
27. Hyd hose with fitting 1250 mm R02x16 - 6 1 0 1
28. Hyd hose with fitting 2750 mm R02x16 - 6 1 0 1
29. Hyd hose with fitting 900 mm R02x16 - 6 1 0 1
30. Hyd hose with fitting 1750 mm 2755-16 - 6 1 0 1
31. Hyd hose with fitting 3000 mm 2755-16 - 6 1 0 1
32. Hyd hose with fitting 1950 mm 2755-16 - 6 1 0 1
33. Hyd hose with fitting 2750mm 2781-20 - 6 1 0 1
34. Hyd hose with fitting 2900 mm 2781-20 - 6 1 0 1
35. Hyd hose with fitting 1750 mm 2781-20 - 6 2 0 2
36. Hyd hose with fitting 2900 mm 2786-20 - 6 1 0 1
37. Hyd hose with fitting 1900 mm 2786-20 - 6 1 0 1
38. Hyd hose with fitting 750 mm 2786-20 - 6 1 0 1
39. Return hose with fitting 2500mm R05x6 - 4 1 0 1
40. Return hose with fitting 1750mm R05x6 - 4 1 0 1
41. Return hose with fitting 700mm R05x6 - 4 2 0 2
42. Return hose with fitting 1000mm R05x6 - 4 1 0 1
43. Return hose with fitting 1750mm R05x16 - 4 1 0 1
44. Return hose with fitting 2800mm R05x16 - 4 1 0 1

Page 6 of 20
 TAMPING EXPRESSHYDRAULIC

S. Brief description Part no. Nos Estt. Requirement per m/c

No per Life SITE STMD ZTMD
M/C cycle
in year
45. Return hose with fitting 1000mm R05x16 - 4 2 0 2
46. Return hose with fitting 3650mm R05x16 - 4 1 0 1
47. Return hose with fitting 2650mm R05x20 - 4 1 0 1
48. Return hose with fitting 2150mm R05x20 - 4 1 0 1
49. Return hose with fitting 1750mm R05x24 - 4 4 0 4
50. Return hose with fitting 1150mm R05x24 - 4 1 0 1
51. Return hose with fitting 4000mm R05x24 - 4 1 0 1
52. Return hose with fitting 900mm R05x24 - 4 2 0 2
53. Hyd. Hose with fitting 1750mm R02x4 - 6 1 0 1
54. Hyd. hose with fitting 850mm R02x4 - 6 1 0 1
55. Hyd. hose with fitting 1500mm R02x4 - 6 1 0 1
56. Hyd. hose with fitting 2300mm R02x4 - 6 1 0 1
57. Hyd. hose with fitting 2400mm R02x4 - 6 1 0 1
58. Hyd. hose with fitting 1250mm R02x4 - 6 3 0 3
59. Hyd. hose with fitting 600mm R02x4 - 6 2 0 2
60. Hyd. hose with fitting 1750mm R02x6 - 6 1 0 1
61. Hyd. hose with fitting 650mm R02x6 - 6 2 0 2
62. Hyd...hose with fitting 2650mm R02x6 - 6 1 0 1
63. Hyd. hose with fitting 3000mm R02x6 - 6 1 0 1
64. Hyd. hose with fitting 1250mm R02x6 - 6 1 0 1
65. Hyd hose without fitting R02X4 - 6 20m 25m 50m
66. Hyd hose without fitting R02X6 - 6 20m 25m 50m
67. Hyd hose without fitting R02X8 - 6 15m 25m 50m

Page 7 of 20
 TAMPING EXPRESSHYDRAULIC

S. Brief description Part no. Nos Estt. Requirement per m/c

No per Life SITE STMD ZTMD
M/C cycle
in year
68. Hyd. hose without fitting R02X10 - 4 15m 25m 40m
69. Hyd. hose without fitting R02X12 - 4 15m 25m 40m
70. Hyd. hose without fitting R02X16 - 4 15m 20m 30m
71. Hyd. hose without fitting R02X20 - 4 10m 20m 30m
H. HYDRAULIC FITTINGS & ADAPTOR:
1. Hyd. Hose fitting 4721-6-4 - 6 6 10 10
2. Hyd. Hose fitting 4721-8-6 - 6 6 10 10
3. Hyd. Hose fitting 4721-10-8 - 6 6 10 10
4. Hyd. Hose fitting 4721-10-10 - 6 6 10 10
5. Hyd. Hose fitting 4721-12-12 - 6 6 10 10
6. Hyd. Hose fitting 4721-16-16 - 6 6 10 10
7. Hyd. Hose fitting 4721-20-20 - 6 6 10 10
8. Hyd. Return hose fitting 411- 6-6 - 6 6 10 10
9. Hyd. Return hose fitting 411-16-16 - 6 2 3 4
10. Hyd. Return hose fitting 411-20-20 - 6 2 2 4
11. Hyd. Return hose fitting 411-24-24 - 6 2 2 4
12. Hyd. Return hose fitting 411-32-32 - 6 4 4 2
13. Adaptor (straight ) 2021.4.6 - 6 5 10 10
14. Adaptor (straight) 2021.4.8 - 6 5 10 10
15. Adaptor (straight) 2021.6.6 - 6 5 10 10
16. Adaptor (straight) 2021.6.8 - 6 5 10 10

Page 8 of 20
 TAMPING EXPRESS HYDRAULIC

S.No Brief description Part no. Nos Estt. Requirement per m/c
per Life SITE STMD ZTMD
M/C cycle
in year
17. Adaptor (straight) 2021.6.10 - 6 5 10 10
18. Adaptor (straight) 2021.8.8 - 6 5 10 10
19. Adaptor (straight) 2021.8.10 - 6 4 10 10
20. Adaptor (straight) 2021.12.12 - 6 4 10 10
21. Adaptor (straight) 2021.16.12 - 6 4 4 4
22. Adaptor (straight) 2021.16.16 - 6 3 4 4
23. Adaptor (straight) 2021.20.20 - 6 3 3 3
24. Adaptor (straight) 2021.24.24 - 6 2 3 3
25. Adaptor (straight) 2021.32.32 - 6 2 2 2
26. Adaptor (1200 /1350) 2023.4.6 - 6 5 10 10
27. Adaptor (1200 /1350) 2023.4.8 - 6 5 4 6
28. Adaptor (1200 /1350) 2023.6.6 - 6 5 4 6
29. Adaptor (1200 /1350) 2023.6.8 - 6 5 4 4
30. Adaptor (1200 /1350) 2023.8.10 - 6 5 4 4
31. Adaptor (1200 /1350) 2023.12.12 - 6 5 4 2
32. Adaptor (1200 /1350) 2023.16.16 - 6 4 2 2
33. Adaptor (1200 /1350) 2023.20.20 - 6 4 2 2
34. Adaptor (1200 /1350) 2023.24.24 - 6 2 2 2
35. Adaptor (1200 /1350) 2023.32.32 - 6 2 2 2
36. Adaptor (900) 2024.4.6 - 6 4 4 2
37. Adaptor (900) 2024.4.8 - 6 4 4 2
38. Adaptor (900) 2024.20.20 - 6 2 2 2
39. Adaptor (900) 2024.6.6 - 6 6 4 4
40. Adaptor (900) 2024.6.8 - 6 4 4 4
41. Adaptor (900) 2024.8.6 - 6 4 4 2

Page 9 of 20
 TAMPING EXPRESS HYDRAULIC

S. Brief description Part no. Nos Estt. Requirement per m/c

No per Life SITE STMD ZTMD
M/C cycle
in year
42. Adaptor (900) 2024.8.8 - 6 4 4 2
43. Adaptor (900) 2024.8.10 - 6 4 4 2
44. Adaptor (900) 2024.12.10 - 6 4 4 2
45. Adaptor dummy cap** 210292.4 - - 2 4 6
46. Adaptor dummy cap** 210292.6 - - 2 4 6
47. Adaptor dummy cap** 210292.8 - - 2 4 6
48. Adaptor dummy cap** 210292.10 - - 2 4 6
49. Adaptor dummy cap** 210292.12 - - 2 4 6
50. Adaptor dummy cap** 210292.20 - - 2 4 6
51. Adaptor dummy cap** 210292.32 - - 2 4 6
52. Hydraulic pipe plug.** 900599.6 - - 2 4 6
53. Hydraulic pipe plug.** 900599.8 - - 2 4 6
54. Hydraulic pipe plug.** 900599.12 - - 2 4 6
55. Hydraulic pipe plug.** 900599.16 - - 2 4 6
56. Hydraulic pipe plug.** 900599.20 - - 2 4 6
57. Hydraulic pipe plug.** 900599.24 - - 2 4 6
58. Hydraulic pipe plug.** 900599.32 - - 2 4 6
I. OTHERS
1. Bladder for Hyd. Accumulator HY156.09HF 3 6 0 0 1
2. Accumulator small 20 bar HY156.06 6 6 0 0 1
3. Hyd. Cooler HY 157.39A 3 6 0 0 0.2*
**emergency purpose only

Page 10 of 20
 TAMPING EXPRESS MECHANICAL

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
A. BEARING
1. Bearing for datum wheel 32009X 16 4 2 0 8
2. Bearing for idler wheel 6020RS 1 4 0 0 1
3. Bearing for tower 6020UD 1 4 0 0 1
4. Roller Bearing for Vibration shaft Inside NUP2313EMIAC3 8 1 2 2 4
5. Roller Bearing for Vibration Shaft NU2313EMIC3 8 1 2 0 4
6. Support roller bearing 22209 4 1 0 2 2
7. Ball bearing for roller 6002/2RS 4 2 0 0 2
8. Bearing for sat m/c support 22208 4 1 4 0 8
9. Needle bearing NE6913 8 2 0 0 4
10. Needle bearing NKF75/35 8 2 0 0 4
11. Vibration shaft bearing U.20.220S 32 1 0 8 8
12. Vibration shaft bearing U.20.221P 83 mm 16 1 0 4 8
13. Vibration shaft bearing U.20223P 83mm 16 1 0 4 8
B. CARDON SHAFT& Gear Box
1. Axle for datum wheel UD 236.3001-8 8 5 0 0 2
2. Sat Reduction G/box WN74.300 2 2 0 0 1
3. Cardon shaft for work drive G/box LZ420LA40/UD72.2719G-A 1 6 0 0 1
4. Cardon shaft Engine to ZF gear box KG180.1300.110.00 1 6 0 0 1
5. Cardon Shaft ( Dist. G.Box) to Axle gear box KGW180.1100.110.00 2 6 0 0 1
6. Cardon Shaft –ZF G to Dist. G Box KGV180.1000.110.80 1 6 0 0 1
7. Cardon shaft NT 855 Engine to Pump G box. LZ400LA50/UD72.4224 1 6 0 0 1
8. Vibration shaft (motor side) UD.25.901 4 1 0 2 2
9. Vibration shaft (outer side) UD.25.902 4 1 0 2 2

Page 11 of 20
 TAMPING EXPRESS MECHANICL

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
C. NUT , BOLTS &WASHER
1. Nut for T/U lifting cyl. UD65.1177 4 2 0 0 2
2. M16 Ny lock Nut NYLOCK M16 32 6 16 0 16
3. M14 Ny lock Nut NYLOCK NUTS 64 6 16 0 16
4. M12 Ny lock Nut NYLOCK NUTS 8 6 32 0 4
5. Hex nut (for lining roller) M24X1.5Din 934.8 4 6 2 2 4
6. Nut DL150.1564 8 6 0 0 4
7. Nut for connecting Rod bolt M24X1.5Din934.8 40 2 8 0 20
8. Hex nut (For Big Pin of T/ Arm ) M42X15Din934-8 24 2 12 12 4
9. Bolt (Big pin for T/Arm ) 2E.31.04 24 0.6 4 12 12
10. Hex bolt M12X40 WN119M12.40.1 8 5 4 4 4
11. Hex bolt M10X30 Din 933.8.8 24 5 12 12 4
12. Hex bolt for T/Tool fixing M20x1.5x80DIN960-10.9 96 0.2 96 96 96
13. Hex bolt M12x35 - 5 12 12 12
14. Hex bolt M12x40 - 5 12 12 12
15. Hex bolt M12x50 - 5 12 12 12
16. Hex bolt M14x40 - 5 12 12 12
17. Hex bolt M14x50 - 5 12 12 12
18. Hex bolt M16x35 - 5 12 12 12
19. Hex bolt M10x30 - 5 48 12 24
20. Hex bolt M 16X 45 M16X45,WN19.M16X45 32 5 16 10 10
21. Hex bolt M14X42 WN119M14X42 64 5 32 32 32
22. Allen bolt M10X25Din 9128.8/Verz 256 1 12 12 24
23. Allen bolt for lining roller assy M5X35Din 912.8.8 4 1 2 2 4
24. Allen bolt M16x80 - 5 12 12 12
25. Allen bolt for suspension M16X110Din912 24 5 12 12 12
26. Allen Bolt M20x35 - 5 10 12 12
27. Allen Bolt M12x35 - 5 12 12 12
28. Allen Bolt M12x40 - 5 12 12 12

Page 12 of 20
 TAMPING EXPRESS MECHANICAL

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMT ZTMD
M/C cycle
in year
29. Allen Bolt M12x50 - 5 12 12 24
30. Allen Bolt M16x35 - 5 20 12 18
31. Washer 20 mm 96 0.2 96 96 288
32. Washer UD 19.209 48 0.2 48 48 144
33. Spring washer 10mm V10/ VERZ 48 1 24 24 12
34. Flat washer for small pin G20.14 40 1 20 12 12
35. Spring washer BS24/Verz 40 1 20 20 12
D. TAMPING UNIT
1. Tamping unit RHS UD.19.900RE 2 0.6 0 2 2
2. Tamping unit LHS UD.19.900LI 2 0.6 0 2 2
3. Arm (T/Arm plate) UD61.17151 2 0.6 1 1 1
4. Spacer sleeve for Big pin of T/Arm 2E.31.02A 24 0.6 12 12 12
5. Bush for T/ Arm 2E.34.210 48 0.6 8 8 16
6. Pickle Lang gerraded ( Tamping Tool) WN 300.NI-Z70.500-IFRI 32 0.6 32 32 32
7. Pickle Lang gerraded ( Tamping Tool) WN300.NI-Z70.500-IFRV 16 0.6 16 16 16
8. Spacer bush UD 54.205 8 2 0 0 4
9. Radial seals DL.12.22 48 1 24 0 24
10. Sleeve for small pin (40mm) UD19.222 8 1 4 4 6
11. Connecting Rod bolt small pin CSM type (35mm) G20.13 16 1 4 8 8
12. Glassier Bush Male cyl.. -3X type Squeezing UD19.225 16 1 8 0 16
13. Glassier Bush For Female MB5040DX 32 1 8 0 16
14. Spacer ring on vibration shaft UD25908 16 1 8 0 8
15. Spacer ring on vibration shaft UD25306 16 1 8 0 8
16. Spacer ring on vibration shaft UD 25.307 8 1 4 0 4
17. Spacer ring on vibration shaft 2E.22.12 8 1 4 0 4

Page 13 of 20
 TAMPING EXPRESS MECHANICAL

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
18. Spacer ring on vib shaft WN 121.65,1.85-24,6-1 16 1 8 0 8
19. Vibration shaft assy of EN 24 grind finished UD.25.902 2E.22.31(4 nos) 8 1 4 0 4
20. Guide column finished chrome plated WN.153.82F7 .1365-1 16 1 0 0 2
21. Guide column bush (oil groove on top of bush ) DL.12.06.E 32 1 0 0 8
22. Guide column cover plate DL.12.51 16 1 0 0 8
23. Adjust bolt with spring washer of guide column E.60.08.AAS 16 1 8 0 8
24. Mounting bracket (guide column bottom fixing ) UD.19.936(1)&E.61.04(1) 16 1 0 0 8
25. Mounting bracket (guide column top fixing plate ) TDL.20.10& UD.19.624 32 1 0 0 8
26. Guide column seal set ‘o’ ring groove seal ring 85x6N-Din 3771-V400-32 96 1 0 0 12
27. Pressure disc 2E-34-211 32 1 0 0 8
28. Flange UD.25.909A 16 1 0 0 4
29. Flange 2E.2Z.11 8 1 0 0 2
30. Sleeve CU 20.730 8 1 0 0 2
31. Sleeve CU 20.731 8 1 0 0 2
32. Sliding sleeve CU 20.732 8 1 0 0 2
33. Circlip A 20Din471 16 1 0 0 8
34. Spacer ring UD.25.908 32 1 0 0 16
35. Spacer ring UD25.306 32 1 0 0 8
36. Spacer ring 2E.22.12 16 1 0 0 8
37. Spacer ring UD.25.307 16 1 0 0 8
38. Spacer ring WN 121-65,1.85.Z 16-1 32 1 0 0 8
39. Spacer ring WN 121-65, 1.85 16-1 16 1 0 0 8
40. Piston rod Assy small squeezing female HZSA.K57.5.403 8 0.6 1 0 2
41. Piston rod Assy small male squeezing HZSI.K.57.5.403 8 0.6 1 0 2
42. Piston for small Squeezing Cyl. UD.35.303 16 0.6 1 0 2
43. Bush for cover plate male small sq. cyl UD19.285 8 0.6 1 0 2
44. Piston rod for big Squeezing. Cyl 2E.36.452 8 0.6 0 0 2

Page 14 of 20
 TAMPING EXPRESS MECHANICAL

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
E. OTHERS
1. Roller for trolley UD257/406-3 4 2 0 0 8
2. Axle for roller UD257/406-1 4 2 0 0 2
3. Circlip for roller 32Din 472 8 2 0 0 4
4. Middle feeler trolley UD257.405 2 2 0 0 1
5. Fitting Key (For lining roller) UD 150.1557 4 2 0 0 1
6. Bush for lining roller WN121.30H7.35J6.20.1 8 2 0 0 1
7. Glassier bush for lining roller MB 6560 DX. 8 1 0 0 4
8. Roller for sat m/c support UD80.4208 2 0.6 0 0 4
9. Distance washer UD50.4209 4 1 0 0 2
10. Circlip I 80 Din 472 4 1 0 0 2
11. Measuring bogie wheel EBUD237 II 3 2 0 2 4
12. Sensing wheel UD236.3001-7SC 1 2 0 0 2
13. Brake shoe WN146-730.K-3 WN146- 730.K- 12 1 12 0 12
4
14. Lever male yoke for lifting roller UD313.1806 4 2 0 0 1
15. Clamp roller UD311.505 8 2 0 1 2
16. Jacket for clamp roller CU150.2403 8 2 0 0 4
17. Bush for clamp roller DL150.06 8 2 0 1 2
18. Splined shaft in work drive reduction G/box UD76.205 2 1 0 1 1
19. Pump Drive G Box WN80.7400 1 1 0 0 1
20. Distribution Gear Box UD64.1700/8 1 1 0 0 1
21. Fitting Key for Vibration shaft motor side 2E.22.31 12 1 2 0 6
22. GR 100, Gear ring GR100 4 0.2 2 2 8
23. Washer pressure Disc 2E.34.211 48 1 24 12 12
24. Spline shaft in work drive reduction gear box UD76.205 1 2 0 0 1

Page 15 of 20
 TAMPING EXPRESS ELECTRICAL & ELECTRONICS

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
A. SENSOR, TRANDUCER. POTENTIOMETER AND LIGHT
1. Proximity switch EL-T1422K 24 2 2 0 4
2. Proximity switch EL-T1151a 12 2 1 0 2
3. Potentiometer lining EL-T595A 7 5 1 0 2
4. Potentiometer leveling &satellite lateral EL-T500HQA 3 5 0 0 1
5. Bracket for lining Transducer EL-T609.31LI 2 1 0 0 1
6. Bracket for lining Transducer EL-T609.31IRE 2 1 1 0 1
7. Spring for depth Transducer EL-T1041.12 6 2 0 0 3
8. Spring for lining Transducer EL-T609.29 2 2 0 0 1
9. Teflon block for depth Transducer EL-T750.06 4 2 0 0 12
10. Limit switch LL1/JSLS 18 2 2 0 8
11. Limit switch LLA 12 2 2 0 8
12. Limit switch LJW 12 2 2 0 8
13. Proportional transducer EL-T6089.00/4S/UG 2 6 0 0 1
14. Transducer for depth control EL-T1041.00A 4 6 1 0 1
15. Transducer for satellite movement EL-T1041.00UG 1 6 0 0 1
16. Speed encoder on lining trolley EL-T2078.00 1 6 0 0 1
17. Speed encoder on front trolley EL-T2105.00 1 6 0 0 1
18. RPM meter EL-T2313.00 2 2 0 0 1
19. Head light - 8 2 0 0 2
20. working light - 24 2 0 0 4
21. Tail light - 4 2 0 0 2
B. RELAY AND IC
1. Relay EL-T7045/24 50 2 2 4 6
2. Relay EL-T1218 S 20 2 4 4 10
3. Relay EL-T7064/24 15 2 1 0 4
4. Relay EL-T7125NA 3 2 0 0 1
5. Relay 03320022250 6 2 0 0 1
6. IC Op 04 - 6 0 0 2
7. IC Op11 - 6 0 0 2
8. IC Ref 02 - 6 0 0 1

Page 16 of 20
 TAMPING EXPRESS ELECTRICAL & ELECTRONICS

S.No Brief description Part no. Nos Estt. Requirement per m/c
per Life SITE STMD ZTMD
M/C cycle
in year
C. PRINTED CIRCUIT BOARD
1. PCB for Relay EK.602E.00 1 6 0 0 0.2*
2. Lining control EK.2361.00 1 6 0 0 0.2*
3. Output of lining control EK.2140LV.00 1 6 0 0 0.2*
4. Program control EK.651P.00A 5 6 0 0 0.2*
5. Program timer control EK.657P.00 6 6 0 0 0.2*
6. Watch dog EK.658P.00 1 6 0 0 0.2*
7. Program control EK.653P.00 28 6 0 0 1
8. Satellite control EK.202V.00 1 6 0 0 0.2*
9. Proportional squeezing EK.140V.00 1 6 0 0 0.2*
10. Speed control EK.193V.00 1 6 0 0 0.2*
11. Satellite follow up EK.2324V.00 1 6 0 0 0.2*
12. input/output data EL-T5534 4 6 0 0 0.2*
13. Front Input EK-2343LV.00 1 6 0 0 0.2*
14. Digital display in multiplex EL-T1585-20V 1 6 0 0 0.2*
15. Digital display EL-T1473.10V 6 6 0 0 0.2*
16. Lasser mixed control digital display EL-T6472.05 1 6 0 0 0.2*
17. ALC Computer EL-T6431 1 6 0 0 0.2*
18. Monitor for computer EL-T6442.0A 1 6 0 0 0.2*
19. Lasser control PCB EK.4518.00.A 1 6 0 0 0.2*
20. Programme PCB EK.650P.00 1 6 0 0 0.2*
21. Satellite compensation EK526 MC-02a 2 6 0 0 0.2*
22. Power supply EK816SV.00 4 2 0 0 1
23. Power supply EK.813SV.00 1 2 0 0 0.2*
24. Power supply EK.812SV.00 1 5 0 0 0.2*
25. Power supply EK.805.SV.00A 1 5 0 0 0.2*
26. Tamping unit Up/D control EK.1AP7.00A 4 5 0 0 0.2*
*Minimum quantity 1

Page 17 of 20
 TAMPING EXPRESS ELECTRICAL & ELECTRONICS

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
27. Leveling control EK.3069LV.00 2 6 0 0 0.2*
28. Pendulum control EK.2351LV.00 1 6 0 0 0.2*
29. Sat auto position EK.150V00B 1 6 0 0 0.2*
30. Work drive EK.2360LV.00 1 6 0 0 0.2*
31. Multiplex PCB EK.207V.00 2 6 0 0 0.2*
32. Data transmission inputs EK.429.LV.00D 12 6 0 0 0.2*
33. Data transfer outputs EK.430.LV.00 2 6 0 0 0.2*
34. Driving control EK.2349LV.00D 1 6 0 0 0.2*
35. Lining & Leveling chord wire 2mm dia 80m 0.25 40m 40m 80m
36. Transducer chord wire 1.35 mm 20 mts 0.25 20 20 40
37. Transducer chord wire 0.8 mm 10 mts 0.5 10 10 0
38. Fork for lining transducer - 2 0.25 2 0 4
39. Battery 12V/200AH 2 1 0 0 2
40. Battery LUG - 4 1 4 0 4
41. Power pack EL-T 7050/400 4 2 1 0 2
*Minimum quantity 1

Page 18 of 20
 TAMPING EXPRESS PNEUMATICS

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
A. SEAL KIT
1. Seal set 90204 DS 2 3 1 0 1
2. Seal set 90356 DS 2 3 1 0 1
3. Seal set 90235 DS 2 3 1 0 1
4. Seal set 90233 DS 2 3 1 0 1
5. Seal set 90187 DS 1 3 1 0 1
6. Seal set 90247 DS 1 3 1 0 1
7. Seal set 90419/DS 4 3 1 0 1
8. Seal set 90344/DS 21 3 1 0 2
9. Seal set I 26684 DS 2 3 1 0 1
10. Seal set 90226 DS 1 3 1 0 1
11. Seal set 90364 DS 4 3 1 0 1
12. Seal set 90188 DS 5 3 1 0 1
13. Seal set 90184 DS 2 3 1 0 1
14. Seal set PN 1Z- 35 DS 9 3 1 0 2
15. Seal set PN 2Z-35 DS 7 3 1 0 1
16. Seal set PN 2Z-100 DS 4 3 1 0 1
17. Seal set PN 2Z – G.70/20/350 2 3 1 0 1
18. Seal set PN 2Z-70 DS 11 3 1 0 2
19. Seal set PN 2Z-50 DS 3 3 1 0 1
20. Seal set 2E 34.150 BDS 8 3 1 0 2
21. Seal Set for Brake Cyl. 12 Inch 2 3 1 0 1
B. CYLINDER
1. Pne. Cyl. work drive PN 23KF 1 4 0 0 1
2. Pne. Cyl. For T/U lock and unlock PN 2Z.4.35/12/100 4 4 1 0 1
3. Pne. Cyl. For sat gear lock GLF 311.1053 2 2 0 0 1
4. Pne. Cyl. For sat gear engage PN.2Z.GKF 50/15/70 2 2 0 0 1
5. Pne. Cyl. For lining bogie & satellite lock PN 2Z 35/12/50 4 4 0 0 1
6. Pne Cyl. For satellite lock PN 2ZG 100/25/100 2 4 0 0 1
7. Pne . Cyl. For ballast scraper PN2Z-G35/12/150 2 4 0 0 1

Page 19 of 20
 TAMPING EXPRESS PNEUMATIC

S.No Brief description Part no. Nos Estt. Requirement per m/c
per life SITE STMD ZTMD
M/C cycle
in year
8. Pne. Cyl.. For Rear/M .Bogie lift PN2Z-G 100/25/300 6 4 0 0 1
9. Pne Cyl. For rear bogie datum PN2Z.G.70/20/350 2 4 1 0 1
10. Pne Cyl. For measuring bogie datum PN2Z.G.70/20/250 3 4 1 0 1
11. Pne Cyl. For front bogie lift PN2Z.G.70/20/400 2 4 0 0 1
12. Pne Cyl. For lining bogie lift & Datum PN2Z.G.70/20/300 4 4 1 0 1
C. OTHERS
1. Pne 5/2 way valve 90344 23 2 1 0 4
2. Pne 5/3 way valve 90419 4 2 0 0 1
3. Pne pressure gauge 90263 5 2 0 0 1
4. Pne pressure reducing valve 90184 5 2 0 0 1
5. Pne solenoid valve 90345 2 2 0 0 1
6. Pne water separator 90181 1 2 0 0 1
7. Pne Lubricator 90180 1 2 0 0 1
8. Pne Pr. regulator 275200D2 1 2 0 0 1
9. Pne safety valve 90204 2 2 0 0 1
10. Pne pressure 4 bar switch 90450 1 1 0 0 1
11. Over flow valve 90247 1 1 0 0 1
12. Pneumatic reducing valve 90188 5 2 0 0 2
13. Air dryer filter element 90187ES 1 .05 1 0 2

Page 20 of 20