Servomotors Model D...

Operating Instructions

2009-11-02

BA-Stellmotor-D-02a Combustion and Energy Systems

© 2009
Technical Documentation SAACKE

The copyright of this printed technical document as well

as of all drawings personally entrusted to the recipient
belongs at all times to SAACKE GmbH, Bremen,
Germany.
They are not to be copied or duplicated without prior
written consent.
SAACKE worldwide -
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standards in economic, eco-friendly and perfection and reliability of all products
easy-to-service burner technology. account for SAACKE’s technological
leadership. Competent project
First-rate engineering and continuous management, comprehensive
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Combustion and Energy Systems

Contents Model D... Servomotors

0 Contents

0 Contents ................................................................................................................................................................. 4

1 About this Document............................................................................................................................................. 5

2 Safety ...................................................................................................................................................................... 6
2.1 Documentation is a part of the product! ................................................................................................................... 6
2.2 Symbols ................................................................................................................................................................... 6
2.3 Safety in General ..................................................................................................................................................... 7
2.4 Intended Use............................................................................................................................................................ 7
2.5 Limitation of Liability................................................................................................................................................. 7
2.6 Qualified Staff .......................................................................................................................................................... 7
2.7 Electrical Hazards .................................................................................................................................................... 8

3 Transport, Storage and Packing........................................................................................................................... 9

3.1 Checking the Delivery .............................................................................................................................................. 9
3.2 Reporting Transport Damage................................................................................................................................... 9
3.3 Instructions for Storage............................................................................................................................................ 9
3.4 Disposal of the Packaging ....................................................................................................................................... 9
3.5 Disposal of the Product............................................................................................................................................ 9

4 Scope of Delivery................................................................................................................................................. 10

5 Function................................................................................................................................................................ 10

6 Variants................................................................................................................................................................. 11
6.1 Nominal Torque ..................................................................................................................................................... 11
6.2 Rotation Angle ....................................................................................................................................................... 11
6.3 Air Conditioning Equipment ................................................................................................................................... 11
6.3.1 Air Conditioning Equipment D 025 / 040 / 040h ................................................................................................ 11
6.3.2 Air Conditioning Equipment D 100 .................................................................................................................... 12
6.4 Actuation Time ....................................................................................................................................................... 12

7 Maintenance ......................................................................................................................................................... 12

8 Design................................................................................................................................................................... 13
8.1 D 006 – Exterior Views .......................................................................................................................................... 13
8.2 D 025 / 040 / 040h – Exterior Views....................................................................................................................... 13
8.3 D 100 – Exterior Views .......................................................................................................................................... 14
8.4 Position Indicator (D 006 / 025 / 040 / 040h only) .................................................................................................. 15
8.5 Driven Shaft ........................................................................................................................................................... 16

9 Dimensions / Types / Technical Data ................................................................................................................. 17

9.1 D006 ...................................................................................................................................................................... 17
9.2 D 025 / 040 / 040h ................................................................................................................................................. 19
9.3 D 100 ..................................................................................................................................................................... 21

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Model D... Servomotors About this Document

Potentiometer

1 About this Document

This document describes the following SAACKE servomotors:

 D 006
 D 025
 D 040
 D 040h
 D 100

Please read this document and the safety instructions it contains carefully before
working with the servomotor.

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Safety Model D... Servomotors

2 Safety

2.1 Documentation is a part of the product!

This document is an integral part of the product. It must be retained for the entire
service life of the product. Make this document available to the staff responsible for
the work described in it. Add any updates you receive later from SAACKE to the
document.

Help us improve this documentation!

We appreciate any feedback that improves the quality of our documentation. You
will find our address on the back of this document.

2.2 Symbols
Especially important information in this document is highlighted by the
corresponding symbols:

Warning!
The industrial safety symbol identifies safety instructions whose purpose is to
prevent physical injury or death. Follow these safety instructions carefully and be
especially cautious during the work/procedures they refer to.

Warning! Risk of death from electric shock!

The electricity symbol identifies safety instructions whose purpose is to prevent
physical injury or death from electric shock. Follow these safety instructions
carefully and be especially cautious during the work/procedures they refer to.

Caution!
The caution symbol identifies all safety warnings whose purpose is to prevent
damage or destruction of the product and/or other plant components.

Note
This points to information or notes that are especially useful.

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Model D... Servomotors Safety

2.3 Safety in General

The "Safety" chapter gives you an overview of the safety aspects you must pay
attention to in order to work with the product safely. Any individual who assembles,
installs, mounts, commissions, operates and/or does maintenance on the product
described must read and follow the instructions in this chapter carefully to avoid
physical injury and material damage. Your safety is at stake.

In addition to these general safety instructions you will find specific safety
instructions in the product documentation related to individual actions or
procedures.

Only if you follow all of the safety instructions will you be able to provide the best
possible protection for yourself, your colleagues and the environment by ensuring
that the product functions safely and reliably.

In addition to this, it is imperative that you comply with the accident prevention and
safety regulations of the country you are working in.

2.4 Intended Use

The product supplied must only be used in a coherent plant configuration. A plant
configuration is coherent if the product supplied is the equivalent of the plant
component it replaces or it is used according to the manufacturer's specifications.
You can verify this by checking the technical data given in this document.

2.5 Limitation of Liability

SAACKE shall not be held liable for damage resulting from any use of the product
other than its intended one, from ignoring the documentation or from operation by
inadequately qualified staff. The risk in this case lies with the operator / plant
authorities alone.

2.6 Qualified Staff

Warning!
Risk of physical injury and damage from incorrect operation!
The plant authorities must ensure that only qualified and authorized staff works
with the product.

Qualified staff in the context of this documentation are individuals who have the
training that enables them to handle the product described and are authorized by
the plant authorities to assemble, install, mount, commission, operate and/or do
maintenance on the product.

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Safety Model D... Servomotors

2.7 Electrical Hazards

Warning! Risk of death from electric shock!

Damaged lagging or live components that are not covered correctly present a risk
of death from electric shock!

Warning! Risk of death from electric shock!

Carelessness can lead to an electric shock.
This is why when you work with electrical equipment, you must always first:
1. Disconnect each piece of equipment from the mains.
2. Secure it to prevent it from being switched back on.
3. Check that the equipment is de-energized.
4. Ground the equipment and short-circuit it.
5. Cover other components/equipment nearby that are energized.
6 Secure the danger zone, for example by blocking it off and/or putting up a
conspicuous danger sign that no one can overlook.

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Model D... Servomotors Transport, Storage and Packing

Transport

3 Transport, Storage and Packing

3.1 Checking the Delivery

SAACKE products are packed and checked before they leave the factory.

 When the product is delivered, first check whether the packaging is intact. This
would be the first indication that it has been transported correctly.

 Check the product for transport damage.

3.2 Reporting Transport Damage

If damage has occurred during transport, follow these procedures:

 Record the transport damage on the freight documents and take a

photograph and/or make a sketch of it.
 Have the person responsible for the delivery (for example the truck driver)
confirm that the damage was noticed by signing the freight documents.
 Report the transport damage right away to SAACKE or whichever company
supplied the product.

3.3 Instructions for Storage

 Only store the product in its undamaged original packaging.

 Keep all components, especially electrical, pneumatic and hydraulic components,

dry, free of dust and at their correct temperature during storage. The relative
humidity must be below 80%.

3.4 Disposal of the Packaging

 Dispose of all packaging correctly and ecologically.

 When you do it, comply with the waste disposal regulations of the country in which
you are working.

3.5 Disposal of the Product

At the end of its service life the product must be disposed of correctly and
ecologically. When you do it, comply with the waste disposal regulations of the
country in which you are working.

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Scope of Delivery Model D... Servomotors

4 Scope of Delivery
Scope of delivery includes the following items

 the servomotor
 this document

5 Function
SAACKE servomotors are important components of a burner and/or a firing plant.
They are interlocked with the following actuators and activate e.g.

 A mechanical compound regulation

 Air control dampers
 Fuel flow controller
 Stabilizing disk travel mechanisms
 Flue gas dampers

All servomotors are connected electrically to the burner control system. They
feature signaling devices (signal switches / potentiometers) which signal the
position of the servomotor - and therefore also the position of the activated actuator
- back to the burner control system.

In this way the servomotors not only move the actuators, but also supply the burner
control system with the required feedback on their current position.

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Model D... Servomotors Variants

6 Variants
The servomotors are available in different sizes and variants. Below you will find an
overview of the features.

6.1 Nominal Torque

Depending on the size, SAACKE servomotors have a different nominal torque on
the driven shaft.
Variant Torque
D 006 6 Nm
D 025 25 Nm
D 040 40 Nm
D 040h 60 Nm
D 100 100 Nm

Table 1: Torques of different servomotor variants

6.2 Rotation Angle

SAACKE servomotors are available with different rotation angles of the driven
shaft. This maximum rotation angle is documented on the rating plate.
It is either 90° or 120°.

6.3 Air Conditioning Equipment

The servomotors D 025 / 040 / 060 / 100 can also be fitted with a heater and a
double cover. This "air conditioning equipment" is required if the servomotor is to
be used outdoors or at temperatures below 0 °C.

The air conditioning equipment cannot be upgraded. Contact SAACKE Service

GmbH if the existing servomotor is to be replaced with a servomotor with air
conditioning equipment.

6.3.1 Air Conditioning Equipment D 025 / 040 / 040h

STM071
Fig. 1: Double cover for D 025 / 040 / 040h, exterior view

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Maintenance Model D... Servomotors

6.3.2 Air Conditioning Equipment D 100

STM067
Fig. 2: D100 with double cover, exterior view

6.4 Actuation Time

The actuation time is that time which the servomotor requires to move the driven
shaft over the entire rotation angle (by 90° or 120°).
1
Actuation time in s
Model Rotation angle 90° Rotation angle 120°
D 006 64 85
D 025 66 88
D 040 66 88
D 040h 66 88
D 100 60 80

Table 2: Actuation times

7 Maintenance
All servomotors are maintenance-free.

1
At a mains frequency of 50 Hz. Motors with other actuation times are available on request

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Model D... Servomotors Design

8 Design
8.1 D 006 – Exterior Views

STM072
Fig. 3: D 006 Exterior views

8.2 D 025 / 040 / 040h – Exterior Views

In principle the servomotors D 025 / 040 / 040h are constructed identically and look
identical. The only difference is the torque. Therefore, they are described jointly in
this chapter.

STM073
Fig. 4: D 025 / 040 / 040h Exterior views

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Design Model D... Servomotors

8.3 D 100 – Exterior Views

STM074
Fig. 5: D 100 Exterior views

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Model D... Servomotors Design

8.4 Position Indicator (D 006 / 025 / 040 / 040h only)

The servomotors D 006 / 025 / 040 / 040h feature a position indicator. The position
indicator consists of a position indicator and a window in the cover of the
servomotor.

The position indicator is connected positively to the driven shaft of the servomotor
and can be turned on the shaft. For this reason the position indicator is not "fail-
safe".

Reading the position indicator

You can use the position indicator to determine the position of the actuator, even if
you cannot see its position directly.

STM011
Fig. 6: Position indicator (example D025, rotation angle 90°)

Depending on the variant, the servomotors with position indicator have a rotation
angle of 90° or 120°. Depending on the direction of rotation of the motor, the
position indicator rotates either clockwise or anti-clockwise.

 Look vertically onto the position indicator to read the scale.

Note
In the lower limit position of the actuator ("Closed" position) the indicator is 0°.

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Design Model D... Servomotors

8.5 Driven Shaft

All servomotors have a driven shaft in the form of a "U shaft". This shaft shape
enables the servomotor to be mounted in a clear, defined position. It transfers high
torques reliably.

STM047
Fig. 7: U shaft

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Model D... Servomotors Dimensions / Types / Technical Data

9 Dimensions / Types / Technical Data

9.1 D006

STM005
Fig. 8: Dimensions D 006 / A-B 90° (driven shaft in the limit position A (condition on
delivery))

STM006
Fig. 9: Dimensions D 006 / B-A 90° (driven shaft in the limit position B (condition on
delivery))

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Dimensions / Types / Technical Data Model D... Servomotors

STM007
Fig. 10: Dimensions of the driven shaft in the limit position B

Nominal Torque 6 Nm
Actuation time 90° 64 s
Actuation time 120° 85 s
Rotation angle 90° or 120°
Per. ambient temp. -20 to 60 °C
Protection class IP 54
Installation position any, however not with the driven shaft pointing
upwards
2
Mains voltage 230 V, alternatively 110 V possible
Power frequency 50 - 60 Hz
3
Nominal power consumption at 230 V / 50Hz 21 mA
Operating mode S 4 / 30% duty cycle
Limit switching 2 micro-switches
Additional devices (optional)
4
Additional switches max. 2
5 6
Potentiometers max. 2
7
Fail-safe potentiometers, 0-5 kΩ max. 1
Position indicators / position electronics no
Heating with double cover no

2
Other voltages on request
3
Current for other mains voltage or frequency see rating plate
4
Maximum contact load per switch: 10 A at 230V
5
Resistance values: 0-300 Ω, 0-500 Ω, 0-1 kΩ, 0-2 kΩ, 0-5 kΩ, 0-10kΩ,
max. 1.5 W, max. slider current 30 mA
6
If no additional switch is installed
7
If required for operation with an electronic compound regulation. Cannot be upgraded.

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Model D... Servomotors Dimensions / Types / Technical Data

9.2 D 025 / 040 / 040h

STM008
Fig. 11: Dimensions D 025 / 040 / 040h / A-B
(driven shaft in limit position A (condition on delivery))

STM009
Fig. 12: Dimensions D 025 / 040 / 040h / B-A, 90°
(driven shaft in limit position B (condition on delivery))

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Dimensions / Types / Technical Data Model D... Servomotors

STM010
Fig. 13: Dimensions of driven shaft in limit position B

D 025 D 040 D 040h

Nominal Torque 25 Nm 40 Nm 60 Nm
Actuation time 90° 66 s 66 s 88 s
Actuation time 120° 88 s 88 s 118 s
Rotation angle 90° or 120°
Per. ambient temp. -20° to 60° C
Protection class IP 65
Installation position any, however not with the driven shaft pointing upwards
Mains voltage 230 V, alternatively 110 V possible
Power frequency 50 - 60 Hz
Nominal current at 230 V / 50 Hz 25 mA 29 mA 38 mA
Operating mode S 1 / 100% duty cycle
Limit switching 2 micro-switches
Additional devices (optional)
Additional switches max. 4
8 9
Potentiometers max. 3
10
Fail-safe potentiometers 0 - 5kΩ max. 1
Position indicators / position
possible
electronics
Heating with double cover (air-
possible
conditioning equipment)

8
Resistance values: 0-300 Ω, 0-500 Ω, 0-1 kΩ, 0-2 kΩ, 0-5 kΩ, 0-10kΩ, max. 1.5 W,
max. slider current 30 mA
9
If no additional switch is installed
10
If required for operation with an electronic burner controller. Cannot be upgraded.

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Model D... Servomotors Dimensions / Types / Technical Data

9.3 D 100

STM001
Fig. 14: Dimensions D 100 / A–B (driven shaft in limit position A (condition on
delivery)), fastening with base flange

STM002
Fig. 15: Dimensions D 100 / B–A 90° (driven shaft in limit position B (condition on
delivery)), fastening with base flange

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Dimensions / Types / Technical Data Model D... Servomotors

STM004
Fig. 16: Dimensions D 100 / B–A 90° (driven shaft in limit position B (condition on
delivery)), fastening with face flange

STM003
Fig. 17: Dimensions of the driven shaft in limit position B

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Model D... Servomotors Dimensions / Types / Technical Data

Nominal Torque 100 Nm

Actuation time 90° 60 s
Actuation time 120° 80 s
Rotation angle 90° or 120°
Per. ambient temp. -20 to 60 °C
Protection class IP 65
Installation position any, however not with the driven shaft pointing
upwards
11
Mains voltage 110 / 230 V
Power frequency 50 / 60 Hz
12
Nominal current at 230 V / 50Hz 110 mA
Operating mode S 1 / 100% duty cycle
Limit switching 2 micro-switches
Additional devices (optional)
13
Additional switches max. 4
14 15
Potentiometers max. 3
16
Fail-safe potentiometers, 0-5 kΩ max. 1
Position indicators / position electronics possible
Heating with double cover possible

11
Other voltages on request
12
Current for other mains voltage or frequency see rating plate
13
Maximum contact load per switch: 10 A at 230V
14
Resistance values: 0-300 Ω, 0-500 Ω, 0-1 kΩ, 0-2 kΩ, 0-5 kΩ, 0-10kΩ, max. 1.5 W,
max. slider current 30 mA
15
If no additional switch is installed
16
If required for operation with an electronic compound regulation. Cannot be upgraded.

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a
SAACKE GmbH
Südweststrasse 13 · 28237 Bremen
GERMANY
Phone: +49 - 421- 64 95 0
Fax: +49 - 421- 64 95 5224
E-Mail: [email protected]
www.saacke.com

b
SAACKE Service GmbH
Südweststrasse 13 · 28237 Bremen
GERMANY
Phone: +49 - 421- 64 95 0
Fax: +49 - 421- 64 95 5244
E-Mail: [email protected]
www.saacke.com

SAACKE-Hotline: +49-421-64 95 5201