DOC026.53.

80329

A1000, A1000XP
10/2015, Edition 2
User Manual
 Table of Contents
Specifications .................................................................................................................................................................................. 5
General information ..................................................................................................................................................................... 7
Safety information .............................................................................................................................................................................. 7
Use of hazard information ........................................................................................................................................................... 8
Precautionary labels ................................................................................................................................................................... 8
Certification ................................................................................................................................................................................. 8
Product overview ............................................................................................................................................................................... 9
Product components ........................................................................................................................................................................ 10
Installation ....................................................................................................................................................................................... 11
Installation guidelines ....................................................................................................................................................................... 11
Mechanical installation ..................................................................................................................................................................... 12
C80 controller mounting ............................................................................................................................................................ 12
Analyzer mounting (A1000 S10 and A1000XP-S models) ....................................................................................................... 12
Electrical installation ........................................................................................................................................................................ 14
Electrostatic discharge (ESD) considerations ........................................................................................................................... 14
Wiring overview ........................................................................................................................................................................ 14
System wiring ........................................................................................................................................................................... 14
Connect the DAC modules (optional) ....................................................................................................................................... 16
Connect the digital inputs (optional) ......................................................................................................................................... 16
Connect the digital outputs (optional) ....................................................................................................................................... 17
Connect a printer (optional) ...................................................................................................................................................... 17
Connect the analog output (optional) ........................................................................................................................................ 18
Connect a serial device (optional) ............................................................................................................................................ 18
Connect the analyzers and controllers ..................................................................................................................................... 18
Use active termination ....................................................................................................................................................... 19
Connect to power ...................................................................................................................................................................... 20
Plumbing .......................................................................................................................................................................................... 20
Plumb the sample line .............................................................................................................................................................. 20
Install an isolation valve ............................................................................................................................................................ 21
Plumb the drain ......................................................................................................................................................................... 22

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Table of Contents
Do a leak test ............................................................................................................................................................................ 22
User interface and navigation ............................................................................................................................................. 22
User interface ................................................................................................................................................................................... 22
Controller display description ........................................................................................................................................................... 23
Analyzer display description ............................................................................................................................................................ 24
Startup ............................................................................................................................................................................................... 25
Start the analyzer ............................................................................................................................................................................. 25
Flush the analyzer ............................................................................................................................................................................ 25
Start automatic analysis ................................................................................................................................................................... 25
Give the analyzer a name (optional) ................................................................................................................................................ 25
Give the analyzer a channel ID ........................................................................................................................................................ 25
Give the controller a network address ............................................................................................................................................. 26
Set the date and time ....................................................................................................................................................................... 26
Do a network test ............................................................................................................................................................................. 26
Operation .......................................................................................................................................................................................... 26
Select the operating mode ............................................................................................................................................................... 26
Select the manual mode .................................................................................................................................................................. 27
Send the parameters or log entries to the printer ............................................................................................................................ 27
Delete the data log entries ............................................................................................................................................................... 27
Configuration .................................................................................................................................................................................... 27
Configure the controller ............................................................................................................................................................ 27
Adjust the display contrast ................................................................................................................................................. 27
Enable or disable the beeper ............................................................................................................................................. 28
Configure the analyzer .............................................................................................................................................................. 28
Select the units .................................................................................................................................................................. 28
Set the sample time, cycle time and auto-clean ................................................................................................................ 28
Set the valve state during idle time .................................................................................................................................... 29
Select a reference analyzer (optional) ............................................................................................................................... 29
Printer setup ...................................................................................................................................................................... 29
Analog setup ...................................................................................................................................................................... 30
Digital inputs and outputs .................................................................................................................................................. 31

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 Table of Contents
Analyzer alarms ................................................................................................................................................................. 31
Set the TOC multiplier (optional) ....................................................................................................................................... 33
Restore the default settings ............................................................................................................................................... 33
Configure the optional Gateway module ................................................................................................................................... 34
Calibration ........................................................................................................................................................................................ 34
Maintenance ................................................................................................................................................................................... 34
Do a clean cycle ............................................................................................................................................................................... 34
Clean the instrument ........................................................................................................................................................................ 34
Install paper in the printer ................................................................................................................................................................ 34
Clean the air filters ........................................................................................................................................................................... 35
Replace the UV lamp ....................................................................................................................................................................... 36
Take out of operation ....................................................................................................................................................................... 36
Drain the analyzer ..................................................................................................................................................................... 36
Troubleshooting .......................................................................................................................................................................... 39
Alarms .............................................................................................................................................................................................. 39
Alarm codes ..................................................................................................................................................................................... 39
Troubleshooting steps ...................................................................................................................................................................... 42
Backflush the sample valve ............................................................................................................................................................. 42
Diagnostic tests ................................................................................................................................................................................ 43
Replacement parts and accessories ............................................................................................................................... 44
Appendix .......................................................................................................................................................................................... 44
Serial communications ..................................................................................................................................................................... 44
Analyzer command set ............................................................................................................................................................. 45
Mode set commands ......................................................................................................................................................... 45
Parameter set commands ................................................................................................................................................. 45
Enable or disable the serial output .................................................................................................................................... 47
Data read commands ........................................................................................................................................................ 47
Log commands .................................................................................................................................................................. 48

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Table of Contents

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Specifications Specification A1000 A1000XP

Specifications are subject to change without notice. TOC water 0 to 100 °C (32 to XP mode: 18 to 32 °C (65 to
temperature range 212 °F) 90 °F)
Performance
Note: Use a heat Standard mode: 0 to 100 °C
exchanger for samples (32 to 212 °F)
Specification A1000 A1000XP more than 50 °C (122 °F).
Note: Use a heat exchanger for
TOC measurement samples more than 50 °C (122 °F).

TOC method TOC = Total Carbon (TC) – Total Inorganic Carbon (TIC) Display resolution X.YY (0.00 to X.YYY (0.000 to 1.999 ppb)
19.99 ppb) X.YY (2.00 to 19.99 ppb)
Linear range 0.05 to 1999 ppb as XP mode: 0.02 to 1999 ppb as
X.Y (20.0 to 199.9 ppb) X.Y (20.0 to 199.9 ppb)
carbon carbon1
X (200 to 1999 ppb) X (200 to 1999 ppb)
Standard mode: 2.00 to
1999 ppb as carbon
Calibration stability Annual calibration or validation recommended
Detection limit 0.05 ppb 0.02 ppb
Resistivity measurement
Quantitation limit 0.17 ppb 0.07 ppb
Linear range 0.01 to 18 MΩ-cm
Accuracy 0.5 ppb or ±5% ±0.05 ppb (MDL to 0.999 ppb)
whichever is greater Resistivity accuracy2 2% over full range (compensated)
±0.1 ppb (1.000 to 1.999 ppb)
±0.5 ppb or 5% whichever is Display resolution Three significant figures
greater (2 to 1999 ppb)
Temperature ±0.5 °C (9 °F)
Precision ±0.5 ppb ±0.05 ppb (MDL to 0.999 ppb) accuracy
±0.1 ppb (1.000 to 1.999 ppb) Temperature Compensated to 25 °C (77 °F)
±0.5 ppb or 5% whichever is compensation
greater (2 to 1999 ppb)

TOC conductivity 0.2 to 18.2 MΩ-cm XP mode: 15.0 to 18.2 MΩ-cm C80 controller
range Standard mode: 0.2 to Specification Details
18.2 MΩ-cm
Dimensions (W x D x H) 8.1 x 4.8 x 12.0 cm (3.2 x 1.9 x 4.7 in.)

Weight 0.75 kg (1.5 lb)

Enclosure Aluminum, splash and drip resistant

Installation category II

1 The instrument changes to XP mode automatically when the TOC conductivity and temperature range are within the XP mode ranges shown.
2 Resistivity and accuracy specifications are for ambient temperatures from 15–35 °C (59–95 °F).

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Specification Details Specification A1000 A1000XP

Pollution degree 2 Power requirements 100-240 VAC ±10%, 50/60 Hz, 2/1 A

Protection class I Power cord Rating: 125 VAC, 10 A

(100–120 VAC main) Foil shield 100%; braid shield 85%
Operating temperature 5 °C to 40 °C (41 °F to 104 °F)
Connectors: IEC 320–C13 and NEMA 5–15P
Humidity 0 to 90% relative humidity, non-condensing
Power cord Rating: 250 VAC, 10 A
Altitude 4000 meters (13,125 ft) maximum
(208–230 VAC main) Foil shield 100%; braid shield 85%
Power requirements 120/230 VAC, 50/60 Hz, 7.6 W Connectors: IEC 320–C13 and CEE 7/7 or CEI
23–16/VII (or like, depending on country)
Display 4 line x 16 character super twist LCD with 8 bi-color
(red/green) LEDs Operating 5 to 35 °C (41 to 95 °F)
temperature
Safety rating Certified to UL and CSA safety standards by CSA.
Marked with cCSAus and CE. Sample flow rate 60–300 mL/minute

Sample pressure 100 psig (690 kPa) maximum

A1000 and A1000XP analyzers
Humidity 0–95% relative humidity, non-condensing
Specification A1000 A1000XP
Altitude 2000 m (6562 ft) maximum
Dimensions S10: 106 x 112 x 330 mm XP-S: 106 x 112 x 330 mm
(4.2 x 4.4 x 13.0 in.) (4.2 x 4.4 x 13.0 in.) Analysis cell volume 7.5 mL
(W x D x L)
S20P: 172 x 112 x XP: 172 x 112 x 330 mm Display3 1 line x 16 character Super-Twist LCD with yellow
330 mm (6.8 x 4.4 x (6.8 x 4.4 x 13.0 in.) backlight (adjustable), 0.163 in. characters
13.0 in.)

Weight S10: 6.5 kg (12.75 lb) XP-S: 6.5 kg (12.75 lb)

S20P: 7 kg (14 lb) XP: 7 kg (14 lb)

Enclosure ABS front panel with Lexan® overlay, splash and drip
resistant

Enclosure rating Indoor use only.

Installation category II

Pollution degree 2

Protection class I

3 A1000 S10 and A1000XP-S models only

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Specification A1000 A1000XP Specification Details

Inputs/Outputs (communications) Paper size 112 mm, 40-column

Serial RS232, three connectors (Data Acquisition, Printer3 and Buffer 7400 characters
Diagnostics)
Temperature range 0 to 40 °C (32 to 104 °F)
RS485, reserved for the local BNC cable for the
analyzer Humidity 30 to 80% relative humidity, non-condensing

Analog 4–20 mA, opto-isolated Power (via wall transformer) 120 VAC, 60 Hz standard (230 VAC, 50 Hz
optional)
12 VDC, non-isolated at 0.5 A (maximum)
NiCad4 4.8 VDC, 1.5 A
Digital Two digital inputs, maximum input 5–30 VDC and
1–10 mA, opto-isolated Maximum power consumption Negligible

Two digital outputs that supply 5–30 VDC, opto-isolated Dimensions (W x D x H) 160 x 66.5 x 170 mm (6.3 x 2.6 x 6.7 in.)

Bias 12 VDC, 0.5 A Interface RS232 serial, 1200 baud

Network protocol RS485

General information
Maximum analyzers 8 per C80 controller
In no event will the manufacturer be liable for direct, indirect, special,
Maximum 8
C80 controllers (any
incidental or consequential damages resulting from any defect or
configuration) omission in this manual. The manufacturer reserves the right to make
changes in this manual and the products it describes at any time, without
Network cabling Shielded twin-axial, twist-lock BNC notice or obligation. Revised editions are found on the manufacturer’s
website.
Safety rating Certified to UL and CSA safety standards by CSA.
Marked with cCSAus and CE.
Safety information
Thermal printer NOTICE
Specification Details The manufacturer is not responsible for any damages due to misapplication or
misuse of this product including, without limitation, direct, incidental and
Method Thermal, serial, dot-matrix consequential damages, and disclaims such damages to the full extent permitted
under applicable law. The user is solely responsible to identify critical application
Format 9 dots high x 7 dots wide risks and install appropriate mechanisms to protect processes during a possible
equipment malfunction.
Speed 52.5 characters per second (cps)
Please read this entire manual before unpacking, setting up or operating
Width 89.6 mm this equipment. Pay attention to all danger and caution statements.

4 A1000 S20P model only

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Failure to do so could result in serious injury to the operator or damage This symbol indicates that the marked item requires a protective earth
to the equipment. connection. If the instrument is not supplied with a ground plug on a
Make sure that the protection provided by this equipment is not impaired. cord, make the protective earth connection to the protective
conductor terminal.
Do not use or install this equipment in any manner other than that
specified in this manual. This symbol indicates the presence of devices sensitive to Electro-
Use of hazard information static Discharge (ESD) and indicates that care must be taken to
prevent damage with the equipment.
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will Electrical equipment marked with this symbol may not be disposed of
result in death or serious injury. in European public disposal systems after 12 August of 2005. In
conformity with European local and national regulations (EU Directive
WARNING 2002/96/EC), European electrical equipment users must now return
old or end-of-life equipment to the Producer for disposal at no charge
Indicates a potentially or imminently hazardous situation which, if not avoided, to the user.
could result in death or serious injury. Note: For return for recycling, please contact the equipment producer or supplier
for instructions on how to return end-of-life equipment, producer-supplied
CAUTION electrical accessories, and all auxiliary items for proper disposal.

Indicates a potentially hazardous situation that may result in minor or moderate

injury. Certification
Canadian Radio Interference-Causing Equipment Regulation,
NOTICE IECS-003, Class A:
Indicates a situation which, if not avoided, may cause damage to the instrument.
Information that requires special emphasis. Supporting test records reside with the manufacturer.
This Class A digital apparatus meets all requirements of the Canadian
Precautionary labels Interference-Causing Equipment Regulations.
Read all labels and tags attached to the instrument. Personal injury or Cet appareil numérique de classe A répond à toutes les exigences de la
damage to the instrument could occur if not observed. A symbol on the réglementation canadienne sur les équipements provoquant des
instrument is referenced in the manual with a precautionary statement. interférences.
This is the safety alert symbol. Obey all safety messages that follow FCC Part 15, Class "A" Limits
this symbol to avoid potential injury. If on the instrument, refer to the Supporting test records reside with the manufacturer. The device
instruction manual for operation or safety information. complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions:
This symbol indicates that a risk of electrical shock and/or
electrocution exists. 1. The equipment may not cause harmful interference.
2. The equipment must accept any interference received, including
interference that may cause undesired operation.

Changes or modifications to this equipment not expressly approved by

the party responsible for compliance could void the user's authority to

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operate the equipment. This equipment has been tested and found to An integral alarm scheme reports any abnormalities found during the
comply with the limits for a Class A digital device, pursuant to Part 15 of analyzer operation. A TOC limit excursion is automatically sent to a
the FCC rules. These limits are designed to provide reasonable printer and shown on the display of the connected C80 controller.
protection against harmful interference when the equipment is operated The analyzers are used with the C80 controller for data collection and
in a commercial environment. This equipment generates, uses and can operation. Refer to Figure 3 and User interface on page 22. More
radiate radio frequency energy and, if not installed and used in analyzers and C80 controllers can be connected to make a local area
accordance with the instruction manual, may cause harmful interference network. Multiple analyzers can be connected to one C80 controller to
to radio communications. Operation of this equipment in a residential monitor several process points from one location. As an alternative,
area is likely to cause harmful interference, in which case the user will be multiple controllers can be connected to show analyzer readings at many
required to correct the interference at their expense. The following locations.
techniques can be used to reduce interference problems:
Figure 1 Analyzer overview – A1000 S10 and A1000XP-S
1. Disconnect the equipment from its power source to verify that it is or
is not the source of the interference.
2. If the equipment is connected to the same outlet as the device
experiencing interference, connect the equipment to a different
outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the
interference.
5. Try combinations of the above.

Product overview
DANGER
1 Power connection 5 Local BNC cable, 1 M (3 ft), factory
Chemical or biological hazards. If this instrument is used to monitor a installed
treatment process and/or chemical feed system for which there are
regulatory limits and monitoring requirements related to public health, 2 Power button 6 Drain (WATER OUT) port
public safety, food or beverage manufacture or processing, it is the 3 Air filter (2x) 7 I/O connector block
responsibility of the user of this instrument to know and abide by any
applicable regulation and to have sufficient and appropriate 4 Display 8 Sample inlet (WATER IN) port
mechanisms in place for compliance with applicable regulations in the
event of malfunction of the instrument.

The A1000 and A1000XP TOC analyzers use UV light to oxidize water
samples for TOC analysis in pure and ultra-pure water for the semi-
conductor industry. Refer to Figure 1 and Figure 2. No reagents or gases
are used in the process. The conductivity of each sample (in ppb) is
measured two times, once before and once after sample oxidation by
ultraviolet (UV) light.

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Figure 2 Analyzer overview – A1000 S20P and A1000XP Figure 3 C80 controller5 (back view)

1 Power cable 3 ¾-in. nut

2 Local BNC cable, 1 m (3 ft) 4 Mounting bracket

Product components
1 Power connection 6 Drain (WATER OUT) port Make sure that all components have been received. Refer to Figure 4
2 Power button 7 I/O connector block and Figure 5. If any items are missing or damaged, contact the
manufacturer or a sales representative immediately.
3 Air filter (2x) 8 Sample inlet (WATER IN) port
4 C80 Controller 9 Handle (adjustable)
5 Local BNC cable, 1 M (3 ft), factory 10 Thermal printer
installed

5 A1000 S10 and A1000XP-S models only

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Figure 4 Analyzer components Figure 5 C80 controller components

1 C80 controller 4 Passive terminator

2 Trunk cable, 3.3 m (10 ft)8 5 BNC tee connector
3 Power adapter, 9 VDC

1 Analyzer6 5 Passive terminator, 120-ohm

Installation
2 Power cord, 115 VAC 6 BNC tee connector
3 Thermal paper (2x)7 7 Sample tubing, ¼ in. OD, 1.7 m DANGER
(5 ft), PFA
4 Compression fitting, ¼-in. tube x ¼- 8 Drain tubing, ¼ in. OD, 3.3 m Multiple hazards. Only qualified personnel must conduct the tasks
in. MNPT (10 ft), polypropylene described in this section of the document.

Installation guidelines
NOTICE
Do not install the analyzer in an environment with a caustic atmosphere without a
protective enclosure. A caustic atmosphere will cause damage to electronic
circuitry and analyzer components.

NOTICE
High internal temperatures will cause damage to instrument components.

6 A1000 S10 model shown

7 A1000 S20P and A1000XP models only
8 120-ohm, 24 AWG, shielded twisted pair cable made for EIA RS485 applications.

English 11
Install the analyzer and controller: Figure 6 C80 controller mounting
• In a clean, dry, well ventilated, temperature controlled location with
minimum vibration that does not receive direct exposure to sunlight.

Install the analyzer so that:

• It is upright and level.

• There is sufficient clearance around it to make plumbing and electrical
connections.
• There is sufficient clearance around it to remove the two end covers.
• The power cord and power button are visible and easily accessible.
• There is no air flow restriction through the air filters.
• The air filters do not get wet.
• It is as near the sample source as possible to decrease analysis
delay.

Mechanical installation
C80 controller mounting
Install the controller in a flat, stable, vertical panel. Make sure that the
top surface of the controller is level. Cut an opening in the panel at eye
level. Refer to Figure 6 for dimensions and mounting.

Analyzer mounting (A1000 S10 and A1000XP-S models)

Attach the analyzer to a flat, stable, vertical surface. Refer to the
illustrated steps in Figure 8. Make sure that the top surface of the
analyzer is level.
Mounting hardware is supplied by the user. Refer to Figure 7 for the
minimum clearances.

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Figure 7 Analyzer dimensions Figure 8 Analyzer mounting

1 Clearance for 2 Clearance for I/O 3 Clearance to remove

plumbing connections cable connections the electronic end
and to remove the cover
plumbing end cover

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Electrical installation Wiring overview
Make all electrical connections to the analyzer at the I/O connector
DANGER block. Refer to Figure 1 on page 9 and Figure 9.
Electrocution hazard. Always remove power to the instrument before All the connectors on the left side of the I/O connector block are opto-
making electrical connections. isolated connectors and have no connection to ground or the internal
power of the analyzer.

DANGER Figure 9 I/O connector block

Electrocution hazard. Protective Earth Ground (PE) connection is

required.

Use shielded twisted-pair cable for all electrical connections except input
power. Use of non-shielded cable may result in radio frequency emission
or susceptibility levels higher than the allowed levels.
To prevent shock hazards from ground currents in inadequate ground
systems, connect the shield at only the analyzer end. Do not connect the
shield wire at both ends.
Electrostatic discharge (ESD) considerations
NOTICE
Potential Instrument Damage. Delicate internal electronic components
can be damaged by static electricity, resulting in degraded
performance or eventual failure.

Refer to the steps in this procedure to prevent ESD damage to the

instrument:

• Touch an earth-grounded metal surface such as the chassis of an 1 A-Net network connector (local 6 Digital Outputs connector
instrument, a metal conduit or pipe to discharge static electricity from BNC cable only)
the body.
2 Data Acquisition connector 7 Digital Inputs connector
• Avoid excessive movement. Transport static-sensitive components in
anti-static containers or packages. 3 Printer connector 8 4–20 mA connector
• Wear a wrist strap connected by a wire to earth ground. 4 Diagnostics connector 9 Auxillary connector (optional local
• Work in a static-safe area with anti-static floor pads and work bench BNC cable)
5 Bias connector (12 VDC, 0.5 A)
pads.
System wiring
To make electrical connections to the analyzer, refer to the illustrated
steps in Figure 10 to remove the I/O connector block.

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To install the I/O connector block, do the illustrated steps in the reverse Figure 10 Make electrical connections
order. The I/O connector block must be fully assembled and installed to
keep the RF emissions specifications.

English 15
Connect the DAC modules (optional) Figure 11 DAC module wiring
Connect two DAC (digital-to-analog conversion) modules to the analyzer
with the two serial cables supplied with the DAC modules (four-
conductor serial cable, AWG 28). The DAC modules transmit the
resistivity and temperature values as 0–20 mA or 4–20 mA outputs.
Refer to Analog setup on page 30 for DAC configuration information.
Remove the serial connectors from the two serial cables. Then, connect
the serial cables to the DAC modules, Diagnostics connector and Bias
connector as shown in Figure 11. The DAC modules can be a maximum
of 16.7 m (50 ft) from the analyzer.
For the A1000 S20P and A1000XP, the attached printer is connected to
the Bias connector. Connect the DAC modules to an external +12 VDC
power supply instead of the Bias connector.
The Diagnostics connector is an RS232C series interface, 1200 baud
and 8 data bits (1 stop bit, no parity).

1 DAC 1 2 DAC 2

Connect the digital inputs (optional)

Connect a remote device and/or a switch to the Inputs connector on the
I/O connector block. The Inputs connector has two digital inputs. Refer to
Table 1. Refer to Digital inputs and outputs on page 31 for more
information.
The two digital inputs share a common positive terminal. Use an external
5–30 VDC power source or the 12 VDC bias output on the I/O connector
block to supply power to the digital inputs. Refer to Figure 12. Each
digital input draws 1–14 mA, depending on the applied voltage. The
digital inputs operate from open collector, open drain or relay outputs.

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 Table 1 Digital input description Table 2 Digital output description
Input Function Output Function

Digital Input 1 (IN1) Starts an analysis (high-to-low state) when Digital Input Digital Output 1 (OUT1) Transmits the TOC value as above or below the
2 selects Auto TOC mode. The minimum period for a signal selected alarm limit—below (high state) or above (low
pulse is 0.1 second. state).

Digital Input 2 (IN2) Selects the operating mode—Auto TOC mode (high state) Digital Output 2 (OUT2) Transmits the status of the sample valve—open (high
or Purge Only mode (low state). state) or closed (low state).

Figure 12 Typical digital input wiring Figure 13 Typical digital output wiring

1 Relay inputs 2 Solid state relay 3 Relay outputs

Connect a printer (optional)

1 Bias connector 2 External power source Connect a printer to the analyzer to get automatic and on-demand
printouts.
Connect the digital outputs (optional) Connect a serial cable to the Printer connector on the I/O connector
block. Refer to Table 3 and Wiring overview on page 14. A three- or five-
NOTICE conductor serial cable is sufficient for most serial interfaces, depending
Do not use the digital outputs for process control functions such as pump on/off on the type of printer. AWG 24 is recommended.
switching or water system shutdown. The digital output connections do not
replace a PLC (programmable logic controller).
The Printer connector is an RS232C series interface, 1200 baud and
8 data bits (1 stop bit, no parity), for a 40-column printer.
Connect a compatible device such as a remote alarm indicator or PLC to
Table 3 Printer wiring
the Outputs connector and Bias connector on the I/O connector block.
Refer to Figure 13. Terminal Description Terminal Description
The Outputs connector has two digital outputs. Refer to Table 2. Both TxD2 Data (white with blue stripe) SG Ground
digital outputs are 8.5 mA current sinks that share a common negative
terminal. The digital outputs supply power to solid state relay inputs and RxD2 Busy (blue with white stripe) PG Not used
have an input range of 5–30 VDC.

English 17
Connect the analog output (optional) Figure 14 Analog output wiring
One 0–20 mA or 4–20 mA analog output is available at the 4–20 mA
connector on the I/O connector block. The analog output signal is
proportional to the last TOC reading. The analog output range and its
corresponding TOC zero-scale and full-scale values are the same as the
selected DAC TOC zero-scale and full-scale values. Refer to Analog
setup on page 30. If a critical error occurs during a TOC analysis, the
analog output goes to the selected DAC error output state.
Connect a current receiving device to the 4–20 mA connector on the I/O
connector block. Refer to Figure 14.
1 Current receiving device 4 Voltage receiving device
To connect a voltage receiving device instead, convert the analog output
signal to a voltage output with a resistor as shown in Table 4. The 2 Wiring for a current output signal 5 Conversion resistor
analog output drives resistance between 50 and 500 ohms, including the 3 Wiring for a voltage output signal
interconnecting cables. The precision of the resistor directly affects the
accuracy of the data. A 1% wire-wound resistor or better is Connect a serial device (optional)
recommended. For maximum data integrity, make sure that the resistor Connect a serial cable to the analyzer and to a serial device (e.g., host
is installed across the input terminals of the receiving device. computer) to get the alarm log or all log entries.
Table 4 Conversion resistors Connect the serial cable to the Data Acquisition connector on the I/O
connector block. Refer to Table 3 on page 17 and Wiring overview
Resistor 4–20 mA DC voltage range 0–20 mA DC voltage range
on page 14. A three- or five-conductor serial cable is sufficient for most
50 ohms 0.2–1 VDC 0–1 VDC serial interfaces, depending on the type of printer. AWG 24 is
recommended.
250 ohms 1–5 VDC 0–5 VDC
The Data Acquisition connector is a bidirectional RS232C series
500 ohms 2–10 VDC 0–10 VDC interface, 1200 baud and 8 data bits (1 stop bit, no parity), that lets the
analyzer communicate with serial devices.
Connect the analyzers and controllers
NOTICE
Do not use standard BNC terminators. Only use passive or active terminators
supplied by the manufacturer.

As many as eight analyzers and eight C80 controllers can be connected

in any configuration to make a number of different A-Net networks.
Note: Individual analyzers and controllers can be connected or disconnected from
the network without disrupting overall network operation.
To make an A-Net network:

18 English
1. Connect the local BNC cables for the analyzers and any non- Figure 16 A-Net communication connections
integrated controllers(s) to the middle coupling of a supplied BNC tee
connector. Refer to Figure 15. Gently push the cable onto the
coupling. Twist the cable onto the connector until it locks on the
coupling.
2. Connect the BNC tee connectors with sections of twin-axial trunk
cable. Refer to Figure 16. A 3.3 m (10 ft) trunk cable is supplied. Use
a 120-ohm, AWG 24, shielded twisted pair cable made for EIA
RS485 applications for the trunk cable.
3. If the trunk line is 167 m (500 ft) in length or less, connect a supplied
passive terminator to the open coupling of the BNC tee connectors at
both ends of the trunk cable. Termination is necessary for reliable
communications.
4. If the trunk line is more than 167 m (500 ft) in length, refer to Use
1 AC-powered terminator 3 Trunk cable
active termination on page 19.
2 Passive terminator 4 Local BNC cable
Figure 15 Cable connections
Use active termination
NOTICE
Do not use standard BNC terminators. Only use passive or active terminators
supplied by the manufacturer.

The A-Net network must be configured as one trunk cable with local
BNC cables no longer than 1 m (3 ft) in length. The trunk cable can be a
maximum of 1000 m (3000 ft), not including local BNC cable lengths.
When the trunk cable length will be more than 167 m (500 ft):

• Install the trunk cable in conduit that does not contain any other
cables or AC buses to prevent potential electrical interference.
• Use active (AC-powered) termination to control noise and supply a
clean communication signal.
1 Passive terminator 3 Local BNC cable Active termination:
2 BNC tee connector 4 Trunk cable

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1. Connect an AC-powered terminator supplied by the manufacturer to • 3/4-in. open-end wrench
the open coupling of the BNC tee connector at one end of the trunk • 9/16-in. open-end wrench
cable.
2. Connect the AC-powered terminator to an applicable AC power A1000—Do not use the supplied PFA tubing for installations when the
source. sample is:
3. Install a passive terminator on the open coupling of the BNC tee • More than 75 °C (167 °F) and more than 620 kPa (90 psig)
connector at the other end of the trunk cable. • More than 85 °C (185 °F) and more than 550 kPa (80 psig)

Connect to power For these installations, or for any application where the use of PFA
tubing is a concern, use high-grade ¼-in. (OD) PTFE, FEP, PVDF or
DANGER 316 stainless steel sample tubing instead.
Electrical shock and fire hazards. Replacement power cords must: A1000XP—Do not use the supplied PFA tubing. The A1000XP analyzer
is designed for the purest water systems so use non-permeable tubing,
• Have the correct plug style for the outlet connection
such as Kynar® or 316L electro-polished stainless steel for the sample
• Have a rating sufficient for the supply voltage and current. Refer to tubing. Teflon™ PFA/PTFE can be used, but there is a potential for
the requirements in the Specifications section.
sample corruption due to the permeability of the tubing. Keep the
• Meet or exceed local electrical code requirements
distance between the sample point and the analyzer as short as
possible.
WARNING
Electrocution hazard. Only the hot (L) connection is fused. Connect 1. Plumb the sample tubing. Refer to Figure 17.
only single phase power sources to equipment. Do not use bi-phase or 2. When the sample is more than 50 °C (122 °F), install a heat
poly-phase supply sources.
exchanger in the sample line upstream of the analyzer or erratic
readings will occur. The heat exchanger is supplied by the user.
1. Connect the supplied power cord to the analyzer, then to a mains
electrical outlet with protective earth ground.
2. For non-integrated C80 controllers, connect the power adapter to the
controller power cable, then a mains electrical outlet with protective
earth ground. Refer to Figure 5 on page 11.

Plumbing
Plumb the sample line
NOTICE
Tighten a new ferrule 1¼ turns the first time it is tightened. Then, only tighten the
ferrule 1/8 turn to make a connection. Do not tighten the fittings more as this may
cause damage to the fittings or ferrules and cause leaks.

Items to collect:

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Figure 17 Plumb the sample tubing Install an isolation valve
Install an upstream isolation valve near the analyzer so the sample flow
to the analyzer can be controlled manually. The isolation valve is
supplied by the user.
Exception: For the A1000XP analyzer, the manufacturer recommends
that no isolation valve be installed in the sample line to minimize the
potential for contamination. If an isolation valve is necessary, clean the
isolation valve thoroughly of all lubrication and other debris before
installation.

1. Open and close the isolation valve several times before it is

connected to the analyzer to flush debris from the system.
2. Use the supplied ¼-in. tube x ¼-in. MNPT compression fitting as
necessary to connect the isolation valve to the analyzer. Refer to
Figure 18.

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 Figure 18 Sample flow and connections • 3/4-in. open-end wrench
• 9/16-in. open-end wrench

1. Plumb the drain tubing to the drain (WATER OUT) port. Refer to
Figure 17 on page 21.
2. Connect the other end of the drain tubing to a drain system that is at
ambient pressure. Do not connect the drain line to another line to
prevent backpressure and damage to the analyzer.

Do a leak test
NOTICE
Tighten the ferrule only another 1/8 turn to stop a leak. Do not tighten the fittings
more as this may cause damage to the fittings or ferrules and cause leaks.

1. Slowly open the upstream isolation valve to let water flow to the
analyzer.
2. Open and close the upstream isolation valve several times.
3. Examine the plumbing connections for leaks.
1 Process pipe 4 Drain 4. If a leak is found, slowly tighten the compression fittings to stop the
leak.
2 Isolation valve 5 Drain tubing
3 Compression fitting, ¼-in. tube x ¼-
in. MNPT
6 Sample tubing User interface and navigation
User interface
Plumb the drain
Figure 19 shows the controller display, LEDs and keypad. The controller
DANGER is a stand-alone unit or an integral component of the analyzer. Table 5
gives the function of each key on the keypad.
Potential Electrical shock and fire hazards. The drain line must be
connected to a drain system that is at ambient pressure.
The eight channel LEDs show the alarm status of the analyzers
connected to the controller. When the controller identifies that an alarm
has occurred on an analyzer, the channel LED for the analyzer changes
NOTICE from green to red and starts flashing.
Tighten a new ferrule 1¼ turns the first time it is tightened. Then, only tighten the
ferrule 1/8 turn to make a connection. Do not tighten the fittings more as this may
cause damage to the fittings or ferrules and cause leaks.

Items to collect:

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Figure 19 Keypad and display Table 5 Key descriptions (continued)
Key Description

SETUP Goes to the individual analyzer, system and controller

parameter settings.

MANUAL Goes to the operating mode options for the selected analyzer.
Refer to Select the operating mode on page 26.

VIEW Toggles the controller display between a single-channel view,

multi-channel view and differential view. Refer to Controller
display description on page 23.

CHANL Shows the identification and status information of the selected

analyzer when pushed one time.
Shows the checksum value of the controlling EPROM of the
selected analyzer and the current firmware version when
pushed two times.
1 Channel LEDs 2 Display

Table 5 Key descriptions Controller display description

Key Description The main screen of the controller display can be set to three different
views. Push VIEW to toggle the controller display between the different
ESC Goes back to the previous screen. Push multiple times to go views.
back to the main screen. All changes are saved automatically.
Note: The controller display does not return to the main screen Single-channel view—shows the status and current readings from one
automatically. of the analyzers (channels) connected to the controller. Refer to
Figure 20. When in the single-channel view, use the UP and DOWN
UP and DOWN Selects menu items and changes parameter values. arrows to show the status and current readings of the other analyzers
arrows The UP arrow moves the cursor up or left within the display and
connected to the controller. To go directly to the single-channel view for
increments numbers.
a specific analyzer, when in multi-channel view select the analyzer, then
The DOWN arrow moves the cursor down or right and push VIEW.
decrements numbers.
Multi-channel view—shows the current readings from all the analyzers
ENTER Selects a menu item, goes to the Edit mode or moves the (channels) connected to the controller. Refer to Figure 20. When in
cursor to the next selection. multi-channel view, use the UP and DOWN arrows to show any
PRINT Sends data to the printer to make on-demand printouts. Selects analyzers not visible on the 4-line display.
the print format. Differential view—shows the differential readings between the selected
(primary) analyzer and its selected reference analyzer when both the
ALARM Turns the controller beeper off. Identifies and shows the alarms
for the selected analyzer.
primary analyzer and reference analyzer are in Auto TOC or Purge
Note: All alarms must be acknowledged before the controller beeper turns mode. Refer to Figure 21. If no reference analyzer is selected for the
off. analyzer, the differential view is not available. Refer to Select a
reference analyzer (optional) on page 29. If the primary analyzer is in

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the Idle mode or has a critical error, no data is shown on the bottom line Figure 21 Differential view - Auto TOC and Purge mode
of the display.

Figure 20 Single-channel and multi-channel views

1 Conductivity (or resistivity) value 5 Differential view—TOC mode

and sample temperature (°C)
1 Conductivity (or resistivity) value 6 Multi-channel view 2 Differential TOC concentration13 6 Differential view—Purge mode
and sample temperature (°C) and the differential TOC trend
2 TOC trend (average) for the last 7 Channel 2: TOC concentration and (average) over the last hour (“+” or
hour (“+” or “–” identify the trend TOC trend over the last hour9 “–” identify the trend direction)
direction) and profile type (oxidation 3 Channel ID-Name of the reference 7 PURGE MODE14
curve) of the sample. Refer to analyzer
Table 6.
4 Channel ID-Name of the primary 8 Differential conductivity (or
3 TOC concentration 8 Channel 3: TOC concentration (r/c) analyzer resistivity)13 and sample
and TOC trend over the last hour10 temperature (°C)
4 Channel ID-Name 9 Channel 4: PURGE MODE11
5 Single-channel view 10 Channel 5: CLEAN MODE12 Analyzer display description
Table 6 Profile types When started, the analyzer display shows the serial number and
firmware information for the analyzer. After startup, the analyzer display
Profile type Description shows the information shown on the controller display when it is in multi-
channel view.
P1 Easy to oxidize

P2 Moderately difficult to oxidize (only in TOC levels below 25 ppb)

P3 Difficult to oxidize (intermediate organic acids are formed)

9 This analyzer is in Auto TOC mode.

10 This analyzer is in Auto TOC mode. "r/c" identifies that this analyzer is under remote digital control.
11 This analyzer is in Purge mode. Push VIEW to show the conductivity value and sample temperature (°C).
12 This analyzer is in Clean mode.
13 The reference analyzer readings are subtracted from the primary analyzer readings to calculate the differential value.
14 The primary analyzer and reference analyzer are in Purge mode.

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Startup If at any time the sample is not within the analyzer specifications, an
alarm occurs (e.g., "Code 38" or "Code 40"). Refer to Alarm reports
Start the analyzer on page 32 and Alarm codes on page 39.

1. Open the upstream isolation valve to let sample flow to the analyzer. Give the analyzer a name (optional)
2. Push the analyzer power button to start the analyzer. The analyzer Each analyzer must have a unique name so that it can be identified on
does a series of self-diagnostic routines. displays and printouts. The manufacturer recommends that the name
3. For portable analyzers, set the power switch for the printer to on ( | ). identifies the location or function of the analyzer. The name can be a
maximum of 13 alphanumeric characters. The default name is the serial
4. Make sure that the display on the analyzer (S10 and XP-S models) number.
and controller come on. The channel LED on the controller for the
analyzer flashes red while the controller tries to make a 1. At the controller, select the analyzer, then push SETUP.
communication connection with the analyzer.
2. Use the UP and DOWN arrows to select Sensor Setup>Sensor
5. If “Sensor Head not communicating” is shown on the controller or if Name. The first line of the display shows the channel number for the
the controller or analyzer fails to operate, examine the cable analyzer. The second line shows the name (default = serial number)
connections. Contact Technical Support if the communication failure of the analyzer.
cannot be corrected.
3. Push ENTER. The flashing cursor becomes an underscore.
6. To see if any other alarms occurred, push ALARM. Refer to Alarm
codes on page 39. 4. Enter a name for the analyzer. Use the UP and DOWN arrows to
scroll through the alphabet (uppercase, then lowercase letters),
7. When the self-diagnostic routines are completed, the sample flow followed by a blank space and numeric values (0–9). Push ENTER to
starts and the analyzer does an analysis cycle. Make sure that there move the cursor to the next digit.
is flow to the analyzer. If there is no flow through the instrument,
Note: It is possible for more than one analyzer to have the same name, but
make sure that the upstream isolation valve is open.
duplicate names may cause confusion. Make sure that each analyzer on a
network is assigned a unique name.
Flush the analyzer 5. Push ESC multiple times to go back to the main screen.
The cleanliness of commercially available tubing is not consistent
(particularly stainless steel). The manufacturer recommends that a clean Give the analyzer a channel ID
cycle is done at initial startup to fully flush the sample inlet tubing. Refer
to Do a clean cycle on page 34. Each analyzer must have a unique channel ID (1–8) to identify the
analyzer. The channel ID is the network address for the analyzer and
corresponds to a channel LED on the controller. The channel ID is
Start automatic analysis shown before the analyzer name on the controller display. Duplicate
Put the analyzer in Auto TOC mode. Refer to Select the operating mode channel IDs are not permitted on the network.
on page 26. Note: The controller sets the default channel ID for each analyzer when it first
scans it.
The analyzer is calibrated at the factory. For accurate results, let the
analyzer complete five analyses before the reported data is accepted as
correct.

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1. At the controller, select the analyzer, then push SETUP. 2. Use the UP and DOWN arrows to select System Setup>System
2. Use the UP and DOWN arrows to select System Setup>ID to SN Time.
Xref. The Channel ID–Name is shown for each analyzer connected 3. Push ENTER. The flashing cursor becomes an underscore.
to the controller. The first Channel ID is highlighted. 4. Use the UP and DOWN arrows to set the date (dd/mm/yy) and then
3. Use the UP and DOWN arrows to change the channel ID. Push the time (hh:mm) in 24-hour format. Push ENTER to move the cursor
ENTER to move the cursor to the next channel ID. to the next interval (e.g., the day or year).
Note: Duplicate channel IDs can be entered while in the edit mode, but they Note: Although only the right digit of each interval is highlighted, all of the
cannot be saved. interval is selected.
4. When no more changes are necessary, push ESC. 5. Push ESC multiple times to go back to the main screen.
Note: If the controller identifies duplicate channel IDs, the display shows a
message that identifies the condition and that the conflict must be corrected Do a network test
before the screen can be exited.
Do a network test to make sure that the network is configured and
5. Push ENTER. The controller resets the network. The main screen is
cabled correctly. This test does not affect network operation.
shown.
1. At the controller, push SETUP.
Give the controller a network address
2. Use the UP and DOWN arrows to select System Setup>Network
Each controller must have a unique network address for identification test. When the test is complete, the display will show pass or fail.
and reporting functions (9–16). The default network address of the 3. Push ESC multiple times to go back to the main screen.
controller is 9. It may be necessary to change the network address of the
controller to prevent network conflict.
To change the network address of the controller: Operation
1. At the controller, push down and hold SETUP. Disconnect the power Select the operating mode
adapter from the controller, then connect it again. (On an
A1000 S20P or A1000XP, turn the analyzer off and back on.) The The analyzer can be set to operate in one of three different automatic
controller display shows the current network (A-Net) address for the operating modes or to a manual operating mode. Refer to Select the
controller. manual mode on page 27.
2. Use the UP and DOWN arrows to select the controller network 1. At the controller, select the analyzer, then push MANUAL.
address (9–16).
2. Use the UP and DOWN arrows to select Modes.
3. Push ENTER to save the change.
3. Select an option.
Set the date and time Option Description
Set the date and time on each controller. The controller transmits the Auto TOC Puts the analyzer in Auto TOC mode. Analysis is done
date and time to the analyzers connected to it so that report functions automatically according to the current operating parameters.
are in sync. Automatic analysis and reporting continues until manually
stopped by the user or an unrecoverable error occurs (default
1. At the controller, push SETUP. setting).

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 Option Description Note: Parameter changes and any problems identified during operation are
automatically sent to the printer.
Purge Puts the analyzer in Purge mode. Analysis is done continuously
as sample water flows through the analyzer. The conductivity 1. At the controller, select the analyzer, then push PRINT.
and sample temperature are measured.
2. To send the parameters to the printer, select Sensor Print>Printouts.
Special Clean: Puts the analyzer in Clean mode. Analysis is not done.
Modes The UV lamp comes on to oxidize any contaminants in the Option Description
measurement cell. Sample water flows through the analyzer to
flush out any unwanted material. Digitl Control: Puts the Print Setup Sends the current user-selectable parameter settings to the
analyzer under remote digital control. "r/c" is shown on the printer.
display to identify that the analyzer is under remote digital Print Factory Sends the factory parameter settings to the printer.
control. Refer to Connect the digital inputs (optional)
on page 16. 3. To send the data log entries to the printer, select Sensor Print>Data
Logger>Print Data Log. The data log contains all the data that has
Select the manual mode been sent to the local printer including analysis results and alarms.

To do a single-sample analysis, select the Manual Sample menu. The Delete the data log entries
current analysis is interrupted to start the new analysis.
Note: Log entries are kept in the analyzer memory. When the analyzer memory is
1. At the controller, select the analyzer, then push MANUAL. full (100%), the oldest log entries are written over with new entries.

2. Use the UP and DOWN arrows to select Manual Samples>Sampl. Delete the data log entries to remove them from analyzer memory.
3. Push ENTER to start a single analysis. 1. At the controller, select the analyzer, then push PRINT.
Sampl is the sample time interval selected in the analyzer setup.
Refer to Set the sample time, cycle time and auto-clean 2. Select Sensor Print>Data Logger>Erase Data Log.
on page 28. 3. To show the total percentage of the analyzer memory used, select
4. Push ESC to go back to the Manual Samples menu. Sensor Print>Data Logger>Memory Usage.
5. Use the UP and DOWN arrows to select Manual.
Configuration
6. Push ENTER to show the parameters and start a single analysis.
The amount of time to fill is recorded. Configure the controller
7. Push ENTER to stop sampling. The analysis is continuous with the
oxidation stage. When the oxidation step is completed, the sample Adjust the display contrast
value is shown. The contrast on the display can be increased or decreased to make the
To stop the manual mode at any time, push ESC. text lighter or darker.

Send the parameters or log entries to the printer 1. Push SETUP.

2. Use the UP and DOWN arrows to select C80 Setup>Contrast Adj.
If a printer is connected to the analyzer, send the current parameters,
factory parameters and/or data log entries to the printer as necessary.

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3. Push and hold the UP and DOWN arrows to increase or decrease A temperature-compensated reading is calculated as if the sample
the contrast. measured is always 25 °C. This calculation supplies consistency
4. Push ESC multiple times to go back to the main screen. from one analysis reading to the next even if the sample temperature
changes.
Enable or disable the beeper 5. Push ESC multiple times to go back to the main screen.
The beeper setup enables and disables the controller audible alarm.
When there is a TOC limit excursion, the alarm continues to sound until Set the sample time, cycle time and auto-clean
the Alarm key is pushed. The time parameters which define the analyzer operation in the Auto
TOC mode are set in the Times & Rate mode.
1. At the controller, select the analyzer, then push SETUP.
2. Use the UP and DOWN arrows to select the C80>Beeper Setup. 1. At the controller, select the analyzer, then push SETUP.
3. Push ENTER. 2. Use the UP and DOWN arrows to select Sensor setup>Analysis
Setup>Times & Rate (A1000 models) or Times & Auto (A1000XP
4. Select an option. models).
Option Description 3. Select an option, then push ENTER to change the value.
Enabled Triggers the controller audible alarm by a TOC limit excursion. Option Description
Disabled The controller audible alarm does not sound for a TOC limit Sample Sets the amount of time that water flows through the
excursion. Time measurement cell prior to oxidation (default = 1 minute). Set the
time interval from 00:00:00 to 17:59:59 minutes (at least
3 minutes is recommended). To get an accurate measurement,
Configure the analyzer make sure that the measurement cell is fully flushed between
Parameter changes do not take effect until the next analysis cycle. All measurements. Even small amounts of residual oxidation
parameter changes are saved to the data log. products in the measurement cell will increase the conductivity
of a water sample.
Select the units Cycle Sets the minimum analysis duration (default = 0 minute,
Select the units that are shown on the display, shown in the data log and Time disabled). Set the cycle time from 00:00:00 to
sent to the attached printer. The units are set to resistivity (MΩ-cm) by 99:59:59 (100 hours). If the cycle time is more than the
default. necessary time for the combined sample and oxidation steps,
the analyzer defaults to an idle state until the next scheduled
1. At the controller, select the analyzer, then push SETUP. analysis starts.

2. Use the UP and DOWN arrows to select Sensor Auto- For A1000XP models, on power on, the instrument goes to
Setup>Display/Print>Res/Cond Units. Clean Clean mode for 15 minutes to clean the measurement cell and
flush the tubes. Auto-Clean is only done if the analyzer has
3. Select Resistv MΩ-cm (resistivity) or Conductv µS/cm (conductivity). been off for more than 30 minutes.
4. For A1000 models, to show the actual reading, select
4. Push ESC multiple times to go back to the main screen.
Uncompensated. A "U" comes after uncompensated values shown
on the display.

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Set the valve state during idle time 6. Push ESC multiple times to go back to the main screen.
Set the state of the analyzer internal valve during the idle time interval.
Idle time occurs between the completion of the TOC analysis and the Printer setup
initiation of the next analysis (cycle time). Set the TOC print format
If a printer is connected to the analyzer, select the measurement data
1. At the controller, select the analyzer, then push SETUP. that is sent to the printer when the analyzer is in Auto TOC mode.
2. Use the UP and DOWN arrows to select Sensor Setup>Analysis
Setup>More Setup>Valve & Default>Valve at Idle. 1. At the controller, select the analyzer, then push PRINT.
3. Push ENTER. 2. Select Sensor Print>Print Format.
4. Select an option. 3. Push ENTER.
4. Select the print format.
Option Description
Option Description
Closed The internal valve is closed during the idle time interval. Sample
does not flow through the analyzer during idle time (default setting). TOC Format The printout shows TOC-related data for the selected
analyzer (default).
Open The internal valve is open during the idle time interval. Sample
flows through the analyzer continuously during idle time to prevent DIff Format The printout shows TOC-related data for the selected
dead leg conditions. analyzer and its reference analyzer, as well as the differential
measurements between the two analyzers.
5. Push ESC multiple times to go back to the main screen.
5. Push ESC multiple times to go back to the main screen.
Select a reference analyzer (optional)
Select a reference analyzer to compare the readings of the selected Set the TOC print interval
analyzer with the readings of another (reference) analyzer. The If a printer is connected to the analyzer, set the print interval at which
differential results are shown at the end of each analysis on their readings are automatically sent to the printer when the analyzer is in
common C80 controller and sent to the attached printer. Refer to Auto TOC mode.
Controller display description on page 23.
To get valid differential data, make sure that both analyzers: 1. At the controller, select the analyzer, then push SETUP.
2. Use the UP and DOWN arrows to select Sensor
• Are connected to the same C80 controller via the A-Net network
Setup>Display/Print>Printer Setup>TOC Print.
• Are set to the same operational mode (Auto TOC or Purge)
3. Push ENTER.
• Have the same sample time and cycle time settings

1. Make sure that the analyzer is connected to the A-Net network.

2. At the controller, select the analyzer, then push SETUP.
3. Use the UP and DOWN arrows to select Sensor
Setup>Display/Print>Refernc Sensor.
4. Use the UP and DOWN arrows to select the reference analyzer.
5. Push ENTER to keep the change.

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4. Select the print interval. 2. Use the UP and DOWN arrows to select Sensor setup>Analysis
Setup>DAC Range>DAC mA Range.
Option Description
3. Push ENTER.
Continuous Supplies a printout at the conclusion of each analysis (default 4. Select the analog output range—0–20 mA or 4–20 mA (default).
setting).
5. Push ESC multiple times to go back to the main screen.
Paper Saver Supplies a printout only when the difference in TOC values
between the current and the previous analysis is more than a Enable the external DAC module(s)
user-specified percentage. The % Change in TOC must be
This software switch enables and disables the conductivity (or resistivity)
selected.
and temperature output to an external DAC module. The DAC module
5. Push ESC multiple times to go back to the main screen. converts the output into an analog signal for processing by a variety of
devices.
Set the purge print interval
If a printer is connected to the analyzer, set the print interval at which 1. At the controller, select the analyzer, then push SETUP.
readings are automatically sent to the printer when the analyzer is in 2. Use the UP and DOWN arrows to select Sensor Setup>Analysis
Purge mode. Setup>Analog Setup>Ext DAC Module.
3. Push ENTER.
1. At the controller, select the analyzer, then push SETUP.
4. Select an option.
2. Use the UP and DOWN arrows to select Sensor
Setup>Display/Print>Printer Setup>Purge Print. Option Description
3. Push ENTER.
Yes Enables the analog output.
4. Select the print interval.
No Disables the analog output.
Option Description
5. Push ESC multiple times to go back to the main screen.
Timed Supplies a printout at the selected interval (default = 1 minute).
Push ENTER to change the value. Set the DAC module and 4-20 mA connector ranges
Paper Supplies a printout only when the difference in conductivity Set the zero-scale and full-scale conductivity or temperature values for
Saver values between the current and the previous analysis is more each DAC module. Set the zero-scale and full-scale TOC values for the
than a user-specified percentage. The % Change in data must 4–20 mA connector.
be specified (default = 1%). Push ENTER to change the value.
1. At the controller, select the analyzer, then push SETUP.
5. Push ESC multiple times to go back to the main screen.
2. Use the UP and DOWN arrows to select Sensor Setup>Analysis
Setup>Analog Setup>DAC Range.
Analog setup
Set the analog output range 3. Push ENTER.
Set the analog output range for the DAC modules and 4–20 mA
connector.

1. At the controller, select the analyzer, then push SETUP.

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4. Select an option. 4. Select an option.

Option Description Option Description

DAC These settings define the lower limits proportional to the analog Minimum Output Transmits the corresponding zero-scale TOC value for
Zero- output range setting. the analyzer.
Scale TOC DAC: The analog signal generated at the conclusion of
each analysis is converted to a scaled TOC value for display and Last Output Transmits the last reading for the analyzer.
reporting purposes (default = 0000 ppb).
Maximum Output Transmits the corresponding full-scale TOC value for the
Resis/Cond DAC: The analog signal is converted to a scaled analyzer .
conductivity or resistivity value for output, depending on the
selected display units setting (default = 00 μS/cm). Refer to 5. Push ESC multiple times to go back to the main screen.
Select the units on page 28.
Temp DAC: The analog signal is converted to a scaled Digital inputs and outputs
temperature value for output (default = 0 °C). Digital inputs: Both of the digital inputs complete specific analyzer
functions, allowing total control over the analyzer operation as well as
DAC These settings define the upper limits proportional to the analog
Full- output range setting. synchronization with the rest of the process. The first set of inputs is
Scale TOC DAC: The analog signal generated at the conclusion of used to start an analysis from an external device. The analysis is based
each analysis is converted to a scaled TOC value for display and on the selected Sample Time and Cycle Time settings. The second input
reporting purposes (default = 1000 ppb). dictates the instrument operational mode as Auto TOC or Purge. Both
Resis/Cond DAC: The analog signal is converted to a scaled inputs also need the analyzer in Digital Control mode. Refer to Select the
conductivity or resistivity value for output, depending on the operating mode on page 26.
selected display units setting (default = 20 μS/cm). Refer to Digital outputs: The digital outputs also transmit specific analyzer
Select the units on page 28.
information. The first digital output reports the instrument current TOC
Temp DAC: The analog signal is converted to a scaled alarm status and can be used to trigger an alarm indication or similar
temperature value for output (default = 100 °C). response. The second digital output reports the state of the analyzer
5. Push ESC multiple times to go back to the main screen. internal sample valve or, if alternatively configured, the uncompensated
conductivity alarm status. Refer to Uncompensated conductivity alarms
Select the analog error output (A1000 models) on page 32.
When a condition is found which causes the analyzer to stop the current
analysis, select the analog output from among three states. This fixed Analyzer alarms
signal is global for all analog outputs (4–20 mA connector and DAC Set up the alarm
modules) and can be used externally to report an alarm condition. The Alarm Setup parameter enables the alarm limits for the analyzer and
identifies the limit excursion at which the indication is triggered.
1. At the controller, select the analyzer, then push SETUP. Note: Printouts include the current TOC value as a percentage of the selected
TOC alarm limit (%AL).
2. Use the UP and DOWN arrows to select Sensor Setup>Analysis
Setup>Analog Setup>DAC Err Output. 1. At the controller, select the analyzer, then push SETUP.
3. Push ENTER. 2. Use the UP and DOWN arrows to select Sensor Setup>Analysis
Setup>More Setup>Alarm Setup.
3. Push ENTER.

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4. Select an option. The actual (uncompensated) conductivity limits are in accordance with
the specifications set forth in the method “<645> Water Conductivity” of
Option Description the U.S.A. These temperature-based limits are shown in Table 7.
TOC Alarm Triggers an alarm indication when the analyzer reported TOC When the reading is more than the uncompensated limit, an alarm is
reading is more than the selected limit (default = 100 ppb) triggered and several things occur:
Diff Alarm Triggers an alarm indication when the analyzer reported • The LED corresponding to the analyzer Channel ID flashes red on all
differential TOC reading is more than the selected limit (default
of the associated controllers.
= 0 ppb). Refer to differential view in Controller display
description on page 23. • The alarm is logged and can be shown on any of those controllers.
• If the analyzer is attached to a local printer, a hard copy of the
condition is supplied and contains the time of the excursion, the
5. Push ENTER. The flashing cursor becomes an underscore. measured conductivity and temperature and the USP conductivity limit
6. Use the UP and DOWN arrows to select the limit value. Push ENTER exceeded.
to move the cursor to the next interval.
Table 7 Temperature-based conductivity limits
7. Push ESC multiple times to go back to the main screen.
Temperature (°C) Conductivity Temperature (°C) Conductivity
Alarm reports (µS/cm) (µS/cm)
The most common analyzer fault condition is an analyzer that measures
0 0.6 55 2.1
a TOC value larger than its specified TOC Alarm setting. Refer to Set up
the alarm on page 31. 5 0.8 60 2.2
There are several ways a TOC limit excursion alarm condition is 10 0.9 65 2.4
reported:
15 1.0 70 2.5
• The associated controller LCD display flashes.
• The analyzer channel LED flashes red. 20 1.1 75 2.7
• If enabled, the controller beeps an audible alarm. 25 1.3 80 2.7
• If connected to a printer, a printout is generated documenting the
30 1.4 85 2.7
fault. A High TOC Alarm Warning is shown on a separate line and
includes the limit that was exceeded. 35 1.5 90 2.7
• When connected, the signal at the analyzer digital output #1 port is
40 1.7 95 2.9
pulled low. Refer to Digital inputs and outputs on page 31.
45 1.8 100 3.1
For information on how error alarms are reported, refer to Alarms
on page 39. 50 1.9
Uncompensated conductivity alarms (A1000 models)
Alarms are reported for conductivity limit excursions when
Uncompensated is selected for conductivity units. Refer to Select the
units on page 28.

32 English
Set the TOC multiplier (optional) Table 8 Factory default values (continued)
NOTICE Identification A1000 A1000XP
This is not a calibration procedure. Analysis results are affected significantly Analysis
when the TOC multiplier is changed. Do not change the TOC multiplier without
instructions from the manufacturer. Sample time 00:01:00 (hh:mm:ss) 00:01:00 (hh:mm:ss)

The TOC multiplier is applied to the calculated TOC value to get the Cycle time 00:00:00 (hh:mm:ss) 00:00:00 (hh:mm:ss)
TOC value shown on the display. The TOC multiplier lets the user
change the scale of the TOC value shown on the display. Valve at idle Closed Closed

Outputs
1. At the controller, select the analyzer, then push SETUP.
DAC mA range 4 to 20 mA 4 to 20 mA
2. Use the UP and DOWN arrows to select Sensor Setup>Analysis
Setup>More Setup>Valve & Default>TOC Multiplier. DAC zero-scale – TOC 0000 ppb 0000 ppb
3. Push ENTER. DAC zero-scale – 00 MΩ-cm 00 MΩ-cm
4. Use the UP and DOWN arrows to change the value. conductivity
5. Push ESC multiple times to go back to the main screen. DAC zero-scale – 00 °C 00 °C
temperature
Restore the default settings
The analyzer can be set to use the default settings if necessary. DAC full-scale – TOC 1000 ppb 1000 ppb

DAC full-scale – conductivity 20 MΩ-cm 20 MΩ-cm

1. At the controller, select the analyzer, then push SETUP.
DAC full-scale – 100 °C 100 °C
2. Use the UP and DOWN arrows to select Sensor Setup>Analysis temperature
Setup>More Setup>Valve & Default>Factory Defalt.
3. Push ENTER to restore the default settings. External DAC module No (inactive) No (inactive)

Note: To not restore the default settings, push ESC. DAC error output Minimum output Minimum output

Factory default settings Digital control Disabled Disabled

The factory default settings are shown in Table 8. Display/Print

Table 8 Factory default values Active alarm setup TOC alarm TOC alarm

Identification A1000 A1000XP TOC alarm limit 0100 ppb 0100 ppb

Analyzer name Serial number Serial number Differential alarm limit 0000 ppb 0000 ppb

Channel ID number 1 1 Alarm beeper Enabled Enabled

Reference analyzer None None TOC multiplier 00.00 ppb 1.000

English 33
 Table 8 Factory default values (continued) Do a clean cycle
Identification A1000 A1000XP The measurement cell can become contaminated by any water system
Resistivity/Conductivity units MΩ-cm MΩ-cm
or as a result of storage. When the measurement cell is contaminated,
the conductivity (or resistivity) readings become unstable. When the
Print format TOC format TOC format measurement cell is contaminated, do a clean cycle to clean the
measurement cell and flush the tubes.
TOC print interval Continuous Continuous

% change in TOC (paper 01 percent 01 percent 1. Put the analyzer in Clean mode. Refer to Select the operating mode
saver) on page 26.
Purge print interval Timed, Timed,
The UV lamp comes on to oxidize any contaminants in the
00:01:00 (hh:mm:ss) 00:01:00 (hh:mm:ss) measurement cell. Sample water flows through the analyzer to flush
out any unwanted material.
% change in resistivity 01 percent 01 percent
2. Let the analyzer operate in clean mode for 3 to 4 hours, more if the
(paper saver)
sample tube is long, contamination is significant or if the sample
point is at low pressure, such as a gravity-feed tube.
Configure the optional Gateway module 3. Put the analyzer in Auto TOC mode.
If the optional gateway module is installed on the A-Net network, push
SETUP and select Gateway Setup to configure the Gateway module. Clean the instrument
Refer to the documentation supplied with the Gateway module for Clean the exterior of the instrument with a moist cloth and a mild soap
configuration information. solution.
Push PRINT and select Gateway Print to send the data stored on the
gateway module to the attached printer. Install paper in the printer
Calibration Install a new thermal paper roll in the printer as necessary. A red stripe
is seen along the edge of the paper near the end of the roll. The red OFF
The instrument cannot be calibrated by the user. Contact the LINE/PAPER END light on the printer flashes when the printer is out of
manufacturer for instrument calibration. paper.
Note: If data is sent to the printer when there is no paper, the green ON LINE light
Maintenance also flashes. The data sent will show the correct time and date stamps when the
printout is made.
WARNING
1. With the analyzer on, pull the black knob on the printer and open the
Multiple hazards. Only qualified personnel must conduct the tasks printer cover.
described in this section of the document. 2. Remove the empty paper roll from the printer.
3. Cut off the first section of a new paper roll (approximately 8 inches)
which is attached to the roll with glue.
4. Cut the end of the paper roll into a "V" shape. Refer to Figure 22.

34 English
5. Hold the paper roll so that the paper comes off the bottom of the roll, NOTICE
then slide the paper through the paper feed opening. Refer to
Tighten the compression nut 1/8 turn to make a plumbing connection. Do not
Figure 22. The OFF LINE/PAPER END light stops flashing and when tighten the compression nut more because this can cause damage to the fittings
the paper is installed correctly. or ferrules and cause leaks.
6. Push FEED until the “V” is past the tear shield.
Examine the air filters for air flow restriction once a month. Clean the air
7. Pull the black knob on the printer and close the printer cover. filters as necessary. Replace the air filters when the UV lamp is replaced
8. Push ONLINE. Any data accumulated at the printer is supplied as a (every 6–12 months). Decreased air flow through the air filters
hard copy print. decreases the performance of the analyzer and causes the analyzer
components to become too hot.
Figure 22 Install paper in the printer
Items to collect:

• 5/64-in. allen wrench

• Phillips screwdriver (to remove handle)
• 3/4-in. open-end wrench
• 9/16-in. open-end wrench

Refer to the illustrated steps in Figure 23 to remove and clean the air
filters. Do the illustrated steps in reverse to install the air filters. Let the
air filters fully dry before installation. Fully tighten the end cover screws
to keep the environmental rating.
After the analyzer is fully assembled, open the upstream isolation valve
and start the analyzer. Refer to Start the analyzer on page 25. The
analyzer continues the previous operation.

Clean the air filters

DANGER
Electrocution hazard. Remove all power from the instrument and relay
connections before this maintenance task is started.

NOTICE
Potential Instrument Damage. Delicate internal electronic components
can be damaged by static electricity, resulting in degraded
performance or eventual failure.

English 35
Figure 23 Clean the air filters Replace the UV lamp
Refer to the instructions supplied with the UV lamp for installation. When
a new UV lamp is installed, set the lamp counter back to zero.
Note: The lamp counter records the total operating hours for the UV lamp. When
the number of operating hours is more than 6 months, a UV lamp alarm occurs.

1. At the controller, select the analyzer, then push SETUP.

2. Use the UP and DOWN arrows to select Sensor Setup>Analysis
Setup>More Setup>Cell Setup>Lamp Install.
3. Push ENTER.
4. Push ESC multiple times to go back to the main screen.

Take out of operation

Take the analyzer out of operation before shipping or storage.

1. Drain the analyzer. Refer to Drain the analyzer on page 36.

2. Push the analyzer power button to stop the analyzer.
3. Disconnect the power cord from the analyzer.
4. Put caps on the sample inlet (WATER IN) and drain (WATER OUT)
ports.

Drain the analyzer

Always drain all the water from the analyzer before shipment. This is
important because water in the analyzer can freeze and expand, which
will cause damage to components.
Items to collect:

• 9/16-in. open-end wrench

• 3/4-in. open-end wrench

Refer to the illustrated steps that follow to disconnect the sample line
analyzer. Then, put the analyzer in Purge Only mode. Refer to Select the
operating mode on page 26. If water does not drain from the sample inlet
port, gently blow into the open end of the drain line until only air comes
out the sample inlet (WATER IN) port.

36 English
Note: When all the water has been removed from the analyzer, the “Code 27:
Conductivity Range” alarm may occur. This alarm is caused by the dry
measurement cell.

English 37
38 English
Troubleshooting analyzer, a hard copy report of the alarm log entries can be made. Refer
to Send the parameters or log entries to the printer on page 27.
Alarms The alarm codes identify hardware or water chemistry problems.
Hardware alarms (Codes 1–99) identify an electromechanical or
Functional range and logic checks are continuously monitored to identify analytical failure of the analyzer (e.g., an expired UV lamp, a faulty
the functional status of each analyzer during every analysis. When one solenoid valve or a hardware malfunction). Refer to Table 9 and
or more alarms occur, the controller display flashes and the channel LED Table 10.
for the analyzer changes from green to red and flashes. The analyzer
will always try to recover and continue analysis. Table 9 Hardware alarm codes – electromechanical failure
Note: If an alarm occurs during a diagnostic test, the analyzer will not try to take Message Description Solution
another measurement until the displayed alarm is acknowledged. After the problem
has been corrected, start the diagnostic test again as necessary. Code 1: Bad Possible ROM Contact technical support.
ROM performance issue
If a printer is connected to the analyzer, any problems identified during
operation are supplied as a hard copy report. Each analyzer keeps an Code 2: Bad RAM Possible RAM Contact technical support.
alarm log. The alarm log includes the: performance issue

• Code number of each alarm Code 3: Possible electronic Look for electronic emissions from
• Number of occurrences of each alarm Watchdog timing issue equipment near the analyzer or
Timeout the environment that may cause
• Time of the initial occurrence of each alarm data transfer problems. If the
problem continues, contact
The alarm log is erased whenever power is removed from the instrument technical support.
or when the ME command is sent with a serial device. Refer to Mode set
commands on page 45. Code 4: Data Log Possible disruption to Contact technical support. The
Corrupt the data log, which lithium ion backup battery is not
may be caused by a user-replaceable.
Alarm codes hardware performance Note: Data is lost when the lithium
issue or removal of the battery is removed.
To acknowledge an alarm and show alarm information, select the
battery.
analyzer with the alarm, then push ALARM. The controller display and
channel LED for the analyzer stop flashing. The channel LED for the Code 5: Bad Possible hardware Contact technical support.
analyzer stays red until a successful analysis cycle is completed. The DUART performance issue
display shows the:
Code 6: Bad NET Possible hardware Contact technical support.
• Channel ID-Name performance issue
caused by the power to
• Alarm code the network
• Alarm message
Code 7: No Flash Possible hardware Contact technical support.
If there are no alarms on the selected analyzer, “No Codes” is shown. If performance issue
there is more than one alarm, use the UP and DOWN arrows to scroll
Code 8: Bad Possible hardware Contact technical support.
through the alarms. Once an alarm is shown on the controller display, it Flash performance issue
is erased and cannot be shown again. If a printer is connected to the

English 39
 Table 9 Hardware alarm codes – electromechanical failure Table 9 Hardware alarm codes – electromechanical failure
(continued) (continued)
Message Description Solution Message Description Solution

Code 9: Bad Possible hardware Contact technical support. Code 18: Network Possible hardware Examine the BNC cable
Flash CRC performance issue Problem performance issue connections. If the problem
continues, contact technical
Code 10: Bad Possible hardware Restore the factory default support.
Config performance issue or parameters, then change the
the lithium battery has parameters as necessary. Refer to Code 19: Voltage Possible hardware Contact technical support.
been removed. Restore the default settings Error performance issue
on page 33.
Code 20: Two or more analyzers
If the problem continues, contact 1. Make sure that each analyzer
Duplicate ID have been given the
technical support. The lithium ion has a unique channel number.
same channel number.
backup battery is not user- Refer to Give the analyzer a
replaceable. name (optional) on page 25.
Note: Data is lost when the lithium 2. If the problem continues,
battery is removed. examine the network cable
connections.
Code 11: Bad The lithium battery has Contact technical support. The
Battery expired. lithium ion backup battery is not 3. If the problem continues,
user-replaceable. contact technical support.
Note: Data is lost when the lithium
battery is removed.
Table 10 Hardware alarm codes – analysis failure
Code 12: Bad Possible hardware Contact technical support.
Opcode performance issue Message Description Solution
Code 13: FP Possible hardware Contact technical support. Code 21: Cond Cal Possible hardware Contact technical
Exception performance issue Noise performance issue support.
Code 14: DOS Possible hardware Contact technical support. Code 22: Bad Cal Possible hardware Contact technical
Exception performance issue Slope performance issue support.
Code 15: Bad Possible hardware Contact technical support. Code 23: No Cal Possible hardware Contact technical
Timer performance issue Slope performance issue support.
Code 16: Bad Possible A/D hardware Contact technical support. Code 24: Cond Cal Possible hardware Contact technical
7135 A/D performance issue Sync performance issue support.
Code 17: Bad Possible hardware Examine the cable connections to Code 25: AD Sync Possible hardware Contact technical
DAC Module performance issue the DAC modules. If the problem Mismatch performance issue support.
continues, contact technical
support. Code 26: TOC Possible hardware Contact technical
Convert Sync performance issue support.

40 English
 Table 10 Hardware alarm codes – analysis failure (continued) Table 10 Hardware alarm codes – analysis failure (continued)
Message Description Solution Message Description Solution

Code 27: Hardware performance issue, Make sure that water Code 35: Low Ox The oxidation rate during Contact technical
Conductivity Range water has drained from the flows through the Rate analysis is too low to be support.
analysis cell or the current instrument and in the realistic—hardware
sample vial is dry. correct direction. If the performance issue, UV lamp
problem continues, failure or unsuitable water
contact technical support. chemistry.

Code 28: Bad Possible hardware Contact technical Code 36: Chem Not able to analyze TOC Examine the sample flow.
Temp Convert performance issue support. Interfere because of the water Contact technical
chemistry support.
Code 29: Bad TOC Hardware performance issue, Make sure that water
Convert water has drained from the flows through the Code 37: Temp The sample water Use a heat exchanger if
analysis cell or the current instrument and in the Low temperature is less than 0 °C the sample water
sample vial is dry. correct direction. (32 °F) or there is a possible temperature is less than
Examine if the TOC hardware performance issue. 0 °C (32 °F). If the
detection limits are too problem continues,
low for the current water contact technical support.
conditions. If the problem
continues, contact Code 38: Temp The sample water Use a heat exchanger if
technical support. High temperature is more than the sample water
100 °C (212 °F) or there is a temperature is more than
Code 30: AD Possible hardware Contact technical possible hardware 50 °C (122 °F). If the
Overwrite performance issue or network support. performance issue. problem continues,
issue contact technical support.

Code 31: Lamp Possible hardware Contact technical support Code 39: Resist The resistivity is less than Make sure that the water
Freq High performance issue Low 0.1 MΩ-cm at 25 °C flows normally through
The conductivity of the water the instrument and in the
Code 32: Lamp UV lamp failure or hardware Replace the UV lamp. correct orientation. If the
sample is too low for
Freq Low performance issue problem continues,
conductivity measurement.
contact technical support.
Code 33: Bad UV UV lamp failure or hardware Replace the UV lamp.
Lamp performance issue Code 40: Resist The temperature Make sure that the water
High compensated resistivity is flows normally through
Code 34: Analysis Possible hardware Contact technical more than 20 MΩ-cm or a the instrument and in the
Timeout performance issue or the support. hardware failure has occurred. correct orientation. If the
conductivity detection limits problem continues,
are too high for the current Water has drained from the
analysis cell or the current contact technical support.
water conditions.
sample vial is dry.

English 41
 Table 10 Hardware alarm codes – analysis failure (continued) Table 11 Alarm troubleshooting steps (continued)
Message Description Solution Message Solution

Code 42: UV Lamp The operating hours for the Replace the UV lamp. Code 36 In some cases, the accuracy of the reported TOC value may be
Warning UV lamp is more than affected by the presence of certain ions. This condition occurs
6 months. primarily in water with less than 5 MΩ-cm resistivity. If this error
continues, the sample water is unsuitable for A1000 or
Code 80–90 — Contact technical A1000XP analysis.
support.
Code 37 or 38 Sample temperatures that are outside the range of 0 to 100 °C
(32 to 212 °F) cause a hardware failure alarm. If this alarm
Troubleshooting steps occurs when the sample temperature is not outside this range,
the sample is not within the measurement specifications.
When an alarm shown in Table 11 occurs, make sure that the upstream
isolation valve is open and the internal sample valve is functional. To do Code 39 or 40 The quality of the sample water is outside the instrument
this, look at the output of the drain line through a full analysis and make optimum performance range of the analyzer. Measure the
sure that: resistivity of the sample water. Large differences between
readings may be caused by a hardware failure. Contact
• There is no restriction in the flow during the sample time. technical support.
• There is no flow during oxidation. No water drips from the drain line. Code 41 An analysis cycle was not completed. No action is necessary.
• There are no bubbles in the drain line at the start of an analysis. This problem does not affect instrument operation.

Table 11 Alarm troubleshooting steps Code 42 Replace the UV lamp.

Message Solution
Backflush the sample valve
Code 27 or 29 Examine the water supply to the analyzer. Make sure that the
isolation valve is open and the instrument sample valve is Backflush the sample valve when the sample plumbing has a blockage
functional. or there is unwanted material in the plumbing that does not let the
sample valve fully close. A backflush removes unwanted material from
Code 32 or 33 Examine the UV lamp connections. Replace the UV lamp if the plumbing and cleans the analyzer water filters.
necessary.
If the problem is still present after the analyzer has been backflushed,
Code 34 If the analyzer has not been used for a long time, do a cleaning send the analyzer to the manufacturer for service.
cycle for at least one hour. Refer to Do a clean cycle
on page 34. Symptoms of a blockage are:
If the problem continues, there is a hardware problem or the • The amount of sample flow through the analyzer is less than normal.
application is not appropriate. Contact technical support. A corresponding drop in TOC and/or resistivity readings occurs
Code 35 The sample valve has a blockage or a UV lamp failure has because the water sample is not sufficiently replaced in the
occurred. Backflush the sample valve. Refer to Backflush the measurement cell.
sample valve on page 42. Replace the UV lamp if necessary. • The water sample continues to flow when the analyzer is off even
though the Valve at Idle setting is set to Closed or during the oxidation

42 English
 stage of analysis. Even a very small amount of flow will cause the 3. To do an electronics test, select Electronics, then select the test.
TOC reading to change.
Option Suboption Description
Items to collect:
Test Voltages Voltages Compares the current analyzer voltages to
• 9/16-in. open-end wrench the nominal baseline levels (pass/fail).
• 3/4-in. open-end wrench Test Voltages Baselines Prints a list of the baseline voltage values
for the analyzer.
1. Close the upstream isolation valve to stop water flow to the analyzer.
Memory & Error Memory Test Identifies if the analyzer RAM is functional
2. Disconnect both the water inlet and the drain tubing from the (pass/fail).
analyzer. Hold the bulkhead fitting with the 3/4-in. wrench. Loosen
the compression fittings with the 9/16-in. wrench. Memory & Error Comm Errors Supplies a printout of all the non-critical
communications errors in the log.
3. Change the sample flow direction through the analyzer. Plumb the
drain tubing to the sample inlet (WATER IN) port. Plumb the sample Display/Print Display Test Identifies the operation of the analyzer and
tubing to the drain (WATER OUT) port. the controller display. All the pixels are
dark in the display.
4. Open the upstream isolation valve to let water flow to the analyzer.
Display/Print Printer Test Does a print test.
5. Put the analyzer in Purge mode. Refer to Select the operating mode
on page 26. 4. To do a cell test, select Cell, then select the test.
6. After 30 seconds, put the analyzer in Auto TOC mode, then back to
Option Description
Purge mode 30 seconds later.
7. Do step 6 several times to open and close the sample valve. As an Lamp Test Turns the UV lamp on or off.
alternative, use the Valve Test to open and close the sample valve Valve Test Opens or closes the sample valve.
manually. Refer to Diagnostic tests on page 43.
8. Do steps 1–2 again. 5. To do an I/O test, attach an external loopback connector to the
applicable analyzer port. Then, select I/O and select the test.
9. Plumb the drain tubing to the drain (WATER OUT) port. Plumb the
sample tubing to the sample inlet (WATER IN) port. Option Description
10. Open the upstream isolation valve to let water flow to the analyzer. RS-232 Test Does an individual loopback test on each of the connected
serial ports (pass or fail). Before the test, install a jumper
Diagnostic tests across the RxD and TxD terminals on each of the serial ports.
Refer to Figure 24.
Use the diagnostic test(s) to identify the source of an analyzer alarm.
The results of a diagnostic test are shown on the display and sent to the Digital I/O Does a test on each digital input and digital output connector
(pass or fail). Before the test, install a jumper across the digital
attached printer. If a diagnostics test fails, contact technical support.
input and output terminals. Refer to Figure 25.
Note: Cell tests cancel the current analysis cycle. Analysis automatically starts
again when a cell test stops. 6. Push ESC multiple times to go back to the main screen.

1. At the controller, select the analyzer, then push SETUP.

2. Use the UP and DOWN arrows to select Sensor Setup>Diagnostics.

English 43
 Figure 24 RS232 loopback wiring Replacement parts (continued)

Description Quantity Item no.

Printer, thermal 1 FG2009401

Printer, thermal paper 25 rolls FG5005001

Terminator, passive 1 FG2005901

UV lamp replacement kit, within U.S.A.

1 FG6000401
Figure 25 Digital I/O loopback wiring (includes one UV lamp and two air filters)

UV lamp replacement kit, outside U.S.A.

1 FG6000501
(includes one UV lamp and two air filters)

Accessories

Description Item no.

DAC, Resistivity FG2006702

DAC, Temperature FG2006802

Replacement parts and accessories
Prefilter kit FG2000901
WARNING
Terminator, AC-powered, 120 VAC FG2006501
Personal injury hazard. Use of non-approved parts may cause
personal injury, damage to the instrument or equipment malfunction. Terminator, AC-powered, 230 VAC FG2006601
The replacement parts in this section are approved by the
manufacturer. Three-way valves (kit) FG1200750

Note: Product and Article numbers may vary for some selling regions. Contact the
appropriate distributor or refer to the company website for contact information. Appendix
Replacement parts
Serial communications
Description Quantity Item no. The analyzer has a bidirectional serial interface that lets it communicate
with many different types of devices, such as a programmable logic
C80 controller, wall mount, 120 VAC, controller (PLC) or a host computer. The wiring is configured as for any
1 FG1000202
60 Hz
PC-compatible RS232C serial interface.
C80 controller, wall mount, 230 VAC,
1 FG1000302
50 Hz

Installation kit 1 AS2013703

44 English
Analyzer command set Mode set commands
The serial interface commands include mode set, parameter set, data Table 13 shows the serial commands used to change the operating
read and log functions. The commands can be upper or lower case and mode or erase the alarm log.
include: Table 13 Mode set commands
• Two-character ASCII text mnemonics, or Command Name Function
• One or more arguments and then a command mnemonic
MC Clean mode Puts the analyzer in Clean mode.
Each argument is separated by at least one space (ASCII 32; 20 Hex). MD Auto TOC mode Puts the analyzer in Auto TOC mode.
Identify the end of each command string with a carriage return (ASCII
13; 0D Hex). ME Clear error log Erases the alarm log from memory.
The analyzer shows “OK>” after a command is accepted. When a data MO i Start TOC analysis One or more TOC analyses is done, then the
read or parameter set command is accepted, the analyzer also shows analyzer goes to idle state. The default is one
one or more numeric or text values. Each value is separated by at least analysis cycle if an argument ("i") is not
one space (ASCII 13, 10; 0D, 0A Hex). specified.
Both the commands and the messages shown on the display use a “free MP Purge mode Puts the analyzer in Purge mode.
field” format, so the number of delimiting spaces and the length of each
argument or data field may be different. MZ Idle state Puts the analyzer in the idle state (if present).
Note: If a command is rejected (e.g., invalid syntax), a "?" (ASCII63; 3F Hex) is
shown before the “OK>”. Parameter set commands
Table 12 shows the notation used for each command argument. Use the "HR" command without arguments to show the analyzer current
settings. Use the "HR" command with arguments to change settings.
Table 12 Command arguments Refer to Table 14.
Notation Command Notation Command Notation Command The entire "HR" string must be entered to change any item in the string.
argument argument argument Copy the entire string, change the parameter to the new value and then
send the entire string back to the instrument. A printout records the
hh:mm:ss Hours, i Integer (e.g., “1”) b Binary flag change that is made. If an invalid value is sent, the command is ignored.
minutes, (“1” or “0”)
seconds Command: “HR hh:mm:ss n n i i s b b b b b b i i hh:mm:ss n n n n n i
<cr>”
n Decimal s Text string (e.g.,
number “SENSOR_NAME”)
(e.g.,
“1.234)

English 45
Note: If the “HR” command is sent without arguments, the parameter settings are Table 14 HR command with arguments (continued)
not changed.
Function Refer to
Table 14 HR command with arguments
Percent TOC change for Auto TOC mode Set the TOC print interval
Function Refer to paper saver (0–100) on page 29
Sample time (hh:mm:ss) Set the sample time, cycle time Percent change in data for Purge mode Set the purge print interval
and auto-clean on page 28 paper saver (0–100) on page 30
Cycle time (hh:mm:ss) Set the sample time, cycle time Purge mode print time interval (hh:mm:ss) Set the purge print interval
and auto-clean on page 28 on page 30
Absolute TOC alarm limit (ppb) Set up the alarm on page 31 DAC zero-scale TOC value (ppb) Set the DAC module and 4-20
mA connector ranges on page 30
Differential TOC alarm limit (ppb) Set up the alarm on page 31
DAC full-scale TOC value (ppb) Set the DAC module and 4-20
Reference analyzer (0 = none, 1–8) Select a reference analyzer mA connector ranges on page 30
(optional) on page 29
TOC multiplier Set the TOC multiplier (optional)
Analyzer channel ID # (1–8) Give the analyzer a channel ID on page 33
on page 25
DAC zero-scale resistivity value (MΩ-cm) Set the DAC module and 4-20
Analyzer name (1–13 characters) Give the analyzer a name mA connector ranges on page 30
(optional) on page 25
DAC full-scale resistivity value (MΩ-cm) Set the DAC module and 4-20
Valve state at idle (0 = open, 1 = closed) Set the valve state during idle mA connector ranges on page 30
time on page 29
DAC zero-scale temperature value (°C) Set the DAC module and 4-20
Enable the external DAC module (0 = Enable the external DAC mA connector ranges on page 30
disabled, 1 = enabled) module(s) on page 30
DAC full-scale temperature value (°C) Set the DAC module and 4-20
Resistivity/Conductivity units (0 = MΩ-cm, Select the units on page 28 mA connector ranges on page 30
1 = µS/cm, 2 = uncompensated)
Digital control (0 = disabled, 1 = enabled) Select the operating mode
TOC print format (0 = TOC, 1 = differential) Set the TOC print format on page 26
on page 29
Example: "HR 00:01:00 00:00:00 100 300 0 1 ANALYZER_NAME
TOC print interval ( 0 = continuous, 1 = Set the TOC print interval 0 0 0 3 0 0 0 2 0 2 1 1 00:01:00 0 20.0 0 9999 1.0 0 18 0 100 1 <cr>"
paper saver) on page 29
Time and date (MM:DD:YY:hh:mm:ss) Set the date and time on page 26
Purge print interval ( 0 =timed, 1 = paper Set the purge print interval
saver) on page 30 Example: "SY 03 04 1993 12 33 00 <cr>"
Analog output range (0 = 4–20 mA, 1 = Set the analog output range
0–20 mA) on page 30

Analog output error (0 = minimum value, 1 = Select the analog error output
last output , 2 = maximum value) on page 31

46 English
Enable or disable the serial output Table 17 Mode list
Table 15 shows the serial commands used to enable or disable the
serial output. Enable the serial output to collect analyzer data with a Line number Mode Line number Mode
serial communications program (i.e., Hyperterminal®). 1 Auto TOC 7 Purge Mode
Table 15 Serial output commands 2 Single TOC 8 Digital Purge
Command Function Description 3 Digital TOC 9 Temperature Test
SA Enables the serial output. Data results are transmitted to the Data 4 Sample Manual 10 Self-Calibrate
Acquisition connector.
5 Manual Manual 11 Idle Mode
CA Disables the serial output. Data results are not transmitted to the
Data Acquisition connector. 6 Clean Mode 12 Failure Mode

Data read commands Table 18 State list

Table 16 shows the serial command used to show the alarm log entries.
Identify the end of a data read command string with a <cr><lf>. Line number State Line number State

Data comes back only in response to issuance of the RD or RE 1 Idle 4 Self-Calibrate

commands.
2 Sample 5 Repurge
Table 16 Data read commands
3 Oxidize
Command Function Description

Gives time-stamped alarms that occurred since the

last time power was applied to the analyzer or the
Shows the
ME command was sent by a serial device. One
RE alarm log
code is given per line: hh:mm:ss (time of first
entries.
occurrence), alarm code, number of occurrences
and alarm description.

Gives one line of time stamped data from when the

unit began oxidation: mm/dd/yyyy, hh:mm, mode,
state, TOC in ppb, alarm percentage, trend in
ppb/hr, resistivity in MΩ- cm, temperature in °C,
Reads the profile type (oxidation curve) and oxidation time.
RD
analyzer data. Refer to Table 17 and Table 18.
Note: If the analyzer is in an operational mode that does
not generate a TOC result (modes 6–12), the TOC, TOC
alarm percentage, TOC trend, profile type (oxidation curve)
and oxidation time are not returned.

English 47
Log commands
Table 19 shows the serial commands used to show the data log entries
or get a data log usage report. The size of the log file can be decreased
as necessary with the LE command.
Table 19 Log commands
Command Function Notes

LE Erases the data log Use the LE command to decrease the

from memory. size of the data log before a series of
critical measurements are taken.

LP Shows the data log The data log contains all the data that has
entries. been sent to the local printer including
analysis results and alarms.
If any third character is added to the end
of the command (i.e., “LPx”), the data log
is not shown on the display.

LU Gives a report on the —

percentage of the data
log that has been used.

48 English
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