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Sheet Metal Bending: A. Elbadan

The document is a lecture on sheet metal bending that discusses basics, springback, common bending operations, special operations, an example problem, and special design considerations. It covers terminology, minimum bend radius, effects of elongated inclusions, methods to reduce springback, basic and other bending operations like bead forming and flanging. An example problem calculates the maximum bending force required. Design topics include flange design, notches, stress concentration, and obtaining sharp radii. References include a manufacturing processes textbook.

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Suleman Khan
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179 views24 pages

Sheet Metal Bending: A. Elbadan

The document is a lecture on sheet metal bending that discusses basics, springback, common bending operations, special operations, an example problem, and special design considerations. It covers terminology, minimum bend radius, effects of elongated inclusions, methods to reduce springback, basic and other bending operations like bead forming and flanging. An example problem calculates the maximum bending force required. Design topics include flange design, notches, stress concentration, and obtaining sharp radii. References include a manufacturing processes textbook.

Uploaded by

Suleman Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Sheet

Metal
Bending

Elbadan

Basics Lecture 5
Springback

Common
Sheet Metal Bending
Bending
Operations

Special
Operations
A. Elbadan

Example Alexandria University


st Year Marine, Production Engineering
Special 1
Design
Considera-
tion October 25
th
7
, 200
References
Outline

Sheet
Metal
Bending
1 Basics
Elbadan

Basics
2 Springback
Springback

Common
Bending 3 Common Bending Operations
Operations

Special
Operations 4 Special Operations
Example

Special
Design 5 Example
Considera-
tion

References 6 Special Design Consideration


Terminology

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Lb = α (R + kt )

k = [0.33|R <2t , 0.5|R >2t ]


Minimum Bend Radius

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Minimum Bend Radius cont.

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Eect of Elongated Inclusions

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Springback in Bending

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
2Ri
Ks = ααfi +1
tion
= 2Rt f
t +1
References

3  
Ri Ri Y Ri + 1

Rf = 4 ET − ET
Springback Factor

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Negative Springback

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Methods for Reducing Springback

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Basic Die-Bending Operations

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

F = k (UTSW)LT
2
Example

Special
Design
Considera- 0.3 − 0.33 wipping − Die
tion
k= 2.4 − 2.66 U − Die
V − die
References
1.2 − 1.33
Other Common Bending Operations

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Bead Forming

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Flanging Operations

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Roll-Forming Process

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Tube Bending Operations

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Stretching Operation

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Sheet
Metal
Bending Example

Elbadan Draw the sequence of operations and compute the maximum


bending force to bend the aluminum workpiece shown in the g.
Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Sheet
Metal
Bending Example

Elbadan Solution
Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Flange Design

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Notches Utilization

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Stress Concentration

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
Obtaining Sharp Radius in Bending

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending
Operations

Special
Operations

Example

Special
Design
Considera-
tion

References
References

Sheet
Metal
Bending

Elbadan

Basics

Springback

Common
Bending Manufacturing Process for Engineering Materials,
Operations
Kalpakjian S. and Schmid S., 4th edition, Prentice Hall 2003
Special
Operations

Example

Special
Design
Considera-
tion

References

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