A cycloconverter is a device that converts AC power at one frequency directly to AC power at a lower adjustable frequency without an intermediate DC stage. It uses thyristors to control the firing angle and achieve variable frequency output. There are two main types - blocking mode converters where only one converter operates at a time, and circulating current converters where an intergroup reactor is used to prevent short circuits. Cycloconverters are commonly used to drive large motors in applications like rolling mills, cement kilns, and mines that require reducing frequency down to zero to start under full load.
A cycloconverter is a device that converts AC power at one frequency directly to AC power at a lower adjustable frequency without an intermediate DC stage. It uses thyristors to control the firing angle and achieve variable frequency output. There are two main types - blocking mode converters where only one converter operates at a time, and circulating current converters where an intergroup reactor is used to prevent short circuits. Cycloconverters are commonly used to drive large motors in applications like rolling mills, cement kilns, and mines that require reducing frequency down to zero to start under full load.
A cycloconverter is a device that converts AC power at one frequency directly to AC power at a lower adjustable frequency without an intermediate DC stage. It uses thyristors to control the firing angle and achieve variable frequency output. There are two main types - blocking mode converters where only one converter operates at a time, and circulating current converters where an intergroup reactor is used to prevent short circuits. Cycloconverters are commonly used to drive large motors in applications like rolling mills, cement kilns, and mines that require reducing frequency down to zero to start under full load.
A cycloconverter is a device that converts AC power at one frequency directly to AC power at a lower adjustable frequency without an intermediate DC stage. It uses thyristors to control the firing angle and achieve variable frequency output. There are two main types - blocking mode converters where only one converter operates at a time, and circulating current converters where an intergroup reactor is used to prevent short circuits. Cycloconverters are commonly used to drive large motors in applications like rolling mills, cement kilns, and mines that require reducing frequency down to zero to start under full load.
Subject Teacher: Dr. Shilpa Kalambe Introduction • In industrial applications, two forms of electrical energy Direct Current (DC) and Alternate current (AC) are used. • Constant voltage and constant current AC is directly available. • However, for different applications, different forms, different voltages, and/or different currents are needed. • Converters are needed to achieve different forms. These converters are classified as rectifiers, choppers, inverters, and cyclo converters. • Rectifier converts from Single-phase or three- phase AC to variable DC Voltage. • Choppers convert from DC to variable DC voltage. • Inverters convert from DC to variable magnitude variable frequency single-phase or three-phase AC. • Cycloconverters convert from single-phase or three-phase AC to variable magnitude variable frequency single-phase or three-phase AC. What is a Cycloconverter? A Cycloconverter is a device that converts AC, power at one frequency into AC power of an adjustable but lower frequency without any direct current, or DC, stage in between. It is also called as static recurrence charger and holds silicon- regulated rectifiers. Cyclo-converters are used in very large variable frequency drives with ratings from few megawatts up to many tens of megawatts. It converts a constant voltage, constant frequency AC waveform to another AC waveform of a different frequency. It converts AC to AC whilst changing only the frequency. Hence it is also known as a frequency changer. Normally, the output frequency is less than the input frequency. There are no DC stages in between this conversion process. The implementation of the control circuit is complicated due to a large number of SCRs Need of Cycloconverters!
• Cycloconveters are used for driving large motors like
the one used in Rolling mills, Ball mills Cement kils etc. • Cycloconverters can reduce frequency upto to zero which is required to start very large motors with full load at minimum speed and then gradually increase the speed of the motor by increasing the output Frequency. • Before the invention of Cycloconverters, these large motors has to be unloaded completely and then after starting the motor it has to be loaded gradually which results in time and man power consumption. Types of Cycloconverters • A cycloconverter is having four thyristors divided into a positive and negative bank of two thyristors each. • There are two main types of cycloconverters are ▫ Blocking mode Cycloconverters ▫ Circulating current Cycloconverters Blocking Mode Cycloconverters • The positive converter will provide the necessary voltage when there is positive load current. • At that time, the negative converter will be in the blocked condition. • During the negative load current, the negative converter will provide the necessary voltage and at that time, the negative converter will be in the blocked condition. • This type of operation is known as blocking mode operation and the converters which use this method of operation are termed as blocking mode cycloconverters. • There is no need of intergroup reactors because only one converter is working at a time. • Cost and size of these converters are low. These converters are most commonly used. Circuiting Current Cycloconverter • In this type of converter, both converters are in the operating state at a time. • Sometimes, the supply will get short circuited when both converters are enabled. • The intergroup reactor (IGR) is connected in between the converters to avoid this short circuiting. • The circulating current which is unidirectional is present here. • Mainly there are two types according to the output frequency which are showing below ▫ Step-up cycloconverters ▫ Step-down cycloconverters • Step Up Cycloconverters It can provide an output having the frequency greater than the input frequency by using line commutation. • Step Down Cycloconverters It provides output having lower frequency than the input frequency by using forced commutation. Single-Phase to Single-Phase Cycloconverter Three-Phase to Single-Phase Cycloconverter Three-Phase to Three-Phase Cycloconverter Single Phase to Single Phase Cycloconverters • It consists of two full wave converters that are linked back to back or we can say • It has two pairs of full wave rectifier circuit, each consisting of four SCR. One set is placed straight while the other is placed in anti-parallel direction as shown on the picture below. Three Phase to Single Phase Cycloconverters • The Three Phase to Single Phase Cycloconverters is also similar to the Single Phase to Single Phase Cycloconverters, except the phase variation. • The circuit is aslo similar but in this type we need 6 SCRs in each set of Rectifier since we have to rectify the 3 Phase AC voltage. • During positive half cycle of the input, conduction of the positive group thyristors is controlled and during negative half-cycle, conduction of negative group of thyristors is controlled in order to produce an output voltage at desired frequency. • In a bridge type of cyclo-converter, both positive and negative converters can generate voltages at either polarity, but negative converter only supplies negative current while positive converter supply positive current. • Therefore, the cyclo-converter can operate in four quadrants, i.e., rectification modes of (+V, +i) and (- V, -i) and inversion modes of (+V, -i) and (-V, +i). • Figure shows the conversion of three phase supply at one frequency to single phase supply of lower frequency. In this, the firing angle to a positive group of thyristors is varied progressively to produce single phase output voltage. • At point M, the firing angle is 90 degrees and it is reduced till point S where it is zero. Again from point T to Y, the delay angle is progressively increased. • This varied triggering signals to the thyristors, varies its conduction time periods and hence the frequency of the output voltage. Three-phase to three-phase cyclo- converter • Three phase cyclo-converter half-wave converter is also called as 18- thyristor cyclo-converter or 3-pulse cyclo-converter and three-phase to three-phase bridge type cyclo-converter is called as 6-pulse cyclo- converter or 36-thyristor cyclo-converter. • This converter consists of six groups of converter circuits where three groups are called as positive group while other three are negative group. • During each positive half cycle, positive group carries the current and during negative half cycle, negative group carries the current. The duration for conduction of each group of thyristor determines the desired output frequency. • Here average value of output voltage is varied by varying the firing or delay angle of SCRs conduction whereas the output frequency can be varied by changing the sequence of firing the SCRs. Three phase half-wave cyclo- converter Three phase bridge type cyclo-converter Three-phase to three-phase cyclo-converter • Three-phase cyclo converters are more popular than single-phase type as these can handle very large currents and produce smooth output waveform. • It is a highly efficient variable frequency drive, because the pulse number is increased due to the large number of thyristors, which causes small ripple content in the output voltage waveform. Applications Cyclo-converters are mainly used for producing low frequency AC voltage. The main application of such requirement is the electric traction system where low frequencies, typically 25 Hz or 16 2/3 Hz are preferred. ▫ HVDC transmission systems ▫ Static Var Generation ▫ Aircraft or shipboard power supplies ▫ Speed control of high power AC drives ▫ Grinding mills ▫ Cement mill drives ▫ Mine winders