I619 1s Series Incremental Encoder Type Users Manual en
I619 1s Series Incremental Encoder Type Users Manual en
I619-E1-01
NOTE
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this manual. Neverthe-
less, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.
Trademarks
• Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other
countries for OMRON factory automation products.
• EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
• Safety over EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
Other company names and product names in this document are the trademarks or registered trademarks of their
respective companies.
Introduction
Introduction
Thank you for purchasing a 1S-series Servo Drive. This User’s Manual describes the installation and
wiring methods of the 1S-series Incremental Encoder Type Servomotors and parameter setting method
which is required for the operation, as well as troubleshooting and inspection methods. For the contents
that are not described in this manual, refer to the AC Servomotors/Servo Drives 1S-series with Built-in
EtherCAT® Communications User’s Manual (I586).
Intended Audience
This User’s Manual is intended for the following personnel, who must also have electrical knowledge
(certified electricians or individuals who have equivalent knowledge).
• Personnel in charge of introducing the FA equipment
• Personnel in charge of designing the FA systems
• Personnel in charge of installing and connecting the FA equipment
• Personnel in charge of managing the FA systems and facilities
Notice
This User’s Manual contains information you need to know to correctly use the 1S-series Servo Drives
and peripheral equipment.
Before using the Servo Drive, read this User’s Manual and gain a full understanding of the information
provided herein.
After you finished reading this User’s Manual, keep it in a convenient place so that it can be referenced
at any time.
Make sure this User’s Manual is delivered to the end user.
Manual Structure
This section explains the page structure and symbol icons.
Page Structure
The following page structure is used in this manual.
heading
Level 2 7-9 Soft Start Function
heading
This function sets the acceleration and deceleration against the velocity command input inside the
Servo Drive and uses these values for speed control.
With this function, soft starts are possible when the step rotation velocity commands are input. To
reduce any impacts made by acceleration changes, you can also use the velocity command filter
(first-order lag).
For a step velocity command input, set the time until the velocity command reaches 1,000 r/min in
Acceleration Time.
Similarly, set the time until the velocity command slows from 1,000 r/min down to 0 r/min in Decelera-
tion Time.
Time
Acceleration Time × 0.1 ms Deceleration Time × 0.1 ms
7 - 30 1S-series AC Servomotors and Servo Drives User’s Manual (with Built-in EtherCAT Communications)
Manual name
Note The above page is only a sample for illustrative purposes. It is not the actual content of this User’s Manual.
7 Applied Functions
Target velocity
Level 2 heading
7 Page tab
Gives the number of
Level 3 heading
Gives the current heading.
1S-series AC Servomotors and Servo Drives User’s Manual (with Built-in EtherCAT Communications) 7 - 31
Note This illustration is provided only as a sample. It may not literally appear in this manual.
Special Information
Special information in this manual is classified as follows:
Additional Information
Version Information
Information on differences in specifications and functionality for Servo Drives with different unit
versions and for different versions of the Sysmac Studio is given.
Manual Configuration
This User’s Manual consists of the following sections.
Read the necessary section or sections by reference to the following table.
Section Outline
Features and Sys- This section explains the features of the Servo Drive and name of each part.
Section 1
tem Configuration
Models and Exter- This section explains the models of Servomotors and peripheral devices,
Section 2
nal Dimensions and provides the external dimensions and mounting dimensions.
This section provides the general specifications, characteristics, encoder
Section 3 Specifications
specifications of the Servomotors and other peripheral devices.
Configuration and This section explains the conditions for installing Servomotors, the wiring
Section 4
Wiring methods including wiring conforming to EMC Directives.
Details on Servo This section explains the details related to the Servomotors, including the set
Section 5
Parameters values, settings, and the display.
This section provides the operational procedure and explains how to operate
Section 6 Operation
in each mode.
This section explains the items to check when problems occur, and trouble-
Section 7 Troubleshooting
shooting by the use of error displays or operation state.
Maintenance and This section explains maintenance and inspection of the Servomotors and
Section 8
Inspection Servo Drives.
The appendices provide explanation for the profile that is used to control the
Appendices
Servo Drive, lists of objects, and Sysmac error status codes.
1 I
2
Features and System
1 Configuration I Index
3 Specifications
5
7
5 Details on Servo Parameters
8
6 Operation
A
7 Troubleshooting
A Appendices
CONTENTS
Introduction .............................................................................................................. 1
Terminology ............................................................................................................ 28
Section 3 Specifications
3-1 Servo Drive Specifications ................................................................................................. 3-2
3-1-1 Characteristics.......................................................................................................................... 3-2
3-1-2 Main Circuit and Motor Connections ........................................................................................ 3-4
3-1-3 Encoder Connector (CN2) Specifications................................................................................. 3-8
3-1-4 Overload Characteristics (Electronic Thermal Function) .......................................................... 3-8
3-2 Servomotor Specifications ............................................................................................... 3-10
3-2-1 General Specifications............................................................................................................ 3-10
3-2-2 Encoder Specifications ............................................................................................................3-11
3-2-3 Characteristics........................................................................................................................ 3-12
3-3 Cable and Connector Specifications ............................................................................... 3-17
3-3-1 Encoder Cable Specifications................................................................................................. 3-17
3-3-2 Motor Power Cable Specifications.......................................................................................... 3-22
3-3-3 Resistance to Bending of Flexible Cable................................................................................ 3-34
3-3-4 Connector Specifications........................................................................................................ 3-36
Section 6 Operation
6-1 Operational Procedure........................................................................................................ 6-2
6-2 Preparing for Operation ...................................................................................................... 6-3
6-2-1 Items to Check Before Turning ON the Power Supply ............................................................. 6-3
6-2-2 Turning ON the Power Supply.................................................................................................. 6-4
6-2-3 Checking the Displays .............................................................................................................. 6-5
6-3 Test Run ............................................................................................................................... 6-7
6-3-1 Preparations for Test Run......................................................................................................... 6-7
6-3-2 Test Run via USB Communications from the Sysmac Studio .................................................. 6-8
Section 7 Troubleshooting
7-1 Actions for Problems .......................................................................................................... 7-2
7-1-1 Preliminary Checks When a Problem Occurs .......................................................................... 7-2
7-1-2 Precautions When a Problem Occurs ...................................................................................... 7-3
Appendices
A-1 Sysmac Error Status Codes ...............................................................................................A-2
A-1-1 Error List ...................................................................................................................................A-2
A-1-2 Error Descriptions ...................................................................................................................A-14
Index
Warranties
Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workman-
ship for a period of twelve months from the date of sale by Omron (or such other period expressed in
writing by Omron). Omron disclaims all other warranties, express or implied.
Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based
on infringement by the Products or otherwise of any intellectual property right.
Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally
shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-com-
plying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal
to the purchase price of the non-complying Product; provided that in no event shall Omron be
responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products
unless Omron’s analysis confirms that the Products were properly handled, stored, installed and
maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of
any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies
shall not be liable for the suitability or unsuitability or the results from the use of Products in combi-
nation with any electrical or electronic components, circuits, system assemblies or any other materi-
als or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
Application Considerations
Suitability of Use
Omron Companies shall not be responsible for conformity with any standards, codes or regulations
which apply to the combination of the Product in the Buyer’s application or use of the Product. At
Buyer’s request, Omron will provide applicable third party certification documents identifying ratings
and limitations of use which apply to the Product. This information by itself is not sufficient for a com-
plete determination of the suitability of the Product in combination with the end product, machine, sys-
tem, or other application or use. Buyer shall be solely responsible for determining appropriateness of
the particular Product with respect to Buyer’s application, product or system. Buyer shall take applica-
tion responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Programmable Products
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or
any consequence thereof.
Disclaimers
Performance Data
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for
the user in determining suitability and does not constitute a warranty. It may represent the result of
Omron’s test conditions, and the user must correlate it to actual application requirements. Actual perfor-
mance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications
Product specifications and accessories may be changed at any time based on improvements and other
reasons. It is our practice to change part numbers when published ratings or features are changed, or
when significant construction changes are made. However, some specifications of the Product may be
changed without any notice. When in doubt, special part numbers may be assigned to fix or establish
key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Safety Precautions
• To ensure that the 1S-series Servomotor/Servo Drive as well as peripheral equipment are used
safely and correctly, be sure to read this Safety Precautions section and the main text before using
the product. Learn all items you should know before use, regarding the equipment as well as the
required safety information and precautions.
• Make an arrangement so that this User’s Manual also gets to the end user of this product.
• After reading this User’s Manual, keep it in a convenient place so that it can be referenced at any
time.
Explanation of Displays
• The precautions indicated here provide important information for safety. Be sure to heed the informa-
tion provided with the precautions.
• The following signal words are used to indicate and classify precautions in this User’s Manual.
Even those items denoted by the caution symbol may lead to a serious outcome depending on the situ-
ation. Accordingly, be sure to observe all safety precautions.
Explanation of Symbols
This User’s Manual uses the following symbols.
The circle and slash symbol indicates operations that you must not do.
The specific operation is shown in the circle and explained in text.
This example indicates prohibiting disassembly.
Precautionary Information
• Illustrations contained in this manual sometimes depict conditions without covers and safety shields
for the purpose of showing the details. When you use this product, be sure to install the covers and
shields as specified and use the product according to this manual.
• If the product has been stored for an extended period of time, contact your OMRON sales represen-
tative.
WARNING
Setting Up a Risk Assessment System
The process of selecting these products should include the development and execution of a risk
assessment system early in the design development stage to help identify potential dangers in your
equipment and optimize safety product selection.
The following is an example of related international standards.
• ISO12100 General Principles for Design - Risk Assessment and Risk Reduction
Protective Measure
When developing a safety system for the equipment and devices that use safety products, make
every effort to understand and conform to the entire series of international and industry standards
available, such as the examples given below.
The following are examples of related international standards.
• ISO12100 General Principles for Design - Risk Assessment and Risk Reduction
• IEC60204-1 Electrical Equipment of Machines - Part 1: General Requirements
• ISO13849-1, -2 Safety-related Parts of Control Systems
• ISO14119 Interlocking Devices Associated with Guards - Principles for Design and Selection
• IEC/TS 62046 Application of Protective Equipment to Detect the Presence of Persons
WARNING
Do not damage, pull, or put excessive stress or heavy objects on the cables.
Doing so may cause electric shock, malfunction, or burning.
WARNING
Install the Servo Drive, Servomotor, and peripheral equipment before wiring.
Not doing so may cause electric shock.
Be sure to ground the 100-VAC or 200-VAC input model Servo Drive and Servomotor to
100 Ω or less, and the 400-VAC input model to 10 Ω or less.
Not doing so may cause electric shock.
Do not remove the front cover, terminal covers, cables, or peripheral equipment while the
power is supplied.
Doing so may cause electric shock.
Before carrying out wiring or inspection, turn OFF the main circuit power and wait for at
least the following specific time.
Not doing so may cause electric shock or burning.
10 minutes: R88D-1SN06F-ECT, R88D-1SN10F-ECT, R88D-1SN15F-ECT,
R88D-1SN20F-ECT, R88D-1SN30F-ECT
15 minutes: R88D-1SN01L-ECT, R88D-1SN02L-ECT, R88D-1SN01H-ECT,
R88D-1SN02H-ECT, R88D-1SN04H-ECT
20 minutes: R88D-1SN04L-ECT, R88D-1SN08H-ECT, R88D-1SN10H-ECT,
R88D-1SN15H-ECT, R88D-1SN20H-ECT, R88D-1SN30H-ECT
Do not damage, pull, or put excessive stress or heavy objects on the cables.
Doing so may cause electric shock, malfunction, or burning.
Use appropriate tools to wire terminals and connectors. Check that there is no short-circuit
before use.
Not doing so may cause electric shock.
Connect the frame ground wire in the motor cable securely to the or FG of the Servo
Drive.
Not doing so may cause electric shock.
Operation Check
WARNING
Use the Servomotor and Servo Drive in a specified combination.
Not doing so may cause fire or equipment damage.
Usage
WARNING
Do not enter the operating area during operation.
Doing so may cause injury.
Do not touch the Servo Drive radiator, Regeneration Resistor, or Servomotor while the
power is supplied or for a while after the power is turned OFF because they get hot.
Doing so may cause fire or a burn injury.
Take appropriate measures to ensure that the specified power with the rated voltage is sup-
plied. Be particularly careful in locations where the power supply is unstable.
Not doing so may cause failure.
When the power is restored after a momentary power interruption, the machine may restart
suddenly. Do not come close to the machine when restoring power.
Implement measures to ensure safety of people nearby even when the machine is
restarted.
Doing so may cause injury.
Use appropriate tools to wire terminals and connectors. Check that there is no short-circuit
before use.
Not doing so may cause electric shock.
Be sure to observe the radiator plate installation conditions that are specified in the manual.
Not doing so may cause the Servo Drive or Servomotor to burn.
If the load that exceeds the allowable range is installed, it may cause the dynamic brake to
be damaged. Be sure to use the appropriate load. For the selection of the appropriate load,
refer to AC Servomotors/Servo Drives 1S-series with Built-in EtherCAT® Commu-
nications User’s Manual (I586).
Not doing so may cause the Servo Drive to be damaged.
The dynamic brake is intended for the stop at the time of an error and therefore it has a
short-time rating.
If the dynamic brake is activated, provide an interval of 3 minutes or more before the next
activation to prevent a circuit failure and burning of the Dynamic Brake Resistor.
Caution
When transporting the Servo Drive, do not hold it by the cables or motor shaft.
Injury or failure may result.
Do not overload the product. (Follow the instructions on the product label.)
Injury or failure may result.
Wiring
Caution
Be careful about sharp parts such as the corner of the equipment when handling the Servo
Drive and Servomotor.
Injury may result.
General Precaution
• Do not store or install the Servo Drive in the following locations. Doing so may result in electric shock,
fire, equipment damage, or malfunction.
Locations subject to direct sunlight
Locations subject to temperatures outside the range specified in the specifications
Locations subject to humidity outside the range specified in the specifications
Locations subject to condensation as the result of severe changes in temperature
Locations subject to corrosive or flammable gases
Locations subject to dust (especially iron dust) or salts
Locations subject to exposure to water, oil, or chemicals
Locations subject to shock or vibration
• Medical electronics such as cardiac pacemakers may malfunction or injury may result.
• Provide safety measures, such as a fuse, to protect against short circuiting of external wiring and fail-
ure of the Servo Drive. Fire may result.
• If an error occurs, remove the cause of the error and ensure safety, and then perform the error reset
and restart the operation. Injury, equipment damage, or burning may result.
Wiring
• Use a robot cable for the wiring to separately install the Servo Drive and Servomotor to moving and
fixed parts of the equipment. Equipment damage may result.
• Connect the Servo Drive to the Servomotor without a contactor, etc. Malfunction or equipment dam-
age may result.
General Precaution
• Take appropriate and sufficient countermeasures to provide shielding when installing systems in the
following locations. Not doing so may result in failure.
Locations subject to static electricity or other forms of noise
Locations subject to strong electromagnetic fields
Locations subject to possible exposure to radioactivity
Locations close to power lines
• When lifting a 20-kg or more Servo Drive during moving or installation, always have two people lift
the product by grasping a metal part other than the shaft.
Do not grasp a plastic part. Injury or failure may result.
Relevant model: R88M-1M2K010T0-B, R88M-1M3K010T-, R88M-1M2K010C-B,and
R88M-1M3K010C-
Installation
• Be sure to observe the mounting direction. Failure may result.
• Provide the specified clearance between the Servo Drive and the inner surface of the control panel or
other equipment. Fire or failure may result.
• Install the Servomotor, Servo Drive, and Regeneration Resistor on non-flammable materials such as
metals. Fire may result.
• Do not apply strong impact on the motor shaft or Servo Drive. Failure may result.
• Do not touch the key grooves with bare hands if the Servomotor with shaft-end key grooves is used.
Injury may result.
• Use non-magnetic mounting screws. Note also that the depth of any mounted screw does not reach
the effective thread length. Equipment damage may result.
• Be sure to observe the allowable axial load for the Servomotor. Equipment damage may result.
• Install equipment to prevent crash and reduce shock.
Do not run the Servomotor outside the operable range by the use of the drive prohibition function
such as overtravel.
Crash against the stroke edge may occur depending on stopping distance and equipment damage
may result.
• Do not block the intake or exhaust openings. Do not allow foreign objects to enter the Servo Drive.
Fire may result.
• Use the attached exclusive screws when you mount the Servo Drive to the Footprint-type Noise Fil-
ter. Electric shock or failure may result.
Wiring
• Wire the cables correctly and securely. Runaway motor, injury, or failure may result.
• Tighten the mounting screws, terminal block screws, and cable screws for the Servo Drive, Servomo-
tor, and peripheral equipment to the specified torque. Failure may result.
• Use crimp terminals to wire screw type terminal blocks. Do not connect bare stranded wires directly
to terminals blocks. Fire may result.
• Always use the power supply voltage specified in this document. Burning may result.
• Do not apply a commercial power supply directly to the Servomotor. Fire or failure may result.
• When constructing a system that includes safety functions, be sure you understand the relevant
safety standards and all related information in user documentation, and design the system to comply
with the standards. Injury or equipment damage may result.
• Disconnect all connections to the Servo Drive and Servomotor before attempting a megger test (insu-
lation resistance measurement) on the Servo Drive or Servomotor. Not doing so may result in Servo
Drive or Servomotor failure. Do not perform a dielectric strength test on the Servo Drive or Servomo-
tor. Doing so may result in damage of the internal elements.
• Keep conductive or flammable foreign objects such as screws, metal pieces, and oil out of the Servo
Drive and connectors. Pay particular attention to the connector on the top part of Servo Drive. Fire or
electric shock may result.
• Carefully perform the wiring and assembling. Injury may result.
• Wear the protective equipment when installing or removing the main circuit connector, main circuit
connector A, main circuit connector B, control power supply connector, or motor connector. Do not
apply a force after the protrusion of the connector opener reaches the bottom dead center. (As a
guide, do not apply a force of 100 N or more.)
• Design the configuration to cut off the main circuit power supply when the ERR signal (normally close
contact) of the control output function is output (open).
• Do not block the intake or exhaust openings. Do not allow foreign objects to enter the Servo Drive.
Fire may result.
• Do not apply excessive force to wire terminals and connectors. Injury or failure may result.
• Be sure to install surge suppressors when you connect a load with an induction coil such as a relay to
the control output terminal.
Malfunction or equipment damage may result.
Adjustment
• Install an immediate stop device externally to the machine so that the operation can be stopped and
the power supply is cut off immediately. Injury may result.
• Do not adjust or set parameters to extreme values, because it will make the operation unstable. Injury
may result.
• Ensure that the Servomotor has a sufficient rigidity. Equipment damage or malfunction may result.
• If a problem occurs in serial communications or the computer during a test operation, you have no
means to stop the Servomotor.
Connect an externally installed emergency stop switch, etc. to the Error Stop Input of the general-pur-
pose input so that the Servomotor can be stopped without fail.
• When using the Servomotor with key, run the Servomotor in a state in which the key cannot jump out
of the shaft.
Not doing so may result in hurting people around the equipment due to the jumping key.
Operation Check
• Before operating the Servo Drive in an actual environment, check if it operates correctly based on the
newly set parameters. Equipment damage may result.
• Do not adjust or set parameters to extreme values, because it will make the operation unstable. Injury
may result.
• Do not drive the Servomotor by the use of an external drive source. Fire may result.
• Check the newly set parameters for proper execution before actually using them.
Usage
• Tighten the mounting screws, terminal block screws, and cable screws for the Servo Drive, Servomo-
tor, and peripheral equipment to the specified torque. Failure may result.
• Install a stopping device on the machine to ensure safety.
The holding brake is not a stopping device to ensure safety. Injury may result.
• Install an immediate stop device externally to the machine so that the operation can be stopped and
the power supply is cut off immediately. Injury may result.
• Conduct a test operation after confirming that the equipment is not affected. Equipment damage may
result.
• Do not use the built-in brake of the Servomotor for normal braking operation. Failure may result.
• After an earthquake, be sure to conduct safety checks. Electric shock, injury, or fire may result.
• Do not place flammable materials near the Servomotor, Servo Drive, or peripheral equipment. Fire
may result.
• Connect an emergency stop (immediate stop) relay in series with the brake interlock output. Injury or
failure may result.
• Do not use the cable when it is laying in oil or water. Electric shock, injury, or fire may result.
• Install safety devices to prevent idling or locking of the electromagnetic brake or the gear head, or
leakage of grease from the gear head. Injury, damage, or taint damage result.
• If the Servo Drive fails, cut off the power supply to the Servo Drive at the power supply. Fire may
result.
• Be sure to turn OFF the power supply when not using the Servo Drive for a prolonged period of time.
Not doing so may result in injury or malfunction.
• When constructing a system that includes safety functions, be sure you understand the relevant
safety standards and all related information in user documentation, and design the system to comply
with the standards. Injury or equipment damage may result.
• If the Servomotor is not controlled, it may not be possible to maintain the stop. To ensure safety,
install a stop device. Equipment damage or injury may result.
• Periodically run the Servomotor approximately one rotation when the oscillation operation continues
at a small angle of 45° or smaller. Servomotor failure may result.
• Immediately stop the operation and cut off the power supply when unusual smell, noise, smoking,
abnormal heat generation, or vibration occurs. Not doing so may result in Servo Drive or Servomotor
damage or burning.
• Use an appropriate External Regeneration Resistor. Install an external protective device such as
temperature sensor to ensure safety when using the External Regeneration Resistor.
Maintenance
• After replacing the Servo Drive, transfer to the new Servo Drive all data needed to resume operation,
before restarting operation. Equipment damage may result.
• Do not repair the Servo Drive by disassembling it. Electric shock or injury may result.
Ether CAT
PWR
ERR
ECAT
L/A L/A
OUT
RUN ERR IN
FS
Location of warning
Disposal
Dispose of the Servo Drive as industrial waste.
Servo Drive
R88D Ether
CAT
-1SN
L/A L/A
RUN ERRIN
OUT
FS
When UL/CSA certification is required, attach the warning label to a place around the Servo Drive.
Connectors, mounting screws, mounting brackets, and other accessories other than those in the table
below are not supplied. They must be prepared by the customer.
If any item is missing or a problem is found such as Servo Drive damage, contact the OMRON dealer or
sales office where you purchased your product.
Servomotor
The model, rating and serial number of the 1S-series Servomotor are given on the product nameplate.
Motor model
From the left,
R88M-1M1K520H-BS2 Number of phases (Example: 3)
Rated voltage
(Example: 200 VAC)
AC200V 8.6A 1.5kW
Rated current
From the left, 2000 167Hz 10.5kg (Example: 8.6 A)
Rated rotation speed Rated output
(Example: 2,000 r/min) (Example: 1.5 kW)
Rated frequency (Example: 167 Hz)
10150700003
Motor weight (Example: 10.5 kg)*1
From the left,
Serial number
Insulation class (Example: F)
Totally enclosed protection
*1. The weight is not given for the Servomotor with a flange size of type motor (Example: TE)
80 x 80 or less. Operating ambient
temperature (Example: 40°C)
Protective structure
(Example: IP67)
Related Manuals
The following are the manuals related to this manual. Use these manuals for reference.
Terminology
Abbrevi-
Term Description
ation
CAN application protocol over EtherCAT CoE A CAN application protocol service implemented on
EtherCAT.
CAN in Automation CiA CiA is the international users’ and manufacturers’
group that develops and supports higher-layer proto-
cols.
Device Profile --- Collection of device dependent information and func-
tionality providing consistency between similar
devices of the same device type.
Distributed Clocks DC Method to synchronize slaves and maintain a global
time base.
EtherCAT Slave Controller ESC A controller for EtherCAT slave communication.
EtherCAT Slave Information ESI An XML file that contains setting information for an
EtherCAT slave.
EtherCAT State Machine ESM An EtherCAT communication state machine.
EtherCAT Technology Group ETG The ETG is a global organization in which OEM, End
Users and Technology Providers join forces to sup-
port and promote the further technology develop-
ment.
Fieldbus Memory Management Unit FMMU Single element of the fieldbus memory management
unit: one correspondence between a coherent logi-
cal address space and a coherent physical memory
location.
Index --- Address of an object within an application process.
Object --- Abstract representation of a particular component
within a device, which consists of data, parameters,
and methods.
Object Dictionary OD Data structure addressed by Index and Subindex
that contains description of data type objects, com-
munication objects and application objects.
Physical Device Internal Interface PDI A series of elements to access data link services
from the application layer.
Power Drive System PDS A power drive system consisting of a Servo Drive, an
inverter, and other components.
Process Data --- Collection of application objects designated to be
transferred cyclically or acyclically for the purpose of
measurement and control.
Process Data Object PDO Structure described by mapping parameters that
contain one or several process data entities.
Receive PDO RxPDO A process data object received by an EtherCAT
slave.
safe state --- The status of a device or piece of equipment when
the risk of danger to humans has been reduced to an
acceptable level.
safety control --- A type of control that uses devices, functions, and
data that are designed with special safety measures.
Safety over EtherCAT FSoE A system to communicate for the functional safety
over EtherCAT.
safety process data communications --- A type of I/O data communications that is used for
safety control purposes.
Abbrevi-
Term Description
ation
safety reaction time --- The time required for the system to enter a safe state
in a worst-case scenario after the occurrence of a
safety-related input (press of an emergency stop
pushbutton switch, interruption of a light curtain,
opening of a safety door, etc.) or device failure.
The reaction time of the system includes the reaction
times of sensors and actuators, just like the reaction
time for a Controller or network.
Service Data Object SDO CoE asynchronous mailbox communications where
all objects in the object dictionary can be read and
written.
Slave Information Interface SII Slave information stored in the nonvolatile memory
of each slave.
standard control --- A type of control that use devices, functions, and
data that are designed for general control purposes.
This term is used to differentiate from a safety con-
trol.
Subindex --- Sub-address of an object within the object dictionary.
Sync Manager SM Collection of control elements to coordinate access
to concurrently used objects.
Transmit PDO TxPDO A process data object sent from an EtherCAT slave.
Revision History
The manual revision code is a number appended to the end of the catalog number found in the front
and back cover.
Example
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 1-1
1 Features and System Configuration
1-1 Outline
The 1S-series Servo Drives with Built-in EtherCAT communications support 100-Mbps EtherCAT.
When you use the 1S-series Servo Drive with a Machine Automation Controller NJ/NX-series CPU Unit
or Position Control Unit with EtherCAT (Model: CJ1W-NC8), you can construct a high-speed and
sophisticated positioning control system.
You need only one communications cable to connect the Servo Drive and the Controller. Therefore, you
can realize a position control system easily with reduced wiring effort.
With adjustment functions, adaptive notch filter, notch filter, and damping control, you can set up a sys-
tem that provides stable operation by suppressing vibration in low-rigidity machines.
Moreover, with the two-degree-of-freedom (TDF) control structure, you can easily adjust high-precision
positioning.
1-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
1 Features and System Configuration
1-1 Outline
other safety equipment. This can be used for an emergency stop circuit that is compliant with safety
standards without using an external contactor. Even during the torque OFF status, the present position
of the motor is monitored by the control circuits to eliminate the need to perform the homing at the time
of restart.
1-1-2 EtherCAT
trol system.
The 1S-series Servo Drive supports the FSoE (Safety over EtherCAT) protocol as the safety com-
munincations. You can build the safety system that uses the STO function from the safety controller on
the EtherCAT network.
1-1-2 EtherCAT
EtherCAT is an open high-speed industrial network system that conforms to Ethernet (IEEE 802.3).
Each node achieves a short communications cycle time by transmitting Ethernet frames at high speed.
A mechanism that allows sharing clock information enables high-precision synchronization control with
low communications jitter.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 1-3
1 Features and System Configuration
1-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
1 Features and System Configuration
1
ID211
0 1 2 3 4 5 6 7
AD042
RUN
8 9 10 11 12 13 14 15 ERC
ERH
B1 A1
0
1
2
3 MACH 78
9 01
456
No.
4 x10 1
23
5 R88D-1 Ether
CAT
78 SN
6
9 01
456
x10 0
23
7
L/A L/A
RUN ERRIN
8 OUT
9
EtherCAT
FS
10
11
12
13
14
15
COM
24 VDC
7 mA
1S-series
Servo Drive
R88D-1SN-ECT
INC
1S-series
Incremental Encoder Type
Servomotor
R88M-1L/-1M
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 1-5
1 Features and System Configuration
Power connector
Flange
Shaft
Mating part
Flange
Shaft
Mating part
1-6 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
1 Features and System Configuration
Shaft
The load is mounted on this shaft.
The direction which is in parallel with the shaft is called the thrust direction, and the direction which is
1
perpendicular to the shaft is called the radial direction.
Power Connector
Used for supplying power to the phase U, V, and W of the Servomotor.
For Servomotors with a brake and flange size of 100 x 100 or more, the pins for power and brake are
set on the same connector.
Encoder Connector
Used for supplying power to the encoder of the Servomotor and communicating with the Servo Drive.
Brake Connector
Used for supplying power to the brake coil of the Servomotor.
This part is attached only to the Servomotors with a brake and flange size of 80 x 80 or less.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 1-7
1 Features and System Configuration
1-4-1 EU Directives
The 1S-series Servomotors, Servo Drives, and Footprint-type Noise Filters conform to the following
standards.
1-8 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
1 Features and System Configuration
The Servo Drives and Servomotors comply with UL 61800-5-1 as long as the following installation con-
ditions (a) and (b) are met.
(a) Use the Servo Drive in pollution degree 2 or 1 environment as specified in IEC 60664-1.
Example: Installation inside an IP54 control panel.
(b) Be sure to connect a fuse, which is a UL-listed product with LISTED and mark, between the
power supply and noise filter.
Select the fuse from the following table.
Use copper wiring with a temperature rating of 75°C or higher.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 1-9
1 Features and System Configuration
R88D
-1SN
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 2-1
2 Models and External Dimensions
ID211
0 1 2 3 4 5 6 7
AD042
RUN
8 9 10 11 12 13 14 15 ERC
ERH
B1 A1
0
1
2
3 MACH 78
9 01
45 6
No.
4 ×101
23
5
78
6
9 01
456
×100
23
7
8
9
10
11
12
13
14
15
COM
24 VDC
7 mA
Support Software
● FA Integrated Tool Package
Programmable Controller CX-One*1
CJ-CPU Position Control Unit (NC) (CX-Programmer
CJ1W-NC8 included)
*1. You cannot use the CX-One to make the settings of 1S-series Servo Drives. Obtain the Sysmac Studio.
2-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
2 Models and External Dimensions
FS
OUT
communications
Feedback signal
Encoder cable
● 1S-series Servo Drive ● 1S-series Incremental
● Standard cable Encoder Type Servomotor
R88D-1SN-ECT R88A-CR1AC
200 VAC R88M-1L/-1M
R88A-CR1BN 3,000 r/min
● Flexible cable INC 2,000 r/min
R88A-CR1ACF
R88A-CR1BNF
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 2-3
2 Models and External Dimensions
2-2-1 Servomotor
The Servomotor model number tells the Servomotor type, rated output, rated rotation speed, voltage,
etc.
R88M-1M10030H-BOS2
1S-series Servomotor
Servomotor type
L Low inertia
M Middle inertia
Rated output
100 100 W
200 200 W
400 400 W
750 750 W
1K0 1 kW
1K5 1.5 kW
Options
Brake
None Without brake
B With 24-VDC brake
Oil seal
None Without oil seal
O With oil seal
Key and tap
None Straight shaft
S2 With key and tap
Combinations of Options
Without oil seal With oil seal
Straight shaft With key and tap Straight shaft With key and tap
Without
None -S2 -O -OS2
brake
With brake -B -BS2 -BO -BOS2
2-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
2 Models and External Dimensions
3,000-r/min Servomotors 2
1M10030H-S2
200 W --- R88M- --- --- P. 2-14
1M20030H-S2
400 W --- R88M- --- --- P. 2-14
1M40030H-S2
750 W --- R88M- --- --- P. 2-16
1M75030H-S2
1 kW --- R88M- --- --- P. 2-18
1L1K030H-S2
1.5 kW --- R88M- --- --- P. 2-18
1L1K530H-S2
200 VAC 100 W --- R88M- --- --- P. 2-13
With brake
1M10030H-BS2
200 W --- R88M- --- --- P. 2-15
1M20030H-BS2
400 W --- R88M- --- --- P. 2-15
1M40030H-BS2
750 W --- R88M- --- --- P. 2-17
1M75030H-BS2
1 kW --- R88M- --- --- P. 2-19
1L1K030H-BS2
1.5 kW --- R88M- --- --- P. 2-19
1L1K530H-BS2
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 2-5
2 Models and External Dimensions
2,000-r/min Servomotors
Model
Refer-
Specifications Without oil seal With oil seal
ence
Straight shaft With key and tap Straight shaft With key and tap
200 VAC 1 kW --- R88M- --- --- P. 2-20
Without brake With brake
1M1K020H-S2
1.5 kW --- R88M- --- --- P. 2-20
1M1K520H-S2
2-6 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
2 Models and External Dimensions
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 2-7
2 Models and External Dimensions
2-8 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
2 Models and External Dimensions
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 2-9
2 Models and External Dimensions
Peripheral Connector
Servo Drive side connector
46
(43)
5±0.5 ±0
.3
dia
.
30-0.021 dia.
0
8-0.009 dia.
0
21.5±0.1
2.5±0.3 40×40±8
LL 25±0.5
Dimensions [mm]
Model
LL
R88M-1M10030H-S2 89±1
Note The standard shaft type is with a key and tap.
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1M10030H-S2 2 12 0 3 0 M3 8
3 1.2
-0.025 -0.2
5±0.5
(43)
46
±0
.3
30-0.021 dia.
dia
.
0
8-0.009 dia.
2.5±0.3 40×40±0.8
LL 25±0.5
Dimensions [mm]
Model
LL
R88M-1M10030H-BS2 125±1
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1M10030H-BS2 2 12 0 3 0 M3 8
3 1.2
-0.025 -0.2
6±0.5
(52.6)
50 -0.025 dia.
0
S
.
dia
0 .3
27±0.1 7 0±
3±0.3
4-4.5±0.35 dia.
LL 30±0.5 60×60±0.95
Dimensions [mm]
Model
S LL
R88M-1M20030H-S2 11 0 78.5±1
-0.011 dia.
R88M-1M40030H-S2 14 0 104.5±1
-0.011 dia.
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1M20030H-S2 2 20 0 4 0 M4 10
4 1.5
-0.03 -0.2
R88M-1M40030H-S2 2 20 0 5 0 M5 12
5 2 -0.2
-0.03
6±0.5
(52.6)
50 -0.025 dia.
2
0
S
.
dia
±0.3
70
Dimensions [mm]
Model
S LL
R88M-1M20030H-BS2 11 0 106.5±1
-0.011 dia.
R88M-1M40030H-BS2 14 0 132.5±1
-0.011 dia.
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1M20030H-BS2 2 20 0 4 0 M4 10
4 1.5
-0.03 -0.2
R88M-1M40030H-BS2 2 20 0 5 0 M5 12
5 2 -0.2
-0.03
8±0.5
(63.2)
70 -0.03 dia.
.
dia
0
0.3
19 -0.013 dia.
±
90
0
3±0.3 4-6±0.5 dia.
LL 35±0.8 80×80±0.95
Dimensions [mm]
Model
LL
R88M-1M75030H-S2 116.3±1
Note The standard shaft type is with a key and tap.
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1M75030H-S2 3 24 0 6 0 M5 12
6 2.5
-0.03 -0.2
8±0.5
(63.2)
70 -0.03 dia.
.
dia
0
0.3
19 -0.013 dia.
±
90
2
0
3±0.3 4-6±0.5 dia.
LL 35±0.8 80×80±0.95
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1M75030H-BS2 3 24 0 6 0 M5 12
6 2.5
-0.03 -0.2
11
5
±0
.2
dia
.
KL2
45±2
95 -0.035 dia.
0
19 -0.013 dia.
50±0.8
0
10±0.5 3±0.3 4-9±0.5 dia.
LL 55±1 100×100±2
Dimensions [mm]
Model
LL KB1 KB2 KL2
R88M-1L1K030H-S2 168±2 85±1 153±2 97±2
R88M-1L1K530H-S2 168±2 85±1 153±2 97±2
Note The standard shaft type is with a key and tap.
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1L1K030H-S2 3 42 0 6 0 M5 12
6 2.5
-0.03 -0.2
R88M-1L1K530H-S2 3 42 0 6 0 M5 12
6 2.5
-0.03 -0.2
11
5
±0
.2
dia
.
KL2
2
45±2
95 -0.035 dia.
0
10±0.5 3±0.3 4-9±0.5 dia.
LL 55±1 100×100±2
Dimensions [mm]
Model
LL KB1 KB2 KL2
R88M-1L1K030H-BS2 209±3 85±1 194±2 97±2
R88M-1L1K530H-BS2 209±3 85±1 194±2 97±2
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1L1K030H-BS2 3 42 0 6 0 M5 12
6 2.5
-0.03 -0.2
R88M-1L1K530H-BS2 3 42 0 6 0 M5 12
6 2.5
-0.03 -0.2
.2
±0
22-0.013 dia.
5
14
50±0.8
0
Dimensions [mm]
Model
LL KB1 KB2 KL2
R88M-1M1K020H-S2 120.5±2 63±1 109±2 118±2
R88M-1M1K520H-S2 138±2 79±1 125±2 118±2
Note The standard shaft type is with a key and tap.
QE (tap)
LT (tap depth)
Key and tap cross section
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1M1K020H-S2 3 42 0 7 0 M5 12
8 3
-0.036 -0.4
R88M-1M1K520H-S2 3 42 0 7 0 M5 12
8 3
-0.036 -0.4
0
.2
22-0.013 dia.
50±0.8 14
0
11.5±0.5 4±0.4 4-9±0.5 dia.
LL 55±1 130×130±2
Dimensions [mm]
Model
LL KB1 KB2 KL2
R88M-1M1K020H-BS2 162±2 63±1 149±2 118±2
R88M-1M1K520H-BS2 179±2 79±1 166±2 118±2
Note The standard shaft type is with a key and tap.
QE (tap)
LT (tap depth)
Key and tap cross section
–
Dimensions [mm]
Model
QA QK W T U QE LT
R88M-1M1K020H-BS2 3 42 0 7 0 M5 12
8 3
-0.036 -0.4
R88M-1M1K520H-BS2 3 42 0 7 0 M5 12
8 3
-0.036 -0.4
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 3-1
3 Specifications
3-1-1 Characteristics
The characteristics of the Servo Drives are shown below.
3-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
3 Specifications
3-1-1 Characteristics
Maximum power loss at power conver- 10% (Load condition: rated output)
sion
Applicable Servomotor rated output 1,000 1,500
[W]
3,000-r/min Servomo- 23-bit INC 1L1K030H 1L1K530H
tor (R88M-)
2,000-r/min Servomo- 23-bit INC 1M1K020H 1M1K520H
tor (R88M-)
Hold time at momentary power inter- 10 ms (Load condition: rated output)*3
ruption
(Main circuit power supply voltage:
200 VAC)
Weight [kg] 2.0 3.4
*1. The values outside parentheses indicate the rated value, and the values inside paren-
theses indicate the range of acceptable variation.
*2. Select a DC power supply in consideration of the current values that are specified in
the current consumption.
The rated current value that is printed on the product nameplate is a condition to apply
the 1S-series product for the UL/Low Voltage Directive.
Therefore, you do not need to consider it when you select a DC power supply for each
model.
*3. The control power supply is not specified here as long as a DC power supply that
meets the following conditions is used.
Reinforced insulation or double insulation, and the output hold time of 10 ms or more
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 3-3
3 Specifications
R88D-1SN01H-ECT/-1SN02H-ECT/-1SN04H-ECT/-1SN08H-ECT
/-1SN10H-ECT
Main Circuit Connector (CNA) Specifications
1 11
1 2 3
3-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
3 Specifications
R88D-1SN15H-ECT
Main Circuit Connector A (CNA) Specifications
B1 B2 B3 L3 L2 L1
N3 N2 N1 P
1 2 3
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 3-5
3 Specifications
W V U FG
Model (R88D-1SN)
Item Unit
01H-ECT 02H-ECT 04H-ECT 08H-ECT 10H-ECT
Power supply capacity kVA 0.6 0.6 1.0 1.4 2.0
Main circuit Rated cur-
power supply rent A(rms) 1.8/1.0*2 2.7/1.5*2 4.6/2.7*2 7.3/4.0*2 5.8
input (L1, L2, Wire size AWG 22 to AWG 20 to AWG 18 to
AWG16 to 14,
and L3) *1 --- 14, 0.32 to 14, 0.5 to 14, 0.75 to
2.0 mm2 2.0 mm2 2.0 mm2 1.3 to 2.0 mm2
Control circuit Wire size
power supply --- AWG 20 to 16, 0.5 to 1.5 mm2
input (24 V, )
Motor connec- Rated cur-
A(rms) 0.8 1.5 2.5 4.6 7.7
tion terminals rent
(U, V, and Wire size AWG 20 to AWG 18 to AWG16 to
AWG 22 to 14,
W)*3*4 --- 14, 0.5 to 14, 0.75 to 14, 1.3 to
0.32 to 2.0 mm2
2.0 mm2 2.0 mm2 2.0 mm2
Protective earth Wire size AWG 12,
---
2.5 mm2
Screw size --- M4
Tightening
N·m 1.2
torque
3-6 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
3 Specifications
Model (R88D-1SN)
Unit
Item 15H-ECT
Power supply capacity kVA 2.5
Main circuit power Rated cur- 15.7/
A
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 3-7
3 Specifications
3-8 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
3 Specifications
200-VAC Servomotors
• 100 W • 200 W
R88M-1M10030H R88M-1M20030H
10 10
1 1
0.1 0.1 3
100% 150% 200% 250% 300% 350% 400% 100% 150% 200% 250% 300% 350% 400%
Output current ratio [%] Output current ratio [%]
R88M-1M40030H R88M-1M75030H
10000 10000
S (rotation) S,BS (rotation)
S (lock) S,BS (lock)
1000 BS (rotation) 1000
Detection time [s]
BS (lock)
100 100
10 10
1 1
0.1 0.1
100% 150% 200% 250% 300% 350% 400% 100% 150% 200% 250% 300% 350% 400%
Output current ratio [%] Output current ratio [%]
• 1 kW • 1.5 kW
R88M-1L1K030H/-1M1K020H R88M-1L1K530H/-1M1K520H
10000 10000
1L1K030H (rotation) 1L1K530H (rotation)
1L1K030H (lock) 1L1K530H (lock)
1000 1M1K020H (rotation) 1000 1M1K520H (rotation)
Detection time [s]
10 10
1 1
0.1 0.1
100% 150% 200% 250% 300% 350% 400% 100% 150% 200% 250% 300% 350% 400%
Output current ratio [%] Output current ratio [%]
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 3-9
3 Specifications
Item Specifications
Operating ambient temperature 0 to 40°C
and humidity 20% to 90% (with no condensation)
Storage ambient temperature and -20 to 65°C
humidity 20% to 90% (with no condensation)
Operating and storage atmosphere No corrosive gases
Vibration resistance*1 Acceleration of 49 m/s2
24.5 m/s2 max. in X, Y, and Z directions when the motor is stopped
Impact resistance Acceleration of 98 m/s2 max. 3 times each in X, Y, and Z directions
Insulation resistance Between power terminals and FG terminals: 10 MΩ min. (at 500 VDC Meg-
ger)
Dielectric strength Between power terminals and FG terminals: 1,500 VAC for 1 min (voltage
100 V, 200 V)
Between power terminals and FG terminals: 1,800 VAC for 1 min (voltage
400 V)
Between brake terminal and FG terminals: 1,000 VAC for 1 min
Insulation class Class F
Protective structure IP67 (except for the through-shaft part and connector pins)
IP20 if you use a 30-meter or longer encoder cable.
Interna- EU Direc- Low Volt- EN 60034-1/-5
tional tives age Direc-
standard tive
UL standards UL 1004-1/-6
CSA standards CSA C22.2 No.100 (with cUL mark)
*1. The amplitude may be increased by machine resonance. As a guideline, 80% of the specified value must not
be exceeded.
3-2-3 Characteristics
3,000-r/min Servomotors
Model (R88M-) 200 VAC
Item Unit 1M10030H 1M20030H 1M40030H 1M75030H
Rated output*1*2 W 100 200 400 750
Rated torque*1*2 N·m 0.318 0.637 1.27 2.39
Rated rotation speed*1*2 r/min 3,000
Maximum rotation speed r/min 6,000
Momentary maximum torque*1 N·m 1.11 2.2 4.5 8.4
Rated current*1*2 A (rms) 0.84 1.5 2.5 4.6
Momentary maximum current*1 A (rms) 3.10 5.6 9.1 16.9
Rotor inertia Without brake × 10-4 0.0890 0.2232 0.4452 1.8242
kg·m2
With brake × 10-4 0.0968 0.2832 0.5052 2.0742
kg·m2
Applicable load inertia × 10-4 1.62 4.80 8.40 19.4
kg·m2
Torque constant*1 N·m/ A 0.42 0.48 0.56 0.59
(rms)
Power rate*1*3 kW/s 11.9 18.5 36.6 31.4
Mechanical time constant*3 ms 1.2 0.78 0.56 0.66
Electrical time constant ms 0.83 2.4 2.6 3.3
Allowable radial load*4 N 68 245 245 490
Allowable thrust load*4 N 58 88 88 196
Weight Without brake kg 0.52 1.0 1.4 2.9
With brake kg 0.77 1.3 1.9 3.9
Radiator plate dimensions (material) mm 250 × 250 × t6 (aluminum)
Brake Excitation voltage*5 V 24 DC ±10%
specifi- Current consumption A 0.27 0.32 0.32 0.37
cations (at 20°C)
Static friction torque N·m 0.32 min. 1.37 min. 1.37 min. 2.55 min.
Attraction time ms 25 max. 30 max. 30 max. 40 max.
Release time*6 ms 15 max. 20 max. 20 max. 35 max.
Backlash ° 1.2 max. 1.2 max. 1.2 max. 1.0 max.
Allowable braking work J 9 60 60 250
Allowable total work J 9,000 60,000 60,000 250,000
Allowable angular rad/s2 10,000 max.
acceleration
Brake lifetime (accelera- --- 10 million times min.
tion/deceleration)
Insulation class --- Class F
3-2-3 Characteristics
(rms)
Power rate*1*3 kW/s 48 108
Mechanical time constant*3 ms 0.58 0.58
Electrical time constant ms 5.9 6.1
Allowable radial load*4 N 490
Allowable thrust load*4 N 196
Weight Without brake kg 5.7 5.7
With brake kg 7.4 7.4
Radiator plate dimensions (material) mm 400 × 400 × t20 (aluminum)
Brake Excitation voltage *5 V 24 VDC±10%
specifi- Current consumption A 0.70 0.70
cations (at 20°C)
Static friction torque N·m 9.3 min. 9.3 min.
Attraction time ms 100 max. 100 max.
Release time*6 ms 30 max. 30 max.
Backlash ° 1.0 max. 1.0 max.
Allowable braking work J 500 500
Allowable total work J 900,000 900,000
Allowable angular rad/s2 10,000 max.
acceleration
Brake lifetime (accelera- --- 10 million times min.
tion/deceleration)
Insulation class --- Class F
*1. This is a typical value for when the Servomotor is used at a normal temperature
(20°C, 65%) in combination with a Servo Drive.
*2. The rated values are the values with which continuous operation is possible at an
ambient temperature of 40°C when the Servomotor is horizontally installed on a
specified radiator plate.
*3. This value is for models without options.
*4. The allowable radial and thrust loads are the values determined for a limit of 20,000
hours at normal operating temperatures.
The allowable radial loads are applied as shown in the following diagram.
Radial load
Thrust load
Torque [N·m]
Torque [N·m]
operation range 8 10
6 operation range
5 6 8
4 6
3 4
4 Continuous
2 Continuous 2 Continuous
1 operation range 2 operation range
operation range
0 0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Rotation [r/min] Rotation [r/min] Rotation [r/min]
Note The continuous operation range is the range in which continuous operation is possible at an ambient tem-
perature of 40°C when the Servomotor is horizontally installed on a specified radiator plate.
Continuous operation at the maximum speed is also possible. However, doing so will reduce the output
torque.
2,000-r/min Servomotors
Model (R88M-) 200 VAC
Item Unit 1M1K020H 1M1K520H
3-2-3 Characteristics
Applicable load inertia 10-4 59.0 79.9
kg·m2
Torque constant*1 N·m/A 0.93 0.83
(rms)
Power rate*1*3 kW/s 38 57
Mechanical time constant*3 ms 0.94 0.78
Electrical time constant ms 13 15
Allowable radial load*4 N 490
Allowable thrust load*4 N 196
Weight Without brake kg 6.6 8.5
With brake kg 8.6 10.5
Radiator plate dimensions (material) mm 400 × 400 × t20 470 × 470 × t20
(aluminum) (aluminum)
Brake Excitation voltage*5 V 24 VDC±10%
specifi- Current consumption A 0.51 0.51
cations (at 20°C)
Static friction torque N·m 9.0 min. 9.0 min.
Attraction time ms 100 max. 100 max.
Release time*6 ms 30 max. 30 max.
Backlash ° 0.6 max. 0.6 max.
Allowable braking work J 1,000 1,000
Allowable total work J 3,000,000 3,000,000
Allowable angular rad/s2 10,000 max.
acceleration
Brake lifetime (accelera- --- 10 million times min.
tion/deceleration)
Insulation class --- Class F
*1. This is a typical value for when the Servomotor is used at a normal temperature
(20°C, 65%) in combination with a Servo Drive.
*2. The rated values are the values with which continuous operation is possible at an
ambient temperature of 40°C when the Servomotor is horizontally installed on a
specified radiator plate.
*3. This value is for models without options.
*4. The allowable radial and thrust loads are the values determined for a limit of 20,000
hours at normal operating temperatures.
The allowable radial loads are applied as shown in the following diagram.
Radial load
Thrust load
• R88M-1M1K020H • R88M-1M1K520H
16 25
14
Momentary 20 Momentary
12
Torque [N·m]
Torque [N·m]
Cable types
Outer diameter of
Model Length [L] Weight
sheath
R88A-CR1A003C 3m 5.3 dia. Approx. 0.3 kg
R88A-CR1A005C 5m Approx. 0.4 kg
R88A-CR1A010C 10 m Approx. 0.7 kg
R88A-CR1A015C 15 m Approx. 1.0 kg
R88A-CR1A020C 20 m Approx. 1.4 kg
R88A-CR1A030C 30 m 6.0 dia. Approx. 2.2 kg
R88A-CR1A040C 40 m Approx. 3.0 kg
R88A-CR1A050C 50 m Approx. 3.7 kg
Wiring
Servo Drive side Servomotor side
Symbol No. No. Symbol
Red
E5V 1 6 E5V
Black
E0V 2 3 E0V
Blue
S+ 5 7 S+
Blue/white
S- 6 4 S-
FG Shell 1 FG
Cable
Servo Drive side AWG22 × 2C + AWG24 × 1P UL20276 (3 to 20 m) Servomotor side connector
connector AWG18 × 2C + AWG24 × 1P UL20276 (30 to 50 m) Angle clamp model
Connector model JN6FR07SM1
Receptacle: 3E206-0100KV (3M) (Japan Aviation Electronics)
Shell kit: 3E306-3200-008 (3M) Connector pin model
LY10-C1-A1-10000
(Japan Aviation Electronics)
R88A-CR1BN
Applicable Servomotors
Cable types
Outer diameter of
Model Length [L] Weight
sheath
R88A-CR1B003N 3m 6.0 dia. Approx. 0.3 kg
R88A-CR1B005N 5m Approx. 0.4 kg
R88A-CR1B010N 10 m Approx. 0.8 kg
R88A-CR1B015N 15 m Approx. 1.1 kg
R88A-CR1B020N 20 m Approx. 1.5 kg
R88A-CR1B030N 30 m Approx. 2.3 kg
3
R88A-CR1B040N 40 m Approx. 3.0 kg
R88A-CR1B050N 50 m Approx. 3.7 kg
Wiring
Servo Drive side Servomotor side
Symbol No. No. Symbol
Red
E5V 1 4 E5V
Black
E0V 2 1 E0V
Blue
S+ 5 3 S+
Blue/white
S- 6 7 S-
FG Shell 9 FG
Cable
Servo Drive side AWG22 × 2C + AWG24 × 1P UL20276 (3 to 20 m) Servomotor side connector
connector AWG18 × 2C + AWG24 × 1P UL20276 (30 to 50 m) Straight plug model
Connector model JN2DS10SL1-R
Receptacle: 3E206-0100KV (3M) (Japan Aviation Electronics)
Shell kit: 3E306-3200-008 (3M) Contact model
JN1-22-22S-10000
(Japan Aviation Electronics)
Cable types
Wiring
Servo Drive side Servomotor side
Symbol No. No. Symbol
Red
E5V 1 6 E5V
Black
E0V 2 3 E0V
Blue
S+ 5 7 S+
Blue/white
S- 6 4 S-
FG Shell 1 FG
Cable
Servo Drive side Servomotor side connector
AWG22 × 2C + AWG24 × 1P UL20276 (3 to 20 m)
connector
Connector model AWG18 × 2C + AWG24 × 1P UL20276 (30 to 50 m) Angle clamp model
Receptacle: 3E206-0100KV (3M) JN6FR07SM1 (Japan Aviation Electronics)
Connector pin model
Shell kit: 3E306-3200-008 (3M)
LY10-C1-A1-10000 (Japan Aviation Electronics)
R88A-CR1BNF
Applicable Servomotors
Cable types
Wiring
Servo Drive side Servomotor side
Symbol No. No. Symbol
Red
E5V 1 4 E5V
Black
E0V 2 1 E0V
Blue
S+ 5 3 S+
Blue/white
S- 6 7 S-
FG Shell 9 FG
Cable
Servo Drive side AWG22 × 2C + AWG24 × 1P UL20276 (3 to 20 m) Servomotor side connector
connector AWG18 × 2C + AWG24 × 1P UL20276 (30 to 50 m) Straight plug model
Connector model JN2DS10SL1-R
Receptacle: 3E206-0100KV (3M) (Japan Aviation Electronics)
Shell kit: 3E306-3200-008 (3M) Contact model
JN1-22-22S-10000
(Japan Aviation Electronics)
Cable types
Outer diameter of
Model Length [L] Weight
sheath
R88A-CA1A003S 3m 6.8 dia. Approx. 0.4 kg
R88A-CA1A005S 5m Approx. 0.6 kg
R88A-CA1A010S 10 m Approx. 1.1 kg
R88A-CA1A015S 15 m Approx. 1.5 kg
R88A-CA1A020S 20 m Approx. 2.0 kg
R88A-CA1A030S 30 m Approx. 3.0 kg
R88A-CA1A040S 40 m Approx. 4.0 kg
R88A-CA1A050S 50 m Approx. 5.0 kg
150
Wiring
Ferrite core
Servo Drive side E04SR301334 (SEIWA Servomotor side
ELECTRIC MFG CO. Ltd) No. Symbol
Red
1 Phase U
White
Semi-strip 2 Phase V
Blue
3 Phase W
M4 Crimp terminal 4 FG
Cable 5 Shield
Ring terminal (NICHIFU) R2-4
+ AWG18 × 3C UL2464 Servomotor side connector
F(Z) (SUMITOMO ELECTRIC 33/0.18 3C XLPE30-SV(U)K-M Connector
(Oki Electric Cable Co., Ltd.) JN6FS05SJ2 (Japan Aviation Electronics)
FINE POLYMER, INC.)
Socket contact
ST-JN6-S-C1B-2500 (Japan Aviation Electronics)
R88A-CA1BS
Applicable Servomotors
Cable types
Outer diameter of
Model Length [L] Weight
sheath
R88A-CA1B003S 3m 10.8 dia. Approx. 1.0 kg
R88A-CA1B005S 5m Approx. 1.6 kg
R88A-CA1B010S 10 m Approx. 2.9 kg
R88A-CA1B015S 15 m Approx. 4.3 kg
R88A-CA1B020S 20 m Approx. 5.7 kg
R88A-CA1B030S 30 m Approx. 8.4 kg
3
R88A-CA1B040S 40 m Approx. 11.1 kg
R88A-CA1B050S 50 m Approx. 13.8 kg
60 (80) L
Ferrite core E04SR301334 (SEIWA
ELECTRIC MFG CO. Ltd)
Servo Drive side Two turns on the ferrite core Servomotor side
R88D-1SN R88M-1
150
Wiring
Ferrite core
Servo Drive side E04SR301334 (SEIWA Servomotor side
ELECTRIC MFG CO. Ltd) No. Symbol
Red
A Phase U
Semi-strip White
B Phase V
Blue
C Phase W
Green/Yellow
M4 Crimp terminal D FG
Cable Servomotor side connector
Ring terminal (NICHIFU) R5.5-4 AWG16 × 4C UL2586 Connector
+
F(Z) (SUMITOMO ELECTRIC JL10-6A20-4SE-EB
(Japan Aviation Electronics)
FINE POLYMER, INC.)
Clamp
JL04-2022CK(12)-R
(Japan Aviation Electronics)
R88A-CA1CS
Applicable Servomotors
200 V:
3,000-r/min Servomotors of 1.5 kW and 2,000-r/min Servomotors of 1.5 kW
Cable types
Outer diameter of
Model Length [L] Weight
sheath
R88A-CA1C003S 3m 10.8 dia. Approx. 1.0 kg
R88A-CA1C005S 5m Approx. 1.6 kg
R88A-CA1C010S 10 m Approx. 2.9 kg
R88A-CA1C015S 15 m Approx. 4.3 kg
R88A-CA1C020S 20 m Approx. 5.7 kg
R88A-CA1C030S 30 m Approx. 8.4 kg
R88A-CA1C040S 40 m Approx. 11.1 kg
R88A-CA1C050S 50 m Approx. 13.8 kg
Wiring
Servo Drive side Servomotor side
No. Symbol
Red
A Phase U
White
Semi-strip Blue B Phase V
C Phase W
Green/Yellow
D FG
M4 Crimp terminal Cable Servomotor side connector
Green/Yellow
Ring terminal AWG16 × 4C UL2586 Connector
(NICHIFU) R2-4
+ JL10-6A20-4SE-EB
F(Z) (SUMITOMO ELECTRIC (Japan Aviation Electronics)
FINE POLYMER, INC.) Clamp
JL04-2022CK(12)-R
(Japan Aviation Electronics)
Cable types
150
Wiring
Ferrite core
Servo Drive side E04SR301334 (SEIWA Servomotor side
ELECTRIC MFG CO. Ltd) No. Symbol
Red
1 Phase U
White
Semi-strip 2 Phase V
Blue
3 Phase W
M4 Crimp terminal 4 FG
Cable 5 Shield
Ring terminal (NICHIFU) R2-4
+ AWG18 × 3C UL2517 Servomotor side connector
F(Z) (SUMITOMO ELECTRIC 180/0.08 3C EF28-SV(U)K-M Connector
FINE POLYMER, INC.) (Oki Electric Cable Co., Ltd.) JN6FS05SJ2 (Japan Aviation Electronics)
Socket contact
ST-JN5-S-C1B-2500 (Japan Aviation Electronics)
R88A-CA1BSF
Applicable Servomotors
200 V:
3,000-r/min Servomotors of 1 kW and 2,000-r/min Servomotors of 1 kW
Cable types
150
Wiring
Ferrite core
Servo Drive side E04SR301334 (SEIWA Servomotor side
ELECTRIC MFG CO. Ltd)
No. Symbol
Red
A Phase U
Semi-strip White
B Phase V
Blue
C Phase W
Green/Yellow
M4 Crimp terminal D FG
Cable Servomotor side connector
Ring terminal (NICHIFU) R5.5-4 AWG16 × 4C UL2586 Connector
+
F(Z) (SUMITOMO ELECTRIC FINE JL10-6A20-4SE-EB
POLYMER, INC.) (Japan Aviation Electronics)
Clamp
JL04-2022CK(12)-R
(Japan Aviation Electronics)
R88A-CA1CSF
Applicable Servomotors
Cable types
Wiring
Servo Drive side Servomotor side
No. Symbol
Red
A Phase U
White
Semi-strip Blue B Phase V
C Phase W
Green/Yellow
D FG
M4 Crimp terminal Servomotor side connector
Green/Yellow Cable
Ring terminal AWG16 × 4C UL2586 Connector
(NICHIFU) R2-4
JJL10-6A20-4SE-EB (Japan Aviation Electronics)
+
F(Z) (SUMITOMO ELECTRIC FINE POLYMER, INC.) Clamp
JL04-2022CK(12)-R (Japan Aviation Electronics)
Cable types
Outer diameter of
Model Length [L] Weight
sheath
R88A-CA1B003B 3m 12.5 dia. Approx. 1.2 kg
R88A-CA1B005B 5m Approx. 1.9 kg
R88A-CA1B010B 10 m Approx. 3.5 kg
R88A-CA1B015B 15 m Approx. 5.1 kg
R88A-CA1B020B 20 m Approx. 6.7 kg
R88A-CA1B030B 30 m Approx. 10.0 kg
R88A-CA1B040B 40 m Approx. 13.2 kg
R88A-CA1B050B 50 m Approx. 16.5 kg
R88A-CA1CB
Applicable Servomotors
Cable types
Outer diameter of
Model Length [L] Weight
sheath
R88A-CA1C003B 3m 12.5 dia. Approx. 1.2 kg
R88A-CA1C005B 5m Approx. 1.9 kg
R88A-CA1C010B 10 m Approx. 3.5 kg
R88A-CA1C015B 15 m Approx. 5.1 kg
R88A-CA1C020B 20 m Approx. 6.7 kg 3
R88A-CA1C030B 30 m Approx. 10.0 kg
R88A-CA1C040B 40 m Approx. 13.2 kg
175 L
Ferrule 216-201
(WAGO) 170
180
Wiring
Servo Drive side Servomotor side
No. Symbol
Ferrule Black
G Brake
216-201 Black
(WAGO) H Brake
A NC
Red
F Phase U
White
Semi-strip I Phase V
Blue
B Phase W
Green/Yellow
E FG
M4 Crimp terminal D FG
Green/Yellow Cable
C NC
Ring terminal AWG16 × 4C UL2586
(NICHIFU) R2-4 AWG20 × 2C UL2586 Servomotor side connector
+ Connector
F(Z) (SUMITOMO ELECTRIC JL10-6A20-18SE-EB
FINE POLYMER, INC.) (Japan Aviation Electronics)
Clamp
JL04-2022CK(12)-R
(Japan Aviation Electronics)
Cable types
Wiring
R88A-CA1CBF
Applicable Servomotors
Cable types
175 L
Ferrule 216-201
(WAGO) 170
180
Wiring
Servo Drive side Servomotor side
No. Symbol
Ferrule Black
G Brake
216-201 Black
(WAGO) H Brake
A NC
Red
F Phase U
White
Semi-strip I Phase V
Blue
B Phase W
Green/Yellow
E FG
M4 Crimp terminal Cable D FG
Green/Yellow AWG16 × 4C UL2586 C NC
Ring terminal
AWG20 × 2C UL2586
(NICHIFU) R2-4 Servomotor side connector
+
Connector
F(Z) (SUMITOMO ELECTRIC FINE
JL10-6A20-18SE-EB
POLYMER, INC.)
(Japan Aviation Electronics)
Clamp
JL04-2022CK(12)-R
(Japan Aviation Electronics)
Cable types
Outer diameter of
Model Length [L] Weight
sheath
R88A-CA1A003B 3m 5.0 dia. Approx. 0.2 kg
R88A-CA1A005B 5m Approx. 0.3 kg
R88A-CA1A010B 10 m Approx. 0.5 kg
R88A-CA1A015B 15 m Approx. 0.7 kg
R88A-CA1A020B 20 m Approx. 0.9 kg
R88A-CA1A030B 30 m Approx. 1.4 kg
R88A-CA1A040B 40 m Approx. 1.8 kg
R88A-CA1A050B 50 m Approx. 2.3 kg
40 L
5 dia.
Ferrule 216-201
(WAGO)
Wiring
Cable types
40 L
5 dia.
Ferrule 216-201
(WAGO)
Wiring
Stroke
Encoder Cable
R88A-CR1BNF*1
R88A-CR1ACF*2 42 mm 500 to 1,000 mm 20 million times
R88A-CR1BNF*2
*1. represents a number between 003 and 020.
*2. represents a number between 030 and 050.
When 030 to 050 cables are used, the bending position on the cables must be at least 100 mm away from the
Servomotor's connector.
R88A-CA1CSF*1
*1. represents a number between 003 and 050.
R88A-CA1CBF*1
Brake Cable
Item Specifications
Applicable Servomotor 1S-series Servomotors of all capacities
Connector This is a soldering-type connector.
Receptacle 3E206-0100KV (3M)
Shell kit 3E306-3200-008 (3M)
Receptacle and R88A-CN101R (OMRON)
shell kit
Applicable cable Applicable wire AWG 18 max.
Insulating cover 2.1 mm dia. max.
outer diameter
Outer diameter of 5.4 to 7.5 mm dia.
sheath
37.4
12.0
18.8
18.8
Servomotor Connector
13
21
21.5
Item Specifications
Applicable Servo- 200 V 3,000-r/min Servomotors of 1 to 1.5 kW
motor 2,000-r/min Servomotors of 1 to 1.5 kW
Connector This is a crimping-type connector. For required tools, contact the
manufacturers directly.
Straight plug JN2DS10SL1-R (Japan Aviation Electronics)
Contact JN1-22-22S-10000 (Japan Aviation Electronics)
Straight plug and R88A-CN104R (OMRON)
contact
Applicable cable Applicable wire AWG 20 max.
Outer diameter of 5.7 to 7.3 mm dia.
sheath
15.6 dia.
19.5 dia.
20 dia.
52 max.
Item Specifications
Applicable Servo- 200 V 3,000-r/min Servomotors of 100 to 750 W
motor
Connector This is a crimping-type connector. For required tools, contact the
manufacturers directly.
Angle plug JN6FS05SJ2 (Japan Aviation Electronics)
Socket contact ST-JN6-S-C1B-2500 (Japan Aviation Electronics)
Angle plug and R88A-CN111A (OMRON)
socket contact
Applicable cable Applicable wire AWG 18
Insulating cover 1.7 to 1.9 mm dia.
outer diameter
Outer diameter of 6.4 to 7.2 mm dia.
sheath
18
14
20.5
24.5
20
30
Item Specifications
Applicable Servo- 200 V 3,000-r/min Servomotors of 100 to 750 W
motor
Connector This is a crimping-type connector. For required tools, contact the
manufacturers directly.
Angle plug JN6FR02SM1 (Japan Aviation Electronics)
Socket contact LY10-C1-A1-10000 (Japan Aviation Electronics)
Angle plug and R88A-CN111B (OMRON)
socket contact
Applicable cable Applicable wire AWG 22 to 26
Insulating cover 0.8 to 1.3 mm dia.
3
outer diameter
Outer diameter of 4.5 to 5.5 mm dia.
12.5
8
13 dia.
16.6
13
21
21.5
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 4-1
4 Configuration and Wiring
4-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
4 Configuration and Wiring
Pulley
Tension adjustment
(Set a movable structure.)
Belt
Tension
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 4-3
4 Configuration and Wiring
Oil-water Measures
Do not use the Servomotors in an environment where oil drops can adhere to the through-shaft part.
• The temperature rise depends on the mounting part materials and the installation environment.
Check the actual temperature rise by using a real Servomotor.
• Depending on the environment, such as when the Servomotor is installed near a heating element,
the Servomotor temperature may rise significantly. In this case, take any of the following measures.
a) Lower the load ratio.
b) Review the heat radiation conditions of the Servomotor.
c) Install a cooling fan and apply forced air cooling to the Servomotor.
Other Precautions
Take measures to protect the motor shaft from corrosion. The motor shaft is coated with anti-corrosion
oil when it is shipped, but you should also apply anti-corrosion oil or grease when you connect the com-
ponents that apply load to the shaft.
Caution
Do not apply a commercial power supply directly to
the motor.
Fire may result.
4-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
4 Configuration and Wiring
4-2 Wiring
This section gives the examples of connection with peripheral equipment and wirig such as connection
of the main circuit and Servomotor.
This section describes the procedure for attaching a connector to a Servomotor with a flange size of 80
x 80 or less. This example uses an encoder connector.
1 Align the connector's orientation with the key position, and fit the connector into place.
4-2 Wiring
4
Example of a gap
Note Make sure that the connector is securely fitted into place without a gap or tilt.
Do not tighten the screws if the connector is not securely fitted into place. Doing so may result in a damage.
Tighten the four screws evenly.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 4-5
4 Configuration and Wiring
3 1
4 2
4-6 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
4 Configuration and Wiring
Arrow mark
Main key
4-2 Wiring
2 Press in the plug gently and turn the coupling nut clockwise.
Fitting is completed when the turned coupling nut clicks into place.
4
Arrow mark
Note Before starting the fitting procedure, make sure that there is no dirt, foreign materials, etc. adhered to the fit-
ting surfaces.
Do not perform the procedure in an environment where water or oil can adhere to these surfaces.
After fitting is completed, pull the plug gently (20 N max.) to confirm that it does not come out.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 4-7
4 Configuration and Wiring
The following are the conditions required for conformance to the EMC Directives.
• Install the Servo Drive on the ground plate.
• Install a noise filter and lightening surge absorbing element (surge absorber) on the power line.
• Use braided-shield cables for the I/O signals and encoder. Tinned soft steel wires must be used for
the shields.
• Ground the shield of each cable.
4-8 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
4 Configuration and Wiring
R88D-1SN01H-ECT/-1SN02H-ECT/-1SN04H-ECT/-1SN08H-ECT
(1) CNA
L1 FG
NF L2
L3 SD CN7
B3 FC1
B2 (5)
P/B1 ECAT IN CN10
SG
N1
N2 (6)
(2) N3 ECAT OUT CN11
24V
FC1
4
FC1
PE
FG
U
CN12
CN2
V
W
FC2 CNC
(4)
(9)
(10)
DC
24V
I/O slave
Note For single-phase inputs, connect between any two phases out of the following: L1, L2, and L3.
• Provide single-point grounding of the ground plate for unit frame grounding as shown in the above
diagram.
• Use a protective earth wire with a minimum thickness of 2.5 mm2 and arrange the wiring so that the
protective earth wire is as short as possible.
• Install a surge absorber and noise filter near the main circuit connector A of Servo Drive.
Separate I/O wires from each other for the wiring.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 4-9
4 Configuration and Wiring
Device Details
Cable Details
R88D-1SN10H-ECT
Ground plate
CN1 (7) 4
CN2
V
W
FC2 CNC
(4)
(9)
(10)
DC
24 V
I/O slave
• Provide single-point grounding of the ground plate for unit frame grounding as shown in the above
diagram.
• Use a protective earth wire with a minimum thickness of 2.5 mm2 and arrange the wiring so that the
protective earth wire is as short as possible.
• Install a surge absorber and noise filter near the main circuit connector of Servo Drive.
Separate I/O wires from each other for the wiring.
Device Details
Cable Details
R88D-1SN15H-ECT
CNB
Ground plate N3
(2) (6)
+24V ECAT OUT CN11
0V
- FC1
FC1
CND
4
CN1 (7)
PE
FG
CN12
CN2
U
V
(4) W
CNC
(9)
(10)
DC
24V
I/O slave
Note For single-phase inputs, connect between any two phases out of the following: L1, L2, and L3.
• Provide single-point grounding of the ground plate for unit frame grounding as shown in the above
diagram.
• Use a protective earth wire with a minimum thickness of 2.5 mm2 and arrange the wiring so that the
protective earth wire is as short as possible.
• Install a surge absorber and noise filter near the main circuit connector A of Servo Drive.
Separate I/O wires from each other for the wiring.
Device Details
Cable Details
• If the molded case circuit breaker is located in an upper area and the power supply is wired through
the duct at the bottom, keep a sufficient distance between the input wires and internal wires, or use
the metal tubing for wiring. If input and output cables are placed in the same duct, the noise immunity
will be impaired.
• Place the noise filter as close as possible to the opening of the control panel. Use the diagram below
to the left for wiring.
L1
L1
L2
L2
L3
Bundle
• Wire the power and signal lines separately.
R2.25 × 6
12.5 12.5
55
66
10.5
210 78
220 4.5 dia.
HF3020C-SZC-33DDD
LINE LOAD
(PE)
4
Inrush Current
• The following table shows the inrush current of the Servo Drives.
• The amount of inrush current that a low-speed type molded case circuit breaker can flow for 0.02
seconds is approximately 10 times higher than the rated current.
• To turn ON the power supply for multiple Servo Drives simultaneously, select a molded case cir-
cuit breaker whose allowable current in 20 ms is larger than the sum of the inrush currents shown
in the following table.
• The inrush current of the control power supply is limited by the output capacity of the DC power
supply in use.
The value of the inrush current varies depending on the input voltage to the Servo Drive. The values
shown above are for the following input voltages.
Surge Absorber
• Use a surge absorber to absorb the lightning surge voltage and the abnormal voltage from the power
input line.
• The following table gives the recommended surge absorber specifications.
Recommended
Servo Drive voltage Surge current tolerance Recommended model
manufacturer
Single-phase 200 VAC 410 V±20%, 2500 A Soshin Electric Co., Ltd. LT-C12G801WS
3-phase 200 VAC 410 V±20%, 2500 A Soshin Electric Co., Ltd. LT-C32G801WS
Note 1. Refer to the catalogs from the manufacturer for how to use.
2. The surge current tolerance is the value for the standard impulse current of 8/20 μs. For a greater pulse
width, reduce the current or change the surge absorber to the one with a higher capacity.
3. Select a CSA-certified product when you use a surge absorber.
External Dimensions
For single-phase For 3-phase
Separator Separator
operation indicator operation indicator
25
25
33.5
33.5
4
4
a.
a.
di
di
19 19
3
3
4.
4.
Lead wire (L3) Lead wire (L1) Lead wire (L3) Lead wire (L2) Lead wire (L1)
250
250
Case Case
28
28
4
4
38 22.5 38 22.5
Equivalent Circuit
For single-phase For 3-phase
Thermal fuse
Thermal fuse
ZnO element
ZnO element
Surge Suppressors
• Install surge suppressors for a load with an induction coil such as a relay, solenoid, and clutch.
• The following table gives the types of surge suppressors and the recommended products.
Contactor
Select a contactor based on the inrush current that flows through circuits and the maximum momentary
phase current.
For details on the inrush current of the Servo Drives, refer to Molded Case Circuit Breaker (MCCB) on
page 4-18.
DC Reactor Connection
As shown in the following figure, remove the short-circuit wire between N1 and N2, and connect the
DC Reactor between N1 and N2.
Servo Drive DC Reactor
N1 U
N2 X
5
5-1 Object Description Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 External Device-related Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Encoder-related Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 5-1
5 Details on Servo Parameters
Data
Index Subindex Object Setting Default PDO Complete Modes of
Unit attri- Size Access
(hex) (hex) name range setting map access operation
bute
<Index> <Subindex> <Object <Range> <Unit> <Default> <Attri- <Size> <Access> <PDO <Complete <Modes of
name> bute> map> access> operation>
Item Description
Index Object index given by a four-digit hexadecimal number.
Subindex Object subindex given by a two-digit hexadecimal number.
Object name The object name. For a subindex, the subindex name is given.
Setting range Indicates the range of data that can be set for a writable object.
Unit Physical units.
Default setting Default value set before shipment.
Data attribute The timing when a change in the contents is updated for a writable object.
A: Always updated
D: Possible to change only when the EtherCAT communications state is Pre-Opera-
tional (Pre-Op)
E: Servo ON
R: Updated after the control power is reset or restarted
–: Write prohibited
Size Gives the object size.
Access Indicates whether the object is to read only, or read and write.
RO: Read only
RW: Read and write (Saved in non-volatile memory)
W: Read and write (Not saved in non-volatile memory)
PDO map Indicates the PDO mapping attribute.
RxPDO: Reception PDOs can be mapped
TxPDO: Transmission PDOs can be mapped
–: PDOs cannot be mapped
Complete access Indicates whether Complete access is allowed or not.
Modes of operation The profile mode in which the object is enabled.
–: Independent of the Modes of operation
csp: Cyclic synchronous position mode
csv: Cyclic synchronous velocity mode
cst: Cyclic synchronous torque mode
pp: Profile position mode
pv: Profile velocity mode
hm: Homing mode
5-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
5 Details on Servo Parameters
Mirror Objects
For 1S-series Servo Drives, a special object called “mirror object” is defined.
A mirror object enables access to the same object from different object numbers. Accessing the mirror
object and accessing the original object cause the same operation.
More specifically, the mirror objects are used to assign the Servo Drive profile objects (index number
6000s) to the servo parameter objects (index number 3000s to 4000s).
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 5-3
5 Details on Servo Parameters
5-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
5 Details on Servo Parameters
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 5-5
5 Details on Servo Parameters
5-6 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
5 Details on Servo Parameters
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 5-7
5 Details on Servo Parameters
5-8 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
Operation
This section provides the operational procedure and explains how to operate in each
mode.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 6-1
6 Operation
Connect the Servomotor and Servo Drive to the power supply and
Wiring and con- peripheral equipment. Section 4, 4-2
nections Satisfy specified installation and wiring conditions, particularly for
models that conforms to the EU Directives.
Function set- Set the objects related to the functions required for application
Section 5
tings conditions.
First, check motor operation without any load. Then turn the power
supply OFF and connect the Servomotor to mechanical systems.
Execute the Unit Restart or cycle the power supply, and check to
Test run see whether protective functions, such as the immediate stop and Section 6, 6-3
operational limits, operate properly.
Check operation at both low speed and high speed using the sys-
tem without a workpiece, or with dummy workpieces.
6-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
6 Operation
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 6-3
6 Operation
ID
01 2 01
EF EF
23
23345
CD
ID switches
CD
45
45
AB
AB
67 67
89 89
x16 x1
Status indicators
Description
ID switch setting Connection to NJ/NX-series CPU Unit or
Position Control Unit (Model: CJ1W-NC8)
00 The controller sets the node address.
01 to FF The ID switches set the node address.
6-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
6 Operation
Fully OFF
[- -]
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 6-5
6 Operation
Error occurs
Error reset
Warning occurs
● Information display
ST is displayed.
Example) STO Detected: C000 hex
[ST]
(1 s)
512 or more
0 1 2 3 4 5 6 7 8 9 A B C D E F
6-6 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
6 Operation
Wiring
• Make sure that there are no wiring errors (especially for the power supply input and motor output).
Brake Released
• Make sure that the brake is released.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 6-7
6 Operation
6-3-2 Test Run via USB Communications from the Sysmac Studio
1 Connect a sensor or other device to the control I/O connector (CN1).
4 Start the Sysmac Studio and go online with the Servo Drive via USB communications.
5 In the Sysmac Studio, right-click the target Servo Drive under Configurations and Setup, and
select Test Run.
6 Click the Servo ON button to apply the servo lock to the Servomotor.
Additional Information
When you use an NJ/NX-series CPU Unit, you can perform a test run from the Sysmac Studio
via EtherCAT. In this case, you can use the STO function via EtherCAT communications.
6-8 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
Troubleshooting
This section explains the items to check when problems occur, and troubleshooting by
the use of error displays or operation state.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 7-1
7 Troubleshooting
Make sure that the power supply voltage for control input signals is within the range of 12 VDC-5% to
24 VDC+5%, and the power supply voltage for safety input signals is within the range of 24 VDC±5%.
If the voltage is out of this range, operation failure may result. Be sure that the power supply is within
the specified range.
7-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
7 Troubleshooting
The following figure shows the 7-segment display when an error exists.
● Information display
ST is displayed.
Example) STO Detected: C000 hex
[ST]
(1 s)
0 1 2 3 4 5 6 7 8 9 A B C D E F
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 7-3
7 Troubleshooting
Additional Information
With the Sysmac Studio, you can clear the Motor Operating Time retained by the Servo Drive.
7-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
7 Troubleshooting
1 Start the Sysmac Studio and go online with the Servo Drive via EtherCAT or USB communica-
tions.
2 In the Sysmac Studio, right-click the target Servo Drive under Configurations and Setup, and
select Motor and Encoder.
3 Click the Reset Motor Replacement Detection error button in the Encoder Properties pane.
4 Execute the Unit Restart or turn the control power supply to the Servo Drive OFF and then ON
again.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 7-5
7 Troubleshooting
7-2 Warnings
This function outputs a warning signal to enable you to check a state such as an overload before an
error occurs.
With Warning Customization (4020 hex), you can select whether or not to detect warnings and
whether or not to hold the warning state. Also, you can set this object to be notified of warnings as
errors.
If Warning Customization - Warning Hold Selection (4020-04 hex) is set to a not hold, a warning is
cleared automatically when the cause of warning is eliminated. If it is set to a hold, perform the normal
procedure to clear errors after you remove the cause of the error.
Subindex Refer-
Index (hex) Name Description
(hex) ence
4020 --- Warning Customi- Sets the warning detection function. I586
zation
01 Warning Mask 1 When a bit is set to 1, the detection of the corresponding I586
Selection warning is disabled.
bit 0: Overload Warning
bit 1: Regeneration Overload Warning
bit 2: Encoder Communications Warning
bit 3: Motor Vibration Warning
bit 4: Capacitor Lifetime Warning
bit 5: Inrush Current Prevention Relay Lifetime Warning
bit 7: Brake Interlock Output Relay Lifetime Warning
bit 9: Lifetime Information Corruption Warning
bit 10: Encoder Lifetime Warning
bit 11: Fan Rotation Warning
bit 12: Absolute Encoder Counter Overflow Warning
03 Warning Mask 3 When a bit is set to 1, the detection of the corresponding I586
Selection warning is disabled.
bit 0: Data Setting Warning
bit 1: Command Warning
bit 2: EtherCAT Communications Warning
7-6 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
7 Troubleshooting
Subindex Refer-
Index (hex) Name Description
(hex) ence
4020 04 Warning Hold Selects whether to hold or not the warning state. I586
Selection
Bit 0:
0: Not hold the warning enabled in Warning Mask 1 Selec-
tion.
The warning is automatically cleared when the cause of the
warning is eliminated. However, the warning is held for at
least 1 second.
1: Hold the warning enabled in Warning Mask 1 Selection.
After the cause of the warning is eliminated, the error reset
command must be sent.
Bit 2:
0: Not hold the warning enabled in Warning Mask 3 Selec-
tion.
The warning is automatically cleared when the cause of the
warning is eliminated. However, the warning is held for at
least 1 second.
1: Hold the warning enabled in Warning Mask 3 Selection.
After the cause of the warning is eliminated, the error reset
7-2 Warnings
command must be sent.
05 Warning Level When a bit is set to 1, the level of the corresponding warn- I586
Change 1 Selec- ing is set as the error.
tion bit 0: Overload Warning
bit 1: Regeneration Overload Warning
bit 2: Encoder Communications Warning
7
bit 3: Motor Vibration Warning
bit 4: Capacitor Lifetime Warning
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 7-7
7 Troubleshooting
General Warnings
Error No. Warning Mask 1
Selection*1 (4020-01 hex)
Main Sub Warning name Warning condition Warning Level Change 1
(hex) (hex) Selection (4020-05 hex)
corresponding bit
A0 00 Overload Warning The load ratio of Servo Drive or Bit 0
motor (4150-81 hex) exceeded the
level set in Overload - Warning
Notification Level (4150-01 hex).
A1 00 Regeneration Overload The Regeneration Load Ratio Bit 1
Warning (4310-81 hex) exceeded 85% of the
regeneration overload ratio.
A3 00 Fan Rotation Warning The rotation speed of the fan is 80% Bit 11
or less of the rating and the cooling
performance decreases.
A4 00 Encoder Communications Encoder communications errors Bit 2
Warning occurred in series more frequently
than the specified value.
A6 00 Motor Vibration Warning The motor vibration, which was Bit 3
higher than or equal to the level set in
the Vibration Detection - Detection
Level (3B70-01 hex), was detected.
A7 01 Capacitor Lifetime The capacitor built into the Servo Bit 4
Warning Drive reached the service life of the
manufacturer’s guarantee.
02 Inrush Current Prevention The inrush current prevention relay Bit 5
Relay Lifetime Warning built into the Servo Drive reached the
service life of the manufacturer's
guarantee.
04 Brake Interlock Output The brake interlock output (BKIR) Bit 7
Relay Lifetime Warning relay built into the Servo Drive
reached the service life of the manu-
facturer's guarantee.
05 Lifetime Information An error was detected in the saved Bit 9
Corruption Warning lifetime information.
06 Encoder Lifetime Warning The encoder lifetime is close to the Bit 10
end.
AB 00 Absolute Encoder Counter The multi-rotation counter of the Bit 12
Overflow Warning encoder exceeded the value set in
Encoder - Absolute Encoder
Counter Overflow Warning Level
(4510-02 hex).
*1. For Warning Mask 1 Selection, when a bit is set to 1, the detection of the corresponding warning is disabled.
7-8 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
7 Troubleshooting
7-2 Warnings
7
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 7-9
7 Troubleshooting
7-3 Errors
If the Servo Drive detects an abnormality, it outputs an error (/ERR), turns OFF the power drive circuit,
and displays the error number (main and sub) on the front panel.
7-3 Errors
83 01 EtherCAT State Change Error Yes A
02 EtherCAT Illegal State Change Error Yes A
03 Communications Synchronization Error Yes A
04 Synchronization Error Yes*6 A
05 Sync Manager WDT Error Yes A
7
06 Bootstrap State Transition Request Error Yes A
87 00 Error Stop Input Yes A
*2. The deceleration operation shows the operation (Operation A or Operation B) that is used when Fault reac-
tion option code (605E hex) is set to -4 to -7.
*3. This error can occur in the unit version 1.2 or later.
*4. This error can occur in the unit version 1.1 or later.
*5. This error cannot occur in the Incremental Encoder Type Servomotors.
*6. “---” is specified for the unit version 1.0.
Related Objects
Index Subindex Refer-
Name Description
(hex) (hex) ence
605E 00 Fault reaction option Sets the state during deceleration and after I586
code stopping for when an error occurs.
3B21 --- Deceleration Stop Sets the torque for deceleration stop. I586
01 Torque Sets the torque limit value during deceleration I586
stop.
Motor speed
Velocity command
Speed
determined
as stop
[30 r/min]
Time
Error No error Error that causes the deceleration stop occurs
7-4 Information
Information is an event other than errors of which you are notified.
You can change information to errors by changing its level.
7-4 Information
Error No. Information Level Change
Information name Warning condition Selection*1
Main (hex) Sub (hex)
(4030-01 hex)
C0 00 STO Detected STO status Bit 0
*1. For Information Level Change Selection, when a bit is set to 1, the level of the corresponding information is set as the
error.
7
7-5 Troubleshooting
If an error occurs in the Servo Drive or operation, identify the cause of the error and take appropriate
measures as shown below.
• For the error occurrence, check its frequency, timing, and the environment in which the error
occurred.
• You can reduce errors that occur temporarily by taking noise countermeasures such as wiring a thick
ground wire as short as possible.
• For details on noise countermeasures, refer to 4-3 Wiring Conforming to EMC Directives on page
4-8.
Error List
Error No.
Main Sub Name Cause Measures
(hex) (hex)
12 00 Overvoltage The main circuit power The P-N voltage Input the correct voltage.
Error supply voltage (P-N exceeded the specified
voltage) exceeded the value.
operation guarantee The input voltage Use appropriately external devices
range. increased. such as UPS.
The Regeneration If a resistance value of the external
Resistor wiring is bro- resistor is infinite between the ter-
ken. minal B1 and B2 of the Servo Drive,
the wiring is broken. Replace the
external resistor.
The External Regenera- Confirm the necessary regeneration
tion Resistor is set or processing capacity, and connect
selected inappropriately. an appropriate External Regenera-
tion Resistor. Also, set the parame-
ters of the External Regeneration
Resistor to the resistance value of
the External Regeneration Resistor
in use.
Servo Drive failure If this event occurs again after you
performed all corrections shown
above, replace the Servo Drive.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
13 00 Main Power The main circuit power Incorrect wiring of the If the power supply cables are not
Supply supply voltage fell below main circuit power sup- wired to the main circuit power sup-
Undervolt- the operation guaran- ply ply terminals (L1 , L2 , L3), connect
age (insuffi- tee range during Servo them.
cient voltage ON. The low power supply Increase the power supply capacity
between P voltage is applied to the if it is small. Measure the applied
and N) Servo Drive. power supply voltage, and apply the
voltage according to the specifica-
tion.
The long time was set in Remove the cause that momentar-
Momentary Hold Time ily decreased the voltage. Set a
and the voltage was short time in the Momentary Hold
decreased momentarily. Time so as not to detect this error
due to a momentary decrease in
voltage.
Servo Drive failure If this event occurs again after you
performed all corrections shown
above, replace the Servo Drive.
01 Main Circuit The phase loss of the Incorrect wiring, for Confirm the Servo Drive specifica-
Power Sup- main circuit power sup- example the single- tions, and perform the correct wir-
7-5 Troubleshooting
ply Phase ply was detected. phase power supply is ing.
Loss Error input to a 3-phase input
type Servo Drive.
In the case where the Set Main Circuit Power Supply -
single-phase power Phase Loss Detection Enable
supply is input to a sin- (4320-02 hex) to 0 (disabled).
gle- and 3-phase input
type Servo Drive, the
phase loss detection is 7
enabled.
The power supply volt- Improve power supply conditions by
Error No.
Main Sub Name Cause Measures
(hex) (hex)
14 00 Overcurrent The current flowing to There is a short circuit, Correct the connection of the U, V,
Error the motor exceeded the ground fault, or contact or W motor cable.
protection level. failure on the U, V, or W
motor cable.
There is a short circuit Correct the wiring of External
on the wiring of External Regeneration Resistor.
Regeneration Resistor.
The insulation resis- Replace the motor.
tance failed between the
U, V, or W motor cable
and the motor ground
wire.
False detection due to Take noise countermeasures.
the noise
Servo Drive failure If this event occurs again after you
performed all corrections shown
above, replace the Servo Drive.
01 Power Mod- An error was detected in There is a short circuit, Correct the connection of the U, V,
ule Error the power module. ground fault, or contact or W motor cable.
failure on the U, V, or W
motor cable.
There is a short circuit If there is a short-circuit on the wir-
on the wiring of External ing of External Regeneration Resis-
Regeneration Resistor, tor, correct the wiring.
or the value of resis-
tance became too small.
The insulation resis- Replace the motor.
tance failed between the
U, V, or W motor cable
and the motor ground
wire.
Servo Drive failure If this event occurs again after you
performed all corrections shown
above, replace the Servo Drive.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
14 02 Regenera- An error of the Regener- • Power supply voltage Cut off the main circuit power sup-
tion Circuit ation Circuit was is insufficient at power ply immediately and check whether
Error detected at power ON. ON, or rising slowly. charge lamp is turned ON/OFF.
Detected • Power supply voltage
during Power fluctuated at power If the charge lamp is turned OFF,
ON*1 ON. remove the wiring and make the fol-
• L1, L2, and L3 termi- lowing check.
nals are not con-
• Check whether there is an abnor-
nected or
mality in the appearence of the
disconnected.
Servo Drive, and that the wiring is
• N1 and N2 terminals properly done.
are opened.
• Check that the resistance value
and the power of the External
Regeneration Resistor is correct.
• Wait until the voltage between P
and N1 goes to less than 1 V to
check the resistance value
between P and N1. (If it is less
than 10 kΩ, replace the Servo
7-5 Troubleshooting
Drive.)
• Wait until the voltage get stable to
check the resistance value
between B2 and N1. (If it is less
than 100 kΩ, replace the Servo
Drive.)
• Check whether fluctuation in the
power supply voltage or power
supply occurs or not. (Make sure 7
that an instantaneous power drop
does not occur, and that the
Error No.
Main Sub Name Cause Measures
(hex) (hex)
15 00 Servo Drive The internal tempera- The ambient tempera- Improve the ambient temperature
Overheat ture of Servo Drive ture of the Servo Drive and the cooling conditions of the
exceeded the circuit exceeded the specified Servo Drive.
protection level. value.
Overload Increase the setting of the accelera-
tion/deceleration time or stopping
time to lighten the load. Or,
increase the capacities of the Servo
Drive and the motor.
01 Motor Over- The encoder detected The temperature is high Adjust the temperature around the
heat Error the temperature that around the motor. motor to be within the range of the
exceeded the protec- operating temperature.
tion level of motor. The motor is over- Adjust the motor load ratio to be
loaded. within the specified range.
Encoder failure Replace the motor if this event
occurs repeatedly.
16 00 Overload The load ratio of Servo Operation was contin- Take the following actions accord-
Error Drive or motor (4105-81 ued for a long time with ing to conditions.
hex) exceeded 100%. high load. • Increase the set value of the
acceleration/deceleration time or
the stop time.
• Lighten the load.
• Adjust the gain or inertia ratio.
• If torque waveforms oscillate
excessively, adjust the system by
the tuning so that the oscillation
does not occur.
• Set the appropriate brake timing.
• Increase the capacities of the
Servo Drive and the motor.
There is incorrect wir- • Connect the motor cable as
ing of the motor cable or shown in the wiring diagram. If
a broken cable. the cable is broken, replace it. Or,
connect the motor cable and
encoder cable that are used
together to the same motor.
• Measure the voltage at the brake
terminal. If the brake is applied,
release it.
Increase in friction Check machine conditions and
remove the cause of the friction.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
18 00 Regenera- The Regeneration Load The regeneration pro- Check the regeneration processing
tion Over- Ratio (4310-81 hex) cessing is set inappro- setting, and set the same value as
load Error exceeded the regenera- priately. the resistance value of the Regen-
tion overload ratio. eration Resistor in use.
The Regeneration Check the operation pattern by the
Resistor is selected velocity monitor. Check the load
inappropriately. ratio of Regeneration Resistor, and
perform the following corrections
accordingly.
• Increase the deceleration time
and stopping time.
• Decrease the command velocity
to the motor.
• Use an External Regeneration
Resistor.
• Increase the capacities of the
Servo Drive and the motor.
The Regeneration The Regeneration Resistor cannot
Resistor is used for con- be used for continuous regenera-
7-5 Troubleshooting
tinuous regenerative tive braking.
braking.
The applied power sup- Apply the specified power supply
ply voltage is higher voltage.
than the specified value.
Regeneration Resistor Check whether the Regeneration
failure Resistor is faulty, and use one with-
out failures.
02 Regenera- The regeneration pro- The regeneration pro- Check the regeneration processing 7
tion Process- cessing was stopped to cessing is set inappro- setting, and set the same value as
ing Error protect the Regenera- priately. the resistance value of the Regen-
Error No.
Main Sub Name Cause Measures
(hex) (hex)
20 00 Runaway The motor rotated in the There is incorrect wir- Connect the motor cable as shown
Detected*2 direction opposite to the ing of the motor cable or in the wiring diagram. If the cable is
command. a broken cable. broken, replace it.
Or, connect the motor cable and
encoder cable that are used
together to the same motor.
The motor rotated in the Take countermeasures so that the
direction opposite to the motor is not subjected to external
command by external forces.
forces. Set Runaway Detection - Enable
(3B71-01 hex) to 0 (disabled) when
the motor runs as intended.
21 00 Encoder The communications Noise into the encoder • Separate the motor cable and the
Communica- disconnection was cable encoder cable if they are bundled
tions Discon- detected between the together.
nection Error encoder and the Servo • Connect the shield to FG.
Drive. • Confirm that the motor ground
This error is detected if wire is connected to FG.
the encoder communi- Contact failure of the Replace the encoder cable if it is
cations timeout occurs signal line, and discon- broken. Firmly connect the encoder
four times in a row. nection of the encoder connector to the Servo Drive.
Power supply undervolt- Use the recommended encoder
age to the encoder cable.
Encoder failure If this event occurs after you per-
formed all corrections shown
above, replace the motor.
01 Encoder Illegal data was Noise into the encoder • Separate the motor cable and the
Communica- received from the cable encoder cable if they are bundled
tions Error encoder the specified together.
number of times. • Connect the shield to FG.
This error is detected if • Check that the motor ground wire
the data error occurs is connected to FG.
four times in a row Contact failure of the Replace the encoder cable if it is
during communications signal line, and discon- broken. Firmly connect the encoder
with the encoder. nection of the encoder connector to the Servo Drive.
Power supply undervolt- Use the recommended encoder
age to the encoder cable.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
24 00 Excessive The position deviation is The motor operation Identify and remove a cause that
Position greater than or equal to does not follow the com- limits the motor operation.
Deviation the value set in the Fol- mand. During the acceleration/decelera-
Error lowing error window. tion, the command may not be fol-
lowed depending on operation
patterns. In that case, adjust the
gain, increase the accelera-
tion/deceleration time or the like.
The value of Following Increase the setting of the Follow-
error window is small. ing error window to an acceptable
range.
01 Excessive The speed deviation is The motor operation Adjust the gain to improve the fol-
Speed Devia- greater than or equal to does not follow the com- lowing ability. Or, increase the
tion Error the value set in the mand because a param- acceleration/deceleration time for
Excessive Velocity eter value is the internal position command
Deviation Detection inappropriate. velocity.
Level. The output axis of motor Take countermeasures so that the
is limited on the opera- output axis is not limited on the
tion by external forces. operation by external forces.
The value of the Exces- Increase the setting of the Exces-
7-5 Troubleshooting
sive Velocity Deviation sive Velocity Deviation Detection
Detection Level is inap- Level to an acceptable range. Dis-
propriate. able the Excessive Velocity Devia-
tion Detection if it is unnecessary to
monitor the velocity deviation.
26 00 Excessive The feedback motor The velocity command Do not give the excessive velocity
Speed Error speed is greater than or value is too large. command. Check whether the elec-
equal to the value set in tronic gear ratio is set correctly.
the Excessive Speed
7
Overshooting occurred. If overshooting occurred due to
Detection Level. faulty gain adjustment, adjust the
gain.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
29 03 Following The following error The motor operation Identify and remove a cause that
Error Counter value exceeded the does not follow the com- limits the motor operation.
Overflow range from mand. During the acceleration/decelera-
-2,147,483,648 to tion, the command may not be fol-
2,147,483,647. lowed depending on operation
patterns. In that case, change the
operation pattern by increasing the
acceleration/deceleration time or
the like.
The motor is rotated or Take countermeasures so that the
limited on the operation motor is not subjected to external
by external forces. forces.
33 00 General Input More than one function input is allocated to one Correct the duplicate general input
Allocation general input. allocation.
Duplicate
Error
09 General Out- More than one function output is allocated to one Correct the duplicate general output
put Alloca- general output. allocation.
tion Duplicate
Error
34 01 Software The Position actual Incorrect setting of Soft- Correct the setting of Software
Limit value detected the posi- ware Position Limit Position Limit.
Exceeded tion that exceeded the When the Software Set the command value to be within
value set in the Soft- Position Limit - Stop the range of Software Position
ware Position Limit, and Selection was set to a Limit.
stopped the operation Stop according to the
according to the user setting of Fault reaction
setting. option code, the position
exceeded the value set
in the Software Position
Limit.
35 00 FPGA WDT An FPGA error was False detection due to a If this event does not occur after
Error detected. data read error that was you cycled the power supply, use
caused by excessive the product continuously. It is sup-
noise posed that a temporary error
Hardware failure occurred due to a read error.
If this event occurs again, the hard-
ware is faulty. Replace the Servo
Drive.
01 System Error A hardware error due to False detection due to a If this event does not occur after
the self-diagnosis and a data read error that was you cycled the power supply, use
fatal software error were caused by excessive the product continuously. It is sup-
detected. noise posed that a temporary error
A fatal software error occurred due to a read error.
was detected. If this event occurs again, a fatal
Hardware failure error exists. Replace the Servo
Drive.
02 Self-diagno- An error was detected False detection due to a If this event does not occur after
sis Error by the self-diagnosis of data read error that was you cycled the power supply, use
the safety function. caused by excessive the product continuously. It is sup-
noise posed that a temporary error
Hardware failure occurred due to a read error.
If this event occurs again, replace
the Servo Drive.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
36 00 Non-volatile An error of data saved Power interruption or Save data after setting the parame-
Memory Data in the non-volatile mem- noise occurred while ter again, and cycle the power sup-
Error ory was detected. parameters other than ply.
the safety were saved
Power interruption or Execute Motor Setup, and cycle the
noise occurred while the power supply.
motor identity informa-
tion was saved
Power interruption or Clear the FSoE slave address, exe-
noise occurred while cute FSoE Enable Reset, and cycle
safety parameters were the power supply.
saved
37 00 Non-volatile An error occurred on the False detection due to a After you cycled the power supply, if
Memory non-volatile memory. data read error that was this error occurs continuously
Hardware caused by excessive although the error is reset, the
Error noise non-volatile memory is faulty.
Non-volatile memory Replace the Servo Drive.
failure
38 00 Drive Prohibi- Both the Positive Drive An error occurred on the Check and correct an error on the
tion Input Prohibition (POT) and switch, wire, power sup- switch, wire, power supply, and wir-
7-5 Troubleshooting
Error the Negative Drive Pro- ply, and wiring that was ing that is connected to the Positive
hibition Input (NOT) connected to the Posi- Drive Prohibition Input or Negative
turned ON. tive Drive Prohibition Drive Prohibition Input.
Input (POT) or Nega-
tive Drive Prohibition
Input (NOT).
False detection Check whether the control signal
occurred because the power supply (12 to 24 VDC) is
control signal power turned ON slowly, and adjust the
7
supply was turned ON timing if it is slow.
slowly.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
43 01 Encoder The encoder detected a False detection due to a If this event occurs after you cycled
Memory non-volatile memory data read error that was the power supply, the encoder is
Error error. caused by excessive faulty. Replace the motor.
noise
Non-volatile memory
failure
44 00 1-rotation The encoder detected a There is excessive Take noise countermeasures. If this
Counter Error one-rotation counter noise. event occurs after you performed
error. Failure due to vibration, noise countermeasures, the motor
impact, condensation or is faulty. Replace the motor.
foreign matter, etc.
45 00 Absolute The encoder detected a A temporary error Use the product continuously if this
Encoder multi-rotation counter occurred in the encoder event does not occur after improv-
Multi-rotation error. multi-rotation detection ing the operating environment.
Counter Error function due to vibra- Replace the motor if this event
tion, impact, or conden- occurs again.
sation.
Encoder failure
01 Absolute The encoder detected a A detection error was Perform the Absolute Encoder
Position multi-rotation counter detected in the Setup after cycling the power sup-
Detection error. multi-rotation detection ply, and update the multi-rotation
Error section of the encoder. number.
There is excessive Take noise countermeasures.
noise. Replace the motor if this event
occurs repeatedly.
47 00 Overspeed The encoder detected The motor is rotated by Take countermeasures so that the
Error the overspeed. external forces. motor is not subjected to external
forces if the motor is rotated by
external forces.
Encoder failure and If this event occurs repeatedly, the
false detection encoder is faulty. Replace the
motor.
58 00 Main Circuit A temperature monitoring circuit failure was If this event occurs repeatedly after
Temperature detected on the main circuit. you cycled the power supply,
Monitoring Replace the Servo Drive.
Circuit Fail-
ure
59 00 Fan Error The rotation speed of There is a foreign mat- Check whether there is a foreign
the fan is 40% or less of ter in the cooling fan matter in the fan. If you find a for-
the rating and the cool- and it blocks the rota- eign matter, remove it.
ing performance tion.
decreases. Cooling fan failure If there is no improvement after you
performed the correction above,
replace the Servo Drive.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
62 00 Control Right Communications The USB cable or Eth- Connect the USB cable or Ether-
Release between the Sysmac erCAT cable was dis- CAT cable between the Servo Drive
Error Studio and Servo Drive connected during the and the computer that controls the
were interrupted while a connection with the Sys- Servo Drive if it is disconnected.
specific function was mac Studio.
used from the Sysmac There is excessive Take noise countermeasures for the
Studio. noise. USB cable or EtherCAT cable.
This error is detected A command sent from Finish other applications to reduce
when the FFT, test run, the Sysmac Studio was the processing load of the com-
or control output check not sent to the Servo puter.
function is used. Drive because the com-
puter was in a busy
state or the like.
70 00 Safety Safety process data communications were not Check whether the connected
Parameter established with the Safety CPU Unit because an safety slave model matches the
Error incorrect parameter was received. safety slave model that is set from
the Sysmac Studio, and correct it.
01 Safety Com- Safety process data The watchdog time was If the watchdog time of the safety
munications communications were set incorrectly. process data communications set-
Setting Error not established with the ting was set to a value inappropri-
7-5 Troubleshooting
Safety CPU Unit ate for the communications cycle or
because of an incorrect the configuration, correct it, and
communications setting. transfer the setting to the Safety
CPU Unit.
The processing was not If there is no improvement after you
completed within the performed noise countermeasures,
watchdog time because set the longer watchdog time, and
communications were transfer the setting to the Safety
not established due to CPU Unit. 7
the noise.
02 FSoE Slave Safety process data communications were not Perform the FSoE Slave Address
Error No.
Main Sub Name Cause Measures
(hex) (hex)
83 01 EtherCAT A communications state change command was Check the command specifications
State Change received for which the current communications for communications state transi-
Error state could not be changed. tions in the host controller and cor-
rect host controller processing.
02 EtherCAT An undefined communications state change com- Check the command specifications
Illegal State mand was received. for communications state transi-
Change Error tions in the host controller and cor-
rect host controller processing.
03 Communica- Communications were The power supply to the Reset the error in the host control-
tions Syn- not established consec- host controller was ler. This event reports an error that
chronization utively because the syn- interrupted during PDO was detected when the power sup-
Error chronization with the communications. ply to the host controller was inter-
EtherCAT Master could rupted. It does not indicate that an
not be achieved. error currently exists.
An EtherCAT communi- Connect the EtherCAT communica-
cations cable is discon- tions cable securely. If the cable is
nected, loose, broken, broken, replace it.
or has a contact failure.
Noise Take noise countermeasures if
excessive noise affects the Ether-
CAT communications cable.
04 Synchroniza- A signal for synchro- Noise Take noise countermeasures if
tion Error nous communications excessive noise affects the Ether-
could not be detected. CAT communications cable.
Error of the EtherCAT If this event occurs again after you
slave communications cycled the power supply, replace
controller the Servo Drive.
05 Sync Man- PDO communications An EtherCAT communi- Connect the EtherCAT communica-
ager WDT were interrupted for the cations cable is discon- tions cable securely.
Error allowable period or lon- nected, loose, or
ger. broken.
Host controller error Check the operation of the host
controller. Take appropriate
countermeasures if there is a prob-
lem.
06 Bootstrap The state transition to unsupported Bootstrap was Check the EtherCAT master setting
State Transi- requested. so that the EtherCAT master does
tion Request not request the transition to Boot-
Error strap.
87 00 Error Stop The Error Stop Input The Error Stop Input Remove the cause of Error Stop
Input (ESTP) is active. (ESTP) was input. Input (ESTP).
The Error Stop Input Correct the wiring if the Error Stop
(ESTP) is incorrectly Input (ESTP) is incorrectly wired.
wired.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
88 01 ESC Initial- The initialization of Eth- Data was incorrectly If this event does not occur after
ization Error erCAT slave communi- written in the non-vola- you cycled the power supply, use
cations controller failed. tile memory of the Eth- the product continuously. It is sup-
erCAT slave posed that a temporary error
communications con- occurred due to a read error.
troller. If this event occurs again, replace
Failure of the EtherCAT the Servo Drive.
slave communications
controller
02 Synchroniza- Synchronization inter- Incorrect EtherCAT syn- Set the synchronization setting of
tion Interrup- ruption did not occur chronization setting of the host controller according to the
tion Error within the specified the host controller. synchronization specifications for
period. the EtherCAT slave.
Failure of the EtherCAT If this event does not occur after
slave communications you cycled the power supply, use
controller or false detec- the product continuously. It is sup-
tion posed that a temporary error
occurred due to a read error. If this
event occurs again, the Servo Drive
is faulty. Replace the Servo Drive.
7-5 Troubleshooting
03 SII Verifica- An error occurred in SII Data was incorrectly If this event does not occur after
tion Error data of the EtherCAT overwritten in the you cycled the power supply, use
slave communications non-volatile memory of the product continuously. It is sup-
controller. the EtherCAT slave posed that a temporary error
communications con- occurred due to a read error.
troller. If this event occurs again, replace
Failure of the EtherCAT the Servo Drive.
slave communications
controller or false detec- 7
tion
04 ESC Error An error occurred in the EtherCAT slave communi- If this event occurs repeatedly after
Error No.
Main Sub Name Cause Measures
(hex) (hex)
90 00 Mailbox Set- An incorrect mailbox setting of Sync Manager was Check the mailbox setting, and then
ting Error detected. download it to the EtherCAT master
again.
01 PDO WDT An incorrect PDO WDT setting was detected. Check the PDO WDT setting, and
Setting Error then download it to the EtherCAT
master again.
02 SM Event The unsupported SM Event Mode was set. Check the synchronization setting,
Mode Set- and then download it to the Ether-
ting Error CAT master again.
03 DC Setting A mistake was made in the DC Mode operation Check the DC Mode setting, and
Error setting. then download it to the EtherCAT
master again.
04 Synchroniza- When the DC mode was The variable PDO map- Set the number of objects to a value
tion Cycle established, the cycle ping is used, and the smaller than the maximum number
Setting Error time was set to the inop- number of objects is of mapped objects for the cycle
erable value. more than the maximum time.
In the variable PDO number of mapped
mapping, the maximum objects for the cycle
number of objects you time.
can map is specified as The cycle time setting is Correct the cycle time setting.
follows: 6 for both incorrect.
RxPDO and TxPDO for
the communication
period of 125 µs, 10 for
both RxPDO and
TxPDO for other com-
munication periods. An
error occurs if you map
a larger number of
objects than that speci-
fied above.
This error is also
detected in the following
case: the cycle time is
an integral multiple of
125 µs and is not 10 ms
or lower.
05 RxPDO Set- An RxPDO setting error The RxPDO setting of Correct the RxPDO setting accord-
ting Error was detected. EtherCAT master is ing to the definition of ESI of Servo
incorrect. Drive, and then download it to the
Servo Drive failure EtherCAT master again.
If this event occurs repeatedly after
the download to the EtherCAT mas-
ter, the Servo Drive is faulty.
Replace the Servo Drive.
06 TxPDO Set- A TxPDO setting error The TxPDO setting of Correct the TxPDO setting accord-
ting Error was detected. EtherCAT master is ing to the definition of ESI of Servo
incorrect. Drive, and then download it to the
Servo Drive failure EtherCAT master again.
If this event occurs repeatedly after
the download to the EtherCAT mas-
ter, the Servo Drive is faulty.
Replace the Servo Drive.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
90 07 RxPDO Map- An incorrect RxPDO was set, such as out of the Correct the RxPDO setting, and
ping Error allowable range of Index, Subindex, or size. then download it to the EtherCAT
This error is detected when the following settings master again.
are made.
• If an object which cannot be mapped as a PDO
is mapped
• If the total size of objects mapped as the safety
process data exceeds the specified size
• If the total size of objects mapped to Sync Man-
ager 2 PDO Assignment is one byte
• If the total size of objects mapped as the variable
PDOs exceeds the maximum size
• If 1710 hex is not mapped while 1B10 hex is
mapped (in 1B10 hex/1710 hex mapping)
• If there were too many or too little data in 1710
hex
• If the process data components were included in
PDOs other than 1710 hex
08 TxPDO Map- An incorrect TxPDO was set, such as out of the Correct the TxPDO setting, and
7-5 Troubleshooting
ping Error allowable range of Index, Subindex, or size. then download it to the EtherCAT
This error is detected when the following settings master again.
are made.
• If an object which cannot be mapped as a PDO
is mapped
• If the total size of objects mapped as the safety
process data exceeds the specified size
• If the total size of objects mapped to Sync Man- 7
ager 3 PDO Assignment is one byte
• If the total size of objects mapped as the variable
Error No.
Main Sub Name Cause Measures
(hex) (hex)
91 01 Command A mistake was made in When bit 9 (Remote) of Check the Servo Drive specifica-
Error using a command. the Statusword was set tions and use the command cor-
to 1 (remote), and the rectly.
Servo Drive was in
Operation enabled state
(Servo ON), the Servo
Drive received a com-
mand to change the
communications state
from Operational to
another state (Init,
Pre-Operational, or
Safe-Operational).
A mode of operation
other than the hm mode
was set during the hom-
ing operation.
Modes of operation was
set to pp, pv or hm
mode when the commu-
nications period was set
to shorter than 250 μs.
93 00 Electronic The electronic gear ratio exceeded the allowable Correct the electronic gear ratio to
Gear Setting range. the range from 1/2,000 to 2,000
Error You can set the electronic gear ratio to the range times.
from 1/2,000 to 2,000 times.
94 00 Function The function that was The electronic gear ratio Correct the electronic gear ratio to
Setting Error set does not support the was not 1:1 when the 1:1, or set the communications
communications period. communications period period to longer than 125 µs.
was set to 125 μs.
The Backlash Compen- Disable the Backlash
sation was enabled Compensation, or set the
when the communica-
communications period to longer
tions period was set to
125 μs. than 125 μs.
95 01 Motor The Servo Drive and motor combination is not cor- Replace the motor with one that
Non-confor- rect. matches the Servo Drive.
mity
05 Motor The connected motor is The motor was Perform the Motor Setup and Abso-
Replace- different from the motor replaced. lute Encoder Setup.
ment that was connected the The Servo Drive was Perform the Motor Setup.
Detected last time. replaced.
97 00 Brake Inter- The Brake Interlock The Brake Interlock Increase the set value of the Time-
lock Error Output (BKIR) was out- Output (BKIR) was out- out at Servo OFF according to
put by the Timeout at put because the motor actual operation conditions.
Servo OFF. rotation speed did not
decrease to or less than
the speed set in the
Threshold Speed at
Servo OFF within the
time set in the Timeout
at Servo OFF when
Servo OFF was per-
formed during the motor
operation.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
A0 00 Overload The load ratio of Servo Operation was contin- Perform the following corrections
Warning Drive or motor (4150-81 ued for a long time with accordingly.
hex) exceeded the level high load. • Increase the set value of the
set in the Overload - acceleration/deceleration time or
Warning Notification the stop time.
Level.
• Lighten the load.
• Adjust the gain and inertia ratio.
• If torque waveforms oscillate
excessively, adjust the system by
the tuning so that the oscillation
does not occur.
• Set the appropriate brake timing.
• Increase the capacities of the
Servo Drive and the motor.
There is incorrect wir- • Connect the motor cable as
ing of the motor cable or shown in the wiring diagram. If
a broken cable. the cable is broken, replace it. Or,
connect the motor cable and
encoder cable that are used
7-5 Troubleshooting
together to the same motor.
• Measure the voltage at the brake
terminal. If the brake is applied,
release it.
Increase in friction Check machine conditions and
remove the cause of the friction.
A1 00 Regenera- The Regeneration Load The regeneration pro- Check the regeneration processing
tion Over- Ratio (4310-81 hex) cessing is set inappro- setting, and set the same value as
load Warning exceeded 85% of the priately. the resistance value of the Regen-
7
regeneration overload eration Resistor in use.
ratio. The Regeneration Check the operation pattern by the
Error No.
Main Sub Name Cause Measures
(hex) (hex)
A3 00 Fan Rotation The rotation speed of There is a foreign mat- Check whether there is a foreign
Warning the fan is 80% or less of ter in the cooling fan matter in the fan. If you find a for-
the rating and the cool- and it blocks the rota- eign matter, remove it.
ing performance tion.
decreases. Cooling fan failure If there is no improvement after you
performed the correction above,
replace the Servo Drive.
A4 00 Encoder Encoder communica- Noise into the encoder • Separate the motor cable and the
Communica- tions errors occurred in cable encoder cable if they are bundled
tions Warning series more frequently together.
than the specified value. • Connect the shield to FG.
This warning is detected • Check that the motor ground wire
if encoder communica- is connected to FG.
tion fails twice in a row Contact failure of the Check whether the connector is dis-
due to events such as a encoder cable connected. Connect the connector
timeout or data error. firmly if it is disconnected or loose.
Check that the encoder cable is not
broken. Replace the encoder cable
if it is broken.
Power supply undervolt- Use the recommended encoder
age to the encoder cable.
A6 00 Motor Vibra- The motor vibration, The control parameter is Set the control parameters such as
tion Warning which was higher than set inappropriately. inertia ratio, gain, and filter to
or equal to the level set appropriate values by gain tuning or
in the Vibration Detec- manually.
tion - Detection Level The rigidity decreased Check whether the mechanical sys-
(3B70-01 hex), was due to mechanical tem is not loose and secure it firmly.
detected. looseness or wear. If the rigidity of mechanical system
is changed, adjust the control
parameter again.
Error No.
Main Sub Name Cause Measures
(hex) (hex)
A7 01 Capacitor The capacitor built into The operating time of Send the Servo Drive for repair or
Lifetime the Servo Drive reached the capacitor in the replace the Servo Drive with a new
Warning the service life. Servo Drive exceeded one. It is necessary to replace the
the service life. component that reached the service
02 Inrush Cur- The inrush current pre- The number of operat- life.
rent Preven- vention relay built into ing times of the inrush
tion Relay the Servo Drive reached current prevention relay
Lifetime the service life. in the Servo Drive
Warning exceeded the service
life.*3
04 Brake Inter- The brake interlock out- The number of operat-
lock Output put (BKIR) relay built ing times of the brake
Relay Life- into the Servo Drive interlock output in the
time Warning reached the service life. Servo Drive exceeded
the service life.*3
05 Lifetime An error was detected in The lifetime information Perform the Lifetime Information
Information the saved lifetime infor- corruption was detected Clear. Note that the lifetime may not
Corruption mation. when the power supply be detected correctly after the clear
Warning was turned ON. operation because the value of life-
7-5 Troubleshooting
time information is cleared.
If this event occurs repeatedly, the
area to save lifetime information is
faulty. Replace the Servo Drive.
06 Encoder Life- The encoder lifetime is Temporary noise If this event occurs repeatedly, the
time Warning close to the end. The end of the encoder lifetime is close to the end. Replace
life the motor.
AB 00 Absolute The multi-rotation An inappropriate value Set an appropriate value in the
Encoder counter of the encoder was set in the Encoder Encoder - Operation Selection 7
Counter exceeded the value set - Operation Selection when Using Absolute Encoder
Overflow in Encoder - Absolute when Using Absolute (4510-01 hex).
Error No.
Main Sub Name Cause Measures
(hex) (hex)
B1 00 Command A command could not The Switch on com- Send the Switch on command with
Warning be executed. mand was received. the main circuit power supply ON.
The Enable operation Send the Enable operation com-
command was received. mand under the following condi-
tions.
• In supported operation mode
• The motor rotation speed is 30
r/min or less.
• In the free-run mode, the interpo-
lation time period is the integral
multiple of the communications
cycle.
An operation command Check status of the Drive Prohibi-
in the prohibition direc- tion Input and Software Position
tion was received after Limit by the Digital inputs, Sta-
the immediate stop by tusword, and Software Position
the Drive Prohibition Limit. Then, do not issue the com-
Input or Software Posi- mand in the drive prohibition direc-
tion Limit. tion.
Homing started. Set a supported number of the
Homing method for homing.
Start homing at the timing of when
homing is not performed.
The positioning start Set a supported value for bit 5 and
command was received 6 in the Controlword.
in the Profile position
mode.
B2 00 EtherCAT An EtherCAT communi- An EtherCAT communi- Connect the EtherCAT communica-
Communica- cations error occurred cations cable has a con- tions cable securely. If the cable is
tions Warning more than one time. tact failure, or is broken, replace it.
connected incorrectly or
broken.
Noise Take noise countermeasures so
that the noise does not affect the
EtherCAT communications cable.
C0 00 STO The safety input OFF The cable is discon- Reconnect the input wiring for
Detected state was detected via nected or broken. safety inputs 1 and 2. If the cable is
the safety input signal or broken, replace it.
EtherCAT communica- The STO input was Remove the cause that turned OFF
tions. turned OFF via Ether- the safety input signal of the Safety
CAT communications. Input Unit.
*1. This error can occur in the unit version 1.2 or later.
*2. This error can occur in the unit version 1.1 or later.
*3. Refer to AC Servomotors/Servo Drives 1S-series with Built-in EtherCAT® Communications User’s Manual
(I586) for the lifetime of components.
7-5 Troubleshooting
tion Request not request the transition to Boot-
Error strap.
0014 SII Verifica- An error occurred in SII Data was incorrectly over- If this event does not occur after
tion Error data of the EtherCAT written in the non-volatile you cycled the power supply, use
slave communications memory of the EtherCAT the product continuously. It is sup-
controller. slave communications posed that a temporary error
controller. occurred due to a read error.
Failure of the EtherCAT If this event occurs again, replace
slave communications the Servo Drive. 7
controller or false detec-
tion
AL status
Name Cause Measures
code (hex)
001E TxPDO Set- A TxPDO setting error The TxPDO setting of Eth- Correct the TxPDO setting accord-
ting Error was detected. erCAT master is incorrect. ing to the definition of ESI of Servo
Servo Drive failure Drive, and then download it to the
EtherCAT master again.
If this event occurs repeatedly after
the download to the EtherCAT mas-
ter, the Servo Drive is faulty.
Replace the Servo Drive.
001F PDO WDT An incorrect PDO WDT setting was detected. Check the PDO WDT setting, and
Setting Error then download it to the EtherCAT
master again.
0024 TxPDO Map- An incorrect TxPDO was set, such as out of the allow- Correct the TxPDO setting, and
ping Error able range of Index, Subindex, or size. then download it to the EtherCAT
This error is detected when the following settings are master again.
made.
• If an object which cannot be mapped as a PDO is
mapped
• If the total size of objects mapped as the safety pro-
cess data exceeds the specified size
• If the total size of objects mapped to Sync Manager
3 PDO Assignment is one byte
• If the total size of objects mapped as the variable
PDOs exceeds the maximum size
• If 1B10 hex is not mapped while 1710 hex is mapped
(in 1710 hex/1B10 hex mapping)
• If there were too many or too little data in 1B10 hex
• If the process data components were included in
PDOs other than 1B10 hex
0025 RxPDO Map- An incorrect RxPDO was set, such as out of the allow- Correct the RxPDO setting, and
ping Error able range of Index, Subindex, or size. then download it to the EtherCAT
This error is detected when the following settings are master again.
made.
• If an object which cannot be mapped as a PDO is
mapped
• If the total size of objects mapped as the safety pro-
cess data exceeds the specified size
• If the total size of objects mapped to Sync Manager
2 PDO Assignment is one byte
• If the total size of objects mapped as the variable
PDOs exceeds the maximum size
• If 1710 hex is not mapped while 1B10 hex is mapped
(in 1B10 hex/1710 hex mapping)
• If there were too many or too little data in 1710 hex
• If the process data components were included in
PDOs other than 1710 hex
0028 SM Event The unsupported SM Event Mode was set. Check the synchronization setting,
Mode Setting and then download it to the Ether-
Error CAT master again.
AL status
Name Cause Measures
code (hex)
002C Synchroniza- A signal for synchronous Noise Take noise countermeasures if
tion Error communications could not excessive noise affects the Ether-
be detected. CAT communications cable.
Error of the EtherCAT If this event occurs again after you
slave communications cycled the power supply, replace
controller the Servo Drive.
002D Synchroniza- Synchronization interrup- Incorrect EtherCAT syn- Set the synchronization setting of
tion Interrup- tion did not occur within chronization setting of the the host controller according to the
tion Error the specified period. host controller. synchronization specifications for
the EtherCAT slave.
Failure of the EtherCAT If this event does not occur after
slave communications you cycled the power supply, use
controller or false detec- the product continuously. It is sup-
tion posed that a temporary error
occurred due to a read error. If this
event occurs again, the Servo Drive
is faulty. Replace the Servo Drive.
0030 DC Setting A mistake was made in the DC Mode operation setting. Check the DC Mode setting, and
Error then download it to the EtherCAT
master again.
0034 Communica- Communications were not The power supply to the Reset the error in the host control-
7-5 Troubleshooting
tions Synchro- established consecutively host controller was inter- ler. This event reports an error that
nization Error because the synchroniza- rupted during PDO com- was detected when the power sup-
tion with the EtherCAT munications. ply to the host controller was inter-
Master could not be rupted. It does not indicate that an
achieved. error currently exists.
An EtherCAT communica- Connect the EtherCAT communica-
tions cable is discon- tions cable securely. If the cable is
nected, loose, broken, or broken, replace it.
has a contact failure. 7
Noise Take noise countermeasures if
excessive noise affects the Ether-
AL status
Name Cause Measures
code (hex)
0050 ESC Error An error occurred in the Error access from the Please contact the manufacturer of
EtherCAT slave communi- non-OMRON EtherCAT EtherCAT master.
cations controller. master
0051 Error of the EtherCAT If this event occurs repeatedly after
slave communications you cycled the power supply, the
controller or false detec- EtherCAT slave communications
tion controller is faulty. Replace the
Servo Drive.
0061 Node Address The node address is changed to a value of the ID Check the node address value.
Updated switches. Set a correct value if it is wrong.
The node address is changed from a set value in Sys-
mac Studio to a value of the ID switches.
8000 Unit Restarted Restart was performed. ---
7-5 Troubleshooting
Positive Drive Prohibition Input • Check to see if the input for Turn ON POT and NOT. Input
(POT) or Negative Drive Prohi- POT or NOT is OFF. +24 VIN correctly.
bition Input (NOT) is OFF. • Check the input of +24 VIN to
CN1.
The torque limit is set to 0. Check to see if the torque limits Set the maximum torque that
in the Positive torque limit you use for each of these
value (60E0 hex) and the Neg- objects.
ative torque limit value (60E1
hex) are set to 0. 7
The Servo Drive is in a safe Check the wiring of the safety Wire correctly.
state (STO). input.
7-5 Troubleshooting
tions under which the runaway
detection function cannot work
are satisfied.
The holding brake Power is supplied to the hold- Check to see if power is sup- • Check the Brake Interlock
does not work. ing brake. plied to the holding brake. Output (BKIR) signal and the
relay circuit.
• Check to see if the holding
brake is worn down.
Motor rotation is The motor power cable or Check the wiring of the motor Wire correctly. 7
unstable. encoder cable is wired incor- power cable’s phases U, V, W
rectly. and check the encoder cable’s
7-5 Troubleshooting
There is a problem with the Check for noise or vibration Check to see if the bearings are
bearings. around the bearings. mounted properly, and adjust
them if necessary.
The gain is too high. --- Use the Sysmac Studio to mea-
sure the response and adjust
the gain.
Velocity Command Filter Check the set value of Velocity Return the setting to the default
(3021 hex) is wrong. Command Filter. value of 0. Alternatively, set a
large value and operate the
7
Servomotor.
7-5 Troubleshooting
7
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 8-1
8 Maintenance and Inspection
Caution
After replacing the Servo Drive, transfer to the new Servo Drive
all data needed to resume operation, before restarting operation.
Equipment damage may result.
Servomotors and Servo Drives contain many components and will operate properly only when each of
the individual components is operating properly.
Some of the electrical and mechanical components require maintenance depending on application con-
ditions. Periodic inspection and replacement are necessary to ensure proper long-term operation of
Servomotors and Servo Drives. (Quoted from The Recommendation for Periodic Maintenance of a
General-purpose Inverter published by JEMA.)
The periodic maintenance cycle depends on the installation environment and application conditions of
the Servomotors and Servo Drives.
Recommended maintenance times are given below for Servomotors and Servo Drives. Use these for
reference in periodic maintenance.
8-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
8 Maintenance and Inspection
Name Lifetime
Inrush current prevention relay Approx. 36,500 operations (lifetime depends on application conditions.)
Brake interlock output relay Approx. 36,500 operations (lifetime depends on application conditions.)
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) 8-3
8 Maintenance and Inspection
Name Lifetime
Bearing 20,000 hours
Decelerator*1 20,000 hours
Oil seal*1 5,000 hours (models with oil seal)*1
Brake ON/OFF 1,000,000 times
*1. These parts are not included in the Incremental Encoder Type Servomotors.
Additional Information
If the Encoder Lifetime Warning occurs, we recommend you to replace the encoder within a few
weeks.
8-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
Appendices
The appendices provide explanation for the profile that is used to control the Servo
Drive, lists of objects, and Sysmac error status codes.
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) A-1
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
A-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) A-3
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
A-4 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) A-5
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
357E0000 Synchronization When the DC mode was • The variable PDO mapping
Cycle Setting Error established, the cycle time is used, and the number of
was set to the inoperable objects is more than the
value. maximum number of
P. A-35
mapped objects for the
cycle time
• The cycle time setting is
incorrect
357F0000 Mailbox Setting An incorrect mailbox setting • An incorrect mailbox set-
Error of Sync Manager was ting of Sync Manager was P. A-36
detected. detected
35800000 RxPDO Setting An RxPDO setting error was • The RxPDO setting of Eth-
Error detected. erCAT master is incorrect P. A-36
• Servo Drive failure
35810000 TxPDO Setting Error A TxPDO setting error was • The TxPDO setting of Eth-
detected. erCAT master is incorrect P. A-37
• Servo Drive failure
35820000 RxPDO Mapping An incorrect RxPDO was • An incorrect RxPDO was
Error set. set, such as out of the
P. A-37
allowable range of Index,
Subindex, or size
35830000 TxPDO Mapping An incorrect TxPDO was • An incorrect RxPDO was
Error set. set, such as out of the
P. A-38
allowable range of Index,
Subindex, or size
35840000 PDO WDT Setting An incorrect PDO WDT set- • An incorrect PDO WDT set-
P. A-38
Error ting was detected. ting was detected
35850000 Node Address The node address is • The node address is
Updated changed to a value of the ID changed from a set value in
P. A-39
switches. Sysmac Studio to a value of
the ID switches
35860000 SM Event Mode Set- The unsupported SM Event • The unsupported SM Event
P. A-39
ting Error Mode was set. Mode was set
38570000 Function Setting The function that was set • The electronic gear ratio
Error does not support the com- was not 1:1 when the com-
munications period. munications period was set
to 125 µs.
P. A-40
• The Backlash Compensa-
tion was enabled when the
communications period was
set to 125 µs.
38780000 General Input Allo- More than one function • More than one function
cation Duplicate input is allocated to one input is allocated to one P. A-41
Error general input. general input
38790000 General Output Allo- More than one function out- • More than one function out-
cation Duplicate put is allocated to one gen- put is allocated to one gen- P. A-41
Error eral output. eral output
387B 0000 Pulse Output Setting The dividing numerator • The dividing numerator
Error exceeded the dividing exceeded the dividing
denominator when the denominator when the
Encoder Dividing Pulse Encoder Dividing Pulse P. A-42
Output - Dividing Denomi- Output - Dividing Denomi-
nator was set to a value nator was set to a value
other than 0. other than 0
A-6 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
387C0000 Motor Replacement The connected motor is dif- • The motor was replaced
Detected ferent from the motor that • The Servo Drive was P. A-42
was connected the last replaced
time.
387F 0000 Electronic Gear Set- The electronic gear ratio • The electronic gear ratio
ting Error exceeded the allowable exceeded the allowable P. A-43
range. range
38800000 Servo Drive Over- The internal temperature of • The ambient temperature of
heat Servo Drive exceeded the the Servo Drive exceeded
P. A-43
circuit protection level. the specified value
• Overload
38810000 Overload Error The Load Ratio of Servo • Operation was continued
Drive or motor (4150-81 for a long time with high
hex) exceeded 100%. load
• There is incorrect wiring of P. A-44
the motor cable or a broken
cable
• Increase in friction
38820000 Regeneration Over- The Regeneration Load • The regeneration process-
load Error Ratio (4310-81 hex) ing is set inappropriately
exceeded the regeneration • The Regeneration Resistor
overload ratio. is selected inappropriately
• The Regeneration Resistor
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) A-7
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
38860000 Following Error The following error value • The motor operation does
Counter Overflow exceeded the range from not follow the command
-2147483648 to • The motor is rotated or lim- P. A-49
2147483647. ited on the operation by
external forces
38870000 Absolute Encoder The multi-rotation counter of • An inappropriate value was
Counter Overflow the encoder exceeded the set in the Encoder - Opera-
Error maximum number of rota- tion Selection when Using
tions. Absolute Encoder
(4510-01 hex) P. A-49
• The multi-rotation number
of the encoder exceeded
the maximum number of
rotations
38880000 Safety Communica- Safety process data com- • The watchdog time was set
tions Setting Error munications were not estab- incorrectly
lished with the Safety CPU • The processing was not
Unit because of an incorrect completed within the watch- P. A-50
communications setting. dog time because commu-
nications were not
established due to the noise
38890000 Safety Frame Error Safety process data com- • An incorrect frame was
munications were not estab- received in safety process
lished with the Safety CPU data communications P. A-51
Unit because an incorrect • There is excessive noise
frame was received.
388A0000 Safety Parameter Safety process data com- • The set safety slave model
Error munications were not estab- is incorrect
lished with the Safety CPU P. A-51
Unit because an incorrect
parameter was received.
388B0000 FSoE Slave Address Safety process data com- • The setting of the FSoE
Error munications were not estab- slave address in the safety
lished with the Safety CPU process data communica- P. A-52
Unit because of an incorrect tions settings is different
FSoE slave address. from the setting in the Unit
48080000 FPGA WDT Error An FPGA error was • False detection due to a
detected. data read error that was
P. A-52
caused by excessive noise
• Hardware failure
64E30000 Drive Prohibition Both the Positive Drive Pro- • An error occurred on the
Input Error hibition (POT) and the Neg- switch, wire, power supply,
ative Drive Prohibition Input and wiring that were con-
(NOT) turned ON. nected to the Positive Drive
Prohibition (POT) or Nega-
tive Drive Prohibition Input P. A-53
(NOT)
• False detection occurred
because the control signal
power supply was turned
ON slowly
A-8 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
68200000 Drive Prohibition The operation was stopped • Incorrect or broken wiring of
Detected according to the user setting Positive Drive Prohibition
because the motor ran in Input (POT) or Negative
the prohibited direction Drive Prohibition Input P. A-54
when the Drive Prohibition (NOT)
was enabled. • Incorrect setting of the Drive
Prohibition Input
68210000 Control Right Communications between • The USB cable or EtherCAT
Release Error the Sysmac Studio and cable was disconnected
Servo Drive were inter- during the connection with
rupted while a specific func- the Sysmac Studio
tion was used from the • There is excessive noise
Sysmac Studio. P. A-55
• A command sent from the
Sysmac Studio was not
sent to the Servo Drive
because the computer was
in a busy state or the like
68220000 Error Stop Input The Error Stop Input • The Error Stop Input
(ESTP) is active. (ESTP) was input
P. A-56
• The Error Stop Input
(ESTP) is incorrectly wired
68230000 Software Limit The Position actual value • Incorrect setting of Software
Exceeded detected the position that Position Limit
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) A-9
Appendices
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
78230000 Command Error A mistake was made in • When bit 9 (Remote) of the
using a command. Statusword was set to 1
(remote), and the Servo
Drive was in Operation
enabled state (Servo ON),
the Servo Drive received a
command to change the
communications state from
Operational to another state
(Init, Pre-Operational, or P. A-58
Safe-Operational)
• A mode of operation other
than the hm mode was set
during the homing operation
• Modes of operation was set
to pp, pv or hm mode when
the communications period
was set to shorter than
250 μs
84B10000 EtherCAT State A communications state • A communications state
Change Error change command was change command was
received for which the cur- received for which the cur- P. A-59
rent communications state rent communications state
could not be changed. could not be changed
84B20000 EtherCAT Illegal An undefined communica- • An undefined communica-
State Change Error tions state change com- tions state change com- P. A-59
mand was received. mand was received
84B40000 Synchronization A signal for synchronous • Noise
Error communications could not • Error of the EtherCAT slave P. A-60
be detected. communications controller
84B50000 Sync Manager WDT PDO communications were • An EtherCAT communica-
Error interrupted for the allow- tions cable is disconnected,
P. A-60
able period or longer. loose, or broken
• Host controller error
84B60000 ESC Initialization The initialization of Ether- • Data was incorrectly over-
Error CAT slave communications written in the non-volatile
controller failed. memory of the EtherCAT
slave communications con-
P. A-61
troller
• Failure of the EtherCAT
slave communications con-
troller
84B70000 SII Verification Error An error occurred in SII data • Data was incorrectly over-
of the EtherCAT slave com- written in the non-volatile
munications controller. memory of the EtherCAT
slave communications con-
P. A-61
troller
• Failure of the EtherCAT
slave communications con-
troller or false detection
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
service life
081F 0000 Brake Interlock Out- The brake interlock output • The number of operating
put Relay Lifetime (BKIR) relay built into the times of the brake interlock
P. A-66
Warning Servo Drive reached the output in the Servo Drive
service life. exceeded the service life
083A 0000 Encoder Communi- Encoder communications • Noise into the encoder
cations Warning errors occurred in series cable
more frequently than the • Contact failure of the
specified value. P. A-67
encoder cable
• Power supply undervoltage
to the encoder
08470000 Encoder Lifetime The encoder lifetime is • Temporary noise
P. A-68
Warning close to the end. • The end of the encoder life
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
084C 0000 Fan Rotation Warn- The rotation speed of the • There is a foreign matter in
ing fan is 80% or less of the rat- the cooling fan and it blocks
P. A-68
ing and the cooling perfor- the rotation
mance decreases. • Cooling fan failure
084E 0000 Absolute Encoder The multi-rotation counter of • An inappropriate value was
Counter Overflow the encoder exceeded the set in the Encoder - Opera-
Warning value set in Encoder - tion Selection when Using
Absolute Encoder Absolute Encoder
P. A-69
Counter Overflow Warn- (4510-01 hex)
ing Level (4510-02 hex). • The multi-rotation number
of the encoder exceeded
the warning level
18390000 Lifetime Information An error was detected in the • The lifetime information cor-
Corruption Warning saved lifetime information. ruption was detected when
P. A-70
the power supply was
turned ON
34E00000 Data Setting Warn- The object set value is out • The object set value is out
P. A-70
ing of the range. of the range
387A 0000 Overload Warning The Load Ratio of Servo • Operation was continued
Drive or motor (4150-81 for a long time with high
hex) exceeded the level set load.
in Overload - Warning • There is incorrect wiring of P. A-71
Notification Level the motor cable or a broken
(4150-01 hex). cable
• Increase in friction
387D 0000 Regeneration Over- The Regeneration Load • The regeneration process-
load Warning Ratio (4150-81 hex) ing is set inappropriately
exceeded 85%. • The Regeneration Resistor
is selected inappropriately
• The Regeneration Resistor
is used for continuous
P. A-72
regenerative braking
• The applied power supply
voltage is higher than the
specified value
• Regeneration Resistor fail-
ure
387E0000 Motor Vibration The motor vibration, which • The control parameter is set
Warning was higher than or equal to inappropriately
the level set in the Vibra- • The rigidity decreased due P. A-73
tion Detection - Detection to mechanical looseness or
Level (3B70-01 hex), was wear
detected.
Level
Event code Refer-
Event name Description Assumed cause
Obs
Info
Min
(hex) ence
A
A-1-1 Error List
Error Table
The items that are used to describe individual errors (events) are described in the following copy of an
error table.
Event name Gives the name of the error (event). Event code Gives the code of the error (event).
Description Gives a short description of the error (event).
Gives the source of the error Gives details on Tells when the
Detection
Source (event). Source details the source of error is
timing
the error. detected.
Tells the influ- Gives the recov- Tells which log
Error
Level ence on con- Recovery ery method.*2 Log category the error is
attributes
trol.*1 saved in.
Tells what will Provides special information on the operation that
happen to exe- results from the error (event).
Effects User program Operation
cution of the
user program.*3
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators Gives the status of the built-in EtherNet/IP port and built-in EtherCAT port indicators. Indicator status is
given only for errors in the EtherCAT Master Function Module and the EtherNet/IP Function Module.
System Variable Data type Name
-defined Lists the variable names, data types, and meanings for system-defined variables that provide direct error
variables notification, that are directly affected by the error, or that contain settings that cause the error.
Cause and Assumed cause Correction Prevention
correction Lists the possible causes, corrections, and preventive measures for the error (event).
Attached Provides the additional information that is displayed by the Sysmac Studio or an NS-series PT.
information
Precautions/ Provides precautions, restrictions, and supplemental information.
Remarks
*1. One of the following:
Minor fault: Minor fault level
Observation
Information
*2. One of the following:
Automatic recovery: Normal status is restored automatically when the cause of the error is removed.
Error reset: Normal status is restored when the error is reset after necessary measures are taken.
Cycle the power supply: Normal status is restored when the power supply is turned OFF and then back ON after neces-
sary measures are taken.
Replace the Servo Drive: Normal status is restored when the Servo Drive is replaced with a new one.
*3. “Continues.” indicates that execution of the user program will continue.
Error Descriptions
A
A-1-2 Error Descriptions
Cause and Broken wiring of the thermistor, If this event occurs repeatedly None
correction temperature monitoring circuit after you cycled the power supply,
failure replace the Servo Drive.
Attached None
information
Precautions/ AL status code: -, Error No.: 5800 hex
Remarks
Event name Regeneration Processing Error Event code 083F 0000 hex
Description The regeneration processing was stopped to protect the Regeneration Resistor.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The regeneration processing is Check the regeneration process- Check the items given for correc-
set inappropriately ing setting, and set the same value tions in advance and take counter-
as the resistance value of the measures as required.
Regeneration Resistor in use.
The Regeneration Resistor is Check the operation pattern by the
selected inappropriately velocity monitor. Check the load
ratio of Regeneration Resistor, and
perform the following corrections
accordingly.
• Increase the deceleration time
and stopping time.
Attached None
information
Precautions/ AL status code: -, Error No.: 1802 hex
Remarks
Event name Motor Overheat Error Event code 0842 0000 hex
Description The encoder detected the temperature that exceeded the protection level of motor.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The temperature is high around Adjust the temperature around the Adjust the ambient temperature to
the motor motor to be within the range of the be within the range of the operat-
operating temperature. ing temperature before using the
Cause and motor.
correction The motor is overloaded Adjust the motor load ratio to be Adjust the operation before use, so
within the specified range. that the motor load ratio does not
become high for a long time.
Encoder failure Replace the motor if this event None
occurs repeatedly.
Attached None
information
Precautions/ AL status code: -, Error No.: 1501 hex
Event name 1-rotation Counter Error Event code 0843 0000 hex
Description The encoder detected a one-rotation counter error.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
Indicators
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT A
--- --- ---
System Variable Data type Name A-1-2 Error Descriptions
Event name Absolute Position Detection Error Event code 0846 0000 hex
Description The encoder detected a multi-rotation counter error.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
A detection error was detected in Perform the Absolute Encoder None
the multi-rotation detection sec- Setup after cycling the power sup-
Cause and tion of the encoder ply, and update the multi-rotation
correction number.
There is excessive noise Take noise countermeasures. Take noise countermeasures.
Replace the motor if this event
occurs repeatedly.
Attached None
information
Precautions/ AL status code: -, Error No.: 4501 hex
Remarks
A
A-1-2 Error Descriptions
Event name Encoder Communications Disconnection Error Event code 084A0000 hex
Description The communications disconnection was detected between the encoder and the Servo Drive.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
Noise into the encoder cable • Separate the motor cable and • Separate the motor cable and
the encoder cable if they are the encoder cable if they are
bundled together. bundled together.
• Connect the shield to FG. • Connect the shield to FG.
• Check that the motor ground • Check that the motor ground
wire is connected to FG. wire is connected to FG.
Cause and Contact failure of the signal line, Replace the encoder cable if it is Confirm that the encoder is not
correction and disconnection of the encoder broken. Firmly connect the broken before use, and connect
encoder connector to the Servo the encoder connector to the
Drive. Servo Drive securely.
Power supply undervoltage to Use the recommended encoder Use the recommended encoder
the encoder cable. cable.
Encoder failure If this event occurs again after you None
performed all corrections shown
above, replace the motor.
Attached None
information
Precautions/ AL status code: -, Error No.: 2100 hex
Remarks
A
A-1-2 Error Descriptions
Event name Non-volatile Memory Hardware Error Event code 084D0000 hex
Description An error occurred on the non-volatile memory.
EtherCAT Master Function Mod- Slave Detection At power ON
Source Source details
ule timing
Error Minor fault Error reset System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
False detection due to a data After you cycled the power supply, None
Cause and read error that was caused by if this error occurs continuously
correction excessive noise although the error is reset, the
Non-volatile memory failure non-volatile memory is faulty.
Replace the Servo Drive.
Attached Attached information 1: System information
information
Precautions/ AL status code: -, Error No.: 3700 hex
Remarks
Event name Absolute Encoder Multi-rotation Counter Error Event code 18230000 hex
Meaning The encoder detected a multi-rotation counter error.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
A temporary error occurred in the Use the product continuously if this Do not use the product in an envi-
Cause and encoder multi-rotation detection event does not occur after improv- ronment where the temperature
correction function due to vibration, impact, ing the operating environment. and vibration resistance exceed
or condensation Replace the motor if this event the specified level.
Encoder failure occurs again.
Attached None
information
Precautions/ AL status code: -, Error No.: 4500 hex
Remarks
Event name Main Circuit Power Supply Phase Loss Error Event code 2808 0000 hex
Description The phase loss of the main circuit power supply was detected.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
Incorrect wiring, for example the Confirm the Servo Drive specifica- Confirm the Servo Drive specifica-
single-phase power supply is tions, and perform the correct wir- tions, and perform the correct wir-
input to a 3-phase input type ing. ing.
Servo Drive
In the case where the sin- Set Main Circuit Power Supply - Disable the phase loss detection
gle-phase power supply is input Phase Loss Detection Enable when you input the single-phase
to a single- and 3-phase input (4320-02 hex) to 0 (disabled). power supply to a single- and
type Servo Drive, the phase loss 3-phase input type Servo Drive.
Cause and
detection is enabled.
correction
The power supply voltage is low Improve power supply conditions Improve power supply conditions
or insufficient by increasing the power supply by increasing the power supply
capacity or the like. capacity or the like.
A
A-1-2 Error Descriptions
Event name Synchronization Cycle Setting Error Event code 357E0000 hex
Description When the DC mode was established, the cycle time was set to the inoperable value.
Cause and is more than the maximum num- number of mapped objects for the the number of objects before using
correction ber of mapped objects for the cycle time. the variable PDO mapping.
cycle time
The cycle time setting is incorrect Correct the cycle time setting. Confirm the EtherCAT slave speci-
fications, and set the cycle time.
Attached None
information
Precautions/ AL status code: 0035 hex, Error No.: 9004 hex
Remarks
Event name TxPDO Setting Error Event code 3581 0000 hex
Meaning A TxPDO setting error was detected.
EtherCAT Master Function Mod- Slave When establish-
Detection
Source ule Source details ing EtherCAT
timing
communications
Error Minor fault Error reset System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The TxPDO setting of EtherCAT Correct the TxPDO setting accord- Configure the setting of communi-
master is incorrect ing to the definition of ESI of Servo cations to slaves in the EtherCAT
Drive, and then download it to the master in accordance with ESI
Cause and
EtherCAT master again. data.
correction
Servo Drive failure If this event occurs repeatedly None
after the download to the Ether-
CAT master, the Servo Drive is
faulty. Replace the Servo Drive.
Attached None
information
Precautions/ AL status code: 001E hex, Error No.: 9006 hex
Remarks
variables
Assumed cause Correction Prevention
An incorrect RxPDO was set, Correct the RxPDO setting, and Confirm the specifications of ETG
Cause and such as out of the allowable then download it to the EtherCAT or FSoE, and configure the setting
correction range of Index, Subindex, or size master again. of communications to slaves in the
EtherCAT master in accordance
with ESI data.
Attached None
information
Precautions/ AL status code: 0025 hex, Error No.: 9007 hex
Remarks
Event name PDO WDT Setting Error Event code 35840000 hex
Meaning An incorrect PDO WDT setting was detected.
EtherCAT Master Function Mod- Slave When establish-
Detection
Source ule Source details ing EtherCAT
timing
communications
Error Minor fault Error reset System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
An incorrect PDO WDT setting Check the PDO WDT setting, and Configure the setting of communi-
Cause and
was detected then download it to the EtherCAT cations to slaves in the EtherCAT
correction
master again. master in accordance with ESI
data.
Attached None
information
Precautions/ AL status code: 001F hex, Error No.: 9001 hex
Remarks
Event name Node Address Updated Event code 3585 0000 hex
Description The node address is changed to a value of the ID switches.
EtherCAT Master Function Mod- Slave When establish-
Detection
Source ule Source details ing EtherCAT
timing
communications
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Not affected.
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
Cause and The node address is changed Check the node address value. ---
correction from a set value in Sysmac Stu- Set a correct value if it is wrong.
dio to a value of the ID switches
Attached None
information
Precautions/ AL status code: 0061 hex, Error No.: 9009 hex
Remarks
Event name SM Event Mode Setting Error Event code 3586 0000 hex
Meaning The unsupported SM Event Mode was set.
Event name General Input Allocation Duplicate Error Event code 3878 0000 hex
Description More than one function input is allocated to one general input.
EtherCAT Master Function Mod- Slave Detection At power ON
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
Cause and More than one function input is Correct the duplicate general input Confirm that there is no duplicate
correction allocated to one general input allocation. allocation when setting a function
input.
Attached Information 1: Cause Details
1: General Input 1 (IN1) Allocation Duplicate Error
2: General Input 2 (IN2) Allocation Duplicate Error
3: General Input 3 (IN3) Allocation Duplicate Error
Attached
4: General Input 4 (IN4) Allocation Duplicate Error
information
5: General Input 5 (IN5) Allocation Duplicate Error
6: General Input 6 (IN6) Allocation Duplicate Error
Event name General Output Allocation Duplicate Error Event code 3879 0000 hex
Description More than one function output is allocated to one general output.
EtherCAT Master Function Mod- Slave Detection At power ON
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
A
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
A-1-2 Error Descriptions
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
Cause and More than one function output is Correct the duplicate general out- Confirm that there is no duplicate
correction allocated to one general output put allocation. allocation when setting a function
output.
Attached information 1: Cause details
1: General Output 1 (OUT1) Allocation Duplicate Error
Attached
2: General Output 2 (OUT2) Allocation Duplicate Error
information
3: General Output 3 (OUT3) Allocation Duplicate Error
4: General Output 4 (OUT4) Allocation Duplicate Error
Precautions/ AL status code: -, Error No.: 3309 hex
Remarks
Event name Pulse Output Setting Error Event code 387B0000 hex
The dividing numerator exceeded the dividing denominator when the Encoder Dividing Pulse Output -
Description
Dividing Denominator was set to a value other than 0.
EtherCAT Master Function Mod- Slave Detection At power ON
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The dividing numerator Correct the setting of Encoder Set the Encoder Dividing Pulse
exceeded the dividing denomina- Dividing Pulse Output - Dividing Output - Dividing Numerator to a
Cause and
tor when the Encoder Dividing Denominator and Dividing Numer- value smaller than the Dividing
correction
Pulse Output - Dividing ator. Denominator.
Denominator was set to a value
other than 0
Attached None
information
Precautions/ AL status code: -, Error No.: 2800 hex
Remarks
Event name Electronic Gear Setting Error Event code 387F 0000 hex
Description The electronic gear ratio exceeded the allowable range.
EtherCAT Master Function Mod- Slave Detection At power ON
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
Cause and The electronic gear ratio Correct the electronic gear ratio to Set the electronic gear ratio to the
correction exceeded the allowable range the range from 1/2,000 to 2,000 range from 1/2,000 to 2,000 times.
times.
Attached None
information
Precautions/ AL status code: -, Error No.: 9300 hex
Remarks
Event name Servo Drive Overheat Event code 3880 0000 hex
Meaning The internal temperature of Servo Drive exceeded the circuit protection level.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
Overload Increase the setting of the acceler- Increase the setting of the acceler-
correction
ation/deceleration time or stop- ation/deceleration time or stop-
ping time to lighten the load. Or, ping time as much as possible to
increase the capacities of the lighten the load.
Servo Drive and the motor.
Attached None
information
Precautions/ AL status code: -, Error No.: 1500 hex
Remarks
Event name Regeneration Overload Error Event code 3882 0000 hex
Meaning The Regeneration Load Ratio (4310-81 hex) exceeded the regeneration overload ratio.
EtherCAT Master Function Mod- Slave Detection During Servo
Source Source details
ule timing ON
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The regeneration processing is Check the regeneration process- Check the items given for correc-
set inappropriately ing setting, and set the same value tions in advance and take counter-
as the resistance value of the measures as required.
Regeneration Resistor in use.
The Regeneration Resistor is Check the operation pattern by the
selected inappropriately velocity monitor. Check the load
ratio of Regeneration Resistor, and
perform the following corrections
accordingly.
• Increase the deceleration time
and stopping time.
• Decrease the command velocity
Attached None
information
Precautions/ AL status code: -, Error No.: 1800 hex
Remarks
Event name Excessive Position Deviation Error Event code 38830000 hex
Meaning The position deviation is greater than or equal to the value set in the Following error window.
EtherCAT Master Function Mod- Slave Detection During Servo
Source Source details
ule timing ON
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The motor operation does not fol- Identify and remove a cause that Adjust the gain and limit values
low the command limits the motor operation. appropriately before use.
During the acceleration/decelera- Set the operation pattern appropri-
tion, the command may not be fol- ately according to the connected
Cause and lowed depending on operation load.
correction patterns. In that case, adjust the
gain, increase the accelera-
tion/deceleration time or the like.
The value of Following error win- Increase the setting of the Follow- Increase the setting of the Follow-
dow is small ing error window to an acceptable ing error window to an acceptable
range. range.
Attached None
information
Precautions/ AL status code: -, Error No.: 2400 hex
Remarks
Event name Excessive Speed Deviation Error Event code 3884 0000 hex
The speed deviation is greater than or equal to the value set in the Excessive Velocity Deviation Detection
Meaning
Level.
EtherCAT Master Function Mod- Slave Detection During Servo
Source Source details
ule timing ON
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The motor operation does not fol- Adjust the gain to improve the fol- Adjust the gain to improve the fol-
low the command because a lowing ability. Or, increase the lowing ability. Or, increase the
parameter value is inappropriate acceleration/deceleration time for acceleration/deceleration time for
the internal position command the internal position command
velocity. velocity.
The output axis of motor is lim- Take countermeasures so that the Take countermeasures so that the
Cause and
ited on the operation by external output axis is not limited on the output axis is not limited on the
correction
forces operation by external forces. operation by external forces.
The value of the Excessive Increase the setting of the Exces- Increase the setting of the Exces-
Velocity Deviation Detection sive Velocity Deviation Detection sive Velocity Deviation Detection
Level is inappropriate Level to an acceptable range. Dis- Level to an acceptable range. Dis-
A
A-1-2 Error Descriptions
Event name Following Error Counter Overflow Event code 3886 0000 hex
Meaning The following error value exceeded the range from -2147483648 to 2147483647.
EtherCAT Master Function Mod- Slave Detection During Servo
Source Source details
ule timing ON
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The motor operation does not fol- Identify and remove a cause that Adjust the gain and limit values
low the command limits the motor operation. During appropriately before use.
the acceleration/deceleration, the Set the operation pattern appropri-
command may not be followed ately according to the connected
Cause and depending on operation patterns. load.
correction In that case, change the operation
pattern by increasing the accelera-
tion/deceleration time or the like.
The Servomotor is rotated or lim- Take countermeasures so that the Take countermeasures so that the
ited on the operation by external motor is not subjected to external motor operation is not interfered by
forces forces. external forces.
Attached None
Event name Absolute Encoder Counter Overflow Error Event code 3887 0000 hex
Meaning The multi-rotation counter of the encoder exceeded the maximum number of rotations.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
A
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
A-1-2 Error Descriptions
Event name Safety Communications Setting Error Event code 38880000 hex
Safety process data communications were not established with the Safety CPU Unit because of an incor-
Meaning
rect communications setting.
EtherCAT Master Function Mod- Slave When establish-
Detection
Source ule Source details ing FSoE com-
timing
munications
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The watchdog time was set If the watchdog time of the safety Set the watchdog time in consider-
incorrectly process data communications set- ation of the actual configuration
ting is set to a value inappropriate and surrounding environment.
for the communications cycle or
the configuration, correct it, and
Cause and
transfer the setting to the Safety
correction
CPU Unit.
The processing was not com- If there is no improvement after
pleted within the watchdog time you performed noise countermea-
because communications were sures, set the longer watchdog
not established due to the noise time, and transfer the setting to the
Safety CPU Unit.
Attached None
information
Precautions/ AL status code: -, Error No.: 7001 hex
Remarks
Event name Safety Frame Error Event code 3889 0000 hex
Safety process data communications were not established with the Safety CPU Unit because an incorrect
Meaning
frame was received.
EtherCAT Master Function Mod- Slave When establish-
Detection
Source ule Source details ing FSoE com-
timing
munications
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
An incorrect frame was received The Servo Drive model does not Set the system configuration and
in safety process data communi- match the safety slave model that setup according to the corrections
Cause and cations is sent from the safety master. that are given on the left.
correction Check the connection configura-
tion and configure it correctly.
There is excessive noise Take noise countermeasures. Take noise countermeasures if
excessive noise caused the error.
Attached None
information
Precautions/ AL status code: -, Error No.: 7003 hex
Event name FSoE Slave Address Error Event code 388B0000 hex
Safety process data communications were not established with the Safety CPU Unit because of an incor-
Description
rect FSoE slave address.
EtherCAT Master Function Mod- Slave When establish-
Detection
Source ule Source details ing FSoE com-
timing
munications
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The setting of the FSoE slave Perform the FSoE Slave Address If you use a Servo Drive for which
address in the safety process Clear for the Servo Drive. safety process data communica-
Cause and
data communications settings is tions were previously established
correction
different from the setting in the in another system, perform the
Unit FSoE Slave Address Clear before
you use the Servo Drive.
Attached None
information
Precautions/ AL status code: -, Error No.: 7002 hex
Remarks
Event name Drive Prohibition Input Error Event code 64E30000 hex
Description Both the Positive Drive Prohibition (POT) and the Negative Drive Prohibition Input (NOT) turned ON.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
An error occurred on the switch, Check and correct an error on the Confirm that there are not discon-
wire, power supply, and wiring switch, wire, power supply, and nection and incorrect logic setting,
that were connected to the Posi- wiring that were connected to the and use the Drive Prohibition
tive Drive Prohibition (POT) or Positive Drive Prohibition Input or Input.
Cause and
Negative Drive Prohibition Input Negative Drive Prohibition Input.
correction
(NOT)
False detection occurred Check whether the control signal Adjust the timing at which the con-
because the control signal power power supply (12 to 24 VDC) is trol signal power supply is turned
supply was turned ON slowly turned ON slowly, and adjust the ON so that the signal can be input
timing if it is slow. correctly.
Attached None
information
A
A-1-2 Error Descriptions
Event name Control Right Release Error Event code 6821 0000 hex
Communications between the Sysmac Studio and Servo Drive were interrupted while a specific function
Description
was used from the Sysmac Studio.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The USB cable or EtherCAT Connect the USB cable or Ether- Do not disconnect the cable during
cable was disconnected during CAT cable between the Servo the operation of Sysmac Studio.
the connection with the Sysmac Drive and the computer that con-
Studio trols the Servo Drive if it is discon-
nected.
Cause and
There is excessive noise Take noise countermeasures for Use the recommended USB cable
correction
the USB cable or EtherCAT cable. or EtherCAT cable.
A command sent from the Sys- Finish other applications to reduce Do not use the Sysmac Studio with
mac Studio was not sent to the the processing load of the com- more than one application active
Servo Drive because the com- puter. so that the computer does not go
puter was in a busy state or the into a busy state.
A
A-1-2 Error Descriptions
Event name Pulse Output Overspeed Error Event code 7820 0000 hex
The speed, which exceeded the frequency that could be output by the Encoder Dividing Pulse Output func-
Description
tion, was detected.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The dividing ratio setting is inap- Correct the setting of Encoder Set the Encoder Dividing Pulse
propriate for the actual usage Dividing Pulse Output - Dividing Output - Dividing Denominator
Cause and
condition Denominator and Dividing Numer- and Dividing Numerator to a
correction
ator. value appropriate for the maximum
speed that is detected during oper-
ation.
Attached None
information
Precautions/ AL status code: -, Error No.: 2800 hex
Remarks
The Brake Interlock Output Increase the setting of the Timeout Confirm the corrections that are
(BKIR) was output because the at Servo OFF according to actual given on the left before use.
motor rotation speed did not operation conditions.
decrease to or less than the
Cause and
speed set in the Threshold
correction
Speed at Servo OFF within the
time set in the Timeout at Servo
OFF when Servo OFF was per-
formed during the motor opera-
tion
Attached None
information
Precautions/ AL status code: -, Error No.: 9700 hex
Remarks
Event name EtherCAT State Change Error Event code 84B10000 hex
A communications state change command was received for which the current communications state could
Description
not be changed.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
A communications state change Check the command specifications Check the command specifications
Cause and
command was received for which for communications state transi- for communications state transi-
correction
the current communications state tions in the host controller and cor- tions in the host controller and pro-
could not be changed rect host controller processing. gram host controller processing.
Attached None
information
Precautions/ AL status code: 0011 hex, Error No.: 8301 hex
Remarks
Event name EtherCAT Illegal State Change Error Event code 84B20000 hex
correction
received tions in the host controller and cor- tions in the host controller and pro-
rect host controller processing. gram host controller processing.
Attached None
information
Precautions/ AL status code: 0012 hex, Error No.: 8302 hex
Remarks
Event name Sync Manager WDT Error Event code 84B5 0000 hex
Description PDO communications were interrupted for the allowable period or longer.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
An EtherCAT communications Connect the EtherCAT communi- Connect the EtherCAT communi-
cable is disconnected, loose, or cations cable securely. cations cable securely.
Cause and broken
correction Host controller error Check the operation of the host None
controller. Take appropriate
countermeasures if there is a prob-
lem.
Attached None
information
Precautions/ AL status code: 001B hex, Error No.: 8305 hex
Remarks
Event name Synchronization Interruption Error Event code 84B9 0000 hex
Description Synchronization interruption did not occur within the specified period.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after cycling Log category
attributes
slave power)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
Incorrect EtherCAT synchroniza- Set the synchronization setting of Confirm the synchronization speci-
tion setting of the host controller the host controller according to the fications for the EtherCAT slave,
synchronization specifications for and configure the synchronization
the EtherCAT slave. setting from the host controller cor-
rectly.
Cause and Failure of the EtherCAT slave If this event does not occur after None
correction communications controller or you cycled the power supply, use
false detection the product continuously. It is sup-
posed that a temporary error
occurred due to a read error. If this
event occurs again, the Servo
Drive is faulty. Replace the Servo
Drive.
Attached None
information
Precautions/ AL status code: 002D hex, Error No.: 8802 hex
Remarks
Event name Bootstrap State Transition Request Error Event code 84BA0000 hex
Description The state transition to unsupported Bootstrap was requested.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Error Minor fault Error reset System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The EtherCAT master requested Check the EtherCAT master set- Check the EtherCAT master set-
Cause and
the transition of unsupported ting so that the EtherCAT master ting so that the EtherCAT master
correction
Bootstrap does not request the transition to does not request the transition to
Bootstrap. Bootstrap.
Attached None
information
Precautions/ AL status code: 0013 hex, Error No.: 8306 hex
Remarks
Event name Communications Synchronization Error Event code 8810 0000 hex
Communications were not established consecutively because the synchronization with the EtherCAT Mas-
Meaning
ter could not be achieved.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Minor fault Error reset System log
Error
Level Recovery (after resetting Log category
attributes
slave errors)
Effects User program Continues. Operation Power drive circuit is OFF
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The power supply to the host Reset the error in the host control- If you turn OFF the power supply
controller was interrupted during ler. This event reports an error that to the host controller, also turn
PDO communications was detected when the power sup- OFF the power supply to the Servo
ply to the host controller was inter- Drive.
rupted. It does not indicate that an
Cause and
error currently exists.
correction
An EtherCAT communications Connect the EtherCAT communi- Connect the EtherCAT communi-
cable is disconnected, loose, cations cable securely. If the cable cations cable securely.
broken, or has a contact failure is broken, replace it.
Noise Take noise countermeasures if Take noise countermeasures if
excessive noise affects the Ether- excessive noise affects the Ether-
A
A-1-2 Error Descriptions
Event name Capacitor Lifetime Warning Event code 081C 0000 hex
Meaning The capacitor built into the Servo Drive reached the service life of the manufacturer’s guarantee.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Error Observation*1 --- System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Not affected.
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The operating time of the capaci- Send the Servo Drive for repair or None
Cause and tor in the Servo Drive exceeded replace the Servo Drive with a new
correction the service life one. It is necessary to replace the
component that reached the ser-
vice life.
Attached None
information
Precautions/ AL status code: -, Error No.: A701 hex
Remarks
*1. You can change the level to minor fault by using Warning Level Change 1 Selection (4020-05 hex).
Cause and the inrush current prevention replace the Servo Drive with a new
correction relay in the Servo Drive one. It is necessary to replace the
exceeded the service life component that reached the ser-
vice life.
Attached None
information
Precautions/ AL status code: -, Error No.: A702 hex
Remarks
*1. You can change the level to minor fault by using Warning Level Change 1 Selection (4020-05 hex).
Event name Brake Interlock Output Relay Lifetime Warning Event code 081F0000 hex
The brake interlock output (BKIR) relay built into the Servo Drive reached the service life of the manufac-
Description
turer's guarantee.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Error Observation*1 --- System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Not affected.
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The number of operating times of Send the Servo Drive for repair or None
Cause and the brake interlock output in the replace the Servo Drive with a new
correction Servo Drive exceeded the ser- one. It is necessary to replace the
vice life component that reached the ser-
vice life.
Attached None
information
Precautions/ AL status code: -, Error No.: A704 hex
Remarks
*1. You can change the level to minor fault by using Warning Level Change 1 Selection (4020-05 hex).
A
A-1-2 Error Descriptions
Event name Absolute Encoder Counter Overflow Warning Event code 084E0000 hex
The multi-rotation counter of the encoder exceeded the value set in Encoder - Absolute Encoder Counter
Description
Overflow Warning Level (4510-02 hex).
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Error Observation*1 --- System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Not affected.
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
An inappropriate value was set in Set an appropriate value in the Set an appropriate value in the
the Encoder – Operation Selec- Encoder - Operation Selection Encoder - Operation Selection
tion when Using Absolute when Using Absolute Encoder when Using Absolute Encoder
Encoder (4510-01 hex) (4510-01 hex). (4510-01 hex).
Cause and
The multi-rotation number of the Set the travel distance so that the Set the travel distance so that the
correction
encoder exceeded the warning multi-rotation number does not multi-rotation number does not
level exceed the value set in the exceed the value set in the
Encoder - Absolute Encoder Encoder - Absolute Encoder
Counter Overflow Warning Counter Overflow Warning
Level (4510-02 hex). Level (4510-02 hex).
Attached None
information
A
A-1-2 Error Descriptions
Event name Lifetime Information Corruption Warning Event code 18390000 hex
Description An error was detected in the saved lifetime information.
EtherCAT Master Function Mod- Slave Detection At power ON
Source Source details
ule timing
Error Observation*1 --- System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Not affected.
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
The lifetime information corrup- Perform the Lifetime Information None
tion was detected when the Clear. Note that the lifetime may
power supply was turned ON not be detected correctly after the
Cause and
clear operation because the value
correction
of lifetime information is cleared. If
this event occurs repeatedly, the
area to save lifetime information is
faulty. Replace the Servo Drive.
Attached None
information
Precautions/ AL status code: -, Error No.: A705 hex
Remarks
*1. You can change the level to minor fault by using Warning Level Change 1 Selection (4020-05 hex).
Event name Data Setting Warning Event code 34E0 0000 hex
Description The object set value is out of the range.
EtherCAT Master Function Mod- Slave Detection Continuously
Source Source details
ule timing
Error Observation*1 --- System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Not affected.
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Assumed cause Correction Prevention
Cause and
The object set value is out of the Correct the object setting to be Correct the object setting to be
correction
range within the specified range. within the specified range.
Attached None
information
Precautions/ AL status code: -, Error No.: B000 hex
Remarks
*1. You can change the level to minor fault by using Warning Level Change 1 Selection (4020-05 hex).
A
A-1-2 Error Descriptions
Event name Event Log Cleared Event code 9824 0000 hex
Meaning The event log was cleared.
EtherCAT Master Function Mod- Slave Detection Operation by
Source Source details
ule timing user
Error Information --- System log
Level Recovery Log category
attributes
Effects User program Continues. Operation Not affected.
EtherCAT NET RUN EtherCAT NET ERR EtherCAT LINK/ACT
Indicators
--- --- ---
System Variable Data type Name
-defined None None None
variables
Cause and Assumed cause Correction Prevention
correction Clear Event Log was performed --- ---
Attached None
information
Precautions/ AL status code: -, Error No.: -
Remarks
Index
AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619) I-1
Index
Index
Numerics W
Servo Drive
Characteristics .......................................................... 3-2
How to Read Model Numbers .................................. 2-4
Replacing .................................................................. 7-4
Servo Drive and Servomotor Combination Tables .... 2-6
Servomotor
Characteristics ........................................................ 3-12
General Specifications ............................................ 3-10
Installation Conditions ............................................... 4-2
Model Tables ............................................................ 2-5
Replacing .................................................................. 7-4
Servo Drive and Servomotor Combination Tables .... 2-6
Servomotor model number ....................................... 2-4
Sysmac Studio ..................................................1-2, 2-2, 6-8
I-2 AC Servomotors/Servo Drives 1S-series Incremental Encoder Type User’s Manual (I619)
OMRON Corporation Industrial Automation Company Authorized Distributor:
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No. 438A Alexandra Road # 05-05/08 (Lobby 2),
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Tel: (65) 6835-3011/Fax: (65) 6835-2711 Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Cat. No. I619-E1-01 0418