360⁰ DRILLING MACHINE 1

Chapter 1

1.1 Acknowledgement

I Express My Sincere Thanks To Mr. VRAJESH SOJITRA Mechanical

Department For Giving Us Opportunity To Work On Such Advance Topic
And Valuable Guidance During All Stages Of Work.

I Am Extremely Highly Indebted To My Department Head Mr. AMIT

KOTHARI Providing Me This Opportunity to Prepare My Project Report. I
Would Thanks My Entire Staff Of Mechanical Engineering Department
Especially To My Teacher Who Were Always There To Support Me And
Without That It Would Not Be Possible For Us To Complete Me Seminar
Report.

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Chapter 2

2.1 Abstract

• This drill machine can drill graphically in all directions, it can rotate
radially on X-axis and Z-axis.

• In this way we can drill in any direction 360 degrees.

• As a compact machine, we can carry it anywhere.

• With the help of 360° drilling machine. We can do all the required job
with this machine as like any other conventional drilling machine

• 360° Drilling machine, Performance, Movement, Material, Operation

etc.

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Chapter 3

3.1 Introduction

• Drill machines have been the heart of every industry.

• Drilling holes in parts, sheets and structures is a regular industrial work.
• Perfect and well aligned drilling needs fixed and strong drills.
• Some parts cannot be drilled using fixed drills due to low space
between drill bit and drill bed.
• We need to use hand drills in such cases but hand drills have alignment
problems while drilling.
• So here i propose a 360º flexible drill that can be mounted on a table or
wall and can be used to drill holes horizontally , vertically or even
upside down.
• So this makes it possible for easy drilling in even complicated parts and
surfaces.
• Thus i use rotating hinges and connectors with motor mount and
supporting structure to design and fabricate a 360 degree drilling
machine for easy drilling operations.
• Drilling machine is one of the most important machine tools in a
workshop.
• It was designed to produce a cylindrical hole of required diameter and
depth on metal work pieces.

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• Though holes can be made by different machine tools in a shop, drilling

machine is designed specifically to perform the operation of drilling and
similar operations. Drilling can be done easily at a low cost in a shorter
period of time in a drilling machine.
• Drilling can be called as the operation of producing a cylindrical hole of
required diameter and depth by removing metal by the rotating edges of
a drill.
• The cutting tool known as drill is fitted into the spindle of the drilling
machine.

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Chapter 4

4.1 Problem identification

• We need to use hand drills in such cases but hand drills have alignment
problems Some parts cannot be drilled using fixed drills due to low
space between drill bit and drill bed. Fixed drilling have heavy bed and
tool carriage assemble so that its cost is very high

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Chapter 5

5.1 Drilling Machine Construction

• The basic parts of a drilling machine are its base, supporting arms,
drill head and chuck.

• The base made of cast iron or other hard material may rest on a bench,
floor depending upon the design.

• The arms are mounted on base with the help of hinge, which rotate
about it.
• It's arms can move up, down and rotate about x-axis.

• The drill chuck, an electric motor and the mechanism meant for
driving the chuck at different speeds are mounted on the top of the
upper arm.

• Power is transmitted from the electric motor to the drill chuck.

• We use 12v Dc Battery for drive drill motor.

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Chapter 6

6.1 Components

6.2) PCB Mini Drill

6.3) Connecting Rod

6.4) Bearing

6.5) Drill Bit

6.6) Wall/Table Mount

6.7) Joints & Screws

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6.2 PCB Mini Drill

It is an electrical device which converts electrical energy to mechanical

energy.
It rotates shaft which support by bush in it when power is supply through
rectifier.
This shaft connect with drill bit through chuck to rotate drill bit and make
hole on work piece when it is required.

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6.3 Connecting Rod

It connects the two Frames to each other for supports between them to help to
move when we required.
It consist of metal strips of two sizes one of 12” (inch) and another is of 15”
(inch). Both are of four pieces of equal length.
A hinge is a mechanical bearing that connects two solid objects, typically
allowing only a limited angle of rotation between them. connected by an ideal
hinge rotate relative to each other about a fixed axis of rotation: all other
translations or rotations being prevented, and thus a hinge has one degree of
freedom.

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6.4 Bearing

A bearing is a machine element that constrains relative motion to only the

desired motion, and reduces friction between moving parts.

The design of the bearing may, for example, provide for free linear
movement of the moving part or for free rotation around a fixed axis; or, it
may prevent a motion by controlling the vectors of normal forces that bear on
the moving parts.

Rotary bearings hold rotating components such as shafts or axles within

mechanical systems, and transfer axial and radial loads from the source of the
load to the structure supporting it. The simplest form of bearing, the plain
bearing, consists of a shaft rotating in a hole.

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6.5 Drill Bit

In which drill bit are used of twisted type drill. It is of material Carbon Steel.
Its diameter is of 1mm.
This is used to make drill on wood, plastic and light metals.
Drill bits are cutting tools used to remove material to create holes, almost
always of circular cross-section.
Drill bits come in many sizes and shapes and can create different kinds of
holes in many different materials.

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6.6 Table Mount

This table mount is used to stabilize the drilling machine.

Using this table mount doesn't make the machine bounce.
The length and width of the table mount is 1: 1 in sequence.

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6.7 Joint & Screw

A screw joint is a one-degree-of-freedom kinematic pair used in mechanisms.

Screw joints provide single-axis translation by utilizing the threads of the
threaded rod to provide such translation.
This type of joint is used primarily on most types of linear actuators and
certain types of Cartesian robots.
A Screw joint is sometimes considered as a separate type but it is actually a
variation of bolted joint.

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Chapter 7

7.1 Advantages

• The system determines the accurate position.

• The system reduces manufacturing lead time.

• The system eliminated the geometrical errors.

• Highly accurate and more efficient.

• Compact with quick response.

• Efficient drilling
• 360 Degree rotation
• Flexible
• Easy to use
• Low cost
• Reduce handling cost
• Reduce time

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Chapter 8

8.1 Drilling Machine Working Principle

• Working principle: The rotating edge of the drill exerts a large force on
the work piece and the hole is generated. The removal of metal in a
drilling operation is by shearing and extrusion.

• The working operation of this Flexible drilling machine is initially

started from the permanent magnet DC motor. In this, there is one
power sources, received from the power supply. After that the indexing
mechanism is controlled, to fix the desired angle. A lock nut is attached
to the indexing plate to avoid and deviation of angle during drilling.
According to the requirement of drilling it will tilt very precisely.

• The speed of motor is controlled using Regulator. After that motor is

started the desire angle and desire speed is fixed then drilling process
performed. With the help our project we can achieve the drill hole very
precisely. Thus our project can perform small holes and variations can
be achieved.

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Chapter 9

9.1 Design Of Model

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Chapter 10

10.1 Working

• In which all the component is mounted on table.

• This support the arm to rotate freely.
• Arm rotates manually when where it is required.
• Motor are mounted on Arm which moves where work piece is to drill.
• Put drill bit point on work piece area where drill is required.
• Switch on the main supply which of A.C.
• Then this A.C. flow through Rectifier and convert to Pure D.C.
• This rotates motor and also bit rotates.
• After make hole where on work piece is required.
• Then switch off the main supply.

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Chapter 11

11.1 Project cost

Sr. no. Particular Total quality Rate Amount

1 PCB Mini Drill

1 1500 1500

2
Cast Iron Material 4 ft 107Rs/Ft 430

3
Bearing 1 150 150

4
Drill Bit 1 40 40

5
Table mount 1 200 200

6
Joint & Screw 1 120 120

7
Labour Costs - 530 530
Total cost 2970

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Chapter 12

12.1 Conclusion

• This project is an efficient operation and competitive cost.

• Since a number of operation and hole can be performed in a simple unit.
• It is efficient and economical.
• Considering its uses and cost of project, it becomes relatively cheap
when compared to other units.

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Chapter 13

13.1 Future Scope

• Complete automation can be achieved

• Easy locking technique can be derived.
• 180⁰ rotation of the upper base plate can be modified
• Further more to achieve 360⁰ rotation
• Mobility of machine can be increased.
• Portability can be improvised.
• Base bottom plate can be magnetized for an
• environment where no clamping is possible.
• Locking in the base can be further accurate by the use of
• gears or any stepper motor.

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