GU-37 Manual
GU-37 Manual
GU-37
REMINDER
We are not responsible for your actions or stupidity.
Introduction 4
Prints and Parts 5
Print Orientation 7
Sanding Tool 17
Upper Receiver 19
Barrel Assembly 28
Bolt Assembly 40
Final Assembly 50
Accessories 56
FAQ 61
3
\\\ Introduction
The GU-37 is a can cannon inspired break-action 37mm signaling device
upper for an AR-15. With the action design, any length barrel is possible,
and any length casing can be used. There are also several different upper
configurations, muzzle devices, and handguards included for your use and
customization, as well as a ladder sight!
\\\ symbols
! Epoxy needed ! Sanding needed
11 Hardware ID Number
4
\\\ prints and parts
• Print parts according to the given parameters in the table below. Part designators
are referenced in assembly diagrams later in the manual to aid in construction
Part No. File Name Material Infill Layer Height Walls Assembly Supports
ModifiedRailReceiver_XXX.stl PLA+ 95%-100% 0.16-0.2mm 7-8 Upper No
A
StandardRailReceiver_XXX.stl PLA+ 95%-100% 0.16-0.2mm 7-8 Upper Yes
B ReceiverHingeBlock PLA+ 95%-100% 0.16-0.2mm ≥8 Upper Yes
C ReceiverSightPost.stl PLA+ 60% 0.2-0.3mm 4 Upper No
LadderSight_OpenPost.stl PLA+ 35% 0.2-0.3mm 4 Upper No
D
LadderSight_RingPost.stl PLA+ 35% 0.2-0.3mm 4 Upper No
E BarrelSleeve.stl PLA+ 95% - 100% 0.16-0.2mm 8 Barrel Yes
F BarrelSleeveLockingNub.stl PLA+ 95% - 100% 0.16-0.2mm 8 Barrel No
G LockingBlock PLA+ 95%-100% 0.16-0.2mm 8 Barrel Yes
H LockingBlockHandle_XXX.stl PLA+ 85%-95% 0.16-0.2mm 6 Barrel No
I FiringPinBody.stl PLA+ 100% 0.16-0.2mm ≥8 Upper Yes
J ContainedBoltBody.stl PLA+ 95%-100% 0.16-0.2mm 6 Contained Bolt No
K ContainedBackPlate.stl PLA+ 95%-100% 0.16-0.2mm 4 Contained Bolt No
L Bolt.stl PLA+ 95%-100% 0.16-0.2mm ≥8 Buffered Bolt No
M1 BoltChargingHandleLeft_XXX.stl PLA+ 90%-100% 0.16-0.2mm ≥6 Upper Yes
M2 BoltChargingHandleRight_XXX.stl PLA+ 90%-100% 0.16-0.2mm ≥6 Upper Yes
N1 MuzzleBrake.stl PLA+ 95% - 100% 0.16-0.2mm ≥8 Muzzle Yes
N2 TankBrake.stl PLA+ 95% - 100% 0.16-0.2mm ≥8 Muzzle Yes
N3 ThreeProngFlashHider.stl PLA+ 95% - 100% 0.16-0.2mm ≥8 Muzzle Yes
P1 RoundHandguardRetainer.stl PLA+ 40% 0.2-0.3mm 3-4 Upper No
P2 HandguardRetainerFrontSight PLA+ 40% 0.2-0.3mm 3-4 Upper No
All Handguards PLA+ 60% 0.16-0.2mm 5 Hand Guard Yes
Q
All Handguards (Standard Pic.) PLA+ 60% 0.16-0.2mm 5 Hand Guard No
• We have also provided some tools that you may choose to print to help improve
the construction quality of your GU-37.
Part No. File Name Material Infill Layer Height Walls Assembly Supports
X BarrelCuttingGuide PLA / PLA+ 35% 0.2-0.3mm 3-4 Tool Yes
Y SandingDrumBottom PLA / PLA+ 75% 0.2-0.3mm 4-5 Tool No
Z SandingDrumTop PLA / PLA+ 75% 0.2-0.3mm 4-5 Tool No
5
\\\ prints and parts
• Below is an itemized list of all the hardware required for this build. Parts can be sourced from a
variety of vendors. We prefer Amazon and McMaster-Carr if you want to build your own. An
alternative is to buy a parts kit from a seller. Currently www.DaikonDefense.com is the only known
source of complete hardware part kits.
Upper Receiver
6 M4 x 25mm Socket Head Cap Screw [-] Fastener 2 91290A176
7 M4 x 30mm Socket Head Cap Screw [-] Fastener 1 91290A172
8 M5 x 30mm Socket Head Cap Screw [-] Fastener 2 91290A254
9 9mm OD, 3.2mm ID Washer [-] Fastener 1 97310A111
10 M3 x 30mm Ø Stainless Steel Rod Stainless Steel Stock 2 1272T33
11 AR-15 Magazine Catch Spring [-] Spring 2 [-]
12 3/8" x 40.5 mm Stainless Steel Stock 1 89535K87
Bolt
17 M3 Nut [-] Fastener 1 90593A001
18 M4 x 16mm Socket Head Cap Screw [-] Fastener 2 91290A154
19 M5 x 30mm Socket Head Cap Screw [-] Fastener 1 91290A254
20 M3 x 18.5 mm Ø Stainless Steel Rod Stainless Steel Stock 1 1272T33
21 M3 x 75mm Threaded Rod [-] Stock 1 98861A040
Sanding Tool
24 5/16" Threaded Rod x 24" High Strenth Steel Stock 1 90322A681
25 5/16" Nut [-] Fastener 4 95462A030
26 5/16" Flat Washer [-] Fastener 2 90107A005
27 M4 x 8mm Socket Head Cap Screw [-] Fastener 4 91290A140
6
\\\ Print orientation
All parts should fit on an average size printer. Due to the load involved it is of critical
importance to print strong parts. Almost all parts require several shells and a high infill
percentage. Be sure to use our settings as a minimum starting point.
See detailed suggestions below, these are also listed in the previous table:
Part: ReceiverHingeBlock
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95% +
Support: YES
or
Part: ReceiverMainBody
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 7 - 8
Infill: 95% +
Support: YES, for standard pic
rail versions
NOTE: There are 4 versions of
the receiver main body you may
choose from. They all require the
same print settings.
MODIFIED STANDARD
7
\\\ Print orientation
Part: BarrelSleeveLockingNub
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8
Infill: 95% - 100%
Support: NO
Part: BarrelSleeve
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8
Infill: 95% - 100%
Support: NO
Part: LockingBlock
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8
Infill: 95% - 100%
Support: YES
8
\\\ Print orientation
Part: BoltChargingHandleLeftExtended
Part: BoltChargingHandleRightExtended
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 6+
Infill: 90 - 100%
Support: YES
Part: LockingBlockHandle_Normal
OR
Part: LockingBlockHandle_Extended
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 6
Infill: 85 - 95%
Support: NO
Part: FiringPinBody
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 100%
Support: YES
9
\\\ Print orientation
Part: BoltContained
Part: BackPlate
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 - 100%
Support: NO
Brim: YES – on ‘BoltContained’
Part: Bolt
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 - 100%
Support: NO
Brim: YES
10
\\\ Print orientation
Part: HandguardRetainerFrontSight
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 5
Infill: 60%
Support: NO
11
\\\ Print orientation
Part: PicattinyHandguard
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 5
Infill: 60%
Support: NO
Part: PicattinyStandardHandguard
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 5
Infill: 60%
Support: YES
12
\\\ Print orientation
Part: RoundHandguardRetainer
Material: PLA+
Layer Height: 0.2 - 0.3mm
Shells: 3 - 4
Infill: 40%
Support: NO
Part: HandguardRetainerFrontSight
Material: PLA+
Layer Height: 0.2 - 0.3mm
Shells: 3 - 4
Infill: 40%
Support: NO
Part: TankBrake
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 -100%
Support: YES
13
\\\ Print orientation
Part: MuzzleBrake
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 - 100%
Support: YES
Part: ThreeProngFlashHider
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 - 100%
Support: YES
14
\\\ Print orientation
Part: ReceiverSightPost
Material: PLA+
Layer Height: 0.2 - 0.3mm
Shells: 4
Infill: 60%
Support: NO
Part: TailLadderSight_RingPost
OR
Part: LadderSight_OpenPost
Material: PLA+
Layer Height: 0.2 - 0.3mm
Shells: 4
Infill: 35%
Support: NO
Part: BarrelCuttingGuide
Material: PLA/PLA+
Layer Height: 0.2 - 0.3mm
Shells: 3 - 4
Infill: 35%
Support: YES
15
\\\ Print orientation
Part: SandingDrumTop
Material: PLA+ / ABS
Layer Height: 0.2 - 0.3mm
Shells: 4 - 5
Infill: 75%
Support: NO
Part: SandingDrumBottom
Material: PLA+ / ABS
Layer Height: 0.2 - 0.3mm
Shells: 4 - 5
Infill: 75%
Support: NO
16
v1.1
Sanding tool
17
\\\ sanding tool
1. To prepare the sanding tool:
• First install [2] 5/16” nuts onto the threaded rod along with a washer.
• Secure sandpaper in place using the top part with [4] M4 x 8 mm bolts.
• Place the completed drum on the threaded rod and secure
with a washer and [2] additional 5/16” nuts .
• Tighten nuts together from both sides as jam nuts.
27
25
26
Y
Sometimes a small amount of superglue
helps with holding paper in place while
tightening screws
26
Z
!
25
18
v1.1
Upper Receiver
19
\\\ upper Receiver
1. To prepare the upper body:
• Remove support material if required
• Sand slots and tracks if required
• Tap holes as shown below A
! !
M4
M5
20
\\\ upper Receiver
4. Epoxy washer into the recess on the face of the receiver assembly
• Allow to cure for 24 hours. (JB Weld may also be used)
• Ensure the washer is flush with the surface, small amount of sanding may be required.
• If the epoxy breaks, electrical tape can hold the washer in place.
!
9
!
21
\\\ upper Receiver
5. 13 Secure the ladder sight mount to the upper:
• Insert [1] thin M5 nut into the pocket inside the upper.
• Place 3D printed mount on the upper.
• Use a M5x12mm bolt and place it through the mount.
• Tighten bolt so parts are fully secured together.
C
16
14
15
!
22
\\\ upper Receiver
23
\\\ upper Receiver
8.
10
Two stainless steel pins are used as rails to stabilize the locking mechanism.
• Take two M3 x 30mm pins and press into the pockets.
• Start by inserting the end into the hole and pressing into place with a pair of pliers
• Epoxy is not needed, but could help if the plastic alone is not holding the pin in place
9.
11
Insert AR mag catch spring into the hole and press into place.
• Make sure it is fully seated into the hole.
24
\\\ upper Receiver
10. To prepare the locking block:
• Remove support material if required
• Sand the knob to ensure spring will fit
• Tap holes as shown to the right
G
M4
11.
G
Insert the locking block into the track and slide backwards towards the spring.
• Make sure the shaft on the lock inserts inside the spring.
• There are ridges on the locking block that ride along groves inside the hinge, ensure they engage.
25
\\\ upper Receiver
12. There are two handle sizes to choose from:
• Both require the same assembly and function the same.
• The short version is shown below.
6
2X
• Continue to work the completed mechanism back and forth to break it in. Over
time it will get easier to move.
26
\\\ upper Receiver
14.
• Congratulations! The locking mechanism is complete. Set aside and proceed to the next step.
27
v1.1
Barrel Assembly
28
\\\ barrel assembly
M5
E
29
\\\ barrel assembly
4
3.
4.
12
Although the pin is not secured yet, it is possible to test the locking
mechanism and barrel rotation at this time.
30
\\\ barrel assembly
3.
4.
IMPORTANT: Do not overtighten! You will strip the hole, (very bad)!
31
\\\ barrel assembly
5.
IMPORTANT: If your barrel doesn’t close without pulling the lock handles
back there are a few ways to solve this:
1. Continue to work in the handle (see Upper Receiver Step 13)
2. Sand/file the surface under the barrel sleep locking nub (Green Surface)
32
\\\ barrel assembly
The barrel can be cut to any length to
1.
•
accommodate your personal combination of
Variable
accessories, see page 37 for details.
See Page 37
2.
! • The included sanding tool is for you to print. If
not done so already, wrap a heavy grit
sandpaper around the exterior and secure.
Then run the sander through the section of
pipe using a drill, moving it along the full length
of the barrel.
IMPORTANT: Do not skip! An even and smooth barrel significantly improves performance.
33
\\\ barrel assembly
• Before insertion into the barrel sleeve, two slots must be cut into the sides of the
barrel. The slots will provide clearance for easy removal of the spent rounds.
• Print the jig included in your part files to aid in cutting a proper sized slot.
4. 5.
X
• You can use the jig as a cutting guide or as a stencil to mark the pipe with a permanent marker. It is
recommended to use a Dremel, hand saw or angle grinder to create the slot.
6. 7.
• File or sand off any burrs that may have been formed during the cutting process.
• Congratulations! The barrel tube is complete. Set aside and proceed to the next step
34
\\\ barrel assembly
9.
10.
IMPORTANT: Make sure the slots in the pipe are properly lined
up with the slots in the barrel sleeve.
35
\\\ barrel assembly
11.
• While making sure to keep the slots in the same location, close the breech.
• Press the barrel tube backwards slightly so the face of the casing is fully
contacting the face of the hinge.
12.
36
\\\ barrel assembly
13.
Choosing your Barrel Length:
• With the barrel temporarily installed, slide a handguard, and/or retainer onto the barrel.
• For more information on accessory combinations, go to page 58.
14.
After the parts are place, it is possible to choose a cut location using the following formula:
• If: No Muzzle Device: mark the barrel at the edge of the retainer, cut so the barrel is flush.
• If: Yes, Muzzle Device: mark the barrel according the type chosen, distances from retainer are
listed below:
• Three Prong: 61mm
• Tank Brake: 39mm
• Muzzle Brake: 39mm
NOTE: The cuts can be shorter by a few millimeters but the closer to the exact number, the better.
Remove all the printed components, pull the barrel out of the sleeve, and return to page 33.
MARK
37
\\\ barrel assembly
15. To secure the barrel:
• Use [4] M5 x 5mm grub screws into the pre tapped holes
• Tighten the front screws first until contact is made with the barrel
• Repeat for the back two screws, apply Loctite.
!
2
!
IMPORTANT: Do not overtighten!
You will strip the hole (very bad)
16.
Congratulations! The barrel tube is now installed. Set aside and proceed to the next step
• You may leave the shell placed inside the barrel if desired, but it will need to be taken out before
the firing pin is installed.
38
\\\ barrel assembly
Barrel eXAMPLES
Pistol Length - 13.9 cm
39
v1.1
bolt Assembly
40
\\\ Bolt assembly
1. To prepare the firing pin:
• Round the end of the threaded rod from a flat edge to a rounded point.
• You may experiment with the profile of the tip to suit your preference.
• A rounded/slightly pointed tip works the best.
21 75 mm
17
41
\\\ Bolt assembly
3. Continue firing pin assembly:
•
•
Thread the shaped firing pin into the M3 nut until it hits the back of the body.
Once it bottoms out, hold the body with pliers while tightening the pin with
another. This will force the assembly to self tighten.
4.
19
42
\\\ Bolt assembly
5. Place the spring into the firing pin and slide until is makes contact.
• The firing pin is now ready for installation into the bolt
11
Bolt Options
Bufferless Option
43
\\\ Bolt assembly
The following section is for the assembly of the “standard
bolt” for buffered operation. If you would like to build the bolt
for bufferless operation, please proceed to the next section.
1a.
Before proceeding, please familiarize yourself with the completed bolt
assembly diagram below. The firing pin will be retained within the bolt using a
stainless-steel pin. The order of assembly is important so pay close attention
during the build process.
Good luck!
Cross-section View
Stainless Steel Retention Pin
Firing Pin
44
\\\ Bolt assembly
Insert the firing pin into the bolt:
2A. •
•
Before inserting make sure the spring is still on the firing pin.
With the recessed pocket facing up, insert the pin into the bolt
until you feel the spring resist
REAR VIEW
FRONT VIEW
3A. Insert the steel retention pin through bolt with a hammer.
• Pin is a M3 x 18.5mm stainless steel rod
20
• Congratulations! The standard bolt is complete. Set aside and proceed to the next step
45
\\\ Bolt assembly
The following section is for the assembly of the “contained
bolt” for bufferless operation. If you would like to build the
bolt for bufferless operation, please return to the previous
section.
1B.
Before proceeding, please familiarize yourself with the completed bolt
assembly diagram below. The firing pin will be retained within the bolt using a
stainless-steel pin. The order of assembly is important so pay close attention
during the build process.
Good luck!
Cross-section View
M3 Stainless Steel Guide Rod
Stainless Steel Retention Pin
Firing Pin
46
\\\ Bolt assembly
2B. 23
22
3B. 22
• Slide springs onto the left and right rods so they touch the plastic plate.
47
\\\ Bolt assembly
Insert the firing pin into the bolt:
4B. •
•
Before inserting make sure the spring is still on the firing pin.
With the recessed pocket facing up, insert the pin into the bolt
until you feel the spring resist
REAR VIEW
FRONT VIEW
5B. Insert the steel retention pin through bolt with a hammer.
• Pin is a M3 x 18.5mm stainless steel rod
20
48
\\\ Bolt assembly
Complete the contained buffer:
6B. •
•
Take the front portion of bolt and slide it over the rear.
Make sure the front slides smoothly over the rods.
• Springs should easily force the front portion forward.
• Congratulations! The contained bolt is complete. Set aside and proceed to the next step
49
v1.1
Final Assembly
50
\\\ final assembly
Selecting a lower
Any AR lower receiver will work with the GU-37, however the buffer tube
attachment point must be selected to accommodate the selected bolt system
Buffered Operation
Buffer-LESS Operation
51
\\\ final assembly
M4
M4
2.
DOWN
52
\\\ final assembly
3. To assemble the charging handles (make left AND right):
• Start by inserting a M4 x 16mm fastener fully into a charging handle,
• After the printed bolt has been inserted into the upper, attach each handle to its
corresponding side.
• The charging handle geometry will sit inside the pocket on the side of the bolt.
M2 M1
18
RIGHT LEFT
IMPORTANT: The slot on the
left-hand charging handle
must be facing DOWN
4.
53
\\\ final assembly
5.
At this point the breech can now be
closed, and the bolt racked to break it in
54
\\\ final assembly
At this point you may now add hand guards, front sights, and other accessories
these are described in the pages ahead.
55
v1.1
accessories
56
\\\ accessories
The GU-37 has several ways to be personalized:
• There are several versions of handguards, retainers, and muzzles included.
• The assembly of these are all the same but will require different barrel lengths.
For Example:
Barrel Sleeve
Handguard
P2
Retainer
(Front Sight)
Barrel Sleeve
N1
Retainer
(Front Sight)
Muzzle
Brake
57
\\\ accessories
1. To prepare the retainers and muzzles:
• Tap all the holes with M5 threads.
• These are secured to the barrel with the same M5 grubs are the barrel
N1 P1
M5
M5
For ALL muzzle devices, after installation
check the bore of the device for any
obstructions - remove them if present
58
\\\ accessories
3. Secure the retainer:
• Secure the retainer with [4] M5 x 5 grub screw into the previously tapped holes.
• Make sure to push the retainer towards the sleep to ensure the part stack is tight.
• This process is the same for both the retainers and the muzzle devices.
P1
59
\\\ Make it your Own!
SO.......
60
\\\ frequently asked questions
Q - I see that the barrel sleeve is sized for a 40mm shell, can I fire one using just the plastic
sleeve?
A - You can fire just one. You will need to brace the chamber area with both hands.
61
v1.1
Special Thanks
GoonGunDesigns
Ptact15
Bitplumb
Methemetics
FastFreddy20
Daikon
Dogenado | Butters
V8vtwin