WORKSHOP MANUFACTURING PRACTICES
BY
KUNDAN KUMAR
DEPARTMENT OF MECHANICAL ENGINEERING
SCE SAHARSA
SYLLABUS
1. Manufacturing Methods- casting, Forming, Machining,
Joining, Advanced Manufacturing Methods
2. CNC Machining, Additive Manufacturing
3. Fitting Operation& Power Tools
4. Carpentry
5. Plastic Moulding, Glass cutting
6. Metal Casting
7. Welding (Arc Welding & Gas Welding), Brazing, Soldering
WORKSHOP MANUFACTURING PRACTICES
DIFFERENT TOOLS USED IN WORKSHOP
Smithing and forging tools
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1. Anvil
Pritchel hole is used for
bending rod of smaller
diameter and a die for
hot punching.
Hardie hole is used for
holding square shanks
of various fittings.
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2. Swage block: used mainly for squaring, sizing, heading, bending and
forming operations.
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3. Hammer
1. Hand hammer (used by the smith himself): weight varies between 0.5 to 2
kg. eg. Ball peen hammer, straight peen hammer and cross peen hammer
2. Sledge hammer (used by the striker): weight varies between 4 to 10 kg.
Ball peen cross peen straight peen
hammer hammer hammer
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Sledge hammer
4. Tongs
Used for holding the hot forged work.
Rivet or ring tong
Gad tong
Flat tong
Straight lip fluted tong
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5. Swages: are used for work which has to be reduced and finished to round, square
or hexagonal form.
6. Fullers: are used for necking down a piece of work.
Top fuller
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7. Hot chisel
Used for cutting metals and for nicking prior to breaking.
8. Punch and drift
A punch is used for making holes in metal parts when it is at forging heat, and
holes are opened out by driving through a larger tapered punch called drift.
Punch Drift 8