Project Report On Industrial Visit: For Partial Fulfilment of The Requirement For The

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PROJECT REPORT ON INDUSTRIAL VISIT

For Partial Fulfilment of the Requirement for the


Bachelor of Pharmacy
For

Dr. A.P.J. ABDUL KALAM TECHNICAL UNIVERSITY,


LUCKNOW
Through
AZAD INSTITUTE OF PHARMACY & RESEARCH, LUCKNOW

Under the supervision of


PROF. MR. RIZWAN AHMAD

SUBMITTED BY: SUPERVISED BY :


TANJEEL AHMAD KHAN RIZWAN AHMAD
1819750091
Professor
BPHARM 4TH YEAR
A.I.P.R
TH
8 SEMESTER
AZAD INSTITUTE OF PHARMACY &
RESEARCH, LUCKNOW
Azad Puram, Post-Chandrawal, Via Bangla Bazar, Near CRPF
Camp, Lucknow

DECLARATION

I, TANJEEL AHMAD KHAN certify that the work


embodied in the “Project Report on Industrial
Visit” is my own bonafide work carried out by
under the supervision of Prof. Rizwan Ahmad,
Azad Institute of Pharmacy & Research, Lucknow.

TANJEEL AHMAD KHAN


TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
AZAD INSTITUTE OF PHARMACY &
RESEARCH, LUCKNOW
Azad Puram, Post-Chandrawal, Via Bangla Bazar, Near CRPF
Camp, Lucknow

ACKNOWLEDGEMENT
I would like to express my sincere gratitude for Prof.
Dr. Mohd Imtiyaz Ahmad Director, Azad Institute of
Pharmacy and Research, who inspire me and courage
me with his valuable knowledge and experience. I am
very thankful to Prof. Rizwan Ahmad Head of
Pharmacy Department for providing me all the
necessary facilities, suggestion, support and guidance.

RIZWAN AHMAD

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
AZAD INSTITUTE OF PHARMACY &
RESEARCH, LUCKNOW
Azad Puram, Post-Chandrawal, Via Bangla Bazar, Near CRPF
Camp, Lucknow

CERTIFICATE
This is to certify that the report on the “Industrial Visit” submitted to
Dr. A.P.J. Abdul Kalam Technical University, Lucknow, Uttar Pradesh,
in partial fulfilment of the requirement for the degree of Bachelor of
Pharmacy embodies the report work done by TANJEEL AHMAD
KHAN Roll No. 1819750091 under the supervision of Prof. Rizwan
Ahmad, Azad Institute of Pharmacy & Research, Lucknow, In the
academic year 2021-22 in 8TH semester of 4TH year.

Director
AZAD INSTITUTE OF PHARMACY & Research

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
CONTENTS

KRYPTON PHARMACEUTICALS PVT.LTD.


1. Company Profile……………………………………………………………………………………………………………………………………7
2. Vision..........................................................................................................................................................8
3. Mission. .....................................................................................................................................................8
5. Manufacturing............................................................................................................................................9
6. Quality Control Process…...........................................................................................................................10-11
7. Carrier. ......................................................................................................................................................12
8. Manufacturing product……………………………………………………………………………………………………………..……….13-17
9i. Packing &packaging. ..................................................................................................................................18

IPCA LABORATORIES PVT.LTD


10-.Company profile.... ....................................................................................................................................19
11..Values..............................................................................................................................................................20
12-.Formulation facilities ................................................................................................................................21-22
13-,Product list ... .............................................................................................................................................23
14…Manufacturing product..............................................................................................................................24

15-Filling &Sealing. ............................................................................................................................................25


16-Packing &Packaging .....................................................................................................................................26.
17-. Conclusion. ..................................................................................................................................................27
18-.Reference......................................................................................................................................................28

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
AZAD INSTITUTE OF PHARMACY &
RESEARCH, LUCKNOW
Azad Puram, Post-Chandrawal, Via Bangla Bazar, Near CRPF
Camp, Lucknow

PREFACE
Pharmacy is the profession which is concerned with the art and
science of preparing suitable and convenient material for distributing
and uses in the treatment and prevention of disease. So, it is a fully
technical profession where practical knowledge is much more
important along with theoretical knowledge.

According to curriculum of four year integrated agree course of


Bachelor of Pharmacy each student has visit industrial tour various
pharmaceutical industries in India.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
COMPANY PROFILE
KRYPTON PHARMACEUTICAL PVT. LTD. IS AN ESTEEMED MANUFACTURER AND SUPPLIER
OF STANDARDIZED HERBAL EXTRACTS. OUR PRODUCTS ARE EXTENSIVELY USED FOR
COSMETIC AND MEDICINAL PURPOSES WORLDWIDE. THE COMPANY CARRIES OUT THE
PROCESS OF RECOGNITION, DEVELOPMENT, MANUFACTURING AND SUPPLY OF VARIOUS
Advertising, business management, business administration, office functions, retailing,
wholesaling, import-export of ayurvedic, nutraceuticals & pharmaceutical preparations.

Address: 347/242, JUDDI KALAN, BADDI, DISTT. SOLAN, HIMACHAL PRADESH-173205

Phone: 08068970631

Location: The company is located in a calm and serene environment of Promotion


Industrial Park, Phase - I, Nearby Colgate Palmolive India Private Limited, Jharmajri, Baddi,
Solan-173205, Himachal Pradesh, India

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
VISION:

“TO BE ONE OF INDIA’S BEST PRODUCTS BASED PHARMACEUTICAL COMPANIES” THROUIGH


FOCUS ON QUALITY AND CUSTOMER SATISFACTION.

TO BRING FORTH A NEW PARADIGM OF PRODUCTS & SERVICES THAT LEADS TO


UNPRECEDENTED GROWTH FOR OUR STAKEHOLDERS, CUSTOMERS, STRATEGIC PARTNERS,
AND TEAM MEMBERS.

MISSION:

CREATING A WORLD-CLASS ORGANIZATION OFFERING QUALITY PRODUCTS, SERVICES &


PARADIGMS THAT OPEN UP NEW WORLDS OF OPPORTUNITIES.

MANAGEMENT MASSAGE:

MY EXPERIENCE WITH KRYPTON PHARMACEUTICAL PVT. LTD. IS VERY POSITIVE. THEIR


TEAM IF PHARMACISTS IS VERY LOYAL AND DEDICATED. I AM PLEASED & WILL SUGGEST
THE COMPANY AS A TRUSTWORTHY SOURCE FOR VARIOUS PHARMACEUTICAL PRODUCTS

PRIMARY FOCUS AREAS:

Our company is also focusing its efforts on the industrial manufacture of high-
quality Phytochemicals and standardized herbal derivatives. These products
are vital components in health food products. In fact, KRYPTON
PHARMACEUTICALS Pvt. Ltd. produces homogeneous extracts from edible
plants that are conventionally recognized as having curative properties. In
addition to this, these are also derived from plants that have medicinal
significance. Our examination and production activities are chiefly attentive to
plant-based standards that have anti-oxidant attributes and avoid harm caused
by free radicals. We are a client-oriented company with main emphasis on
clients' satisfaction. KRYPTPON PHARMACEUTICALS Pvt. Ltd. has nurtured
enduring relationships both with its buyers and vendors.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
MANUFACTURING

STANDARDISED HERBAL EXTRACTS

(i) Green Coffee Bean Extract 20%, 45% & 50%


(ii) Calcium Sennosides, 20% and 60%
(iii) Coleus Extract 10% and 20%
(iv) Irvingia Seed Extract
(v) Garcinia Cambogia 50% & 60%
(vi) Curcumin 95%
(vii) Boswellia 65%

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
QUALITY CONTROL PROCESS

We are having well equipped Quality Control Department with well qualified
manpower and highly sophisticated laboratory instruments.
Our Quality Assurance Department is overall responsible for all quality related
aspects. We have effective Quality Manual for Quality Management System and
we have received ISO 9001:2008 certificate for the manufacturing and supply of
our products. Our Quality Manual includes the Quality Management System in
accordance with international cGMP guidelines.
Our Plants are GMP certified from Local Drug Authorities and we are in the
process of qualifying for WHO GMP.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
QUALITY CONTROL PROCESS

It is the easy method in substances such as drugs, packaging, material, raw


materials,
adjuvant; containers are checked according to the monograms as per
standards given the pharmacopoeias.

QUALITY CONTROL TESTS FOR TABLETS:

֎ TABLET HARDNESS:
֎ FRIABILITY TEST:
֎ Tablet Diameter:
֎ Tablet thickness:
֎ Weight Variation:
֎ Content Uniformity Test: Randomly select 30 tablets....
֎ Disintegration Test: The breakage of tablet into smaller fragments is called
disintegration of tablet.
֎ Dissolution test:

Equipments used in Quality Control:

֎ Photo fluorometer systromics


֎ Flame fluorometer Systromics
֎ Remi magnetic stirrer
֎ Photoflurometer
֎ Tab Disintrigation test machine B.P/Usp standard
֎ Constant voltage transformer
֎ M.P. apparatus
֎ I.R. lamp for detection of spot in T.L.C.
֎ Electronic Balance
֎ Friability test apparatus

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
CAREER_______________________________

Creating a world-class organization offering quality products, services &


paradigms that open up new worlds of opportunities. "To be one of India's
best research-based pharmaceutical companies "though focus on quality and
customer satisfaction. To bring forth a new paradigm of products & services
that leads to unprecedented growth for our stakeholders, customers, strategic
partners & team members. To the company on the foundation of passion
Performance & Partnership.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
MANUFACTURING PRODUCTS

TABLETS
1.AZOSAC-500

2. TBOTIN
Sodium federate231 mg, Grape Seed Extract 200 mg, Calcium Pantothenate200 mg, Zinc
oxide 25 mg,

USE: In the treatment and prevention of epilepsy (seizures).

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
HYGIENE PRODUCTS

KRONTIZER HAND SANITIZER

Product Type Alcohol Based


Packaging Type Dispenser Bottle
Packaging Size 500 ML
Type of Alcohol Isopropyl alcohol
Brand KRONTIZER
Other Active Ingredients Essential Oil
Active Ingredients Essential Oil

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
CAPSULES

GENOX CAPSULE

Lycopene with Multivitamins & Minerals, Soft gel Capsules, Genox


Forte, Alpha Ketoanaloque Tablets

USE:
Genox is used to treat breast cancer or reduce the risk of breast
cancer occurring if you are at increased risk of breast cancer.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
SOFT GEL CAPSULES

1.EVAFER-XT

2.VRITOX A

3.CALZINI-M

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
SYRUPS
1. OFRIN

2. VITZYME

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
PACKING AND PACKAGING
A wide variety of tablet packaging machines are available from
different manufacturers.

This article describes the main types, categorized as follows:

1. Strip Packing Machine


~ High Speed Tablet Strip Packing Machine
~ Automatic/Soft Double Al Strip Packing Machine
~ Automatic AV/Al packing machine and foil strip packing machine
~ High Quality Tablet Strip Packing Machine
~ Rotary Type Tablet Strip Packing Machine

2. Blister Packaging Machines

• Automatic Strip Blister Packing Machine


• PVC Blister Packaging of Tablets
• Self-checking Moulding Aluminium Blister Packing Machine
• LFA High Quality Blister Strip Packing Machine

3. Aluminium foil packaging machine


× Double-side Aluminium Foil Packing Machine

4. LFA Automatic Tablet Counting Machine


5. Automatic Pouch Packing Machine
6. Vertical tablet packing machinery
7. Economical Tablet Packaging Equipment

8. Fill & Sealing Machine


• Pedal Type
• Pneumatic type

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
IPCA LABORATORIES

COMPANY PROFILE

A consumer-led global pharmaceutical company, creating healthy doses of life since 1949.

When you operate in an industry like pharmaceuticals, your work goes way beyond creating
‘products for customers’. It is different from any other domain – there lies a higher sense of
responsibiliti and a need for utmost integriti in everything you do. As you serve millions of
lives, high qualiti standards become a pre-requisite, and safeti of your people and consumers
always comes first. All this, while ensuring that each life you touch is treated with respect and
digniti. This, is how Ipca works.

Taking the industry forward

 One of the largest suppliers of these APIs worldwide with manufacturing leadership in
over 12 APIs globally
 15 APIs & 11 Formulations manufacturing facility across the globe
 Leading brands in Pain, Rheumatology, Antimalarials and Hair care therapy in India

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
 4 formulations rank amongst the top 300 brands of Indian Pharmaceutical Market as
per IQVIA May 2020

Values
Culture is defined by values
At Ipca, we are constantly evolving when it comes to our products and processes. However,
the quest for quality doesn’t come at the cost of a progressive culture, and our commitment
towards making healthcare accessible for all.

Each member of the Ipca family imbibes a set of values in their thinking and everyday conduct.
These are the pillars of how we treat our people, partners, and patients. These values are the
thread that bind each member of the Ipca family, and guides us towards becoming increasingly
meaningful as a corporate citizen.

Complying with world-class quality standards and creating products that can be recommended
with trust

Maintaining high standards of employee safety and ensuring that all our products pass thorough
quality and safety checks

Endorsing transparent business practices and a strong work ethic across all the departments and
levels in the organisation

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
Ensuring a respectful work culture for all the stakeholders, and a relationship born out of
respect with our consumers

Fostering a culture of individual ownership and commitment within the company, and
realising our own role as a responsible corporate citizen in a changing world

Formulations Facilities

Centers of pharmaceutical excellence

Ipca’s global footprint is reflected in our wide array of formulations offered across the world.
Despite producing over 350 formulations covering every dosage form, we ensure high quality
standards at our Formulation manufacturing facilities across India.

These fully-automated plants have the capacity to produce solutions from start to finish –
right from raw material processing to bottling and packaging. This expertise makes us a
trusted name both in the pharma industry, as well as in millions of homes around the world.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
Branded Formulations
India
Ipca manufactures over 350 formulations in almost every dosage form with 4 of our branded
formulations being ranked amongst the top 300 brands of Indian Pharma Market as per IQVIA
May 2020. We are also leaders in Pain, Rheumatology, Antimalarials and Haircare therapies
with a steadily growing portfolio.

We have a strong team of 6000+ sales & marketing professionals and serve these formulations
to more than 2,00,000 doctors across India. With 25 depots and 3200 stockists across the

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
country we are present in every corner of India. Our finished formulations is available at over
5,00,000 retail shops across India.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
MANUFACTURING PRODUCTS

1. TABLETS

2. CAPSULES

3. SYRUPS

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
FILLING AND SEALING MACHINE
This machine combines the functions of filling a pouch with product and heat sealing the
filled pouch. The packing film is loaded on a shoot that also acts as the funnel during the
filling process. A pre-measured amount of the product fills the pouch and is heat-sealed.

(A) PEDAL TYPE FILL AND SEAL - this is the crudest and most simple fill and seal machine. It is
based on the mechanical pedal-operated plastic bag or pouch sealer but also incorporates a
filling system. It is ideal for low volumes of materials, and products that do not need to be
automated.

(B) PNEUMATIC MACHINE - used for robust, reliable and reproducible sealing of
large quantities of product. Features:

● Impulse or direct heat-sealing system is available, depending on client's requirement


● Ideal for packing free flowing materials such as oil, tablet, granules, chips etc...
● Table is adjustable to accommodate different pouch sizes
● Audio-visual is available for the fill and seal process - good for quality control
● Sealing is controlled pneumatically - machine is essentially the same as the pedal operated
machine but pneumatic action makes it easier and more reliable for the operator.

AUTOMATIC TABLET PACKAGING

The most advanced type of fill and seal machine, completely microprocessor controlled with
provision for adjusting the length of the packaging which can be programmed to suit
different pouches and products. Replacement of gears is no longer needed to suit different
pouches as with the semi-automatic machines.
The machine adopts an advanced "chain pitch wheel transmission system" to ensure
continuous sealing. The design not only guarantees stability of the operation but also
increase efficiency of the machine. It is ideal for automatic packing of medical products in
plain film packages, pan goods, sugar coated tablets and pharmaceutical products.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
PACKING AND PACKAGING
A wide variety of tablet packaging machines are available from
different manufacturers.

This article describes the main types, categorized as follows:

1. Strip Packing Machine


~ High Speed Tablet Strip Packing Machine
~ Automatic/Soft Double Al Strip Packing Machine
~ Automatic AV/Al packing machine and foil strip packing machine
~ High Quality Tablet Strip Packing Machine
~ Rotary Type Tablet Strip Packing Machine

2. Blister Packaging Machines

• Automatic Strip Blister Packing Machine


• PVC Blister Packaging of Tablets
• Self-checking Moulding Aluminium Blister Packing Machine
• LFA High Quality Blister Strip Packing Machine

3. Aluminium foil packaging machine


× Double-side Aluminium Foil Packing Machine

4. LFA Automatic Tablet Counting Machine


5. Automatic Pouch Packing Machine
6. Vertical tablet packing machinery
7. Economical Tablet Packaging Equipment

8. Fill & Sealing Machine


• Pedal Type
• Pneumatic type

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
CONLUSION

IPCA Laboratories & Krypton Pharma helped us to imbibe the detailed information
about tablet section, liquid section, capsule section & packaging section.

This industrial training provided a valuable learning experience in the carrier exploration
process and gaveus unexpected benefit. Now I have evaluated the class room taught facts
and ideas and applied them to the real life situation. We came to know about many
things such as the GMP (Good Manufacturing Process), the Current Good
Manufacturing Process (CGMP).the basic laboratory requirement for product validation,
the variety of machine used in the large scale industries of medicine etc.

These and many other factors cause the enhance of my knowledge and have created a
lifelong interest to learning through an exposure to new educational experience.

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH
REFRENCES
1-Global Pharma Leader | API Manufacture & Export | Ipca
Laboratories.com

2-https://www.ipca.com/

3-https://www.indiamart.com/krypton-pharmaceuticals/

4-https://www.ipca.com/pharmaceutical-formulations-
manufacturers-india/

TANJEEL AHMAD KHAN / ROLL NO. 1819750091 /AZAD INSTITUTE OF PHARMACY & RESEARCH

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