THE GOVERNMENT OF THE REPUBLIC OF

IRAQ MINISTRY OF ELECTRICITY

Intermediate Station (GIS)

Switchgear 33 KV

Section - 1
Technical Specification

D01d Setp.2020
 TABLE OF CONTENTS

ELECTRICAL SPECIFICATION

PART 1: 33 KV Gas insulated Switchgear (GIS)

1.0 SCOPE

2.0 APPLICABLE CODES ANDSTANDARDS

3.0 DESIGN AND CONSTRUCTIONREQUIREMENTS

3.1 General

3.2 service condition

3.3 3.3

3.4 Switchgear Assembly

3.5 Main Bus Conductors and Connections

3.6 Power Circuit Breaker

3.7 Disconnector and Grounding Switch

3.8 Cable Compartment

3.9 Instrument Transformers

3.10 SF6 Gas System Requirements

3.11 Low Voltage Compartment

3.12 Relays, Meters and Instruments

3.13 External Cabling

3.14 Interface

3.15 Interlocks and Safety Features

3.16 DC Control Power

3.17 Wiring and Terminal Blocks

3.18 Device Identification

3.19 Nameplates

3.20 Grounding

3.21 Accessories
 3.22 Drawings

4.0 BASIC REQUIREMENTS AND GUIDELINES

5.0 TESTS

PART 2:- Remote control and indication

2.1 Remote Terminal Unit

2.2 Data Acquisition

2.3 Time Tagging

2.4 Control Outputs

2.5 RTU checking Facility

2.6 RTU Configuration

2.7 Remote Terminal Unit Communication Interfaces

PART 3 Station Control System (SCS)

3.1 General

3.2 Design Principles

3.3 System Architecture

3.4

3.5 System Capacity

3.6 System Performance

3.7 Software requirement

3.8 Hardware Requirements

3.9 Maintenance and Spares

3.10

3.11 Warranty and Support

3.12 SCS Tester

3.13 Overall Signal Point List

PART 4:
5.1 General

5.2 Remote Terminals

5.3 Coaxial cable for Antenna feeder

5.4Antenna

5.5 Tower
PART 5: 33/0.416kV Auxiliary transformer

PART6:

6.1 General

6.2 48VSystem

6.3 Deleted

PART 7:

PART 8 : Cables

9. 1 General

9. 2 Medium Voltage Power Cable

9. 3 Low voltage Power Cables

9. 4 Control & Auxiliary Cables

9. 5 Termination of cables and wires

9. 6 Cable trays, racks, ladders and associated materials

9. 7 Conduit and installation of conduit system painter

PART 9 : Earthing System

PART 10: Inspection and Tests

10.1 General

10.2 Inspection and Tests

10.3 Test at manufacture's work

10.4 Sitetest
 Civil Specification

1. General

1.1 Scope of Work:

1.1.1 Extent of Work

1.1.2 & Consultant /Contractor:

1.1.3 Standards and Design Criteria

1.1.4 Design Loading

1.1.5

1.1.6

1.1.7

1.1.8

1.2

1.2.1 General

1.2.2 Clearing and Grubbing

1.2.3 Stripping of

Topsoil 1.3 Excavation

1.3.1 General

1.3.2Excavation

for Foundation

1.3.3

1.3.4

1.3.5 Disposal of Excavated Materials

1.4 Fill and Back Fill

1.4.1 Materials

1.4.2 Workmanship

1.5 Concrete and Asphalt Paving, Finish Grading and Reinstatement

7
 1.5.1 General

1.5.2 Concrete Paved Service Roads

1.5.3 General Site Grading and Landscaping

1.5.4 Asphalt Paved Access Road

1.5.5 Krebs and Paving Slabs

1.5.6 Reinstatement

1.6 Building and Associated Work

1.7 Oil Containment for Transformer Bunds, and Firewalls

1.8 Concrete

1.8.1 Design, Materials and Workmanship

1.8.2

1.8.3 Ready Mixed Concrete

1.8.4 Cements - General

1.8.5 Cement Total Alkali Content

1.8.6 Cement Delivery and Storage

1.8.7 Cement Test Certificates and Samples

1.8.8 Aggregates General

1.8.9 Aggregate Chemical Requirements

1.8.10 Aggregate Storage

1.8.11

1.8.12 Water for Concrete

1.8.13 Admixtures

1.8.14 Plant

1.8.15 Concrete Strength Requirements

1.8.16 Concrete Mixing

1.8.17 Workability

1.8.18

1.8.19 Placing

8
 1.8.20

1.8.21 Vibrators

1.8.22

1.8.23

1.8.24

1.8.25 Curing

1.8.26 Trial Mixes

1.8.27 Works Test Cubes

1.8.28
1.8.29 Failure of Concrete to Meet Test Requirements
1.8.30 Formwork
1.8.31 Removal of Formwork

1.8.32 Finishes of Concrete

1.8.33 Formed Finishes for Concrete

1.8.34 Unformed Finishes to Concrete

1.8.35 Surface Treatments

1.8.36 Reinforcement

1.8.37 Testing of Reinforcement

1.8.38 Bar Bending Schedules

1.8.39

1.8.40Additional Requirmrnts in Hot Weather

1.8.41 Additional Requirmrnts in cold Weather

1.8.42

1.8.43 Cable Trenches, Draw pits and Duct Banks

1.9 Water Supply, Drainage and Disposal

1.9.1 Water Storage Tank

1.9.2 Drainage and Sewage Disposal

1.10 Boundary Walls

1.10.1 General

1.10.2. Boundary Wall

9
 1.10.3 Gates

2. Architectural Works

2.1 General

2.2 Scope of Work

2.3 Materials

2.4 Signage

2.5 Masonry

2.6 Cement Rendering

2.7 Roofing

2.8 Precast Concrete

2.9 Aluminum Windows

2.10 Steel Door and Frame

2.11 Door Hardware

2.12 Gypsum Plaster

2.13 Tile Work

2.14 Carpentry

2.15 Miscellaneous Metal

2.16 Bronze Plaque

2.17

2.18 Furnishings

3. Building Services

3.1 General:

3.2 Scope of Works

3.3 Design Standards for Building Services

3.4 Electrical Power Supplies

3.5Lighting and small power

10
 3.5.1 General

3.5.2 Scope of Supply and Services

3.5.3 Equipment Requirements

3.5.4 Cables

3.5.5 Socket Outlets and Plugs

3.5.6

3.6 Earthing and Bonding

3.7 n

3.8 Fire Detection and alarm system

3.8.1 General

3.8.2 Scope of Supply and Services

3.8.3 Equipment Requirements

3.8.4 Control Panel Provisions

3.8.5 Alarm Signals to Control Centre

3.8.6

3.8.7 Manual Call Points

3.8.8 Alarm Bells and

Sounders 3.9 firefighting system

3.9.1 General
3.9.2 Scope of Supply and Services
3.9.3 Equipment Requirements
3.10 Building Arrangements
3.11 Plumbing Services

3.11.1 General

3.11.2 Pipe Materials

3.11.3

3.11.4 Plumbing Fixtures

3.11.5

3.123.12

3.13, Heating , Ventilating & Air Conditioning

3.13.1 Conditioning

11
 3.13.2 ,

3.13.3 Scope of Works

3.13.4

3.13.5 Functional Scheme Requirements

3.13.6 External Louvers

3.14Inspection and Test

3.13.1 General

3.13.2 Insulation test

3.14.3 Special Equipment and Tools

3.14.4 Spare Parts

3.14.5 Packaging, Shipping and Transport

3.14.6 Training

3.14.7 Documentation

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ELECTRICAL SPECIFICATION

1.0 SCOPE

This MOE Specification specifies the minimum technical requirements for design,
engineering, manufacture, inspection, testing and performance of Metal-enclosed Gas
Insulated Medium Voltage Switchgear with 33 kv equipment intended to be used in the
system of the MOE ,IRAQ.

The contract shall include all works and materials needed in each substation in accordance
with the contract and shall include but not limited to the following:

(a) : 33kv (GIS) switchgear contain:

1- two of 33kv incomer panel.

2- eight of 33kv outgoing feeder.

3- one bus – section panel.

4- 33 kv feeder for aux transformer .

 1 set of 33/0.416kV 100 kVA auxiliary transformer.

 1 set of DC system (one DC 48v, set of battery , tow battery charger and DC
distribution panel).
 1 set of 400/230 .

o MV/LV/Control cables and cable trays, conduit pipe and fittings

o Earthing system

o Tools and handling equipment.

o Specified spare parts for five years normal operation.

o Recommended spare parts( Optional Work, will be supplied upon Owner request).

o Set of Remote Unit (RTU).

o Set of communication Equipment .

13
2.0 APPLICABLE CODES AND STANDARDS

The latest revision/amendments of the following Codes and Standards shall be applicable for the
equipment/material:

2.1 IEC 61892-1 Instrument Transformers, Par 1: General Requirements

2.2 IEC 61869-2 Instrument Transformers, Part 2: Additional requirements

for Current Transformers

2.3 IEC 61869-3 Instrument Transformers,Part3:

Inductive Voltage Transformers

2.4 IEC 60044-7 Instrument transformers- Part 7: Electronic Voltage

Transformers

2.5 IEC 60044-8 Instrument transformers- Part 8: Electronic Current

Transformers
2.6 IEC 60051 ating Analog Electrical Measuring
Instruments and their Accessories.Part:1
Requirements for all parts

2.7 IEC 60073 Basic and safety principles for man-machine interface, marking
and identification-coding principles for Indication Devices and
Actuators
2.8 IEC 60112

comparative tracking indices of solid insulating materials

2.9 IEC 60255-21-1 , shock, bump and seismic tests on measuring Relays
and Protection Equipment- 1: Vibration
Tests(sinusoidal)
2.10 IEC 60376 of technical grade sulfur hexafluoride (SF6) for
use in electrical equipment

2.11 IEC 60480 Guidelines for the checking and treatment of Sulphur
Hexafluoride(SF6)

and its re-use

2.12 IEC60529 Degrees of protection provided by enclosure (IP Code)

14
 2.13 IEC60947-1 Low-voltage Switchgear and Control gear – General rules

2.14 IEC60947-5-1 Low-Voltage Switchgear and Control gear, Part 5: Control

Circuit Devices and Switching Elements, 1:
Electromechanical Control circuit devices

2.15 IEC62271-1 High-voltage Switchgear and Control gear-Part 1:

Common Specifications

2.16 IEC62271-100 High-voltage Switchgear and Control gear Part 100: High-
voltage alternating-current circuit-breakers IEC 62271-101
High-voltage Switchgear and Control gear-Synthetic
Testing

2.17 IEC62271-102 High-voltage Switchgear and Control gear-Part 102:

Alternating current Disconnectors and Earthing
switches

2.18 IEC62271-200 AC Metal-Enclosed Switchgear and Control gear for Rated

Voltages above 1kV and up to and including 52Kv

2.19 ANSIC37.06 AC High-Voltage Circuit Breakers Rated on a Symmetrical

Current Basis-Preferred Ratings and Related Required
Capabilities

2.20 ANSI/IEEE C37.20.2 Metal-clad Switchgear

2.21 IEEEC57.13.2 Conformance Test Procedures for Instrument Transformers

2.22 ASTM D2472Standard specification for sulfur hexafluoride

3.0 DESIGN AND CONSTRUCTIONREQUIREMENTS

3.1 General

The switchgear shall be natural cooled SF6 gas insulated metal-enclosed type with
modular design for indoor service and shall be of manufacturer's standard design
which meets or exceeds the requirements of this Specification in all respects.

3.2 :

The service and climatic conditions under which all equipment are required to
operate satisfactorily are as follows:

15
No. Item Description Specificatio
n
Maximum outdoor peak- in
shade(for +55 °C

about 6 hours per day), which shall be

considered as the maximum design
1 Ambient ambient temperature
temperature
Maximum daily average +40 °C
Maximum yearly average +30 °C
Minimum yearly average - 10 °C
Maximum temperature of all +80 °C
metal
Maximum ground temp. at +35 °C
depth of 1
Maximum 92% at 40°C
2 Air Humidity Minimum 12%
Yearly average 44
%
3 Wind Max. wind velocity for design 145 km/hr
purpose
Altitudes above Maximum 1,000 m
4
sea Minimum 0m

Level
5 Barometric Yearly average 0.101 MPa
pressure
Rain fall (Annual Maximum 500 mm
6 Minimum 50 mm
Total Rainfall) Maximum in one day 72 mm
Yearly average 150.8 mm
Sand and Average number of dust storms 21.5
7
Thunder Average number of thunder 15

Storms

8 Pollution Level HEAVY airborne contamination

9 Ice loading, NIL NIL
radial
thickness
(mm)
10 Seismic Loading Uniform Building Code Zone 3

16
3.3 Raying

3.3.1 Specification of Main and Auxiliary Electrical System

400V
No. Item 33kV system system
1. Rated voltage 36 kV 440V
400V
2. Nominal voltage 33kV ±10%
3. Number of phases 3 3
4. Frequency 50Hz 50Hz
Impulse with stand
5. voltage
for bushing 170kV N.A
for winding 170kV N.A
for neutral 170kV N.A
Power frequency
withstands test voltage
6. (for 1 min.)
for bushing 70kV 3kV
for winding 70kV 3kV
for neutral 70kV 3kV
7. Rated breaking capacity 25 kA 35kA
8. Short time current 25kA/3 sec 35kA/1 sec
Rated voltage and nominal discharge current of lightning arresters
On phases N.A
9. On neutral N.A

Minimum clearance in air

between phase and earth
10. 20 mm

Minimum clearance in air

11. between different phases 25 mm

Minimum creepage
12. distance of insulator and N.A
bushing
Earthed
through
Zigzag
transformer 4 wire
13. located at with
Earthing system remote neutral
132/33kV solidly
Substation earthed
to limit the
earth fault
current to
1000A.

3.3.2
in the Data Schedule.3.3.3 All equipment and components of the switchgear including bus
17
 support insulators shall be free of partial discharges when operated at rated voltage.

3.3.4 . Degree of
Protection to all SF6 gas enclosed compartments shall be IP65 and for all air insulated
compartments it shall be IP4X as per IEC 60529.

3.3.5 Awarningsignshallbefastenedbyscrewsorrivetsoneachpanelwhereaccessibility is denied on

live condition.

3.3.6 Each switchgear panel shall be provided with hinged front door(s) with lock(s). Rear
shall be with hinged door fastened with bolts instead of lock(s) or removable bolted panel
cover. Cable compartment front access shall be with door and lock or bolted removable panel
cover.

3.3.7 The cable compartment enclosure design shall allow clear access to the cable termination
compartment. The entry of primary cables to the enclosure shall be from the rear bottom of
the switchgear. Adequate clearance shall be provided to permit high voltage testing of
the complete installation and of individual cables.

3.3.8
caused by the internal fault in the switchgear, the hot gas or vapor produced by internal arc
shall not endanger the switchgear operators and shall not enter into adjacent panels thereby
preventing spreading of the fault. If required, integrated arc duct shall be provided to direct
gas/vapor away from operators and prevent solid particles from uncontrolled spreading.
The pressure surge shall be cooled in the absorber before its release into the switchgear room.

3.3.9 All ventilation louvers shall be vermin -proof and shall be provided with filter to
minimize ingress of dust.

3.4 Switchgear Assembly

3.4.1 The switchgear assembly shall be of single bus bar type and suitable for extension at both ends
without cutting and drilling. Welding is also prohibited for field assembly of the cubicles. It
shall be possible to dismantle and remove any middle panel from the switchgear line-up
without dismantling/removing the adjacent switchgear panel.

3.4.2 Each switchgear feeder panel shall consist of bus bar, disconnector, earthing switch, circuit
breaker, current transformer, voltage transformer (if specified), cable compartment, low
voltage compartment with control devices, protection devices as per the protection
requirement and gas monitoring system.

3.4.3 Bus bar, circuit breaker, disconnector and earthing switch shall be
sf6 Each element shall be in independent modules
(Independent compartment) and safe to touch and fully ensure operational security and
personnel safety under all normal and fault conditions. Combination of disconnector and
earthing switch (3-position switch) in one module or busbar, disconnect and earthing switch
in one module shall also be considered Gas
compartments other than specified above may be accepted if the manufacturer proves with
adequate documents that the equipment have superior quality, equivalent or better electrical

18
 and mechanical properties in comparison with the other design. The switchgear design shall
have proven that the design will withstand the service conditions of IRAQ Distribution
system as stipulated in specification.

3.4.4 Current transformer and voltage transformer are installed outside the gas zone.

3.4.5 Circuit breaker, disconnector and grounding switches shall be operated from the front of the
panel and shall be accessed from outside of enclosure.

3.4.6 Doors and panels shall have sufficient thickness and rigid to support devices, and doors
shall be easy to open and close.

3.4.7 The door of the low voltage compartment shall have a door stopper to hold the door in the
“open” position.

3.4.8 The switchgear enclosure and the internal barriers shall be adequately rigid and able to
withstand short circuit stresses and arc-proof tests as per IEC 62271-200 of identical switchgear
units.

3.4.9 Site assembly of modules/panels shall be simple and rigid.

3.4.10 Mimic diagram shall be provided on the front panel of the switchgear.

3.5 Main Bus Conductors and Connections

3.5.1 The main bus conductors and connections shall be made of electrolytic grad copper.
Vertical sections (tee-off droppers) shall be connected to the main busbar by means of sub-
busbar. Interconnection of main busbars in each switchgear panel shall be plug-in type or
equivalent means for easy installation.

3.5.2 Bus bars shall be single phase enclosure with independent SF6 gas insulated module with
provision for extending at either end without the need for cutting or drilling the copper bar.

3.5.3 Provision shall be made to allow the thermal expansion of the busbar conductors due to
normal load current and short circuit currents.

3.5.4 The bus bar and its connections shall be able to withstand the mechanical stresses under
the specified short circuit conditions.

3.6 Power Circuit Breaker

3.6.1 Power circuit breakers shall be single throw, vacuum type fixed and suitable for local and
remote control. The circuit breakers shall comply with IEC 62271-100 or ANSIC37.06.

3.6.2 Power circuit breaker shall be an independent module in SF6gas medium.

3.6.3 The circuit breaker shall be single pole or three pole and designed for simultaneous three
(3) poleoperation.
3.6.4 Live parts of circuit breaker shall be in SF6 gas compartment and operating mechanism
shall be accessible from outside the gascompartment.

3.6.5 The circuit breaker operating sequence (operating duty cycle) shall be O-0.3s-CO- 15s-CO
19
 as per data schedule.

3.6.6 The operating mechanism shall be of the motor-charged spring-operated stored energy
type suitable for rapid/fast auto-reclosing of the circuit breaker.

3.6.7 The operating mechanism shall employ a 48V DC motor to charge the closing
spring(s) that retains this stored energy until a closing operation is made. The motor shall
operate satisfactorily at voltage ranges between 40V DC and 60 V DC. The energy
storage capability of the mechanism must be sufficient for an O-CO operation at rated
short circuit current or at related required capabilities specified in Data Schedule.
Recharging of closing spring shall occur automatically as soon as the closing spring is
released.

3.6.8 Means for manual spring charging shall be provided with the circuit breaker both in the
"Open" and "Closed" positions. The spring charging motor DC circuit shall be
automatically cut off during manual charging or suitable means of protection shall be
provided to the manual charging mechanism to ensure the safety of operator during the
restoration of power supply.

3.6.9 The operating mechanism shall be electrically and mechanically "trip free". Anti- pump
features shall be provided.

3.6.10 each circuit breaker shall be provided with one (1) closing coil and one (1) electrically trip
coils.

3.6.11 The control power supply to trip and closing coil circuits shall be provided with isolating
switch. One auxiliary contact of this switch shall be wired to alarm when the switch is in
open position. Both positive and negative poles of the close coil shall be switched.

3.6.12 Circuit breakers shall be designed so that they cannot be closed unless the closing spring
is fullycharged.

3.6.13 Each circuit breaker shall be provided with a visible mechanical position indicating
device. The device shall be positively driven in both directions to show whether the
breaker is in the "open" or "closed" position and shall be identified with color coding
"Green" and "Red", respectively with white lettering. Similar positively driven indicating
device shall be provided to indicate the state of the spring. It shall indicate "SPRING
CHARGED" when the spring is in a condition to close the breaker and "SPRING
DISCHARGED" when the spring is not in a condition to close the breaker.

3.6.14 The circuit-breaker and its operating mechanism have to perform the number of
breaking operations at rated current and at rated short-circuit current without
maintenance per relevant IEC or ANSI standards. Each circuit breaker shall have a
mechanical 5-digit operation counter which is not possible to reset and shall be
readable from the front of the switchgear.

3.6.15 Each breaker shall be provided with minimum „four NO‟ and „four NC‟ potential-free
auxiliary contacts, mounted on the breaker for remote interlocking service. In addition
„four spare NO‟ and „four spare NC‟ contacts shall be provided on each breaker for use
onSER (Sequence of Events Recorder) and SCADA. Minimum contact rating shall be 10
A at 48 V dc. Contact surfaces shall be of a metal, which is not subject to oxidization
leading to an increase in contact resistance. They shall be mounted so as to be readily
accessible for maintenance and designed to facilitate inspection, cleaning and
adjustment.

20
 3.6.16 Thenumberofoperation for circuit breaker shall be 10000 for incomer and 20000 for
outgoing feeder.

3.7 Disconnector and Grounding Switch

3.7.1 Disconnector and Grounding/earthing switch shall be an independent element (unit) or c

/earthing Switch(3- position).

3.7.2 The disconnector and grounding/earthing switches shall be three (3) pole gang operated,
no-load break and single stroke type, shall generally comply with the requirement of
IEC62271-102.

3.7.3 Live parts of disconnector and grounding/earthing switch shall be in SF6 gas
compartment and operating mechanism shall be accessible from outside the gas compartment.

3.7.4 Disconnector shall be of class “M2” minimum and grounding/earthing switch of class “E2”
minimum as per IEC62271-102.

3.7.5 The disconnector switch shall be with manual/ and

equipped with adjustable, self-aligning, high pressure type silver-faced copper contacts. The
contacts shall be capable of carrying full rated and short circuit currents without overheating
or welding.

3.7.6 The spring charging motor DC circuit shall be automatically cut off during
recharging or suitable means of protection shall be provided to the manual operating
mechanism to ensure the safety of operator during the restoration of power supply. Once
initiated, the motor mechanism shall complete an open or close operation without requiring
the initiating contact to be held closed.

3.7.7 Motor operated Disconnector/earthing switch shall have manual operation facility.

3.7.8 -reflex
type insulated rod.

3.7.9 Grounding switch shall be with manual/motor drive having full short circuit fault making
capability.

3.7.10Disconnector and grounding/earthing switches shall have mechanical position indicator for
the main contact open and closed position, directly coupled to the driving shaft. The marking
shall be in white letters as “Open” or “O” on a green background and “Closed” or “C” on a
red background. Position indication shall be visible without the need to open switchgear
compartment doors.

3.7.11Disconnector and grounding switches shall be provided with pad-locking facilities to permit
locking both in open and closedpositions.
3.7.12Integral grounding switches shall be provided for incoming and outgoing feeders and bus
bars. Grounding/earthing switch and disconnector switch shall be provided on both sides of
bus-section circuitbreaker.

3.7.13 Grounding shall be through grounding/earthing switch or through circuit breaker.

21
 3.7.14 shall have an auxiliary switch
with contacts for interlocking, local mechanical on/off indication and remote on/off indication.

3.8 Cable compartment

3.8.1 Cable compartment shall be Air Insulated.

3.8.2 /termination shall be done by cable socket and plug. The terminations shall
be suitable for copper.

3.8.3 Cable size up to 400 mm2 shall be able to terminate in the cable box. Provision shall be
made for connection of two or more cables per phase as per circuit capacity (viz. incomer,
feeder, etc.).

3.8.4
primary injection with bus bar live are to be provided.

3.8.5 The height of the plug-in connection point shall be minimum 700 mm from cable box bottom
plate for clear access for cable installation and cable testing.

3.8.6 -
magnetic material. The bottom plate for outgoing feeder panels shall be of two pieces with
holes drilled for entry of cable. The bottom plate for incoming and station service
transformer panels shall be of a simple piece without any holesdrilled.

3.8.7 Incoming / outgoing cable support and clamps, earthing busbar and fixing facility for other
accessories such as Voltage Transformer, current Transformer & lightning arrester shall be
provided in the cable compartment.

3.9 Instrument Transformers

3.9.1 Current Transformers

a. The mechanical and thermal current ratings of CTs shall be coordinated with the
momentary and short circuit current of the associated circuit breaker, respectively.

b. Switchgear shall be delivered with all CT secondary windings shorted out. All CT
secondary leads shall be wired out to terminal blocks. The secondary windings of each CT
shall be rated as specified in Data Schedule and shall be connected to the ground bus by
a direct copper connection, via a removable link at one point only.
c. Relaying and metering accuracy class for standard burdens shall be as specified in Data
Schedule.

d. Primary and secondary terminals and polarity shall be marked per applicable standards.

3.9.2 Voltage Transformers

22
 a. Voltage transformers (VTs) shall be of standard three (3)-winding type for the voltage class
of the switchgear and shall have voltage marked. They shall have a voltage factor of 1.2
1.9 for 8 hours, ratio and accuracy class for standard burden as specified in
Data Schedule.

b. VT shall be provided with isolating facility.

c. VT shall be located in a readily accessible place. VT shall be of electromagnetic epoxy

encapsulated dry type design per IEC 61869-3 and suitable for three-phase star connection
with star point solidly grounded. VT shall be provided in each bus section and incoming
feeders. VT primary connected through the power cable from the main bus bar is not
acceptable.

d. VTs shall have two (2) secondary windings. Secondary circuits of all VTs shall be
protected by miniature circuit breakers (MCB). MCB's shall have auxiliary contacts for
alarm indication. All secondary leads shall be terminated in the terminal blocks in low
voltage ecompartment.

e. Provisions shall be made for disconnecting the secondary circuit of VT when the primary
circuit is disconnected. Provision shall also be made for momentary grounding of the
primary winding during the disconnecting operation to remove any residual charges
from the windings.
3.10 SF6 Gas system Requirements

3.10.1 TheSF6 gas shall conform toIEC60376orASTMD2472. 3.10.2

to the degree of deterioration beyond which treatment or replacement of gas would

become necessary along with procedural instructions for gas treatment to restore original
quality.

3.10.3 The switchgear module/compartment shall be fully gas tight. The sealing system shall
ensure effective protection against ingress of moisture, dust and other contaminants into gas
compartments. All gas compartments shall contain suitable agentto absorb moisture and any
other decomposition products of SF6 gas.

3.10.4 Each compartment shall be provided with safety devices (bursting disc) activated by
overpressure.

3.10.5 the Relative Leakage rate of SF6 gas in each gas compartment shall not exceed 0.5% per year.
3.10.6 The GIS enclosure shall be sectionalized for each equipment into modular units or
compartments, separated by solid gas barriers with an effective sealing system. Each gas
compartment shall be provided with self-closing non-return valves for sampling and
testing, sampling and testing ,evacuation and refilling of SF6 gas without evacuation another
section or loss of gas. Preferably busbar shall be segregated for each panel.

3.10.7 Gas barrier and sealing system shall have adequate mechanical strength to withstand the
dynamics forces caused by short circuits and effects of internal arc faults as well as maximum
pressure differential that could exist between adjoining compartments.

23
 3.10.8 SF6 gas in each individual compartment shall be monitored by suitable temperature-
compensated pressure gauges (gas-density continuous monitoring) switches/relays to
monitor the loss of SF6 gas. The dial of the pressure gauges shall be graduated to read
pressures and colored green, yellow and red to indicate normal, Alarm Stage 1 (non-urgent)
and Alarm Stage II (urgent) pressure conditions respectively. The gas- density monitors shall
be capable of being calibrated with the monitored equipment in service. The indicator shall
be visible and readable from finished ground level. Each pressure switch shall be provided
with two convertible potential-free auxiliary contacts for two-stage alarm initiation. The
alarm contacts shall be wired to the annunciator. It shall be possible to test and replace each
pressure gauge and the density switch/relay with the GIS in service.

For SF6 Circuit Breaker the alarms shall be as follows:

Stage I: Alarm at 10% (and block breaker

closing) - (Refill stage).
Stage II: Alarm in the event of gas density falling below the minimum safe operating limit
(and block breaker tripping).

3.10.9 At each gas compartment, provisions shall be made for connecting moisture measurement
instrument and the gas service cart. The moisture content in the gas shall not exceed 150
ppmv (parts per million per volume) in circuit breakers and 250 ppmv in other
equipment. Provision for disconnection of gas pipelines shall be incorporated. 100µm or
smaller sintered stainless steel particles filter disk, suitable for pressure involved shall be
installed at the gas serviceconnection.

3.10.10 All piping for SF6 gas and its fittings shall be made of copper, brass or stainlesssteel.

3.10.11 A colored diagram with legends showing various gas compartments, monitoring system
etc. together with normal and alarms ranges shall be mounted on the switchgear.

3.10.12 The switchgear assembly supplies shall include:

a. The initial complete filling of SF6 gas for the assembly, if required and in addition, any
gas lost during installation and commissioning procedures.

b. 10%supply of gas complete with containers and monitoring

equipment for use during the warranty period.
3.11 Low Voltage Compartment

The Low voltage compartment of the switchgear shall be provided, as applicable, with the
following:

1. One (1) Local/Remote selector switch. Provision shall be made for locking the switch in
eitherposition.

2. One (1) circuit breaker control switch. The switch shall have three position (trip- normal-
close) with a spring return to normal and padlocking facility in the normal position. The control
switch shall follow the convention of closing the circuit breaker in the clockwisedirection.

3. Indicator lights shall be LED type to indicate the breaker status asfollows:

24
 -Red: breaker closed, one for each trip coil adjacent to the control switch

-Green: breaker open, one for closing coil adjacent to the control switch

For outgoing and station service feeder panels only, the red and green lights shall be wired in
series with the trip and close coils, respectively to supervise the status of each coil. For incomers and bus
tie breakers, the red and green light indications shall be achieved through the breaker auxiliary switches.
The healthiness of the breaker trip coils shall be monitored via the trip circuit supervision relays which are
located in the control room.

4. One (1) 230 Vac LED light. the light shall be controlled by toggle and door switch . switch shall
be identified with engraved or embossednameplate

5. One (1) 230 Vac and designed for

continuous operation with a manual ON/OFF control switch.
6. One (1) 15A, 230Vac and one (1) 10A, 400Vac flush type, parallel slot, grounding type convenient
outlets shall be provided in the incoming and bus-tie breaker panels.

7. Lot, Nameplates

8. Lot, Relays and Relay manufacturer's test blocks. SCADA Interposing Relays for Trip and Close.

9. The bus riser/metering panel shall contain one(1)

10. Indication lamps in addition to specified shall be provided on the front of transformer and
feeder panels and connected through capacitor voltage dividers to monitor thecable circuits
dead or live.
3.12 Relays, Meters and Instruments

3.12.1 Relays, meters and instruments shall be located in a low voltage compartment of the same
feeder breaker panel while for the other breaker panels, they shall be installed in separate relay
and control panels, outgoing

3.12.2 All protective relays shall be mounted in racks. If relays cannot be rack mounted they may be
flushmounted.

3.12.3 Target indicators shall be provided on all relays performing protective or tripping functions.
Relay contacts shall beself-aligning.

3.12.4 All meters shall be switchboard fixed-type and flush or semi-flush mounted. Accuracy class
of all digital meters shall be 0.2 per IEC Accuracy class of all revenue meters shall be 0.2.

3.12.5 Themetersshallbefittedwithdustandmoistureproofcoversandshallhavenon- .
Analog meters shall have 240°scale and dimensions 96 x96mm.

3.12.6 Meters, instruments and indicating type transducers shall have test facilities separate from
protective relays, so that testing and calibration can be done without equipmentoutages.

3.12.7 Upper edge of protective relays and meters shall be no higher than 2.2m to allow convenient
maintenance, inspection, target reset, and testing from groundlevel.

3.12.8 All accessories such as DC/DC converters and transducers shall be located inside the panel.

3.12.9 For outgoing and station service feeder panels, each indicating light shall have a current
25
 limiting resistor to facilitate replacing the bulb without activating the respective trip/close coil.
The rating of the resistor shall be selected to provide adequate illumination of the lamp at
normal operating conditions. Shorting of the lamp terminals shall not damage the resistor itself
or blow the control circuit fuses (or trip the control circuit MCBs) considering that maximum
DC control voltage is limited to 110% of its nominal rating this shall be met by restricting the
current passing through , the trip coil to less than 25% of its minimum pick-up current.

3.12.10 The trip, close and spring charge circuit MCBs shall be located at the switchgear in the LV
compartment.

3.12.11 All switchgear MCBs shall have normally open auxiliary contacts. Each breaker shall have
its MCB contacts connected in series with the TripCircuit1 located on that breaker.
Any MCB operation shall de-energize the breaker DC supervision relay and provide analarm.
3.12.12 In substations, with Substation Automation IEDs shall be installed in the LV compartment.
Control and Protection requirements, Communication protocol etc. shall be as per relevant
Material specification, IECstandards.

3.12.13 33kVlow
voltage compartment, the effective protection equipment for each circuit should be as
indicated at the Single Line Diagram.
Note: The protection setting parameter should be fully separated from the SCS setting program system .

a. Overcurrent and Earth fault:

The Over Current and Earth Fault relays shall be from the numerical inverse definite minimum
(I.D.M.T.L) in the accordance with IEC 60225-151, Current / Time characteristics of all relays
shall cover the normal inverse, long inverse, very inverse, extremely inverse, instantaneous and
definite time characteristics. Cable sealing boxes and/or glands shall besupplied.

Auxiliary wiring, Relays, IED for RTU or SCS, port to region DCC, control switches, alarm lamps
and indicating instruments shall be provided with the switchboard.

b. Trip Circuit Supervision

Means shall be provided to continuously supervise the integrity of the circuit breaker tripping
circuits and to give alarm in case of having any fault in this circuit.

All protection systems shall be provided with an integral local operator interface facility to enable
communication with the relay without the use of external equipment. Any facilities provided for
connection to an external computer shall be an additional feature to the local operatorinterface.

Under frequency relays

Load shedding devices shall trip outgoing feeders if frequency of system falls under 50Hz. The protection
consists of definite time lag under frequency relay, with at least four independent
45- 50Hz in 0.1Hz step, with time lag of 0-5 sec. of precision
electronic type relay. The relays should be connected to voltage transformer section of 33kV busbars.
Four Independent load shedding busbars corresponding to each “ stage 1”, “stage 2”, “stage 3” and “stage
4” shall be provided to send tripping pulses to all circuit breakers of feeders connected to the respective
busbar of the stage. The outgoing feeders shall be provided with a selector switch in the tripping circuit of
each circuit breaker to permit to put the load shedding out of service for that respective circuit breaker.
26
When microprocessor based multi functional numerical protection relays are used, the protection of main
incoming feeder shall be provided two independent protection relays, i.e., a main protection relay and a
back-up protection relay which are each operated independently on a separate microprocessor.
Recommended setting of each protection relay shall be submitted for approval and contractor shall set
approved setting values into each relay at factory.All protection systems shall be provided with an
integral local operator interface facility to enable communication with the relay without the use of external
equipment. Any facilities provided for connection to an external computer shall be an additional feature to
the local operator interface
3.13 External Cabling

3.13.1 Power Cable

a. The cable entry shall be through the bottom plate of the cable box exactly below the
terminationpoint.

b. Termination of power cables shall be plug-intype.

c. Terminal plugs for power cables shall be suitable for use with copper conductor
material.

3.13.2 Control Cables /Wires

a. All external control cables/wires shall be brought to the panel from the bottom, unless
otherwisespecified.

b. Control cables/wires shall enter the panel through suitable cable glands to prevent
contact with sharp metal edges. The gland-plate assembly shall be vermin proof.

3.14 Interface

Control wiring connections between stationary structure and removable element, if any, shall be
provided with self-coupling contacts or manual plug and receptacle for disconnection. The male contacts
shall be placed on the removable element while the female receptacles on the stationary structure.
Secondary isolating contacts shall be so positioned or designed to prevent the danger of electric shock
when disconnected.

3.15 Interlocks and Safety Features

3.15.1
to protect the equipment, operator and service personnel from the dangers of mal-
operation. CB, DS and ES shall be provided with adequate number of auxiliary contacts for
interlocking purposes without the use of contact multiplying relays.

3.15.2 Grounding switches shall be mechanically and electrically interlocked with associated
disconnect such that closing operation of grounding switch shall not be possible unless the
related disconnect is in openposition.

Bus bar grounding switch shall be interlocked with the incoming circuit breaker and bus
section breaker as well as with all outgoing breakers on the respective bus side, such that

27
 losing operation of grounding switch shall not be possible unless all associated circuit
breakers and disconnectors are open and vice versa, the associated circuit breakers and
disconnectors closing operations shall not be possible unless the bus bar grounding
switch is open.
3.16 DC Control Power

Unless otherwise specified, the nominal DC control voltage for closing and tripping of all circuit breakers
shallbe48
at voltage ranges between 40 VDC and 60
ranges between 40 VDC and 60 VDC.
satisfactorily at voltage ranges between 40 V dc and 60 dc. Voltage dropping resistors shall not be used in
the trip coil and closing coil circuits.

Note: - the details in part (7).

3.17 Wiring and Terminal Blocks

3.17.1 All wiring within the switchgear shall be installed and tested at the factory unless
otherwise specified. All wiring shall be heat and flame retardant, rated90°C
, rated 600/1000V, insulated, , stranded annealed
copper conductor, and shall not be smaller than 4 mm² for CT circuits. All wires shall be
adequately rated for thermal withstand of short circuit currents, in accordance with back-up
tripping time.

3.17.2 Color coding of panel wiring shall be as follows:

DC circuits: Generally Grey (Trip circuits shall be provided with Red ferrule at the terminal block)
unless MOE specified.

VT circuits: Generally Red unless MOE specified (fitted with R, Y, Bsleeves). Alarm

circuits :Blue

CT circuits: Generally Yellow unless MOE specified (fitted with R, Y, B sleeves).

AC power circuits: 4 Core; Red, Yellow, Blue, Black(Neutral)

3 Core; Red, Yellow, Blue for 3 phase

3 Core; Red, Yellow, Black (Neutral) for 2phase

2 Core; Red, Black (Neutral)

1 Core; Black
1 Core; (Usage limited to grounding conductor) Green or Green with Yellow
stripes

3.17.3 All wiring shall be made without splices. - stranded flexible and
shall be terminated with size 1 hooked crimps or ring type terminals as applicable. Spade
type, pin type or boot lace type crimp terminals are not acceptable.
3.17.4
resistant. If a common termination is required between terminal blocks, preformed wire
jumpers or manufacture‟s own shorting bar can be used. Compatible end stops, end
plates, barriers and terminal block identifiers shall be used. Groups of
28
 terminal blocks shall be identified using engraved labels. The comparative tracking index of
terminal blocks shall be at least 500 as per IEC 60112 or equivalent standard.

Not more than2(two) block. In special

circumstances where wire sizes exceed the terminal block
capability,correctlysizedterminalblocksshallbeusedafterMOEapproval. In all instances,
terminal blocks shall be mounted on DIN rails.

3.17.5 , i.e. Power Supplies (ACor

DC), VT, CT, DC controls, annunciation, RTU etc. and the function shall be labeled
accordingly. Terminal blocks for different voltages (AC/DC) shall be located on separate
DIN rails.
3.17.6
and grounding facilities by means of a copper bar with shorting screws.

Each CT circuit shall be provided with a disconnect table ground link. Opening of the link
shall enable all CT and relay wiring to be tested clear of ground. There shall be only one
ground link per CT circuit.
The termination between the ground bus bar and the isolatable link shall be numbered C90
for Overcurrent CT, M90 for Metering CT.

CT terminals shall be grouped by function and then sub-grouped by phase. Each phase
shall be labeled by appropriate labels attached to the terminal blocks. Each complete CT
shall be identified by function and reference number. Where a CT has
, such as S1, S2, S3; the CT terminal block shall have four
(4) terminals: S1, S2, S3 and ground.

The shorting bar shall cover the four terminals of each phase. The bar shall be grounded
through the grounding terminal block. The other end of the bar shall be held by an
insulated screw.

Adjacent to the CT terminal blocks two end stops shall be located with an appropriate label
mounted between them. Each stop shall have formed holes that shall be used to store the
CT shorting screws.

3.17.7 All tapping of dual-ratio CTs shall be terminated at the terminal blocks which shall be
clearly marked to designate the CTs phase and ratio in use.

3.17.8 All VT circuits shall be provided with sliding link type terminal blocks to facilitate isolation
of VTs from the circuit to perform voltage injection tests. These terminal blocks shall be
clearly marked with phase, function, core number and ratio.
3.17.9 Not less than ten percent (10%) spare terminals shall be provided on each terminal block.

3.17.10
terminal blocks for future use. At least two (2) spare (1 NO + 1 NC) contacts of lockout
relay shall be wired to the terminal block for future use.
3.17.11 All wiring internal to the switchgear assembly shall be laid in accessible wiring troughs
throughout the entire length of the switchgear assembly. Internal wiring between the
breaker and the LV compartment shall be bundled and neatly formed. There shall be no

29
 wiring run as single cores through grommets. The AC wiring shall be bundled separately
from DC wiring in the same raceway. Signaling cables shall be shielded type and run in a
separate raceway and shall be separated as far as practical from all LV power cables and at
right angle to such wiring when the spacing is less than 300mm.

3.17.12 Cable supports shall be provided for wiring run directly to instruments or devices. Wiring
extensions from raceways or bundles to instruments and devices shall be neatly formed,
securely tied or clamped and supported to the switchgear framework. Bends in the wiring
shall be carefully made in such a manner that the insulation is not damaged.

3.17.13 Wiring for lights, space heaters and convenience outlets may be run in the same raceway in
individual panels and in rigid or PVC jacketed flexible conduits between panels. Wiring of
meters/relays mounted on doors shall be mechanically protected.

3.17.14 by legible markings at the device

terminals in accordance with the connection diagrams. Each end of every wire
leavingaterminalblockshallbeidentifiedindicatinglocalterminationpointand
1. Markers shall be of ferrule type, permanently marked and shall be
made of material that will not deform or deteriorate and shall withstand a temperature of
90°C. Adhesive type terminal markers are not acceptable.

3.17.15 e field, the4wiring

between sections shall be provided preformed. One end of the wire shall be terminated on
terminal block and the other end shall be bundled and tagged properly.

3.18 Device Identification

3.18.1 Appropriate identification in the form of engraved or embossed nameplate shall be

provided on each instrument, relay, control/test switch and other devices. These
nameplates shall be made of non-corrodible material and shall be of appropriate size.

3.18.2 Each device shall be permanently identified to correspond to the device identification
symbol utilized on the wiring diagrams. This identification shall be adjacent to the
terminals of the device. Standard relay device numbers shall be provided for protective
relays. For switchgears phase conductors when viewed from operating side, the phase
designation shall be R, Y, B from left to right, from front to back and from top to bottom. For
reinforced substations the three phases shall be designated as per the existing system.
3.19 Nameplates

3.19.1 Switchgear assembly shall also bear a nameplate permanently and legibly markedin
62271-200 or equivalent ANSI
Standards, plus the following additional information:

* MOE Purchase Order Number or Contract Number

3.19.2 Each circuit breaker shall have a nameplate as per IEC62271-100.

3.19.3 The nameplate for the switchgear assembly and the circuit breakers shall be made of
30
 stainless steel of adequate size to indicate the function of the panel. The nameplate shall be
fastened by stainless steel screws or rivets. Other nameplates for CTs, VTs etc. may be made
of non-corrodible material rather thanPlastic.

3.20 Grounding

3.20.1 An un-insulated electrolytic copper grounding bus sized for the rated short circuit current
and running the entire length of the switchgear assembly shall be provided. Provision shall
be made for extending the ground bus at either end without the need for cutting or drilling
the copper bar.

3.20.2 Two (2) solder less type ground connectors shall be provided on the ground bus, one on
each end section of the bus. The ground connectors shall be suitable for a bare copper
ground conductor 120mm² thru240mm².

3.20.3 All hinged doors and panels shall be properly bonded by unspliced flexible wire or 10mm²
Cubraids.

3.20.4 All devices or equipment shall be grounded asrequired. to the

ground bus shall be arranged so that each may be disconnected without disturbing the
continuity of the ground bus or any other ground connection.

3.21 Accessories

The following accessories shall be supplied as applicable:

3.21.1
protective relay test set and portable test equipment for meters, and(2) laptop including
software and communication cable.

3.21.2 200A.

3.21.3 A suitable box or container shall be supplied for storage of test plugs.

3.21.4 Crank lever or equivalent device for manual charging of the spring-operated stored energy
closing mechanism of the circuit breaker, disconnector and earthing switch.

3.21.5 Any special tools required for circuit breaker maintenance and relay adjustments.
3.21.6 Gas handling devices such as:

• SF6 Gas filling trolley

• SF6 Gas leakage detector

• Gas Purity Test Set

• Dew Point Test set

• Density Monitor Calibrator

31
 • Earthing set (if required)

3.22 Drawings

Manufacturer shall at least provide the following drawings of size „A3‟ (minimum):

3.22.1 .

3.22.2 Switchgear Layout Drawing.

3.22.3 Single Line Diagram.

3.22.4 General Arrangement and Component List of Circuit Breaker.

3.22.5 .

3.22.6 Panel Wiring Diagram.

3.22.7 Component List of Switchgears with sub-supplier (make) and country of manufacture.

3.22.8 GIS SF6 Gas diagram

4.0 BASIC REQUIREMENTS ANDGUIDELINES

4.1 General

a) Switchgear shall be compact, simple for operation with highly secured performance.

b) Switchgearshallbesuitabletooperateatambienttemperaturevaryingfrom -10°Cto
55 °C, under dusty, dry climate out-door conditions as given in (01DMS-01)

c) Switchgear shall comply to the Specifications of MOE and relevant IEC Standards

4.2 Bid Proposal

The Manufacturer shall provide the following along with his bid proposal, in addition to
the requirements stipulated in the Purchase Order or Contract documents:

(a) Scope of Equipment Supply.

(b) Technical literature, brochures and list of users in the electric utility sector.
(c) Complete type test reports/certificates of all major equipment.

(d) A declaration from the Manufacturer that the bid proposal is in accordance with the technical
Specifications and associated MOE, material Standard Specifications. Otherwise the
Manufacturer must state clearly any exception or deviation items from MOE Standards, these
guideline Specifications and drawing plans and the reasons for exceptions or deviations.

(e) All documentation relating to this project shall be in English.

4.3 Base Design Phase

The base design phase is a period of 4-6 weeks of preliminary design following the issue of
32
Purchase Order or award of Contract Six(6) MOE for
review and comments at the base design review meeting which will be held by the MOE four (4) weeks
after the receipt of the base design package.

The base design document shall consist of :

a) Detailed list of equipment to be supplied.

b) Following design drawings, as a minimum, but not limited to:

• Drawing Control Sheet.

 General arrangement of the switchgear (giving details of various

components)

c) Literature (specifications, manuals, brochures, drawings and completed Data Schedules) of the
following materials, as a minimum, but not limited to:

1) Switchgear.

2) Relays.

3) Instruments.

4) Control Panels.

5) CTs/PTs.

d) Following calculations and specifications, as a minimum, but not limited to:

1) CT and PT Sizing, including auxiliary CTs.

2) AC and DC auxiliary supply design with sizing of auxiliary transformer, batteries, chargers, etc.

3) Grounding Conductor Sizing.

e) Details of site commissioning tests to be carried out.

4.4 Design Review Drawings

following the base design phase, other detailed/manufacturer drawings shall be submitted by the
Manufacturer for approval by MOE. The list of detailed drawings to be submitted for approval shall be
mutually agreed to between the Manufacturer and MOE.

4.5

The Manufacturer shall submit to MOE, a monthly progress report on the manufacture of the
switchgear.

The progress report shall include among other items:

a) Design.

b) Procurement of Components.
33
 c) Testing and Commissioning.

d) Overall Completion.

The format shall be mutually agreed to between the Manufacturer and MOE.

4.6

Factory Tests

1) General

Before any item of equipment is packed or delivered from the manufacturer's factory, all tests itemized
inClause3.13 to prove compliance
with the requirement of the Specifications. According to the Owner practice; qualified/well known
international third party inspector (or company) should witness all factory tests. This third party should
be hired by the Contractor after the approval of the Owner. The Owner may attend the factory acceptance
tests along with the international third party hired inspector. All tests shall be carried out in accordance
with IEC requirements and the approved test procedures.

All measuring, testing instruments and devices used for the testing of the equipment should be
accredited by a valid calibration certificate and issued from a well-recognized firm.

All results of tests shall be approved by Owner. In the event an additional test requested by the Owner or
its representative indicates Noncompliance with the terms of the Contract, the Contractor shall, at his own
expense, make all necessary repairs and perform additional test(s) required to ensure compliance with the
terms of the Contract.

Acceptance of shipment of the equipment after the satisfactory factory test shall be given from the Owner.
The Contractor shall provide Form of Release Note to the Owner for signature.

The approval of the tests, acceptance of the test certificates or waiving of witnessing tests by the Owner
shall not relieve the contractor from his contractual obligations
All costs and expenses associated with such tests and inspections shall be borne by the Contractor. 2)

The Contractor shall give access a e (3) Owner‟s staff and/or his

week excluding travelling days of major equipment at manufacturer's factory. All costs related to the
travelling (air tickets and transportations), residence, meals, pocket money and any other expenses are
deemed to be included.

The witness items will be as follows;

(a) One (1) visit of 33kVSwitchgears

(b) One (1) visit of Remote Terminal Unit (RTU).

34
(c) One (1) .

Routine, type and special tests shall be carried out in accordance with IEC 60076 for Transformers.

The Tender shall submit Type Test Report on same type and rating of switchgear to be applied for
this project in accordance with IEC 62271-200,IEC

62271-100, IEC 60694 and IEC62271-110

Authority not associated with the manufacturers 3)

A notification of the exact date, time and place of the test to be attended as well as all necessary
information shall be given to the Owner and/or his assigned representative in writing not later than four
(4) weeks prior to the date of the test.

4) Factory Test Reports

The Contractor shall compile all factory test results, test certificates, type test records etc. into a test report
for each item of the equipment. The test report shall include sufficient information such as the subject of
the test, project name, contract number, document number and the test date. The factory test report shall
be countersigned by the independent third party and the owner witnessed the test. One (1) copy of the test
report or its draft shall be handed over to each person witnessing the test.

Four(4) execution of
each test. The delivery of the equipment shall be subject to Owner approval to the test reports.

After completion of all factory tests, the Contractor shall bind all test reports, test certificates, type test
records etc. properly into books of A4 format and submit four (4) sets of the bound factory test reports to
Owner in addition to two soft copies of the full factory test reports .
Rectification of Deficiencies

All deficiencies revealed during the tests shall be rectified by the Contractor under the approval of
the Owner. The components or parts to have been rectified shall bere-tested.

All costs and expenses for rectification and re-testing shall be borne by the Contractor. Tests at

the Site

The Contractor shall carry out the Site acceptance Test & Commissioning in the presence of the
Owner.

4.7. Training

The Contractor shall be required to train the Owner‟s staff at the factory during the contract period.
This is to enable the Owner‟s technicians and skilled personnel to gain skill and experience in the
techniques required for maintain the works. All costs associated with the training are deemed to be
included in the contract price.

The Training for the following equipment shall be provided.

35
(a) One (1) (8) membere of Remote Terminal Unit System (RTU) for two (1)weeks

(b) One (1) (8) members of33

(1) week

Note: the breakdown for the coast of training each member should be mentioned in case of changing the
number of trainees during the contract negotiations

4.8 Record Books

Upon com , the Manufacturer shall submit eight (8) sets of record books containing the
following documents as a minimum:

a) Approved design and manufacturer drawings.

b) All calculation sheets.

c) Brief technical specification of all components.

d) Operation and maintenance manual consisting of:

• Manufacturer‟s instructions manual applicable to each component or material.

• Manufacturer‟s set-up procedures, including mechanical tolerances for maintenance or repair

purposes.

• Complete set of Manufacturer‟s drawings and catalogs with identified parts for each device and other
essential information for MOE cataloging and ordering replenishment parts
Note: All documents in item (d) shall be originals.

4.9 Spare Parts

Manufacturer shall provide recommended spare parts list required for O & M of switchgear
without including as part of bid.

4.10 Guarantee by the Contractor

All equipment and materials under the contract shall be guaranteed for 18 months (and limited to
24 months maximum) (TOAC).TOAC
will be issued from Owner after completion of the inspection of all contractual equipment and installation
work for a complete and ready Substation for energization.

The warranty shall cover manufacturer's technical defects which might be caused from design, materials,
workmanship, installation and deviations from the latest IEC or EN (or BS & DIN) , and ITU- T, IEEE
standard.

It does not cover defects arising from the Owner‟s faulty maintenance or operation, or from alterations
carried out without the Contractor‟s consent in writing, or from repairs carried out improperly by Owner..

4.11 Packing for Shipment

36
 The Contractor shall be responsible for any loss or damage arising from careless packing or
protection up to the place of final destination. After completion of the inspection and tests at the factory
each item shall be packed for export shipment by using wood boxes.

The Contractor shall provide a clear means of identification for items concerning each individual
substation, and is requested to propose specific color to be painted on the upper corners of each package
in order to facilitate distinguishing the materials. Equipment and material items belonging to each
individual substation shall not be mixed with items belonging to other substations.

The method of packing shall be such as to protect all of the items against excessive corrosion or dampness,
and shall afford adequate protection against breakage or other injury, or loss due to breakage of cases or
crates from the time shipped at the factory until finally installed at the substation.

Each crate of package shall contain a packing list and the copies in triplicate shall be forwarded to the
Owner prior to delivery. All items of materials shall clearly be tabulated for easy identification on the
packing list.

All cases and packages shall be clearly marked on the outside to indicate the total weight, to show where
the weight is bearing and the correct position of the slings and shall bear an identification mark allocating
them to the appropriate shipping documents.

Cases or packages which cannot be marked as above shall have tags made of metal or other durable
materials with the necessary marking on them.
The shipping mark shall bear typically the following information in sequence and in a frame
commensurate with size of package:

Consignee Ministry of Electricity Iraq Project Name:

Substation Name: Contract No.:

Port of destination:

Case Number, if applicable: Case Number in sequence: Description of contents: Net

and Gross weight:

Dimension:

4.12 Delivery

4.12.1. General

The Contractor shall deliver all equipment and materials in such time to meet the contractual completion
date.

The Contractor shall notify the delivery information to the Owner and each notification shall include:

(a) a complete shipping list of the contents of each package to be delivered

(b) the anticipated date of delivery

37
(c) the serial number for each component to be used for identification

(d) evidence of the insurance

The Contractor shall at his responsibility inspect the cargo at site upon arrival and shall report in writing
the particulars, quantities, conditions, damages if any, of the delivered cargo to site. This
(7) . The Contractor is responsible to arrange all
needed equipment and labor for unloading, unpacking for detailed inspection at substation site.

4.12.2

The Contractor shall be responsible for inland transportation of equipment and materials from the
unloading port to designated substation site.

The Contractor shall furnish insurance for inland transportation to the site with some security guards, if
required. Such cost shall be included in the Contract Prices.
5.0 TESTS

5.1 All equipment shall be tested in accordance with the latest applicable IEC

5.1.1 Type (Design)Tests

a. All type tests prescribed in the applicable IEC Standards shall be performed on the first
unit of every new design, rating or size of the corresponding equipment to be supplied
to MOE, in accordance with the table below.

b. Arc-proof test shall also be performed on an identical switchgear panel including bus
bars and cable boxes in accordance with Annexure A of IEC62271-200.

c. Certified test reports of type tests performed on identical equipment acceptable to MOE
may be submitted for review and acceptance in lieu of the required type tests above.

5.1.2 ( ) Tests

a. All routine tests prescribed as per the compliance standard to the equipment (IEC
Standards) shall be performed on the corresponding equipment in accordance with the
table below and test reports shall be submitted for review and acceptance.

b. Routine test reports from original manufacturer of all circuit breakers, instrument
transformers, disconnect switch and grounding switches shall be submitted for review
anda cceptance.

c. Timing tests are required on all circuit breakers

5.1.3 The site test shall be performed on the gas insulated metal – enclosed equipment and it
component in accordance with relevant IEC recommendation & MOE commissioning Test
procedure.

5.2 Tests for relays,

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Part 3: REMOTE TERMINAL UNIT

39
 - General

The substations shall be remotely controlled and monitored from DCC .

All the requirements to connect the substation to DCC should be part
of this requirement

3.1 Remote Terminal Unit (RTU)

All equipment supplied under this Specification shall conform to the latest editions of the
International Electro technical Commission (IEC) Specifications, ISO Standards, IEEE Standards,
International Telecommunications Union (ITU) Specifications and the General Technical
Specification. Equivalent national standards may be acceptable subject to approval by the
Employer.
RTU supplied should have a proven track record of satisfactory operation in similar
environments, proof of certification / registration by leading power utilities for use in their power
networks will be advantageous to the contractor during tender evaluation, The RTU shall include
the last updated protocols including (IEC 60870-5-103, Modbus (TCP/IP,Serial), Profibus, SPAbus,
DNP3 (TCP/IP, Serial), IEC 61850 hardware & software) for downstream communicate with IEDS,
and IEC 60870-5-101 and IEC 60870-5-104 for upstream communication with DCC.
In addition the required license for RTU (PLC/Archive, HMI)

3.1.1 Introduction

Remote Terminal Unit (RTU) Required to be installed in substation with last updated technology .
They are required together digital and analog input data representing various Substation states
and to send digital and analog input data to control various items of Substation. The RTU shall
transfer input data to, and receive output data from, the Master Station (MS) located at the DCC
via communication media, as part of the overall SCADA system. The Contractor shall be
responsible for the design, supply and installation , commissioning and integration with the
existing DCC, including all protocols ( IEC60870-5-103, Modbus (TCP/IP,Serial),,Profibus, SPAbus,
DNP3(TCP/IP,Serial),, IEC 61850 ,IEC60870-5-101,IEC60870-5-104) In additionthe required license
for RTU/SCS (PLC/Archive, HMI),and communications as required.
Itis essential that the Contractor carries out tests to demonstrate that the full SCADA facilities are
available over the communication interfaces and that the implementation of the standard protocols
at the existing DCC .

3.1.2 RTU Functionality :General

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The standard RTU software shall be capable of supporting, but not be limited to, the following
basicfunctions:
a. Control functions commanded by the DCC ORRTU/HMI.
b. Alarm and event queue mechanism for DCC &RTU/ HMI interrogation of changes ofstatus.
c. The alarm queue reporting mechanism shall take high priority over the event queue reporting
mechanism.
d. Secure tele-command using the select/check/execute mechanism with OPEN , CLOSE ,
RASIE TAP position , LOWER TAP position , RESET alarm commandoutputs,Be
programmed to carry out specific functions (automation functions, interlock function,
switching functions).
f. Multiple RTU/HMI communication at different protocols and configurable baud rate, and
Communication with intelligent Elections Devices (IED).
g- Archiving facility must besupported.
h- support for future to connect with HMI System (Option).
The alarms shall be assigned with priority levels at the RTU and transmitted according to
priority or alternatively as soon as the alarms are received, whichever method is standard. The
standard method employed shall be fully described.
The occurrence of an alarm or an event shall be arranged for transmission to the RTU/HMI at
the earliest opportunity. Alarms or events occurring during a transmission of measurements
shall be arranged for insertion at the next convenient point in the message cycle. Further details
shall be provided describing the message cycles employed for methods where priority
assignments are implemented at the RTU (e.g. arranging multiple alarms with different
priorities). The RTU shall have the capability of automatic start-up and initialization following
restoration of power after an outage without need of RTU/HMI intervention.
The following clauses set out the functional requirements of the RTU.

3.1.3 DesignPrinciples

The RTU shall be designed to achieve a high level of availability, reliability and safety
in operation. The design shall be _fail safe_ such that failure of any component shall
result in all functions affected by the failure defaulting to a defined _safe_ state. It
shall be fault tolerant such that the failure of any single component within the overall
system shall not affect the ability of the remaining healthy components in the system
to continue to operate normally and for its functionality to remain available. Essential
functionality i.e. that required for the continued overall operation of the RTU shall be
tolerant to single component failures. This may be achieved, for example, by using
dual redundant hot/standby arrangements or by automatically re-distributing the
functionality over the remaining operational components so that loss of any one
component does not result in the loss of any functionality. The system shall
continuously monitor its own health and produce alarms for all detected failures.
These alarms shall become part of the Facility List of data to be returned to the MS
and, as far as possible, by lighting _fault_ warning LEDs on the affected equipment
itself, e.g. on individual circuit cards. There shall be no cases in which undetected
failures could occur anywhere within the overall RTU.
The equipment and the enclosures mounted in shall be designed to facilitate ease of
maintenance, particularly fault-finding and replacement of components, e.g.
replacement of rack mounted circuit cards as far as possible, and consistent with safe
operation, it shall be possible to _hot swap_ components such as I/O cards.
41
The equipment shall be robust, suitable for the operating environment in which it is
installed and require minimal maintenance. Each sub-system within the RTU shall be
designed to meet an overall availability of at least 99.98% based on a Mean Time To
Repair (MTTR) of 8 hours. The Contractor shall provide a Functional Design
Specification that will allow the Employer to review and approve the facilities being
provided in the RTU, and on which the testing documentation can bebaseHardware

The design of all RTU equipment shall be such as to ensure satisfactory operation in an
electrically hostile environment typical of high voltage electrical installations and Redundant (
double power Supply & Communication Main Unit option ).
The RTU proposed for this contract should have a proven track record of satisfactory operation
in similar environments. Proof of certification / registration by leading power utilities for use in
their power networks will be advantageous to the tender during tenderer evaluation.
The RTU shall comprise microprocessor based equipment with its software (firmware) resident
in non-volatile memory. It shall be readily possible to update the software (e.g. by PROM
replacement) to alter or extend the RTU functionality.
The equipment may be either of single board design or of rack mounted modular construction.
All computer equipment shall be supplied with a real-time multi-tasking operating system
which conforms to a recognized industry standard and not unique to one manufacturer.
Interconnecting cables shall be made via substantial, secure plugs and sockets, which shall be
mounted in accessible positions and clearlylabeled.
A technical description of each item of equipment, together with evidence to show that the
stated guaranteed reliability figures are supported by actual service conditions, shall be supplied
with theTender.

3.1.4 Software

The software shall be of modular construction, developed using structured design techniques
and written in a commonly used programming language. Where possible standard library
software shall be utilized. The contractor shall identify all standard proprietary software and
any software specially developed for this project.
The application software shall ensure the secure execution of RTU functions, and support to
Protocols IEC60870-5-103, Modbus (TCP/IP,Serial),Profibus, SPAbus, DNP3 (TCP/IP,Serial),,
IEC 61850 , IEC 60870-5- 101 and IEC60870-5-104 and PLC/Archive and HMI system included to
software techniques .
All software programs for RTU/HMI should be free license.

The Tenderer shall provide capacity and technical parameters

(at section 5.1) of thefollowing:

-Central Processing Unit(s) (CPU)
-Memory (alltypes).
-Real time clock.
-Communication port data rates and format (all types).
The design shall meet the following general requirements with regard to capacity
and Expandability:
-The RTU shall be designed, delivered and commissioned with sufficient capacity for
performing the requirements of this specification and the specific operational data required at
the specific site.

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 -The maximum system capacity and system loading shall not be less than 200% of the Specified
system capacity.
-In addition to the agreed Facility List, approximately 20% spare for each type of input/output
signals shall be provided within the contract . These spare facilities shall be fully fitted and pre-
wired.
-The design shall provide future expansion, modification and testing with the minimum of
disruption to existing facilities.

3.1.5 Performance

The RTU shall process all information required to be transmitted to the DCC & HMI and have
it available for transmitting within less than two seconds of any change occurring in Substation.
The RTU shall be capable of handling all alarms and status changes occurring during avalanche
conditions without loss of anydata.
3.1.6 Electrical andEnvironmental

The electrical and environmental conditions to be applied shall be those within the
associated power station or substation contract specification.
RTU cabinet shall support temperature sensor to detect temperature alarm connect to
digital input.
Environmental conditions:
-Temperature:-10 to 70ºc
-Relative humidity: 5……95% ( non condensing).

3.2 Data Acquisition

The data acquired by the RTU shall include the following:

3.2.1 Analog Values

The analog input module shall be capable of processing standard voltage and current inputs
continuously. Input voltage and current range, and variable scan rate shall all be configurable
alsoit could be possible to download remotely from master station. Additional software
filtering facilities shall be provided for minimizing sampling errors.

Each analog input shall be terminated with transient voltage protection components. In case of
overload, the input circuit shall not sustain any deterioration of its characteristics.

3.2.2 Binary Coded Values(BCD):

Binary Coded Values shall be design according to transformer tap changer position.

3.2.3 Status Indications

Digital inputs may be single point, double point or multi-point. The interpretation of states for
single or double point inputs shall be configurable. The inputs shall be configurable from a
down- loadable database.
For Sequence of Events (SOE) reporting, the change of state of a digital input shall be time
tagged to a resolution of selectable from 20 ms, 10 ms, 5 ms, 2 ms and 1 ms, with or without de
bouncefiltering.

3.2.3.1 Annunciator Device :-

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The RTU should have the alarm annunciator unit. The on/off annunciator unit is a fully self-
contained compact microprocessor based device suitable for use as stand-alone annunciator, but
also as data acquisition, recording or control unit, either stand-alone or integrated into a system.
The annunciator unit is provided with 16 channels or more for operation according to the no. of
alarm substation which it is important point to Operator from NO or NC field contacts (32
alarms
), The unit is furthermore provided with four auxiliary output relays, one for control of an
audible device (horn, buzzer etc.), one is controlled by the internal self-supervision system and
two for general retransmission of individual or group alarm signals. The unit is also provided
with two control inputs for external acknowledge and reset functions. The alarm annunciator
unit is fully self-contained including an integral power supply unit generating the internal
supply voltages as well as the external field contact voltage, which also is used in the external
acknowledge/reset circuits. Thus no separate power units are needed for the field contact
circuits.

3.2.4 Pulseaccumulators

The RTU shall be capable of counting and storing the number of pulses generated by metering
equipment external to the RTU. The metering equipment will provide isolated normally open or
normally closed contacts. The pulse counter shall be incremented one count for each cycle of the
input (pulse) until the end of the configured metering period that count shall be stored. The
pulse counter shall be capable of accepting pulses at a rate of ten counts per second. The RTU
shall be capable of responding to commands (Freeze, Reset, Freeze and Reset) generated
internally within the RTU at a regular time, and shall support the use of external reset pulses for
accumulators, and the RTU shall be able to accumulate any (impulse) occurring while the
counter is being read it to avoid losing input counts.
The count shall be “frozen” (transferred to a buffer register) when commanded by the master
station or when commanded by locally generated contact inputs, also it can freeze and reset. The
RTU shall be capable of storing a series of accumulator values, in the even

of loss of communication to master station for a period not less than three days and
subsequently transmitting them upon request. The metering or counting period should be
configurable and possible to down load remotely a minimum count of 2 *24 (i.e. 24 bit binary
number) shall be capable of being held by the accumulator.
The Bidder shall describe his method for ensuring the value recorded at the master station(s)
corresponds precisely with the value indicated by the pulsing instrument.
Pulse counting inputs shall be provided as either a separate input module or using digital inputs.

3.2.5 Values derived by logical/mathematicalprocessing.

Values derived by logical/mathematical processing of the data types above shall be possible e.g.
summated MW.

3.2.6 Data Requests

The RTU shall be capable of giving the correct response to two different types of information
request
(a) A request for data that has changed significantly since the last similar request. The facility
to redefine which data is significant at any time must be provided for all classes ofdata.
(b) A request for the current state of any item or set of items ofdata.
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 The master station shall poll outstations to request status changes and measured values on a
cyclic basis. Where a report-by-exception technique is used such that only changes that have
occurred since the last poll will be returned by the RTU. In certain circumstances; the master
station shall initiate a full scan of each RTU to retrieve the actual state or value of each point.
This is to ensure that the network image held in the master station database is a true reflection of
the power system condition. Such full scans shall be initiated following a master station start up,
an RTU reset, upon restoration of communications and cyclically (at least every 24hours).
Information requests received by the RTU will normally be of type (a); type (b) requests will be
received during start-up of either the MS or RTU, and as a means of confirming the validity of
the representation of system state at the MasterStation.
Changes of digital data shall be assessed for significance as follows. Each digital point at an RTU
is to be allocated one of the following categories that shall have the stated response:
(a)Insignificant - ignore all changes.
(b)Active - report all changes which persist for more than 20 ms.
The initial state of the RTU shall be that all digital changes are insignificant. During the
initialization process and at any subsequent time, the category of any digital point may be
changed. Changes to Analogs shall be assessed for significance as follows. Each Analogpoint at
an RTU is to be allocated one of the following categories which shall have the stated response:
(a)Insignificant - ignore all changes.
(b)Active - report all values that differ by a pre-defined amount from the last value reported to
the MS.
The initial state of the RTU shall be that all Analog changes are insignificant. During the
Initialization process and at any subsequent time, the category and the significant difference of
any Analog point may be changed.
The difference value, or dead band, setting for analog reporting shall be a user-configurable
parameter. It shall be possible to define different settings independently for individual or groups
of analogs. The Tenderer shall provide details in their Tender.

3.3 TimeTagging
Certain status signals may be configured for local time tagging to be applied at the RTU.
These events shall be reported to the DCC/RTU with a time tag embedded in the message. RTU
shall have the capability to time tag events and alarms to a resolution of 1 ms or better. To
complement this feature, the RTU clocks shall be synchronized to enable system wide
comparisons to be made on the alarms and events recorded by different RTU s. The
synchronization shall be achieved by providing periodic time synchronization from the DCC to
all RTUs or, alternatively, directly from a GPSreceiver.
If the data link from the DCC to the RTU fails or GPS fail, the RTU shall continue to perform
time tagging from its internal clock until the data link is restored and the clock is corrected to
compensate for any time drift. The contractor should define the total drift time.
The Tenderer shall provide details of the following:
(a) Time tagging resolution at theRTU.
(b) Method of synchronizing the RTU's real time clock to the master clock from DCC or HMI in
case DCC communication fail to the RTU.
(c) Method of transmitting time tag information with event data to the master station. (d)Means
of selecting events for time tagging and the maximum number definable at eachRTU.
(e)Method of handling overflows of SOE data at the RTU.

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3.4 Control Outputs:

General
The RTU shall generate signals to implement the commands issued by the DCC/HMI, such as
circuit breaker open/close, tap changer raise/lower, reset alarms etc. These signals shall be in
the form of pulses whose duration can be configured by commands from the DCC/HMI. The
period of the command pulse shall be configurable between 0.5 and 60 seconds to allow for
circuits with synchronizing facilities. The command timer shall reset immediately after the
command is executed or the synchronizing is cancelled.
To afford a high degree of command security against data corruption in the communication
systems, command outputs shall be designed to provide _select and execute_ operation.

The RTU shall be equipped with a control disable switch (Remote/Local) to disconnect power to
all digital output relays, and shall be wired to a contact input in the RTU to report status of
disable switch toSCADA.

3.4.1 Transformer Tap Changer Supervisory Control:

Under normal operation, transformer tap changers will be controlled by automatic voltage
regulating (AVR) relays, at the substation.
When selected to supervisory control, it shall be possible for raise and low commands or RCO
set points to be issued to the tap changers from the DCC/RTU.
The raise and low commands shall not require an execute action by the operator (Two Step
command).
Feedback of command execution will be by an associated change in the indicated tap position etc.

3.5 RTU CheckingFacility

The RTU shall perform checks to ascertain the integrity of its processor(s), memory and
input/output cards. The results of these checks shall be made available to the DCC on demand.
The checks shall include:
(a) A watchdog mechanism to isolate the processor from the output cards if the RTU ability to
drive outputs is compromised. The action of outputs when isolated by the watchdog shall be
selectable in sets of eight orless.
(b) A digital output connected (logically) to a digital input to confirm the integrity of digital input
and outputfunctions.
(c) An Analog output connected (logically) to an Analog input to confirm the integrity of Analog
input and outputfunctions.
A pre-settable input source shall be used where the RTU is not fitted with Analog output
facilities. The following conditions shall be included:
(a) RTU faulty - evidence fromwatchdog.
(b) Command output faulty - evidence from monitoring
circuit (c)Set point output faulty - evidence from
monitoringcircuit.
The detailed design of the communication arrangement shall be agreed with the Employer's
Representative before implementation.
(d)Input/output card faulty.
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 (e)Power supply faulty.
(f) RTU high temperature.
(g)VFT low receive level.
(h)RTU transmit buffer overflow.
(i)Where dual communication routes or duplicated modules are employed the RTU shall
annunciate failures to the master station.
(j) IED communication networkfail.
(k)Input signal faulty: The RTU shall be capable of detecting a faulty input signalthat
is changing state with an abnormally high frequency. Upon detection of a fault condition the
RTU shall suppress further reporting of the signal. The RTU shall automatically reinstate normal
reporting upon detection of clearance of the fault condition; this shall be accompanied by an
appropriate fault clearance message to the DCC.

3.6 RTU Configuration

All RTU configuration data, for example the significance allocated to each data point, shall be
held in alterable non-volatile memory so that the RTU can re-initialize itself automatically.
Tenderers shall state the method by which configuration data is loaded into the RTU. The
preferred method is by downloading the configuration data from the master station in addition
from a port in the RTU itself. Tenderers shall describe how this is achieved and shall include any
equipment required for this function in their offer. The master station database shall be kept
updated with the current configuration data for each RTU. Tenderers shall state how this is
achieved , RTU Configuration Shall be able Remotely From DCC to upload/download the
Configuration file .

3.7 Remote Terminal Unit Communication interfaces

There must be a minimum two RS232/485 and two Ethernet ports for high data transfers,all
hardware and software requirements shall be available to support communication ports of the
RTU. The RTU shall support at least four most common standard communication protocols (
IEC60870-5-103, Modbus(TCP/IP,Serial),,Profibus, SPAbus, DNP3(TCP/IP,Serial),, IEC 61850 ,
IEC 60870-5- 101 and IEC60870-5-104.) to communicate upstream MS or downstream (IEDs or
slave RTUs or network).The contractor shall provide all the details and parameter settings for
each protocol used by the RTU through (upstream or downstream or network) communications.

3.7.1 Interface with Master Station CommunicationSystems

The RTU shall be designed and equipped to communicate with the master station via the
available communication links either directly or indirectly. The Contractor is responsible for
providing all necessary equipment required to achieve such connections. Where available, the
Contractor shall provide direct digital links between the RTU and Master Station. Otherwise, the
Contractor shall provide communication equipment, as specified elsewhere in this specification.
RTU may have capability to support simultaneous communications with multiple independent
master stations (Tenderer shall put a separate price for such facility if that shall make a price
impact). The communication error at one master station shall not affect communications to other
master station. Assignment of communication protocols to master station shall be configurable
via software using RTU configurationsystem.

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 3.7.2 Interface with intelligent Elections Devices(IED)

Each RTU shall be capable to communicate with minimum 32 intelligent electronic devices
(IEDs). The communication interfaces provided shall conform to EIA RS 485.
Or EIA RS232 or Ethernet port, The baud rate of communication port(s) shall be configurable to
accommodate high data transmission.
- The RTU can acquire data from remote Intelligent Electronic Devices such as smart meters and
numerical protective relays in conjunction with conventional inputs/outputs (I/O)
-The RTU should have all necessary hardware / software to provide an optical interface , or any
serial interface to the IEDs and numerical protection relays, or through a serial communication
links. All necessary fiber optic cables, fiber optic modems, termination boxes, plastic pipes
needed to laid and installed into existing cable duct, as well as all works related to connection to
master slave RTU will be the contractor responsibility.
-RTU should have Annunciator Device for Transformers protection alarms.

Part 4 : Station control System SCS (optional)

4.1 Introduction
A distributed architecture station Control System(SCS) is Mean RTU with HMI ( not Micro
SCADA) shall be provided to enable the substation to be monitored and controlled remotely
from the substation control room. The SCS ( in combination with IED) shall also be capable of
serving as an RTU to the SCADA system master station located at the Distribution Control
Centre (DCC), acquiring and transmitting substation data to the DCC and executing commands
sent from theDCC.

The Contractor can provide suitable numeric devices which are implemented in a similar
environment to Iraq. The SCS can be combined with the protection system, as an Integrated
Protection and Control System. In this case, the following sections of the specification can be
treated as functional requirements that may be delivered in a different way.

4.1.1 Design Principles

The SCS shall be designed to achieve a high level of availability, reliability and safety in
operation.
The design shall be „fail safe‟ such that failure of any component shall result in all functions
affected by the failure defaulting to a defined „safe‟ state. It shall be fault tolerant such that the
failure of any single component within the overall system shall not affect the ability of the
remaining healthy components in the system to continue to operate normally and for its
functionality to remain available.
Essential functionality i.e. that required for the continued overall operation of the SCS shall be
tolerant to single component failures. This may be achieved, for example, by using dual
redundant hot/standby arrangements or by automatically re-distributing the functionality over
the remaining operational components so that loss of any one component does not result in the
loss of any functionality. The communication links between components within the overall SCS

48
 shall be regarded as essential functionality and the SCS must continue to operate with full
functionality if any single communication link is out ofservice.
The system shall continuously monitor its own health and produce alarms for all detected
failures. These alarms shall be presented in the alarm lists on the operator workstation and, as
far as possible, by lighting „fault‟ warning LEDs on the affected equipment itself, e.g. on
individual circuit cards. There shall be no cases in which undetected failures could occur
anywhere within the overall SCS, including within the communication links between the
components of the system.
The equipment and the enclosures it is mounted in shall be designed to facilitate ease of
maintenance, particularly fault-finding and replacement of components, e.g. replacement of rack
mounted circuit cards. As far as possible, and consistent with safe operation, it shall be possible
to „Hot swap‟ components such as I/Ocards.
The equipment shall be robust, suitable for the operating environment in which it shall be
installed and requires minimalmaintenance.
Each sub-system within the SCS shall be designed to meet an overall availability of at least 99.98
per cent based on a Mean Time To Repair (MTTR) of 8 hours.

4.1.2 SystemArchitecture

The SCS shall be based on a distributed architecture complying with the relevant IEC
Standards. The proposed configuration of the equipment and the availability and security
provided by the proposed architecture shall be described fully in theTender.
The SCS shall typically comprise the following components:
•Master Control Unit (MCU).
•Bay Control Units (BCU).
•Operator Workstation.
• Local Area Network(LAN).
•Communication Links to Off Site Control Systems
SCS monitor and control shall be done from remote points, e.g. from operator workstation in the
substation control room and from remote SCADA system at DCC.
The SCS shall be located in the substation control room and shall be fed from an uninterruptible
power supply source to ensure continued operation following loss of main power supply.

4.1.3 System Functions:

General

The SCS shall be provided with, but not limited to the following details of facilities by the
Tenderer systemsubmission.
(a)Display of the substation single line diagram and individual feeder diagrams with status
Indication. (b)Indicate in the diagram substation status, voltages, currents, frequency,
together with power factor, active and reactive power flows. High/Low limit excursions of
measured shall be alarmed and programmable ( according to the point list ).
(c)Acquire, display substation events, individual feeder and substation equipment alarms with
date and timestamp
(d)Acquire status, with plausibility checks, of the circuit breakers, disconnections and earthing
switches.
(e) Be capable of performing sequential control functions, such as auto-reclosing of breakers,
taking feeders in/out of service, load shedding and loadcurtailment.

49
 (f) Provide switch interlocking such that the operation of primary substation is prevented unless
specified conditions are met. Interlocking functionality shall be available at bay and substation
level. (The hard-wired interlocking scheme as specified shall also be provided and the SCS
Scheme shall provide an additional guard facility to ensure safe operation, based on the same
logic).
(g) Perform supervised operations (Close/Open) on circuit breakers, busbar and line
disconnections.
(h) Perform check synchronization functions. (The hard wired check synchronizing relays and
associated scheme as specified shall also be provided and the SCS scheme shall provide an
additional guard facility to prevent closing out ofsynchronism).
(j) Perform reporting of acquired data in user-defined formats (numerical and graphical logging)
Including data from tariff metering. This data shall also be suitable for transmission in text
format to another device for further dataprocessing.
(k) Read relay settings, measured values and evaluate stored data.
(m)Storage of process data in managed files for future use. (n)Resetting
of electrical trip lockoutrelays.
(p) Record station external ambient temperature and humidityperiodically.
(q) Receive and process commands from the DCC, process and transmit status, measurements
And alarms to the DCC. It shall be possible to generate summary data to send to the DCC
(r)Provide access security to both operational and administrative functions, separately, by
username and password.
(s)Be self-supervising, display its own system alarms and hardware status.

4.1.4 Commands

-All commands available at the substation in (SCS) shall be capable of being operated at the
DCC.
-All command sequences shall be performed using a select before execute routine.
-There shall be a maximum time out between the selection step and execution with the
command sequence being cancelled if the execution is not performed within that time. -Prior to
the execution of any command, the software shall perform a check to validate that the user has
the authority to execute the command. Authority violations shall be indicated to the operator via
a message on the VDU.
A „cancel‟ key and/or poke point shall be provided to allow termination of any command
sequence before it is executed.

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 4.1.5 Alarm and IndicationHandling

All alarms and indication changes annunciated in the SCS shall be treated in the same way i.e. as
an Event.
Two types of alarms shall be supported, these being fleeting and non-fleeting. The alarm
type shall be configurable on a point-by-pointbasis.
Two types of indication shall be supported, these being single point and double point.
Single point indications shall be used where no intermediate state needs to be
identified. The indication type shall be configurable on a point-by-point basis.
All events shall be brought to the attention of the operator. The operator shall have the facility to
accept events individually or as a page of events at a time
When an event occurs, the workstation audible alarm shall sound and the appropriate entries
shall be highlighted in the event list. Indications of changes of Substation state shall flash the
Substation symbol on the SCS diagram and alarms shall flash the “Alarm” symbol adjacent to
the Substation.
Silencing events shall not inhibit the annunciation of further events or constitute an
acknowledgement of the event.

4.1.6 Measured ValueLists

Measured values comprising circuit loadings (Amps, MW, MVAR,P.F and KV), counter and
integrated values (MWh) and frequency (Hz) shall be correct values in case one of Transformer
is shut down and another is operate with all feeders substation ( control circuit breaker of VT)
and available for display in the form of lists and tables in addition to being displayed on the
single linediagrams.
The contractor shall be design and install control circuit of VT to achieve the correct measuring
reading.
The contractor shall be supply to MOE the Smart meter install in each bay according to the
technical specification which it proved from the MOE .

4.1.7 Supervisory Requirements (DCC)

The HMI shall provide for supervise of the following from the DCC (according to
the point list):
Close/open of all circuit breakers and disconnectors.
All measurement signals for Feeder and transformer MW, MVAr, kV and
A, MWh and P.F, Busbar (phase to phase) voltage &Busbar frequency.
Acceptance of all active alarms incoming from a substation.
Local/Remote selector switch.
Local or remote control in service.
Resetting of all electrically reset trip relays.

4.1.8 Trends
The HMI shall be capable of displaying any Analog value in graphical form to show the trend
of the value over a selected time period. The trend display shall have adjustable x and y axis,
indicate up to 10 analog values using real-time or historical data from theData Logging
The SCS shall incorporate long-term data logging facilities for all Analogs, digital and other
internally generated signals, Any Analog or digital value defined on the SCS shall be available
for storage and subsequent re- call,All signals shall be scanned periodically and updated values
or digital status changes stored. Date and time tags shall be allocated to each signal.
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 Data shall be stored for up to three months on a suitable storage medium for subsequent re-call
at a later date. An alarm shall be given to the operator when the storage of data approaches 90%
of the full capacity of the storage medium. In this case an automatic storing is performed if the
storage media is available. All data shall be capable of being archived and retained (individually)
for future reference. The operator shall have the facility to recall data held in the data logger
memory or from archives over a specified period of time. The information may also be restricted
to specific SCS data points. The requested information may be presented on the operators
workstation either in tabular form or as selected variables on a trenddisplay.
It shall be possible to compare on the same display, trends, real-time data and historical data
from the archives. This shall not affect the operation of the on-line data logging. The Operational
log shall record when required, the following information:
(a) Status changes.
(b) Onset and clearance of all alarms with facilities for distinguishing between the types ofalarms,
e.g. urgent, non-urgent, group, individual, etc.
(c) Control operations (both successful andunsuccessful).
(d) Operator actions such as alarm limit changes, tagging, hand-dressing, removal of parameters
from scan, inclusion of new parameter into scan, log on, log off,etc.
The operation log shall be available as a VDU list of sufficient size to allow the display of
information covering 5000 alarms/events.

4.1.9 HandDressing

The single line diagram will contain variable elements, some of which are updated automatically
by the application and some that are hand-dressed by the operators e.g. Substation where remote
indications are not available. Hand-dressed data shall be suitably indicated by a symbol or tag.
The hand-dressed changes shall be inserted in the databaseinstantly.
The system must recognize an attempt by the operator to make an invalid hand-dressing
operation and this should be blocked, with a suitable error message being displayed on the
screen.

4.1.10 OperatorInterface

The design of the operator interface shall be based on standard software packages and provide
Windows, Icons, Menus and Pointer (WIMP) style of presentation and use interaction with the
system.
All user actions shall be initiated using the pointer/keyboard and standard „windows methods.
The system shall provide facilities for the display of the entire substation single line diagram as a
single display along with other displays for specific purposes, as required.
Pan, zoom and windowing facilities shall be provided to allow the operator to navigate through
the displays and adjust the level of displayed detail to that appropriate to the task they are
performing. To ensure the interpretation of information from displays is intuitive and not
confusing to the operators all displays and lists shall be constructed following a consistent
overall design philosophy. For example, all lists shall display in the same manner with new
entries always being added to the top of the list or to the bottom of thelist.
The software shall also guide the user, step-by-step, through each sequence by identifying,
preferably via a visual technique on the workstation, the remaining valid entries.
Any invalid entry shall be detected by the software, ignored and an explanatory message
displayed on the VDU. It shall then be possible to continue the sequence with a valid entry.
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 4.1.11 System OperatingPoints

The substation will normally be manned, but also it will be monitored/ controlled when
selected from the Distributed Control Centre via the Substation Control System (SCS).
It shall be possible to operate Substation in the following ways: -
• Supervisory & Controlled - from theDCC
•Remotely - from the substation control room
• Local – from the Local ControlCubicle
•Maintenance – from the Local Control Cubicle.
For maintenance purposes only. The design of the Substation Control System (SCS) and substation.
substation shall be such that control of any item of Substation is only possible from one control point at any
particular time and the transfer of control between these points shall be achieved without affecting the safe
operation, monitoring or control of the substation.

4.1.12 Modes of Operation

As a minimum, the system software shall be capable of supporting many different levels of user,
e.g. operator, engineer and system manager, etc. For example:
(a) Operators would be responsible to control and monitor the substation using the
facilities of the Substation Control System(SCS).
(b) Engineers would be responsible for any fundamental changes made to the Substation
Control System (SCS) software orconfiguration.
(c) System managers would be responsible for the system security, back-up and database
maintenance.
The availability of functions to each user shall be configurable, allowing the user‟ s area of
responsibility to be defined.
The maximum number of different user levels supported and the degree of configuration
available of each level shall be stated in theTender.

4.1.13 SystemCapacity

The design shall meet the following general requirements with regard to capacity and
expandability. The HMI shall be designed, delivered and commissioned with sufficient capacity
for performing the requirements of this specification. .
The SCS shall be equipped with control, indication and measurement functions required by the
Scope of Work.
The maximum system capacity and system loading shall not be less than 200% of the specified
system capacity, including the specified future expansion.
In addition to the facilities detailed in the Facility point List, approximately 10% spare
input/output capacity shall be provided within the contract (this figure shall be confirmed at the
specific site survey in agreement with the Employer‟ s Representative). These spare facilities shall
be fully fitted and prewired to the Bay Control Units.
The design shall provide for future expansion, modification and testing with the minimum of
disruption to existing facilities.
A minimum of 30% of the future expansion capacity shall be demonstrated during the FAT.

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4.1.14 SystemPerformance

The (SCS)scanning and polling frequencies shall ensure the following overall performance. If
better performance is necessary to ensure satisfactory operation of certain (SCS)functions, the
Tenderer shall state this.
The (SCS)shall process, enter into the database and update all relevant displays currently on view
within less than one second of a change occurring at a Bay Control Unit input. This time shall
include for any calculation or other processing required to enter derived or compiled information
into the files, logs, reports or displays.
The (SCS)shall also process all information required at the DCC (e.g. status, measurements and
alarms) and have them available for transmitting to the DCC with less than two seconds of a
change occurring at a Bay Control Unit input.

The System shall give priority to commands such that commands issued from an operator‟s
workstation shall have confirmation of action (from the Bay Control Unit) displayed within four
seconds of issue from the workstation (not including the time taken for Substation to operate).
A fault on a HV switchgear bus bar (resulting in the generation of multiple alarms).

4.2 SoftwareRequirements

4.2.1 General

The contractor shall identify all standard proprietary software and any software specially
developed for this project.
The application software shall ensure the secure execution of (SCS)functions.
The operator workstation software shall run under a well proven, widely used, industry standard
and internationally supported operatingsystem.

4.2.2 Real-timedatabase

A real-time database shall be maintained within the (SCS)system. A general check shall be
initiated at configurable intervals to retrieve all data points from the remote I/O to ensure validity
of databaseentries.
The real-time database shall be open and the data dictionary published.
The real-time database shall support the import/export of data via standard interfaces such as
SQL, ODBC, etc.

4.2.3 Database management

Engineering facilities shall be provided for database and graphic display creation and
modification for the operator workstation.
Facilities shall be provided so that the operator workstation can be used as engineering console to
modify and configure the overall (SCS)system. It shall be possible to prepare modifications in
advance and implement them with minimal disruption to the running system.

4.2.4 Dataprocessing

In the event of detection of the failure of I/O components, indications and alarms from the
previous successful scan of the failed I/O shall continue to be displayed on the operator
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workstation. However, facilities shall be incorporated to indicate to the operator that the relevant
data is not presently being updated.
The system shall have the ability to differentiate between status changes resulting from operator
actions and apparently spontaneously occurring actions, the latter drawing

attention to the operator via an audible alarm and highlighting the status change on the
workstation. The processing of Analog signals shall include:
(a) Scaling for display in engineeringunits.
(b) Alarm supervision between adjustable limits, e.g. Low Alarm, Low Warning, High Warning
&HighAlarm.
(c) Devising values such as summated powerflows.

4.3 HardwareRequirements
4.3.1 General

The design of all (SCS)equipment shall be such as to ensure satisfactory operation in an

electrically hostile environment typical of high voltage electrical installations.
The equipment may be either of single board design or of rack mounted modular construction.
All computer equipment shall be supplied with a real-time multi-tasking operating system which
conforms to a recognized industry standard and not unique to one manufacturer.
A technical description of each item of equipment, together with evidence to show that the
stated guaranteed reliability figures are supported by actual service conditions,shallbe supplied
with theTender.

4.3.2 Remote Communications Interface

There must be a minimum two RS232/485 ports Separate and tow Ethernet port for high data
transfers. All hardware and software requirements shall be available to support communication
ports of the SCS.
The SCS shall support for at least four most common standard communication protocols to
communicate upstream (T104 & T101 ) (master control center) or downstream ( IEC60870-5-103,
Modbus(TCP/IP,Serial),,Profibus, SPAbus, DNP3(TCP/IP,Serial),, IEC 61850 , and PLC system)
(IEDs or slave RTUs, Network.)
The RTU/HMI protocols shall be non-propriety for use, so the contractor shall provide all the
details and parameter settings for each protocol used through (upstream or downstream or
network) communications MOE shall be authorized to disclose the (SCS)protocol to third
partysuppliers.

The Tenderer shall provide details in their Tender of the SCADA communication protocols
supported by their system.
The rights to access the (SCS)indications and controls from remote systems shall be
programmable within the (SCS)for each communications link connected to the (SCS).
The power supply for this equipment shall provide an 8 hour standby capacity such that it is
able to continue to communicate and exchange control and data with the DCC in the case of
mains failure e.g. ac source or charger failure.

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 Digital Inputs
Substation alarms and indications shall be derived from IEDs.
The change of state of a digital input shall be time tagged to a resolution of 1 ms for Sequence of
Events (SOE) reporting and shall be generated from a real time clock synchronized by Master
SCADA.

AnalogInputs

Analog inputs shall be capable of processing standard voltage and milliamp current inputs
continuously (0,5,4,10,20 mA) & (0,5,10,20V).

CommandOutputs

Command outputs shall be designed to provide “select and execute” operation. The period of the
command pulse shall be configurable between 0.1 second and 25.5 seconds. The command pulse
timer shall reset immediately the command is executed or cancelled.

Pulse CountingInputs

Pulse counting inputs shall be provided as either a separate input module or using digital inputs.
The accumulative values must be treated as instant Analog values for the purposes of the
equipment at the DCC reading the data.

Operator Workstation (HMI)Option

The operator workstation shall be rugged, industrial type units and shall be equipped with a
high resolution color visual display unit (VDU), alphanumeric keyboard and pointing device
(mouse/trackball). It shall be possible to increase the number of VDUs per workstation to two or
three, although one will be provided under this contract.
The visual display unit (VDU) shall be fitted with high quality Light Emitting Diode splay (LED)
to ensure good resolution and clarity of information in all areas of the screen.
The VDU shall have power on/off switch and indicator along with brightness, contrast and any
other necessary controls.
. On workstation with more than one VDU, it shall be possible to freely move the pointer
over the contiguous screen area.
The workstation shall be provided with adequate memory for the required tasks with 25 per
cent sparecapacity.
A highly reliable mass storage device shall be provided in each workstation sized to satisfy
the requirements of the operating system, applications software and anticipated stored data
plus 40 per cent spare capacity.
The workstation shall be supplied with a DVD-RW drive/writer/re-writer for loading
software and backing-up/restoring software and data.
The operator workstation shall be equipped with a low level audible alarm. The operator
workstation shall be fully configured and set into operation by the
Contractor. The design and layout of the screen displays shall be approved by the
Engineer.

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 HMI specifications
Industrial PC inside RTU Cabinet
OS : Windows Last Version
Processor : Intel Core i7
Memory : 16 GB – DDR4
HDD : 2xHDD 1T 24x24
With DVD-RW , Keyboard , mouse and two speakers.
Description LED Monitor
Type: 23” screen
Dimensions (W x H x D) approx.: 546mm x 427,5mm x 210mm
Interfaces/ Network adapter: VGA or DVI
Max Resolutions :1920 x 1080
Inverter 110VDC to 220VAC ( charging Time 8 hour ) to connected with the Battery System in
side Substation.
Microsoft office with License Key .
Antivirus software with License Key.

Table for HMI (Option) :

The workstation shall be provided with an operator‟s control desk as follows:
The control desk shall be 75 cm high, double pedestal type of reinforced and
stiffened steel construction with flush paneling throughout the knee-hole, sides and
front.
Each pedestal shall contain one utility drawer with pencil tray and dividers, and
one file drawer with two adjustable dividers.
Utility drawers shall be mounted on silent-action nylon bearings. File drawers shall
be mounted on telescoping tracks with ball bearing rollers. Drawer pulls shall be
bright chromium plated.
All steel paneling and drawers shall receive two coats of baked enamel finish
throughout the exposed interior and exterior surfaces. Desktops shall be finished
in plastic laminate, firmly bonded to the substrate.
The tops shall have a 10 cm high plastic laminate edge banding finished flush with
the side panels and drawers. A 20 cm high plastic laminate finished base shall extend
all around the desk perimeter and pedestals also flush with side panels and drawers.
Enamel and plastic laminate colors shall be as selected by the Engineer.
The Tenderer shall submit in his Tender an overview drawing of his proposed
operator workstation and desk.
Also, the workstation shall be provided with a chair.

4.4 Environmental Performance.

4.4.1AtmosphericEnvironment
4.4.1.1 Temperature
The standard nominal range of ambient temperature shall be -10°C to +70°C.
The protection system shall operate satisfactorily when tested to the following
requirements: IEC 60068-2-1 with severity class -10°C, 96hours
IEC 60068-2-2 with severity class 70°C, 96hours.

57
 The protection system shall be able to withstand the temperature requirements for storage and
transportation and shall be tested to the following requirements: -
IEC 60068-2-1 with severity class -25°C, 96 hours IEC
60068-2-2 with severity class 70°C, 96hours.
4.4.1.2 Relativehumidity:
The protection system shall operate correctly with a relative humidity of 95 per cent
4.4.1.3 Enclosure:
The RTU Cabinet shall meet the requirements of the tests detailed in IEC 60529 with
classification IP51 (dustprotected)..
4.4.2 MechanicalEnvironment
4.4.2.1 Vibration:
The protection system shall meet the requirements of the tests detailed in IEC 60255-21-1
with severity class 1.
4.4.2.2 Shock andBump:
The protection system shall meet the requirements of the tests detailed in IEC 60255-21-2
with severity class 1.
4.4.2.3 Seismic:
The protection system shall meet the requirements of the tests detailed in IEC 60255-21-3
with severity class 1.
4.4.3 ElectricalEnvironment
4.4.3.1 DC auxiliary energizingquantity:
The protection systems dc auxiliary energizing voltage of 48 V (nominal).
operating voltage range is 38V to 60 V , Numeric protection systems shall meet the
requirements of IEC 60255-11 with interruptions to the dc auxiliary energizing quantity of 10
ms.
4.4.3.2 Frequency:
The standard rated frequency 50 Hz.
The nominal range frequency -5% to +5 %.
4.4.4 Insulation
Rated insulationvoltage:

The rated insulation voltage of circuits connected to current transformers of high impedance
relays shall be 1000 V. All other circuits shall have an insulation voltage of 250 V. All open
contacts of the protection system shall withstand a voltage of 1000 V

58
Dielectrictests:
The protection system shall comply with the dielectric test requirements of IEC 60255-5. The
test voltage shall be selected according to the rated insulation voltage of the circuits being
tested form Series C of Table 1 of IEC 60255-5.
Impulsevoltage:
The protection system shall comply with the impulse test requirements of IEC 60255-5 with
test voltage of 5 kV.
ElectromagneticCompatibility
The requirements of this section of the specification are specifically applicable to numeric
protection systems. The requirements may also be applied to some electro-mechanical relays
that are very sensitive or of high speed, at the discretion of the Engineer.
1 MHz burstdisturbance:
The protection system shall comply with the requirements of IEC 60255-22-1 with severity
Class III.
Electrostaticdischarge:
The protection system shall comply with the requirements of IEC Publication 60255-22-2
with severity Class III.
Radiated electromagnetic fielddisturbance:
The protection system shall comply with the requirements of IEC 60255-22-3 with severity
Class III. The test shall be carried out by using Test Method A and by sweeping through the
entire frequency range 27 MHz to 500 MHz.
Fast transient disturbance:
The protection system shall comply with the requirements of IEC 60255-22-4 with severity
level IV.
ElectromagneticEmissions
The protection system shall comply with IEC 60255-22-25.
4.4.4 PowerSource
The Substation Control System (SCS)components in the substation control room shall be
powered by:
-Inverter fed from the Substation volt battery charger 48VDC, (preferable)
This solution shall comprise an inverter, static by-pass switch and manual maintenance by-pass.
The Contractor shall state the increased battery capacity required to support the control room
equipment such that an 8-hour standby capacity for the Substation Control System (SCS)is
maintained.
-UPS system, and this shall comprise a rectifier/charger with maintenance-free sealed batteries,
inverter, static by-pass switch and manual maintenance by-pas

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5 Maintenance ,Spare&Training
5.1 MaintenanceFacilities
The RTU/HMI design shall facilitate first line fault location and maintenance to be readily
performed on site.
Maintenance equipment shall include an engineer's portable test unit. The test unit shall enable
all the RTU/HMI functions to be tested on site, with the RTU/HMI in both off-line and on-line
states. It shall provide an indication of the presence and location of any detected RTU fault.
Safeguards shall prevent the activation of RTU control outputs with the test unit connected and
the RTU in the on-linestate.
A master station emulator is required to facilitate the testing of RTU communications.
The emulator shall provide a means of interrogating the RTU, via its normal communications
line, and of monitoring and interpreting responses. It is preferred that a portable PC-based unit
is supplied, that is capable of providing both the MS emulation and local testing facilities
specified above.
A comprehensive description of all available RTU/HMI maintenance facilities, including any
functions available for remote diagnosis of RTU's from the MS, shall be included in the
Tender.
5.2 Maintenance andSpares
The intended maintenance strategy for the RTU/HMI is that the Employer shall be able to:
(a) Perform _first-line-maintenance_ of all subsystems, i.e. be able to locate faulty hardware
components and replace them with spare parts with the faulty parts being returned to the
original equipment supplier for repair orreplacement.
(b) Analyze and define software faults and protocol interface problems withDCC.
(c) Re-configure and extend the RTU / HMI facilities with minimal assistance being necessary
from the original equipment supplier, including updating databases, modifying and building
new display screens and adding new equipment and devices to the RTU / HMI . Spare parts
for the RTU /HMI shall be provided to support the maintenance strategy described above,
particularly bearing in mind the _turnaround time_ to repair/replace faultycomponents.
(d) The Contractor shall supply diagnostic software, which monitors and individually tests each
of the components of the RTU demonstrating all the capability of RTU. The diagnostics shall
provide comprehensive user interaction and printoutcapabilities.
The Tendered shall include an itemized and individually priced list of recommended spare
parts in their contract. It is anticipated that this list would include at least one item of each
hardware component used within the RTU/HMI for use in first-line-maintenance (or 10% of
the components for components that occur in larger numbers within the system, e.g. I/O
cards). Any special tools, including software, and hardware (e.g. lap-topcomputers).

60
Maintenance tools shall also be itemized( Digital Multi meter ,phase sequence, cable maker label machine,
Electronic tools kit , PC networking tool kit UTP cable tester , USB/RS232 converter ,USB/RS485 Converter
, RS232/485 converter ). In order to assist in the ordering of spare parts, the Contractor is required to
recommend a spares holding to cover the first two years, following the end of the Warranty Period, and to
provide a costbreakdown.
The Contractor shall not have access to spares held by the Employer during the Warranty Period. The
maintenance philosophy which will be adopted will generally be for fault-finding to card level and module
replacement, with the faulty modules being either scrapped, if damaged beyond repair, or returned to the
Contractor for repair, as appropriate.
The Contractor shall operate a module repair and replacement scheme, details of which shall be provided
with the Tender, including turn round times.
The Contractor shall base the list of recommended spare parts on the above maintenance philosophy.
This list shall be submitted as an optional price and shall include a cost breakdown. Prices for the
supply of spares shall include all associated charges, and shall remain valid for orders placed withinthe
currency of the WarrantyPeriod.
The Employer shall be at liberty to order quantities of spare parts at variance with those listed by the
contractor. The prices shall remain valid for any such variation of quantities, unless stated otherwise in the
Tender.
The cost of spare parts shall not be used to calculate the cost of any variations to the Contract. The spare parts
recommended shall be identical functionally, electrically and mechanically, to the corresponding parts in the
equipment supplied under the Contract and shall be suitably packed and clearly marked, ready for reception
at the Employer's stores. Any special handling instructions shall be clearly marked on the packages.
The Contractor is required to maintain the capability of supplying material for the overhaul and
maintenance of the System for a period of fifteen years from the handoverdate.
The Contractor shall supply equipment lists of the recommended spare parts that include the names and
addresses of the individual manufacturers of the listeditems.
The Tenderer shall provide prices for a recommended spares holding on a unit basis, as an option for
selection by the Employer, at any time up until the end of the Warranty Period. The Contractor shall
guarantee the availability of spare parts to the Employer, at a reasonable cost, as follows:
(a) The Contractor shall maintain an adequate stock of spare parts for a minimum period of ten years (or
until the end of the equipment's specified life) after the product has been removed from quantity
production, declared obsolete or officially removed fromsale
(b) Where a component, which is not under the Contractor's control, has become unavailable, it is the
responsibility of the Contractor to offer a compatible alternative at reasonablecost.
(c) Design improvements or changes made to a product during its production run shall be
carefully assessed such that component interchange ability shall not beaffected.
The Tenderer shall provide a spare parts list for (HMI) to operate for a minimum of five years after Taking
over of the Works.

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 5.3 Testing
5.3.1Approach toTesting
The testing philosophy for the RTU/HMI shall ensure that the equipment functionality and site
specific facilities are thoroughly exercised and validated at the Contractor's premises before
delivery, and that the site specific facilities are confirmed during commissioning.
The site specific data requirements shall produce in the form of an Overall Facility Schedule and
this shall be agreed with the Employer. This shall be used as a basis for testing the site specific
aspects of the RTU. The test methodology shall complement the design methodology and the
two shall be developed in parallel.
Since the RTU will be made up of common components and facilities, Type Tests shall be
performed to confirm that the non-site specific, functional facilities are acceptable. Factory
Acceptance Testing shall be carried out on each site specific configuration on test equipment
similar to the site target equipment and configured to represent the site target configuration.
The principle of testing shall be that, at stages throughout the work, formal tests shall be
performed and recorded against written test specifications, to provide a high level of
confidence to the Contractor and the Employer that subsequent stages can precede.
The responsibility for specifying, conducting and recording tests shall be with the Contractor,
but all aspects must be to the satisfaction of the Employer. The degree to which the Employer
intervenes in the process will depend upon the level of confidence built up during the project.
This document does not constitute a Test Specification or Test Procedure for any part of the
system; rather it sets out the stages at which tests are required and the subjects, location and
purpose of each stage. All Test Documentation for all tests shall be written by the Contractor
and submitted to the Employer for approval at least 12 weeks before they are first used.
Inspection of incoming goods and components, and subassembly testing, shall be undertaken
by the Contractor in accordance with the procedures set out in the Contractor's own
QualityPlan.
5.3.2 Responsibilities
The Contractor's responsibilities shall include but not be limited to requirements to:
(a)Produce written test plans, schedules, procedures, method statements, test record
sheets and procedures for fault reporting, for alltests.
All test documentation associated with a subsystem or system test shall be submitted for
approval by the Employer at least 12 weeks prior to the commencement of the associated test.
(b) Ensure that all test documentation associated with any testing has been approved by the
Employer prior to the commencement of the correspondingtesting.
(c) Provide the equipment, test equipment, test software, personnel and facilities to conduct
the tests.
(d) Successfully carry out all tests according to the approved test procedures and correct any
errors, with subsequent re-testing of functions that may be affected by the correction, prior to
the witnessed acceptance tests.

34
(e) Provide facilities for the Employer to witness any Factory or othertests.
(f) Produce permanent records of all test progress and results in a formal systematic
manner. (g)Carry out all remedial work and re-testing found to be necessary in order that
the equipment should pass thetests.
Each of the above responsibilities shall be discharged to the satisfaction of the Employer, but
approval by the Employer shall not imply any diminution of the Contractor's responsibilities.
It is expressly the responsibility of the Contractor to satisfy himself that items _supplied by
others' are in a satisfactory condition for the Contractor's tests to beconducted.

5.3.3 Test Equipment andFacilities

The Contractor shall provide all equipment and services required for testing, including, but not
limited to:
(a) Type Test and site specific facility test bedequipment
(b) Laboratory test instruments ( Protocol Simulator free license ,Omicron tester ,phase rotation
indicator , current injector).
(c) Special test equipment, emulators, simulators and test software, to permit full testing of
System functions and performance (in particular a means of connecting to or emulating the
DCC MasterStation)
(d) Other items of the System, specified elsewhere as being part of the Contractor's supply,
even if not part of the Subsystem under testConsumables.
(e) All test instruments shall be subject to routine inspection, testing and calibration by the
Contractor. All test instruments shall be subject to approval by the Employer and, if required by
the Employer, shall be calibrated at the expense of the Contractor by an approved standards
laboratory prior to being used during thetesting.

5.3.4 TestingStages

Inspection of incoming goods and components, and subassembly tests, shall be performed in
accordance with the Contractor's Quality Plan. Software production and integration testing
shall also be performed in accordance with the Contractor's QualityPlan.
The RTU shall be subject to acceptance testing as specified in this document. The stages of
testing to be performed at higher levels shall be based on the following:
(a) Type Testing To check that the operation of all of the RTU facilities perform in accordance
with the Contractrequirements.
Type Testing shall be performed on test equipment at the factory similar to the site target
equipment and configured to represent the largest target site configuration. The Tests shall,
exercise and prove the correct operation of all of the functions of the RTU, using simulation
where necessary, including the interface for connection to the Distribution Control Centre
SCADA system. The Tenderer shall state how they will undertake the Type Tests of the RTU in
their offer.
(b) Factory Acceptance Testing(FAT)
To check that site specific aspects of each RTU performs in accordance with the Contract
requirements.

35
 Factory Acceptance Testing (FAT) shall be performed on test equipment at the factory similar
to the site target equipment and configured to represent the site target configuration.
The FAT shall exercise and prove the correct operation of all of the site specific functions of the
RTU, using simulation where necessary, including the interface for connection to the
Distribution Control Centre SCADA system. The Tenderer shall state how they will undertake
the FAT of the RTU in theiroffer.
(c) Site Acceptance Testing (SAT shall done by contractor) To check that the totality of the
equipment supplied under the Contract performs in accordance with the Contract
requirements and interacts correctly with equipment supplied by others and interfaces
correctly to the Works. Site Acceptance Testing (SAT) shall be performed with the complete
RTU installed on site (RTU supply from Contractor & RTU supplied from other vender ) with
all interfaces to the substation connected and functional and be conducted after thesuccessful
completion of the Contractor's own testing of the system. The SAT shall exercise and prove
the correct operation of the functions of the site RTU, including all the testing of all facilities
between the Distribution Control Centre and RTU. The Tenderer shall state how they will
undertake the SAT of each RTU in their offer.
(d) 500 Hour Trial Period (following System SAT) Each RTU shall be subject to a 'hands on' test
period to demonstrate the reliability, stability and robustness of theRTU.

5.3.5 Notice & Witnessing of Tests

The Contractor shall provide, as part of the Programmed of Work documentation, a master
plan showing the scheduled dates of testing and shall provide updates to this plan, when any
changes are known, at least 6 weeks in advance of thetests.
The Contractor shall advise the Employer in writing of the actual date of commencement of
every test at least 10 working days before the commencement.
The Employer shall have the right to witness any tests whether conducted at the Contractor's
premises or elsewhere. Records of every test, whether witnessed or not, shall be taken by the
Contractor and copies sent to the Employer within 3 weeks of completion of the tests.
5.3.6 Test Procedures and ResultSheets
The Contractor shall prepare test procedures and result sheets for all tests. The Contractor
shall also prepare a cross reference listing to show that all of the requirements of the
Functional Design Specification have been included in the tests.
Separate test procedures and result sheets shall be provided for factory and site acceptance
tests. All test procedures and result sheets will be subject to review and approval by the
Employer.
Test result sheets will be retained as part of the permanent QA record for the RTU.
5.3.7 Contractor's PriorTests
The Contractor shall successfully complete a prior run of all tests, using the test procedures
and result sheets described above, before the commencement of the formal tests.
Any revisions to the test documents found necessary as a result of the prior testsshall be made
before the commencement of formal tests.
Test results from the prior tests shall be made available to the Employer, on request, to
indicate the readiness of the equipment for testing to commence.
5.3.8 Conduct of theTests
The Contractor shall conduct the tests in accordance with the approved test procedures and
36
shall enter the results in the result sheets.
For each test, the Employer will determine whether the test has passed or failed. In general,
the test will be considered to have failed ifeither:
(a) The result of the test is not in accordance with the expected result described in the test
procedure,or
(b)The result of the test is in accordance with the expected result described in the test
Procedure but some other unexpected or unexplained event occurred which the Employer
considers to be afault.
Full use shall be made during the tests of operator manuals and other documentation provided
by the Contractor to provide a series of tests of their accuracy. The Employer may refuse to
allow the commencement of the testing if this documentation is not available at the test site.

5.3.9 Failures

The Contractor shall correct all faults found during testing, and shall arrange for the test to be
repeated. The test shall only be repeated when the fault has been remedied and the equipment
demonstrated to be functioning correctly.
Where remedial measures involve significant modifications that might, in the Employer's
opinion, affect the validity of earlier tests, then the Contractor shall repeat the earlier tests and
obtain satisfactory results before repeating the test in which the fault was first identified.
The Employer shall have the right to order the repeat or abandonment of any test in the event
that results demonstrate that the equipment is significantly non-compliant with the Contract
requirements, without in any way prejudicing his rights.
The Employer shall have the right to suspend any test in the event that errors or failures have
become unacceptable. The Employer shall also have the right to suspend any test in the event
of a fault being detected by the Contractor but not reported to the Employer within 24 hours.
In this event, the suspension shall remain in effect until reporting has been brought up to date
to the satisfaction of theEmployer.

5.3.10 FaultCategories

The Employer will allocate a category to each fault, which shall determine the future tests
required. Test categories shall be as defined in the Table at the end of this section.

5.3.11 Repeat Tests

The Contractor shall correct and re-test every fault detected during the tests.

5.3.12 Fault Log

The Contractor shall maintain a fault log throughout each series of tests. Every fault detected
during the tests will be entered in the log, together with the actions taken to clear and re-test
the fault.
The fault log will be retained as part of the permanent QA record for the RTU.

5.3.13 Hardware FailureReports

For each hardware failure that occurs at any stage of testing, the Contractor shall investigate the
failure and prepare a report on its cause(s) and design implications. The report shall clearly
show: (a)The most likely cause of the failure
(b) An analysis of any stress that may have been caused to other components of the equipment
being tested as a result of the failure.

37
 (c) Whether the failure is a result of any component operating outside its design
range (d)Whether any design changes should be made to avoid further failures.
All such reports will be retained as part of the permanent QA record for the RTU/HMI.

5.3.14 Software FailureReports

For each software failure that occurs, once the software has been approved for inclusion into
the system and is subject to configuration control, the Contractor shall generate a software
failure report. The report shall clearlyshow:
(a)The observe symptoms
(b)The likely cause
(c)The fault category
The report shall also clearly show the following information that shall be entered when the
failure has been investigated:
(a)The actual cause of thefailure
(b)The corrective action taken
(c)ll software modules affected.
All such reports will be retained as part of the permanent QA record for the RTU/HMI.

38
 Table -1 Fault Categories:

Category Definition
0 An item recorded as a fault during testing, and subsequently considered to be a
normalacceptable occurrence. Testing may continue.

1 Minor fault. An event not affecting the functionality being tested in that session.
Testingmay continue.

2 Repeatable fault not affecting the functionality being tested in the session. Testing
maycontinue at the discretion of the Engineer.

3 Repeatable fault affecting the functionality being tested in the session. The fault
must berectified before re-test of the affected test session.
Testing may proceed on other sessionsif permitted by the Engineer.

4 Major fault affecting the functionality being tested in the session. The fault must be
rectified before recommencing testing.
5 Non-repeatable fault affecting functionality being tested in the session. The action
taken
will depend on the severity of the fault. Discussion is needed to establish the most
appropriate course of action.
6 Documentation error or deficiency. The error will usually be amended during the
test and
the test will continue. The documentation shall be corrected before the tests are
considered complete.
7 Deficiency in the ability of the test or test equipment to demonstrate the function
being
tested in the session. Discussion is needed to establish the most appropriate action,
which will usually result in a more appropriate test being devised, by the
Contractor and the function re-tested using that new test. The test documentation
shall be updated to include the new test procedure.

8 Other fault not covered above, but requiring explanation and, in some cases,
correction

5.4 Documentation
Documentation for the RTU /HMI shall be provided in line with the general provisions
specified in the relevant power station or substation Tender documentation. The
documentation shall include the complete functional specification of all hardware and
software and complete maintenance and user manuals for both hardware and software. In
particular, the maintenance documentation shall include detailed fault finding flow charts to
assist with first line maintenance of all subsystems and the user manuals shall provide
detailed instructions on system configuration such that the Employer may reconfigure and
extend the RTU facilities without assistance being necessary from the original equipment
supplier. Complete and original copies of all software programs, operating system, protocols
analysis and parameters setting, drivers, data bases, catalogs, maintenances documents,
tools, and emulators etc shall be provided as hard copy and as a soft copy on CD all
inEnglish.

5.5 Training

39
 Training of the Employer's maintenance personnel shall be provided in line with the general
provisions specified in the relevant power station or substation or (master control center)
Tender documentation to enable them to safely and competently maintain the system to the
levels described. It is anticipated that a limited number of formal structured training courses
will be provided for both hardware and software for the Employer s specialist engineers,

working alongside those of the equipment supplier at the equipment supplier s factory in
RTUs and HMI equipments. In addition, _on the job_ training shall be provided tothe
Employer‟s local maintenance staff, on the first line maintenance aspects of the equipment.
This may take place during the site commissioningstages.
Details of the training available shall be provided by the Tenderer, including the type of
Training (basic or advanced), the no. of trainee shall be ( 3 ) trainer. All expenses associated
with the training including international and local travel, hotel accommodation and meals
and sundry expenses for all the trainees shall beincluded.

5.6 On SiteTraining

The Contractor shall do On site training for the same trainees after finishing the
installation work and before SAT, the contractor shall provide the ON site training details
to MOE.

6 Data Acquisition SystemCabinet.

A cabinet shall be provided to house the RTU equipment and to terminate and jumper all of the
cabling associated with the signals listed in the enclosed Substation Data Requirements list. The
Tenderer shall state what equipment mounting practice is required by his RTU and
terminations and the type of cabinetproposed.

1. Interposingequipment

Power System MeasurementTransducers

General
All power system measurement transducers for the measurement of MW, MVAr, voltage,
current and frequency shall be software configurable type and plug-in type (possible to replace
it without affecting the continuous of the current circuit) and individual transducers shall be
enclosed and mounted in sheet steel cubicles. The location of these cubicles will be subject to the
site survey but there is a preference for a centralized arrangement. Transducers shall provide
continuous dc Analog output signals from continuous ac Analog inputs. Transducers shall
include all necessary circuits for signal amplification and forscaling.
Transducers for MW and MVAr measurements shall correctly compound the voltage and
current inputs to provide bi-directional output related to active and reactive power flow.
Transducers for MW and MVAr measurement shall be suitable for three phase unbalanced
load. The scale of the measured voltage should range more or less by 10% of the rated input
voltage.
Power system measurement transducers shall provide galvanic separation between the
primary current, voltage transformers and the intelligent transducer shall be provided for the
measurement of MW, MVAr, voltage, current and frequency for sites with most faulty

40
Transducer.
Test terminal blocks shall be provided with all transducers to permit injection testing of
individual transducers, without interference to the continuous operation of other apparatus
connected to the same current and voltage transformers.
Isolation links shall be provided for current transformer circuits which automatically short
circuit the current transformer output.
Overloads
Each current input shall be capable of carrying 200 per cent rated current continuously
and withstanding ten times the rated current for 5 seconds. Each voltage input shall be
capable of carrying 120 per cent rated voltage continuously and withstanding twice the
rated voltage for10 seconds. The output shall be limited so as not to exceed 1.6 times
nominal full range output current.
The open circuit output voltage shall not exceed 25 volts dc. Transducers shall be
protected against over current and over voltage.

Burden
The burden imposed on the primary current transformer, at full rated input shall not
exceed 1 VA per transducer. The burden imposed on the primary voltage transformers at
full rated input shall not exceed 3 VA pertransducer.
Preference shall be given to transducers which offer burdens significantly lower than the
values specified in this document.

41
Output
The output shall be linear in respect to the measured value with ranges of (0-5, +/-5, & 4
to 20 ) mA. Transducers shall be designed to operate into any load impedance between 0
and 2000 ohms, maintaining measuring accuracy to IEC 688 (Class 1.0).
Responsetime
The response to achieve a final steady value for any step change of 90 per cent of input
range shall not exceed 1 second.
Powersupply
Preference will be given to transducers which derive auxiliary power from the measured
voltage input. An auxiliary dc supply will be available from the RTU dc power supply
system.Attentionisdrawntothefluctuatingnatureofthedcvoltage.Variationsofbetween
+20 and - 15 per cent of nominal voltage shall not cause any detectable inaccuracies.

General specification of meteringtransducer

Transducers in general shall be provided in accordance with BS EN 60688 and are to
have the followingcharacteristics:

Auxiliary power if necessary (A.C. is not 48 V D.C.

accepted)
Nominal voltage input 110 Volts
Nominal current input 1 or 5 amps (to suit)
Full scale calibrating watts 200 watts
Power Factor range Unity to lead or lag zero
0 0
Temperature range -10 C to + 60 C
0 0
Temperature effects on accuracy ±0.5% per 10 C from 30 C
Frequency range 45 - 55 Hz
A.C. component (Peak) 1%
Response time to 99% of final value 200 ms
Voltage range 85 - 125 Volts
Input overload limit potential 150 Volts
Input overload limit current 2A cont. 20A for 1 second
Voltage burden (max. per element) 4 V.A.
Current burden (max. per element) 2 V.A.
Calibration adjustment 0 - 110 % ±10%
Zero adjustment ± 2% at least
Dielectric test-input to output to earth

For input Insulation 2 kV. 50Hz, 1 min

Impulse 5 kV, 1.2/50 ms
High frequency 2, 5 kV, 1 MHz
For output Insulation 2, 5 kV, 1 MHz

45
SmartMeter

The Specification of smart Meter is describe by Part 4 which is used to

transfer (I,V,MW,MVAR,P.F,MWH…. ) depending to point list.
Relays
General
Electrical equipment, materials and components shall comply with the requirements of
IEC 150, IEC 439 and IEC 445 in so far as they are applicable to equipment of this type.
All relays shall be hermetically sealed with transparent covers and equipped with an
LED relay coil status indication.
All dc operated relays are to be equipped with flywheel diodes.
Plug in types complete with socket bases and retaining clips, suitable for the loads to
be switched, shall be acceptable subject to the approval of the Employer. Where plug-in
type relays are approved each relay type shall have a unique plug to socket color.
Interposing relays shall be capable of performing at least 25 000 operations at the rated
duty, without failure.
The location of the relays within the substation will be subject to the site survey but
there is a preference for a centralized arrangement.

Control interposingrelays
The control interposing relays shall provide a means of operating the electrical control
circuits of switchgear(circuit breakers and disconnectors), transformer tap changers, etc by
means of light current signals from the RTUs.
The control signal will be in the form of a pulse of short duration but to ensure high
reliability, all control interposing relay coils and contacts shall be continuously rated. The
relays shall have a high degree ofreliability.
The relays shall provide double pole switching. One contact per pole is the nominal
requirement but series or parallel arrangements of contacts for each pole will be considered.
Status indication repeatrelays
The status repeat relays shall each be provided with a minimum of three sets of contacts,
each set arranged to close while the relay coil is energized. The rating of repeat relay coils
shall not exceed 2Watts.
Contacts shall be designed to conduct load currents of less than 5 mA and also be
suitable for infrequentoperation.
I/O Modules.
Input/output (I/O) instruments provide inputs and outputs to data acquisition devices,
programmable logic controllers (PLC), and other computerized machinery.As data
acquisition products, I/O modules are involved in processing inputs from sensors, timers,
relays, and solid-state circuits to monitor, analyze, or control processes. I/O modules may
provide inputs and outputs for devices that lack them or may act as expansion modules to
increase a DAQ board's inputcount.
The module senses the DC input voltage and converts it into a True (ON) or False (OFF)
logic signal.

46
 2. CABLES

General
The Contractor shall provide a list of all of the cables supplied for the
control &Measurements and telecommunications equipment together with
the following details:
-Quantity of each type of cable
-The type and construction of each cable e.g. size and number of cores/pairs,
insulation, screening, armoring, sheathing.
-Manufacturer.
-Type of termination e.g. specific plugs, sockets and connectors.
-Price per meter for additional quantities of cable.
-Cross Section area for CT & VT with Smart Meter & Transducer.

RTU Cabling

All cables for measurements should be multi-core, stranded copper, twisted pair
shielded, numbered and overall shielded. All cables for status indication and alarms are
to be multi- core, twisted. stranded copper, numbered shielded overall. Cross section of
multi-core cables for measurements, status indication and alarms should be not less than
1.5 seq.mm. All cables for control purpose should be multi-core, stranded copper,
numbered, overall shielded, cross section should be not less than 2.5 seq.mm.
The Contractor shall supply and install all necessary cables between the equipment in his
scope of supply, and between the RTU and the Data Acquisition System Cabinet marshaled
Substation interface connections. The interface point for Substation to communications
equipment cabling shall be agreed with the Employer.

Communication cable of IED

The type of communication cable between IED connection ( serial protocol )shall be shielded cable to
reduce the noise signal and matching resistance to RS485/232 converter and STP cable for IP
protocol.

TERMINALBLOCKS

Terminal blocks shall be having provision for disconnection (isolation), with full-depth
insulating barriers made from molded self-extinguishing material. Terminal blocks shall be
appropriately sized and rated for the electrical capacity of the circuit and wire used. No
more than two wires shall be connected to any terminal. Each analog input signal, digital
status input, and digital output signals shall require two terminals per point plus a common
shield termination for each cable. All terminal blocks shall be suitably arranged for easy
identification of its usages such as CT circuits, PT circuits, analog inputs, status inputs,
control outputs, auxiliary power supply circuits, communication signals etc,Disconnecting
type connectors shall be used forCT

47
Laptop (industrial laptop for Maintenance):-

industrial laptop for all software tools along with interfacing

hardware A laptop PC shall be used for software tools. The
laptop PC
shall be provided with all hardware accessories including cables, connectors etc.
required for interfacing with Master station, RTU and MT/D. A carrying case
and a suitable power adaptor (input 220VAC, 50Hz) for laptop PC shall also be
supplied.
Laptop specifications (Minimum Requirements) : -
-CPU: Intel Core i7(7 generations or higher)
-RAM: at least 16GB DDR4.
-Screen Size: at least 14" HD.
-HDD: 1TBHD+256GB SSD
-I/O ports: 2xUBS3.0 or 3.1, 2xUBS2.0,1xRS-232(Serial port),1xRS-422/RS-485.
-Microsoft office with License Key .
-Antivirus software with License Key.
-3 Laptop supply to maintenance.

Temperature Sensor Installation Requirement (shall installed inside RTU)

The weather sensor shall be supplied along with necessary accessories (e.g.
tripod, stand, clamps etc.) for installation/ fixing of sensors, signal/power
cables etc.

Air Temperature Sensor:-

Sensor : Air TemperatureSensor
Output : 4 to 20 mA at 0-500 ohm
impedance or RS 485 with
MODBUS Protocol
TemperatureRange : Temperature range of included probe: -
10°Cto 80°C
Resolution Accuracy : 0.1o C
PART (4) (CT/VT) Smart Meter Specification

All the information listed in this document, prepared to be in general form and can be
customized according to the system requirements and scope of the work and defined
communication, depending on the fact that the smart meter is part of the AMI system.

1. General Description:

Energy Smart meter should be provided with the metering ability, andtwo- way
communicationfacility.
CT/VT energy smart meters, designed for requiring precise measurements and
revenue transactions for indirect connection network used by different voltage level
substation's Feeders. It provides a highly accurate energy and demand metering system with
a comprehensive information shown on an extended temperature large display. Multiple
communication options ensure easy integration with AMI and SCADA Systems, and to be
remotely managed from main data collectioncenter.

2. EnvironmentalConditions:

-Ambient temperature:
+55C° about 6 hours a day
Highest max. (In the shade)
Lowest min. -10 C°
Max. Yearly average +30 C°
-Sun Temperature:
Black Object under direct
Sun shine may attain a temp. of: 85 C°
-Air Humidity:
Max . 92% at 40 C°

Min. 12%
Yearly average 44%
-Altitude:
From sea level up to 1000m
3. TechnicalR requirement:

Standards: The mart meters are designed in conformance with the following
electricity s
standards:
Electricity metering equipment (a.c.)- General
-IEC 62052-11, 31 requirements, tests and test conditions, Part 11 &
31: Metering equipment
-IEC62053-21 Electricity metering equipment (a.c.)-
Particular requirements, Part 21: Static
meters for active energy (classes 1 and2)
- IEC62053-22 Electricity metering equipment (a.c.)-
Particular requirements, Part 22: Static meters for
active energy (classes 0,2S and 0,5S).
- IEC62053-23 Electricity metering equipment (a.c.)-
Particular requirements, Part 23: Static
meters for reactive energy (classes 2 and3)
- IEC62056-21 Electricity metering-Data exchange for
meter reading, tariff and load control, Part 21:
Direct local exchange.
- IEC62056-46 Electricity metering-Data exchange for
meter reading, tariff and load control, Part 46: Data
Link Layer using HDLC-protocol.
-IEC62056-52 Electricity metering-Data exchange for
meter reading, tariff and load control.
- IEC62056-51 Electricity metering-Data exchange for
meter reading, tariff and load control, Part 51:
Application layer protocols.
- IEC 62056-61 Electricity metering-Data exchange for meter reading,
tariff and load control, Part 61: OBIS Object
IdentificationSystem.

IEC 61010-01, Safety requirements for electrical equipment for

measurement, control, and laboratory use
2,030
 Features:

The smart energy meters have many features including those related to (AMI and SCADA)
functions as follows:

Measurement:

- Metering import/export, active/reactive energy in four quadrants and demand.

- Measuring the instantaneous voltage, current, active power, reactive power, apparent
power, power factor, Vrms, Irms and frequency for each phase or total threephases.
- Support maximum 8 tariffs. TOU of total import/export active energy, reactive
energy of Q1+Q2 or Q3+Q4, reactive energy of each quadrant is alsoavailable.
- Average values of the following items could be calculated: total import and export
active power; total import and export reactive power with Configurable
calculationcycle.
- Metering data will be refreshed everysecond.
- Metering data is stored inEEPROM.
- Store the maximum active demand with time and datestamp.
- Cumulative demandindication.
- Wide-range dual auxiliary supply with options for AC/DC and self-power (VT
powered).

Alarm Detection with date and time stamprecording:

• Catch reverse run caused by cableswapping.

• Catch phase and neutralswapping.
• Catch unconnectedphases.
• Catch Phase sequencerevisal.

Event detection with date and timestamp:

• Over Current/Under Voltage limitviolation.

• Detect low total system powerfactor.
• Meter Configurationchange.
• Batteryfailure.
• ClockInitialization.
• MemoryError.
• MeterInitialization.
• Time change(Before/After).
 • Communication Portlog.
• Auto / manual DemandReset.
• Communication Portlog.
Charactercode
- Character code according to ISO/IEC 646, internationalreference version.
- For local use, a national replacement code can beused.
4. Communication andInterface:
Remote
- Energy meters shall be fully compatible with the standard head-end system, data
collection system, SACDA system, and any Data Concentrator to which it is
intended to be connected (as stated in the requirements of thisspecification).
- Meters shall use a protocol that allows being automatically detected (plug- and-
play) when connected to a communicationsbus.
- Simultaneous DLMS/COSEM and IEC 16850 orMODBUS.
- Multiple communication options ensure easy integration with AMI and
SCADASystems.
- CommunicationProtocols:-
1. Meters shall support open standard application protocols,
DLMS/COSEM, IEC 62056, for communication with HES/AMI or any
dataconcentrator.
Note:
a) The meter shall be Compliant with DLSM/COSEM, DLMS conformance
and certificate shall beprovided.
b) The meter shall have the ability to integrate in most market leading
softwarepackages.

2. Meters shall support connect to RTU with MODBUS TCP/IP over

Ethernet.
3. Meters shall support with IEC61850 protocol, with Ethernet
RJ45 port interface or Opticalport.

- Protocols employed shall demonstrate compliance, and certification to be provided,

with respect to the relevant standards e.g. IEC62056, IEC61850.
- Meters shall be capable of being multi-dropped on the same communication bus for
the purpose of remote data collection and programming /configurationpurposes.

- It shall be possible for energy meters to establish remote, two-way communications,

with the Head-End Systemthrough:-

 Directly (point-to-point) through modular type (pluggable) communication

modem of GSM/GPRS to communicate with HES/AMI system, and to be
easily replaced by another modemtype.

- Adding or exchanging the communication modems should be done without turning

off the meter.
 - Communication Interfaces: the smart meters shall be provided with the following
communicationports:
• Ethernet port 10/100/1000 base T, for protocol: DLMS/COSEM, can
support future connection with fiber opticcable.
• Ethernet port 10/100/1000 base T, for MODBUS TCP/IP(IPv4 and
IPv6) and IEC 61850 for connection withRTU.

Local

Local meter communications shall be possible through:-

- A separate optical port according to lEC62056-21.
- Local meter communications shall be possible asfollows:
• Meter programming andconfiguration.
• Meter data collection using Hand HeldUnit.

5. Firmwareupgrade:

Firmware can be updated locally by optical port as well as remotely upgraded in accordance
with the DLMS/COSEM identification System and Interface Classes.
6. Anti-Tampering:

- The meter should be sealed to avoid any type of tamper and illegal use, with no
hardware interface or componentexposed.
- Various anti-tamper events such as terminal cover/ top cover opening, magnetic
fields disturbance and neutral current unbalanced can be detected.
- When these events happen, alarm will be triggered and corresponding events will
berecorded.
- Stored p r o g r a m s and r e g i s t e r s should have full tamper and fraud protection.
- Meter should detect terminal cover removal in power cutSituation.
7. Calendar andClock

- Calendar and clock are related to a time control and management system. All data
related to date and time, including leap years and the deviation of the local time to
generalized time reference (Greenwich Mean Time (GMT)), are controlled by this
module. Time deviation between local time and standard time could vary
withseasons.
- Real time clock has 0.5s per day accuracy according to IEC 62054-21. This clock
could be synchronized with HES (Head-End System) byremote communication.
- Display format for date information is “DD/MM/YY” and for time is
“HH/MM/SS".
- In case of power outage, the calendar clock will be powered by an internal super-
capacitor and then by battery whose minimum standby life is over 15 years without
any user‟soperations.
- If the battery is failed or in low level voltage, low battery icon on LCD screen will
flash and this event will berecorded.
- Load surveys and event logs will always use local time for the date stamp.
- If the time is changed for DST (Daylight Saving Time) start or end, the meter
conducts TOU metering function the adjustedtime.

8. Time of Use(TOU):

- The meter supports programmable 2 sets of tariff structure, up to 8 tariffs for

maximum demand, kWh and kVAh energy,ect.
- According to IEC 62056-62, maximum 6 season tables, 6 week tables, 8 day tables, 10
period intervals and maximum 200 special-day tables with Day-ID aresupported.
- The meter can switch to different tariffs with minimum cycle at 1 minute: firstly,
based on the real time of RTC to make sure if the day is special. If yes, calculate by
the special tariff plan; if not, by normal tariff plan.
- Each tariff rate programmable for different periods of theday.
 - User who has sufficient permission can read TOU scheme by communication port.
But only the user who has highest security authorization with password can set the
TOU scheme. If the scheme is incorrectly programmed, such as time set overlap in
same Day-ID or tariff exceeds 8, the setting will berejected.
- The new programmed TOU scheme will be activated at the designated time, and the
meter will immediately register metering data by the new tariff.

9. Billing:

- Only users with correct password can set the billingdate/time.

- Energy, Consumption and maximumdemand.
- When the designated date/time arrives, monthly billing and daily billing would
execute according to preset billingtime.
- More than 12 months of billing data for tracking, billing period is programmable.

10. Security:
- Multi-Level Security passwordprotection.

11. Profiles for Energy and PowerQuality:

- Energy and Power load profiles: more than 120 continuous day‟s data with
configurable interval of both total import and total export energy with configurable
channels issupported.

- Daily load profile: more than 120 of continuous day‟s data of daily total import and
total export energy/power with configurable channels is supported.

12. EventRecord:

- The meter supports more than 20 kinds of event record with time
Standardeventlog:upto150entriesoftherecentstandardeventslog
 (i.e.poweron,poweroff,clockcalibration,clockfailure,andbattery failure)
aresupported.

- Tamper detection log: up to 150 entries of recent tamper detection event log (i.e.
terminal cover and top cover opening, magnetic fields disturbance, and
communication log-in failure) aresupported.

13. LED:

- LEDs for active energy to be available (fixed imp./ kwh), reactiveenergy (fixed
imp./ kvarh) and alarm signaloutput.

14. Display:

-The meter Display shall be with good contrast and wide viewing angle for easy meter
readout. It shall have a wide operating temperature range.
- Not lessthan 8 digits display for datadisplay.
- Intuitive graphical display including vector diagram and waveformsfor
Consumption.
-The content of dis0play shall be clearly an indication of the nameplate of the meter.

15. Test:

-Routine test:
The tests should be carried out and pass according to latest issue of IEC standard for
each unit of the production and for all types of meters.

-Type test:
All meter types must pass type test according to latest issue of IEC standard.

- Acceleration LifeTest:
All meters and modems should pass Accelerated life testing.
 16. Drawings andDocuments:

-Complete set of drawing of the energy meters with dimension clearly market.
-Type and origin of component and manufacturer.
- Documents of all type of tests should beprovided.
 DLMS conformance and certificate shall beprovided.
 Conformance and certificate that the meter have the ability to integrate in most market
leading softwarepackages
-Catalogues and technical data and literature consist of the following:
• Usermanual.
• Technicalmanual.
• Electrical and electronic diagram for each type ofmeters.
• The troubleshooting for each type ofmeter.
• All software and data base of themeter.
• All the above documentation should be provided in three copiesin English language as well
as in form computer disc(CD).

17. Availability andReliability

1. The required Availability and reliability for equipment is at least 99.9% or better. The supplier must
specify the mean time between failures (MTBF) for each different type of equipmentoffered.
The required reliability for data is at least 99.9% orbetter.

18. Factory Acceptance Test (FAT)

Factory Acceptance Test (FAT) is required to:-

- Perform all type of tests mentioned in item (15) above according to IEC standards, and to test all
functionalitiesrequired.
- Check Simultaneous communication and integration with HES or MDMS via DLMS/COSEM protocol (IEC
62056) and with SCADA/RTU via IEC 61850 protocol.
PART 5: Wireless Communication System

Note:The required communication system (UHF or WiMAX) to be specified by client prior to the contract
agreement, and it should be according to the existing communication media of DCC.

General

Wireless Communication system shall be provided to communicate between the substation

and DCC for the purpose of providing the following services to meet the MoE present and
future operational requirements:

- Data (2 channels × 64Kbps).

- Voice (2 Channels×100Kbps).
- Others.

The applicable frequency band and frequency shall be confirmed by Owner/ client during
Design stage.
The Contractor shall aware/study the existing system and to be incorporated to his design if
necessary.
The contractor shall consider the space for equipment to be installed in the future at
substations other than Baghdad.
The communication system shall include the transceiver, terminations, coaxial cables,
antenna, tower (the height of tower should be determined according to the design) and
lightning protection device.
The required equipment shall be fully suited for the existing wireless communication system
at the Contractor‟s responsibility.
The wireless system shall be capable of supporting data interfaces complying with ITU-T
G.703, ITU-R, IEEE, IEC , V.11, V.24, V.28, V.35, and X.21.
The wireless system shall be powered from 230Vac (an output of UPS AC distribution panel).
The power supply input to individual items of the wireless system shall be individually
fused.
For all substations, expansion space for wireless system including Antenna shall be
provided.

RemoteTerminals

Communication system in Iraqi substations can be classified into two types according to the
current operating wireless communication systems of DCCs in different governorates. The
contractor shall be responsible for the design, supply, installation and test which required for
the correct interfacing of the RTU equipment with the existing DCC, including all protocols
and communications as required. The Remote Terminals can be classified into the following:-
 Wireless UHFSystem

The remote terminals of the wireless UHF system shall be of a digital type, and shall have:
a) Radio transceiver/receiverunits.
b) Interfaces.
 Asynchronous RS232 interfaces forRTU.
 RS485 interfaces.
 2- wire telephone interfacesline
 4-wire E&M signalinginterfaces.
 Ethernet interfaces (Min. 100BaseT).
 Data rate: to be according to the design PMP or PTPlink.
c) Telephonehandset.
d) Alarmindications.
e) Network managementinterface.

A 1+1 transceiver hot standby redundant configuration for ensuring minimum down
time in case of equipment failures shall be provided. Hot standby is the configuration
where the two transmitters and the two receivers operate at the same frequency. The
transceivers are connected to the antenna by a passive combining network, with one
transceiver operational and the other on hot standby.
The main and standby units shall be powered by independent power supplies for full
hot standby operation. Any failure of the operating transmitter shall produce
automatic switch-over to the standby transmitter and initiation of an alarm. The two
receivers are operating at the same time the information is taken for the best received
signal.
The system shall be capable of providing proper performance throughout the life
expectancy of the substation.

WiMAXSystem

The remote terminal of WiMAX secure and reliable system according to IEEE 802.16 fixed
sites shall be provided and shall have:

(a) Broadband Radio Platform withAntenna.

 Broadband wireless system with antenna (wireless TCP/IP data terminal for harsh
industrial environments), device and antenna model should be according to the
design and to be compatible with current operating communication system of
DCC which isRDL-3000(Redline).
 Lowest end-to-end latency, as low as onemillisecond.
 To be ideal for next generation 3G and 4G/LTEnetworks.
 RF Band : Operating in 3.3GHz to 3.8GHz TDD band.
 Data rate: to be according to the design PMP or PTP link (up to 120 Mbps UBR,
up to 100 Mbps Ethernetrate).
 Wireless Transmission: Orthogonal frequency division multiplexing (OFDM)
technology.
  Operating Temp: -40 °C to 75 °C.
 Industryleading120MbpsUBRwithupto100MbpsEthernetthroughputusing2×
2MIMO.
 Per-link dynamic; Lc TDD, ARQ & adaptivemodulation/coding.
 All outdoor configurations with IEEE 802.3 atPoE.
 Synchronization option for collocated units (internal orGPS).
 Processing speed: 220,000PPS.
 Unparalleled security with AES-128 and AES-256 encryptionoption.
 Designed to meet stringent carrier-class requirements and IP67 rated for outdoor
deployment.
 Network Connection 10/100 Ethernet(RJ-45).
 Operating voltage of 48 V DC.

(b) 2 Industrial FastEthernet Rail Switch :( 8 port× 10/100BASE-TX, TP cable, RJ45

sockets, Ethernet(10Mbit/s) and Fat-Ethernet (100Mbit/s), Temperature:-40C°
to+70C°), and shall be suitable to work in harsh environment, and to be remotely
managed by Network Management System (NMS).
(c) 2 IPTelephone.

The contractor shall provide the design of communication system which should satisfy the
following features:
 High operational security and reliability of communication link in harsh environments
with availability of 99.999%.
 High quality transmission in accordance with the ITU-Trecommendations.
 Simple operation and faultdiagnosis.

The Contractor shall undertake specific testing to demonstrate the connection and
compatibility of the Wireless WiMAX system including (remote terminal and switches
devices) with the existing wireless system,and existing Network Management System
(NMS)in DCC.

5.3. Antenna

Antenna of UHF system shall be of the type “Yagi” and shall be constructed from
stainless steel or hot dipped galvanized steel parts finished with suitable corrosion
resistant paint.

Antenna polarization shall be determined by the Contractor to ensure that adequate

protection against over-reach and front to back interference is provided.

For WiMAX system, the antenna (wireless TCP/IP data terminal) for harsh industrial
environments to be provided, the antenna and radio terminal should be compatible
with currently operating communication system ofDCC.
Highly reliable out door data terminal with flexible architecture to meet PMP and PTP
deployment in extreme location.
Hardened aluminum case with stainless steel components and integrated MIMO antenna.
-40 to 75 °C operating range using dynamic and thermal dissipation.
Antennas shall be mounted on the top of the provided tower wherever possible and
shall be able to withstand all weather conditions on site. All antennas and feeder cables
shall be equipped with protection devices to ensure that no damage occurs to the radio
system during lightningstorms.
The antenna gain shall be 10 dBi or more.
Cable for Antennafeeder.

Antenna feeder cables terminals and all accessories required to complete the installation
shall be provided and correctly fitted. The antenna feeder cable shall be armored and
compatible with the radio equipment supplied and the operating frequencies used. To
get the radio connected to the antenna for UHF system, an LDF4 type coaxial cable with
surge arrestor, grounding kit and all required accessories should be provided. While for
WiMAX system an Ethernet PoE cable (shielded, high flex Ethernet cable) up to 91m
(300ft) Ethernet cable should be provided.

The antenna cable shall have the following features:

(a) Characteristic Impedance: 50 Ω for LDF4 Coaxial cable type (for UHFsystem),
100 Ω for Ethernet PoE cable (For WiMAX).

(b) Losses: less than 0.5db per100m.

(c) Fireretardant.
(d) Lowattenuation.

Cabinet for CommunicationEquipment.

The contractor shall provide cabinet for installing communication equipment (Radio
terminal unit, switches, etc), the cabinet should be located in substation control room
nearby RTU. The cabinet shall satisfy IP54 or more.

Power Supply
The radio system shall be designed to operate from a 48 Vdc supply. The equipment
shall have protection against transient voltages and operate without degradation in
performance for a supply voltage variation stipulated in the Technical Schedules.
All interconnection cabling from the equipment to power source and any necessary
devices to protect the radio equipment from damage in the event of overload shall be
provided as part of this Contract.
The power supply input to individual items of equipment comprising the radio
system shall be individually fused.
The power supply system shall be designed with enough capacity to ensure the
operation of all communication equipment in the site which includes (Radio devices,
Switches, phones and Tower Warning lights, etc).
The power supply for communication equipment shall provide an 8 hour standby
capacity such that it is able to continue to communicate and exchange control and
data with the DCC/ SCADA Master Station in the case of mains failure of the source
of supply e.g. mains or chargerfailure.
Tower

The contractor should provide the communication design for connecting the substation
with DCC.

The height of the tower should be according to the design and take into consideration the
obstacles along the signal path, and adding a suitable percentage for future expansion,
During the design phase, to ensure Line of sight for 5 years ,the contractor should
provide a Break down prices of green field towers with highs of 10m, 18m, 25m, 30m, 40,
45m and 50m from the ground
, an area in substation layout to be dedicated for ground field tower installation, the
dimensions of required area is about 4×4m to 11×11m according to tower foundation
which is based on tower height and soil test result.
The tower shall be of a self-supporting, non-tubular, lattice structure type suitable to
carry the required antenna together with the associated feeders and be able to withstand
the continuous wind pressure and wind gusting encountered onsite.
The tower design shall be such that under maximum site wind speed (which is 45m/sec.)
from any direction the maximum change in azimuth and elevation of any antenna shall
be no more than 0.25 degree, tacking into the account that at least four antennas to be
installed on the top of the tower.

Any cantilever member or other components subject to fluctuating stress shall be

designed in such a way that it will not fail due to fatigue. The climbing ladder shall be
provided and shall be fitted with safety hoops or another suitable fall protection
arrangement.

Some system of security shall be provided at the bottom of the tower to prevent
unauthorized climbing. A removable ladder section will not be acceptable. Locking
shall be possible by use of padlocks.
Platforms shall be provided with guard rails at 550 mm and 1100 mm above the
platform. Working platforms shall have adequate working space and shall be at 1.3
meters below the level at which the antennas are to be mounted. Rest platforms shall
be provided at no more than 10 meters intervals. Kicking plates shall be provided on
all platforms.
Radio antennas shall be mounted on the faces of the tower rather than on the
corners. Feeder supports shall be provided at 1 meterintervals.

All connections at site shall be made by nut and bolt with means of locking the nut.
Where possible all bolt threads shall be inside the tower.
All towers shall be capable of having aircraft warning lights fitted. When required an
aircraft warning shall be fitted at the top of the tower and shall comply with the
requirements of the local Aviation Authority. Alarm equipment shall be installed to
detect the failure of aircraft warning lights, and indication shall be by local alarm
lamps and voltage free contacts for connection to the alarm supervisory system.
All metal work and metal fittings shall be hot dip galvanized to the relevant
standards.
Lightning protection devices shall be provided to protect and prevent equipment
from malfunction or damage caused by lightning strikes. Lighting cable shall be
stranded copper cable with cross sectional area not less than 90 mm2 and shall be
insulated form tower structure.

The design life of the tower shall be in excess of 30 years.

Tower test should be according to international standards.

Note: For tower height less than 18m, it can be installed on the roof of substation in
case that there is no enough area to install it on ground.

5.7.1 Erection

The Contractor shall be responsible for excavations, setting of foundation and removal
of all surplus soil and restoration of the site to the satisfaction of the Employer.

- An earthing system shall be provided and shall be electrically bonded to the tower.
A maximum earth resistance of one (1) ohm shall be obtained. The calculation shall
take into consideration the soil resistivity of the places where the substation will be
installed.
- Power cables, and communication cables (including feeder cables, phone
cable,…etc) shall each be routed in separate trays, racks or ducts which shall be
suitable to be used inside substation building and outside building (between site
and tower) according to international standards.

- Protection of cables from direct sunlight shall be provided by means of suitable

continuously covering the cable and of the same materials as the rack/ tray. Cable
strap shall be made of stainless steel.

- The material of the cable tray/ladder should be galvanized; tray structure, material
and dimensions should be approved by employer. The tray/ ladder structure with
its supports (and the required foundation) should be rigid and resistant to wind
movement.

- A suitable earthing point shall be provided for the feeders.

Details of the proposed method of earthing shall be submitted by the Contractor for the
approval of the Employer.
- The tower shall be erected in a place near to substation control room.
Underground cable trench shall be implemented to install cables between tower and
control room.
- On completion any damaged areas of galvanizing including nuts and bolts shall be
subject to rust removal and cleaning. They shall then be treated with approved zinc
rich epoxy paint.
PART 6 : 33/0.416kV Auxiliary transformer
The auxiliary transformer 100kVA, 33/0.416kV, Dyn11, shall be oil immersed hermetically
sealed type with cable box, outdoor and self-cooled type (ONAN), and shall be
manufactured in accordance with IEC60076.
The transformer shall be utilized as auxiliary low voltage AC power supply unit for the
substation. The low voltage winding shall be of star connection with a neutral point
solidly earthed so that 3phase 4wire of 400-230V AC distribution system iscomposed.
The auxiliary transformers shall include but are not limited to the following features:
(a) Ratingplate
(b) Off-circuit tap-changer with ±(2 x 2.5)% voltage variation in 5 equalsteps.
(c) Oil level & temperatureindicator
(d) Oil preservation system:
sealed type (gas cushion).
(e) Earthing pads/terminals (2pcs.)
(f) Liftinglugs.
33kV and 0.416kV connections shall be via air-filled cable box with separable polymeric
connectors or heat-shrink termination to PVC cables.
PART 7: Station DC System
7.1 General
The Contractor shall provide DC system of a suitable design is used for site operation
equipment and the UPS AC system.

7.2 48V System

The Contractor shall provide One Bank of the battery and two battery chargers
including one DC distribution panel which suit the provided equipment
The equipment shall be suitable for operation from a 230V, 1 phase, 2-wire, 50 Hz
supply with supply voltage variation of plus and minus10%.
The Contractor shall provide 2-wire, 48 V DC (nominal voltage) fed from the battery
chargers and battery bank, and any fail to two of them will leave the load supplied
with voltage without any interruption. Each supply shall be capable of feeding the
entire station load continuously for the rated duration of 8hours.
Under normal and emergency operating condition, the voltage at DC output busbars
shall be maintained within the limits of 48V plus and minus 10% with r.m.s. ripple
voltage less than 1 %.
The 48V DC system shall be supplied to the loads imposed by the operation, control,
indications, and alarms of 33kV, and 400V switchgears.
The Contractor shall base his assessment of these loads on a fully developed substation.
The final arrangement is subject to the approval of the Owner.
On a total loss of AC supply, the discharge capacity of 48 V batteries shall be such that it
can supply the following loads for 8 hours emergency period whilst maintaining the
voltage at the 48V bus bars within the above prescribed limits.
In assessing this emergency loading the Contractor shall again assume a fully
developedsubstation:
(a) At the beginning of the emergency period, the consecutive tripping loadof
all 33kV circuitbreakers.
(b) An emergency lighting load for period of 8 hours for the substation building which
should not more than 600 W (using saving energy lamps) and the source of the
 emergency lighting should be fed from 48V DC batteries (30 % of these lamps
should operate automatically in case of missing AC voltage and the others
operatedmanually).
(c) Lampsforstatusindication,auxiliaryrelays,protection&trippingcircuits of
all VCBs, transformer tripping relays, numerical type protection relays,
etc., shall be maintained alive during emergencyperiod.
(d) At the end of the emergency period, the consecutive closing of33kV
circuitbreakers.

Hi-discharge type Ni-Cd battery cells fulfill all requirements according to IEC 62259.

The battery charger are to be provided each being capable of supplying the DC load
requirements under normal operating conditions and at the same time provide the
boast charging requirements of the battery. The two chargers are to be suitable for
operating in parallel with eachother.

The battery charger is to be supplied from the LV AC distribution switchboard. All

incoming and outgoing feeders to the 48 volt DC control and distribution board are to
be controlled by means of Molded case circuit breakers (MCCB). The Contractor shall
submit the drawings of construction showing such arrangements to the Owner for
approval. The general desired arrangement for the DC distribution system is to suit
Contractor‟s equipment particular requirements to the approval of the Owner.
The two battery chargers together with the feeder equipment are to be accommodated
in a common metal clad enclosure, or suit of adjoining cubicles, of pleasing appearance.
Automatic battery and cell regulation shall be the type of control used to ensure that
the DC voltage is kept within the prescribed limits under all operatingconditions.
The batteries shall consist of cells of the nickel-cadmium alkaline (Ni-Cd) type with
normal voltage of 1.2V, and be contained in transparent and alkaline-resistant synthetic
resin containers with cover fitted with combined venting and filling opening having
spring closed caps. Inter-raw and inter-cell connections shall be made with hard drawn
copper rod or strip of adequate cross-section and suitably protected against corrosion.
Where cell terminals and connections are exposed to accidental contact they shall be
insulated or shrouded by means of a material which is resistant to attack by the
electrolyte.
The 48v DC control and distribution board shall comprise a floor mounting free
standing enameled sheet steel enclosure of dead front construction equipped with
hinged access doors fitted with locks. On the front of the enclosure, all necessary
instruments, indicating lamps and control switches shall be flush mounted.
Each charger shall be capable of supplying the DC load requirements under normal
operating conditions, and the same time automatically trickle charging the battery at
the required rate to keep it fully charged under the conditions of the specified incoming
ACsupplyvoltagevariationwhilstmaintainingthevoltageattheDCbusbarat48V
+ 10%.
Each charger shall also be capable of supplying the DC load requirements and at some
time charging the battery from the fully discharged condition to the fully charged
condition during a period of 8 hours with the stated variation in incoming AC supply
voltage. The quick charge rate is to be partly automatic but with possibility of being
manually controlled.
The voltage at the DC bus bars during battery quick charging is to be maintained at
48V ± 10% by automatic and cell tapping. Switches shall be provided to control the AC
supply to the batterychargers.
The battery chargers shall be connected to the DC bus bars through Mold case circuit
breakers (MCCB). All outgoing feeder circuits shall be individually controlled and
protected by double pole circuit breakers. All MCCB's are to have auxiliary contacts
(N/C) for indication of tripping. Each leakage and DC failure relays with minimum of
one pair of normally open contacts for remote indication purpose on each.
The charger shall be equipped with a switch to change-over charging mode from
automatic to manual operation and vice versa (Auto-Manual switch) as well as from
boost charging to trickle charging and vice versa (Boost-Trickle switch).
All such switches and knobs etc. for setting and control for charging operation shall be
flush-mounted in the front panel of charger together with DC voltmeter and ammeter
without opening the front panel.
The 48V DC system will not be earthed at either pole.
A high resistance shall be connected between the positive and negative poles of the
system, and the center point of it connect to earth through an earth fault relay. If an
earth fault had happened on the positive or negative pole of the system that shall be
indicated at the general alarmspanel.
The value of the resistance to be connected across the positive and negative poles shall
be such that the event of an earth fault on either side of pole, the earth leakage current
will not exceed 10 mA.
The DC voltage relay with adjustable voltage setting and variable time delay shall be
provided to initiate an alarm at the general alarms panel in the event of DC bus bar
Voltage falling 99V (minus 10 % from the rated voltage).
An emergency changeover contactor shall be provided to automatically switch the
indoor emergency lighting circuits in the event of loss of supply to the AC distribution
board feeding the normal lighting circuits.
The following points to be considered for the chargers and other DC equipment:
The following facilities shall be provided:
(a) Charge and discharge ammeter.
(b) Selector switch for “float”, “boost” and “manual”charge.
(c) Voltmeterwithselectorswitchtopermitthe“chargercurrent”,
”battery current” and load current to bedisplayed.
(d) Indication signals for faultsetc.
(e) All live parts to beinsulated.
(f) The battery cells to be constructed on racks with differentheights.
(g) All DC circuits in the circuit breakers panels should be provided with suitable DC
MCCB.
The outgoing circuits shall consist of the following as minimum:

No. Item Q‟ty

Control for 33kV Metal
1. clad Switchgear Incoming 2 Nos.
& Transformer
33kV C.B Charge motor
2. 2 Nos.
source
 Inverter for SCS &
3. 2 Nos.
communication
4. Common panel 1 No.
5. Emergency lighting 1 No.
6. Exterior Lighting 1 No.
7. Guard House 1 No.
8. Spare 4 No.

PART 8: Station LV AC System

The Contractor shall provide the 400/230V, 3-phase, 4-wire, 50 Hz system with solidly
earthed neutral for the AC station services.
The supply will be taken from the 33/0.416kV Aux. transformer. Arrangement and
connection details of the AC system are as shown in drawings.
The LV AC switchboard shall be of free standing metal clad totally clad indoor type
designed for 400/230V, 3-phase, 4-wire, 50Hz with solidly earthed neutral and bus-bar
rating of 500A. The switchboard shall comply with IEC 60947.
The incoming of the main 400/230V distribution circuit shall be supplied through a 4-pole
Molded Case Circuit Breaker (MCCB) of nominal current rating of not less than 150A. The
protection to be provided by thermal and magnetic release for over load and short circuit
trip with time lag and compensation for ambient temperature .The adjustment of the over
load protection shall be between 80 to 120% of the full load rating.
The incoming circuit shall also be provided with voltage meter & ampere meter, AC
under-voltage relay, phase-sequence relay, earth fault sensing relay and the respective
alarm indication.
The rated symmetrical breaking capacity shall be not less than 35kA.
The outgoing feeders from the main distribution circuit shall be individually controlled
and protected by means of MCCB rated at the pertaining circuit loads. The nominal rating
of each unit shall not be less than20A.
The outgoing circuits shall consist of the following:

No. Item Q‟ty

MV switchgear Building
1. service As
(air conditioning suitable
equipment, lights, sockets)
2 33 kV switchgear panels 2 No.
48V battery & charger
3 2 No.
incoming circuit.
4 Outdoor lighting panel 1 No.

5 Spare 4 No.
PART 9: Cables
9.1 General
The Contractor shall provide the 33kV Power cables in station and all LV auxiliary
control and protection cables of a suitable design is used for site operation equipment.
The materials shall be of first class quality and designed for continuous satisfactory
operation as continuity of supply is of prime importance and to operate satisfactorily
under variation of load, voltage and short circuit or other conditions which may occur
on the system provided that these variations are within the assigned rating of the
apparatus.
The materials used shall be suitable for the clause 2.1.1.3 service conditions and the
soilconditions.
All cables provided under this Contract shall be of type approved by Owner and
shall be provided with the cover which resists a termite and avermin.

9.2 Medium Voltage PowerCables

33kv Power Cables shall, as a minimum, meet all the requirements of IEC standard IEC
60502, 60228, 60949 and BS 6622. Cables laid within buildings and shall have a low
emission of smoke and corrosive gasses and shall also meet the Flame Propagation,
smoke emission and corrosive and acid gas test requirements of BS7835.
The Contractor is required to provide calculations to demonstrate that the cables meet
the required cable cyclic loadings as specified for the transformers at the site
conditions.
(a) Continuous rating calculations are to be performed in accordance
with
IEC 60287.
(b) Shortcircuitratingsmustbecalculatedusingtheadiabatic
methods described in IEC60949.
(c) Cyclic and emergency ratings should be calculated in accordance
with
IEC 60853.
33kV Power Cables connecting from supply to incoming feeder shall be of XLPE (cross
linked polyethylene), unarmored single core cable. Power Cables connecting from
switchgear to Aux. transformer‟s primary shall be of XLPE (cross linked polyethylene),
armored three cores cable.
General Cable Characteristics
For Conductor
Compact electrolytic annealed stranded plain circular copper Conductor of high
conductivity 99.9% purity in accordance with IEC 60228.

For Conductor Screen

A layer of extruded semi-conducting compound forming a nonmetallic screen. The
extruded semi- conducting compound shall be firmly bonded to the insulation.

For Insulation
Extruded XLPE cured with dry curing process
 36kV nominal thickness 8mm
For Insulation screen
(a) Non-metallicscreenapplieddirectlyovertheXLPEinsulationandshallconsistofa layer
of extruded semi conducting compound and of 50% overlap semi- conducting
swelling tape.
(b) The metallic screen must be a combination of copper stranded and coppertape.
• For 33kv cable the equivalent cross-section area to be 35mm2
For Filler & bedding
The three cores then laid up with suitable extruded (low thermal resistivity material
easy to remove good flexibility and to be mentioned with the offer such as (EPR) or
(PP)) fillers, a compact circular assembly and bedded with a layer of extruded P.V.C.
2mm thickness.
For Waterproof tape
A layer or suitable tape (swelling tape) for water proofing to be laid over the bedding.
For Metallic Armor
The three cores then armored with double galvanized steel wires according to
IEC60502 clause 12.4.
For PVC Jacket
Over all extruded PVC seamless sheath to prevent moisture from penetrating and
provides good corrosion protection thickness not less than 3 mm and to be anti-termite
treated (non-polluted material).
Marking of 33kV in the English language should be stamped each one meter length
and treated. Also name, year of manufacture, Voltage & cross section in the English
language.
 The colors are to be RED for 33kV

Clause 14.3 IEC60502

Note: the thickness shall be checked and meet the following formula as minimum:
Ts = 0.035D+1mm
where D = Fictitious diameter immediately after the sheath
Ts = thickness in mm

Type of Cables
36kV Cables (1 x 400 mm2) with rated voltage VO/V=18000/30000 V (suitable for
highest system voltage of 36000 V).
The power cables in substation are to be thermally independent circuits laid in trenches
and ducts generally as shown in the layout drawing.
36kV cables from 33kV switchgear to 33/0.416kV Aux. transformercircuit
Technical Information for cables
The Contractor shall be required to give following information in Section 2 Technical
Data in the Bidder.
(a) Resistance of copper per km ofcable
(b) Inductance per km ofCable
(c) Capacitance per km ofCable
(d) Insulation resistance in M.ohms between core/screen
(e) Weight of copper per km ofcable
(f) Overall weight of cable per km ofcable
(g) Overall diameter of finished cable inmm
(h) Type of chemical treatment against termite in the outersheath
(i) Cross section drawing and details of cable layers andcatalogues
33 kV cables accessories shall, as a minimum, meet all the requirements of the latest
editions of IEC standard IEC 60502-4 and BS 7888.
Tests
Cables and accessories shall be subjected to inspections and tests by the Owner‟s
inspectors or international inspectors at any time during manufacture. The
manufacturers shall provide inspection facilities for the said inspection shall be made at
place of manufacture or at international testing facilities.
9.3 Low voltage Power Cables
Low voltage Power Cables shall, as a minimum, meet all the requirements of IEC
standard IEC 60502-1, 60228.

General Cable Characteristics

For Conductor
Compact electrolytic annealed stranded plain circular copper Conductor of high
conductivity 99.9% purity in accordance with IEC 60228.
For Insulation
Extruded PVC (polyvinyl chloride) according to IEC table.
Core colors
Colored for identifications (Red, Yellow, blue for phase) and black neutral.
For Filler & bedding
The four cores then laid up with suitable fillers to form a compact circular assembly
and bedded with a layer of extrudedP.V.C.
For Metallic Armor (for multi-core cables)
The four cores then armored with double galvanized steel wires according to IEC60502-
1 clause 12.4.
For PVC Jacket (PVC grade: ST2 table 4 in IEC 60502-1)
Over all extruded PVC sheath water proof gray color of thickness according to
IEC6052-1 and across section marking of (400V) in the Arabic language should be
stamped each one meter length and treated. Also name, year of manufacture, Voltage &
cross section in the Arabic language.

Type of Cables
400V Cables (1 x 95 mm2) with rated voltage VO/V=600/1000 V (suitable for highest
system voltage of 1200 V)

Four cores cables

These cables are required to meet the current rating of each circuit.
Technical Information for cables
The Contractor shall be required to give following information in Section 2 Technical
Data in the Bidder:
(a) Resistance of copper per km ofcable
(b) Inductance per km ofCable
(c) Capacitance per km ofCable
(d) Insulation resistance in M.ohms between core/screen
(e) Weight of copper per km ofcable
(f) Overall weight of cable per km ofcable
(g) Overall diameter of finished cable inmm
(h) Type of chemical treatment against termite in the outersheath
(i) Cross section drawing and details of cable layers andcatalogues
400V cables accessories shall, as a minimum, meet all the requirements of the latest
editions of IEC standard IEC 60502-1.

Tests
Cables shall be subjected to inspections and tests by the Owner‟s inspectors or
international inspectors at any time during manufacture. The manufacturers shall
provide inspector‟s facilities for any said inspection shall be made at place of
manufacture or at international testing facilities.
9.4 Control & AuxiliaryCables
All control, alarm and indication cables shall be of single-core or multi-core, PVC
insulation and overall over sheath, stranded copper conductors with galvanized steel
wire armor as a minimum, meet all the requirements of IEC standard IEC 60502-1 and
BS6346.
The conductors shall be plain annealed copper wire complying with IEC 60228 as
applicable or equivalent and all cores shall be clearly identified by printed numbers at
regular intervals.
Many instances of rats eating away the outer PVC insulation cover are reported,
therefore, a suitable non-corrosive wire armor to make the cable vermin-proof shall be
provided for all low voltage auxiliary and control and protection cables.
The minimum conductor size shall be not less than seven strands of 0.67 mm diameter
wire, or in the case of single wire conductors the minimum cross-sectional area shall be
not less than 1.5 mm2 for control and auxiliary circuits and 4 mm2 for current
transformer circuits. When the Contractor uses a less than 1.5mm conductor for an
electronic circuit, the approval of Owner shall beneeded.
The Contractor is responsible for checking all cable routes for burden on CT's and VTs
for voltage drop on DC control and trip circuits and for satisfactory service with the
supplied equipment. It is also the Contractor's responsibility to take precautions to
prevent damage to cable sheaths from system earth fault current.
The Contractor shall provide fully detailed wiring diagrams covering all parts of the
substation.

9.5 Termination of cables andwires

The cable cores shall be long enough to be terminated to any terminal in an enclosure
without extension.
All cables shall enter cubicles and boxes from bottom side. PVC sheathed cables shall
be terminated by compression glands complying with BS 6121 orequivalent.
Where cable cores are liable to be in contact with oil or oil vapor the insulation shall be
unaffected by oil. The Contractor must terminate all power and control cables inside
the appropriatecubicle.
The spare cores of all multicore cables shall be numbered and terminate at a terminal
block in the cubicle. AC terminals shall be clearly color coded and shrouded.
Colors shall be marked on cable box, cable tail ends and single core cables at all
connecting points and/or any positions. Cable boxes shall be marked with stamped
stainless steel labels indicating the purpose of the supply where such supply is not
obvious.
9.6 Cable installationrequirement
The following requirements shall apply
LV power cables, multicore cables and communication cables (if necessary) shall each
be routed in separate trays, racks, ducts, troughs or compartments separated by steel
sheetbarriers.
Fiber optic cable (if necessary) shall be routed and installed such that they are protected
from deformation or damage by auxiliary power or control cables throughout their
installed length when available.
Sufficient space shall be allowed to run in each duct or compartment the necessary
draw wires, being of non-corrosive metal and having devices for securing the
conductors. A spare capacity of 20% shall be provided on cable trays, ladder racks,
ducts, compartments, or openings in walls and floors.
Openings in floors and foundation pads shall be large enough to permit free movement
of cables during installation. Openings in walls and floors shall be sealed after the cable
 installation with a fireproof barrier.
Cabling and wiring installations shall be arranged to minimize the risk of fire and
damage which might be caused in the event of fire.
Only one layer of power cables shall be laid on one tray or in one cable channel.
All cables leaving buildings for outside plant shall be laid in cable ducts or trenches
when available.
Where cables emerge from grade they shall be protected by a section of steel pipe
extending 150mm above grade.
Cables above ground shall be run on galvanized cable racks, tray or supports, suitably
clipped to prevent movement. Care shall be taken to provide for differential movement
between structures.
Protection from direct sunlight shall be provided by means of suitable continuously
covering the cable and of the same materials as the rack/tray. Cable strap shall be
made of stainless steel.

9.7 Cable trays, racks, ladders and associatedmaterials

The Contractor shall furnish and install all cable trays, horizontal and vertical, required
as specified below.
Cable tray systems shall be made of straight sections, fitting and accessories.
Trays shall have an overall side rail height of 100mm, with a minimum loading depth
of75mm.
Widths shall be 300mm and 600mm.
Straight section side rails shall be of I-Beam design with a rung retaining weld bead. All
straight sections shall be supplied in standard lengths of 4000mm.
Bolted joints between tray sections shall be made up tight and rigid, using a full
complement of splice plates, bolts, washers, and locking devices, as called for by the
manufacturer‟s design.
Cable tray covers shall be provided for all trays located outdoors, including open
building structures, and wherever exposed to falling debris in all areas. Cable trays
shall be supported not more than2000mm.
The vertical distance between the two (2) cable trays shall be minimum 300 mm, unless
specifically indicated.
Where equipment is mounted on walls and/or columns, Contractor shall provide
structural steel supports and suitable anchors.
9.8 Conduit and installation of conduitsystem
All rigid conduits to be furnished shall be galvanized, unless otherwise noted.
Minimum size of all conduits shall be 20mm. All embedded lighting conduits shall be
galvanized intermediate metallic conduit (IMC). Exposed lighting conduit may be
electrical metallic tubing (EMT). Switches and receptacles may be surface or flush
mounted.
Each piece of conduit shall be straight, free from blisters and other defects and threaded
at each end. Coupling shall be cleanly cut. The manufacturer‟s name shall be attached
to or stamped on eachpiece.
In areas with corrosive atmosphere, steel conduit shall be provided with an epoxy
coating. In no case shall the conduit be filled by more than 40%.
Flexible metallic tubing may be used for small runs. Flexible conduit shall be used only
in location dry, non-hazardous, and not exposed to oil, corrosive fume or steam.
Minimum size of the flexible metallic tubing shall be 12mm.
Exposed conduit shall be run in straight lines parallel to column lines, walls, or beans.
Where conduits are grouped, the bends and fittings shall be installed so as to present
an orderly appearance. Unnecessary bending or crossing shall beavoided.
Conduit shall be supported on approved type of galvanized wall brackets, ceiling
trapeze, strap hangers, or pipe straps, secured by means of anchor bolts on hollow
 masonry units, expansion bolts in concrete or brick, and machine screws on metal
surfaces. Wooden plugs inserted in masonry or concrete shall not be used as a base to
secure conduit support.
Concealed horizontal and vertical runs in hollow space shall be supported at intervals
of 3 m or less. Tapped conduits and conduits terminating in end boxes or fittings shall
be supported not farther than 300mm from theterminals.
The groups of exposed conduits run together, the conduits shall be supported by racks,
made of steel channel or angle iron, which shall be hung from floor slab or the building
steel. All conduits shall be clamped to the supporting channel or angle with “U”-bolts,
each being clamped at every rack. Special wrenches shall be used to avoid injuring the
galvanized coating on conduits.
Conduit joints and connections shall be made thoroughly watertight and rustproof by
means of the application of a thread compound, which will not insulate the joint. Each
threaded joint shall be thoroughly cleaned to remove all cutting oil before the
compound is applied. Red lead is suitable for application for embedded conduits, and
white lead is suitable for application for exposed conduits. Running threads shall be
avoided.
Coupling may be used in dry and exposed locations. They may also be used in wet
exposed locations in vertical runs only, provided they are installed with fixed threaded
connection at top.
They may be used in concrete if adequately waterproofed to prevent leakage.
Standard radius bends are generally to be used for steel conduits but special long
radius bends shall be used whenever specifically required. The long radius bends are to
have radii as the physical conditions will permit. Field bends of metallic conduit shall
be made in such a manner the internal diameter of the conduit is not materially
changed, and the protective coating on the inside of the conduit is not injured. The
bends shall be free of kinks, indentation, or flattened surfaces. Heat shall not be
applied in making any conduitbends.
Galvanized structural steel members may be drilled or punched for conduit supporting
bolts, provided the holes are immediately painted with aluminum paint and
galvanized or rust-resisting bolt areused.
Templates shall be provided where embedded they shall be properly braced on the
inside so that the concrete will not defect them. Thread holes in box frames shall be
protected from injury.

Conduits shall be provided wherever possible, at least 300mm away from heating
devices, or similar equipment, when it is evident that such proximity might impair
theservice life of cables.

9.9 Painting
The painting at site of electrical apparatus and equipment shall be limited to touching
up any surfaces scratched or marred during shipment or inland transportation or
installation.

PART 10 : Earthing System

The earthing system shall be designed to meet the requirements of this specification and
shall be in accordance with IEEE 80. The Contractor shall present calculations to show the
earthing system meets these requirements and can be shown to be safe in terms of touch,
step and transferred potentials.
The Soil Resistivity of all substations sites are preliminary measured and found as shown
on Appendix E, these measurements are preliminary, the Contractor himself should
 perform a new measurements to be used in the substations earthing calculations.
A maximum earth resistance of one (1) ohm shall be obtained. The calculation shall take
into consideration the soil resistivity of the places where the substation will be installed.
Design calculations must be provided by the Contractor to obtain the above result
together with calculations for the step and touchvoltages.
Earth rods of copper weld type 19 mm diameter and 2500 mm long shall be disposed in
groups at locations in particular adjacent to surge diverters to ensure that the connections
from these items to the earthing system are as short and as straight as possible. A
separate set of rods shall also be installed for independently earthing each substation
fence at suitableintervals.
Main earth bar installed in the form of a ring around the substation comprising stranded
copper cable of not less than 95 mm2 minimum cross sectional area.
Subsidiary connections from this main earth bar shall be not less than 70 mm2 cross
sectional area. The size of the earth bar to be used at each specific site shall need to be
supported with calculations.
The subsidiary and branch connections also being stranded copper cables, where these
earth conductors run through concrete, they shall be PVC sheathed in order to protect the
conductors against corrosion.
All apparatus and cable glands may be earthed by a separate connection. These branch
connections being grouped and each group jointed to the main earth bar by a subsidiary
connection.
Mechanism boxes for disconnectors and earthing switches shall have earth connections
separate from these for the associated equipment.
Each piece of equipment shall be provided with a separate earthing terminal on a vertical
face above ground level, fixing and foundation bolts will not be used for making earth
connections.
All metal parts of 33kV switchgear other than those forming part of an electrical circuit
shall be connected to a hard drawn, high conductivity, copper earth conductor on each
unit.
It shall be bolted to the main frame and shall be located so as to provide convenient
facilities for earthing cable sheaths and for use with the earthing devices.
Means shall be provided for coupling earth bars of adjacent units to form a continuous
earth bar. The joints shall be tinned, bolted and sweated.
After installation of earth system the Contractor shall measure the resistance of the
substation earthing mesh.
The method used shall preferably be the “fall of potential” method, requiring the
availability of a local low voltage supply but other methods using an earth resistance
megger will be acceptable in the event of a local supply being unavailable

PART 11: Inspection and Tests

11.1 General
The Contractor shall carry out Factory tests, Type test and Site test in accordance with
the latest IEC standard. The Contractor shall submit all test procedures to the Owner
forapproval.
All tests shall be carried out in accordance with the approval test procedures.
All tests results shall be approved by Owner. The approval of the tests, acceptance of
the test certificates or waiving of tests shall not relieve the contractor from his
contractualobligations.

11.2 Inspection andTests

 The equipment's/material shall be subjected to inspection and tests by the Owner at
any time during manufacture. The Contractor shall provide all inspection facilities for
the said inspection andtesting.
All testing and inspection shall be made at the place of manufacture.
The Owner shall have the right of rejecting any portion of the equipment's/material at
any time during manufacture if it does not meet the requirements of this specification
in all particulars. He shall oversee the packing and shipping of all
equipment's/materials to besupplied.

11.3 Test at manufacture'swork

Test at Contractor work shall comprise type tests and routine tests.
11.3.1 Typetest
These tests are in general those detailed in the IEC which pertain to the equipment
being tested. Type tests are to prove the general design of the equipment and the
manufacturer may submit test certificates of tests which have been carried out on
identical equipment not withstanding any provision in an IEC, the Owner shall have
the right to accept such certificate in lieu of the specified type test or to reject them. The
type test prescribed shall be carried out in all cases where such certificates are not
available or arerejected.
Certified test certificate issued by ASTA, KEMA or other internationally recognized
testing authority for type test carried out on identical C.B will be accepted in lieu.
1) Onecircuitbreakerofeachtypeandratingshallbesubjectedtofollowing type
test in accordance with the latest issue of the IECspecifications
(a) Operation test.
(b) Mechanicalendurance.
(c) Test of temperaturerise.
(d) Making capacity, breaking capacity and short time currenttest.
(e) Short circuittest.
(f) Insulation level.
2) 33kV Metal enclosed GIS Switchgear Should be type tested according to the
relevantIEC.
3) 33/0.416kV 100kVA AuxiliaryTransformer
One transformer shall be subjected to the relevant type tests including
chopped wave test in accordance with the latest issue of IEC.
4) Protectionrelaysareto betypetestedinaccordancewiththelatestIEC60068,
IEC60255.
One relay from the outgoing feeders protection relays shall be type tested according
to applicable IEC and to be witnessed by MoE staff.

11.3.2 RoutineTests
The following routine test items, but not limited to, shall be carried out at
manufacturer's factory in accordance to the latest issue of IEC specifications:
The test of the Substation control system shall be executed referring to item 3.5.12 (SCS
Testing).
1) 33kV Metal enclosed GISSwitchgear
- 33kV Circuit Breaker cubicle
(a) Design and Visualcheck
(b) Functional operation test ( Interlocking test D.S andC.B)
(c) Insulation resistancetest
(d) Power-frequency voltage withstandtest
(e) Mechanical operating tests ofC.B
(f) Timing test of closing and open operation ofC.B
 (g) Primary injection tests on current transformer including measurement of current
ratio and check of relativepolarity
(h) Residual voltage test ofarrester
(i) Partial discharge test ofarrester
(j) Operation test of surge counter and surgerecorder
(k) Protection relaystest
(l) Indicating meterstest
Note: Magnetization curves and DC resistance values shall be submitted
for each current transformer.

- 33kV disconnector, earthing switch and lightning arrester cubicle

(a) Design and Visualcheck
(b) Functional operation test ( Interlocking test DS andE.S)
(c) Insulation resistancetest
(d) Power-frequency voltage withstand test
(e) Tests on voltage transformer including measurement of voltage ratio and
check of relative polarity
(f) Indicating meterstest
Note: DC resistance values to be given for voltage transformers

2) Communication equipment(a)
Design and Visual check (b)
Functional operation test (c)
Insulation resistancetest

3) 33/0.416kV 100kVA Auxiliarytransformer

(a) Design and Visualcheck
(b) Measurement of windingresistance
(c) Measurement of voltage ratio and check of phasedisplacement
(d) Dielectric routinetests

4) DC system (Battery and Chargers)(a)

Design and Visual check
(b) Circuit test (conductive check bytester)
(c) Insulation resistancetest
(d) Dischargetest
(e) Operation test for load voltagecompensator
(f) Relay operationtest
(g) Indicating metertest
(h) Function test for control circuit, indicating circuit and alarmcircuit
(i) Measurement of no-load current and DCvoltage
(j) Low voltage test (Check of voltage decrease from thresholdsetting)
5) DCpanel
(a) Design and Visualcheck
(b) Insulation resistancetest
(c) Function test for control circuit, indicating circuit and alarmcircuit

6) Inverter
(a) Design and Visualcheck
(b) Function test for control circuit, indicating circuit and alarmcircuit
 7) UPS ACpanel
(a) Design and Visualcheck
(b) Insulation resistancetest
(c) Function test for control circuit, indicating circuit and alarmcircuit

8) AC LVpanel
(a) Design and Visualcheck
(b) Insulation resistancetest
(c) Function test for control circuit, indicating circuit and alarmcircuit

9) 33kV powercables
(a) Design and visualcheck
(b) Measurement of electrical resistance ofconductors
(c) Partial dischargetest
(d) Voltagetest
(e) Check ofdimensions

10) LV power & controlcables

(a) Design and visualcheck
(b) Measurement of electrical resistance ofconductors
(c) Voltagetest
(d) Check ofdimensions
11.4 Site test
After complete installation, the equipment shall be tested at Site to ensure the proper
operation and the readiness for service. All tests shall be performed according to
specifications of the equipment manufacturer.
All tests shall be performed to verify that the equipment comply with approved drawings,
specifications and manufactures instructions.
The test of the Substation control system shall be executed referring to item 3.5.12 (SCS
Testing).
1) 33kV Switchgear
The following items have to be tested after installation.
(a) Generalinspection
(b) Checking against the complete assembly equipment specification forcompliance
of ratings of all major components, i.e. bus, circuit breaker, fuses, relays,etc.
(c) Checking the correct phasing of equipmentconnections.
(d) Checking of tightness of connections and fastenings for bus insulators, supports,
etc., and use of propertools
(e) Measurement of gascondition.
(f) Measurement of the resistance of the maincircuits.
(g) Testing of measuringinstruments
(h) Secondary injection tests on all protectionrelays.
(i) Primary inject test on all protection relays and associatedcurrent
(j) Transformercircuit
(k) Complete electrical functioning tests from Local/Remote/ DCC for CB‟s, DS‟s,
Earthing Switches etc including the function of allinterlocks.
(l) Power frequency voltage withstandtest
(m) Dielectric tests on auxiliarycircuits
(n) Gas tightness tests.

Measurements and tests of circuit breakers shall include as a minimum:

 • Insulation resistance measurement;
• Measurement of contact timing and travel analysis in accordance with
manufacturer'sinstructions;
• Testing of mechanicaloperating;
• Testing of operating, such as, installation and removal from breaker cell, test
position operation, tripping via relays & controls, correct interlocks operation,
alarms, meters,etc.
Measurements and tests of current transformers shall include as a minimum:
• Inspection of the generalcondition
• Insulation resistance measurements to earth and betweenwindings
• Secondary winding resistance measurement and burdenchecks
• Ratiochecks
• Magnetizingvoltage
• Polaritytest
Measurements and tests of voltage transformers shall include as a minimum:
• Inspection of the generalcondition.
• Insulation resistance measurements to earth and betweenwinding.
• No-load test with normal applied voltage on secondary terminals for a minimum
of 30 minutes (1VTsonly)
• Ratiochecks.
• Polaritytest
• Burdenmeasurement.

2) Communicationequipment
(a) Physical SiteInspection
(b) Operationalchecks

3) 33/0.416kV 100kVA Auxiliarytransformer

(a) Generalinspection
(b) Measurement of Winding Ratio on all tappositions
(c) Vector grouptest
(d) Turns ratiotest
(e) Dielectric Strength of the InsulationOil
(f) Insulation resistance tests between windings and each winding toearth
(g) Measurement of dc winding resistance (Alltaps)
(h) Energizing and setting towork.

4) 33kV powercables
(a) General inspection of the cable routes, verification of proper installation, fixing
to the racks, bending radius,etc.
(b) Verification of proper earthing of the screen.
(c) Measurement of ConductorResistance;
(d) The Contractor shall measure and record the following as-installed circuitdata;
• As-installed circuit length inm
• DC conductorresistance
• AC conductor resistance(Measured and/orderived)
(e) Verification of proper condition of externalsurfaces.
(f) Measurement of cables insulationresistance.
(g) Circuit phasing check andmarking.
(h) Capacitance of circuit
5) LV cables and multi-core controlcable
(a) General inspection of the cable routes, verification of properinstallation,
(b) fixing to the racks, bending radius,etc.
(c) Verification of proper earthing of the screen andarmoring.
(d) Measurement of cables insulationresistance.
(e) Verification of proper condition of externalsurfaces.

6) DCSystems
- Batterycharger
(a) Physical SiteInspection
(b) Testing of breaker tripsettings
(c) Measurement the continuity of each current carrying connections by
MEGGER
(d) Testing the changing output voltage function by disconnectedbattery
(e) Testing the quick charge and trickle chargemode;
(f) Testingthechargingcurrentlimiting(maximumcurrent)byshort-circuited
DCoutput;
(g) Testing earth-faultmonitoring
(h) Testing the Battery Charger inputs/digital outputs and control (LED‟s) and
protection functions at/from the Battery Charger Board , from the station
level via the RTU/HMI System (in control room) and from the RegionalDCC.
Testing the Battery Charger inputs/digital outputs, alarm indications (LED‟s) and
fault monitoring at the Battery Charger Board and at the sequence event recorder (in
control room) and at the Regional DCC.

- Batteries
(a) GeneralInspection
(b) Checking of the battery assembly to verifyclearances
(c) Checking of properly installed cell terminalcoverings
(d) Battery cells are properly installed andnumbered;
(e) Check Battery electrolyte i.e., level, color and specificgravity
(f) Charging the battery with constant-current in manual mode and recording
the charging current, voltage of each cell and electrolyte temperature of pilot
cell(s) everyhour.
(g) Discharging the battery to a final voltage of min. 1.0 V and recording the
battery voltage, cell voltage and electrolyte temperature of pilot cell(s) every
hour.
(h) Measurement of insulation resistance against the ground. For new batteries
the value shall not be > 1MΩ.
- Distribution panel
(a) General inspection (Physical and visualchecks)
(b) Operationalchecks
(c) Voltage test 2000 V, 50 Hz, 1min
(d) Insulation resistance 500 VDC, R > 50 Mohm

7) GroundingSystem-Inspection
Measuring of earthing impedance, touch and step voltage will check the
effectiveness of the installed earthing system. Measurements will be carried out
with the current injection using „Current and voltage measurement‟method.
(a) Evidence of damage to cables. Repair or replace damagedcables.
(b) Bolted connections made uptight.
 (c) Welded or brazed connections aretight.
(d) Exposed cable runs adequately supported andclamped.
(e) Test the resistance of the grounding system by use of Ground Megger Method.
(Resistance to earth shall not exceed 1ohm.)
(f) Test shall be made at the followinglocations:
(g) All groundingwells
(h) Substation transformer

8) Cable TraySystems
- Physical Site Inspection
Checking of the cable tray attachments to brackets and supports, if according to
instructions and this specification and whether appropriate number and quality of
anchor bolts or expansion bolts have been used;

9) StationAuxiliary
- LV AC Distributionpanel
Checking of interior to verify clearances between live electrical parts, insulation of
phase and neutral bus from panel, and tightness of all mechanical connections;
(a) GeneralInspection
(b) Checking of wiring termination and conductor sizes including cable
densifications
(c) Electrical & Mechanical Operationaltests
(d) Voltage test 2000 V, 50 Hz, 1min
(e) Measurement of insulation resistance 500 VDC, R > 50Mohm
Part 12 : Civil Specification

1. General
nd remotely from the dispatch center.
Appendices
Appendix-A: Intermediate Station (GIS)Switchgear 33 KV

a) The 33 kV incoming feeder switchgear shall comprise thefollowing:

No. Item Specification for component Q‟ty

33 kV, 1250 A, 25 kA/ 3 sec,
1. Circuit breaker (CB) 1 set
Position Indicator(For
2. DC48V 1 set
Disconnectingswitch)
3. Earthing Switch 33 kV, ≥60 kA for fault making 1 set
Position Indicator (For
4. DC48V 1 set
Earthing switch)
Interlocking between D.S
5. 1 set
and E.S
6. Lightning arrester for line 36 kV, 10 kA 3 pcs
3 phase gas insulated
7. 33 kV, 1250 A, 25 kA/3 sec. 1 set
bus bars chamber
Voltage transformer (Single
8. phase) with suitable fuses 33 kV/√3, 110 V/√3,110/3 3 pcs
on the HT and MCCB LT class 1.0/3 P
sides
 Voltmeter ( digital type )
9. 0 -36 kVscale 1 set
with selector switch
Voltage Transducer (Three
10. DC48V,0-33kV(4-20mA)
phase)
Lamp indicators for 33kV White lamp for each phase
11. 1 set
incoming voltage ( capacitor VT+ Neon lamps)
Annunciator with lamp test
12. DC48V 1 set
and reset sw
Space heater with 100W
13. 1 set
humidistat AC 230 V with 2- pole MCB
14. Fluorescent lamp AC 230 V with door switch 1 set
15. Indoor type enclosure IP 40 1 set
All necessary items to
complete the 33 kV circuit
16. whether specifically 1 lot
mentioned or not shall be
deemed to be included in
the above items.

The 33kV outgoing switchgear shall comprise thefollowing:

No. Item Specification for component Q‟ty

VCB,
1. Circuit breaker (CB) 1 set
33 kV, 630A, 25 kA/3 sec
3 phase gas insulated busbars
2. 33 kV, 630 A, 25 kA/ 3sec 1 set
Chamber
2 pcs per
Current transformers for 300/5/5A, Class 0.2/5P10
3. each
metering & protection
phase
Three Ammeters (not
required if included in the
4. relay set) 0 –500 A scale (4-20mA) 1 lot
One thermal ammeter with
Max. Demand indicator with
scale (0-500) Amp.
Multifunction over-current
5. (50, 51) & earth fault relay Numerical type, IDMTL 1 set
(50G, 51G) with test terminal characteristic
Blocks
6. Unbalanced Relay Electronic type 1 set

7. MVArh Class 0.2 1 set

C.B on-off push buttons
8. ON/OFF ( red/green ) 1 set
with Indication lamps
C.B mechanical indication
9. ON/OFF ( red/green ) 1 set
lamps
Local-Remote Control
10. Local/remote (White) 1 set
switch with lamps
Metering transducers (not
11. required if included in the 1 set
relay set)
Trip circuit supervision relay
12. 1 set
and audible alarm
 Trip counting (not required
13. 1 set
if included in the relay set)
Contacts for local remote
14. 1 set
alarm indication
15. Contact to RTU Free contact to indication & 2 set
alarm
Space heater with
16. AC230V, with 2-Pole MCCB 1 set
Thermostat
For Control alarm indication &
17. 2 Pole suitable MCCB Pertinent
Motor circuit ….etc. circuits.
Lamp indicators for 33kV
18. outgoing voltage neon White lamp for each phase 1 set
potential indicators on the ( capacitor VT + Neon lamps)
cable side.
Cable earthing device fully
19. 1 set
interlocked with C.B

Load shedding selector

20. 1 set
Switch
21. Fluorescent lamp AC230V,with door switch 1 set

22. Indoor type enclosure IP 40 1 set

suitable copper XLPE cable
23. with gland complete with all
necessary jointing materials
(as required)
All necessary items to
complete the 33 kV circuit
24. whether specifically 1 lot
mentioned or not shall be
deemed to be included in
the above items.

b) The 33kV Aux. TR switchgear shall comprise thefollowing:

No. Item Specification for component Q‟ty

VCB,
1. Circuit breaker (CB) 33 kV, 630A, 25 kA/3 sec 1 set
3 phase gas insulated busbars
2. chamber 33 kV, 630 A, 25 kA/ 3sec 1 set

Current transformers for 1 set

3. 30/5/5A, Class 0.2/5P10
metering & protection
Three Ammeters (not
4. required if included in the 0 –30 A scale (4-20mA) 1 lot
relay set)
Multi-function over-current
5. (50, 51) & earth fault relay Numerical type, IDMTL 1 set
(50N, 51N) with test terminal characteristic
 C.B on-off push buttons
6. with Indication lamps ON/OFF ( red/green ) 1 set

C.B mechanical indication

7. lamps ON/OFF ( red/green ) 1 set

Local-Remote Control
8. switch with lamps Local/remote (White) 1 set

9. Aux. trip relay hand reset 1 set

10. electric reset alarm 1 set
Trip circuit supervision relay
11. and audible alarm 1 set

Trip counting (not required if

12. included in the relay set) 1 set

Contacts for local remote

13. alarm indication 1 set
14. Contact to RTU Free contact to indication & 2 set
alarm
Space heater with
15. thermostat AC230V, with 2-Pole MCCB 1 set
For Control alarm
16. 2 Pole suitable MCCB indication & Motor circuit Pertinent
33 kV suitable copper XLPE
17. cables to Auxiliary 33 kV, XLPE, 1 lot
transformer 3 x 1c x 50mm2

Connection materials for 33 kV Terminals, cable glands

18. cables and cleats, etc. 1 lot

White lamp for each phase

Lamp indicators for 33kV
19. ( capacitor VT + Neon 1 set
outgoing voltage
lamps)
Cable earthing device fully
20. interlocked with C.B 1 set

21. Fluorescent lamp AC230V,with door switch 1 set

22. Indoor type enclosure IP 40 1 set

All necessary items to complete

the 33 kV circuit whether
23. 1 lot
specifically mentioned or not
shall be deemed to be included
in the above items.
c) DC 48V equipment (One Battery & Two Chargers and One Distribution panel )
shall comprise thefollowing:

No. Item Specification for component Qty

1 Charger 2 set (or
Dual type)
1 phase 2 -wire, 50 Hz, 230 V
1. AC Input
± 10%
 DC busbar voltage : 48 V +/-
2. DC Output 10% DC busbar current : not
less than 60 A
Load voltage : Low 40 V –
3. Output voltage regulation
High 60 V
System efficiency 100%
4. Up to 94%
Load
AC phases and earth: AC 2000
5. Di-electric strength V for 1 min.
DC :ditto
AC VM with V/S or LCD Voltage switch :
6. 1 set
Display OFF-ON.
DC VM with V/S or LCD Voltage switch:
7. 1 set
Display OFF-Charge-Battery-Load-OFF
8. DC AM or LCD Display For DC output current 1 set
Battery current AM or LCD Center zero pointer type
9. 1 set
Display (Charger or Discharge)
Signal lamp (LED) or LCD AC Input, Manual operation,
10. 1 lot
Display trickle and boost
MAN-AUTO,
11. Change over switch 1 set
TRICKLE-BOOST
For initial charging control
12. Voltage adjustment knob 1 set
Auto-trip visual and audible
13. (* 1) 1 set
alarm
Alarm stop, reset and lamp
14. -Alarm reset/test button 1 set
test facility
15. Contact to RTU Free contact to indication & 2 set
alarm
16. Fluorescent lamp AC230V,with door switch 1 set
17. Indoor type enclosure IP 41 1 set
All necessary items to
complete the 33 kV circuit
18. whether specifically 1 lot
mentioned or not shall be
deemed to be included in
the above items.
1 set
19. Battery

a)Type Nickel-Cadmium
b)Number of battery cell 40 cells
c)Nominal Voltage 1.2 V/cell
d)Nominal capacity According to calculation
e)Necessary provision
Double tier for containing cell
-Multi-tier mounting rack
groups
Fixing the cell group in the
-Fixing plates with rubber
rack for anti-vibration
-DC main conductors Connecting strip
-Signal wire For electrolyte decrease
20. DC distribution circuit 1 set
Type Self
 DC outgoing feeders 12 feeders
21. Standard of accessories 1 lot
- Funnel
- Syringe
- Suction type hydrometer Specific Gravity 1.10-1.30
- Rod type thermometer -20℃ to +100℃
- Jug For 1 litter
0-3 Vforbattery cell voltage
- Digital tester
measurement
- Fillingpump
- Spanner
- Container case
(* 1) The following items shall be provided for alarm indication as a minimum:
a) DCUndervoltage
b) DC Earth fault(positive)
c) DC Earth fault(negative)
d) Chargerfailure
e) Electrolytedecrease
d) AC system (33/0.416kV 100kVA TR and One LVAC Distribution Board ) shall
comprise thefollowing:

No. Item Specification for component Qty

33/0.416 kV, 100 KVA Dyn11
1. Auxiliary transformer 1 set
ONAN , with cable box
3-phase, 4-wire, 400/230V,
2. LV AC Distribution Board 1 set
50Hz
150A MCCB
3. Incoming Feeder (4 pole) with adjustable solid 2 No.
state trip unit,
4. Interlocking device 1 set
63AF MCCB 2 No.
5. Outgoing feeder 25AF MCB 8 No.

30AF MCB 7 No.

a) 150/5/5 A CT
Equipment to be
6. b) O/C and E/F Relay 1 lot
accommodated with
c) U/V Relay
-AC AM with A/S or LCD
7. For AC 3 phase input current 1 set
Display
-AC VM with V/S or LCD Voltage switch :
8.
Display ON-OFF
9. Contact to RTU Free contact to indication & 2 set
alarm
For detecting current in the
10. Zero-sequence CT 1 No.
neutral earthing system
Definite time Zero-sequence
11. 1 No.
Relay
All necessary items to
complete the 33 kV circuit
12. whether specifically 1 lot
mentioned or not shall be
deemed to be included in
the above items.
e) Safety equipment shall comprise thefollowing:

No. Item Specification for component Q‟ty

Breathing masks for fire
1. 2 No.
fighting
2. Plastic helmets 3 No.
3. 36kV insulating gloves 3 set
4. Suitable insulated stool 1 set
33kV voltage
5. indicator rod of the 1 set
telescopic type
6. Rechargeable torch light 2 No.
Portable carriage mounted
7. fire extinguishers suitable 3 No.
for electrical fires
 Instructions against
In the English language.
8. electrical shocks and 4 set
Arabic
artificial breathing
Safety regulation signs for
In the English Language.
9. open circuits earth circuits, 1 set
Arabic
danger zone...etc.
f) Spare parts: (Each substation)
for each substation , the following quantities should be quoted with unit price:

No. Item Specification for Qty

component
1. 33kV Metal-enclosed GIS Switchgear

1 set
1.1 Bushing insulators of each type
(3 phase)
1.2 Lightning arrester 36kV 10kA 1 pc
1 set
1.3 Tripping coil of C.B
(3 phase)
1.4 Auxiliary contact of C.B 1 lot
1.5 Closing coil of C.B 1 lot
1 set
1.6 Complete mechanism of C.B
(3 phase)
1.7 Complete Earth switch 1 set
Complete Voltage transformer with
33 kV/√3, 110 V /√3/ 1 set
1.8 suitable fuses ( if exist )on the HT 110 V/3 class 1.0/3 P (3 phase)
and LTsides (Single phase)
600/5/5 A,
Current transformer for metering 1pc each (1 phase)
1.9 Class 0.2/ 5P10
& protection ( for Incomer )

1.10 Protection Relay (O/C, E/F) 1 set

Smart Meters KWh , KVAR, A, V
1.11 and W Each one 1 No.

1.12 MCCB of each type Each one 1 lot

H.T fuses for 33KV voltage 1 set
1.13
transformer (3 phase)
Indicating lamps (LED) and Bulbs
1.14 Each one 1 lot
of all types used
1.15 Push button Each one 1 lot

1.16 Control /selector switch Each one 1 lot

Aux. relay and aux. contactor of
1.17 Each one 1 lot
each type used
White lamp for each
Lamp indicators for 33kV incoming 2 set
1.18 voltage phase ( capacitor VT +
(3 phase)
Neon lamps)

1.19 LV socket and plug 1 set

2. 33kV outgoing feeder metal-enclosed GIS switchgear
 Main interrupter chambers for 1 set
2.1 (For Outgoing feeder)
vacuum C.B (3 phase)
(Each for Outgoing 2 set
2.2 Bushing insulators
feeder) (3 phase)
(Each for Outgoing 2 set
2.3 Tripping coil of C.B
feeder) (3 phase)
2.4 Auxiliary contact of C.B (For Outgoing feeder) 1 lot
2.5 Closing coil of C.B (For Outgoing feeder) 1 lot
(Each for Outgoing 2 set
2.6 Complete mechanism of C.B
feeder) (3 phase)
2.7 Complete Earth switch (For Outgoing feeder) 1 set
Complete Voltage transformer with 33 kV/√3, 110 V/√3, 110
2.8 suitable fuses(if exist) on the HT V/3class 1.0/3 P 1 set
and LTsides (Single phase)
Current transformer for metering 600/5/5A 1pceach
2.9 & protect on Class 0.2/5P10
Protection Relay (O/C, E/F )
2.10 Each one 1l
Smart Meters KWh , KVAR, A, V
2.11 and W Each one 1 No.

A with maximum demand

2.12 600A 2 pc
indicator assembly
2.13 MCCB of each type Each one 1 lot
H.T fuses for 33KV voltage 1 set
3.14
Transformer (3 phase)
Indicating lamps (LED) and Bulbs
3.15 Each one 1 lot
of all types used
3.16 Push button Each one 1 lot

3.17 Control /selector switch Each one 1 lot

Aux. relay and aux. contactor of
3.18 Each one 1 lot
each type used
White lamp for each
Lamp indicators for 33kV outgoing 2 set
3.19 phase ( capacitor VT +
voltage (3 phase)
Neon lamps)
3.20 LV socket and plug 1 set
4. DC48V Battery & charger

4.1 Protection Relay Each one 1 lot

Meters A, V (not required if
4.2 Each one 1 lot
included on the LCD)
4.3 MCCB of each type Each one 1 lot
Indicating lamps (LED) of all types
4.4 Each one 1 lot
Used
Printed circuit boards of control
4.5 Each type 1 lot
Unit
4.6 10% of the total No. of battery cells Four (4) 1 lot

4.7 Electrolyte (10% of Total volume ) 1 lot

5. Inverter & Distribution panel
 5.1 Protection Relay Each one 1 lot
Meters A, V (not required if
5.2 Each one 1 lot
included on the LCD)
5.3 MCCB of each type Each one 1 lot
Indicating lamps (LED) of all types
5.4 Each one 1 lot
Used
Printed circuit boards of control for
5.5 1 set
Inverter
6. Station LVAC Distribution panel
6.1 Protection Relay Each one 1 lot

6.2 Meters A, V Each one 1 lot

6.3 MCCB of each type Each one 1 lot

Indicating lamps (LED) of all types
6.4 Each one 1 lot
Used
All kinds of lamps and tubes
7.1 10% each
including emergency lamps
8. Fire Detection and Alarm System
Each type of automatic fire
8.1 Each two 1 lot
detectors
8.2 Each type of fire alarm devices Each two 1 lot
8.3 Each type of response indicator Each two 1 lot
Line type of cable for heat detector Maximum length
8.4 system for longest zone
Frangible elements for manual pull
8.5 10 PC
Station
m) Recommended Operational Spare Parts for 5years
The tenderer should recommend necessary spare parts for each substation and operation of
five year as a whole, the following quantities should be quoted with unit price:
(1) 33kV Metal-enclosed GISSwitchgear
(2) DC48V Battery, Charger and Distributionpanel
(3) Inverter & Distributionpanel
(4) Station LVAC Distribution panel
(5) Lighting
(6) Fire Detection and AlarmSystem
(7) RTU and Communication System
(8) Others
Any special tools recommended for maintenance of circuit breakers
The above is only a guide and the manufacturer may offer, other items if necessary, or
suggest a set of recommended spare parts for normal operation for a period for
fiveyears.
Notes :
Any missing item, necessary for operation will be considered included in the tender.
Earthing trip for an adjoining each panel with the other will be provided with its
dimensions according to short circuit rating.
The Tools and Appliances for the equipment as per the itemized list given in the Bill of
Quantities (Volume-II) shall be provide as Firm items, which will be subject to Owner
confirmation during Contract execution stage.