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TRANSMISSION INPUT/OUTPUT RATINGS

ALLISON 4000 PRODUCT FAMILY

ALLISON 4TH GENERATION CONTROLS

TRANSMISSION MODELS IN THE 4000 PRODUCT FAMILY INCLUDE:

MODEL TABLE NO.


GENERAL INFORMATION 1.0

BUS MODEL B500 2.1

EVS MODELS 4000 EVS 3.1


4500 EVS 3.2
4700 EVS 3.3
4800 EVS 3.4

HS MODELS 4000 HS 4.1


4500 HS 4.2

MHS MODEL 4000 MH 5.1

OFS MODEL 4700 OFS 6.1

ORS MODELS 4000 ORS 7.1


4200 ORS 7.2
4500 ORS 7.3
4600 ORS 7.4

RDS MODELS 4000 RDS 8.1


4500 RDS 8.2
4700 RDS 8.3

SPS MODELS 4000 SP 9.1


4500 SP 9.2
4700 SP 9.3
4800 SP 9.4

TRV MODEL 4000 TRV 10.1

T-MODELS T425 11.1


T450 11.2
T525 11.3

4000 INTERNATIONAL 4000 12.1


MODELS 4500 12.2
4700 12.3
4800 12.4

REVISION HISTORY

40TR
November 17, 2005
TRANSMISSION INPUT / OUTPUT RATINGS

1.0 GENERAL INFORMATION

NOTE:
The following common items are applicable to all tables in this section.
1. Values in U.S. units shown in parenthesis ( ) are for reference only.
Conversions between metric and U.S. units are not necessarily exactly equivalent.
2. Refer to Technical Document (TD) 133-2 to determine which ratings apply to which vocations.
3. Gross power rating as defined by ISO 1585 or SAE J1995.
4. Turbine Torque limit based on SCAAN standard deductions.

2.1 B500 MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Transit Bus 1763 313 3322 Engine Speeds
(1300) (420) (2450) Full Load Governed Speed
Maximum 2300 rpm
Intercity Coach 2237 410 3322 Minimum 1700 rpm
(1650) (550) (2450) Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

4000 Product Family Transmission Ratings – November 17, 2005 Page 2


Allison 4th Generation Controls
3.1 4000 EVS MODEL
Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Emergency 2508 447 3525 Engine Speeds
Vehicles (1850) (600) (2600) Full Load Governed Speed
Maximum 2300 rpm
Airport Crash 2271 447 3525 Minimum 1700 rpm
Truck (1675) (600) (2600) Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

3.2 4500 EVS MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Engine Speeds
Emergency Vehicles, All Gear Ranges Full Load Governed Speed
Airport Crash Truck 2400 447 3525 Maximum 2300 rpm
(Without (1770) (600) (2600) Minimum 1700 rpm
Torque Limiting) Idle Speed in Drive
Maximum 800 rpm
Emergency Vehicles, 1st gear Gears 2–6
Minimum 500 rpm
Airport Crash Truck 2400 2508 447 3525
Minimum if dual PTOs are
(With (1770) (1850) (600) (2600)
used simultaneously 600 rpm
Torque Limiting)

3.3 4700 EVS MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Airport Crash 2508 447 3525 Engine Speeds
Truck (1850) (600) (2600) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

3.4 4800 EVS MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Airport Crash 2644 507 3795 Engine Speeds
Truck (1950) (680) (2800) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

4000 Product Family Transmission Ratings – November 17, 2005 Page 3


Allison 4th Generation Controls
4.1 4000 HS MODEL
Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
On-Highway 2400 410 3525 Engine Speeds
(1770) (550) (2600) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

4.2 4500 HS MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
On-Highway All Gear Ranges Engine Speeds
(Without 2237 410 3525 Full Load Governed Speed
Torque Limiting) (1650) (550) (2600) Maximum 2300 rpm
Minimum 1700 rpm
On-Highway 1st gear Gears 2–6 Idle Speed in Drive
(With 2237 2400 410 3525 Maximum 800 rpm
Torque Limiting) (1650) (1770) (550) (2600) Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

5.1 4000 MH MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Motorhome 2508 447 3525 Engine Speeds
(1850) (600) (2600) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

6.1 4700 OFS MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Oil Field 2508 447 3525 Engine Speeds
Service (1850) (600) (2600) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

4000 Product Family Transmission Ratings – November 17, 2005 Page 4


Allison 4th Generation Controls
7.1 4000 ORS MODEL
Gross Input Gross Input Net Turbine
Torque Power Torque GCW/GVW
N•m (lb-ft) kW (hp) N•m (lb-ft) kg (lbs) Speeds
Articulated Dump 2203 358 3322 68,500 Engine Speeds
(1625) (480) (2450) (151,017) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Rigid Rear 2102 358 3322 57,000 Idle Speed in Drive
Dump (1550) (480) (2450) (125,663) Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

7.2 4200 ORS MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque GCW
N•m (lb-ft) kW (hp) N•m (lb-ft) kg (lbs) Speeds
Articulated Dump 2305 358 3322 81,000 Engine Speeds
(1700) (480) (2450) (178,574) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

7.3 4500 ORS MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque GCW/GVW
N•m (lb-ft) kW (hp) N•m (lb-ft) kg (lbs) Speeds
Articulated Dump All Gear Ranges Engine Speeds
(without 2102 358 3322 68,500 Full Load Governed Speed
Torque Limiting) (1550) (480) (2450) (151,017) Maximum 2300 rpm
Minimum 1700 rpm
Articulated Dump Gears 1–2 Gears 3–6 Idle Speed in Drive
(with 2102 2203 358 3322 68,500 Maximum 800 rpm
Torque Limiting) (1550) (1625) (480) (2450) (151,017) Minimum 500 rpm
Rigid Rear 2102 358 3322 57,000 Minimum if dual PTOs are
Dump (1550) (480) (2450) (125,663) used simultaneously 600 rpm

7.4 4600 ORS MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque GCW
N•m (lb-ft) kW (hp) N•m (lb-ft) kg (lbs) Speeds
Articulated Dump All Gear Ranges Engine Speeds
(without 2102 358 3322 81,000 Full Load Governed Speed
Torque Limiting) (1550) (480) (2450) (178,574) Maximum 2300 rpm
Minimum 1700 rpm
Articulated Dump Gears 1–2 Gears 3–6 Idle Speed in Drive
(with 2102 2305 358 3322 81,000 Maximum 800 rpm
Torque Limiting) (1550) (1700) (480) (2450) (178,574) Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

4000 Product Family Transmission Ratings – November 17, 2005 Page 5


Allison 4th Generation Controls
8.1 4000 RDS MODEL
Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
On-Off Highway 2400 410 3525 Engine Speeds
(1770) (550) (2600) Full Load Governed Speed
Maximum 2300 rpm
Refuse 2102 373 3322 Minimum 1700 rpm
(1550) (500) (2450) Idle Speed in Drive
Specialty PTO 2400 410 3525 Maximum 800 rpm
(1770) (550) (2600) Minimum 500 rpm
Minimum if dual PTOs are
Heavy Equipment 2508 447 3525 used simultaneously 600 rpm
Transport (1850) (600) (2600)

8.2 4500 RDS MODEL


WITHOUT Gross Input Gross Input Net Turbine
TORQUE LIMITING Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft)
All Gear Ranges Speeds

On-Off Highway 2237 410 3322


(1650) (550) (2450) Engine Speeds
Full Load Governed Speed
Heavy Equipment 2237 447 3525 Maximum 2300 rpm
Transport (1650) (600) (2600) Minimum 1700 rpm
Idle Speed in Drive
Refuse 2102 373 3322
Maximum 800 rpm
(1550) (500) (2450)
Minimum 500 rpm
Specialty PTO 2237 410 3525 Minimum if dual PTOs are
(1650) (550) (2600) used simultaneously 600 rpm

WITH Gross Input Gross Input Net Turbine


TORQUE LIMITING Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft)
1st Gear Gears 2 - 6

On-Off Highway 2237 2400 410 3322


(1650) (1770) (550) (2450)

Heavy Equipment 2237 2508 447 3525


Transport (1650) (1850) (600) (2600)

Refuse Not Applicable

Specialty PTO 2237 2400 410 3525


(1650) (1770) (550) (2600)

8.3 4700 RDS MODEL


Gross Input Gross Input Net Turbine Speeds
Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft)
Engine Speeds
On-Off Highway 2400 410 3525 Full Load Governed Speed
(1770) (550) (2600) Maximum 2300 rpm
Minimum 1700 rpm
Heavy Equipment 2508 447 3525 Idle Speed in Drive
Transport (1850) (600) (2600) Maximum 800 rpm
Refuse 2102 373 3322 Minimum 500 rpm
Vehicles (1550) (500) (2450) Minimum if dual PTOs are
used simultaneously 600 rpm

4000 Product Family Transmission Ratings – November 17, 2005 Page 6


Allison 4th Generation Controls
9.1 4000 SP MODEL
Gross Input Gross Input Net Turbine Speeds
Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft)
Engine Speeds
Specialty 2508 447 3525 Full Load Governed Speed
Vehicles (1850) (600) (2600) Maximum 2300 rpm
Minimum 1700 rpm
Military 2508 447 3525 Idle Speed in Drive
Combat (1850) (600) (2600) Maximum 800 rpm
Military 2508 447 3525 Minimum 500 rpm
Support / Tactical (1850) (600) (2600) Minimum if dual PTOs are
used simultaneously 600 rpm

9.2 4500 SP MODEL


WITHOUT TORQUE LIMITING
Gross Input Gross Input Net Turbine
Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft) Speeds
All Gear Ranges

Specialty 2237 447 3525 Engine Speeds


Vehicles (1650) (600) (2600) Full Load Governed Speed
Maximum 2300 rpm
Military 2400 447 3525 Minimum 1700 rpm
Combat (1770) (600) (2600) Idle Speed in Drive
Maximum 800 rpm
Military 2400 447 3525 Minimum 500 rpm
Support / Tactical (1770) (600) (2600) Minimum if dual PTOs are
used simultaneously 600 rpm

WITH TORQUE LIMITING


Gross Input Gross Input Net Turbine
Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft)
1st Gear Gears 2 - 6

Specialty 2237 2508 447 3525


Vehicles (1650) (1850) (600) (2600)

Military 2400 2508 447 3525


Combat (1770) (1850) (600) (2600)

Military 2400 2508 447 3525


Support / Tactical (1770) (1850) (600) (2600)

9.3 4700 SP MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Specialty 2508 447 3525 Engine Speeds
Vehicles (1850) (600) (2600) Full Load Governed Speed
Maximum 2300 rpm
Military 2508 447 3525 Minimum 1700 rpm
Combat (1850) (600) (2600) Idle Speed in Drive
Military 2508 447 3525 Maximum 800 rpm
Support / Tactical (1850) (600) (2600) Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

4000 Product Family Transmission Ratings – November 17, 2005 Page 7


Allison 4th Generation Controls
9.4 4800 SP MODEL
Gross Input Gross Input Net Turbine Speeds
Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft) Engine Speeds
Specialty 2576 447 3796 Full Load Governed Speed
Vehicles (1900) (600) (2800) Maximum 2300* rpm
Minimum 1700 rpm
Military 2576 597 4067 Idle Speed in Drive
Combat (1900) (800) (3000) Maximum 800 rpm
Minimum 500 rpm
Miltitary 2576 522 4067 Minimum if dual PTOs are
Support / Tactical (1900) (700) (3000) used simultaneously 600 rpm

* 2400 rpm for Military Combat


vehicle applications

10.1 4000 TRV MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Truck-Based 2400 410 3525 Engine Speeds
Recreational Vehicle (1770) (550) (2600) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

11.1 T425 MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque GVW Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft) kg (lb)
Transit Bus 1600 261 3322 28,500 Engine Speeds
(1180) (350) (2450) (62,830) Full Load Governed Speed
Maximum 2300 rpm
Intercity Coach 1750 283 3322 26,000 Minimum 1700 rpm
(1291) (380) (2450) (57,320) Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

11.2 T450 MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque GVW Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft) kg (lb)
Transit Bus 1700 298 3322 28,500 Engine Speeds
(1254) (400) (2450) (62,830) Full Load Governed Speed
Maximum 2300 rpm
Intercity Coach 2100 373 3322 26,000 Minimum 1700 rpm
(1549) (500) (2450) (57,320) Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

4000 Product Family Transmission Ratings – November 17, 2005 Page 8


Allison 4th Generation Controls
11.3 T525 MODEL
Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Intercity Coach 2237 410 3322 Engine Speeds
(1650) (550) (2450) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

12.1 4000 MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
General 2400 410 3525 Engine Speeds
(1770) (550) (2600) Full Load Governed Speed
Maximum 2300 rpm
Fire Truck, 2508 447 3525 Minimum 1700 rpm
Emergency (1850) (600) (2600) Idle Speed in Drive
Airport Crash 2508 447 3525 Maximum 800 rpm
Truck (1850) (600) (2600) Minimum 500 rpm
Minimum if dual PTOs are
Heavy Equipment 2508 447 3525 used simultaneously 600 rpm
Transport (1850) (600) (2600)

Refuse 2102 373 3322


Vehicles (1550) (500) (2450)

Ag Spreader, 2400 410 3525


Sprayer, Blower, (1770) (550) (2600)
Feedlot Truck

4000 Product Family Transmission Ratings – November 17, 2005 Page 9


Allison 4th Generation Controls
12.2 4500 MODEL
WITHOUT TORQUE LIMITING
Gross Input Gross Input Net Turbine
Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft) Speeds
All Gear Ranges

General 2237 410 3322 Engine Speeds


(1650) (550) (2450) Full Load Governed Speed
Maximum 2300 rpm
Highway 2237 410 3525 Minimum 1700 rpm
(1650) (550) (2600) Idle Speed in Drive
Maximum 800 rpm
Fire Truck, 2400 447 3525
Minimum 500 rpm
Emergency, (1770) (600) (2600)
Minimum if dual PTOs are
Crash Truck
used simultaneously 600 rpm
Heavy Equipment 2237 447 3525
Transport (1650) (600) (2600)

Refuse 2102 373 3322


Vehicles (1550) (500) (2450)

Ag Spreader, 2237 410 3525


Sprayer, Blower, (1650) (550) (2600)
Feedlot Truck

WITH TORQUE LIMITING


Gross Input Gross Input Net Turbine
Torque Power Torque
N•m (lb-ft) kW (hp) N•m (lb-ft)
1st gear Gears 2 - 6

General 2237 2400 410 3322


(1650) (1770) (550) (2450)

Highway 2237 2400 410 3525


(1650) (1770) (550) (2600)

Fire Truck, 2400 2508 447 3525


Emergency, (1770) (1850) (600) (2600)
Crash Truck

Heavy Equipment 2237 2508 447 3525


Transport (1650) (1850) (600) (2600)

Refuse Vehicles Not Applicable

Ag Spreader, 2237 2400 410 3525


Sprayer, Blower, (1650) (1770) (550) (2600)
Feedlot Truck

4000 Product Family Transmission Ratings – November 17, 2005 Page 10


Allison 4th Generation Controls
12.3 4700 MODEL
Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
General 2400 410 3525 Engine Speeds
(1770) (550) (2600) Full Load Governed Speed
Maximum 2300 rpm
Airport Crash 2508 447 3525 Minimum 1700 rpm
Truck (1850) (600) (2600) Idle Speed in Drive
Heavy Equipment 2508 447 3525 Maximum 800 rpm
Transport (1850) (600) (2600) Minimum 500 rpm
Minimum if dual PTOs are
Refuse 2102 373 3322 used simultaneously 600 rpm
Vehicles (1550) (500) (2450)

12.4 4800 MODEL


Gross Input Gross Input Net Turbine
Torque Power Torque Speeds
N•m (lb-ft) kW (hp) N•m (lb-ft)
Airport Crash 2644 507 3795 Engine Speeds
Truck (1950) (680) (2800) Full Load Governed Speed
Maximum 2300 rpm
Minimum 1700 rpm
Idle Speed in Drive
Maximum 800 rpm
Minimum 500 rpm
Minimum if dual PTOs are
used simultaneously 600 rpm

4000 Product Family Transmission Ratings – November 17, 2005 Page 11


Allison 4th Generation Controls
REVISION HISTORY

November 17, 2005


• Revised the input torque rating for T450 (Intercity Coach) from 2068 to 2100 N-m.

November 1, 2005
• Revised the input torque rating for the 4500SP Combat rating to be the same as the 4500SP Military Support/
Tactical rating per the 4000 rating consolidation.

October 6, 2005
• Per the 4000 rating consolidation, the ratings were revised for the following models: B500, 4500EVS,
4700EVS, 4000HS, 4500HS, 4000RDS, 4500RDS, 4700RDS, 4500SP, 4000TRV, T525, 4000, 4500, 4700.
• Added new Highway rating to the 4500 International model, per the 4000 rating consolidation.

April 26, 2005


• Revised 4800EVS Airport Crash Truck rating to 680 hp and 1950 lbft.
• Revised 4800 international model Airport Crash Truck rating to 680 hp and 1950 lbft.

April 13, 2005


• Added Crash Truck to Fire Truck, Emergency rating for 4500 International Model.
• Added Airport Crash Truck to Emergency Vehicle rating for 4500EVS model.

March 15, 2005


• Corrected metric turbine torque rating for 4800 Crash Truck and 4800EVS Crash Truck to 3796 Nm. U.S.
units were already correct.
• Corrected 4500 ORS Articulated Dump rating with torque limiting to limit torque in gears 1-2 rather than just
1st range.
• Moved International models to end of section.

January 25, 2005


• Removed ADM and ADH ratings.
• Added ORS ratings.
• Revised 4000 Airport Crash Truck and 4700 Airport Crash Truck input torque ratings from 2271 Nm (1675 lbft)
to 2508 Nm (1850 lbft).
• To all ratings, added minimum idle speed in drive if dual PTOs are used simultaneously.

August 25, 2004


• Added Military Support/Tactical ratings and Military Combat ratings to the 4000 SP, 4500 SP, 4700 SP, and
4800 SP.

4000 Product Family Transmission Ratings – November 17, 2005 Page 12


Allison 4th Generation Controls

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