AS 1049.

2—2008
(Incorporating Amendment No. 1)
AS 1049.2—2008

Australian Standard®
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Telecommunication cables—Insulation,
sheath and jacket

Part 2: Test methods

 This Australian Standard® was prepared by Committee CT-001, Communications Cabling. It
was approved on behalf of the Council of Standards Australia on 14 August 2008.
This Standard was published on 11 December 2008.

The following are represented on Committee CT-001:

• Australian Broadcasting Corporation

• Australian Chamber of Commerce and Industry
• Australian Communications and Media Authority
• Australian Industry Group
• Australian Information Industry Association
• Australian Subscription Television and Radio Association
• Broadcast Australia
• Commercial Radio Australia
• Community Broadcasting Association of Australia
• Consumer Electronics Suppliers Association
• Engineers Australia
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• Free TV Australia
• Ministry of Economic Development, New Zealand
• SingTel Optus
• Special Broadcasting Service
• Television New Zealand
• Telstra Corporation

Additional Interests:

• ACE Technical Consulting

• Australian Vinyls
• General Cable Australia
• General Cable New Zealand
• International Testing and Certification Services
• Panduit (Australia)
• Ponga Donga
• Prysmian Power Cables & Systems Australia

This Standard was issued in draft form for comment as DR 07418.

Standards Australia wishes to acknowledge the participation of the expert individuals that
contributed to the development of this Standard through their representation on the
Committee and through the public comment period.

Keeping Standards up-to-date

Australian Standards® are living documents that reflect progress in science, technology and
systems. To maintain their currency, all Standards are periodically reviewed, and new editions
are published. Between editions, amendments may be issued.

Standards may also be withdrawn. It is important that readers assure themselves they are
using a current Standard, which should include any amendments that may have been
published since the Standard was published.

Detailed information about Australian Standards, drafts, amendments and new projects can
be found by visiting www.standards.org.au

Standards Australia welcomes suggestions for improvements, and encourages readers to

notify us immediately of any apparent inaccuracies or ambiguities. Contact us via email at
[email protected], or write to Standards Australia, GPO Box 476, Sydney, NSW 2001.
 AS 1049.2—2008
(Incorporating Amendment No. 1)

Australian Standard®
This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

Telecommunication cables—Insulation,
sheath and jacket

Part 2: Test methods

Originated as AS 1049—1971.
Previous edition 2003.
AS 1049—2003 revised and redesignated, in part, as AS 1049.2—2008.
Reissued incorporating Amendment No. 1 (July 2010).

COPYRIGHT
© Standards Australia
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher.
Published by Standards Australia GPO Box 476, Sydney, NSW 2001, Australia
ISBN 0 7337 8926 9
 AS 1049.2—2008 2

PREFACE
This Standard was prepared by the Australian members of the Joint Standards
Australia/Standards New Zealand Committee CT-001, Communications Cabling, to
supersede, in part, AS 1049—2003, Telecommunication cables—Insulation, sheath and
jacket. After consultation with stakeholders in both countries, Standards Australia and
Standards New Zealand decided to develop this Standard as an Australian rather than an
Australian/New Zealand Standard.
This Standard incorporates Amendment No. 1 (July 2010). The changes required by the
Amendment are indicated in the text by a marginal bar and amendment number against the
clause, note, table, figure or part thereof affected.
In the revision of AS 1049—2003, the Committee decided to issue the new edition in two
parts, as follows:
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AS
1049 Telecommunication cables—Insulation, sheath and jacket
1049.1 Part 1: Materials
1049.2 Part 2: Test methods (this Standard)
Part 1 of the Standard specifies the requirements for the composition of various materials,
insulation, sheath and jacket.
Part 2 provides a set of reference test methods for determining compliance with the
requirements of this Standard.
The objective of this Standard is to specify test methods to evaluate the properties of
materials used to manufacture telecommunication cables. This Standard is intended for use
by polymer manufacturers, communication cable manufacturers and end-users.
The terms ‘normative’ and ‘informative’ have been used in this Standard to define the
application of the Appendix to which they apply. A ‘normative’ Appendix is an integral
part of a Standard, whereas an ‘informative’ Appendix is only for information and
guidance. Informative sections are included also in the main body of this Standard.
The meanings of terms used in this Standard are as follows:
Shall—indicates that a statement is mandatory.
Should—indicates a recommendation.
May—indicates the existence of an option.
Statements expressed in mandatory terms in notes and footnotes to tables are deemed to be
requirements of this Standard.
 3 AS 1049.2—2008

CONTENTS

Page
1 SCOPE........................................................................................................................ 4
2 APPLICATION .......................................................................................................... 4
3 REFERENCED DOCUMENTS.................................................................................. 4

APPENDICES
A TEST METHOD 1: DENSITY ................................................................................... 9
B TEST METHOD 2: MELT FLOW INDEX .............................................................. 10
C TEST METHOD 3: SOFTNESS NUMBER ............................................................. 11
D TEST METHOD 4: HOT SET.................................................................................. 13
E TEST METHODS 5 AND 6: TENSILE
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STRENGTH AT BREAK/YIELD AND ELONGATION AT BREAK—

BEFORE AND AFTER AGEING ............................................................................. 14
F TEST METHOD 7: FLEXIBILITY AFTER AGEING............................................. 18
G TEST METHOD 8: PRESSURE TEST AT HIGH TEMPERATURE ...................... 19
H TEST METHOD 9: SHRINKBACK ........................................................................ 20
I TEST METHOD 10: STRIPPING ............................................................................ 21
J TEST METHOD 11: COLD BEND PERFORMANCE ............................................ 23
K TEST METHOD 12: HEAT SHOCK ....................................................................... 25
L TEST METHOD 13: ENVIRONMENTAL STRESS CRACKING .......................... 26
M TEST METHOD 14: BOND STRENGTH................................................................ 27
N TEST METHOD 15: BENDING PERFORMANCE................................................. 29
O TEST METHOD 16: COMPATIBILITY OF PE INSULATION WITH
FILLING COMPOUND ............................................................................................ 30
P TEST METHOD 17: CORROSION ......................................................................... 36
Q TEST METHOD 18: VOLATILE LOSS .................................................................. 37
R TEST METHOD 19: CARBON BLACK CONCENTRATION................................ 39
S TEST METHOD 20: CARBON BLACK DISPERSION .......................................... 40
T TEST METHOD 21: ABSORPTION COEFFICIENT OF POLYMER
CONTAINING CARBON BLACK ........................................................................... 41
U TEST METHOD 22: COLOUR DIFFERENCE BY VISUAL ASSESSMENT ........ 42
V TEST METHOD 23: COLOUR DIFFERENCE BY INSTRUMENTAL
ASSESSMENT.......................................................................................................... 45
W TEST METHOD 24: QUALITATIVE EVALUATION OF BLEEDING OF
COLORANTS ........................................................................................................... 46
X TEST METHOD 25: COLOURFASTNESS IN WATER ......................................... 48
Y TEST METHOD 26: PLASTICIZER COMPATIBILITY ........................................ 50
Z TEST METHOD 27: VOLUME RESISTIVITY....................................................... 51
AA TEST METHOD 28: DIELECTRIC STRENGTH.................................................... 52
BB TEST METHOD 29: SPARK TEST ......................................................................... 53
CC TEST METHOD 30 AND 31: DIELECTRIC DISSIPATION FACTOR AND
RELATIVE PERMITTIVITY ................................................................................... 54
DD TEST METHOD 32: COMBUSTION ...................................................................... 55
EE TEST METHOD 33: ACIDITY OF GASES EVOLVED DURING
COMBUSTION ......................................................................................................... 57
FF TEST METHOD 34: THERMAL OXIDATIVE STABILITY.................................. 58
GG PREPARATION OF COMPRESSION MOULDED PE PLAQUE............................ 63
HH PREPARATION OF COMPRESSION MOULDED PVC PLAQUE......................... 68
 AS 1049.2—2008 4

STANDARDS AUSTRALIA

Australian Standard
Telecommunication cables—Insulation, sheath and jacket

Part 2: Test methods

1 SCOPE
This Standard specifies test methods to evaluate the properties of materials used to
manufacture telecommunication cables.
The scope of this Standard does not include the following:
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(a) Cables using materials that are semi-conductive.

(b) Aspects of telecommunication cables such as spacers or cores in coaxial cables.
(c) Dimensions or electrical requirements of completed cables.
(d) Cables used to conduct electrical power.
Table 1.1 provides a summary of the material tests that are set out in the Appendices of this
Standard.
2 APPLICATION
This Standard is intended for use by the following:
(a) Polymer manufacturers, to form the basis of the raw material quality control
procedures for the manufacture of polymer compounds.
(b) Cable manufacturers, to form the basis of the cable material quality control
procedures for the manufacture of a range of insulation, sheath and jacket of different
materials.
(c) Cable end-users, to form the basis of the cable acceptance procedures for the
completed cable.
3 REFERENCED DOCUMENTS
The following documents are referred to in this Standard:
AS
1049 Telecommunication cables—Insulation, sheath and jacket
1049.1 Part 1: Materials
2700 Colour Standards for general purposes
4004 Lighting booths for visual assessment of colour and colour matching
AS/NZS
1580 Paints and related materials—Methods of test
1580.601.3 Method 601.3: Colour—Methods of colour measurement
1660 Test methods for electric cables, cords and conductors
1660.2.1 Part 2.1: Insulation, extruded semi-conductive screens and non-metallic
sheaths—Methods for general application
1660.2.2 Part 2.2: Insulation, extruded semi-conductive screens and non-metallic
sheaths—Methods specific to elastomeric, XLPE and XLPVC
materials

© Standards Australia www.standards.org.au

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AS 1049.2-2008, Telecommunication cables -

Insulation, sheath and jacket Test methods
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