An Analysis of The CO2 Reduction Effect of A Colum
An Analysis of The CO2 Reduction Effect of A Colum
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An Analysis of the CO2 Reduction Effect of a Column-Beam Structure Using Composite Precast
Concrete Members
Sungho Lee, Jinkyu Joo, Jeong Tai Kim and Sunkuk Kim
Indoor and Built Environment 2012 21: 150 originally published online 21 September 2011
DOI: 10.1177/1420326X11423162
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What is This?
CO2 Reduction Effect of Composite PC Members Indoor Built Environ 2012;21:150–162 151
Table 1. Characteristics of the structure types [11]
Description Bearing wall structure Flat plate structure Column-beam structure with
composite PC members
Structural framework Bearing wall Column þ retaining wall Column: RC þ steel joint
Slab: 180 210 mm thick Slab: 210 mm thick or more Beam: Composite PC
Slab: 150 mm thick
Quantity of resources Form: 4.90 m2 m2 Form: 3.93 m2 m2 Form: 0.12 m2 m2
Rebar: 57.2 kg m2 Rebar: 63.5 kg m2 Rebar: 41.7 kg m2
Concrete: 0.62 m3 m2 Concrete: 0.58 m3 m2 Concrete: 0.47 m3 m2
Construction time Min. 7 days/floor Min. 6 days/floor 3 4 days/floor (40 60 days
saved assuming 20 floors)
Benefit Inflexible structure for Partially flexible structure 10% more admitted in
renovation for renovation construction cost when
compared to bearing
wall structure.
10% more admitted in
volume and height.
Flexible structure for
renovation.
The spacing of the flat plate structure is changeable in would require less resources, 0.12 m2 of form, 41.7 kg of
comparison to the bearing wall structure. However, the rebar and 0.47 m3 of concrete per unit floor area, than the
flat plate structure would require a large quantity of other structures described above. A summary of the
rebar due to the increase in the slab thickness and lower structures is shown in Table 1. The incorporation of
earthquake-resistance performance without sufficient steel composite PC members can lead to cost savings of about
reinforcement. This structural system is called the effect of 2 10% of structural work when compared to the cost for
weak column and strong beam, when compared to the a bearing wall structure. The construction time per floor
bearing wall structure. The flat plate structure also would be 3 or 4 days depending on the in situ reinforced
requires the reinforcement of punching shear near the concrete (RC) work of core area adopted for the
capital of columns. apartment building. When assuming a 20-floor construc-
The column-beam structure with composite PC mem- tion project, about 40 60 days can be saved and
bers consists of a column, beam and slab. The structure overhead costs (e.g., construction management cost and
Re-bar
penetration
• Structural concerns with • Steel section inserted • Birth of hybrid connection (upper-
weak connection and between pre-cast concrete RC connection, lower-steel connection)
quality control during columns • Providing stable and economical
construction • Providing steel connections solutions for Green Frame
to composite beams
Fig. 2. Concept of a green column [10].
Top of slab
Bottom of sla
Bottom of be
project finance expense) can be reduced. In terms of spatial bending moment based on a preliminary study of H-Shape
division, it is easy to adjust the column intervals with PC Steel is removed. This would reduce the steel quantity and
members and flexible unit planning would be possible. ensures the efficiency of materials. The GB system is
With the adoption of column-beam structure, the volume superior in terms of a reduction in material quantity,
and height limits of buildings are legally 20% alleviated. construction cost and CO2 emission [2,10]. When a GB is
The constructability and quality would be assured with the applied on the ground, the floor height can be reduced.
use of PC, and 20–30% of CO2 emission and more than The application of a GB underground would reduce the
80% of construction wastes would be reduced when amount of excavation needed. Furthermore, a GB can be
compared to other structural systems [11]. used not only with a green column (GC) but also with steel
and RC columns.
Green Frame A GC is a composite PC column where a joint is made
A GF is a combination of a RC structure and a steel between a 1 3 story RC column and steel. When a GC is
structure. It is manufactured using PC so as to improve connected to a GB, the top rebar of the GB penetrates the
quality and productivity. Diagrams showing the concept steel joint of the column to join the RC frame and the
of GF are shown in Figures 1 and 2. In the case of a green lower steel can be joined to the steel frame via fastening
beam (GB), the upper flange that contributes less to the with bolts and welding. Thus, when a GB and GC are
CO2 Reduction Effect of Composite PC Members Indoor Built Environ 2012;21:150–162 153
Table 2. Characteristics of green column installation
Description Sleeve type Coupler type
Column-pre-installation Column-post-installation
Green column Sleeve type: Cost increases due to the use of grouting mortar.
Coupler type: Longer installation time and difficulty in handling installation tolerance.
Green beam Difficulty in installation since the rebar of the beam penetrates the steel joints
T .. T type
applied together for a joint, structural stability is ensured, method, the column is installed and then compressed
constructability is enhanced and the construction time is mortar is used to connect the upper column hole and the
reduced. lower column rebar. Such a process would increase the
When a GF is applied to apartment buildings, it can cost, yet due to the PC is produced in a factory, quality
maintain both the flexible spatial division and the lower can be assured.
floor height, which are the characteristics of the structure. Bolts and welding are used for GB coupling. One issue
The constructability can be improved by adopting the that arises when installing a GB is that it would require a
hybrid coupling method. In addition, the use of composite hole in the steel column in order to receive the top rebar to
PC members can minimize the forming process, which be connected to the steel columns at the other side of the
reduces manpower and construction time [12]. material. The hole is made so as to be wider than the
Shown in Figure 3 are three types of GC connection diameter of the rebar when considering the deformed rebar
methods: sleeve type, column-pre-installation coupler type shape. However, the constructability is reduced during the
and column-post-installation coupler type. As shown in installation. Some of the areas for improvement in the GF
Table 2, it is difficult to adjust the verticality and in the are given in Table 3. An enhanced GF is developed to
case of the column-pre-installation method, the safety solve these problems.
issue would be compromised. In the case of the coupler
type, there are difficulties pertaining to the joint part and
would prolong the installation time. Furthermore, if there Enhanced Green Frame
are construction errors occurring, the problem would not The concept of an enhanced GF is the same as that of a
be able to be solved on site. In the case of the sleeve-type GF. An enhanced GF consists of an enhanced GB and an
RC column RC column
(3 floors/piece) (3 floors/piece)
Coupler-joined
column Plate for
Connecting reinforcement connecting
Sleeve bolts
enhanced GC. An enhanced GB having different section The installation of an enhanced GF is as shown in
and arrangement of steel from the existing GF is shown in Figure 6. A bolt connecting method is used to enhance
Figure 4. The beam end is the column joint part and the the convenience of connecting the coupler-joined column
beam end’s negative moment section is arranged with T- part, which is reflected in the design. A comparison of the
shaped steel so as to optimize the bolt joints and the joint advantages/disadvantages of the enhanced GF and GF is
load transfer mechanism. Shape steel is removed from the shown in Table 4. Since the enhanced GF is temporarily
centre of the beam, which is instead organized with lower installed by connecting bolts and the verticality could be
rebar and concrete. This would thus minimize the use of adjusted for connection, there would be no effect on the
steel, which in turn would lead to a reduction in CO2 installation and an easier adjustment of the frame angle
emission. There are a total of 12 types of enhanced GB is ensured. The column post-installation method is
compositions combined with 4 shape steels for arranging chosen so as to ensure constructability and safety.
the end’s negative moment section and 3 shape steels for When installing the column upper bolt-type joint part,
arranging the central moment section. In this study, the the plate holes can be adjusted to handle construction
T.T type of enhanced GB was examined. error, improving the construction precision and reducing
The composition of an enhanced GC is shown in the installation time. The quality of GCs is ensured with
Figure 5. The column is composed of three floors and one the enhanced GF through the use of PC manufactured in
story, in which the structural mechanism is the same as in a factory.
the GC. The materials are installed by fastening bolts.
When installing and joining an enhanced GC, the main bar
of the lower column is connected to the upper column Case Study
using a manufactured screw thread. This would not only
ensure construction speed and convenience but would also The purpose of this case study was to calculate the
reduce the time of using lifting equipment, resulting in a quantity of main materials used in the bearing wall
reduction in energy and CO2 emission. structure and compare this with the amount used in the
CO2 Reduction Effect of Composite PC Members Indoor Built Environ 2012;21:150–162 155
1. Lifting and setting composite PC beams 4. Casting concrete slab
CO2 Reduction Effect of Composite PC Members Indoor Built Environ 2012;21:150–162 157
158
Table 5. Comparison of material quantities
Material Classification Total quantity Quantity per unit area
Bearing wall Enhanced GF Bearing wall Enhanced GF
Lee et al.
Total 2033 m2 462 m2 4.840 m2m2 1.100 m2m2
Wall partition Base panel (sidewall) – 131 m2 – 0.312 m2m2
Base panel (balcony exterior) 183 m2 183 m2 – 0.436 m2m2
Balcony interior 160 m2 160 m2 – 0.381 m2m2
Interior wall – 210 m2 – 0.500 m2m2
Total 343 m2 684 m2 – 1.629 m2m2
CO2 Reduction Effect of Composite PC Members Indoor Built Environ 2012;21:150–162 159
Table 8. CO2 emission per unit area of each structural design
Classification CO2 emission per unit area (kg-CO2 m2) Total CO2 Ratio (%)
emission of
Concrete PC Rebar Steel frame Form work Gypsum
main material
board
per unit area
(kg-CO2 m2)
Average from Bearing wall 87.3 — 229.3 — 18.7 33.7 369.1 100.0
Hong et al. [10] Flat plate 81.5 — 254.0 — 15.1 49.8 400.4 108.5
research GF Type 1 58.2 8.1 128.3 54.3 4.2 49.8 302.9 82.1
Type 2 58.2 8.1 130.7 33.5 4.2 49.8 284.6 77.1
Average from this Bearing wall 99.5 — 220.4 — 18.5 27.6 366.1 99.2
research Enhanced GF 33.4 15.2 141.3 27.6 4.2 54.9 276.6 75.0
enhanced GF. The CO2 emission per unit area would be wall structure. This is because the rebar arrangement
reduced to less than 50% if enhanced GF was used. This would be reinforced in order to prevent the slab of the
was due to a reduction in the thickness of the floor slab upper capital from being damaged by punching shear.
since the columns and beams would be thinner and the In case of the GF, H-shaped steel (Type 1) and reverse
noise-proof performance would be improved. This has T-shaped steel (Type 2) were used in the study. As a result,
illustrated the structural efficiency of the enhanced GF. a higher quantity of structural steel would be used in
The calculation of CO2 emission per unit area was the Type 1 GF than Type 2, generating more CO2, while
based on the use of rebar and steel frame and this would the less quantity of rebar is used due to more steel flange.
be 220.4 kg-CO2 m2 for the bearing wall structure and The opposite situation occurred for the Type 2 that has
168.9 kg-CO2 m2 for the enhanced GF, showing a less quantity of structural steel and more rebar instead
reduction by 23% of CO2 emission when using the than Type 1. When considering this situation, the CO2
enhanced GF, due to the efficient arrangement of steel emission per unit area of the Type 1 GF would be
shapes. 302.9 kg-CO2 m2, while that of the Type 2 GF would be
The calculation of CO2 emission per unit area based on 284.6 kg-CO2 m2, about 82.6% and 77.10%, respectively,
the use of forms would be 18.5 kg-CO2 m2 for the bearing of the CO2 emitted from the bearing wall structure.
wall structure and 4.2 kg-CO2 m2 for the enhanced GF; In this study, the amount of CO2 emission per unit area
illustrating a 77% reduction in the CO2 emission when of the bearing wall structure was found to be 366.1 kg-CO2
using the enhanced GF. Such a reduction was due to the m2. If this is compared with the 369.1 kg-CO2 m2 given
use of PC manufactured in a factory, not concrete poured by Hong et al. [10], the error range would be within 1%,
on site, and the use of wall partitions instead of a concrete illustrating a reliable result. However, there is a significant
walls (the wet construction method) to divide internal difference in the CO2 emission from each material, such as
spaces. However, in case of the enhanced GF, wall from the concrete and the rebar. This is because CO2
partitions would be used for the internal space division would be emitted in an interaction with the concrete and
of households, which could resulted in CO2 emissions of the rebar, so the CO2 emission of the entire structure, not
55.0 kg-CO2 m2 due to the gypsum board. merely a single material, should be considered.
If the CO2 emission of the enhanced GF and that of the
Comparison of CO2 Emissions bearing wall structure are compared per materials
A comparison of the CO2 emission of the enhanced GF composing the structure, a higher CO2 emission of
with GF, bearing wall and flat plate structures is shown in the enhanced GF would be expected due to the use
Table 8. The total CO2 emission per unit area due to the of steel frame and wall partitions. However, with
bearing wall structure from a study by Hong et al. [10] on the enhanced GF, there would be a decrease in the
the application of a GF would be 369.1 kg-CO2 m2. In use of concrete, rebar, form and the temporary material
the same study, the CO2 emission per unit area of the flat with a high basic unit; leading to a 24.4% reduction in the
plate structure was found to be 400.4 kg-CO2 m2, which CO2 emission when compared to the bearing wall
would be 108.5% of the CO2 emission due to the bearing structure.
Discussion and Conclusion 1. When compared with the bearing wall structure,
which is mostly used today, the enhanced GF would
The column-beam structure would allow flexible plan- lead to an average CO2 reduction of 25.0%.
ning of buildings and future renovation and refurbishment 2. When compared to the CO2 emission per unit area of
or alteration and would enhance constructability and the existing GF, the use of enhanced GF would
quality. Yet, there are disadvantages due to a higher floor reduce CO2 emissions by 2.8%.
height and expensive construction cost. To solve these If the enhanced GF was applied to apartment buildings,
problems, a GF system constructed with the composite PC this would allow flexibility for renovation or alteration of
members has been developed and the usefulness of the the apartment and would extend the life of the structure.
system has been demonstrated. However, a new require- Also, when considering both the waste materials generated
ment to improve the safety and constructability has led to during the rebuilding of existing apartment buildings and
the development of the enhanced GF. The new structural the resource use, the reduction of CO2 emissions due to the
system should be verified not only in terms of its economic application of the enhanced GF would be greater than
feasibility and constructability but also its environmental expected.
friendliness. Thus, this study was undertaken to illustrate
the CO2 emission of the bearing wall structure and the
enhanced GF.
The field-production technology of composite PC Funding
members could enable an additional reduction in CO2
emission due to a decrease in delivery costs since PC This work was supported by the National Research
manufactured in a factory would not need to be Foundation of Korea (NRF) grant funded by the Korea
transported, and would also ameliorate the use of government (MEST) (No. 2011-0001031).
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