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RS

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0% found this document useful (0 votes)
145 views52 pages

RS

Uploaded by

gargi yesare
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 52

version:1011-A

Parts Manual
Electric Reach Stacker
MRS13/15 Series
PARTS ORDERING INSTRUCTIONS

HOW TO ORDER
When ordering the parts, please supply part number, parts name, quantity, model and serial number of
your machine. Supplying this information will assure prompt, efficient handling of your order.

Since your dealer carries many parts in stock and maintains up-to-date pries on all parts, he will be
able to process your order immediately. If, for some reasons, the parts is not in stock, he will order it
from the factor. In either event, he maintains a current file of service manuals, which give all available
parts ordering or technical information.

WHERE TO ORDER
Always order parts from the dealer who sold you the machine, If it is necessary for the dealer to order
parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with
shipping instructions given on the order.

INSTRCTIONA FOR RETURNING PARTS


Under NO CIRCUMSTANCES parts will be accepted at the factory for credit without prior approval. We
can not accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be
returned, he will arrange for authorization to return the parts.

CHANGES
When changes are made to the machine, revised pages for this manual will be issued. These pages
must be inserted in your parts manual as soon as they are received. Failure to keep your parts
manuals up to date will result in confusion and may cause you to order wrong parts.

ALL RIGHT RESERVED COPYRIGHT


2018-06 2nd EDITION
Table of contents

1. Genera assembly.............................................................................................................1

2. Battery box cover assembly .........................................................................................7

3. Loading wheel assembly................................................................................................ 8

4. Protecting arm assembly................................................................................................9

5. Platform assembly .......................................................................................................13

6. Handle steering assembly............................................................................................17

7. Handle assembly........................................................................................................... 19

8. Driving assembly........................................................................................................... 21

9. Gear box assembly....................................................................................................... 23

10. Driving motor assembly..............................................................................................25

11. Mast & Carriage assembly.........................................................................................27

12. Electronic control system assembly......................................................................... 41

13. Electronic control system........................................................................................... 43

14. Hydraulic system......................................................................................................... 44

15. Cylinder .......................................................................................................................47


Chapter 1 Electric reach stacker

(Single-mast type)

1
(Duplex-mast type)

2
(Triplex-mast type)

3
(Electronic control system)

4
Reach electric stacker parts list
Item New Parts No. Part number Part name Qty

1 10110101 ESR2M070000-510 Platform assembly 1


2 10110102 ESB12MD020000-350 Rear cover assembly 1
3 10110103 ESR2M020000-600 Protecting arm assembly 2
4 10110104 0093-0008000-00 Spring washer 8 10
5 10110105 0095-0008000-00 Flat washer C8 10
6 10110106 0701-1008040-00 Screw M8×40 8
7 10110107 ESB12MD050000-350 Battery box cover 1
8 10110108 ESR2M000006-600 Cover of socket bracket 1
9 10110109 ESR2M050000-512 Handle steering system, 1
10 10110110 ESR2M000002-600 Connecting seat 1
11 10110111 0701-1012025-00 Screw M12×25 2
12 10110112 0093-0012000-00 Spring washer 12 2
13 10110113 0095-0012000-00 Flat washer C12 2
14 10110114 0701-1010025-00 Screw M10×25 8
15 10110115 0093-0010000-00 Spring washer 10 8
16 10110116 0095-0010000-00 Flat washer 10 4
17 10110117 ESB12MD040000-350 Supporting bracket 1
18 10110118 ESM12MT010000-300 Frame 1
19 10110119 ESM15MT000001-510 cartridge valve block 2
Protected block for travel
20 10110120 ESM15MT000003-510 1
switch(left)
21 10110121 ESM1.5M.00.00-04 Bolt 1
10110122 ESM1.5M[S].02.00 Single-mast assembly 1
22 10110123 ESM13MD040000-311 Duplex-mast assembly 1
10110124 ESM12MT020000-301 Triplex-mast assembly 1
Protected block for travel
23 10110125 ESM15MT000002-510 1
switch(right)
24 10110126 ESM1.5M.00.00-03 Reach cylinder 1
25 10110127 ESM15MD000002-503 covering plate 1
26 10110128 ESM1.5M.00.00-06 Pump cover 1
27 10110129 ESB1.5M.05.00.00 Loading wheel assembly 2

5
Item New Parts No. Part number Part name Qty
28 10110130 ESM1.5M.00.00-02 Oil pump installing plate 1
29 10110131 0701-1008015-00 Screw M8×15 2

30 10110132 ESR2M050000-600 Battery box(24V/280A) 1

31 10110133 0701-1016040-00 screw M16×40 4


32 10110134 0093-0016000-00 Spring washer16 4
33 10110135 0000-0000063-00 Controller 1
34 10110136 0000-0000042-00 driving assembly 1
35 10110137 ESB12MD000001-300 Motor installing plate 1
36 10110138 ESB12MD120000-300 Counter weight 2
37 10110139 0000-0000052-00 Separate charger 1
Electronic control
38 10110140 0000-0000060-00 1
assembly
39 10110141 ESM1.5M.00.00-01 screw 1
Limitation switch
40 10110142 0000-0000027-00 1
assembly
41 10110143 0701-1006020-00 Screw M6×20 2
42 10110144 0095-0006000-00 Flat washer 6 2
43 10110145 0819-0006010-00 Screw M6×10 6

6
Chapter 2 Battery box cover assembly

Battery box cover assembly parts list


Ite
New Parts No. Part number Part name Qty
m
1 10112501 0041-0005000-00 Nut M5 2

2 10112502 ESR2M000001-510 Bolt 2

3 10112503 ESB12MD050000-350 Battery box cover 1

4 10112504 0000-0000057-00 Grip 1

5 10112505 0000-0000058-00 Magnet 2

6 10112506 08190003012-00 Screw M3X12 2

7 10112507 ESR2M010015-510 Baffle for upper cover 2

8 10112508 0093-0004000-00 Spring washer 4 4

9 10112509 0701-1004015-00 Screw M4X15 4

7
Chapter 3 Loading wheel assembly

Loading wheel assembly parts list


Ite
New Parts No. Part number Part name Qty
m
1 10110401 0276-0006208-00 Bearing 6208 2

2 10110402 0000-0000050-06 Loading wheel 1

3 10110403 ESB1.5M.05.00-02 Blank cap 1

4 10110404 08190-0010030-00 Screw M10X30 1

5 10110405 ESB1.5M.05.00-01 Gland 1

6 10110406 5781-0005020-00 Bolt M5X20 3

8
Chapter 4 Protecting arm assembly

9
Protecting arm assembly parts list
Ite
New Parts No. Part number Part name Qty
m
1 10112001 ESR2M020000-600 Protecting arm body 1

2 10112002 ESR2M081001-510 Positioning pin 1

3 10112003 ESR2M080001-510 Dust boot 1

4 10112004 8941-1048000-00 Circlip 48 1

5 10112005 ESR2M080003-510 Snap ring 1

6 10112006 ESR2M080004-510 Nylon sleeve 1

7 10112007 0701-1010020-00 Bolt M10×20 4

8 10112008 0093-0010000-00 Spring washer 10 4

9 10112009 ESR2M082000-510 Shaft seat 1

10 10112010 ESR2M083000-510 Connecting plate 1

11 10112011 0071-0008008-00 Screw M8×8 3

12 10112012 0818-0004010-00 Screw M4×10 2

13 10112013 ESR2M080002-510 Rotary sleeve 1

12
Chapter 5 Platform assembly

13
Platform assembly parts list
Item New Parts No. Parts number Parts name Qty

1 10112101 0701-1012035-00 screw M12×35 4

2 10112102 0093-0012000-00 Spring washer 12 4

3 10112103 0095-0012000-00 Flat washer 12 4

4 10112104 0041-0010000-00 Nut M10 2

5 10112105 0701-1010045-00 Screw M10×45 1

6 10112106 0701-1006020-00 Screw M6×20 2

7 10112107 0095-0006000-00 Flat washer 6 2

8 10112108 ES1.5M.02.00-04 Pin shaft 2

9 10112109 0009-0020030-00 Oilless bearing 2

10 10112110 0091-0025016-10 Split pin Φ2.5×16 1

11 10112111 ESR2M070006-510 Pin 1

12 10112112 ESR2M070003-510 Rolling bearing 1

13 10112113 ESR2M072000-510 Platform 1

14 10112114 ESR2M070002-510 Roller 1

15 10112115 ESR2M070001-510 Gas spring 1

16 10112116 ESR2M071000-510 Mounting bracket 1

14
Mounting bracket assembly

15
Mounting bracket assembly parts list

Item New Parts No. Parts number Parts name Qty

1 10112201 ESR2M073000-510 Pin shaft 2

2 10112202 ESR2M070005-510 Compressed spring 2

3 10112203 ESR2M070004-510 Compressed spring 2

4 10112204 8891-1012000-00 Nut M12 2

5 10112205 ESR2M071000-510 Mounting bracket body 1

16
Chapter 6 Handle steering assembly

17
Handle steering assembly parts list
Item New Parts No. Parts number Parts name Qty

1 10110201 ESR2M052000-510 Handle assembly 1

2 10110202 0701-1006020-00 Screw M6×20 2

3 10110203 0095-0006000-00 Flat washer 6 2

4 10110204 ESR2M052001-510 Handle tube 1

5 10110205 ESB1.5M.01.00-07 Cover 1

6 10110206 0702-1005016-00 Screw M5×16 2

7 10110207 0701-1010040-00 Screw M10×40 2

8 10110208 0093-0010000-00 Spring washer 10 2

9 10110209 0095-0010000-00 Flat washer C10 2

10 10110210 ESR2M051101-510 Handle socket 1

11 10110211 0095-0016000-00 Flat washer 16 2

12 10110212 0093-0016000-00 Spring washer 16 2

13 10110213 ESB1.5M.01.00-02 Bolt 2


ESC15MD070000-11
14 10110214 Angle sensor assembly 1
0
15 10110215 ESB1.5M.01.00-03 Pin 1

16 10110216 YQ16-85-240 Gas spring 2

17 10110217 0702-1005016-00 Screw M5×16 1


Rear cover of handle
18 10110218 ESB1.5M.01.00-01 5
tube
19 10110219 0091-0032014-10 Split pin 3.2×14 2

18
Chapter 7 Handle assembly

19
Handle assembly parts list
Item New Parts No. Parts number Parts name Qty

1 10110301 0000-0000074-01 Upper cover (6 keys) 1

Lift/lower switch 1
2 10110302 0000-0000074-02
assembly
3 10110303 0000-0000074-03 Double speed switch 2

4 10110304 0000-0000074-04 Horn button 1

5 10110305 0000-0000074-05 Accelerator 1

Emergency reverser 1
6 10110306 0000-0000074-06
button (red)
7 10110307 0000-0000074-07 Compressed spring 3

8 10110308 0000-0000074-08 Lower cover (6 keys) 1

9 10110309 0000-0000074-09 Bolt M5×50 2

10 10110310 0000-0000074-10 Bolt (M3×20) 1

11 10110311 0000-0000074-11 Bolt (M3×10) 1

12 10110312 0000-0000074-12 Mode button 1

13 10110313 0000-0000074-13 Inching switch 3

14 10110314 0000-0000074-14 Bolt M5×12 1

15 10110315 0000-0000074-15 Cover 1

16 10110316 0000-0000074-16 Bolt M5×25 1

17 10110317 0000-0000074-17 Inching switch assembly 3

18 10110318 0000-0000074-18 Bracket of inching switch 1

19 10110319 0000-0000074-19 Clamp of horn button 2

20 10110320 0000-0000074-20 Button cap 1

20
Chapter 8 Driving assembly

21
Driving assembly parts list

Item New Parts No. Parts number Parts name Qty

1 10110501 0000-0000082-01 Screw M6×55 3

2 10110502 0000-0000082-02 Brake pad 1

3 10110503 0000-0000082-03 Brake assembly 1

4 10110504 0000-0000076-00 Driving motor 1

5 10110505 0000-0000082-04 Circlip Φ20 1

6 10110506 0000-0000082-05 Circlip Φ47 1

7 10110507 0000-0000082-06 Bearing 6204-2LS 1

8 10110508 0000-0000082-07 Bearing sleeve 1

9 10110509 0000-0000082-08 O-ring Φ63×3.55 1

10 10110510 0000-0000082-09 Axletree 1

11 10110511 0000-0000082-10 Gear 1

12 10110512 0000-0000083-00 Gear box assembly 1

13 10110513 0000-0000082-11 Drive wheel 1

14 10110514 0000-0000082-12 Screw M8×35 6

15 10110515 0000-0000082-13 Spring washer Φ8 10

16 10110516 0000-0000082-14 Flat washer Φ8 6

17 10110517 0000-0000082-15 Screw M16×40 6

18 10110518 0000-0000082-16 Spring washer Φ16 6

19 10110519 0000-0000082-17 Flat washer Φ16 6

20 10110520 0000-0000082-18 Bolt M8×40 8

21 10110521 0000-0000082-19 Washer Φ12 5

22 10110522 0000-0000082-20 Nut M12 5

23 10110523 0000-0000082-21 Turning motor 1

24 10110524 0000-0000082-22 Gear 1

25 10110525 0000-0000082-23 Flat washer Φ6 1

26 10110526 0000-0000082-24 Spring washer Φ6 1

27 10110527 0000-0000082-25 Screw M6×25 1

28 10110528 0000-0000082-26 Transition plate 1

29 10110529 0000-0000082-27 Bolt M6×40 2

22
Chapter 9 Gear box assembly

23
Gear box assembly parts list
Item New Parts No. Parts number Parts name Qty

1 10110701 0000-0000083-01 Gear box body 1

2 10110702 0000-0000083-02 Adjust washer 1

3 10110703 0000-0000083-03 Bearing 32010 1

4 10110704 0000-0000083-04 Seal washer 1

5 10110705 0000-0000083-05 Spline shaft 1

6 10110706 0000-0000083-06 Double-head bolt 5

7 10110707 0000-0000083-07 Nut M12 5

8 10110708 0000-0000083-08 Bearing 30208 1

9 10110709 0000-0000083-09 Gear 1

10 10110710 0000-0000083-10 Adjust washer Req.

11 10110711 0000-0000083-11 Washer 1

12 10110712 0000-0000083-12 Bolt M12×35 1

13 10110713 0000-0000083-13 Adjust washer Req.

14 10110714 0000-0000083-14 Gear 1

15 10110715 0000-0000083-15 Bearing(inner/outer) 1.set

16 10110716 0000-0000083-16 Gear 1

17 10110717 0000-0000083-17 Adjust washer Req.

18 10110718 0000-0000083-18 Washer 1

19 10110719 0000-0000083-19 Nut 1

20 10110720 0000-0000083-20 Gear 1

21 10110721 0000-0000083-21 Connection pad 1

22 10110722 0000-0000083-22 O-ring Φ150×3.1 1

23 10110723 0000-0000083-23 Screw 12

24 10110724 0000-0000083-24 Air plug 1

25 10110725 0000-0000083-25 Side cover 1

26 10110726 0000-0000083-26 O-ring Φ135×3.1 1

27 10110727 0000-0000083-27 Seal washer 2

28 10110728 0000-0000083-28 Screw plug 1

29 10110729 0000-0000083-29 Screw plug M14×1.5 1

30 10110730 0000-0000083-30 Washer Φ12 5

24
Chapter 10 Driving motor assembly

25
Drive motor assembly parts list
Item New Parts No. Parts number Parts name Qty

1 10110601 0000-0000076-01 Circlip 20 2

2 10110602 0000-0000076-02 Key 6×14 1

3 10110603 0000-0000076-03 Bolt M6×180 4

4 10110604 0000-0000076-04 Rear cover 1

5 10110605 0000-0000076-05 Bearing 1

6 10110606 0000-0000076-06 Stator 1

7 10110607 0000-0000076-07 Shaft 1

8 10110608 0000-0000076-08 Casing 1

9 10110609 0000-0000076-09 Electric panel 1

10 10110610 0000-0000076-10 Washer 5 2

11 10110611 0000-0000076-11 Bolt M5×12 2

12 10110612 0000-0000076-12 Nut M6 6

13 10110613 0000-0000076-13 Washer 5 3

14 10110614 0000-0000076-14 Rotor 1

15 10110615 0000-0000076-15 Bearing 1

16 10110616 0000-0000076-16 Front cover 1

17 10110617 0000-0000076-17 Semicircle key 3×13 1

18 10110618 0000-0000076-18 Nut M12 1

19 10110619 0000-0000076-19 Screw M5×12 1

20 10110620 0000-0000076-20 Speed encoder 1

26
Chapter 11 Single-mast assembly

27
Single-mast assembly parts list
Item New Parts No. Parts number Parts name Qty

1 10110901 ESM1.5M[S].02.01.00 Mast 1

2 10110902 ESM1.5M[D].03.00-01 Upper holder block 1

3 10110903 ESM1.5M[D].03.00-02 Lower holder block 1

4 10110904 0701-1008040-00 Screw M8X40 2

5 10110905 0000-0000062-00 14# roller assembly 4

6 10110906 0819-0006012-00 Screw M6×12 2

7 10110907 0701-1008016-00 Screw M8X16 2

8 10110908 ESM1.5M[D].03.04.00 Fastening clamp 1

9 10110909 0701-1006025-00 Screw M6X25 2

10 10110910 ESM1.5M[S].02.02.00 Fork assembly 1

11 10110911 ESM1.5M[S].02.00-05 Cylinder seat 1

12 10110912 0701-1014025-00 Screw M14X25 4

13 10110913 ESM1.5M[S].02.00-03 Cylinder 1

14 10110914 8941-1016000-00 Circlip 16 2

15 10110915 ESB1.5M[D].06.00-04 Roller 2

16 10110916 8941-1030000-00 Circlip 30 2

17 10110917 ESM1.5M[S].02.00-02 Chain roller 2

18 10110918 ESM1.5M[S].02.00-01 Roller shaft 1

19 10110919 0000-0000049-01 12A roller chain 2

20 10110920 ESM1.5M[S].02.00-07 Oil pipe 2

21 10110921 0701-1012025-00 Screw M12X25 4

22 10110922 ESM1.5M[S].02.00-04 Chain connector 2

23 10110923 0091-0025016-10 Split pin 8

24 10110924 0880-0005035-00 Pin 4

25 10110925 ESB1.5M[D].06.00-07 Upper oil pipe joint 2

26 10110926 6170-0016000-00 Nut M16 12

27 10110927 1M1.6YYYY08 U-bolt 1

28 10110928 6170-0008000-00 Nut M8 2

29 10110929 0093-0008000-00 Spring washer 8 2

30 10110930 0095-0008000-00 Flat washer 8 2

28
Fork & Carriage assembly (single-mast type)

29
Fork & Carriage parts list (Single-mast type)

Item New Parts No. Parts number Parts name Qty

1 10111001 ESM1.5M[S].02.02-04 Oil pipe Ⅰ 1

2 10111002 ESM1.5M[S].02.02-05 Oil pipe Ⅱ 1

3 10111003 ESB1.5M[D].06.04.00 Tilting cylinder assembly 2

4 10111004 0701-1012015-00 Screw M12X15 8

5 10111005 0093-0012000-00 Spring washer 12 8


ESM12MS031000-30
6 10111006 Lifting frame 1
0
7 10111007 ESB1.5M[D].06.00-16 Oil pipe joint 2

8 10111008 ESM1.5M[S].02.02-03 Valve block 2

9 10111009 0701-1008040-00 Screw M8X40 2

10 10111010 0093-0008000-00 Spring washer 8 2

11 10111011 6170-0008000-00 Nut M8 2

12 10111012 0000-0000061-00 10# roller assembly 4


ESB10MD030001-35
13 10111013 Cylinder mounting head 2
1
14 10111014 ESM1.5M[S].02.02-01 Carriage 1

15 10111015 0701-1016025-00 Screw M16X25 2

16 10111016 ESB1.5M[D].06.03-04 Pin shaft 2

17 10111017 0009-0030015-00 Oilless bearing 3015 2

18 10111018 8941-1030000-00 Circlip 30 2


ESB10MD033000-35
19 10111019 Fork assembly 2
1
20 10111020 ESB1.5M[D].06.03-11 Pin 2

21 10111021 ESM1.5M[D].03.03-01 Backrest 1

22 10111022 5781-0010025-00 Bolt M10×25 4

23 10111023 0093-0010000-00 Spring washer 10 4

30
Duplex-mast assembly

Duplex-mast assembly parts list


Item New Parts No. Parts number Parts name Qty
1 10111101 ESM13MD041000-311 Outer Mast 1
2 10111102 0818-0003020-00 Screw M3×20 4
3 10111103 0701-1006016-00 Screw M6×16 8
4 10111104 0093-0006000-00 Spring washer 6 8
5 10111105 0095-0006000-00 Flat washer 6 8
6 10111106 0000-0000027-00 Limitation switch 2
7 10111107 ESM1.5M[D].03.00-07 Install bracket 2
8 10111108 6170-0003000-00 Nut M3 4
9 10111109 ESB1.5M[D].06.00-09 Oil pipe joint 2
10 10111110 ESM13MD080000-311 Oil pipe 2
Item New Parts No. Parts number Parts name Qty
11 10111111 6170-0016000-00 Nut M16 6
12 10111112 ESB1.5M[D].06.00-03 Chain joint 2

31
13 10111113 ESB1.5M[D].06.00-07 Oil pipe 2
14 10111114 6170-0014000-00 Nut M14X1.5 6
15 10111115 ESB1.5M[D].06.00-06 Adjusting plate 1
16 10111116 ESC15MD030001-600 fastening nip 2
17 10111117 0819-0006012-00 Screw M6×12 2
Oil pipe Clamp
18 10111118 ESM1.5M[D].03.04.00 1
assembly
19 10111119 0701-1008016-00 Screw M8X16 2
20 10111120 0701-1006025-00 Screw M6X25 2
21 10111121 ESB1.5M[D].06.00-01 Cylinder 2
22 10111122 0095-0012000-00 Flat washer C12 2
23 10111123 0093-0012000-00 Spring washer 12 2
24 10111124 0701-1012025-00 Screw M12×25 2
25 10111125 0701-1008040-00 Screw M8X40 2
26 10111126 ESM1.5M[D].03.00-01 Upper holder block 1
27 10111127 ESM1.5M[D].03.00-02 Lower holder block 1
28 10111128 0000-0000062-00 14# roller assembly 4
29 10111129 0091-0016016-10 Split block 1.6×16 8
30 10111130 0880-0005030-00 Pin 5×30 4
Plate link chain LH
31 10111131 0000-0000049-00 2
0844
ESM1.5M[D].03.00-10(2.
5m)
ESM1.5M[D].03.00-11(3.
0m)
32 10111132 Oil pipe 1
ESM1.5M[D].03.00-12(3.
3m)
ESM1.5M[D].03.00-13(3.
5m)
33 10111133 L60606K-00 Chain roller 2
34 10111134 ESB1.5M[D].06.00-04 Oil pipe roller 1
35 10111135 0701-1010025-00 Screw M10X25 2
36 10111136 0093-0010000-00 Spring washer 10 2
37 10111137 0095-0010000-00 Flat washer 10 2
38 10111138 ESM15MD042000-310 Inner mast 1
Fork & carriage
39 10111139 ESM1.5M[D].03.03.00 1
assembly
40 10111140 ESM1.5M[D].03.00-08 Limitation plate I 1
41 10111141 ESM1.5M[D].03.00-09 Limitation plate II 1
42 10111142 0000-0000061-00 10# roller assembly 4

32
Fork & Carriage assembly (Duplex-mast type)

33
Fork & Carriage assembly parts list (Duplex-mast type)

Item Parts No. Parts number Parts name Qty

1 10111201 ESB1.5M[D].06.04.00 Tilting cylinder assembly 2

2 10111202 ESB1.5M[D].06.03-10 Oil pipe 1

3 10111203 ESB1.5M[D].06.03-09 Oil pipe 1

4 10111204 ESB1.5M[D].06.03-07 Left valve block 1

5 10111205 ESB1.5M[D].06.00-16 Oil pipe joint 2

6 10111206 0701-1008045-00 Screw M8X45 2

7 10111207 0093-0008000-00 Spring washer 8 2

8 10111208 6170-0008000-00 Nut M8 2

9 10111209 ESB10MD032000-351 Lifting frame 1

10 10111210 ESB12MD033300-352 Fork assembly 2

11 10111211 ESM1.5M[D].03.03-01 Backrest 1

12 10111212 5781-0010025-00 Bolt M10X25 4

13 10111213 0093-0010000-00 Spring washer 10 4

14 10111214 ESB1.5M[D].06.03-11 Pin 2

15 10111215 ESM13MD044100-311 Carriage 1

16 10111216 ESB1.5M[D].06.03-04 Pin shaft 2

17 10111217 0009-0030015-00 Oilless bearing 3015 2

18 10111218 8941-1030000-00 Circlip 30 2

19 10111219 0701-1016025-00 Screw M16X25 2

20 10111220 ESB10MD030001-351 Cylinder mounting head 2


21 10111221 0000-0000061-00 10# roller assembly 4

22 10111222 ESB1.5M[D].06.03-08 Right valve block 1

23 10111223 0701-1012015-00 Screw M12X15 8

24 10111224 0093-0012000-00 Spring washer 12 8

34
Triplex-mast assembly

Triplex-mast assembly parts list


Code New Parts No. Previous parts No. Description Qty
1 10111301 ESM12MT021000-300 Outer mast 1
2 10111302 ESM15MT040001-510 Oil pipe 1
3 10111303 ESM1.5M[T].04.00-12 Oil pipe 2
4 10111304 ESB1.5M[D].06.00-07 Oil pipe joint 3
5 10111305 6170-0016000-00 Nut M16 12
6 10111306 ESB1.5M[D].06.00-03 Chain connector 4
7 10111307 ESB1.5M[D].06.00-06 Adjusting plate 1
8 10111308 ESC15MD030001-600 Oil pipe fastening nip 2
9 10111309 0095-0006000-00 Flat washer 6 6
10 10111310 0093-0006000-00 Spring washer 6 6
11 10111311 0701-1006016-00 Screw M6×16 6
12 10111312 0818-0003020-00 Screw M3×20 2
13 10111313 0000-0000027-00 Limitation switch 1

35
Item New Parts No. Parts number Parts name Qty
14 10111314 ESM1.5M[D].03.00-07 Install bracket 1
15 10111315 6170-0003000-00 Nut M3 2
16 10111316 0091-0016016-10 Split pin 1.6×16 8
17 10111317 0880-0005030-00 Pin 5×30 4
Plate link chain LH
18 10111318 0000-0000049-00 2
0844
19 10111319 ESM1.5M[T].04.00-11(4.0m) Oil pipe 1
10111320 ESM1.5M[T].04.00-13(4.5m) 4
10111321 ESM1.5M[T].04.00-14(5.0m) 5
10111322 ESM1.5M[T].04.00-15(5.5m) 4
10111323 ESM1.5M[T].04.00-16(6.2m) 4
20 10111324 8941-1016000-00 Circlip 16 2
21 10111325 ESB1.5M[D].06.00-04 Oil pipe roller 2
22 10111326 8941-1030000-00 Circlip 30 2
23 10111327 ESB1.5M[D].06.00-05 Chain roller 1
24 10111328 0701-1010025-00 Screw M10×25 1
25 10111329 0093-0010000-00 Spring washer 10 1

26 10111330 0095-0010000-00 Flat washer 10 2

27 10111331 ESM12MT022000-300 Middle mast 1


28 10111332 ESM15MT043000-900 Inner mast 1
29 10111333 ESM1.5M[T].04.00-04 Shaft seat 2
30 10111334 ESM1.5M[T].04.00-05 Shaft 2
31 10111335 ESM1.5M[T].04.00-17 Middle cylinder 2
32 10111336 1M1.6YYYY08 U-bolt 1
33 10111337 6170-0008000-00 Nut M8 4
34 10111338 0093-0008000-00 Spring washer 8 1
35 10111339 0093-0008000-00 Flat washer 8 2
Fork & carriage
36 10111340 ESM12MT044000-301 1
assembly
37 10111341 0000-0000061-00 10# roller assembly 2
38 10111342 ESM1.5M[D].03.00-09 Limitation plate 2
39 10111343 0819-0006012-00 Screw M6×12 2
Oil pipe Clamp
40 10111344 ESM1.5M[D].03.04.00 2
assembly
41 10111345 0701-1008016-00 Screw M8×16 2
42 10111346 0701-1006025-00 Screw M6×25 2
43 10111347 0701-1008040-00 Screw M8×40 2
44 10111348 ESM1.5M[T].04.00-01 Outer cylinder 1
45 10111349 0095-0012000-00 Flat washer C12 1
46 10111350 0093-0012000-00 Spring washer 12 4
47 10111351 0701-1012025-00 Screw M12×25 1
Upper holder block of
48 10111352 ESM1.5M[D].03.00-01 11
oil pipe

36
Lower holder block of
49 10111353 ESM1.5M[D].03.00-02 1
oil pipe
50 10111354 0000-0000062-00 14# Roller assembly 1

Fork & Carriage assembly(Triplex-mast type)

37
Fork & Carriage assembly parts list (Triplex-mast type)

Item New Parts No. Parts number Parts name Qty

1 10111401 ESB1.5M[D].06.04.00 Tilting cylinder assembly 2

2 10111402 6170-0012000-00 Nut M12 8

3 10111403 0093-0012000-00 Spring washer 12 8

4 10111404 6170-0008000-00 Nut M8 2

5 10111405 0093-0008000-00 Spring washer 8 2

6 10111406 0095-0008000-00 Flat washer 8 2

7 10111407 ESM1.5M[T].04.04-04 Oil pipe 1

8 10111408 ESB1.5M[D].06.04-01 Oil pipe joint 4


_2
9 10111409 ESM1.5M[T].04.04-02 Valve block 2

10 10111410 ESM12MT044100-30 Lifting frame 1


1
11 10111411 ESM1.5M[T].04.04-05 Oil pipe 1

12 10111412 5781-0010025-00 Bolt M10X25 4

13 10111413 0093-0010000-00 Spring washer 10 4

14 10111414 ESM1.5M[D].03.03-01 Backrest 1

15 10111415 0000-0000061-00 10# roller assembly 4

16 10111416 ESB10MD030001-35 Cylinder mounting head 2


1
17 10111417 0701-1016025-00 Screw M16X25 2

18 10111418 ESM13MD044100-31 Carriage 1


1
19 10111419 ESB1.5M[D].06.03-04 Pin shaft 2

20 10111420 0009-0030015-00 Oilless bearing 3015 2

21 10111421 8941-1030000-00 circlip 30 2

22 10111422 ESB1.5M[D].06.03-11 Pin 2

23 10111423 ESB12MD033300-35 Fork assembly 2


2

38
Tilting cylinder

39
Tilting cylinder parts list

Item New Parts No. Parts number Parts name Qty

1 10111501 ESB1.5M[D].06.04-01 Cylinder body 1

2 10111502 0000-0000059-00 Wearing strip 1

3 10111503 UN32 Seal washer 2


Piston
4 10111504 ESB1.5M[D].06.04-02 1
rod1230-2402(Curtis)
5 10111505 1092-0365018-11 O-ring 1

6 10111506 ESB1.5M[D].06.04-03 Cylinder head 1

7 10111507 UN22 Seal washer 1

40
Chapter 12 Electronic control system assembly

41
Electronic control system parts list
Item New Parts No. Parts number Parts name Qty

1 10112301 0000-0000001-00 Inching switch 1

2 10112302 0000-0000007-01 Key switch 1

3 10112303 0000-0000012-00 Emergency stop switch 1

4 10112304 0000-0000008-00 Battery indicator 1

5 10112305 0000-0000055-00 Electric control system 1

6 10112306 0000-0000006-00 Horn 1

7 10112307 0000-0000033-00 Relay 9

8 10112308 0000-0000057-00 Main wire harness 1

9 10112309 0000-0000081-00 Oil pump 3kw 1

42
Chapter 13 Electronic control system

43
Electronic control system parts list

Item New Parts No. Parts number Parts name Qty

1 10112401 0000-0000034-01 Fuse 6A 2

2 10112402 0000-0000036-00 DC contactor 1

3 10112403 0000-0000034-00 200A safety piece 1

4 10112404 0000-0000004-00 Electric control system 1

44
Chapter 14 Hydraulic system

45
Hydraulic system parts list

Item New Parts No. Parts number Parts name Qty

1 10110801 0000-0000081-01 Lifting Motor 1

2 10110802 0000-0000081-02 Clamp 1

3 10110803 0000-0000081-03 Connected wire 1

4 10110804 0000-0000081-04 Starting switch 1

5 10110805 0000-0000081-05 Coupling 1

6 10110806 0000-0000081-06 Valve block 1

7 10110807 0000-0000081-07 Relief valve 1

8 10110808 0000-0000081-08 Plug 2

9 10110809 0000-0000081-09 Check valve 1

10 10110810 0000-0000081-10 O-ring 112×4 1

11 10110811 0000-0000081-11 Oil return pipe 1

12 10110812 0000-0000081-12 Gear pump 1

13 10110813 0000-0000081-13 Pump bolt M8×85-N 2

14 10110814 0000-0000081-14 Oil suction pump 1

15 10110815 0000-0000081-15 Filter net 1

16 10110816 0000-0000081-16 Oil tank 1

17 10110817 0000-0000081-17 Oil tank cap 1

18 10110818 0000-0000081-18 Function block 1

19 10110819 0000-0000081-19 Pressure-compensated valve 1

20 10110820 0000-0000081-20 Plug 2

21 10110821 0000-0000081-21 Hydraulic lock 2

22 10110822 0000-0000081-22 Plug 7

23 10110823 0000-0000081-23 Solenoid valve 1

24 10110824 0000-0000081-24 Solenoid valve 5

25 10110825 0000-0000081-25 Pressure-compensated valve 1

26 10110826 0000-0000081-26 Throttling bolt 2

27 10110827 0000-0000081-27 Check valve 1

46
Chapter 15 Cylinder

Cylinder (single-mast type)

Item New Parts No. Parts number Parts name Qty

1 10111601 0000-0000088-01 Piston rod 1

2 10111602 0000-0000088-02 Circlip 30 1

3 10111603 0000-0000088-03 Piston 1

4 10111604 0000-0000088-04 Support tach 1

5 10111605 0000-0000088-05 Snap ring 1

6 10111606 0000-0000088-06 Seal washer Φ50 1

7 10111607 0000-0000088-07 Dust ring Φ40 1

8 10111608 0000-0000088-08 Guide sleeve 1

9 10111609 0000-0000088-09 Support tach 1

10 10111610 0000-0000088-10 Cylinder body 1

47
Cylinder (duplex-mast type)

Item New Parts No. Parts number Parts name Qty

1 10111701 0000-0000089-01 Piston rod 1

2 10111702 0000-0000086-02 Circlip 25 1

3 10111703 0000-0000086-03 Piston 1

4 10111704 0000-0000086-04 Support tach 1

5 10111705 0000-0000086-05 Snap ring 1

6 10111706 0000-0000086-06 Seal washer Φ30 1

7 10111707 0000-0000086-07 Dust ring Φ35 1

8 10111708 0000-0000086-08 Guide sleeve 1

9 10111709 0000-0000086-09 Support tach 1

10 10111710 0000-0000089-02 Cylinder body 1

48
Side cylinder

Item New Parts No. Parts number Parts name Qty

1 10111801 0000-0000086-01 Piston rod 1

2 10111802 0000-0000086-02 Circlip 25 1

3 10111803 0000-0000086-03 Piston 1

4 10111804 0000-0000086-04 Support tach 1

5 10111805 0000-0000086-05 Snap ring 1

6 10111806 0000-0000086-06 Seal washer Φ50 1

7 10111807 0000-0000086-07 Dust ring Φ40 1

8 10111808 0000-0000086-08 Guide sleeve 1

9 10111809 0000-0000086-09 Support tach 1

10 10111810 0000-0000086-10 Cylinder body 1

49
Middle cylinder

Item New Parts No. Parts number Parts name Qty

1 10111901 0000-0000087-01 Piston rod 1

2 10111902 0000-0000087-02 Guiding head 1

3 10111903 0000-0000087-03 Support tach 1

4 10111904 0000-0000087-04 Dust ring Φ60 1

5 10111905 0000-0000087-05 O-ring 60 1

6 10111906 0000-0000087-06 Support tach 1

7 10111907 0000-0000087-07 Guide sleeve 1

8 10111908 0000-0000087-08 Cylinder body 1

50

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