SECTION 4A HYDRAULIC SECTION

REV - 02 SECTION 4 HYDRAULICS 4-2

O RING FOR ADAPTOR SIZE CHART
SAE SAE
201996 - O RING KIT HOSE O RING PORT O RING

20 OFF EACH TYPE IN KIT O.D. I.D. O.D.

I.D.
B A D C

P/N 122001 P/N 122002 P/N 122003 P/N 122004 P/N 122005 P/N 122006 P/N 122007 PART NUMBER
SAE HOSE
4 ORS 6 ORS 8 ORS 10 ORS 12 ORS 16 ORS 20 ORS SAE DASH SIZE
O RING
7 mm 9 mm 12 mm 16 mm 19 mm 24 mm 30 mm O RING I.D.
APPROX CONNECTOR THREAD O.D.
I.D.-A 14.2 mm 17.4 mm 20.5 mm 25.4 mm 30.0 mm 37.5 mm 42.8 mm

SAE PORT P/N 145014 P/N 145013 P/N 145018 P/N 145012 P/N 145011 P/N 145010 P/N 145020 PART NUMBER
O RING 4 MORB 6 MORB 8 MORB 10 MORB 12 MORB 16 MORB 20 MORB SAE DASH SIZE
9 mm 12 mm 16 mm 19 mm 23 mm 30 mm 38 mm O RING I.D.
APPROX
11.0 mm 14.2 mm 19.0 mm 22.2 mm 26.8 mm 33.3 mm 41.2 mm CONNECTOR THREAD O.D.
I.D.-C

CAP P/N 122123 P/N 122124 P/N 122125 P/N 122126 P/N 122120 P/N 122127 P/N 122128 PART NUMBER
4 ORS 6 ORS 8 ORS 10 ORS 12 ORS 16 ORS 20 ORS SAE DASH SIZE

P/N 122129 P/N 122130 P/N 122131 P/N 122132 P/N 122133 P/N 122134 P/N 122135 PART NUMBER
PLUG
4 ORS 6 ORS 8 ORS 10 ORS 12 ORS 16 ORS 20 ORS SAE DASH SIZE

P004065

REV - 02 CFL17072 4-4

REV - 02 CFL17072 4-5
REAR HYDRAULIC SYSTEM
56 10 6
49 89 83 94
103
71 107
12 20 72 90 91
12 71 75 T P

CONTROL
VALVE
11
9 114 72
1 52
22 48
70 71 99 54
R.H 14 51 93
61 32 47 40
85 60 76 94
32
69 FRONT
38
AXLE 43
32
11 13 3 37
12 86
14
18 64
63 44
42 86 77
12 100 37
20 15 27 106
82
1 82 55 58
L.H L R 84 59 27 116
BRAKE 43 101 108 8
LS
T P 86 7
VALVE 36 92 17 78 105
25 58
21 112 41 87 35 23
24 96 27
2 OUTER INNER INNER OUTER
67 17 26 33 51 REAR FRONT REAR FRONT

40 CONTROL
31 30 VALVE 17 92 27
86 T G1 A2 79 86
T TO FRONT HYDRAULIC
95 13
32 SYSTEM 101 85 27 53
B1
76 56
B2 O 102
40 G3 28
M A1 LS 104 67 82 28
26 4 101
47 32 T 19
2 27 28 47
27 5
86 LS
39 EF P 33 109 A B 86
32 CF 50 40
111 80 16 45 46 C
43 101 62 57 36
41 73 66
29 28 65 74 81
48
115
110 34
61 68
97 88
82 REAR REAR 98 113
37 38 34
AXLE AXLE 68
61
P003498

REV - 02 CFL17016 4-6

REAR HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230297 2 CYLINDER, Steering
2 210344 1 VALVE, Brake, Charge And Pedal
3 210463 1 PUMP
4 210540 1 VALVE, Priority
5 210345 1 VALVE, Park Brake
6 210186 1 GRIP, Multifunction
7 210557 3 ACCUMULATOR 60 BAR
8 210556 1 ACCUMULATOR 15 BAR
9 122073 1 CONNECTOR
10 204452 1 SWITCH, Low Hydraulic Oil
11 122018 2 CONNECTOR
12 243026 4 HOSE ASSY
13 122064 4 ELBOW
14 122072 2 TEE
15 290388 1 CALIPER, Brake
16 122024 1 CONNECTOR
17 145014 3 O RING
18 122012 1 CONNECTOR
19 122079 1 CONNECTOR
20 122008 2 ELBOW
21 190635 1 SWITCH, Pressure
22 243036 2 HOSE ASSY
23 122010 1 ELBOW
24 100354 1 WASHER, Copper
25 202543 1 SWITCH, Pressure
26 122016 2 CONNECTOR
27 122032 8 ELBOW
28 122059 5 CONNECTOR
29 201873 1 TEST POINT
30 122028 1 ELBOW
31 122047 2 ELBOW
32 122033 9 CONNECTOR
33 122021 2 CONNECTOR
34 140226 2 O RING
35 122069 1 ELBOW

REV - 02 CFL17016 4-7

REAR HYDRAULIC SYSTEM
56 10 6
49 89 83 94
103
71 107
12 20 72 90 91
12 71 75 T P

CONTROL
VALVE
11
9 114 72
1 52
22 48
70 71 99 54
R.H 14 51 93
61 32 47 40
85 60 76 94
32
69 FRONT
38
AXLE 43
32
11 13 3 37
12 86
14
18 64
63 44
42 86 77
12 100 37
20 15 27 106
82
1 82 55 58
L.H L R 84 59 27 116
BRAKE 43 101 108 8
LS
T P 86 7
VALVE 36 92 17 78 105
25 58
21 112 41 87 35 23
24 96 27
2 OUTER INNER INNER OUTER
67 17 26 33 51 REAR FRONT REAR FRONT

40 CONTROL
31 30 VALVE 17 92 27
86 T G1 A2 79 86
T TO FRONT HYDRAULIC
95 13
32 SYSTEM 101 85 27 53
B1
76 56
B2 O 102
40 G3 28
M A1 LS 104 67 82 28
26 4 101
47 32 T 19
2 27 28 47
27 5
86 LS
39 EF P 33 109 A B 86
32 CF 50 40
111 80 16 45 46 C
43 101 62 57 36
41 73 66
29 28 65 74 81
48
115
110 34
61 68
97 88
82 REAR REAR 98 113
37 38 34
AXLE AXLE 68
61
P003498

REV - 02 CFL17016 4-8

REAR HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 243013 2 HOSE ASSY
37 243027 2 HOSE ASSY
38 243032 2 HOSE ASSY
39 172375 1 BASE, Pedal
40 100086 10 SCREW, Hex. Head
41 243006 2 HOSE ASSY
42 100372 4 SCREW, Cap
43 243041 3 HOSE ASSY
44 201999 1 TEST POINT
45 122077 1 ELBOW
46 122026 1 CONNECTOR
47 122055 3 TEE RUN
48 100310 4 NUT
49 210106 1 STRAINER
50 122029 1 CONNECTOR
51 243007 2 HOSE ASSY
52 174859 1 BRACKET
53 172293 1 BRACKET, Accumulator
54 100176 2 SCREW, Hex. Head
55 210700 1 VALVE, Steering
56 203953 2 RUBBER BOOT
57 100148 4 WASHER
58 122068 2 CONNECTOR
59 243009 1 HOSE ASSY
60 121390 2 FLANGE
61 101350 14 BOLT, Hex. Head
62 100118 2 SCREW, Cap
63 140131 1 O RING
64 120607 2 FLANGE HALF
65 100312 2 NUT, Nyloc
66 122012 1 CONNECTOR
67 120253 2 PLUG
68 120222 4 FLANGE HALF
69 140732 1 O RING
70 121157 1 PIPE ASSY

REV - 02 CFL17016 4-9

REAR HYDRAULIC SYSTEM
56 10 6
49 89 83 94
103
71 107
12 20 72 90 91
12 71 75 T P

CONTROL
VALVE
11
9 114 72
1 52
22 48
70 71 99 54
R.H 14 51 93
61 32 47 40
85 60 76 94
32
69 FRONT
38
AXLE 43
32
11 13 3 37
12 86
14
18 64
63 44
42 86 77
12 100 37
20 15 27 106
82
1 82 55 58
L.H L R 84 59 27 116
BRAKE 43 101 108 8
LS
T P 86 7
VALVE 36 92 17 78 105
25 58
21 112 41 87 35 23
24 96 27
2 OUTER INNER INNER OUTER
67 17 26 33 51 REAR FRONT REAR FRONT

40 CONTROL
31 30 VALVE 17 92 27
86 T G1 A2 79 86
T TO FRONT HYDRAULIC
95 13
32 SYSTEM 101 85 27 53
B1
76 56
B2 O 102
40 G3 28
M A1 LS 104 67 82 28
26 4 101
47 32 T 19
2 27 28 47
27 5
86 LS
39 EF P 33 109 A B 86
32 CF 50 40
111 80 16 45 46 C
43 101 62 57 36
41 73 66
29 28 65 74 81
48
115
110 34
61 68
97 88
82 REAR REAR 98 113
37 38 34
AXLE AXLE 68
61
P003498

REV - 02 CFL17016 4-10

REAR HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 203542 4 CLAMP
72 203466 2 HOSE
73 201737 1 TEST POINT
74 100062 2 WASHER
75 122049 6 CONNECTOR
76 210699 2 VALVE, Shuttle
77 243039 1 HOSE ASSY
78 172292 1 MANIFOLD
79 121306 1 PLUG
80 204464 1 SWITCH
81 100199 2 BOLT, Hex. Head
82 243028 5 HOSE ASSY
83 243042 1 HOSE ASSY
84 121003 1 COUPLER, Quick
85 101356 2 BOLT, Hex. Head
86 100064 16 WASHER
87 122025 1 CONNECTOR
88 243014 1 HOSE ASSY
89 122003 1 O RING
90 174802 1 BRACKET, Mounting
91 122035 7 CONNECTOR
92 190472 2 ADAPTOR
93 101212 2 SCREW, Hex. Head
94 243038 5 HOSE ASSY
95 190817 1 SWITCH
96 162314 1 ADAPTOR
97 210467 1 HEAD, Spin On
98 210466 2 ELEMENT, Spin On
99 101308 2 WASHER
100 Z4644311201 1 GASKET
101 243022 4 HOSE ASSY
102 120299 4 NUT, Bulkhead
103 203956 1 BOOT, Joystick
104 145020 1 O RING
105 120049 1 NIPPLE

REV - 02 CFL17016 4-11

REAR HYDRAULIC SYSTEM
56 10 6
49 89 83 94
103
71 107
12 20 72 90 91
12 71 75 T P

CONTROL
VALVE
11
9 114 72
1 52
22 48
70 71 99 54
R.H 14 51 93
61 32 47 40
85 60 76 94
32
69 FRONT
38
AXLE 43
32
11 13 3 37
12 86
14
18 64
63 44
42 86 77
12 100 37
20 15 27 106
82
1 82 55 58
L.H L R 84 59 27 116
BRAKE 43 101 108 8
LS
T P 86 7
VALVE 36 92 17 78 105
25 58
21 112 41 87 35 23
24 96 27
2 OUTER INNER INNER OUTER
67 17 26 33 51 REAR FRONT REAR FRONT

40 CONTROL
31 30 VALVE 17 92 27
86 T G1 A2 79 86
T TO FRONT HYDRAULIC
95 13
32 SYSTEM 101 85 27 53
B1
76 56
B2 O 102
40 G3 28
M A1 LS 104 67 82 28
26 4 101
47 32 T 19
2 27 28 47
27 5
86 LS
39 EF P 33 109 A B 86
32 CF 50 40
111 80 16 45 46 C
43 101 62 57 36
41 73 66
29 28 65 74 81
48
115
110 34
61 68
97 88
82 REAR REAR 98 113
37 38 34
AXLE AXLE 68
61
P003498

REV - 02 CFL17016 4-12

REAR HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
106 100076 4 SCREW, Cap
107 210490 1 VALVE
108 145018 1 O RING
109 122006 1 O RING
110 100483 2 BOLT, Hex. Head
111 100314 4 NUT
112 140522 1 WASHER
113 203522 A/R SPIRAL WRAP
114 121395 1 PIPE
115 100061 2 WASHER
116 100204 1 BOLT, Hex. Head

REV - 02 CFL17016 4-13

FRONT HYDRAULIC SYSTEM

L.H.
2

12 30 41 26 29 47 10
28 29 26 27

16
17 18
40
28 29 26 27
22
7 6
27
19
11
29 6
28 23 3
31
28 29 26 27 13 PX P 44
15 38 45
37
4 46
LS

PS 4 T 1
16
20 24 11
8 6
28 29 26 27 13
22 28
29 9 28 29 26 27 25
6 19
28 29 26 27
27
39 14 4 36
35
17 18 50
21 48
4 52 51
28 29 26 27 21
12 30 41 26 29 47 10 34
5 49 52
REFER TO 33
43
2 FOLLOWING PAGE
32
FOR ROUTING DETAILS
R.H.
P003592

REV - 03 CFL17018 4-14

FRONT HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210620 1 VALVE, Control
2 230293 2 CYLINDER, Lift
3 230294 1 CYLINDER, Tilt
4 122049 5 CONNECTOR
5 122015 2 CONNECTOR
6 122056 4 CONNECTOR
7 122014 1 CONNECTOR Part number change from 122019 10-08-00 (SIB 2000/094)
8 122066 1 CONNECTOR
9 122080 1 CONNECTOR
10 122020 2 ELBOW
11 122014 2 ELBOW
12 122075 2 CONNECTOR
13 122054 2 TEE, Union
14 190820 1 CONNECTOR Top rear pilot port on control valve
15 243188 1 HOSE ASSY Part number change from 243008 10-08-00 (SIB 2000/094)
16 243023 2 HOSE ASSY
17 243037 2 HOSE ASSY
18 243017 2 HOSE ASSY
19 243025 2 HOSE ASSY
20 243002 1 HOSE ASSY
21 243028 6 HOSE ASSY
22 171438 2 CLAMP, Double, Pipe
23 182165 1 PIPE, Cylinder Down
24 182164 1 PIPE, Cylinder Up
25 182163 1 PIPE, Tilt Cylinder
26 171439 10 CLAMP, Single Pipe
27 100989 10 BOLT, Hex. Head
28 100314 10 NUT, Nyloc
29 100064 10 WASHER
30 182162 2 PIPE, Lift Cylinder
31 201737 1 TEST POINT
32 177899 1 CLAMP
33 204640 1 SPRING
34 203922 1 GROMMET, Split
35 174693 1 BRACKET, Hanger

REV - 03 CFL17018 4-15

FRONT HYDRAULIC SYSTEM

L.H.
2

12 30 41 26 29 47 10
28 29 26 27

16
17 18
40
28 29 26 27
22
7 6
27
19
11
29 6
28 23 3
31
28 29 26 27 13 PX P 44
15 38 45
37
4 46
LS

PS 4 T 1
16
20 24 11
8 6
28 29 26 27 13
22 28
29 9 28 29 26 27 25
6 19
28 29 26 27
27
39 14 4 36
35
17 18 50
21 48
4 52 51
28 29 26 27 21
12 30 41 26 29 47 10 34
5 49 52
REFER TO 33
43
2 FOLLOWING PAGE
32
FOR ROUTING DETAILS
R.H.
P003592

REV - 03 CFL17018 4-16

FRONT HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 201413 1 BALL JOINT
37 182169 1 PIPE, Control Valve, RH Down
38 182166 1 PIPE, Control Valve, LH Up
39 182167 1 PIPE, Control Valve, RH Up
40 182168 1 PIPE, Control Valve, LH Down
41 173224 2 CLAMP, Cylinder
42 172348 1 CLIP
43 172349 1 CLIP
44 100211 4 SCREW, Hex. Head
45 100148 4 WASHER
46 100316 4 NUT, Cleavelock
47 100091 2 SCREW, Hex. Head
48 100085 1 SCREW, Hex. Head
49 100114 1 SCREW, Hex. Head
50 100054 1 WASHER
51 100316 1 NUT
52 100148 2 WASHER
Top rear pilot port on control valve

REV - 03 CFL17018 4-17

FRONT HYDRAULIC SYSTEM ( 3RD FUNCTION )

L.H.
2

12 30 41 26 29 47 10

28 29 26 27 56 57 59 60 61
17
16
18
58
28 29 26 27 63
22 65 64
7 6
27
19
6 11
29 44
28 45 23 3
31 1
28 29 26 27 13 PX P 46
15 38 6 39
37
4
LS
54

PS 4 T 6 53
16 19
20 24 11
8 6
28 29 26 27 13
22 28 56 65 57
29 9 28 29 26 27 25
6
55
28 29 26 27
27
56 14 4 63
36
35 64 59 60 62
50
21 48
17
4 52 51
18 28 29 26 27
21
12 30 41 26 29 47 10 34
5 49 52
REFER TO 33
43
2 FOLLOWING PAGE
32
FOR ROUTING DETAILS
R.H.
P004338

REV - 03 CFL17079 4-18

FRONT HYDRAULIC SYSTEM ( 3RD FUNCTION )
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210673 1 VALVE, Control
2 230293 2 CYLINDER, Lift
3 230294 1 CYLINDER, Tilt
4 122049 5 CONNECTOR
5 122015 2 CONNECTOR
6 122056 6 CONNECTOR
7 122014 1 CONNECTOR Part number change from 122019 10-08-00 (SIB 2000/094)
8 122066 1 CONNECTOR
9 122080 1 CONNECTOR
10 122020 2 ELBOW
11 122014 2 ELBOW
12 122075 2 CONNECTOR
13 122054 2 TEE, Union
14 190820 1 CONNECTOR
15 243188 1 HOSE ASSY Part number change from 243008 10-08-00 (SIB 2000/094)
16 243023 2 HOSE ASSY
17 243037 2 HOSE ASSY
18 243118 2 HOSE ASSY
19 243025 2 HOSE ASSY
20 243002 1 HOSE ASSY
21 243028 6 HOSE ASSY
22 171438 2 CLAMP, Double, Pipe
23 182165 1 PIPE, Cylinder Down
24 182164 1 PIPE, Cylinder Up
25 182163 1 PIPE, Tilt Cylinder
26 171439 16 CLAMP, Single Pipe
27 100989 10 BOLT, Hex. Head
28 100314 10 NUT, Nyloc
29 100064 10 WASHER
30 182162 2 PIPE, Lift Cylinder
31 201737 1 TEST POINT
32 177899 1 CLAMP
33 204640 1 SPRING
34 203922 1 GROMMET, Split
35 174693 1 BRACKET, Hanger

REV - 03 CFL17079 4-19

FRONT HYDRAULIC SYSTEM ( 3RD FUNCTION )

L.H.
2

12 30 41 26 29 47 10

28 29 26 27 56 57 59 60 61
17
16
18
58
28 29 26 27 63
22 65 64
7 6
27
19
6 11
29 44
28 45 23 3
31 1
28 29 26 27 13 PX P 46
15 38 6 39
37
4
LS
54

PS 4 T 6 53
16 19
20 24 11
8 6
28 29 26 27 13
22 28 56 65 57
29 9 28 29 26 27 25
6
55
28 29 26 27
27
56 14 4 63
36
35 64 59 60 62
50
21 48
17
4 52 51
18 28 29 26 27
21
12 30 41 26 29 47 10 34
5 49 52
REFER TO 33
43
2 FOLLOWING PAGE
32
FOR ROUTING DETAILS
R.H.
P004338

REV - 03 CFL17079 4-20

FRONT HYDRAULIC SYSTEM ( 3RD FUNCTION )
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 201413 1 BALL JOINT
37 182169 1 PIPE, Control Valve, RH Down
38 182166 1 PIPE, Control Valve, LH Up
39 182173 1 PIPE, Control Valve, Third Function, LH
40 122091 4 CONNECTOR
41 173224 2 CLAMP, Cylinder
42 172348 1 CLIP
43 172349 1 CLIP
44 100211 4 SCREW, Hex. Head
45 100148 4 WASHER
46 100316 4 NUT, Cleavelock
47 100091 2 SCREW, Hex. Head
48 100085 1 SCREW, Hex. Head
49 100114 1 SCREW, Hex. Head
50 100054 1 WASHER
51 100316 1 NUT
52 100148 2 WASHER
53 182174 1 PIPE, Control Valve, Third Function, RH
54 243047 2 HOSE ASSY
55 182167 1 PIPE, Control Valve, RH, UP
56 122091 2 CONNECTOR, Bulkhead
57 181859 2 PIPE, Control Valve, Third Function, Load Arm
58 182168 1 PIPE, Control Valve, LH, Down
59 190575 2 CONNECTOR
60 120005 2 NIPPLE
61 120231 1 COUPLING, Quick, Male
62 120230 1 COUPLING, Quick, Female
63 171740 4 BRACKET, bULKHEAD
64 172368 4 MOUNTING, Bracket, Bulkhead
65 172382 4 MOUNTING, Bracket, Pipe

REV - 03 CFL17079 4-21

JOYSTICK AND MISCELLANEOUS PARTS
JOYSTICK HOSE ROUTING
1

VALVE
18
210490 P BLACK 15
RETURN MANIFOLD
2
15
SHUTTLE VALVE

3 1
LS LINE TO

PURPLE

4 2
BLUE

GREEN
T

ORANGE
RED

5
4
BROWN 16

P 3
B2 BRAKE
1
BLUE 11

4 VALVE
ORANGE 12

6 3
PURPLE 10

2
RED 13

GREEN 14

17 7
W
LLO
YE 8
FRONT AXLE
BRAKE LINE
CONTROL LS
VALVE 9
A=3 = LOAD ARM UP = BLUE
A P
C B

2 FUNCTION
T

B=1 = LOAD ARM DOWN = ORANGE

D

210620 4
PS C=4 = BUCKET ROLL BACK = RED
1
D=2 = BUCKET ROLL OUT = GREEN
CONTROL 2
3 LS = BROWN
VALVE 4 Tank= BLACK
3 FUNCTION Pressure = PURPLE
210673 BRAKE FRONT = YELLOW
P004089

REV - 02 CFL17073 4-22

JOYSTICK AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190693 1 GRIP, Multifunction with Plug Connector New Part No. 190693 supercedes old Part No. 210186 (SIB 99/156)
2 100288 1 NUT
3 201399 A/R SPREG TUBE
4 200653 2 CABLE TIE Large Black
5 203956 1 BOOT, Joystick
6 100080 4 SCREW, Hex. Head
7 100358 4 WASHER
8 101361 4 NUT, Cage
9 210490 1 VALVE, Joystick
10 910197 4 CABLE TIE, Purple
11 910196 4 CABLE TIE, Blue
12 910193 4 CABLE TIE, Orange
13 910192 4 CABLE TIE, Red
14 910195 4 CABLE TIE, Green
15 200871 3 CABLE TIE, Black
16 910191 4 CABLE TIE, Brown
17 910194 4 CABLE TIE, Yellow
18 220983 4 BUTTON, Joystick (Multi Function Grip) New part number added 29.10.99

REV - 02 CFL17073 4-23

HYDRAULIC TANK FILLING ASSEMBLY
3
17
9
17
4 7
1
8

7
17
13
5
16
12
12 14

13
9
20
15

18
10

19

6 21

11

P003901

REV - 02 CFL17020 4-24

HYDRAULIC TANK FILLING ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 205248 1 PUMP, Rotary
2 174010 1 GRIP, Handle
3 100083 4 SCREW, Hex. Head
4 173050 1 BRACKET, Mounting
5 100682 2 U BOLT
6 120232 1 COUPLING, Quick
7 100312 8 NUT
8 120193 1 ELBOW
9 240994 2 HOSE ASSY
10 162501 1 PIPE
11 140059 1 O RING
12 120207 2 REDUCER
13 120317 2 ELBOW
14 100091 1 SCREW, Hex. Head
15 171439 1 CLAMP
16 100064 1 WASHER
17 100062 8 WASHER
18 224902 1 ARM, Handle
19 100284 1 NUT
20 100494 1 SCREW, Hex. Head
21 100957 1 SCREW, Cap

REV - 02 CFL17020 4-25

HYDRAULIC TANK BREATHER SYSTEM (MK 1)
NOTE
MK 1 SINGLE RIGHT HAND PORT 12
13 4
USED UPTO AND INCLUDING
BFL 1047 FOR L1204C 1630LG ENGINE
BFL 1056 FOR L1706C INLET
MANIFOLD
3
20 21 10 8
5
R.H. 580LG 13
HYDRAULIC
TANK 6 8
PILLAR

TOP BTM
17 14 10 10 PSI CRACKING PRESSURE
1 PSI
CRACKING
15 PRESSURE
13 PLASTIC PLUG
7 TO REMAIN
18
19
11 8
1 4 12

3
5 2 3
670LG
1
17 12

1 13 3 4 5

TOP BTM
1800LG
L.H.
HYDRAULIC
TANK
PILLAR

16 P004369

REV - 02 CFL17077 4-26

HYDRAULIC TANK BREATHER SYSTEM (MK 1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120391 2 PLUG
2 120001 1 ADAPTOR
3 120137 3 BANJO
4 100354 6 WASHER, Copper
5 121202 1 BOLT, Banjo
6 210387 1 VALVE, Check
7 210701 1 VALVE, Regulator
8 120053 2 ADAPTOR
9 190477 1 ORIFICE, Adaptor
10 125024 2 TEE, Run
11 205106 1 VALVE, Check
12 200033 4 CLAMP
13 130020 A/R HOSE, Pushlock
14 120851 1 NIPPLE
15 202300 1 VALVE, Ball
16 120007 1 PLUG
17 120050 2 ADAPTOR
18 201217 1 VALVE, Pushlock
19 130001 A/R HOSE, Pushlock
20 210188 1 INDICATOR, Hydraulic Level
21 120998 1 REDUCER

REV - 02 CFL17077 4-27

HYDRAULIC TANK BREATHER SYSTEM (MK 2)
19
NOTE
MK 2 DOUBLE RIGHT HAND PORT
USED FROM AND INCLUDING 6 8 21
13 9 4
BFL 1058 FOR L1204C
BFL 1057 FOR L1706C 1630LG ENGINE
INLET
MANIFOLD
20 0.75 - 1 BAR CRACKING PRESSURE 3
10 12
2
R.H. 620 LG 13
HYDRAULIC
TANK 11
PILLAR
0.2 BAR
TOP BTM CRACKING 7
PRESSURE
17 14
12
15 PLASTIC PLUG
18 TO REMAIN
19
4 9
1
3
5 2 3
670LG
1

17 9

13 3 4 5
1

TOP BTM
1800LG
L.H.
HYDRAULIC
TANK
PILLAR

16 P003577

REV - 02 CFL17021 4-28

HYDRAULIC TANK BREATHER SYSTEM (MK 2)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120391 2 PLUG
2 121202 1 BOLT, Banjo
3 120137 3 BANJO
4 100354 6 WASHER, Copper
5 120138 2 BOLT, Banjo
6 210705 1 VALVE, Check
7 210701 1 VALVE, Regulator Preset at 0.5 Bar Outlet For 1 Bar Inlet
8 121021 1 ADAPTOR
9 200033 4 CLAMP
10 125024 1 TEE, Run
11 210704 1 VALVE, Check
12 120053 2 NIPPLE
13 130020 A/R HOSE, Pushlock
14 120851 1 NIPPLE
15 202300 1 VALVE, Ball
16 120007 1 PLUG
17 120050 2 ADAPTOR
18 201217 1 VALVE, Pushlock
19 130026 A/R HOSE, Pushlock
20 210188 1 INDICATOR, Hydraulic Level
21 200062 1 CLAMP

REV - 02 CFL17021 4-29

BELL LOADARM SUSPENSION SYSTEM MK 1 (OPTIONAL)

3 NOTE
Upto and Including
BFL 1143 - Dec 1998

3
7 7

2 13
14 3
5 25
23
4 12

CONTROL VALVE
FRONT HYDRAULIC SYSTEM

LOWER CIRCUIT 18

11

15
8
CONTROL VALVE 9
RAISE CIRCUIT 26 9 17

16
23 10
MX Y B
A2
A
X1
T
6 20
21
22 1

19

27
P003654

REV - 02 CFL17061 4-30

BELL LOADARM SUSPENSION SYSTEM MK 1 (OPTIONAL)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210405 1 VALVE, BLS Control Valve
2 210692 1 MANIFOLD
3 210559 4 ACCUMULATOR
4 122014 1 CONNECTOR
5 243029 1 HOSE ASSY MK 1
6 122057 1 ADAPTOR
7 145010 4 O RING
8 201738 1 TEST POINT
9 100209 4 SCREW, Cap
10 243016 1 HOSE ASSY MK 1
11 122030 1 BULKHEAD
12 243020 1 HOSE ASSY
13 122044 1 ELBOW Hydraulic tank Bottom LHS
14 100059 4 WASHER
15 122050 1 ELBOW Top of solenoid valve
16 243027 1 HOSE ASSY To manifold block
17 122033 1 CONNECTOR
18 243023 1 HOSE ASSY MK 1
19 243010 1 HOSE ASSY MK 1
20 140131 1 O RING
21 120237 2 FLANGE HALF
22 100225 4 SCREW, Cap
23 122060 2 TEE, Run
24 174859 1 BRACKET
25 100227 4 SCREW, Hex. Head
26 100148 4 WASHER
27 NSI 1 BRACKET, Valve Mounting Welded item, part of chassis

REV - 02 CFL17061 4-31

BELL LOADARM SUSPENSION SYSTEM MK 2 (OPTIONAL)

3 NOTE

Mk 2 From 1999

3
7 7

2 13
14 3
5 25
23
4 12

CONTROL VALVE
FRONT HYDRAULIC SYSTEM

LOWER CIRCUIT 18

11

15
8
CONTROL VALVE 9
RAISE CIRCUIT 26 9 17

16
23 10
MX Y B
A2
A
X1
T
6 20
28
29 1

19

27
P004866

REV - 02 CFL17078 4-32

BELL LOADARM SUSPENSION SYSTEM MK 2 (OPTIONAL)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210591 1 VALVE, BLS Control Valve
2 210692 1 MANIFOLD
3 210559 4 ACCUMULATOR
4 122022 1 CONNECTOR
5 243044 1 HOSE ASSY MK 2
6 122057 2 ADAPTOR
7 145010 1 O RING
8 201738 1 TEST POINT
9 100209 2 SCREW, Cap
10 243043 1 HOSE ASSY MK 2
11 122030 1 BULKHEAD
12 243020 1 HOSE ASSY
13 122044 1 ELBOW Hydraulic tank Bottom LHS
14 100059 4 WASHER
15 122050 1 ELBOW Top of solenoid valve
16 243027 1 HOSE ASSY To manifold block
17 122033 1 CONNECTOR
18 243045 1 HOSE ASSY MK 2
19 243046 1 HOSE ASSY MK 2
20 140131 1 O RING
21 120237 2 FLANGE HALF
22 100225 4 SCREW, Cap
23 122060 2 TEE, Run
24 174859 1 BRACKET
25 100227 4 SCREW, Hex. Head
26 100148 4 WASHER
27 NSI 1 BRACKET, Valve Mounting Welded item, part of chassis
28 120607 4 FLANGE, Half
29 100256 8 SCREW, Cap
30 173827 1 COVER
31 203522 1 HOSE, Protector

REV - 02 CFL17078 4-33

HYDRAULIC FILTER ASSEMBLY

P002726

REV - 02 SECTION 4 HYDRAULICS 4-34

HYDRAULIC FILTER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210467 1 HEAD, Spin On, Twin Element
2 210466 2 ELEMENT, Spin On
3 NSI 2 SEAL

REV - 02 SECTION 4 HYDRAULICS 4-35

HAND ROTARY PUMP
19
20
27
1 26
9

10 21
11
19 20
20 16 19
12 26 23
5 28
8
5 29
4 30 15
3
39 14
20
19
7 27
6
2
24 22
40 23
33
13 38

35
41 23 25
42 32

18

36

37

43 34

31
P006951

REV-00 205248 4-36

HAND ROTARY PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 205248 HAND ROTARY PUMP
2 NSI 4 COLLAR, Long
3 140500 1 SEAL, Oil
4 NSI 1 RING, Stop
5 NSI 2 BEARING
6 NSI 1 PLUG, Oil
7 NSI 1 O RING
8 NSI 1 COLLAR, Bearing
9 NSI 1 GEAR, Drive
10 NSI 1 SHAFT, Drive
11 NSI 8 SCREW
12 NSI 1 CASE, Gear
13 NSI 1 COVER
14 NSI 1 DRIVE, Roller
15 NSI 1 HOUSING
16 NSI 1 COVER
17 NSI 8 SCREW
18 NSI 1 O RING
19 140501 4 SEAL, Oil
20 NSI 4 BEARING
21 NSI 2 BEARING, Cap
22 NSI 2 ROLLER
23 224903 3 GASKET
24 NSI 2 SCREW
25 NSI 1 DRIVE, Roller
26 NSI 2 GEAR
27 ,SI 4 PIN
28 NSI 1 GEAR
29 NSI 1 WASHER
30 100953 1 SCREW, Cap
31 NSI 3 BOLT
32 NSI 3 NUT
33 NSI 2 SCREW
34 NSI 1 PLATE
35 NSI 1 BODY

REV-00 205248 4-37

HAND ROTARY PUMP
19
20
27
1 26
9

10 21
11
19 20
20 16 19
12 26 23
5 28
8
5 29
4 30 15
3
39 14
20
19
7 27
6
2
24 22
40 23
33
13 38

35
41 23 25
42 32

18

36

37

43 34

31
P006951

REV-00 205248 4-38

HAND ROTARY PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 SUCTION STRAINER
37 NSI 1 RING, Retaining
38 NSI 2 COLLAR, Short
39 105007 1 BOLT, Wing Items 39 to 43 Not Included in Pump Assembly
40 224902 1 HANDLE, Arm
41 100284 1 NUT
42 174010 1 HANDLE
43 100957 1 SCREW, Cap

REV-00 205248 4-39

BRAKE PEDAL ASSEMBLY

5 2

P003834

REV - 02 210344 4-40

BRAKE PEDAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210344 1 BRAKE PEDAL ASSY
PEDAL ASSY
2 NSI 1
3 220825 1 VALVE ASSY
4 NSI 2 SCREW, Hex. Head
5 NSI 2 WASHER, Flat

REV - 02 210344 4-41

PEDAL ASSEMBLY
1

3
4
6
11
8
12
9
5
4
4

10

7
P003832

REV - 02 210344 4-42

PEDAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 PEDAL ASSY
2 NSI 1 PEDAL
3 NSI 1 PIN
4 NSI 4 CIRCLIP
5 NSI 1 PIN
6 NSI 1 CAM
7 NSI 1 PEDAL BASE
8 NSI 1 BOLT, Hex. Head
9 NSI 1 WASHER
10 NSI 1 SCREW, Cap
11 NSI 1 SCREW, Hex. Head
12 NSI 1 NUT

REV - 02 210344 4-43

VALVE ASSEMBLY
1 18 20
21
10
11 22
19 23
12
11 24
11
6
13
49
7
8 35
9 36
39
2
25 26 38
3 27 37
48 28 36
47
4 30 35
46 14 31 34
5 29 19
32 32
15
19 16
45
17
18

19
39 44
55 43 50
35
56
42
37
41
56 40

58

54
53
52
19
51
P003827

REV - 02 210344 4-44

VALVE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 220825 1 VALVE ASSY
2 * 1 BOOT, Rubber
3 NSI 1 PISTON
4 * 1 QUAD RING
5 NSI 1 SPRING
6 NSI 1 SPRING
7 NSI 1 SHIM
8 NSI 1 RETAINER
9 NSI 1 CIRCLIP
10 NSI 1 WASHER, Flat
11 * 3 O-RING
12 NSI 1 SLEEVE
13 NSI 1 SPOOL
14 NSI 1 SPOOL
15 NSI 1 SPRING
16 * 1 O-RING
17 NSI 1 PLUG
18 NSI 2 PLUG
19 * 5 O-RING
20 * 1 PIN
21 NSI 1 SCREW
22 NSI 1 SPRING
23 NSI 1 RETAINER
24 NSI 1 BALL
25 * 1 O-RING
26 * 1 O-RING
27 NSI 1 TUBE
28 NSI 1 SPOOL
29 NSI 1 BALL
30 NSI 1 STOP
31 NSI 1 SPRING
32 NSI 1 PLUG
33 NSI 1 PLUG
34 * 1 O-RING
35 NSI 3 SPRING

REV - 02 210344 4-45

VALVE ASSEMBLY
1 18 20
21
10
11 22
19 23
12
11 24
11
6
13
49
7
8 35
9 36
39
2
25 26 38
3 27 37
48 28 36
47
4 30 35
46 14 31 34
5 29 19
32 32
15
19 16
45
17
18

19
39 44
55 43 50
35
56
42
37
41
56 40

58

54
53
52
19
51
P003827

REV - 02 210344 4-46

VALVE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 * 2 POPPETS
37 * 2 O-RING
38 NSI 1 SLEEVE
39 * 2 O-RING
40 NSI 1 NUT
41 NSI 1 SCREW ASSY
42 * 1 O-RING
43 * 1 POPPET
44 NSI 1 SEAT
45 NSI 1 PLUG
46 * 1 O-RING
47 NSI 1 PLUG
48 * 1 O-RING
49 NSI 1 VALVE HOUSING
50 220297 1 PRESSURE REDUCING CARTIDGE
51 NSI 1 PLUG
52 220163 1 SPRING
53 NSI 1 SHIM
54 NSI 1 SPOOL
55 * 1 RING, Back-up
56 * 1 O-RING
57 * 1 O-RING
58 NSI 1 HOUSING, Cartidge
59 220811 1 REPAIR KIT Items Marked *

REV - 02 210344 4-47

SELECTOR VALVE
2
1

4
3

7
P003935

REV - 02 210345 4-48

SELECTOR VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210345 1 SELECTOR VALVE ASSY
2 1 HOUSING, Valve
3 1 PISTON, Valve
4 * 2 CIRCLIP
5 * 2 SEAL
6 1 KNOP, Control
7 1 WASHER, Lock
8 145015 1 KIT, Seal Include Items *

REV - 02 210345 4-49

HYDRAULIC PUMP
3
1
4 6
9
8

5
2 12
10
11 38
26
25 17
39
7
27 18 16
19
20
15 21
14
28 13 22 23
29

30

31
24

32

35

34
33
37
36

40 P003940

REV - 02 SECTION 4 HYDRAULICS 4-50

HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210463 1 PUMP, Hydraulic, 100cc DFLR
2 223219 4 SCREW, Cap Soc Hex Head
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O-RING
6 100808 4 SCREW, Cap Soc Hex Head
7 223593 4 O-RING
8 NSI 1 PLATE, Port
9 223213 2 PIN, Double Break-Off
10 223214 1 PIN, Dowel
11 NSI 1 PISTON, Control
12 NSI 1 GUIDE, Piston
13 NSI 1 PISTON, Counter
14 NSI 1 SPRING
15 NSI 1 GUIDE, Piston
16 223231 1 ROTARY ASSY
17 NSI 1 PLATE, Distributor
18 NSI 1 CIRCLIP, Internal
19 NSI 1 SPRING
20 NSI 1 PIN, Pressure
21 NSI 1 CYLINDER
22 NSI 1 BALL, Retaining
23 NSI 1 PLATE, Retaining
24 NSI 9 PISTON
25 NSI 1 DISC, Tuning
26 223596 1 BEARING, Roller, Taper
27 NSI 1 DISC
28 223589 1 PLATE, Swash
29 223590 2 BEARING, Plate, Swash
30 NSI 1 SHAFT, Drive
31 223595 1 BEARING, Roller, Taper
32 223592 1 O-RING
33 NSI 1 HOUSING, Pump
34 NSI 1 PLUG
35 NSI 1 O-RING

REV - 02 SECTION 4 HYDRAULICS 4-51

HYDRAULIC PUMP
3
1
4 6
9
8

5
2 12
10
11 38
26
25 17
39
7
27 18 16
19
20
15 21
14
28 13 22 23
29

30

31
24

32

35

34
33
37
36

40 P003940

REV - 02 SECTION 4 HYDRAULICS 4-52

HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 223594 1 CIRCLIP, Internal
37 223591 1 SEAL, Shaft
38 1 PIPE
39 210566 1 VALVE, Power
40 Z4644 311 201 1 GASKET

REV - 02 SECTION 4 HYDRAULICS 4-53

JOYSTICK CONTROL (2ND FUNCTION)

REV - 02 210490 4-54

JOYSTICK CONTROL (2ND FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210490 1 CONTROL JOYSTICK (2ND FUNCTION)
2 220581 1 HOUSING, Upper
3 NSI 1 HOUSING, Lower
4 * 1 O RING
5 * 1 O RING
6 * 2 PIN
7 * 1 O RING
8 NSI 1 S.H.C.S
9 220575 1 NUT, Special
10 220568 1 PLATE, Switch
11 220569 1 CORDON
12 1 PLATE, Retaining
13 220566 1 SEAL, Shaped
14 ** 4 GUIDE, Plunger
15 ** 4 RING, Sealing
16 ** 4 RING, Sealing
17 ** 4 PLUNGER
18 220583 4 DISC, Locking
19 NSI 4 PISTON
20 220602 4 SPRING
21 4 SPRING
22 220587 A/R SHIM
23 220588 A/R SHIM
24 220589 A/R SHIM
25 NSI 4 PISTON

REV - 02 210490 4-55

PRIORITY VALVE

1
11
4
10

12

9
8

6
5

P004562

REV - 02 SECTION 4 HYDRAULICS 4-56

PRIORITY VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210540 1 PRIORITY VALVE Includes Items 2 to 11
2 NSI 1 VALVE, Relief
3 145010 1 O RING
4 NSI 1 SPRING
5 NSI 1 SCREW, Orifice, 0,31
6 NSI 1 WASHER
7 NSI 1 SPOOL
8 NSI 1 SCREW, Orifice, 0.47
9 NSI 1 HOUSING
10 145011 1 O RING
11 NSI 1 PLUG
12 145014 1 O RING

REV - 02 SECTION 4 HYDRAULICS 4-57

VALVE, BLS CONTROL BLOCK

1 21

22
18
22
17
23
16
24
15
11 27
26

4 10
5
6 25
2
14 28
3 13
12 19
7
8 29
9

30

31

34
32
33 P004958

REV - 02 SECTION 4 HYDRAULICS 4-58

VALVE, BLS CONTROL BLOCK
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210591 1 VALVE, BLS Control Valve
VALVE, Pressure Relief
2 221340 1
3 221341 1 KIT, Seal Includes Items 4 to 9
4 NSI 1 RING, Thrust
5 NSI 1 O RING
6 NSI 1 O RING
7 NSI 1 RING, Thrust
8 NSI 1 O RING
9 NSI 1 SEAL
10 221337 2 VALVE, Insert
11 221334 1 KIT, Seal Includes Items 12 to 18
12 NSI 1 RING, Thrust
13 NSI 1 O RING
14 NSI 1 RING, Thrust
15 NSI 1 RING, Thrust
16 NSI 2 O RING
17 NSI 1 RING, Thrust
18 NSI 4 O RING
19 NSI 2 SCREW, Locking
20 221338 1 VALVE, Directional
21 221339 1 KIT, Seal Includes Items 22 and 23
22 NSI 2 O RING
23 NSI 3 O RING
24 221336 1 COVER, Logic
25 221336 1 KIT, Seal Includes Items 26 to 28
26 NSI 1 RING, Backup
27 NSI 1 O RING
28 NSI 4 O RING
29 NSI 2 SCREW, Locking
30 NSI 2 SCREW, Locking
31 NSI 2 SCREW, Locking
32 NSI 1 BLOCK
33 NSI 2 SCREW, Locking

REV - 02 SECTION 4 HYDRAULICS 4-59

CONTROL VALVE (2 FUNCTION)

1
5
6 2
7 14
15

33 35
13 31
30
4
28 34
32
36
11
9 10 29
37
51 38

8
39
12 40

16 45
43 46
3 27 44
22
20 42
21

47
23 19 42 43
18 17
41
26 48

25
24
50

49
P004067

REV - 02 210620 4-60

CONTROL VALVE (2FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210620 1 VALVE, Control
2 224272 1 COVER, Inlet
3 224264 1 FILTER, Internal Pilot
4 224263 1 VALVE, Counter Pressure
5 224265 1 VALVE, Main Relief, 280 bar
6 NSI 1 PLUG
7 NSI 1 O RING
8 NSI 1 PLUG
9 NSI 1 RING, Seal
10 NSI 1 SPRING
11 NSI 1 BALL, 8mm
12 1 PILOT SUPPLY, 35 bar
13 1 COPY, Spool (LS SYSTEM)
14 224268 1 VALVE, Port Relief, 140 bar ONE PER SECTION
15 224269 1 VALVE, Port Relief, 280 bar ONE PER SECTION
16 224270 2 VALVE, Section
17 224266 1 KIT, Seal ONE PER SECTION
18 NSI 1 NUT, Seal
19 NSI 3 O RING
20 NSI 1 O RING
21 NSI 1 KIT, Cap ONE PER SECTION
22 NSIS 1 SCREW, Bleeding
23 224271 1 SCREW, Adjusting
24 NSI 3 SCREW, Cap
25 NSI 3 WASHER
26 224272 1 COVER
27 NSI 1 NUT
28 220267 1 KIT, Seal ONE PER SECTION
29 NSI 1 O RING
30 NSI 1 SCREW, Bleeding
31 NSI 1 O RING
32 224273 1 NUT, Seal
33 NSI 1 KIT, Cap ONE PER SECTION
34 NSI 1 CAP
35 224275 1 PLUG

REV - 02 210620 4-61

CONTROL VALVE (2 FUNCTION)

1
5
6 2
7 14
15

33 35
13 31
30
4
28 34
32
36
11
9 10 29
37
51 38

8
39
12 40

16 45
43 46
3 27 44
22
20 42
21

47
23 19 42 43
18 17
41
26 48

25
24
50

49
P004067

REV - 02 210620 4-62

CONTROL VALVE (2 FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 224274 1 SCREW, Adjusting
37 NSI 2 SCREW, Cap
38 NSI 2 WASHER
39 NSI 1 VALVE, Check
40 224262 1 VALVE, Shuttle
41 224261 1 KIT, Seal, Intersection USE THREE PER VALVE
42 NSI 3 O RING
43 NSI 3 O RING
44 NSI 1 O RING
45 NSI 1 PLUG
46 NSI 1 RING, Seal
47 NSI 1 COVER, End
48 NSI 2 BRACKET
49 NSIS 6 NUT, Hex. Head, Flanged
50 NSI 3 ROD, Tie
51 NSI 1 KIT, Spring

REV - 02 210620 4-63

CONTROL VALVE (3 FUNCTION)

1
49
5
6 2 14
7
13 15

33 35
50
30 31

40 28 34
32
4 36
11 29
9 10 37
51 38

8 16
39

12 27

22 20 43
3 44
21 45
23 42 46
19
18 17 69

26 42 68
41 43
47
25 56
24
60 61
48
62
59
55
58
54

53
64
63
67
66
57 P004395
65

REV - 02 210673 4-64

CONTROL VALVE (3 FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210673 1 VALVE, Control
2 NSI 1 COVER, Inlet
3 224264 1 FILTER, Internal Pilot
4 224263 1 VALVE, Counter Pressure
5 224265 1 VALVE, Main Relief, 280 bar
6 NSI 1 PLUG
7 NSI 1 O RING
8 NSI 1 PLUG
9 NSI 1 RING, Seal
10 NSI 1 SPRING
11 NSI 1 BALL, 8mm
12 1 PILOT SUPPLY, 35 bar
13 1 COPY, Spool (LS SYSTEM)
14 224268 1 VALVE, Port Relief, 140 bar ONE PER SECTION
15 224269 1 VALVE, Port Relief, 280 bar ONE PER SECTION
16 224270 2 VALVE, Section
17 224266 1 KIT, Seal ONE PER SECTION
18 NSI 1 NUT, Seal
19 NSI 3 O RING
20 NSI 1 O RING
21 NSI 1 KIT, Cap ONE PER SECTION
22 NSIS 1 SCREW, Bleeding
23 224271 1 SCREW, Adjusting
24 NSI 3 SCREW, Cap
25 NSI 3 WASHER
26 224272 1 COVER
27 NSI 1 NUT
28 220267 1 KIT, Seal ONE PER SECTION
29 NSI 1 O RING
30 NSI 1 SCREW, Bleeding
31 NSI 1 O RING
32 224273 1 NUT, Seal
33 NSI 1 KIT, Cap ONE PER SECTION
34 NSI 1 CAP
35 224275 1 PLUG

REV - 02 210673 4-65

CONTROL VALVE (3 FUNCTION)

1
49
5
6 2 14
7
13 15

33 35
50
30 31

40 28 34
32
4 36
11 29
9 10 37
51 38

8 16
39

12 27

22 20 43
3 44
21 45
23 42 46
19
18 17 69

26 42 68
41 43
47
25 56
24
60 61
48
62
59
55
58
54

53
64
63
67
66
57 P004395
65

REV - 02 210673 4-66

CONTROL VALVE (3 FUNCTION)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 224274 1 SCREW, Adjusting
37 NSI 2 SCREW, Cap
38 NSI 2 WASHER
39 NSI 1 VALVE, Check
40 224262 1 VALVE, Shuttle
41 224261 1 KIT, Seal, Intersection USE THREE PER VALVE
42 NSI 3 O RING
43 NSI 3 O RING
44 NSI 1 O RING
45 NSI 1 PLUG
46 NSI ** 1 RING, Seal
47 NSI 1 COVER, End
48 NSI 2 BRACKET
49 NSIS 6 NUT, Hex. Head, Flanged
50 220629 3 ROD, Tie
51 NSI 1 KIT, Spring
52 NSI 1 COVER
53 224283 1 KIT, Seal Includes Items 54 to 59
54 NSI * & ** 2 O RING
55 NSI ** 2 O RING
56 NSI ** 1 O RING
57 NSI ** 2 WASHER
58 NSI * & ** 2 ORING
59 NSI * & ** 2 O RING
60 224284 2 SOLENOID Includes Items Marked *
61 NSI * 2 SCREW, Cap
62 NSI 1 GREASE NIPPLE
63 NSI 2 SCREW, Cap
64 NSI 2 WASHER
65 NSI 1 PLUG
66 NSI 1 SCREW, Cap
67 NSI 1 WASHER
68 220627 1 KIT, Seal, O Ring Includes Items Marked **
69 220628 1 VALVE SECTION Complete with Solenoid

REV - 02 210673 4-67

STEERING CONTROL UNIT

1 9
4
6 11
10
18
5
9
7
8
2

17

14

16
3

15

23

13

22
12
21

20
8

19
P003813

REV - 02 210700 4-68

STEERING CONTROL UNIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210700 1 STEERING CONTROL UNIT
2 NSI 1 HOUSING
3 220152 1 SEAL, Oil
4 NSI 1 PLUG
5 NSI 1 O RING
6 220697 1 KIT, Seal
7 NSI 1 SEAL
8 NSI 3 O RING
9 NSI 2 RACE, Bearing
10 220693 1 BEARING, Needle Thrust
11 NSI 1 RING, Retaining
12 220694 1 SPRING, Centering
13 NSI 1 SPOOL
14 NSI 1 SLEEVE
15 NSI 4 BALL, Check
16 NSI 1 PIN
17 NSI 1 DRIVE
18 NSI 1 PLATE, Spacer
19 220695 1 GEROTOR
20 NSI 1 CAP, End
21 NSI 2 BALL, Check
22 NSI 2 ROLL, Pin
23 NSI 7 SCREW, Cap

REV - 02 210700 4-69

TREE LENGTH GRAB CYLINDER (FOR OPTIONAL EQUIPMENT)

18 12

2 11
10
16 2
15
14
9 4 10
10
9
8

9
17
10
13

P004723

REV - 02 SECTION 2 ENGINE 4-70

 ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230147 1 CYLINDER
2 203990 3 GREASE NIPPLE
3 182184 1 ROD
4 161241 1 NECKBUSH
5 162800 1 PISTON
6 182183 1 BARREL
7 162030 1 NUT, Neckbush
8 100241 1 SCREW, Grub
9 160777 3 BUSH
10 140275 SEAL, Wiper
11 140246 1 KIT, Seal, Grapple Cylinder
12 NSI 1 SEAL, Piston
13 NSI 1 SEAL, Wiper
14 NSI 1 RING, Anti Extrusion
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 U SEAL
18 NSI 1 PIN, Roll

REV - 02 SECTION 2 ENGINE 4-71

MATERIALS HANDLING BOOM CYLINDER

1 8

3
9

2 10

7 6

13
12
11

14

15

P006511

REV - 02 230149 4-72

MATERIALS HANDLING BOOM CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230149 1 MATERIALS HANDLING BOOM CYLINDER
2 183114 1 ROD Includes item 3
3 100291 1 NUT, Castle
4 183113 1 BARREL
5 161236 1 NECKBUSH
6 161314 1 PISTON
7 140445 1 KIT, Seal Includes items 7 to 15
8 NSI 1 SPLIT PIN
9 NSI 1 O RING
10 NSI 1 SEAL, Piston
11 NSI 1 O RING
12 NSI 1 RING, Back up
13 NSI 1 O RING
14 NSI 1 U SEAL
15 NSI 1 SEAL, Wiper

REV - 02 230149 4-73

CYLINDER QUICK ATTACHMENT (FOR OPTIONAL EQUIPMENT)

12

15

14

13

17

11
10

4
5

P004556

REV - 02 230266 4-74

CYLINDER QUICK ATTACHMENT (FOR OPTIONAL EQUIPMENT)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230266 1 CYLINDER, Quick Attachment
2 181963 1 BARREL
3 161308 1 PISTON HEAD
4 161309 1 PISTON BODY
5 161495 1 ROD
6 160993 1 NUT, Neckbush
7 161297 1 NECKBUSH
8 1 NUT, Castle
9 140251 1 KIT, Seal Includes Items 10 to 17
10 NSI 1 PIN, Split
11 NSI 1 SEAL, Piston
12 NSI 1 SEAL, Wiper
13 NSI 1 O RING
14 NSI 1 RING, Backup
15 NSI 1 U SEAL
16 NSI 1 SEAL, Wiper
17 NSI 1 O RING

REV - 02 230266 4-75

LIFT CYLINDER

14
15
4
8

12
11
10

7
13

23
21
26
3
5 24

16 21
25
18 22

22

19 6 20

17

P003584

REV - 02 SECTION 2 ENGINE 4-76

LIFT CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230293 TILT CYLINDER
2 183527 1 ROD
3 160896 1 NUT, Castle
4 161273 1 NECKBUSH
5 162803 1 PISTON
6 181980 1 BARREL
7 162514 1 BUSH, Bronze
8 100965 11 SCREW, Cap
9 140420 1 KIT, Seal, Lift Cylinder
10 NSI 1 SEAL, Wiper
11 NSI 1 SEAL, Rod
12 NSI 1 SEAL, Backup
13 NSI 2 WEARBAND, Rod
14 NSI 1 O RING
15 NSI 1 RING, Anti Extrusion
16 NSI 1 SEAL, Piston
17 NSI 2 WEARBAND, Piston
18 NSI 1 O RING
19 NSI 1 SPLIT PIN
20 173224 2 CLAMP, Oil Lead Pipe
21 100062 3 WASHER
22 100312 1 NUT, Nyloc
23 100091 1 SCREW, Hex
24 100198 1 SCREW, Hex
25 173224 1 BAND
26 171439 1 CLAMP

REV - 02 SECTION 2 ENGINE 4-77

TILT CYLINDER
14
15
1
4
8

11 12
10

13
9

19

16

5
18 17 P004048

REV - 02 SECTION 2 ENGINE 4-78

TILT CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230294 TILT CYLINDER
2 183526 1 ROD
3 160896 1 NUT, Castle
4 161266 1 NECKBUSH
5 162804 1 PISTON
6 181979 1 BARREL
7 160784 1 BUSH, Bronze
8 100965 11 SCREW, Cap
9 140421 1 KIT, Seal, Lift Cylinder
10 NSI 1 SEAL, Wiper
11 NSI 1 SEAL, Rod
12 NSI 1 SEAL, Backup
13 NSI 2 WEARBAND, Rod
14 NSI 1 O RING
15 NSI 1 RING, Anti Extrusion
16 NSI 1 SEAL, Piston
17 NSI 2 WEARBAND, Piston
18 NSI 1 O RING
19 NSI 1 SPLIT PIN

REV - 02 SECTION 2 ENGINE 4-79

STEERING CYLINDER

5
1

16
17
13
11
6

18

15
10
3
12
9
7
14
8

P003585

REV - 02 230297 4-80

STEERING CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230297 1 STEERING CYLINDER
2 183528 1 ROD Includes Items 3 to 5
3 100333 1 NUT, Castle
4 150095 1 BEARING
5 201495 1 CIRCLIP
6 160270 1 NECKBUSH
7 181656 1 BARREL Includes Items 8 and 9
8 150095 1 BEARING
9 201495 1 CIRCLIP
10 161315 1 PISTON
11 140571 1 KIT, Seal Includes Items 12 to 18
12 NSI 1 PIN, Split
13 NSI 1 U SEAL
14 NSI 1 SEAL, Piston
15 NSI 1 O RING
16 NSI 1 WIPER, Seal
17 NSI 1 O RING
18 NSI 1 O RING

REV - 02 230297 4-81

REV - 02 SECTION 4C ELECTRICAL 4-83