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    Welding Procedure Specifications (Wps - 6G) : 2mm (Max)

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    Gbenga Mobolade
    1. The document provides welding procedure specifications for a single V-butt joint using shielded metal arc welding. 2. The base metals are ASTM A106/API 5L pipe between 9mm to unlimited diameter with a thickness range of 5mm to 30mm. 3. The joint preparation involves a single bevel groove with an included angle of 60 degrees and a root face of 2mm. 4. The welding procedure involves 5 passes - a root pass, two fill passes, a hot pass, and a cap pass using E6010 and E7018 electrodes.

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    Welding Procedure Specifications (Wps - 6G) : 2mm (Max)

    Uploaded by

    Gbenga Mobolade
    265 views2 pages
    1. The document provides welding procedure specifications for a single V-butt joint using shielded metal arc welding. 2. The base metals are ASTM A106/API 5L pipe between 9mm to unlimited diameter with a thickness range of 5mm to 30mm. 3. The joint preparation involves a single bevel groove with an included angle of 60 degrees and a root face of 2mm. 4. The welding procedure involves 5 passes - a root pass, two fill passes, a hot pass, and a cap pass using E6010 and E7018 electrodes.

    Original Description:

    6G WPS

    Original Title

    APPROVED WPS-6G (1)

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    1. The document provides welding procedure specifications for a single V-butt joint using shielded metal arc welding. 2. The base metals are ASTM A106/API 5L pipe between 9mm to unlimited diameter with a thickness range of 5mm to 30mm. 3. The joint preparation involves a single bevel groove with an included angle of 60 degrees and a root face of 2mm. 4. The welding procedure involves 5 passes - a root pass, two fill passes, a hot pass, and a cap pass using E6010 and E7018 electrodes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    265 views2 pages

    Welding Procedure Specifications (Wps - 6G) : 2mm (Max)

    Uploaded by

    Gbenga Mobolade
    1. The document provides welding procedure specifications for a single V-butt joint using shielded metal arc welding. 2. The base metals are ASTM A106/API 5L pipe between 9mm to unlimited diameter with a thickness range of 5mm to 30mm. 3. The joint preparation involves a single bevel groove with an included angle of 60 degrees and a root face of 2mm. 4. The welding procedure involves 5 passes - a root pass, two fill passes, a hot pass, and a cap pass using E6010 and E7018 electrodes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    WELDING PROCEDURE SPECIFICATIONS (WPS -6G)

    COMPANY NAME: SUNATECH INTERNATIONAL LIMITED/AYKERS LIMITED


    WPS No- SIL-WPS-002 REV A
    Welding Process: SMAW
    Welding Type: Manual

    Standard Single Vee butt joint (Coupon At Angle 45º)


    JOINT DESIGN
    Joint Type: Butt Joint 60±2
    Joint Groove: Single Bevel
    Backing: Not Required
    Qualification in Accordance With: AWS D1.1-2010 EDTN 8-24mm

    Backing material : No Required


    1.6mm
    Edge Preparation: Gas/Flame Cutting & Grinding 2mm±1.0mm
    Fit-Up Method- Bullet Tack or Root Tack Sequence of bead

    4
    3 2mm (max)
    2
    1

    BASE METALS :
    Material specification: ASTM A 106 / API 5L
    Pipe Thickness Tested : 12mm
    Pipe Diameter Tested : 6’’
    Pipe Diameter Qualified : 9mm - Unlimited
    Base Material Group- I & II
    Thickness Range -5mm-30mm
    FILLER METALS ROOT HOT/FILL/CAP

    AWS Specification 5.1 5.1


    AWS Classification E6010 E7018
    F- No. 3 4
    A-No 1 1
    Size of Filler Metals 2.5mm 3.2/4mm
    Welding Progression Uphill Uphill
    Groove Position All All
    Electrode Flux (class) N/A N/A
    Consumable Manufacturer/ Trade Name Lincoln Fleet Low Hydrogen
    POSITIONS POST WELD HEAT TREATMENT
    Welding Position: 6G Temperature Range: N/A
    Welding Progression: Vertical Uphill Time Range: N/A
    Slope Down Cooling- NA
    Soak Temperature- NA
    Soak Duration –NA
    Slope Heating Rate- NA
    Withdrawal Temperature-NA
    PREHEAT: GAS:
    Preheat Temperature: 25ºC < 55ºC Percent composition
    Interpass Temperature: > 55ºC < 300ºC Gas(es) Mixture Flow Rate
    Preheat Method : Propane Heating Touch Shielding N/A N/A N/A
    Control Method : Tempilstick / Thermometer Trailing N/A N/A N/A
    Backing N/A N/A N/A

    ELECTRICAL CHARACTERISTICS: Tungsten Electrode size and type; N/A


    Current AC or DC: DC Electrode Wire feed Speed Range: N/A
    Polarity: DCEP
    Amps (Range): 60-130
    Volts (Range) 20-35
    TECHNIQUE
    String or Weave Bead: STRING AND WEAVE
    Single/Multiple Pass: Multiple Pass Type of line up clamp: External (where applicable)
    Single/Multiple Arc: Single Arc Electrode: (single or multiple) Single
    Joint Cleaning : Chipping, Grinding & Brushing Peening : Not Allowed

    Travel speed

    Filler Metal Current Travel


    Pass or
    Speed Heat Input
    Weld Dia Type of Amp. Volt Range Others
    Run Process Class Range (Kj/mm)
    layers (mm) polarity Range (mm/min)

    1 Rooting SMAW E6010 2.5 DCEN 46-57 27-31 67-91 1.10-1.20 Weave
    2 Hot/P SMAW E7018 3.2 DCEP 108-132 22-26 103-140 1.30-1.50 Weave
    3 Filling1 SMAW E7018 4.0 DCEP 116-142 23-27 120-168 1.30-1.40 Weave
    4 Filling2 SMAW E7018 4.0 DCEP 119-146 23-27 136-185 1.20-1.30 Weave
    4 Capping SMAW E7018 3.2 DCEP 106-130 22-26 113-154 1.23-1.32 Stringer

    Bevel surface shall be free from rust, oil, paint and other contaminants prior to welding
    Number of welders per joint: 1
    Welding to be a continuous operation. Weld to completion (one heat cycle)
    SMAW Basic electrode to be baked in Oven at 350ºC for Two hours or as per Manufacturer’s Instruction, but not required if the
    electrode are provided in a vacuum pack ,Holding Oven Temperature shall be 150ºC and Quiver Temperature shall be 75ºC

    CONTRACTOR THIRD PARTY OWNER/CLIENT


    NAME: NAME: NAME:
    DESIGNATION: DESIGNATION: DESIGNATION:
    SIGN: SIGN: SIGN:
    DATE : DATE : DATE:

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