0% found this document useful (0 votes)
372 views62 pages

GU-37 Manual

This document provides instructions for building a break-action 37mm signaling device upper receiver for an AR-15. It includes a parts list, print parameters, and assembly instructions for the various components. Safety precautions are noted, advising the user that the builders are not responsible for improper use of the device.

Uploaded by

eduard morar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
372 views62 pages

GU-37 Manual

This document provides instructions for building a break-action 37mm signaling device upper receiver for an AR-15. It includes a parts list, print parameters, and assembly instructions for the various components. Safety precautions are noted, advising the user that the builders are not responsible for improper use of the device.

Uploaded by

eduard morar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 62

v1.

GU-37

Build Guide and User’s Manual


Is brought to you by the minds of

REMINDER
We are not responsible for your actions or stupidity.

This device is for emergency communication purposes only


\\\ table of contents

Introduction 4
Prints and Parts 5
Print Orientation 7
Sanding Tool 17
Upper Receiver 19
Barrel Assembly 28
Bolt Assembly 40
Final Assembly 50
Accessories 56
FAQ 61

3
\\\ Introduction
The GU-37 is a can cannon inspired break-action 37mm signaling device
upper for an AR-15. With the action design, any length barrel is possible,
and any length casing can be used. There are also several different upper
configurations, muzzle devices, and handguards included for your use and
customization, as well as a ladder sight!

Converting from your old bullet throwin' pew to a 37mm thumper is as


simple as swapping any other upper out.... Oh, and did I forget to mention,
subcaliber conversions are also in the works?

\\\ symbols
! Epoxy needed ! Sanding needed

! Heat needed ! Lubricant needed

Attention needed A Printed Part ID Letter

11 Hardware ID Number
4
\\\ prints and parts
• Print parts according to the given parameters in the table below. Part designators
are referenced in assembly diagrams later in the manual to aid in construction
Part No. File Name Material Infill Layer Height Walls Assembly Supports
ModifiedRailReceiver_XXX.stl PLA+ 95%-100% 0.16-0.2mm 7-8 Upper No
A
StandardRailReceiver_XXX.stl PLA+ 95%-100% 0.16-0.2mm 7-8 Upper Yes
B ReceiverHingeBlock PLA+ 95%-100% 0.16-0.2mm ≥8 Upper Yes
C ReceiverSightPost.stl PLA+ 60% 0.2-0.3mm 4 Upper No
LadderSight_OpenPost.stl PLA+ 35% 0.2-0.3mm 4 Upper No
D
LadderSight_RingPost.stl PLA+ 35% 0.2-0.3mm 4 Upper No
E BarrelSleeve.stl PLA+ 95% - 100% 0.16-0.2mm 8 Barrel Yes
F BarrelSleeveLockingNub.stl PLA+ 95% - 100% 0.16-0.2mm 8 Barrel No
G LockingBlock PLA+ 95%-100% 0.16-0.2mm 8 Barrel Yes
H LockingBlockHandle_XXX.stl PLA+ 85%-95% 0.16-0.2mm 6 Barrel No
I FiringPinBody.stl PLA+ 100% 0.16-0.2mm ≥8 Upper Yes
J ContainedBoltBody.stl PLA+ 95%-100% 0.16-0.2mm 6 Contained Bolt No
K ContainedBackPlate.stl PLA+ 95%-100% 0.16-0.2mm 4 Contained Bolt No
L Bolt.stl PLA+ 95%-100% 0.16-0.2mm ≥8 Buffered Bolt No
M1 BoltChargingHandleLeft_XXX.stl PLA+ 90%-100% 0.16-0.2mm ≥6 Upper Yes
M2 BoltChargingHandleRight_XXX.stl PLA+ 90%-100% 0.16-0.2mm ≥6 Upper Yes
N1 MuzzleBrake.stl PLA+ 95% - 100% 0.16-0.2mm ≥8 Muzzle Yes
N2 TankBrake.stl PLA+ 95% - 100% 0.16-0.2mm ≥8 Muzzle Yes
N3 ThreeProngFlashHider.stl PLA+ 95% - 100% 0.16-0.2mm ≥8 Muzzle Yes
P1 RoundHandguardRetainer.stl PLA+ 40% 0.2-0.3mm 3-4 Upper No
P2 HandguardRetainerFrontSight PLA+ 40% 0.2-0.3mm 3-4 Upper No
All Handguards PLA+ 60% 0.16-0.2mm 5 Hand Guard Yes
Q
All Handguards (Standard Pic.) PLA+ 60% 0.16-0.2mm 5 Hand Guard No

• We have also provided some tools that you may choose to print to help improve
the construction quality of your GU-37.
Part No. File Name Material Infill Layer Height Walls Assembly Supports
X BarrelCuttingGuide PLA / PLA+ 35% 0.2-0.3mm 3-4 Tool Yes
Y SandingDrumBottom PLA / PLA+ 75% 0.2-0.3mm 4-5 Tool No
Z SandingDrumTop PLA / PLA+ 75% 0.2-0.3mm 4-5 Tool No

• Some tools are also required:


• Allen Key Set • Tap and Die Set
• Electric Drill • Xacto Knife
• Heavy Grit Sandpaper • Pliers
• JB Weld, Gorilla Glue, OR Epoxy

5
\\\ prints and parts
• Below is an itemized list of all the hardware required for this build. Parts can be sourced from a
variety of vendors. We prefer Amazon and McMaster-Carr if you want to build your own. An
alternative is to buy a parts kit from a seller. Currently www.DaikonDefense.com is the only known
source of complete hardware part kits.

ID Part Material Type Qty McMaster


Barrel
1 1-5/8" Fence Post (from Lowes) Galvanized Steel Stock 1 [-]
2 M5 x 5mm Cup Point Set Screw [-] Fastener 8 91390A117
3 M3 x 6mm Cup Point Set Screws [-] Fastener 1 91390A118
4 M5 x 18mm Flat Head Screw [-] Fastener 2 91294A213
5 M5 Nylock Washer [-] Fastener 2 94645A102

Upper Receiver
6 M4 x 25mm Socket Head Cap Screw [-] Fastener 2 91290A176
7 M4 x 30mm Socket Head Cap Screw [-] Fastener 1 91290A172
8 M5 x 30mm Socket Head Cap Screw [-] Fastener 2 91290A254
9 9mm OD, 3.2mm ID Washer [-] Fastener 1 97310A111
10 M3 x 30mm Ø Stainless Steel Rod Stainless Steel Stock 2 1272T33
11 AR-15 Magazine Catch Spring [-] Spring 2 [-]
12 3/8" x 40.5 mm Stainless Steel Stock 1 89535K87

Rear Sight Post


13 M5x12mm Socket Head Cap Screw [-] Fastener 1 91290A228
14 M5x30mm Button Head Cap Screw [-] Fastener 1 97763A434
15 M5 Nut [standard] [-] Fastener 1 90593A004
16 M5 Nut [thin] [-] Fastener 1 90370A205

Bolt
17 M3 Nut [-] Fastener 1 90593A001
18 M4 x 16mm Socket Head Cap Screw [-] Fastener 2 91290A154
19 M5 x 30mm Socket Head Cap Screw [-] Fastener 1 91290A254
20 M3 x 18.5 mm Ø Stainless Steel Rod Stainless Steel Stock 1 1272T33
21 M3 x 75mm Threaded Rod [-] Stock 1 98861A040

Bufferless Bolt Additional Parts


22 0.18" OD, 0.13" ID x 279.4 mm Compression Spring [-] Spring 2 9637K43
23 M3 x 173.8 mm Stainless Steel Stock 3 1272T33

Sanding Tool
24 5/16" Threaded Rod x 24" High Strenth Steel Stock 1 90322A681
25 5/16" Nut [-] Fastener 4 95462A030
26 5/16" Flat Washer [-] Fastener 2 90107A005
27 M4 x 8mm Socket Head Cap Screw [-] Fastener 4 91290A140

6
\\\ Print orientation
All parts should fit on an average size printer. Due to the load involved it is of critical
importance to print strong parts. Almost all parts require several shells and a high infill
percentage. Be sure to use our settings as a minimum starting point.

Print in PLA+ only.

See detailed suggestions below, these are also listed in the previous table:

Part: ReceiverHingeBlock
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95% +
Support: YES

or
Part: ReceiverMainBody
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 7 - 8
Infill: 95% +
Support: YES, for standard pic
rail versions
NOTE: There are 4 versions of
the receiver main body you may
choose from. They all require the
same print settings.

MODIFIED STANDARD
7
\\\ Print orientation

Part: BarrelSleeveLockingNub
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8
Infill: 95% - 100%
Support: NO

Part: BarrelSleeve
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8
Infill: 95% - 100%
Support: NO

Part: LockingBlock
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8
Infill: 95% - 100%
Support: YES

8
\\\ Print orientation
Part: BoltChargingHandleLeftExtended
Part: BoltChargingHandleRightExtended
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 6+
Infill: 90 - 100%
Support: YES

Part: LockingBlockHandle_Normal
OR
Part: LockingBlockHandle_Extended
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 6
Infill: 85 - 95%
Support: NO

Part: FiringPinBody
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 100%
Support: YES

9
\\\ Print orientation

Part: BoltContained
Part: BackPlate
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 - 100%
Support: NO
Brim: YES – on ‘BoltContained’

Part: Bolt
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 - 100%
Support: NO
Brim: YES

10
\\\ Print orientation

Part: HandguardRetainerFrontSight
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 5
Infill: 60%
Support: NO

Part: M-Lok Handguard


Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 5
Infill: 60%
Support: NO

11
\\\ Print orientation

Part: PicattinyHandguard
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 5
Infill: 60%
Support: NO

Part: PicattinyStandardHandguard
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 5
Infill: 60%
Support: YES

12
\\\ Print orientation
Part: RoundHandguardRetainer
Material: PLA+
Layer Height: 0.2 - 0.3mm
Shells: 3 - 4
Infill: 40%
Support: NO

Part: HandguardRetainerFrontSight
Material: PLA+
Layer Height: 0.2 - 0.3mm
Shells: 3 - 4
Infill: 40%
Support: NO

Part: TankBrake
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 -100%
Support: YES

13
\\\ Print orientation

Part: MuzzleBrake
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 - 100%
Support: YES

Part: ThreeProngFlashHider
Material: PLA+
Layer Height: 0.16 - 0.2mm
Shells: 8+
Infill: 95 - 100%
Support: YES

14
\\\ Print orientation

Part: ReceiverSightPost
Material: PLA+
Layer Height: 0.2 - 0.3mm
Shells: 4
Infill: 60%
Support: NO

Part: TailLadderSight_RingPost
OR
Part: LadderSight_OpenPost
Material: PLA+
Layer Height: 0.2 - 0.3mm
Shells: 4
Infill: 35%
Support: NO

Part: BarrelCuttingGuide
Material: PLA/PLA+
Layer Height: 0.2 - 0.3mm
Shells: 3 - 4
Infill: 35%
Support: YES

15
\\\ Print orientation

Part: SandingDrumTop
Material: PLA+ / ABS
Layer Height: 0.2 - 0.3mm
Shells: 4 - 5
Infill: 75%
Support: NO

Part: SandingDrumBottom
Material: PLA+ / ABS
Layer Height: 0.2 - 0.3mm
Shells: 4 - 5
Infill: 75%
Support: NO

16
v1.1

Sanding tool

17
\\\ sanding tool
1. To prepare the sanding tool:
• First install [2] 5/16” nuts onto the threaded rod along with a washer.
• Secure sandpaper in place using the top part with [4] M4 x 8 mm bolts.
• Place the completed drum on the threaded rod and secure
with a washer and [2] additional 5/16” nuts .
• Tighten nuts together from both sides as jam nuts.

27
25
26
Y
Sometimes a small amount of superglue
helps with holding paper in place while
tightening screws

26
Z
!
25

2. To use, place threaded rod into an


electric drill chuck and run with
moderate-to-high speed

18
v1.1

Upper Receiver

19
\\\ upper Receiver
1. To prepare the upper body:
• Remove support material if required
• Sand slots and tracks if required
• Tap holes as shown below A

! !

M4

2. To prepare the hinge:




Remove support material if required
Tap holes as shown

M3  IMPORTANT: If you can not fit a full tap into


B
this space, you can hold it with pliers. Its
possible to get away without threading it.

 IMPORTANT: DO NOT sand


the tracks in the hinges, any
adjustments should be made to
the locking block instead

M5

20
\\\ upper Receiver

3. Secure the hinge to the receiver using:


• [2] M5 X 30mm
• [1] M4 x 30mm

4. Epoxy washer into the recess on the face of the receiver assembly
• Allow to cure for 24 hours. (JB Weld may also be used)
• Ensure the washer is flush with the surface, small amount of sanding may be required.
• If the epoxy breaks, electrical tape can hold the washer in place.

!
9
!

 IMPORTANT: Make sure there is no overlap with the striker pin


hole. Any obstruction will affect the ability of the device to fire.

21
\\\ upper Receiver
5. 13 Secure the ladder sight mount to the upper:
• Insert [1] thin M5 nut into the pocket inside the upper.
• Place 3D printed mount on the upper.
• Use a M5x12mm bolt and place it through the mount.
• Tighten bolt so parts are fully secured together.
C

16

6. Attach the ladder sight into the mount:


• Insert standard M5 nut into the pocket inside the mount.
• Place 3D printed sight into the mount, [slight sanding may be needed on the sides].
• Use a M5x30mm bolt and place it through the mount, apply a small amount of Loctite.
• Tighten bolt so parts are fully secured together, just enough so the prongs touch the
ladder. This will restrict the sight so it does not fall from the recoil.

14

15
!

22
\\\ upper Receiver

7. Rotate ladder sight down until build is complete:


• Test movement of the sight.
• If it is too tight, first loosen the axle bolt.
• If that does not work, remove the sight and sand the
edges of the mount before reinstalling.

23
\\\ upper Receiver

8.

10

Two stainless steel pins are used as rails to stabilize the locking mechanism.
• Take two M3 x 30mm pins and press into the pockets.
• Start by inserting the end into the hole and pressing into place with a pair of pliers
• Epoxy is not needed, but could help if the plastic alone is not holding the pin in place

9.

11

Insert AR mag catch spring into the hole and press into place.
• Make sure it is fully seated into the hole.

24
\\\ upper Receiver
10. To prepare the locking block:
• Remove support material if required
• Sand the knob to ensure spring will fit
• Tap holes as shown to the right

G
M4

 IMPORTANT: Smooth functioning of the locking mechanism requires good


consistent contact with the M3 rods. File the tracks on the bottom so that there
is no material that can snag as the locking block slides, particularly at the edges.

11.
G

Insert the locking block into the track and slide backwards towards the spring.
• Make sure the shaft on the lock inserts inside the spring.
• There are ridges on the locking block that ride along groves inside the hinge, ensure they engage.

25
\\\ upper Receiver
12. There are two handle sizes to choose from:
• Both require the same assembly and function the same.
• The short version is shown below.

To assemble the handles (make 2):


• Start by inserting a M4 x 25mm bolt fully into the handle.
• While pulling the locking nub backwards, secure the handles using one bolt on each side.
• A cross section view that shows the assembly can be seen below.

6
2X

13. Cross-section View

• Continue to work the completed mechanism back and forth to break it in. Over
time it will get easier to move.

26
\\\ upper Receiver

14.

• Congratulations! The locking mechanism is complete. Set aside and proceed to the next step.

27
v1.1

Barrel Assembly

28
\\\ barrel assembly

1. To prepare the barrel:


• Remove support material if required.
• Tap holes as shown below.

RIGHT SIDE LEFT SIDE

M5
E

2. Attach the locking nub to the bottom of the tube:


• Tabs on the bottom of the locking nub will index inside the sleeve.

29
\\\ barrel assembly
4

3.

To prepare the hinge:


• Insert lock nuts into the pockets inside the sleeve.
• Secure the locking nub with flat head screws.

4.

12

To connect the barrel sleeve:


• Take the barrel sleeve assembly and slide it into the hinge.
• Press it against the spring until the hinge holes line up, there will be resistance.
• Use the 3/8” steel hinge pin to hold the barrel in place for the next step.

Although the pin is not secured yet, it is possible to test the locking
mechanism and barrel rotation at this time.

30
\\\ barrel assembly

3.

4.

To secure the hinge pin:


• Pull back the locking mechanism and rotate the barrel sleeve downwards, exposing the M3 hole.
• Ensure the hinge pin is centered within the hinge before proceeding.
• With the barrel still open, insert [1] M3 x 6mm grub screw into the tapped hole, apply Loctite.
• Use an Allen key to tighten the grub all the way down until the hinge pin is secured in place.

 IMPORTANT: Do not overtighten! You will strip the hole, (very bad)!

31
\\\ barrel assembly

5.

 IMPORTANT: If your barrel doesn’t close without pulling the lock handles
back there are a few ways to solve this:
1. Continue to work in the handle (see Upper Receiver Step 13)
2. Sand/file the surface under the barrel sleep locking nub (Green Surface)

32
\\\ barrel assembly
The barrel can be cut to any length to
1.

accommodate your personal combination of
Variable
accessories, see page 37 for details.
See Page 37

• Some example lengths Include:


• Pistol Length - 13.9 cm
1 • Pistol Length w/ Muzzle Brake - 17.4 cm
• Rifle Length - 29.7 cm
• Rifle Length w/ Flush Muzzle Brake - 31.4 cm
• (See page 39 for a visual comparison)

2.
! • The included sanding tool is for you to print. If
not done so already, wrap a heavy grit
sandpaper around the exterior and secure.
Then run the sander through the section of
pipe using a drill, moving it along the full length
of the barrel.

 IMPORTANT: Do not skip! An even and smooth barrel significantly improves performance.

3. • File or sand off any burrs that may have


been formed during the cutting process.
A slight chamfer will aid in insertion into
the barrel retainer.

33
\\\ barrel assembly
• Before insertion into the barrel sleeve, two slots must be cut into the sides of the
barrel. The slots will provide clearance for easy removal of the spent rounds.

• Print the jig included in your part files to aid in cutting a proper sized slot.

4. 5.
X

• You can use the jig as a cutting guide or as a stencil to mark the pipe with a permanent marker. It is
recommended to use a Dremel, hand saw or angle grinder to create the slot.

6. 7.

• File or sand off any burrs that may have been formed during the cutting process.

• Congratulations! The barrel tube is complete. Set aside and proceed to the next step

34
\\\ barrel assembly

9.

Insert barrel into the sleeve:


• Slightly sanding the outside of the pipe may aid in insertion.
• Push it all the way back until the end of the pipe reaches the counter sunk surface.

10.

 IMPORTANT: Make sure the slots in the pipe are properly lined
up with the slots in the barrel sleeve.

35
\\\ barrel assembly

11.

Setting the barrel in the right location:


• The best method to do this, is using an empty 37mm shell.
• With the breech exposed, insert the casing so that it is flush with the back
face of the sleeve.

• While making sure to keep the slots in the same location, close the breech.
• Press the barrel tube backwards slightly so the face of the casing is fully
contacting the face of the hinge.

12.

36
\\\ barrel assembly
13.
Choosing your Barrel Length:
• With the barrel temporarily installed, slide a handguard, and/or retainer onto the barrel.
• For more information on accessory combinations, go to page 58.

14.
After the parts are place, it is possible to choose a cut location using the following formula:
• If: No Muzzle Device: mark the barrel at the edge of the retainer, cut so the barrel is flush.

• If: Yes, Muzzle Device: mark the barrel according the type chosen, distances from retainer are
listed below:
• Three Prong: 61mm
• Tank Brake: 39mm
• Muzzle Brake: 39mm

NOTE: The cuts can be shorter by a few millimeters but the closer to the exact number, the better.

Remove all the printed components, pull the barrel out of the sleeve, and return to page 33.

MARK

37
\\\ barrel assembly
15. To secure the barrel:
• Use [4] M5 x 5mm grub screws into the pre tapped holes
• Tighten the front screws first until contact is made with the barrel
• Repeat for the back two screws, apply Loctite.

!
2

!
 IMPORTANT: Do not overtighten!
You will strip the hole (very bad)

16.

Congratulations! The barrel tube is now installed. Set aside and proceed to the next step
• You may leave the shell placed inside the barrel if desired, but it will need to be taken out before
the firing pin is installed.

38
\\\ barrel assembly
Barrel eXAMPLES
Pistol Length - 13.9 cm

Pistol Length w/ Muzzle Brake - 17.4 cm

Rifle Length - 29.7 cm

Rifle Length w/ Flush Muzzle Brake - 31.4 cm

39
v1.1

bolt Assembly

40
\\\ Bolt assembly
1. To prepare the firing pin:
• Round the end of the threaded rod from a flat edge to a rounded point.
• You may experiment with the profile of the tip to suit your preference.
• A rounded/slightly pointed tip works the best.

21 75 mm

2. Begin firing pin assembly:


• Press M3 nut into the pocket on the front of the printed firing pin body.

17

41
\\\ Bolt assembly
3. Continue firing pin assembly:


Thread the shaped firing pin into the M3 nut until it hits the back of the body.
Once it bottoms out, hold the body with pliers while tightening the pin with
another. This will force the assembly to self tighten.

 IMPORTANT: Use two pairs of pliers to finish the tightening, the


rod will force the nut into the striker and self tighten like a jam nut.

4.

19

42
\\\ Bolt assembly

5. Place the spring into the firing pin and slide until is makes contact.
• The firing pin is now ready for installation into the bolt

11

Bolt Options

 IMPORTANT: Before proceeding, make note of which


buffer option you will be using as the assembly differs.

Buffer Required Option

Bufferless Option

43
\\\ Bolt assembly
The following section is for the assembly of the “standard
bolt” for buffered operation. If you would like to build the bolt
for bufferless operation, please proceed to the next section.

1a.
Before proceeding, please familiarize yourself with the completed bolt
assembly diagram below. The firing pin will be retained within the bolt using a
stainless-steel pin. The order of assembly is important so pay close attention
during the build process.

Good luck!

Cross-section View
Stainless Steel Retention Pin

Firing Pin

Firing Pin Body Firing Pin Spring

44
\\\ Bolt assembly
Insert the firing pin into the bolt:
2A. •

Before inserting make sure the spring is still on the firing pin.
With the recessed pocket facing up, insert the pin into the bolt
until you feel the spring resist

REAR VIEW

FRONT VIEW

3A. Insert the steel retention pin through bolt with a hammer.
• Pin is a M3 x 18.5mm stainless steel rod

20

 IMPORTANT: Make sure the steel pin goes through the


recessed pocket on the body so it cannot fall out of the bolt.

• Congratulations! The standard bolt is complete. Set aside and proceed to the next step

45
\\\ Bolt assembly
The following section is for the assembly of the “contained
bolt” for bufferless operation. If you would like to build the
bolt for bufferless operation, please return to the previous
section.

This bufferless bolt also works with lowers


that utilize a buffer tube just like
the CMMG bolt.

1B.
Before proceeding, please familiarize yourself with the completed bolt
assembly diagram below. The firing pin will be retained within the bolt using a
stainless-steel pin. The order of assembly is important so pay close attention
during the build process.

Good luck!

Cross-section View
M3 Stainless Steel Guide Rod
Stainless Steel Retention Pin

Firing Pin

Firing Pin Body Firing Pin Spring


Bolt Spring

46
\\\ Bolt assembly

2B. 23

Assembling the contained bolt:


• Lightly sand the ends of the stainless-steel rods to aid in epoxy adhesion.
• With the flat surface of the rear plate facing down, apply epoxy into the three round pockets
• Press rods down into the 3D printed part.
• Allow epoxy to cure for 24 hours before proceeding.

22

3B. 22

• Slide springs onto the left and right rods so they touch the plastic plate.

47
\\\ Bolt assembly
Insert the firing pin into the bolt:
4B. •

Before inserting make sure the spring is still on the firing pin.
With the recessed pocket facing up, insert the pin into the bolt
until you feel the spring resist
REAR VIEW

FRONT VIEW

5B. Insert the steel retention pin through bolt with a hammer.
• Pin is a M3 x 18.5mm stainless steel rod

20

 IMPORTANT: Make sure the steel pin goes through the


recessed pocket on the body so it cannot fall out of the bolt.

48
\\\ Bolt assembly
Complete the contained buffer:
6B. •

Take the front portion of bolt and slide it over the rear.
Make sure the front slides smoothly over the rods.
• Springs should easily force the front portion forward.

• Congratulations! The contained bolt is complete. Set aside and proceed to the next step

49
v1.1

Final Assembly

50
\\\ final assembly
Selecting a lower
Any AR lower receiver will work with the GU-37, however the buffer tube
attachment point must be selected to accommodate the selected bolt system

Below, an Anderson Firearms Hellfire Lower is shown:


(with appropriate bolts included)

Buffered Operation

• Open backing allows a buffer tube to be


attached to the lower and provide the
force to reset the hammer.

Buffer-LESS Operation

• Solid backing allows recoil springs in


the contained bolt to reset the hammer.

• The bufferless option also works with


lowers that utilize a buffer tube (just
like the CMMG bolt).

51
\\\ final assembly

1. Inserting the bolt:


• Assembly for both the buffered and bufferless bolt is the same.
• Use and M4 tap, and tap holes shown below.
• Take the completed upper and ensure debris are cleared from inside the receiver.
• Before insertion open the breech and remove any rounds that may be inside.

M4

M4

2.

 IMPORTANT: When inserting the


bolt, make sure the flat side of
the bolt is facing DOWN.

DOWN

52
\\\ final assembly
3. To assemble the charging handles (make left AND right):
• Start by inserting a M4 x 16mm fastener fully into a charging handle,
• After the printed bolt has been inserted into the upper, attach each handle to its
corresponding side.
• The charging handle geometry will sit inside the pocket on the side of the bolt.

M2 M1
18
RIGHT LEFT
 IMPORTANT: The slot on the
left-hand charging handle
must be facing DOWN

4.

Check to make sure the striker pin


protrudes slightly from the breech face

53
\\\ final assembly
5.
At this point the breech can now be
closed, and the bolt racked to break it in

54
\\\ final assembly

Congratulations! At this point your GU-37 is complete and functional.

It can now be added to any lower of your choice!

At this point you may now add hand guards, front sights, and other accessories
these are described in the pages ahead.

55
v1.1

accessories

56
\\\ accessories
The GU-37 has several ways to be personalized:
• There are several versions of handguards, retainers, and muzzles included.
• The assembly of these are all the same but will require different barrel lengths.

 IMPORTANT: A handguard requires a retainer to be placed


after it to hold it on the barrel

For Example:

Barrel Sleeve

Handguard

P2

Retainer
(Front Sight)

Barrel Sleeve
N1
Retainer
(Front Sight)

Muzzle
Brake

57
\\\ accessories
1. To prepare the retainers and muzzles:
• Tap all the holes with M5 threads.
• These are secured to the barrel with the same M5 grubs are the barrel

N1 P1

M5
M5
For ALL muzzle devices, after installation
check the bore of the device for any
obstructions - remove them if present

2. To secure the handguards:


• Slide the guard onto the barrel and follow it with a retainer.
• Tabs on both parts will interlock keeping them all inline and secure.

58
\\\ accessories
3. Secure the retainer:
• Secure the retainer with [4] M5 x 5 grub screw into the previously tapped holes.
• Make sure to push the retainer towards the sleep to ensure the part stack is tight.
• This process is the same for both the retainers and the muzzle devices.

P1

59
\\\ Make it your Own!
SO.......

ARE WE COOL YET?

60
\\\ frequently asked questions
Q - I see that the barrel sleeve is sized for a 40mm shell, can I fire one using just the plastic
sleeve?
A - You can fire just one. You will need to brace the chamber area with both hands.

Q - Can I (Fill in blank)?


A - Probably, but should you?

Q - Should I use superglue to hold my printed signals together?


A - No. We recommend epoxy and steel reinforcements as described in the manual

Q – Can I add this upper to any lower?


A – Yes, you can use any AR-15 lower, printed or traditional.

Q - Can I use this as an under barrel?


A – Not at this time.

Q - I don’t seem to be able to close the barrel sleeve.


A - Not a question, but make sure the striker is cocked back. Also, if the 'headspace’
for the cartridge being used is off, the breach wont close - see page 36.

Q - Where can I get a kit? Do I have to buy there?


A – Daikon Defense, no.

Q - What about using Epoxy “X”?


A - You may have success with other epoxies, but it has to be able to bond well with
plastics and metals

Q - How can I help with future projects?


A - You should be able to find your way from www.arewecoolyet.wtf/

Q - My prints keep failing.


A - Play the tutorial at www.arewecoolyet.wtf/ if still unclear, YouTube your specific
issues.

61
v1.1

Special Thanks
GoonGunDesigns
Ptact15
Bitplumb
Methemetics
FastFreddy20
Daikon
Dogenado | Butters
V8vtwin

and the entire AWCY? Team…

Hardware kits available for sale at:


www.DaikonDefense.com

**Visit us on our Matrix chatroom for more information**

Designed in the United States of America

A well-regulated Militia, being necessary to the security of a free State,


the right of the people to keep and bear Arms shall not be infringed.

You might also like