VinMin = 85.

0V Device = UCC2813QDR-1Q1
VinMax = 265.0V Topology = Flyback
Vout = 24.0V Created = 2021-09-18 22:06:34.650
Iout = 5.0A BOM Cost = NA
® BOM Count = 60
WEBENCH Design Report Total Pd = 15.31W

Design : 7 UCC2813QDR-1Q1
UCC2813QDR-1Q1 85V-265V to 24.00V @ 5A
Dsec2
VF@Io= 500.0 m V
VRRM= 472.771 V

T1
Dsec L2
VF@Io= 500.0 m V 1.5 µH
VRRM= 472.771 V 2.2 m Ohm
Cy1
Rx1 Dac
L1 VF@Io= 1.0 V Rsnub2 Rsnub1 Csnub

+
CHASSIS GND VRRM= 600.0 V 2.929 kOhm 2.929 kOhm 82.0 nF
Vin ~ ~ Rst art up1 0.0 W 0.0 W 1.0 m Ohm
Cbulk C11 Dsnub
237.0 kOhm VF@Io= 1.12 V
Cx 180.0 µF 1.0 µF 250.0 m W
VRRM= 600.0 V Iout

-
1.48 Ohm 1.0 m Ohm
Qt y= 2
Rx2 Cout 1 Cout 2
100.0 µF 100.0 µF
28.0 m Ohm 28.0 m Ohm
Cy2 Qt y= 4 Qt y= 7

Rst art up2

237.0 kOhm
250.0 m W
Daux
VF@Io= 1.1 V
Raux VRRM= 300.0 V
10.0 Ohm
63.0 m W

Cref Rz
100.0 nF 2.2 kOhm
1.0 m Ohm 100.0 m W
C12 Cvcc
100.0 nF 4.7 µF
1.0 m Ohm 3.0 Ohm Q1
UCC2 8 1 3 -1 -Q1 D Rfbt
REF VCC Rdrv M1 HS_M1
30.0 kOhm
12.0 Ohm VdsMax= 600.0 V 100.0 m W
RC 250.0 m W IdsMax= 20.7 Am ps
C13 FB U1 OUT Dz
1.0 nF
COMP

Ct Qsc CS GND
1.0 nF
25.0 m Ohm
R11
10.0 kOhm
50.0 m W
Rsc
3.74 kOhm Rsns
63.0 m W Rcs
118.161 m Ohm R21
1000.0 Ohm
63.0 m W 0.0 W 10.0 kOhm
Rt
7.5 kOhm 50.0 m W
63.0 m W
Rled
4.02 kOhm
63.0 m W
C21
Ccs Rbias 56.0 µF
470.0 pF 13.7 kOhm 2.368 Ohm
125.0 m W C22
D21 22.0 pF
VF@Io= 1.25 V
VRRM= 80.0 V

O1 R22 C23
3.01 MOhm 8.2 pF
R13 63.0 m W
4.99 kOhm
63.0 m W

R12
1.4 kOhm
63.0 Cy3
mW

VR

Rfbb
3.48 kOhm
63.0 m W

1. The EMI filter shown in the schematic is a placeholder. It has not yet been designed for the application.

Design Alerts

Component Selection Information

The UCC2813-1-Q1 is qualified for Automotive applications. All passives and other components selected in this design may not be qualified for
Automotive applications. The user is required to verify that all components in the design meet the qualification and safety requirements for their
specific application. Click on the transformer symbol in the schematic and select "Explore Transformer Core/Bobbin Selection" to design using
specific transformer cores and bobbin.

Electrical BOM
Name Manufacturer Part Number Properties Qty Price Footprint

C11 Knowles Capacitors 2220Y6300105KXTWS2 Cap= 1.0 uF 1 $3.38

Series= X7R ESR= 1.0 mOhm 2220_450 54 mm
2

VDC= 630.0 V
IRMS= 0.0 A
C12 MuRata GRM155R71C104KA88D Cap= 100.0 nF 1 $0.01
Series= X7R ESR= 1.0 mOhm 0402 3 mm
2

VDC= 16.0 V
IRMS= 0.0 A
C13 MuRata GRM1555C1H102JA01J Cap= 1.0 nF 1 $0.01
Series= C0G/NP0 VDC= 50.0 V 0402 3 mm
2

IRMS= 0.0 A
C21 Chemi-Con EKZE500ELL560MF11D Cap= 56.0 uF 1 $0.08
Series= KZE ESR= 2.3681 Ohm
VDC= 50.0 V
IRMS= 385.0 mA Chemi-Con_630x1100 69
2
mm
C22 Samsung Electro- CL21C220JBANNNC Cap= 22.0 pF 1 $0.01
Mechanics Series= C0G/NP0 VDC= 50.0 V 0805 7 mm
2

IRMS= 0.0 A
C23 AVX 06031U8R2BAT2A Cap= 8.2 pF 1 $0.07
Series= C0G/NP0 VDC= 100.0 V 0603 5 mm
2

IRMS= 0.0 A

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WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

Cbulk Rubycon 450HXG180MEFCSN22X45 Cap= 180.0 uF 2 $2.70

Series= HXG ESR= 1.48 Ohm
VDC= 450.0 V
IRMS= 1.8 A

2
HXG_2200x4500 576 mm
Ccs AVX 04025A471JAT2A Cap= 470.0 pF 1 $0.01
Series= C0G/NP0 VDC= 50.0 V 0402 3 mm
2

IRMS= 0.0 A
Cout1 Panasonic EEHZA1H101P Cap= 100.0 uF 4 $1.00
Series= ZA ESR= 28.0 mOhm
VDC= 50.0 V
IRMS= 2.0 A

SM_RADIAL_10BMM 160
2
mm
Cout2 Panasonic EEHZA1H101P Cap= 100.0 uF 7 $1.00
Series= ZA ESR= 28.0 mOhm
VDC= 50.0 V
IRMS= 2.0 A

SM_RADIAL_10BMM 160
2
mm
Cref MuRata GRM155R71C104KA88D Cap= 100.0 nF 1 $0.01
Series= X7R ESR= 1.0 mOhm 0402 3 mm
2

VDC= 16.0 V
IRMS= 0.0 A
Csnub Kemet C0805C822KBRACTU Cap= 82.0 nF 1 $0.06
Series= X7R ESR= 1.0 mOhm 0805 7 mm
2

VDC= 630.0 V
IRMS= 0.0 A
Ct Kemet C0805C102J1GACTU Cap= 1.0 nF 1 $0.09
Series= C0G/NP0 ESR= 25.0 mOhm 0805 7 mm
2

VDC= 100.0 V
IRMS= 1.71 A
Cvcc Chemi-Con EMVY350ADA4R7MD55G Cap= 4.7 uF 1 $0.08
Series= MVY ESR= 3.0 Ohm
VDC= 35.0 V 2
CAPSMT_62_D55 28 mm
IRMS= 60.0 mA
D21 Infineon Technologies BAS1602VH6327XTSA1 VF@Io= 1.25 V 1 $0.04
VRRM= 80.0 V SOD-523 5 mm
2

Dac Fairchild Semiconductor GBU6J VF@Io= 1.0 V 1 $0.43

VRRM= 600.0 V
2
GBU 131 mm
Daux SMC Diode Solutions ST1300ATR VF@Io= 1.1 V 1 $0.07
VRRM= 300.0 V
2
SMA 37 mm
Dsec CUSTOM CUSTOM VF@Io= 500.0 mV 1 NA
VRRM= 472.771 V CUSTOM 0 mm
2

Dsec2 CUSTOM CUSTOM VF@Io= 500.0 mV 1 NA

VRRM= 472.771 V CUSTOM 0 mm
2

Dsnub Bourns CD214C-F3600 VF@Io= 1.12 V 1 $0.23

VRRM= 600.0 V

2
SMC 83 mm
Dz Diodes Inc. MMSZ5250B-7-F Zener 1 $0.03
2
SOD-123 13 mm

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WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

HS_M1 Aavid 529802B02500G Heatsink 1 $0.91

2
529802 1203 mm
L2 Sumida CEP125NP-1R5MC-D L= 1.5 µH 1 $1.13
2.2 mOhm CEP125 210 mm
2

M1 Infineon Technologies SPA20N60C3XKSA1 VdsMax= 600.0 V 1 $2.49

IdsMax= 20.7 Amps
2
TO-220FP 79 mm
O1 Fairchild Semiconductor FOD817A Optocoupler 1 $0.11

2
DIP-4 71 mm
Q1 ON Semiconductor BC846BLT1G Bipolar Transistor 1 $0.02
2
SOT-23 14 mm
Qsc STMicroelectronics 2N2222A Bipolar Transistor 1 $1.11

2
TO-18 57 mm
R11 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R12 Vishay-Dale CRCW04021K40FKED Res= 1.4 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R13 Vishay-Dale CRCW04024K99FKED Res= 4.99 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R21 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R22 Vishay-Dale CRCW04023M01FKED Res= 3.01 MOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Raux Vishay-Dale CRCW040210R0FKED Res= 10.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rbias Vishay-Dale CRCW080513K7FKEA Res= 13.7 kOhm 1 $0.01
Series= CRCW..e3 Power= 125.0 mW 0805 7 mm
2

Tolerance= 1.0%
Rcs Vishay-Dale CRCW04021K00FKED Res= 1000.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rdrv Yageo RC1206FR-0712RL Res= 12.0 Ohm 1 $0.01
Series= ? Power= 250.0 mW 1206 11 mm
2

Tolerance= 1.0%
Rfbb Vishay-Dale CRCW04023K48FKED Res= 3.48 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%

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WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

Rfbt Yageo RC0603FR-0730KL Res= 30.0 kOhm 1 $0.01

Series= ? Power= 100.0 mW 0603 5 mm
2

Tolerance= 1.0%
Rled Vishay-Dale CRCW04024K02FKED Res= 4.02 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rsc Vishay-Dale CRCW04023K74FKED Res= 3.74 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rsns CUSTOM CUSTOM Res= 118.161 mOhm 1 NA
Series= ? Power= 0.0 W CUSTOM 0 mm
2

Tolerance= 0.0%
Rsnub1 CUSTOM CUSTOM Res= 2.929 kOhm 1 NA
Series= ? Power= 0.0 W CUSTOM 0 mm
2

Tolerance= 0.0%
Rsnub2 CUSTOM CUSTOM Res= 2.929 kOhm 1 NA
Series= ? Power= 0.0 W CUSTOM 0 mm
2

Tolerance= 0.0%
Rstartup1 Panasonic ERJ-8ENF2373V Res= 237.0 kOhm 1 $0.01
Series= ERJ-8E Power= 250.0 mW 1206 11 mm
2

Tolerance= 1.0%
Rstartup2 Panasonic ERJ-8ENF2373V Res= 237.0 kOhm 1 $0.01
Series= ERJ-8E Power= 250.0 mW 1206 11 mm
2

Tolerance= 1.0%
Rt Vishay-Dale CRCW04027K50FKED Res= 7.5 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rz Yageo RC0603FR-072K2L Res= 2.2 kOhm 1 $0.01
Series= ? Power= 100.0 mW 0603 5 mm
2

Tolerance= 1.0%
T1 Core=Wurth Elektronik , Core=150-2239 , Lp= 85.0 µH 1 NA
CoilFormer=Wurth CoilFormer=070-5649 Turns Ratio(Nas)= 5:9 PQ2625 1009 mm
2

Elektronik Turns Ratio(Nps)=

20:9
Npri= 20.0
Naux= 5.0
Nsec= 9.0
U1 Texas Instruments UCC2813QDR-1Q1 Switcher 1 $1.04

2
D0008A 57 mm
VR Texas Instruments TL431IDBVR Voltage References 1 $0.07
2
R-PDSO-G3 16 mm

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WEBENCH Design

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 ®
WEBENCH Design

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WEBENCH Design Report UCC2813QDR-1Q1 : UCC2813QDR-1Q1 85V-265V to 24.00V @ 5A September 18, 2021 22:06:50 GMT-05:00
 ®
WEBENCH Design

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WEBENCH Design Report UCC2813QDR-1Q1 : UCC2813QDR-1Q1 85V-265V to 24.00V @ 5A September 18, 2021 22:06:50 GMT-05:00
 ®
WEBENCH Design

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WEBENCH Design Report UCC2813QDR-1Q1 : UCC2813QDR-1Q1 85V-265V to 24.00V @ 5A September 18, 2021 22:06:50 GMT-05:00
 ®
WEBENCH Design

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WEBENCH Design Report UCC2813QDR-1Q1 : UCC2813QDR-1Q1 85V-265V to 24.00V @ 5A September 18, 2021 22:06:50 GMT-05:00
 ®
WEBENCH Design

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WEBENCH Design Report UCC2813QDR-1Q1 : UCC2813QDR-1Q1 85V-265V to 24.00V @ 5A September 18, 2021 22:06:50 GMT-05:00
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WEBENCH Design

Operating Values
# Name Value Category Description
1. Cbulk Pd 6.031 W Capacitor Bulk capacitor power dissipation
2. Cout1 IRMS 4.37 A Capacitor Output capacitor1 RMS ripple current
3. Cout1 Pd 133.7 mW Capacitor Output capacitor1 power dissipation
4. Avg Bridge Diode Pd 2.222 W Diode Average Power Dissipation in the Bridge Diode over the AC Line Period
5. Daux trr 35.0 ns Diode Auxiliary Diode Reverse Recovery Time
6. Dsec Pd 1.25 W Diode Secondary Diode Power Dissipation
7. Dsec Vf 500.0 mV Diode Effective Forward Voltage Drop at the Operating Current
8. Dsec trr 0.0 ns Diode Output Diode Reverse Recovery Time
9. Dsec2 Pd 1.25 W Diode Secondary Diode Power Dissipation
10. Dsec2 Vf 500.0 mV Diode Effective Forward Voltage Drop at the Operating Current
11. Dsnub trr 30.0 ns Diode Snubber Diode Reverse Recovery Time

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WEBENCH Design

# Name Value Category Description

12. IC Pd 85.022 mW IC IC power dissipation
13. IC Tj 39.14 degC IC IC junction temperature
14. ICThetaJA 107.5 degC/W IC IC junction-to-ambient thermal resistance
15. L2 Pd 55.0 mW Inductor Average Power Dissipation in the Inductor Over the AC Line Period
16. M1 Pd 2.749 W Mosfet M1 MOSFET total power dissipation
17. M1 TjOP 53.11 degC Mosfet M1 MOSFET junction temperature
18. Avg Bridge Diode Pd 2.222 W Power Average Power Dissipation in the Bridge Diode over the AC Line Period
19. Cbulk Pd 6.031 W Power Bulk capacitor power dissipation
20. Cout1 Pd 133.7 mW Power Output capacitor1 power dissipation
21. Dsec Pd 1.25 W Power Secondary Diode Power Dissipation
22. Dsec2 Pd 1.25 W Power Secondary Diode Power Dissipation
23. IC Pd 85.022 mW Power IC power dissipation
24. L2 Pd 55.0 mW Power Average Power Dissipation in the Inductor Over the AC Line Period
25. M1 Pd 2.749 W Power M1 MOSFET total power dissipation
26. Paux 2.281 mW Power Power Dissipation in Raux and Daux
27. Pd Rstartup 23.953 mW Power Power Dissipation in Rstartup1 and Rstartup2
28. Rdrv Pd 44.585 mW Power Power Dissipation in Gate Drive Resistor
29. Rfb Pd 17.204 mW Power Rfb Power Dissipation
30. Rsns Pd 684.1 mW Power Current Limit Sense Resistor Power Dissipation
31. Snubber Pd 1.629 W Power Snubber Power Dissipation
32. T1 Copper Loss 2.584 W Power Transformer Copper Loss Power Dissipation
33. T1 Core Loss 345.0 mW Power Transformer Core Loss Power Dissipation
34. T1 Pd 2.929 W Power Estimated Losses in Transformer
35. Total Pd 15.307 W Power Total Power Dissipation
36. Pd Rstartup 23.953 mW Resistor Power Dissipation in Rstartup1 and Rstartup2
37. Rdrv Pd 44.585 mW Resistor Power Dissipation in Gate Drive Resistor
38. Rfb Pd 17.204 mW Resistor Rfb Power Dissipation
39. Rsns Pd 684.1 mW Resistor Current Limit Sense Resistor Power Dissipation
40. AC Frequency 60.0 Hz System Input AC frequency
Information
41. BOM Count 60 System Total Design BOM count
Information
42. Duty Cycle 39.332 % System Duty cycle
Information
43. Efficiency 88.687 % System Steady state efficiency
Information
44. FootPrint 6.191 k mm
2
System Total Foot Print Area of BOM components
Information
45. Frequency 100.0 kHz System Switching frequency
Information
46. Iin rms 1.592 A System RMS Input Current
Information
47. Iout 5.0 A System Iout operating point
Information
48. Iout_DCM 2.685 A System Approximate Current below which DCM mode of operation will begin
Information
49. Mode CCM System Conduction Mode
Information
50. Peak Rectified Vin 120.207 V System Peak voltage seen at rectified input
Information
51. Pout 120.0 W System Total output power
Information
52. Power Factor 1.0 System Assumed Power Factor for the Application
Information
53. Tdead 0.0 ns System Approximate Dead Time of the Regulator
Information
54. Toff 6.274 us System Approximate Converter Off Time
Information
55. Ton Act 3.933 us System Approximate Converter On Time
Information
56. Total BOM NA System Total BOM Cost
Information
57. Tsw 10.0 us System Switching Time Period
Information
58. Vin_RMS 85.0 V System Vin operating point
Information
59. Vout 24.0 V System Operational Output Voltage
Information
60. Vout Actual 24.004 V System Vout Actual calculated based on selected voltage divider resistors
Information
61. Vout Tolerance 2.137 % System Vout Tolerance based on IC Tolerance (no load) and voltage divider
Information resistors if applicable
62. Vout p-p 73.426 mV System Peak-to-peak output ripple voltage
Information
63. Vout pp percentage 305.944 m% System Output Voltage ripple percentage
Information

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# Name Value Category Description

64. Vsnub 96.0 V System Voltage Across the Snubber
Information
65. Ipri Avg 1.411 A Transformer Average Current in Primary Winding over the complete Switching
Period
66. Ipri ripple 4.72 A Transformer Ripple Current in the Primary Winding
67. Ipri ripple pk-pk 131.612 % Transformer Primary Current pk-pk ripple percentage(of Ipri avg during ton only)
percentage
68. Isec Ripple 10.489 A Transformer Ripple Current in the Secondary Winding
69. Paux 2.281 mW Transformer Power Dissipation in Raux and Daux
70. T1 Copper Loss 2.584 W Transformer Transformer Copper Loss Power Dissipation
71. T1 Core Loss 345.0 mW Transformer Transformer Core Loss Power Dissipation
72. T1 Iprim RMS 2.406 A Transformer Transformer Primary RMS Current
73. T1 Iprim pk 5.947 A Transformer Transformer Primary Peak Current
74. T1 Is1 RMS 6.641 A Transformer Transformer Secondary1 RMS Current
75. T1 Is1 pk 13.215 A Transformer Transformer Secondary1 Peak Current
76. T1 Pd 2.929 W Transformer Estimated Losses in Transformer
77. Vaux 13.611 V Transformer Auxiliary Voltage

Design Inputs
Name Value Description
Iout 5.0 Maximum Output Current
VinMax 265.0 Maximum input voltage
VinMin 85.0 Minimum input voltage
Vout 24.0 Output Voltage
acFrequency 60.0 AC Frequency
base_pn UCC2813-1-Q1 Base Product Number
source AC Input Source Type
Ta 30.0 Ambient temperature

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®
WEBENCH Assembly

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WEBENCH Transformer Report

# Name Value

1. Core Part Number 150-2239

2. Core Manufacturer Wurth Elektronik
3. Coil Former Part Number 070-5649
4. Coil Former Manufacturer Wurth Elektronik

Transformer Electrical Diagram

Primary Secondary
Turns 20.0 Turns 9.0
AWG 27.0 AWG 27.0
Layers 2.0 Layers 1.0
Strands 3.0 Strands 2.0
Insulation Type Heavy Insulation Type Triple
Insulated Insulated
Magnet Wire

Auxiliary
Turns 5.0
AWG 28.0
Layers 1.0
Strands 4.0
Insulation Type Heavy
Insulated
Magnet Wire

Transformer Construction Diagram

Winding Instruction
Winding AWG Turns Winding Orientation

Primary First 1/2.0 27.0 10 Clockwise

Auxiliary 28.0 5.0 Counter Clockwise
Triple Insulated Secondary 27.0 9.0 Counter Clockwise
Primary Second 1/2.0 27.0 10 Clockwise

Transformer Parameters
# Name Value

1. Lpri 8.5E-5H
2. Inductance Factor(Al) 213.0nH
3. Npri 20.0
4. Nsec 9.0
5. Naux 5.0
6. Core Type PQ2625
7. Core Material TP4A

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# Name Value

8. Bmax 0.21T
9. Switching Frequency 100.00kHz
10. DMax 0.4
11. Ipk(Primary) 5.86A
12. Irms(Primary) 2.35A
13. Ipk(Secondary) 13.0A
14. Irms(Secondary) 6.41A

Design Assistance
1. Feature Highlights: This device provides the features that are necessary to implement off-line or dc-to-dc fixed-frequency current-mode
control schemes, with a minimum number of external components.
2. The UCC2813-1-Q1 is qualified for Automotive applications. All passives and other components selected in this design may not be qualified
for Automotive applications. The user is required to verify that all components in the design meet the qualification and safety requirements for
their specific application
3. Master key : CA265D1109AB8C12[v1]
4. UCC2813-1-Q1 Product Folder : http://www.ti.com/product/UCC2813%2D1%2DQ1 : contains the data sheet and other resources.

Important Notice and Disclaimer

TI provides technical and reliability data (including datasheets), design resources (including reference designs), application or other design
advice, web tools, safety information, and other resources AS IS and with all faults, and disclaims all warranties. These resources are intended
for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate TI products for your application, (2)
designing, validating and testing your application, and (3) ensuring your application meets applicable standards, and any other safety, security,
or other requirements.

These resources are subject to change without notice. TI grants you permission to use these resources only for development of an application
that uses the TI products described in the resource. Other reproduction and display of these resources is prohibited. No license is granted to
any other TI intellectual property right or to any third party intellectual property right. TI disclaims responsibility for, and you will fully indemnify TI
and its representatives against, any claims, damages, costs, losses, and liabilities arising out of your use of these resources.

Providing these resources does not expand or otherwise alter TI's applicable Terms of Sale or other applicable terms available either on ti.com
or provided in conjunction with TI products.

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WEBENCH Design Report UCC2813QDR-1Q1 : UCC2813QDR-1Q1 85V-265V to 24.00V @ 5A September 18, 2021 22:06:50 GMT-05:00