www.kaeser.

com

Reciprocating Compressors
Industrial Quality
Flow rates from 60 to 1400 l/min – Pressure 7 to 35 bar
What do you expect from an industrial quality
Industrial reciprocating KAESER quality
reciprocating compressor?
As a compressed air user, you expect maximum efficiency and reli-
compressors compressor block
KAESER compressor blocks are
ability from your air system. Therefore, the most efficient reciprocat- made from materials of the highest
ing compressors are dependable, robust, require little maintenance, quality. Each component is manufac-
have a long service life and provide optimum flexibility. KAESER tured, inspected and assembled with
Industrial reciprocating compressors meet all of these criteria to meticulous care and precision. The
ensure a compressed air supply of the highest quality. result is a highly durable compressor
block which combines outstanding
performance with unrivalled efficiency.

Advantages of KAESER Industrial

reciprocating compressors include:
High quality cylinder
- The knowledge and expertise of nearly 100 years experience in
Our special machining process pro-
precision engineering and design
duces a perfect finish on the inside
- Made in Germany from the highest quality materials, KAESER’s
wall of the cylinder, which makes
compressor blocks are meticulously designed and undergo
R running-in of the compressor unnec-
rigorous inspection to guarantee years of reliable service EIVE TED
REC essary since no significant wear takes
- Outstanding performance, dependability, ease of maintenance AIR LLY COA
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and long service life INTE
first time.
- Energy-saving drive motors
- Exceptional versatility to meet the needs of a wide range of
compressed air applications
- Proven oil-lubricated and dry-running compressor variants

Stainless steel valves

Quality: Made in Germany The valve reeds in the corrosion
resistant stainless steel valves
Made in Germany: These words represent KAESER’s continued are equipped with lift limiters to
commitment to producing specifically tailored compressed air solu- ensure air-tight valve closure and to
tions that deliver unrivalled customer satisfaction. Each compressor prevent build-up of oil carbon. This
block is carefully assembled and tested to the very highest stand- achieves exceptional service life
ards at KAESER’s reciprocating compressor production centre in and dependability.
Coburg, Germany. Other components such as pressure switches,
solenoid valves and air receivers are chosen only from those spe-
cialist manufacturers that meet KAESER's uncompromising quality
requirements. The logical, modular design of each system provides
maximum flexibility, which not only allows system performance to
be precisely matched to requirement, but also ensures optimum
Precision machining
efficiency. With almost 100 years of experi-
ence in precision engineering and
a highly skilled workforce, KAESER
uses the most advanced manufac-
turing processes to deliver products
of the very highest quality.

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Primary features: Rigorous testing
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- Compressor blocks Each compressor system undergoes comprehensive testing prior to delivery. Every compo-
Made in Germany nent must pass the stringent tests determined by our Quality Management System and all
compressors must prove themselves in real-world conditions before we dispatch them to our
- Modular design
customers.
- Optimum quality assured
Low speed operation ensures maximum
reliability and extended service life
Dual systems Base-mounted systems
■ Space-saving design with twin compressor units mounted on a single air receiver up to 35 bar
■ A reliable source of compressed air at all times, even whilst one unit is being serviced ■ Ideal for use as an auxiliary compressor
■ Oil-lubricated and dry-running versions with existing air receivers

■ Ready for immediate use ■ Pressure: 35 bar

■ Available with sound enclosure (up to KCD 450-100) ■ Low speed operation (710 – 1160
Directly coupled unit Highly effective cooling
Drive motor directly coupled to
strokes per min) ensures maximum Aluminium cylinder heads provide
the compressor block. reliability and extended service life exceptional heat dissipation
Low speed operation of only to ensure extended service life.
1500 strokes/min ensures
maximum reliability and extend-
ed service life.
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RN A Integrated compressors
■ Dry-running directly coupled systems
with 1:1 drive
■ Also available as a base-mounted
version

KCT 550

Dual pressure switches Dual cooling

Dual pressure switches vent Optimum cooling with double-
the compressors for unloaded stream airflow.
starting.The cut-in and cut-out
pressures can also be set
separately.

Technical specifications Technical specifications

7 bar dual systems
10 bar dual systems (dry-running) 35 bar, base-mounted Dry-running, integrated base-mounted compressors
KCCD KCD KCD KCCD KCD KCD KCD KCD KCTD KCTD K 175-2 K 250-2 K 350-2 K 500-2 K 700-2 K 1000-2 K 1300-2 K 1600-2 KCT KCT KCT KCT KCT KCT KCT KCT KCT
130-100 350-100 450-100 130-350 350-350 450-350 630-350 840-350 230-100 420-100 -G/H35 -G/H35 -G/H35 -G/H35 -G/H35 -G/H35 -G/H35 -G/H35 110 230 420 1500 180 401 550 840 1000-2
Displacement I/min 2x 130 2x 350 2x 450 2x 130 2x 350 2x 450 2x 630 2x 840 2x 230 2x 420 Displacement I/min 175 250 350 500 700 1050 1300 1600 110 230 420 1500 180 400 550 840 1000
Effective flow rate 1)
at 6 bar 2x 80 2x 195 2x 280 2x 80 2x 195 2x 280 2x 410 2x 590 2x 152 2x 252 Effective flow rate 1)
at 6 bar – 60 152 252 920 100 275 350 550 780
at 8 bar 2x 73 2x 170 2x 260 2x 73 2x 170 2x 260 2x 375 2x 530 – – at 12 bar 136 202 284 407 560 800 1150 1400 –
Motor power 2) kW 2x 0.75 2x 1.7 2x 2.4 2x 0.75 2x 1.7 2x 2.4 2x 3 2x 4 2x 1.5 (2.2)4) 2x 2.2 Motor power 2) kW 2.2 3 4 5.5 7.5 11 15 18.5 0.75 1.5 (2.2)5) 2.2 7.5 1.1 2.4 3 4 7.5
Number of cylinders 2x 1 2x 1 2x 2 2x 1 2x 2 2x 2 Max. working pressure bar 35 7 10
Air receiver capacity I 90 90 90 350 350 90 Number of cylinders 2 2 2 2 2 2 3 3 1 2 1 2
Sound pressure level 3) dB(A) 70 72 73 70 72 73 79 80 70 71 Block speed strokes/min 910 710 760 760 810 1130 960 1160 1500 1500
Width mm 1090 1110 1820 1210 Sound pressure level 3) dB(A) 75 72 74 76 80 80 83 83 66 73 75 80 73 75 77 80 80
Depth mm 430 490 500 600 660 570 500 Sound power level 4)
dB(A) 89 86 88 91 95 95 99 99 – – – – – – – – –
Height mm 780 830 780 1050 1120 1100 1200 1220 810 780 Width mm 890 1280 1290 1450 1470 1610 1620 510 510 510 860 510 600 670 670 850
Mass kg 85 105 150 210 220 230 235 120 150 Depth mm 480 490 590 820 860 860 300 480 560 850 310 480 480 680 620
With sound enclosure Height mm 520 710 690 900 910 950 480 420 430 670 570 450 510 570 690
60 64 65 60 64 65 72 76 – –
Sound pressure level 3) dB(A) Mass kg 60 140 155 230 240 335 435 465 28 38 40 130 39 50 62 76 130
Verify according to installation Verify according to installation
Start configuration Direct start, unloaded Auto. star-delta starter Not necessary Optional Optional Optional Optional Optional
situation situation
Motor protection Overload protection cut-out as standard Anti-vibration mounts Standard – –
Anti-vibration mounts Standard
1)
Effective flow rate as per ISO 1217 – 2) Power supply: 400 V, 50 Hz, 3 Ph 1)
Effective flow rate as per ISO 1217 – 2) Power supply: 400 V, 50 Hz, 3 Ph (KCT 110 230V, 1Ph, 50 Hz)
3)
Sound pressure level as per ISO 2151 and basic norm ISO 9614-2, operation at maximum working pressure; tolerance: ± 3 dB(A) – 4)
Actual required power (maximum motor power) 3)
Sound pressure level as per ISO 2151 and basic norm ISO 9614-2, operation at maximum working pressure; tolerance: ± 3 dB(A)
4)
Sound power level as per ISO 2151 and basic standard ISO 9614-2; tolerance: ± 3 dB(A) – 5) Actual required power (maximum motor power)
Dry-running compressors Tailored solutions for every application
Quiet with low-maintenance
Directly coupled systems With decades of experience in compressed air system
design & planning and satisfied customers in every industrial
The modular design concept of our wide range of industrial
reciprocating compressors allows us to create turnkey com-
■ Compact design with direct coupling of drive motor and compressor block sector, KAESER KOMPRESSOREN is able to provide the pressed air systems to suit any compressed air requirement.
perfect compressed air solution to meet your exact needs.
■ Teflon-coated pistons and low speed operation (1500 strokes per min)
ensure exceptional durability
■ Internally-coated air receiver

Dual cooling
Highly effective cooling with double
stream airflow. Crank casing
internally cooled to enable maxi-
Standard base-frame layout for production of
mum pressure up to 10 bar
(KCT 401 to 840). control air for print machinery.

R Reciprocating compressor with direct drive

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R N A Sound enclosure
Internally-coated air receiver
Refrigeration dryer
Microfilter
Condensate treatment system
Direct drive
Directly coupled units are Control unit
compact, maintenance-free
and eliminate the transmission
losses associated with other
drive system designs.

Technical specifications
Breweries Research and
7 bar 10 bar, horizontal 10 bar, vertical
KAESER industrial reciprocating development
KCT KCT KCT KCT KCT KCT KCT KCT KCT KCT compressors provide breweries Laboratories require compressed
110-25 230-40 420-100 401-100 550-100 840-100 840-250 401-250 St 550-250 St 840-250 St with a dependable supply of clean air of the very highest quality, which
Displacement I/min 110 230 420 400 550 840 840 400 550 840 compressed air e.g. for use in wort is never a problem for KAESER
aeration. compressors and compressed air
Effective flow rate 1) at 6 bar 59 152 252 274 390 550 274 390 550 treatment equipment.
at 8 bar – – – 250 350 500 250 350 500
Air receiver volume 2) I 24 40 90 90 90 90 250 250 250 250
Motor power kW 0.75 1.5 (2.2)3) 2.2 2.4 3 4 4 2.4 3 4 Winter sports Fire protection
Number of cylinders 1 2 2 2 2 2 2 2 2 2 KAESER reciprocating compres- KAESER compressors provide the
sors ensure ski pistes are evenly reliability that is so essential for fire
Block speed strokes/min 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 covered with snow and help to protection systems.
Sound pressure level dB(A) 4)
72 73 75 76 76 78 78 75 76 78 significantly extend the winter sport
season in lower and mid-level
Width mm 640 820 1080 1110 1180 1160 1160 720 720 680 resorts.
Depth mm 290 475 570 480 670 680 650 640 680
Height mm 680 740 840 910 1010 1160 1770 1920
Mass kg 40 57 76 90 100 115 170 135 145 170 Viticulture Printing
Version with sound enclosure Enclosure over unit Enclosure over compressor Enclosure over compressor The annual winter ritual of pruning Printing works throughout the
the grape vines is made simple world rely on the dependability
Sound pressure level dB(A) 4)
72 65 65 67 68 68 68 65 68 68 thanks to reciprocating compressor and exceptional performance of
systems from KAESER. KAESER compressor systems
to keep production costs to an
absolute minimum.
1)
Effective flow rate as per ISO 1217 – 2) Air receiver internally coated – 3)Actual required power (maximum motor power)
4)
Sound pressure level as per ISO 2151 and basic norm ISO 9614-2,operation at maximum working pressure; tolerance: ± 3 dB (A)
 www.kaeser.com

Choose the required grade of treatment according to your field of application: Explanation
Application examples: Selection of treatment classes to ISO 8573-1 (2010) DHS Air-main charging system
AR Air receivers
Air treatment with refrigeration dryer ED ECO-DRAIN (condensate drain)
KE Coalescence filter, Extra
Solids Water Oil
KEA Carbon combination
DHS KEA
Paint spraying, powder RD Refrigeration dryer
coating 1 4 1
ED AR
Compressed air quality classes to ISO 8573-1(2010):

Packaging, control and

DHS KE Base-mounted Solid particles/dust
1 4 2 unit
instrument air Max. particle count per m³ *
ED RD ED
Class of a particle size d in [μm]

0.1 ≤ d ≤ 0.5 0.5 ≤ d ≤ 1.0 1.0 ≤ d ≤ 5.0

No quality requirements Please consult KAESER
X X X 0 regarding specific requirements
ED Compressor
1 ≤ 20,000 ≤ 400 ≤ 10
Oil-free
2 ≤ 400,000 ≤ 6,000 ≤ 100
3 Not defined ≤ 90,000 ≤ 1,000
Condensate 4 Not defined Not defined ≤ 10,000
5 Not defined Not defined ≤ 100,000

Class Particle concentration Cp in mg/m³ *

6 0 < Cp ≤ 5
7 5 < Cp ≤ 10
X Cp > 10

Water

Class Pressure dew point, in °C

0 Please consult KAESER

regarding specific requirements
1 ≤ – 70 °C
2 ≤ – 40 °C
3 ≤ – 20 °C
4 ≤ + 3 °C
5 ≤ + 7 °C
6 ≤ + 10 °C

Class Concentration of liquid water

CW in g/m³ *
7 CW≤ 0.5
8 0.5 < CW ≤ 5
9 5 < CW ≤ 10
X CW > 10

Oil
Total oil concentration
Class
(fluid, aerosol + gaseous) [mg/m³]*
Please consult KAESER
0 regarding specific requirements
1 ≤ 0.01
2 ≤ 0.1
3 ≤ 1.0
4 ≤ 5.0
X > 5.0
*) At reference conditions 20°C, 1 bar(a), 0% humidity

P-414ED Specifications are subject to change without notice. .9/15

KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640130
e-mail: [email protected] – www.kaeser.com