User Manual: Hybrid 5.5KW PV Inverter

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User Manual

Hybrid 5.5KW PV Inverter

Version: 1.0
Table of Contents

1. Introduction ........................................................................ 1
2. Important Safety Warning .................................................... 2
3. Unpacking & Overview......................................................... 4
4. Installation ......................................................................... 5
5. Surge Protection Device Installation ..................................... 6
6. Grid (Utility) Connection ...................................................... 7
7. PV Module (DC) Connection ................................................. 8
8. Battery Connection ............................................................ 11
9. Load (AC Output) Connection ............................................ 12
10. Communication ................................................................. 14
11. Application with Energy Meter ............................................ 15
12. Commissioning .................................................................. 16
13. Initial Setup ...................................................................... 17
14. Operation ......................................................................... 27
15. Charging Management....................................................... 38
16. Maintenance & Cleaning .................................................... 40
17. Trouble Shooting ............................................................... 41
18. Specifications .................................................................... 44
1. Introduction
This hybrid PV inverter can provide power to connected loads by utilizing PV power, utility
power and battery power.

Hybrid inverter

PV module
Distribution Electric grids
Box

Load
Battery

Figure 1 Basic hybrid PV System Overview

Depending on different power situations, this hybrid inverter is designed to generate


continuous power from PV solar modules (solar panels), battery, and the utility. When MPP
input voltage of PV modules is within acceptable range (see specification for the details),
this inverter is able to generate power to feed the grid (utility) and charge battery. This
inverter is only compatible with PV module types of single crystalline and poly crystalline.
Do not connect any PV array types other than these two types of PV modules to the inverter.
Do not connect the positive or negative terminal of the solar panel to the ground. See Figure
1 for a simple diagram of a typical solar system with this hybrid inverter.

Note: To conform to the EEG standard, every inverter sold to German area is not allowed
to charge battery from Utility. The relevant function is automatically disabled via the software.

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2. Important Safety Warning
Before using the inverter, please read all instructions and cautionary markings
on the unit and this manual. Store the manual where it can be accessed easily.
This manual is for qualified personnel. The tasks described in this manual may be performed
by qualified personnel only.
General Precaution-

Conventions used:
WARNING! Warnings identify conditions or practices that could result in personal injury;
CAUTION! Caution identify conditions or practices that could result in damage to the unit
or other equipment connected.

WARNING! Before installing and using this inverter, read all instructions and cautionary
markings on the inverter and all appropriate sections of this guide.

WARNING! Normally grounded conductors may be ungrounded and energized when a


ground fault is indicated.

WARNING! This inverter is so heavy that it should be lifted by at least two persons.

CAUTION! Before attempting any maintenance or cleaning or working on any circuits


connected to the inverter, disconnecting AC, DC and battery power from the inverter can
reduce the risk of electric shock. Merely turning off controls will not reduce this risk because
internal capacitors can remain charged for 5 minutes after disconnecting all sources of power.

CAUTION! Do not disassemble this inverter by yourself. It contains no user-serviceable


parts. Attempt to service this inverter by yourself may cause electric shock or fire and will
void the warranty from the manufacturer.

CAUTION! To avoid fire and electric shock, make sure that existing wiring is in good
condition and that the wire is not undersized. Do not operate the damaged Inverter or
substandard wiring.

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CAUTION! In high temperature environment, the surface of this inverter could be hot
enough to cause skin burns if accidentally touched. Ensure that this inverter is away from
normal traffic areas.

CAUTION! Use only recommended accessories from installer. Otherwise, disqualified tools
may cause fire, electric shock, or injury to persons.

CAUTION! To reduce risk of fire hazard, do not cover or obstruct the cooling fan.

CAUTION! Do not operate the Inverter if it has undergone a sharp blow, been dropped, or
damaged in any way. If the Inverter is damaged, please call for an RMA (Return Material
Authorization) request.

CAUTION! AC breaker, DC switch and Battery circuit breaker are used as disconnect devices
and these disconnect devices shall be easily accessible.

Before working on this circuit


- Isolate inverter/Uninterruptible Power System (UPS)
- Then check for Hazardous Voltage between all terminals including the
protective earth.

Risk of Voltage Backfeed

Symbols used in Equipment Markings

Refer to the operating instructions

Caution! Risk of danger

Caution! Risk of electric shock


Caution! Risk of electric shock. Energy storage timed
discharge for 5 minutes.
Caution! Hot surface

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3. Unpacking & Overview
3-1. Packing List
Before installation, please inspect the unit. Be sure that nothing inside the package is
damaged. You should receive the following items inside of package:

Inverter unit PV connectors Software CD Manual USB cable RS-232 cable

Mounting
Surge protection device L-type plate Screws Magnets Cables screws

3-2. Product Overview

1) PV connectors 8) DC Switch (option)


2) AC output connectors (Load 9) LCD display panel
connection) 10) LED indicators
3) Battery connectors 11) Operation buttons
4) AC Grid connectors (Connect to (Please check section 14 for details about
SPD) LCD display, LED indicators and button
5) RS-232 communication port operation)
6) USB communication port
7) Intelligent slot

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4. Installation
4-1. Selecting Mounting Location
Consider the following points to install the inverter:
 Do not mount the inverter on flammable construction materials.
 Mount on a solid surface
 This inverter might make noises during operation which may be perceived as a
nuisance in a living area.
 Install this inverter at eye level in order to allow the readability of LCD display at
all times.
 For proper air circulation to dissipate heat, allow a clearance of approx. 20 cm to
the side and approx. 50 cm above and below the unit.
 Dusty conditions on the unit may impair the performance of this inverter.
 The ambient temperature should be between 0°C and 40°C and relative humidity
should be between 5% and 85% to ensure optimal operation.
 The recommended installation is vertical adherence.
 For proper operation of this inverter, please use appropriate cables for grid
connection.
 The pollution degree of the inverter is PD2. Select an appropriate mounting
location. Install the solar inverter in a protected area that is dry, free of excessive
dust and with adequate air flow. Do NOT operate it in the place where the
temperature and humidity is beyond the specific limits. (Please check the specs for
the limitations.)
 The inverter should be installed in the position where the disconnection means is
easily accessible.
 This inverter is designed with IP20 protection for indoor applications only.
 Regularly clean the fan filter.

4-2. Mounting Unit


WARNING!! Remember that this inverter is heavy so please be careful when removing
it from the package.

Installation to the wall should be fixed with proper screws. After that, the device should
be bolted on securely.

The inverter can only operate in a CLOSED ELECTRICAL OPERATING AREA. Only service
personnel can enter this area.

WARNING!! FIRE HAZARD.


SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE
ONLY.

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Fix the unit with four screws.

5. Surge Protection Device Installation


CAUTION: Be sure to disconnect from AC power before installing surge protection
device.
Step 1: Install the SPD on the left hand side of the inverter with six magnets.

Magnet x 6 pieces

Step 2: To prevent surge protection device falling apart, use supplied L-type plate and
fix it to attach surge protection device tightly to the inverter.

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Step 3: Connect the OUTPUT of SPD to AC grid connectors of Hybrid Inverter. The
INPUT of SPD is connected to AC utility.

AC Grid Input
Output of
SPD

Hybrid Inverter

6. Grid (Utility) Connection


6-1. Preparation
Before connecting to AC utility, please install a separate AC circuit breaker between
surge protection device (SPD) and AC utility. This will ensure the inverter can be securely
disconnected during maintenance and fully protected from over current of AC input.
NOTE1: Although this inverter is equipped with 250VAC/40A fuse, it’s still necessary to
install a separate circuit breaker for safety consideration. Please use 250VAC/40A circuit
breaker between surge protection device (SPD) and AC utility.
NOTE2: The overvoltage category of the AC input is III. It should be connected to the
power distribution.

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WARNING! For safety and efficiency, it's very important to use appropriate cables for
grid (utility) connection. To reduce risk of injury, please use the proper cable size
recommended below.
Suggested cable requirement for AC wire
Model 5.5KW
Nominal Grid Voltage 230VAC
Conductor cross-section (mm2) 6
AWG no. 10
6-2. Connecting to the AC Utility
Step 1: Check the grid voltage and frequency with an AC voltmeter to see if it’s same as
the “VAC” value on the product label.
L
Step 2: Turn off the circuit breaker.
N
Step 3: Remove insulation sleeve 10 mm from three
conductors and shorten phase L and neutral
conductor N for 3 mm. Refer to chart 1. Chart 1

Step 4: Connect wires according to the polarities indicating on terminal block. Be sure
to connect PE protective conductor (G) first.
L→LINE (brown or black)
N→Neutral (blue or white)
G→Ground (yellow-green)

Step 5: Make sure the wires are securely connected.


The reference tightening torque is 1.4~1.6N.m.
Chart 2

7. PV Module (DC) Connection


CAUTION: Before connecting to PV modules, please install separately DC circuit
breakers between inverter and PV modules.
NOTE1: Please use 600VDC/30A circuit breaker.
NOTE2: The overvoltage category of the PV input is II.
Please follow the steps below to implement PV module connection:

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WARNING: Because this inverter is non-isolated, only three types of PV modules are
acceptable: single crystalline and poly crystalline with class A-rated and CIGS
modules.
To avoid any malfunction, do not connect any PV modules with possible current
leakage to the inverter. For example, grounded PV modules will cause current leakage
to the inverter. When using CIGS modules, please be sure NO grounding.
CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it
will cause damage on inverter when lightning occurs on PV modules.

Step 1: Check the input voltage of PV array modules. The acceptable input voltage of
the inverter is 250VDC-450VDC (with rated load). This system is applied with two strings
of PV array. Please make sure that the maximum current load of each PV input
connector is 13A.

CAUTION: Exceeding the maximum input voltage can destroy the unit!! Check the
system before wire connection.
Step 2: Disconnect the circuit breaker and switch off the DC switch.
Step 3: Assemble provided PV connectors with PV modules by the following steps.
Components for PV connectors and Tools:
Female connector housing

Female terminal
Male connector housing

Male terminal
Crimping tool and spanner

Prepare the cable and follow the connector assembly


process:
Strip one cable 8 mm on both end sides and be careful NOT to
nick conductors.

Insert striped cable into female terminal and crimp female terminal as shown below.

Insert assembled cable into female connector housing as shown below.

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Insert striped cable into male terminal and crimp male terminal as shown below.

Insert assembled cable into male connector housing as shown below.

Then, use spanner to screw pressure dome tightly to female connector and male
connector as shown below.

Step 4: Check the correctness of the polarity of connection cable on PV modules and PV
input connectors. Then, connect positive pole (+) of connection cable to positive pole (+)
of PV input connector. Connect negative pole (-) of connection cable to negative pole (-)
of PV input connector.

WARNING! For safety and efficiency, it's very important to use appropriate cables for
PV module connection. To reduce risk of injury, please use the proper cable size as
recommended below.
Conductor cross-section (mm2) AWG no.
4~6 10~12

CAUTION: Never directly touch the terminals of inverter. It might cause lethal electric
shock.

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Recommended Panel Configuration

CAUTION: Do NOT touch the inverter to avoid electric shock. When PV modules are
exposed to sunlight, it may generate DC voltage in the inverter.

Solar Panel SOLAR INPUT 1 SOLAR INPUT 2 Total


Spec. Q'ty of
(Min in serial: 6pcs; Input
(reference) panels
Max. in serial: 12pcs) Power
- 260Wp
6pcs in serial x 6pcs 1560W
- Vmp: 30.7Vdc
- Imp: 9.18A x 6pcs in serial 6pcs 1560W
- Voc: 38.9Vdc 8pcs in serial x 8pcs 2080W
- Isc: 8.56A x 8pcs in serial 8pcs 2080W
- Cells: 60 6pcs in serial 6pcs in serial 12pcs 3120W
7pcs in serial 7pcs in serial 14pcs 3640W
8pcs in serial 8pcs in serial 16pcs 4160W
10pcs in serial 10pcs in serial 20pcs 5200W
12pcs in serial 12pcs in serial 24pcs 6240W

8. Battery Connection
CAUTION: Before connecting to batteries, please separately install a DC circuit
breaker between inverter and batteries.
NOTE1: Please only use sealed lead acid battery, vented and Gel battery. Please check
its maximum charging voltage and current when first using this inverter. If using Lithium
iron or Nicd battery, please consult with installer for the details.
NOTE2: Please use 80VDC/200A circuit breaker.
NOTE3: The overvoltage category of the battery input is II.
Please follow the steps below to implement battery connection:
Step 1: Check the nominal voltage of batteries. The nominal
input voltage for inverter is 48VDC.
Step 2: Use two battery cables. Remove insulation sleeve 12
mm and insert conductor into cable ring terminal. Refer to the
right diagram.
Step 3: Remove the cover of battery and follow the polarity of battery printed near the
battery terminal! Place the external battery cable ring terminal over the battery terminal.
RED cable to the positive terminal (+);
BLACK cable to the negative terminal (-).

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WARNING! Wrong connections may damage the unit permanently.
Step 4: Make sure the wires are securely connected. The reference tightening torque is
2.04 N.m.
WARNING! For safety and efficiency, it's very important to use appropriate cables for
battery connection. To reduce risk of injury, please use the proper cable size
recommended as below.
Conductor cross-section (mm2) 38
AWG no. 2

9. Load (AC Output) Connection


CAUTION: To prevent extra supply to the load via the inverter during any mode of
operation, an additional disconnection device should be placed on in the building wiring
installation.
WARNING! For safety and efficiency, it's very important to use appropriate cable for AC
connection. To reduce risk of injury, please use the proper cable size recommended as
below.
Model 5.5KW
Nominal Grid Voltage 230VAC
Conductor cross-section (mm2) 6
AWG no. 10

Step 1: Remove insulation sleeve 8 mm for three conductors. And shorten phase L and
neutral conductor N 3 mm. Refer to Diagram 3.
Step 2: Connect wires according to the polarities L
indicated on terminal block. Be sure to connect PE
N
protective conductor ( ) first. Refer to Diagram 4.

Diagram 3

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L→LINE (brown or black)
→Ground (yellow-green)
N→Neutral (blue or white)

Step 3: Make sure the wires are securely connected. Diagram 4


The reference tightening torque is 1.4~1.6N.m.

CAUTION: It’s only allowed to connect load to “AC Output Connector”. Do NOT connect
the utility to “AC Output Connector”.
CAUTION: Be sure to connect L terminal of load to L terminal of “AC Output Connector”
and N terminal of load to N terminal of “AC Output Connector”. The G terminal of “AC
Output Connector” is connected to grounding of the load. Do NOT mis-connect.
CAUTION: This inverter is not allowed to operate in parallel. Please do NOT connect
more than one unit in parallel in AC output connector. Otherwise, it will damage this
inverter.

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10. Communication
The inverter is equipped with RS232 port, USB port and a slot for alternative
communication interfaces in order to communicate with a PC via corresponding
software. This intelligent slot is suitable to install with SNMP card and Modbus card.
Follow the procedure below to connect communication wiring and install the
software.
For RS232 port, you should use a DB9 cable as below:

For USB port, you should use a USB cable as below:

For SNMP or MODBUS card, you should use RJ45 cables as below:

Please install monitoring software in your computer. Detailed information is listed in


next chapter. After software is installed, you may initialize the monitoring software
and extract data through communication port.

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11. Application with Energy Meter
With Modbus card II and energy meter, hybrid inverter can be easily integrated into the
existing household system. For details please refer to Modbus card II manual.
Note: This application is only valid for Grid-Tie with Backup II mode.
Equipped with Modbus card II, hybrid inverter is connected to energy meter with RS485
communication port. It’s used to set up self-consumption function via Modbus card to
control power generation and battery charging of the inverter.

Grid

L1 L2 L3
N

RS-485 Energy Meter

PV Arry

Modbus card

L
Grid

N
G
Hybrid Inverter

AC Output
G N L

To Main
Family Load
Battery

To Urgent
Load

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12. Commissioning
Step 1: Check the following requirements before commissioning:
 Ensure the inverter is firmly secured
 Check if the open circuit DC voltage of PV module meets the requirement (Refer to
Section 6)
 Check if the voltage of the open circuit utility is approximately as same as the
expected nominal value from local utility company.
 Check if connection of AC cable to grid (utility) is correct if the utility is required.
 Fully connect to PV modules.
 Check if AC circuit breaker (only applied when the utility is required), batter circuit
breaker, and DC circuit breaker are installed correctly.

Step 2: Switch on the circuit breaker of battery and then switch on PV DC breaker. After
that, if there is any connection with utility, please switch on the AC circuit breaker. At this
moment, the inverter is already turned on. However, there is no output generation from
loads. Then:
 If LCD lights up to display the status of current inverter, commissioning has been
completed successfully. After pressing “ON” button for 1 second when the utility is
detected, this inverter will start to supply power to the loads. If no utility exists,
simply press “ON” button for 3 seconds. Then, this inverter will start to supply power
to the loads.
 If an error occurs to this inverter, a warning/fault indicator will appear on LCD display.
Please inform your installer.

Step 3: Please insert CD into your computer and install monitoring software on your PC.
Follow the steps below to install the software.
1. Follow the on-screen instructions to install the software.
2. When your computer restarts, the monitoring software will appear as shortcut icon
located in the system tray, near the clock.

NOTE: If using modbus card as communication interface, please install bundled software.
Check local dealer for the details.

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13. Initial Setup
Before inverter starts to operate, it’s required to set up “Operation Mode” via software.
Please strictly follow the steps below to set up. For more details, please refer to software
manual.
Step 1: After turning on the inverter and installing the software, please click “Open
Monitor” to enter main screen of this software.
Step 2: Log in the software first by entering the default password “administrator.”
Step 3: Select Device Control>>MyPower Management to set up inverter operation mode
and personalized interface. Refer to diagram below.

Mode
There are three operation modes: Grid-tie with backup, Grid-Tie and Off-Grid.
 Grid-tie with backup: PV power can feed back to grid, provide power to the load and
charge battery. There are four options available in this mode: Grid-tie with backup I,
II, III and IV. In this mode, users can configure PV power supply priority, charging
source priority and load supply source priority. However, when Grid-tie with backup
IV option is selected in PV energy supply priority, the inverter is only operating
between two working logics based on defined peak time and off-peak time of
electricity. Only peak time and off-peak time of electricity are able to set up to
optimize electricity usage.
 Grid-Tie: PV power can only feed back to grid.
 Off-Grid: PV power can only provide power to the load and charge battery but can’t
feed back to grid.
SECTION A:
Standard: It will list local grid standard. To make any modification, you’re requested to
have factory password. Please check local dealer only when this standard change is

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requested.
CAUTION: Wrong setting could cause damage to the unit or not working.

Nominal Output Voltage: 230V.


Nominal Output Frequency: 50HZ.
SECTION B:
This section contents may be different based on different selection of operations.

Allow AC charging duration: It’s a period of time to allow AC (grid) to charge battery. When
the duration is set as 0:00-00:00, it means no time limitation for AC to charge battery.

AC output ON/Off Timer: Set up on/off time for AC output of inverter. If setting it as
00:00/00:00, this function is disabled.

Allow to charge battery: This option is automatically determined by setting in “Charging


source”. It’s not allowed to modify here. When “NONE” is selected in charging source
section, this option becomes unchecked in grey text.
Allow AC to charge battery: This option is automatically determined by setting in ”Charging
source”. It’s not allowed to modify here. When “Grid and PV” or “Grid or PV” is selected in
charging source section, this option is default selected. In Grid-tie mode, this option is
invalid.

Allow to feed-in to the Grid: This option is only valid under Grid-tie and Grid-tie with backup
modes. Users can decide if this inverter can feed-in to the grid.

Allow battery to discharge when PV is available: This option is automatically determined


by setting in “Load supply source (PV is available)”. When “Battery” is higher in priority
than “Grid” in Load supply source (PV is available), this option is selected in default. Under
Grid-tie, this option is invalid.
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Allow battery to discharge when PV is unavailable: This option is automatically determined
by setting in “Load supply source (PV is unavailable)”. When “Battery” is higher in priority
than “Grid” in Load supply source (PV is unavailable), this option is selected in default. In
Grid-tie mode, this option is invalid.

Allow battery to feed-in to the Grid when PV is available: This option is only valid in Grid-
tie with backup II or Grid-tie with backup III modes.

Allow battery to feed-in to the Grid when PV is unavailable: This option is only valid in all
options of Grid-tie with backup mode.

Grid-tie with backup


Grid-tie with backup (I):

PV energy supply priority setting: 1st Battery, 2nd Load and 3rd Grid.
PV power will charge battery first, then provide power to the load. If there is any
remaining power left, it will feed-in to the grid.
Battery charging source:
1. PV and Grid (Default)
It’s allowed to charge battery from PV power first. If it’s not sufficient, grid will charge
battery.
2. PV only
It is only allow PV power to charge battery.
3. None
It is not allowed to charge battery no matter it’s from PV power or grid.
Load supply source:
When PV power is available: 1st PV, 2nd Grid, 3rd Battery
If battery is not fully charged, PV power will charge battery first. And remaining PV

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power will provide power to the load. If it’s not sufficient, grid will provide power to the
load. If grid is not available at the same time, battery power will back up.

When PV power is not available:


1. 1st Grid, 2nd Battery (Default)
Grid will provide power to the load first. If grid is not available, battery power will provide
power backup.
2. 1st Battery, 2nd Grid
Battery power will provide power to the load first. If battery power is running out, grid will
back up the load.
NOTE: This option will become ineffective during AC charging time and the priority will
automatically become 1st Grid and 2nd Battery order. Otherwise, it will cause battery
damage.

Grid-tie with backup (II):

PV energy supply priority setting: 1st Load, 2nd Battery and 3rd Grid.
PV power will provide power to the load first. Then, it will charge battery. If there is any
remaining power left, it will feed-in to the grid.
Battery charging source:
1. PV and Grid
It’s allowed to charge battery from PV power first. If it’s not sufficient, grid will charge
battery.
2. PV only
Only PV power is allowed to charge battery.
3. None
It is not allowed to charge battery no matter it’s PV power or grid.
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Load supply source:
When PV power is available:
1. 1st PV, 2nd Battery, 3rd Grid
PV power will provide power to the load first. If it’s not sufficient, battery will provide
power to the load. When battery is running out power or not available, grid will back up
the load.
2. 1st PV, 2nd Grid, 3rd Battery
PV power will provide power to the load first. If it’s not sufficient, grid will provide power
to the load. If grid is not available at the same time, battery power will back up the load.

When PV power is not available:


1. 1st Grid, 2nd Battery: Grid will provide power to the load first. If grid is not available,
battery will provide power backup.
2. 1st Battery, 2nd Grid: Battery will provide power to the load first. If battery is running
out power, grid will back up the load.
NOTE: This option will become ineffective during AC charging time and the priority will
automatically become 1st Grid and 2nd Battery order. Same as Grid-tie with backup (I).

Grid-tie with backup (III):

PV energy supply priority setting: 1st Load, 2nd Grid and 3rd Battery
PV power will provide power to the load first. If there is more PV power available, it will
feed-in to the grid. If feed-in power reaches the max. feed-in power setting, the
remaining power will charge battery.
NOTE: The max. feed-in grid power setting is available in parameter setting. Please
refer to software manual.
Battery charging source:
1. PV and Grid: It’s allowed to charge battery from PV power first. If it’s not sufficient,
grid will charge battery.
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2. PV only: PV power is only allowed to charge battery.
3. None: It is not allowed to charge battery no matter it’s PV power or grid.
Load supply source:
When PV power is available:
1. 1st PV, 2nd Battery, 3rd Grid
PV power will provide power to the load first. If it’s not sufficient, battery power will
provide power to the load. When battery power is running out or not available, grid will
back up the load.
2. 1st PV, 2nd Grid, 3rd Battery
PV power will provide power to the load first. If it’s not sufficient, grid will provide power
to the load. If grid is not available at the same time, battery power will back up the load.

When PV power is not available:


1. 1st Grid, 2nd Battery: Grid will provide power to the load first. If grid is not available,
battery power will provide power backup.
2. 1st Battery, 2nd Grid: Battery power will provide power to the load first. If battery power
is running out, grid will back up the load.
NOTE: This option will become ineffective during AC charging time and the priority will
automatically become 1st Grid and 2nd Battery order. Same as Grid-tie with backup (I).

Grid-tie with backup (IV):


Users are only allowed to set up peak time and off-peak electricity demand.

Working logic under peak time:


PV energy supply priority: 1st Load, 2nd Battery and 3rd Grid
PV power will provide power to the load first. If PV power is sufficient, it will charge
battery next. If there is remaining PV power left, it will feed-in to the grid. Feed-in to the
grid is disabled in default.
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Battery charging source: PV only
Only after PV power fully supports the load, the remaining PV power is allowed to charge
battery during peak time.
Load supply source: 1st PV, 2nd Battery, 3rd Grid
PV power will provide power to the load first. If PV power is not sufficient, battery power
will back up the load. If battery power is not available, grid will provide the load. When
PV power is not available, battery power will supply the load first. If battery power is
running out, grid will back up the load.

Working logic under off-peak time:


PV energy supply priority: 1st Battery, 2nd Load and 3rd Grid
PV power will charge battery first. If PV power is sufficient, it will provide power to the
loads. The remaining PV power will feed to the grid.
NOTE: The max. feed-in grid power setting is available in parameter setting. Please
refer to software manual.
Battery charging source: PV and grid charge battery
PV power will charge battery first during off-peak time. If it’s not sufficient, grid will
charge battery.
Load supply source: 1st PV, 2nd Grid, 3rd Battery
When battery is fully charged, remaining PV power will provide power to the load first. If
PV power is not sufficient, grid will back up the load. If grid power is not available,
battery power will provide power to the load.

Grid-Tie
In this operation mode, PV power only feeds in to the grid. No priority setting is
available.

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Off-Grid
 Off-Grid (I): Default setting for off-grid mode.

PV energy supply priority setting: 1st Load, 2nd Battery


PV power will provide power to the load first and then charge battery. Feed-in to the grid
is not allowed in this mode. At the same time, the grid relay is connected in Inverter
mode. That means the transfer time from inverter mode to battery mode will be less
than 15ms. Besides, it will avoid overload fault because grid can supply load when
connected load is over 5KW.
Battery charging source:
1. PV or Grid: If there is remaining PV power after supporting the loads, it will charge
battery first. Only until PV power is not available, grid will charge battery. (Default)
2. PV only: It is only allow PV power to charge battery.
3. None: It is not allowed to charge battery no matter it’s PV power or grid.
Load supply source:
When PV power is available:
1. 1st PV, 2nd Battery, 3rd Grid (Default)
PV power will provide power to the load first. If it’s not sufficient, battery power will
provide power to the load. When battery power is running out or not available, grid will
back up the load.
2. 1st PV, 2nd Grid, 3rd Battery
PV power will provide power to the load first. If it’s not sufficient, grid will provide power
to the load. If grid is not available at the same time, battery power will back up.

When PV power is not available:


1. 1st Grid, 2nd Battery
Grid will provide power to the load first. If grid is not available, battery power will provide
power backup.
2. 1st Battery, 2nd Grid (Default)

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Battery power will provide power to the load first. If battery power is running out, grid will
back up the load.
NOTE: This option will become ineffective during AC charging time and the priority will
automatically become 1st Grid and 2nd Battery order. Otherwise, it will cause battery
damage.
 Off-Grid (II)

PV energy supply priority setting: 1st Battery, 2nd Load


PV power will charge battery first. After battery is fully charged, if there is remaining PV
power left, it will provide power to the load. Feed-in to the grid is not allowed under this
mode. At the same time, the grid relay is connected in Inverter mode. That means the
transfer time from inverter mode to battery mode will be less than 15ms. Besides, it will
avoid overload fault because grid can supply load when connected load is over 5KW.
Battery charging source:
1. PV or Grid: If there is remaining PV power after supporting the loads, it will charge
battery first. Only until PV power is not available, grid will charge battery.
2. PV only: It is only allow PV power to charge battery.
3. None: It is not allowed to charge battery no matter it’s PV power or grid.
NOTE: It’s allowed to set up AC charging duration.
Load supply source:
When PV power is available: 1st PV, 2nd Grid, 3rd Battery
PV power will provide power to the load first. If it’s not sufficient, grid will provide power
to the load. If grid is not available at the same time, battery power will back up the load.

When PV power is not available:


1. 1st Grid, 2nd Battery: Grid will provide power to the load first. If grid is not available,
battery power will provide power backup.
25
2. 1st Battery, 2nd Grid: Battery power will provide power to the load first. If battery power
is running out, grid will back up the load.
NOTE: This option will become ineffective during AC charging time and the priority will
automatically become 1st Grid and 2nd Battery order. Otherwise, it will cause battery
damage.

 Off-Grid (III)

PV energy supply priority setting: 1st Load, 2nd Battery


PV power will provide power to load first and then charge battery. Feed-in to the grid is
not allowed in this mode. The grid relay is NOT connected in Inverter mode. That
means the transfer time from inverter mode to battery mode will be about 15ms. If
connected load is over 5KW and grid is available, this inverter will allow grid to provide
power to the loads and PV power to charge battery. Otherwise, this inverter will activate
fault protection.
Battery charging source:
1. PV or Grid: If there is remaining PV power after supporting the loads, it will charge
battery first. Only until PV power is not available, grid will charge battery.
2. PV only: PV power is only allowed to charge battery.
3. None: It is not allowed to charge battery no matter it’s PV power or grid.
NOTE: It’s allowed to set up AC charging duration.

Load supply source:


When PV power is available: 1st PV, 2nd Battery, 3rd Grid
PV power will provide power to the load first. If it’s not sufficient, battery power will back
up the load. Only after battery power is running out, Grid will back up the load.
When PV power is not available:
26
1. 1st Grid, 2nd Battery: Grid will provide power to the load first. If grid is not available,
battery power will provide power backup.
2. 1st Battery, 2nd Grid: Battery power will provide power to the load first. If battery power
is running out, grid will back up the load.
NOTE: This option will become ineffective during AC charging time and the priority will
automatically become 1st Grid and 2nd Battery order. Otherwise, it will cause battery
damage.

14. Operation
Operation and Display Panel
The operation and display panel, shown in the diagram below, is on the front panel of
the inverter. It includes three indicators, four function keys and a LCD display, indicating
the operating status and input/output power information.

LCD display

LED indicators

Function keys

LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Yellow Flashing Battery is charging.
Solid On Fault occurs in the inverter.
Red
Flashing Warning condition occurs in the inverter.
Function Keys
Function Key Description
/OFF To exit setting mode
 To go to previous selection or decrease value in setting mode
 Enter setting mode
 To go to next selection or increase value in setting mode
 Enter setting mode
/ON To confirm the selection in setting mode or turn on AC output

27
LCD Display Icons

Icon Function
Input source information
Indicates the AC input
Indicates the 1st PV panel input
Indicates the 2nd PV panel input
Left digital display information
Indicate input voltage, input frequency, battery voltage, PV1 voltage,
PV2 voltage, charger current
Middle digital display information

Indicates the setting programs.

Indicates the warning and fault codes.

Warning: Flashing with warning code

Fault: display with fault code


Right digital display information
Indicate the output voltage, output frequency, load percent, load VA,
load W, PV1 charger power, PV2 charger power, DC discharging
current.
Battery information
Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% and
charging status.
Load information
Indicates overload.
Indicates load level by 0-24%, 25-49%, 50-74%, 75-100%.
0%~24% 25%~49% 50%~74% 75%~100%

Mode operation information


Indicates unit connects to the mains.

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Indicates unit connects to the 1st PV panel

Indicates unit connects to the 2nd PV panel

Indicates the solar charger is working

Indicates the DC/AC inverter circuit is working.

Mute operation
Indicates unit alarm is disabled.

LCD Setting
After pressing and holding “ ” or “ ” button for one second, the unit will enter
setting mode. Press “ ” or “ ” button to select setting programs. And then, press
“ ” button to confirm the selection or “ ” button to exit.

*IMPORTANT: It’s requested to enter password in the setting program with *. It will

show in the screen. Please press “ ” or “ ” button to change showing


numbers. The password is “000”. Press “ ” button to confirm password numbers.
Program Description Selectable option
Grid-tied with Backup I Mode 1
PV priority:
(default) Battery >> Load >> Grid
Grid-tied with Backup II Mode 2
PV priority:
Load >> Battery >> Grid
Grid-tied with Backup III Mode 3
PV priority:
Load >> Grid >> Battery
Mode 4
Grid-tied with Backup IV PV priority (peak time):
01 Operation mode Load >> Battery >> Grid.
PV priority (Off-peak time):
Battery >> Load >> Grid
Grid-tied with Backup V Mode 5
PV priority (Grid is high):
Load >> Battery >> Grid
Grid-tied only
Mode 6
PV priority: Grid-tied only
Off-Grid Mode 7
PV priority:
Load >> Battery
Solar and Utility
Solar energy and AC will
02 Charger source priority
charge together
(default)

29
Only Solar
Only charge by Solar energy

None
Charger disabled

PV >> Battery >> Grid


(default)
03 Load Supply Source
PV >> Grid >> Battery
AC charge enabled AC charger disabled
04 AC Charger
(default)
Feed-in to Grid disable Feed-in to Grid enabled
05 Feed-in to the grid
(default)
Battery discharge enabled Battery discharge disabled
06 Battery Feed-in the grid
(default)
Default 00:00
AC charger from 00:00 to
07 AC Charger ON timer
23:00
Default 00:00
Stop AC charger from 00:00
08 AC Charger OFF timer
to 23:00
Default 00:00
AC output on from 00:00 to
09 AC Output ON timer
23:00
Default 00:00
AC output off from 00:00 to
0A AC Output OFF timer
23:00

00: VDE 01: AS4777

02: dk 03: RD1663

04: G83 05: Taiwan


Regulation standard *
11 (*It’s required to enter
password) 06: USH 07: USL

08: VDE4105(default) 09: Korea

10: Hongsun 11: Sweden

12 Nominal output volt. * 208V 220V

30
(*It’s required to enter
password)
230V 240V

(default)
Nominal output freq. *
13 (*It’s required to enter
password) (default)

21 Max. feed-in grid power Default 5500W, 0-5.5KW

22 Max. charging current Default 60A, 5~60A

23 Max. AC charging current Default 60A, 5~60A

24 Bulk charging voltage Default 56.0V, 50~62V

25 Floating charging voltage Default 54V, Range 50~62V


Stop discharge voltage
26 Default 42V, Range 40~51V
when grid unavailable
Stop discharge voltage
27 Default 48V, Range 40~51V
when grid available
Start discharge voltage
28 Default 54V, Range 42~62V
when grid available
Start discharge voltage
29 Default 54V, Range 42~62V
when grid unavailable
Max. battery discharging
2A Default 150A, 20~150A
current in hybrid mode
Enabled Disabled (default)
2B Generator compatible

Backlight on
2C LCD backlight sleep timer Default 60s, Range 0~100s

Alarm on Alarm off


2D Alarm control
(default)

31 Real time setting – Minute Default 00, Range 00 ~ 59

32 Real time setting – Hour Default 00, Range 00 ~ 23

33 Real time setting – Date Default 01, Range 01 ~ 31

34 Real time setting – Month Default 01, Range 01 ~ 12

35 Real time setting – Year Default 16, Range 16 ~ 99

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Operating Mode Description
Operating Behaviors LCD display

Only utility power available, charger priority is


OSO, no charging.

Only utility power available, charger priority is


not OSO, charged by utility power.

No output power,
Standby mode
solar or utility charger
(*Charge mode) Only PV available, charged by PV power. *
available

Utility power and PV available, charger priority


is SNU, feed to grid disable or PV energy no
remain power to feed to grid, charging by utility
and PV.

Utility power and PV available, charger priority


is not SNU, feed to grid disable or PV energy is
not enough to charge battery, charging by PV

32
Utility power and PV available, feed to grid is
enabled and PV energy is larger and it charges
battery,
1. PV charge battery.
2. Remain energy feed to grid.

No charging.

Only utility power available, charger priority is


OSO. **
1. No charging.
2. SUB or SBU&&Battery not high to
discharge, no discharge.
3. Utility power provides power to the load.

Grid mode Output power from


(**Bypass utility. Charger
mode) available Only utility power available, charger priority is
not OSO, SUB or SBU&&battery not high to
discharge.
1. AC charging the battery.
2. Utility power provides power to the load.

Only utility power available, SBU&&battery is


high enough to discharge,
1. Battery discharge, no charging.
2. Battery and utility power provide power to
the load.

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PV and utility power available, PV doesn’t
charge battery.
1. No charging.
2. PV provides power to the load.
3. PV feeds energy to the grid.

PV and utility power available, PV energy is


well enough to charge battery and provide
energy to load, feed to grid is enabled and it
has enough power to feed to grid
1. PV charges the battery.
2. PV provides power to the load.
3. PV feeds energy to the grid.

PV and battery supply power to the load

Output power from


Battery mode
battery or PV
PV supply power to the load, and remaining
energy charges the battery

PV is not available, and battery supplies power


to the load

34
When utility power is available, the utility icon
will show.

Fault mode No output


When there is only utility power available, no
charging occurs no matter what the priority is.

No PV or AC, no charging

Select Displays
The LCD display will be switched in turns by pressing “UP” or “DOWN” key. The selectable
information is switched in order as: input voltage, input frequency, PV voltage, battery
voltage, charging current, output voltage, output frequency, load percentage, load in VA,
load in Watt, and load in Watt. If no button be pressed in 1 min, it will return to default
display.
Selection LCD display
Input voltage and output voltage

Input frequency and output frequency

35
Battery voltage and output voltage

Battery voltage and load percentage

Battery voltage and load VA

Battery voltage and load W

PV1 voltage and PV1 input power

36
PV2 voltage and PV2 input power

Charging current

PV energy (by day)

PV energy (in total)

Real Date

Real time

37
DSP firmware version
(FW issued date)

MCU firmware version


(FW issued date)

15. Charging Management


Charging Parameter Default Value Note
It is adjustable via software
Charging current 60A
from 5Amp to 60Amp.

Floating charging voltage (default) 54.0 Vdc It is adjustable via software from
50Vac to 62Vdc.
Max. absorption charging voltage It is adjustable via software
56.0 Vdc
(default) from 50Vac to 62Vdc.
Battery overcharge protection 64.0 Vdc
U

Charging process based on default Bulk Voltage

setting.
Float Voltage

3 stages:
1st – max. charging voltage Bulk Absorption Floating

increases to 56V;
time

2nd - charging voltage will


maintain at 56V until charging
current is down to 12 Amp;
3rd- floating charging is at 54V.
time

This inverter can connect to following battery types: sealed lead acid battery, vented
battery, gel battery and lithium battery. The detailed installation and maintenance
explanations of the external battery pack are provided in the manual of the manufacturer’s
external battery pack.

38
If using sealed lead acid battery, please set up the max. charging current according to
the formula below:
The maximum charging current = Battery capacity (Ah) x 0.2

For example, if you are using 300 Ah battery, then, maximum charging current is 300 x
0.2=60 (A). Please use at least 50Ah battery because the settable minimum value of
charging current is 10A. If using AGM/Gel or other types of battery, please consult with
installer for the details.

Please refer to the setting below:

39
16. Maintenance & Cleaning
Check the following points to ensure proper operation of the whole solar system at
regular intervals.
 Ensure all connectors of this inverter are cleaned all the time.
 Before cleaning the solar panels, be sure to turn off PV DC breakers.
 Clean the solar panels during the cool time of the day, whenever it is visibly dirty.
 Periodically inspect the system to make sure that all wires and supports are
securely fastened in place.

WARNING: There are no user-replaceable parts inside the inverter. Do not attempt to
service the unit by yourself.

Battery Maintenance
 Servicing of batteries should be performed or supervised by personnel with
knowledge about batteries and the required precautions.
 Replace the batteries with the same type and number of batteries or battery packs.
 The following precautions should be observed when working on batteries:
a) Remove watches, rings, or other metal objects.
b) Use tools with insulated handles.
c) Wear rubber gloves and boots.
d) Do not lay tools or metal parts on top of batteries.
e) Disconnect charging source prior to connecting or disconnecting battery
terminals.
f) Determine if battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can result
in electric shock. The likelihood of such shock can be reduced if such grounds are
removed during installation and maintenance (applicable to equipment and remote
battery supplies without a grounded supply circuit).

CAUTION: A battery can present a risk of electric shock and high short-circuit current.
CAUTION: Do not dispose of batteries in a fire. The batteries may explode.
CAUTION: Do not open or mutilate batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.

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17. Trouble Shooting
When there is no information displaying in the LCD, please check if PV
module/battery/grid connection is correctly connected.
NOTE: The warning and fault information can be recorded by remote monitoring
software.
17-1. Fault code reference
When a fault occurs, the icon will flash as a reminder. See below for fault codes
for reference.
Situation
Solution
Fault Event
01 DC bus voltage exceeds the upper Disconnect AC circuit breaker first.
threshold Then, disconnect DC circuit breaker.
02 DC bus voltage falls below the lower Until LCD screen completely shuts down,
threshold turn on DC breaker first. It will show “No
03 DC bus voltage soft-start is time-out Utility” in LCD screen. Then, turn on AC
04 Inverter soft-start is time-out breaker. After 300 seconds, the system
05 An Inverter overcurrent event is will automatically connect to the grid.
detected If the error message still remains, please
07 An relay failure event is detected contact your installer.
08 DC component in the output current
exceeds the upper threshold
11 Over-current on PV input is detected
14 Inverter DC component exceeds the
allowable range
16 Leakage current CT failed
06 Over temperature fault The internal temperature is higher than
specified temperature.
Leave inverter to cool down to room
temperature. If the error message still
remains, please contact your installer.
09 PV input voltage exceeds the upper Check if the open circuit voltage of PV
threshold modules is higher than 500VDC.
If PV open circuit voltage is less than
500VDC and the error message remains,
pelase contact your installer.
10 Auxiliary power* failed Turn off the inverter. Then, restart the
*Auxiliary power means switch inverter. If the error message still
power supply. remains, please contact your installer.
12 Leakage current exceeds the The ground voltage is too high.
allowable range Please disconnect AC breaker first and
then DC breaker. Check if grounding is
connected properly after LCD screen
41
completely shuts down.
If grounding is correctly connected, turn
on DC brearker. After it displays “No
Utility” in LCD screen, turn on AC
breaker. After 300 seconds, the system
will automatically connect to the grid.
If the error message still remains, please
contact your installer.
13 PV insulation resistance is too low Check if the impedance between
positive and negative poles to the
ground is greater than 1MΩ.
If the impedance is lower than 1MΩ,
please contact your installer.
15 A difference occurred in the Please disconnect AC breaker first and
readings from the main and then disconnect DC breaker.
secondary controllers After LCD screen is completely off, turn
17 Communication with the main and on DC breaker. Until it shows “No Utility”
secondary controllers is interrupted in LCD display, turn on AC breaker. After
20 Discharge circuit fault 300 seconds, the system will
21 Soft start in battery discharge fails automatically connect to the grid.
If error message remains, please
contact your installer.
22 Charging voltage is too high Check if the connection between battery
and inverter is good. Make sure battery
condition is ok. Then, restart the
inverter. If error message remains,
please contact your installer.
23 Overload fault Remove exessive loads. Be sure the total
power consumption of the connected
loads are less than that of the maximum
which this inverter can support. Then,
restart the inverter.
24 Battery disconnected Check if battery cable is connected
firmly. If error message remains, please
contact your installer.
25 Inverter current is too high for a Remove exessive loads.
long time Then, restart the inverter.
26 Short circuited on inverter output Turn off the inverter.
Disconnect AC circuit breaker first.
Then, disconnect DC circuit breaker and
then disconnect the loads.
Please check if load circuit is ok. After
removing the error, turn on the PV DC
42
breaker and battery breaker.
Turn on the inverter. If error message
remains, please contact your installer.
27 Fan fault Please check if fans are running ok.
If fans are running ok, please shut
down inverter first and then restart it.
If fans stop running or error message
remains after restart the inverter,
please contact your installer.
28 OP Current Sensor fault Shut down the inverter completely.
Restart the inverter to see if it’s ok.
If error message still remains, please
contact your installer.
29 Charger failure Shut down the inverter completely.
Restart the inverter to see if it’s ok.
If error message still remains, please
contact your installer.
30 Version mismatch between Shut down the inverter completely.
controller board and power board Restart the inverter to see if it’s ok.
If error message still remains, please
contact your installer.
31 Reverse connection of input and Shut down the inverter completely.
output wires Check if grid wires are connected to AC
output terminals. If mis-connected, re-
connect it correctly. And turn on the
inverter again. If error message still
remains, please contact your installer.
17-2. Warning Reference Codes
When a warning event occurs, the icon will flash as a reminder. See warning codes
below for reference.
Situation
Solution
Warning Event
02 Restart the unit again.
Internal EEPROM failed If problem still exists, please contact
your installer.
04 Battery low Recharge or replace the battery
07 Overload Try to reduce the applied load
17 Battery open Re-connect the battery
20 Check the ventilation around the unit
Over temperature Try to reduce the load
Check if fans run normally

43
18. Specifications
MODEL 5.5KW
RATED POWER 5500 W
PV INPUT (DC)
Maximum DC Power 6500 W
Nominal DC Voltage 360 VDC
Maximum DC Voltage 500 VDC
Working DC Voltage Range 120 VDC ~ 500 VDC
Start-up Voltage / Initial Feeding Voltage 116 VDC / 150 VDC
MPP Voltage Range 120 VDC ~ 450 VDC
Full Load MPP Voltage Range 250 VDC ~ 450 VDC
Maximum Input Current 2*13 A
GRID OUTPUT (AC)
Nominal Output Voltage 230 VAC
Output Voltage Range 184 - 265 VAC
Output Frequency Range 47.5 ~ 51.5 Hz or 59.3~ 60.5Hz
Max. Output Current 23.9 A
AC INPUT
AC Start-up Voltage 120-140 VAC
Auto Restart Voltage 180 VAC
Acceptable Input Voltage Range 170 - 280 VAC
Nominal Frequency 50 Hz / 60 Hz
AC Input Power 5500VA/5500W
Maximum AC Input Current 40 A
BATTERY MODE OUTPUT (AC)
Nominal Output Voltage 230 VAC Pure sine wave
Output Frequency 50 Hz / 60 Hz (auto sensing)
Output Power 5500VA/5500W
Efficiency (DC to AC) 93%
BATTERY & CHARGER (Lead-acid/Li-ion)
DC Voltage Range 40 – 63 VDC
Nominal DC Voltage 48 VDC
Maximum Battery Discharging Current 150 A
Maximum Charging Current 60 A
GENERAL
PHYSICAL
Dimension, D X W X H (mm) 110 X 450 X 445
Net Weight (kgs) 16
INTERACE
Communication Port RS-232/USB
Intelligent Slot Optional SNMP, Modbus, AS-400
ENVIRONMENT
Humidity 0 ~ 90% RH (No condensing)
Operating Temperature -10 to 40°C

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