Digital Weighing Controller: Instruction Manual
Digital Weighing Controller: Instruction Manual
Digital Weighing Controller: Instruction Manual
SI 4010
Instruction Manual
DIGITAL WEIGHING INDICATOR
SI 4010
CONTENTS
1. Before Installation --------------- 3 page
2. Introduction --------------- 4 page
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DIGITAL WEIGHING INDICATOR
SI 4010
1. BEFORE INSTALLATION
This mark cautions the possibility to arrive serious human body injury
2). Any kinds of copy or distribution without Sewhacnm Co.,Ltd’s permission will be prohibited.
1-4. Inquiries
If you have any kinds of inquiries for this model, please contact with your local agent or Head Office.
Website : www.sewhacnm.co.kr
Email : [email protected]
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DIGITAL WEIGHING INDICATOR
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2. INTRODUCTION
2-1. Introduction
Thank you for your choice, this “SI 4010” Industrial Digital Weighing Indictor..
This “SI 4010” model is simple weight display purpose with Large display(1inch),
and powerful communication performance.
With 2ports serial port communication and High Speed A/D conversion performance will lead you
to precise weighing process.
Please review this instruction Manual and learn more about information about “SI 4000”.
Enjoy your process efficiency with “SI 4010” Weighing Indicator..
2-2. Cautions
1) Don’t drop on the ground or avoid serious external damage on item.
4) When you connect with other devices, please turn off the power of item.
6) For the improvement of function or performance, we can change item specification without prior
notice or permission.
2-3. Features
1) All Modules and Option Cards are isolated to maximize accuracy and performance.
3) By using “Photo-Coupler” on each module (Option, Analog board, In/Out), we improved “Impedance
problem”, “Isolation ability among inputs”, “Leading power problem”, and “Noise covering function”.
7) HIGH / LOW Set points and Free Fall function for HIGH Set point.
8) Weight Unit selection Function added. (“g”, “kg”, “t” selectable – F40)
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DIGITAL WEIGHING INDICATOR
SI 4010
3. SPECIFICATION
3-1. Analog Input & A/D Conversion
Input Sensitivity 0.2㎶ / Digit
Load Cell Excitation DC 10V ( - 5V ~ + 5V )
Max Input Signal Max3.2mV/V
[Zero] ±20PPM/℃
Temperature Coefficient
[Span] ±20PPM/℃
Input Noise ±0.3㎶ P.P
Input Impedance Over 10㏁
A/D Conversion Method Sigma-Delta
A/D Resolution(Internal) 520,000 Count(19bit)
A/D Sampling Rate Max 500times / Sec
Non-Linearity 0.005% FS
Display Resolution(External) 1/20,000
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DIGITAL WEIGHING INDICATOR
SI 4010
Weight Display
Status Lamp
Function key
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DIGITAL WEIGHING INDICATOR
SI 4010
TARE RESET
1. Remove the Set TARE function.
- If you press this key, TARE set value will be removed and display gross weight.
Hold the Weight display when indicator detects “Peak Hold”, or “Sample Hold”.
※ You can select “Hold” function on F10.
First input : HOLD is set Second input : HOLD Reset
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SI 4010
1. Manual Print
Whenever press this key, you can print out.
2. Calibration mode
- Digit setting : Whenever pressing “0”key, digit will be change 1, 2, 5, 10, and 50.
- Decimal point position : Whenever pressing “0”key, decimal point will be change.
※Decimal Point set will be done in the calibration mode.
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SI 4010
○
3
○
1
○
1 ○
6 ○
5 ○
4
① POWER AC IN
※ The standard power supply is AC 220V(Fixed when ex-warehouse), if you want to have AC
! 110V, please inform in advance.
Warning
② Option Card 1
③ Option Card 2
⑤ SERIAL I/F
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DIGITAL WEIGHING INDICATOR
SI 4010
4. INSTALLATION
165
105 92
200 3 162
(Cutting Size) (unit : mm)
94
188
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DIGITAL WEIGHING INDICATOR
SI 4010
Red(EX+)
White(EX-)
Green(SIG+)
Blue(SIG-)
Yellow(SHLD)
1) You can connect Max 8pcs of same capacity Load cells at once. (350Ω)
3) If you install more than 2pcs of Load cells, use Summing box and adjust output signal difference
as minimum. It can make wrong weighing process caused by each load cell’s variation.
4) If there is some temperature difference around Load cell, it can cause wrong weight measurement.
5) Don’t do Welding job or Arc discharge around installation place. But, there is no choice,
6) If you measure static electricity material, please make earth between down part and up part
of Load cell.
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DIGITAL WEIGHING INDICATOR
SI 4010
Example1)
Number of Load cell : 1pcs
Load cell capacity : 500kg
Load cell Voltage : 2mV/V
Digit : 0.05kg
Affirmation Voltage of Load cell : 5V
Max Capacity of Weighing System : 300kg
Then, estimation result for this weighing system with formula,
Example2)
Number of Load cell : 4pcs
Load cell capacity : 500kg
Load cell Voltage : 2mV/V
Digit : 0.10kg
Affirmation Voltage of Load cell : 5V
Max Capacity of Weighing System : 1,000kg
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DIGITAL WEIGHING INDICATOR
SI 4010
5. SET-UP
5-1. Calibration
Calibration is the process of adjusting weight balance between “Real weight” on the load cell and
“Displayed weight of Indicator”. When you replace LOAD CELL or Indicator, you have to do Calibration
process once again
5-2. Test Weight Calibration Mode (Using Test weight)
Prepare the test weight as at least 10% of your weighing scale’s max capacity.
Remove “CAL-BOLT” on the indicator’s front panel and press “CAL - LOCK S/W” inside.
※Remark: If “P-W” is displayed, you should input the pass word to start calibration mode.
5et-Cal
2. And press “CAL - LOCK S/W” inside.
Check the “SET-CAL. message on display.
※ To save the each step, press key, and for the cancel or move back, press key.
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DIGITAL WEIGHING INDICATOR
SI 4010
8. press
to next step
key to save the Digit/Division value and move
d 1
※ Caution : (Division value / Max capacity value) cannot over 1/20,000.
If the division is so small compare with max capacity, Error message “ Err 01 “ will be displayed
and move back to “CAPA” step again.
dead
9. When you press key, the indicator starts the dead process
to find “Zero” span.
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SI 4010
13. When “UP” is displayed, load your test weight on the scale (weigh
bridge) Ex) Load Cell CAPA : 20kg, division 0.001
Up
0.629238
16. After finish calculation, span value will be displayed.
Please remove the test weight from weigh bridge.
※ Caution : The “Test Weight’s value” must be at least 10% Max capacity of weighing scale.
“at least 10%” means to guarantee precise weighing process you have to make standard with at least
10% of the max capacity weight.
We programmed the calibration will not be done, when you load less than 10% of the max capacity.
end
17. Press key to save all calibration process.
After then it resets automatically.
Now, fasten the Calibration Bolt on the front panel.
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DIGITAL WEIGHING INDICATOR
SI 4010
5et-Cal
2. And press “CAL - LOCK S/W” inside.
Check the “SET-CAL. Message on display.
5. After input max capacity of your load cell (at the label),
In case of multiple pieces of load cells are installed, make sum of each load cell’s capacity and make setting
with max capacity. EX) There are 4pcs of load cells, and each load cell’s Max capa is1,000kg.
Then, total Max Capacity will be 4,000kg(1,000 x 4) and you have to input 4,000.
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DIGITAL WEIGHING INDICATOR
SI 4010
7. Press
move to next step.
key to save Digit / Decimal point and
p 30.00
Ex) Load cell CAPA : 30kg, division : 0.01 Input 30.00
d 1
9. press key to save the Digit/Division value and
move to next step.
10. Under this step, measure the “DEAD Weight of Weighing Scale
When you press key, the indicator starts the dead process dead
to find “Zero” span.
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DIGITAL WEIGHING INDICATOR
SI 4010
o1.98900
13. Input Load cell Output Rate(mV/V) (refer the load cell label)
Ex) Load cell Related output : 1.989 mV/V
※ Caution : Due to some variation between “Stated output rate” and “Real Output rate” of load
cell, there might be some weight difference after finishing calibration.
If you want to make more precise weighing process, please measure real output rate of load cell and input the
measured value. Then the weight measurement will be more precise than before.
0.087234
14. After inputting R.O. value, press key.
Calculated “Span value” will be displayed.
15. Press
Calibration Bolt.
key to save all calibration process and fasten the
end
※ Caution : To process “Simulation Calibration” process, All indicator has its’ own standard value of
2mV gap. So, if you replaced analogue board, you have to input standard value of 2mv gap.
And you can check the this 2mV gap value on F96. (Normally, the gap value is between 200,000 ~400,000)
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DIGITAL WEIGHING INDICATOR
SI 4010
5-4. Set-up
Set-up means set the F-function and make SI 4000 weighing controller will perform more accuracy.
(Considering external / internal environmental condition)
※Remarks : In case that “P-W” is displayed, you have input the pass word to start
calibration mode.
5-4-1. Enter the Set-up Mode
1). Method : Press key for 4sec. Then you can enter “F-Test” mode. Under this mode,
press No.1 key and enter the “F-function” mode.
5-4-2. F-Function Change
Under F-function mode, Whenever press key, the Function No. will be increased one by
one. Increase to F-90 and return to F-01
If you move to certain function No., press f-function no. with number key and press key.
Ex.) If you want to call “F11-XX ” directly under “F-function mode”.
Under F-Function mode, input New set value with Number keys and press key to save.
If you don’t press key, the new set value will not be memorized.
Ex.) If you want to change the “F01-01” to “F01-02”.
Under “F-function” mode, press key, you can move back to “F-Test” mode.
Under “F-Test” mode, press key once again, you can move back “Stand-by” mode.
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DIGITAL WEIGHING INDICATOR
SI 4010
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DIGITAL WEIGHING INDICATOR
SI 4010
8 20 times
9 18 times
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DIGITAL WEIGHING INDICATOR
SI 4010
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SI 4010
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SI 4010
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SI 4010
■ Other Setting
EMPTY Range setting
You can set “EMPTY” Range. Within set range, indicator will not display current
X.X.X.X.X.X. weight and just display “Zero”.
F80
(0.0.0.0.1.0) “0.000” setting : When Net Zero, “Zero” status lamp and Near Zero relay will be output.
“0.190” setting : Within 190, “Zero” Status lamp and Near Zero relay will be output.
Minimum Analog Output Setting
Minimum analog output value is able to adjust to be 4mA or 0V. (Minimum value is 0)
F81
Number key ‘1’ : Move to left, ‘2’ : Move to right, ‘3’ : Increase value
Maximum Analog Output Setting
Maximum analog output value is able to adjust to be 20mA or 10V. (Maximum value is 65536)
F82
Number key ‘1’ : Move to left, ‘2’ : Move to right, ‘3’ : Increase value
SPAN Calibration Value Check
Span Calibration Value Check
F89 X.X.X.X.X.X.
After checking the value and press “ ” to exit
※ If you have difficulty to process Calibration again, the best way to matching the
net weight and display weight is doing Calibration process once again.
DATE Check / Change
F90 Check Current DATE data or you can Change to new date
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DIGITAL WEIGHING INDICATOR
SI 4010
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DIGITAL WEIGHING INDICATOR
SI 4010
6. INTERFACE
6-1. Serial Interface (RS-232C)
RS-232C Serial Interface is sensitive/weak for electric Noise.
So, please isolate with AC power cable and use shield cable to reduce the electric noise effect.
2 : RxD TxD :
3
3 : TxD RxD :
2
Personal Computer
5 : SG SG : SI 4010
(9pins D-type Male)
5
6-1-2 RS-232C Circuit
2 2 : RxD
3 3 : TxD
5 5 : SG
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DIGITAL WEIGHING INDICATOR
SI 4010
LSB MSB
1 +9V 1 2 3 4 5
0 6
0 -9V
6-1-4 Data Format(1) : ID Number will not be transferred. (Refer “F-function 37”)
Including Decimal
, , +/-
point
k g CR LF
6-1-5 Data Format(2) : ID Number + Data Transference (Refer “F-function 18, 37)
Data Byte
ID Number ( 7 or 8 byte )
Header 1 Header 2 Unit
(F37 setting)
① Header 1. : OL : Over Load, Under Load
ST : Display “Steady”
US : Display “Un-Steady”
② Header 2. : NT : Net-Weight
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DIGITAL WEIGHING INDICATOR
SI 4010
6-1-6 Data Format(3) : CAS “CI5101A” Data Transference) – CAS 22byte Format
, , , k g CR LF
Gross
1 Steady 1 Hold Print Tare Zero
Weight
2D(H) : “ “ Space
⑤ Unit : kg, g, t
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DIGITAL WEIGHING INDICATOR
SI 4010
Weight
Header 1 Header 2 Data(8)
Unit
ST : Display “Steady”
US : Display “Un-Steady”
20(H) : “ “ Space
④ Unit : Kg, g, t
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DIGITAL WEIGHING INDICATOR
SI 4010
3 : RxD TxD :
8
4 : RxD TxD :
9
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DIGITAL WEIGHING INDICATOR
SI 4010
6-3-1. Specification
①. Output Voltage : 0~10V DC output
②. Accuracy : More than 1/1,000
6-3-2. Circuit
1 : HI(+), 5 : (-)
※ For 0~5VDC or 1~5VDC analog output, please inform when you inquiry.
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DIGITAL WEIGHING INDICATOR
SI 4010
1 : HI(+), 5 : (-)
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DIGITAL WEIGHING INDICATOR
SI 4010
Potential Difference
6-5-2. Data Format
Same as RS-232C (Refer “6-1. Serial Interface”)
6-5-3. RS-485 Circuit (In case of RS-485, only Use No6 and 7 pin)
D-SUB 9 pin
In case of RS -232 : “6-1. Refer to Serial Interface ” Terminal Block
In case of RS-485 : only Use No6 and 7 pin
Terminal Block 1 2 3 4
RS-232 TX RX GND GND
RS-485 RTX+ RTX- NC NC
RS-422 RXD+ RXD- TXD+ TXD-
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DIGITAL WEIGHING INDICATOR
SI 4010
6-6. BCD Input ( Option 05) – Input for Part No. selection.
This “BCD interface” option card can be applied on PLC (Programmable Logic Controller), or Score Board
applications.
Each Input circuit is isolated with “Photo-Coupler”, from external devices electrically for the efficiency.
Setting F57-00
Setting F57-01
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SI 4010
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Sub-Total Grand-Total
Date : 2008-05-10 Date : 2008-05-10
Time : 14:38:33 Time : 14:38:33
Part Number : 04 PART SERIAL TOTAL-W
Total Count : 10000 04 5 500.000kg
Total Weight : 10000.000kg
Total Part : 04
Total Count : 10000
Total Weight : 10000.000kg
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SI 4010
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DIGITAL WEIGHING INDICATOR
SI 4010
Weight Value is
increased regular 1.oad cell Error 1.Check Load cell connection
rate, but not 2.oad cell connection Error 2.Measure Load cell Resistance
return to “Zero”
Weight Value is
Load cell Output wire (SIG+,
increased to Make wire correction
SIG-) is switched
under Zero
Load cell broken or Indicator Load cell Check
“UN PASS” connection Error Load cell connection Check
display Power was “ON” when some
Remove weight on the Load cell
weight is on the load cell?
1.ad cell broken or Indicator
1. Load cell Check
connection Error
“OL” display 2.Load cell connection Check
2.oading over than Max
3.emove over loaded weight
Capacity
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DIGITAL WEIGHING INDICATOR
SI 4010
※ Under “Normal Mode”, if there are weighing part empty or not before turn on
“Un-
No.2 more than 20% loading of Max the power. If there are some materials in/on
Pass”
capacity, “Un-Pass” display will be weighing part, please remove those
appeared and indicator will stay until materials and turn on the power.
Under Parallel Printer is connected and 1. Please check connection of the print cable.
※ Under “CELL-Er”, Relay will not be Output, and Analogue Output(4~20mA/0~10V), either.
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Under “TEST” display, press No.3 key and Enter “TEST3” mode.
Test 3. This Test will be operated automatically from Relay1 to Relay6.
Output Relay Test ※ This test will operate automatically, so please remove all materials in/on weighing parts.
If you can not remove materials, please remove relay terminals.
Under “TEST” display, press No.4 key and Enter “TEST4” mode.
Test 4.
If you press External input S/W, the External S/W No. will be displayed.
External Input Test
If the S/W No. is not displayed, please check connecting condition.
Under “TEST” display, press No.5 key and Enter “TEST5” mode.
Test 5. After connecting No.2 and 3 pin of 9pin connector, you can test communication condition,
Communication like TXD or RXD/TXD.
Test If there is an error in communication, “232-Err” will be displayed with 3times buzzer
(Com. Port 1) sound. The communication is working properly, “232Pass” will be displayed with one
time buzzer sound.
Under “TEST” display, press No.6 key and Enter “TEST6” mode.
Test 6. After connecting No.2 and 3 pin of 9pin connector, you can test communication condition,
Communication like TXD or RXD/TXD.
Test If there is an error in communication, “232-Err” will be displayed with 3times buzzer
(Com. Port 2) sound. The communication is working properly, “232Pass” will be displayed with one
time buzzer sound.
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DIGITAL WEIGHING INDICATOR
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WARRANTEE CETIFICATION
If there is defect of manufacturing or abnormal detection within warrantee period, please contact our Agent or
WARRANTEE CLAUSE
1. The Warrantee period, we can guarantee, is one(1) year from your purchasing date
permission.
- Any kinds of Mal-function, Defection, caused by using spare part from Non-Authorized Distributor or
Agent.
- Any kinds of Mal-function, Defection, caused by not following Warnings or Cautions mentioned on this
manual.
- Any kinds of Mal-function, Defection caused by “Force Majeur”, like Fire, Flood.
3. Other
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