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TOTAL PETROCHEMICALS, INC. PARES: 80.

01
ENGINEERING STANDARDS PAGE: A
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

The Following Specification Changes for 80.01 REV .10 Were Made After The DCP Project
Specifications Upgrade. This Specification Change Is Dated November 5, 2009.

The Following Specification Changes for 80.01 REV. 10 Were Made As Part of The DCP Project
Specifications Upgrade. This DCP Specification Was Dated March 5, 2007.

HIGHLIGHTS OF CHANGES FOR 80.01 REV. 10

Paragraph 2.1
Revised reference to American Petroleum Institute (API), RP500 – “Recommended Practice for
Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I,
Division 1 and Division 2”
Revised reference to Instrumentation, Systems and Automation (ISA)
Revised National Electrical Manufacturers Association (NEMA), VE-1, “Metal Cable Tray
System”
Revised National Electrical Manufacturers Association (NEMA), VE-2, “Metal Cable Tray
Installation Guidelines”
Revised National Electrical Manufacturers Association (NEMA), withdrew WC 7 and WC 55
reference
Revised National Electrical Manufacturers Association (NEMA), WC 70, “Nonshielded Power
Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy (ICEA S-95-658)”
Revised National Electrical Manufacturers Association (NEMA), WC 71, “Standard for
Nonshielded Cables Rated 2001 –5000 Volts for Use in the Distribution of Electric Energy (ICEA
S-96-659)”
Deleted National Electrical Manufacturers Association (NEMA), WC 74, “5-46kV Shielded Power
Cable for use in the Transmission and Distribution of Electric Energy (ICEA S-93-649)”
Added National Fire Protection Association (NFPA), 850 “Recommended Practice for Fire
Protection for Electric Generating Plants and High Voltage Direct Current Converter Stations”
Paragraph 2.2
Revised title description of PARES-40.52
Added new reference PARES-40-56, “Medium Voltage Induction Motors 250 Hp and Larger”
Added new reference PARES-80.11, "Medium Voltage Motor Control Centers"
Added new reference PARES-80.12, "Low Voltage Motor Control Centers"
Added new reference PARES-80.13, "Medium Voltage Motor Controllers for Outdoor Hazardous
Locations"
Added new reference PARES-80.22, “Pad-Mounted Transformer for System Nominal Voltage
under 34.5 kV and under 2500 kVA”

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: B
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

Added new reference PARES-80.24, “Medium Voltage Frequency Drive”


Added new reference PARES-80.25, “Low Voltage Frequency Drive”
Added new reference PARES-80.31, “Medium Voltage Switchgear”
Added new reference PARES-80.32, “Low Voltage Switchgear”
Added new reference PARES-80.62, “Power Distribution Centers”
Added new reference PARES-80.71, “High Voltage Power Cable (69 kV)
Paragraph 3.5, Section 3.5.1 – Clarify ANSI transformer points
Paragraph 3.6.3 – added new to evaluate the best way to achieve ride through capability for
critical motors during a short duration voltage dip
Paragraph 3.7
Section 3.7.1 – added “At a minimum, the basis.”
Section 3.7.2 – added 25 feet stack height requirement
Section 3.7.2 - deleted sentence “Included in this interpretation are buildings not less than 50 feet
from the nearest source of hazard when the finished floor level is 2 feet above grade”
Paragraph 4.1.3 – added new section addressing SCADA system capability for monitoring
purposes only
Paragraph 4.2 – revised note (7)
Paragraph 4.3
Section 4.3.3 – deleted
Section 4.3.4 – change 2500kVA to 2000kVA
Section 4.3.5 – new section for transformer fire wall and oil containment
Paragraph 4.5
Section 4.5.1 – revised to ANSI arc resistant type 2
Section 4.5.2 – deleted “Motor controllers for”
Section 4.5.4 – change reference to PARES 80.31, “Medium Voltage Switchgear”
Paragraph 4.6
Section 4.6.1 – added sentence “If available, the switchgear shall be ANSI arc-resistant type 2”
Section 4.6.2 – deleted paragraph on motor controllers
Section 4.6.5 – change reference to PARES 80.32, “Low Voltage Switchgear”
Paragraph 4.7
Section 4.7.1 – added sentence “Dc power could be used when deemed necessary.”
Section 4.7.2 – added sentence “If available, ANSI arc resistant type 2 controllers shall be used.”
Section 4.7.3 – deleted 3R and added reference to sentence PARES-80.13, "Medium Voltage
Motor Controllers for Outdoor Hazardous Locations"

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: C
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

Section 4.7.4 – added sentence “Push button station enclosure shall be aluminum”
Section 4.7.5 – deleted “FINA” and revised reference for PARES-80.11 “Medium Voltage Motor
Control Centers” and PARES-80.12 “Low Voltage Motor Control Centers”
Paragraph 6.2
Section 6.2.1 – renumbered to 6.2.8. New 6.2.1 is old 6.2.5 revised
Section 6.2.2 – renumbered to 6.2.9. New 6.2.2 is old 6.2.7
Section 6.2.3 – renumbered to 6.2.10. New 6.2.3 is a new section describing the type of tray cable
Section 6.2.4 – renumbered to 6.2.11. New 6.2.4 is a new section describing 600Volt Cable general
criteria
Section 6.2.5 – renumbered to 6.2.1. New 6.2.5 is a new section describing the 5 kV Medium
Voltage Cable
Section 6.2.6 – renumbered to 6.2.12. New 6.2.6 is a new section describing the 15 kV Medium
Voltage Cable
Section 6.2.7 – renumbered to 6.2.2. New 6.2.7 is a new section describing the 69kV High Voltage
Cable general criteria
Section 6.2.11 – deleted
Section 6.2.12 – deleted sentence “Conductors from 120VAC uninterruptible power supplies
(UPS) or instrument power panels are to be installed in separate conduits which are to be tagged
accordingly. Where it is unfeasible for these conductors to be run in separate conduits, UPS and
instrument power supplies are to be marked such that no loads other than required will be added.
Paragraph 6.3 – Section 6.3.3 – deleted reference to TOTAL Standard PARES-80.41, “Power
Cable and Wire”
Paragraph 7.2
Section 7.2.4 – revised reference NEC Article 318 to 392
Section 7.2.7 – added sentence “Splice plates shall be UL classified as an equipment grounding
conductor.”
Section 7.2.9 – revised sentence “when required by applicable fire protection practices”
Paragraph 7.3
Section 7.3.1 – revised references
Section 7.3.6 – revised sentence “In addition to these requirements, supports shall be installed
within 3 feet of each cabinet, box or fitting.
Section 7.3.13, 7.13.14, 7.13.15, 7.13.16, and 7.13.17– deleted
Section 7.3.18, 7.3.19, and 7.3.20 – renumbered to 7.3.13, 7.13.14, & 7.13.15
Paragraph 7.4
Section 7.4.1 – deleted per 7.3.5 and added “Crouse-Hinds Mark 9 or equivalent”

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: D
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

Section 7.4.2 – deleted “with an approved compound” and added “with a sealing compound
compatible with the manufacturer’s fitting”
Paragraph 7.6 – added several sections and made major modifications to existing sections, and
deleted specific Electrical Standard Drawing reference numbers since they will be re-numbered
later.
Paragraph 8.1 – Section 8.1.4 – added minimum wire size to be #12 AWG. Circuits to have
individual neutral wires
Paragraph 8.2 – Section 8.2.1 – added light loss factor of 0.8
Paragraph 8.3
Section 8.3.11 – simplified the section and identified power source requirements for emergency
lighting in the process area
Section 8.3.13 – added “exit signs” and 90 minute duration to battery operated emergency lights
Paragraph 8.4 – Section 8.4.3 – added copper winding requirement in lighting transformer
Paragraph 8.5
Section 8.5.1 – added copper bus requirement in lighting panelboard
Section 8.5.7 – added sentence “A nameplate showing the drawing number of the panel board
schedule shall be affixed to the outside of the panel board”
Paragraph 9.2 – added manufacturer’s model number

Paragraph 10.1
Section 10.1.1 - added Burndy Hyground system and no exothermic type connections shall be used
Section 10.1.4 – added requirement to ensure ground rods penetrate seal slabs
Paragraph 10.2
Section 10.2.6 - added new section
Paragraph 11.3 – added TOTAL Standard PARES-70.61 reference.
Paragraph 11.4 – changed instrument home run cables routing method from underground to
overhead cable trays.
Paragraph 13.1 – revised description for PARES 40.53 and added PARES 40.56 references
Paragraph 17.6 – revised wording wiring can be “installed” from these drawings

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: E
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

TABULATION OF LATEST ISSUE


ISSUE NO. 10

The subject standard is issued herewith. If this issue is a later revision than that now in your possession,
please destroy superseded pages and insert the revised pages in their proper places.

Initial issue..........
Entire standard reissued......... X
Only revised pages reissued..........

Page No. * Latest Revision of Page by Issue Number


PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: F
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

3 4 5 6 7 8 9 10 11
ALL 9 10
A 3 4 5 6 7 8
B 3 4 5 6 7 8
C 3 4 5 6 7 8
D 3 4 5 6 7 8
E 3 4 5 6 7 8
F 3 4 5 6 7 8
G 3 4 5 6 7 8
1 3 4 5 6 7 8
2 3 4 5 6 7 8
3 3 4 5 6 7 8
4 3 4 5 6 7 8
5 3 4 5 6 7 8
6 3 4 5 6 7 8
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17 3 4 5 6 7 8
18 3 4 5 6 7 8
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22 3 4 5 6 7 8
23 3 4 5 6 7 *
24 3 4 5 6 7 8
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29 3 4 5 6 7 8
30 3 4 5 6 7
31 3 4 5 6 7
32 3 4 5 6 7
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34 3 4 5 6 7
35 3 4 5 6 7

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: G
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

36 3 4 5 6 7
37 3 4 5 6 7

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 1
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

1. 0 SCOPE

1.1 This standard covers the minimum requirements for the supply, design, materials,
fabrication, inspection, and testing of electrical systems.

1.2 In case of conflict among documents covering this scope of work, the order of
precedence of documents to resolve conflicts shall be, in descending order:

1.2.1 This standard, PARES-80.01, "Electrical Design Criteria.”

1.2.2 Other TOTAL standards listed in paragraph 2.2

1.2.3 Other references listed in paragraph 2.1

In all cases of conflict, however, the Owner shall be advised before proceeding with
affected scope of work.

1.3 Deviations from this standard must be approved in writing by the Owner prior to
implementation.

1.4 Compliance by Contractor with the requirements of this standard does not relieve
Contractor of his responsibility to supply equipment fully suitable for all specified
conditions.

2. 0 SUMMARY OF REFERENCED STANDARDS

2.1 Industry Referenced Standards

The industry codes and standards referenced in this document are listed below. Each
publication shall be the latest revision and addendum in effect at the time of contract
award unless noted otherwise.

∙ American National Standards Institute (ANSI)


- C37, “Circuit Breakers, Switchgear, Substations, and Fuses”
C57, “Distribution, Power, and Regulating Transformers”

∙ American Petroleum Institute (API)


- RP500, "Recommended Practice for Classification of Locations for Electrical
Installations at Petroleum Facilities Classified as Class I, Division 1, and
Division 2"
- RP540, "Electrical Installations in Petroleum Processing Plants"
- RP550, "Manual on Installation of Refinery Instruments and Control Systems"
- RP2003, "Protection against Ignitions Arising out of Static Lightning and Stray
Currents"

∙ Factory Mutual Engineering Corp. (FM)


- Listing of Approved Equipment
PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 2
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

- Listing of Approved Intrinsically Safe Equipment

∙ Federal Aviation Administration (FAA)


- Advisory Circular 70-7460-1, "Obstruction Marking and Lighting"

∙ Illuminating Engineering Society (IES)


- RP7, "Practice for Industrial Lighting"

∙ Institute of Electrical and Electronic Engineers (IEEE)


- 80, "Guide for Safety in AC Substation Grounding"
- 315, "Graphic Symbols for Electrical and Electronics Diagrams"
- 980, "Guide for Containment and Control of Oil Spills in Substations"
- C2, “National Electrical Safety Code”

∙ Instrumentation, System and Automation (ISA)


- RP-12.6, "Installation of Intrinsically Safe Instrument Systems in Class I
Hazardous Locations"

∙ National Association of Corrosion Engineers (NACE)


- RP-01-69, "Control of External Corrosion on Underground or Submerged
Metallic Piping Systems"

∙ National Electrical Manufacturers Association (NEMA)


- VE 1, "Metal Cable Tray Systems"
VE 2, “Metal Cable Tray Installation Guidelines”
WC 57, “Standard for Control Cables (ICEA S-73-532)”
WC 70, “Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical
Energy(ICEA S-95-658)”
WC 71, “Standard for Nonshielded Cables Rated 2001 –5000 Volts for Use in the Distribution of
Electric Energy(ICEA S-96-659)”

∙ National Fire Protection Association (NFPA)


- 70, "National Electrical Code"
- 75, "Protection of Electronic Computer/Data Processing Equipment"
- 77, "Static Electricity"
- 850, “Recommended Practice for Fire Protection for Electric Generating
Plants and High Voltage Direct Current Converter Stations”
- 496, "Purged and Pressurized Enclosures for Electrical Equipment"
∙ Occupational Safety and Health Act (OSHA)
- "Design Safety Standard for Electrical Systems"
∙ Underwriters Laboratories, Inc. (UL)
- Listings of Approved Equipment

∙ Local Laws and Regulations

2.2 TOTAL Petrochemicals Company Referenced Standards


PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 3
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

The TOTAL Standards referenced in this document are listed below.

∙ PARES-40.51, "Low Voltage Induction Motors"


∙ PARES-40.52, "Medium Voltage Induction Motors 500 Hp and Larger in Critical
Service"
∙ PARES-40.53, "Synchronous Motors"
∙ PARES-40.56, "Medium Voltage Induction Motors 250 Hp and Larger"
∙ PARES-50.51, "Buildings"
∙ PARES-70.01, "Instrumentation, General"
∙ PARES-70.17, "Control Centers and Control Panels"
∙ PARES-70.41, "Instrument Electronic Wiring"
∙ PARES-80.11, "Medium Voltage Motor Control Centers"
∙ PARES-80.12, "Low Voltage Motor Control Centers"
∙ PARES-80.13, "Medium Voltage Motor Controllers for Outdoor Hazardous
Locations"
∙ PARES-80.21, “Primary Substation Transformers"
∙ PARES-80.22, “Pad-Mounted Transformers under 34.5kV, under 2.5MVA”
∙ PARES-80.24, “Medium Voltage Variable Frequency Drive”
∙ PARES-80.25, “Low Voltage Variable Frequency Drive”
∙ PARES-80.31, “Medium Voltage Switchgear”
∙ PARES-80.32, “Low Voltage Switchgear”
∙ PARES-80.34, "Secondary Selective Systems"
∙ PARES-80.35, "Low Voltage Free Standing Switchracks"
∙ PARES-80.37, "Metal Enclosed Bus Ducts"
∙ PARES-80.41, "Power Cable and Wire (5 kV to 35 kV)"
∙ PARES-80.52, "Uninterruptible Power Supplies"
∙ PARES-80.62, “Power Distribution Centers”
∙ PARES-80.71, “High Voltage Power Cable (69 kV)”
∙ PARES-80.75, “Impressed Current Cathodic Protection”
∙ PARES-80.81, "Electrical Inspection"
∙ PARES-80.91, "Electrical Field Installation and Testing"
∙ PARES-80.99, "Electrical Standard Drawings"
∙ PARES-85.11, "Electrical Heat Tracing

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 4
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

3. 0 BASIS OF DESIGN AND INSTALLATION

3.1 Codes, Standards, and Regulations

3.1.1 The electrical system shall meet with all applicable requirements of the National
Electrical Code (NEC) and of the National Electrical Safety Code, except as
modified or added to in this standard.

3.1.2 The requirements of the TOTAL standards listed in paragraph 2.2 are mandatory
when referenced in this standard.

3.1.3 The electrical system shall comply with the Department of Labor, Occupational
Safety Health Standards (OSHA).

3.1.4 The electrical system shall conform to all applicable State and Local
requirements.

3.2 Equipment and Material

3.2.1 All electrical equipment and materials shall be new and shall be designed,
fabricated and inspected in accordance with the applicable NEMA, ANSI, and
IEEE standards. Whenever possible, electrical equipment supplied shall be of type
that has been approved, listed, or labeled by a nationally recognized laboratory,
such as Underwriters' Laboratories, Factory Mutual, CSA, or a National
Recognized Testing Laboratory (NRTL).

3.3 Provision for Future Loads

3.3.1 The equipment size, rating, and space allowance for future loads shall be a
minimum of 20 percent. The equipment shall be installed so that future additions
can be made with minimum rearranging of the original installation. Switchgear
units in primary substations that supply multiple process units shall be designed to
allow for installation of future units without shutdown of existing units.

3.4 Circuit Arrangements

3.4.1 Layout and circuit arrangement shall permit complete inspection and maintenance
of the electrical system. Major process units to which power cannot be interrupted
conveniently shall be served through an individual substation specifically
installed for those units. Process units or other operations to which power can be
interrupted shall be served in groups from a single substation.

3.5 System Coordination

3.5.1 All electrical system components shall be completely coordinated. Contractor


shall furnish a relay and fuse coordination study of the entire electrical system
PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 5
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

including fault current capability, system diagram, time-current curves for


protective devices, cable damage current curves, ANSI / IEEE transformer
damage curves, motor starting curves and tap and time dial settings for protective
devices. Protective devices shall be selected and applied to minimize damage to
electrical system components and to limit the extent and duration of service
interruptions occurring during overloads and fault conditions. The coordination
study shall include protective devices down to the largest 460V motor, as a
minimum. The coordination study shall be conducted using the latest “windows”
version of SKM software. The files shall be submitted on a CD at the end of the
project.

3.6 Voltage Requirements

3.6.1 The voltage spread at the utilization equipment terminals shall not exceed plus
eight or minus four percent of the rated voltage of the equipment being served
under full load conditions.

3.6.2 Motor terminal voltage dip shall not exceed 20 percent of the motor rated voltage
at motor terminals during starting. When motor terminal voltage dip exceeds 20
percent, Contractor shall certify that the driven equipment's starting requirements
are satisfied with lower motor starting voltage applied. Steady state voltage drop
for motors shall be in accordance with Section 6.1.2.

3.6.3 Motor starting or reaccelerating voltage shall be, at all times, sufficient to produce
the torque required to accelerate the load to rated speed. This stipulation applies in
particular to motor starters, which hold the starting circuit closed for a period of
time so that motors will automatically reaccelerate after a momentary voltage dip.
For each new project, an evaluation shall be made on which method or what
devices can achieve the best ride through capability for critical motors when
subjected to a short duration voltage dip.

3.7 Area Classification

3.7.1 General

At a minimum, the basis for area classification shall be in accordance with


Article 500 of the NEC and with the recommended practices outlined in API
RP500. It is the responsibility of the Contractor and Purchaser to determine the
applicable area classification covering "work" to be performed within his scope
and to perform related engineering design, procurement, and construction,
accordingly.
The engineering design package shall include the update of existing Area
Classification Drawings or the creation of one if one does not exist.

3.7.2 Types of Location

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 6
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

All areas within the unit limits of the facility shall be classified as one of the types
listed below. The selected classification shall determine the applicable criteria to
complete the electrical design and installation requirements.

∙ Class I, Division 1 and 2: locations as defined in the NEC Article 500.

∙ Class II, Division 1 and 2: locations as defined in the NEC Article 500.

∙ Pressurized Non-hazardous: an enclosed area provided with positive pressure


ventilation, using a source of clean air in accordance with the NEC, Article
500.7, NFPA No. 496, and API RP500 and RP540. Ventilation or
pressurization air shall be obtained from a point at least 25 feet above
grade or higher if source of clean air is not available, 10 feet from the
nearest Division 1 area and 10 feet above the roof of any building restricting
free air movement. Special attention shall be given to location of pressurizing
air intake relative to safety valves and other vents.

∙ Non-hazardous (unclassified): a location considered inherently non-


hazardous due to its separation from hazardous locations as interpreted by API
RP500 and defined by NEC.

3.7.3 Specific areas, such as filling stations and truck or tank car loading areas shall be
"classified" and identified on the area classification drawings.

3.8 Equipment, Enclosures and Wiring Methods

3.8.1 Class I and Class II, Division 1 Locations

Electrical equipment and wiring materials shall be provided as required by


Articles 501 and 502 of the NEC.

3.8.2 Class I, Division 2 Locations

The electrical equipment and wiring materials shall be in accordance with the
requirements of Article 501 of the NEC with the following specific
interpretations:

∙ Squirrel cage induction motors and motors without brushes or arcing contacts
shall be selected. Motor enclosure shall be TEFC or better, unless horsepower
requirements prevent the use of this type of enclosure.

∙ Synchronous motors shall be brushless type. When brushless motors are not
available, the slip-rings shall be provided with enclosed slip-ring housing
with positive pressure purging using clean air or inert gas. A pressure
sensitive device installed on the slip-ring housing shall alarm only upon loss
of pressure to the slip-ring housing.

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 7
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

∙ Electric heat producing devices such as process heaters, dryers, space heaters
or resistors which may come in contact with the hazardous atmosphere shall
not require approval for Class I locations, provided that they utilize non-
variable resistance elements and have a maximum operating surface
temperature, in degrees C, which does not exceed 80 percent of the ignition
temperature of the hazardous mixture or 200C, whichever is lower. These
conditions shall apply when the heat producing devices are operated
continuously at 120 percent of the rated voltage and at the maximum rated
ambient temperature of 43.3C (110F).

∙ Instruments, meters, annunciators, and communication systems shall not


require approval for Class I locations, provided they do not include arcing
contacts exposed to the atmosphere or heating devices other than those
specified above.

3.8.3 Class II, Division 2 Locations

∙ Motors shall be dust-ignition-proof. The following motor types shall be


considered for reasons of economics or availability provided that the dust
involved is non-conductive and non-abrasive:

- Standard open-type machines without sliding contacts, centrifugal or other


types of switching mechanisms including motor over-current, overloading
and over-temperature devices; or integral resistance devices.

- Standard open-type machines with such contacts, switching mechanisms,


or resistance devices enclosed within dust-tight metal housings without
ventilation or other openings.

- Self-cleaning textile motors of the squirrel cage type.

∙ Where explosion proof material approved for the particular group is not
available, the following "non-explosion proof" materials shall be considered
suitable for Division 2 areas:

- Factory sealed contact chambers


- Oil immersed arcing contact chambers
- Solid state non-arcing switching designs
- Pressurized, clean air enclosures
- Utilization of 3-phase, squirrel cage induction motors instead of single-
phase for fractional horsepower motors.

3.8.4 Protection from Atmospheric Conditions

Enclosures selected for all areas, hazardous or unclassified, shall be selected to


protect the electrical apparatus from the atmospheric conditions as dictated by

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 8
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

dust, moisture, corrosion, weather or other considerations. The minimum


enclosure for protection from atmospheric outdoor conditions shall be NEMA
Type 4.

3.8.5 Intrinsically safe instrumentation wiring practices shall follow ISA RP 12.06.01,
FM #3610 and TOTAL Standard PARES-70.41, "Instrument Electronic Wiring.”

4.0 POWER DISTRIBUTION SYSTEM

4.1 General

4.1.1 The minimum design for the electrical distribution system shall be based on a
radial system. Each substation, as a minimum, shall be fed by a single feeder and
each secondary bus shall be served by a single transformer. Based on the critical
nature of the loads that may be supplied, additional feeders and secondary sources
may be utilized to enhance reliability. Such systems shall be designed in
accordance with TOTAL Standard PARES-80.31 "Medium Voltage Switchgear"
and PARES-80.32 "Low Voltage Switchgear"

Critical applications, such as process units, shall be identified and served through two independent radial
services arranged in a secondary selective configuration with automatic transfer via normally open tie-
breaker designed in accordance with TOTAL Standard PARES-80.34, "Secondary Selective Systems.”

For new switchgear and new motor control centers, a SCADA (Supervisory Control and Data
Acquisition) system capability shall be installed for monitoring purposes only.

4.2 Distribution System Characteristic Voltages

The characteristic distribution voltages for the electrical power system shall be as
follows:

SYSTEM COMPONENT SYSTEM GROUNDING


OR ELEMENT VOLTAGE METHOD
Primary Distribution 13,800, 4,160 or Low
2400V, 60 Hz, resistance (5) (6)
3-phase (3)

Secondary Distribution 480V, 60 Hz, High


3-phase resistance (1)

Motors larger than 4160 or 2400V, Low


200 HP 60 Hz, 3-phase (2) (3) resistance (5)

Motors 3/4 HP up to 480V, 60 Hz, High


and including 200 HP (7) 3-phase resistance (1)

Motors below 3/4 HP 120V, 60 Hz, Solidly


1-phase grounded

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 9
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ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

Lighting 240/120, 60 Hz, Solidly


1-phase grounded

208/120, 60 Hz, Solidly


3-phase grounded

480/277, 60 Hz, Solidly


3-phase (4) grounded

Process or Motor 120V, 60 Hz, Solidly


space heater up to 1-phase grounded
1800 watt

Process or Motor 240 or 208V, Solidly


space heater larger 60 Hz, 1-phase grounded
than 1800 watt and
up to 3000 watt

SYSTEM COMPONENT SYSTEM GROUNDING


OR ELEMENT VOLTAGE METHOD

Process or Motor 480V, 60 Hz, High


space heater larger 3-phase resistance (1)
than 3000 watt

NOTES:
(1) When high resistance ground is provided for the system, it shall be equipped with
a ground fault detection system and an alarm. Ground fault current is normally
less than 5 amps.
(2) Higher voltages may be considered for very large motors.
(3) Utilization of 2400V level shall be restricted to existing installations and shall
require previous written approval of Purchaser's Representative.
(4) To be used for extensive use of high wattage flood or street lighting and with
prior approval only.
(5) Low resistance is considered greater than 10 amps ground fault current.
(6) A high resistance grounding system should be applied in any of the following
situations:
(a) When it is essential to prevent unplanned shutdowns.
(b) When replacing an existing system that has previously been operating
ungrounded and no ground relaying has been installed in the downstream
equipment.
(c) In any system where limitation of both fault damage and overvoltages is
desired, but ground selectivity is not required.
(d) System capacitive charging current is limited to less than 5 amps.
(7) Deviations must be approved by the Owner.

4.3 Power Transformers

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 10
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

4.3.1 Substation arrangements within the distribution system shall be designed based on
selective breaker tripping. Cascaded breakers shall not be used.

4.3.2 Sizing of transformers shall be made in accordance with the initial load available
and shall be based on the 55C rating of the transformer. A minimum of 15
percent of spare capacity shall be provided at this rating for future growth.

The largest standard 2-winding, 3-phase transformer, or equivalent normally considered for installation
shall be 15,000 kVA, unless otherwise specified.

The maximum size transformer for the 480V level shall be 2000 kVA with standard impedance. Higher
than standard impedance transformers must be justified and require approval from the Owner.
The need for transformer yard fire walls and oil containment shall be determined in accordance
with the requirements of NFPA-850 and IEEE-980.

4.3.6 For additional requirements, refer to TOTAL Standard PARES-80.21,


"Transformers.”

4.4 Power Factor Correction

4.4.1 Lighting fixtures shall be furnished with high power factor ballasts.

4.4.2 Power factor correction equipment shall be furnished for other electrical loads.
The overall power factor under full load operating conditions shall be at least
0.95. The criteria and equipment to be used for correction of the power factor
shall be determined for each specific application and submitted to Owner for
approval.

4.5 Medium Voltage Switchgear

4.5.1 Switchgear rated above 600V and including 15kV shall be considered medium
voltage switchgear. Switchgear shall be dead-front structures with removable
electrically operated circuit breakers. All medium voltage switchgear shall be
ANSI arc-resistant type 2.

4.5.2 Medium voltage switchgear shall be used for the following services:

∙ Main incoming line or transformer secondary breakers

∙ Tie breakers, where specified

∙ Motors not controlled by magnetic contactor equipment or motors rated


above 7200V or where the system short circuit level exceeds the interrupting
capacity of current limiting fuses.

4.5.3 Control for medium voltage circuit breakers shall be DC close and trip, and it
shall be supplied from a suitably rated battery charger, and battery system.
PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 11
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

4.5.4 For additional requirements refer to TOTAL Standard PARES 80.31 “Medium
Voltage Switchgear”.

4.6 Low Voltage Switchgear

4.6.1 Switchgear for service at 600V and below shall be free standing, dead-front steel
structures for indoor installation. If available, the switchgear shall be ANSI arc-
resistant type 2.

4.6.2 Low voltage switchgear shall be used for the following services:

∙ Transformer secondary breakers

∙ Feeder breakers to motor control centers and special purpose switchracks

∙ Tie breakers, where specified

4.6.3 Protective relays and associated current transformers shall be provided only in the
event that a selectively coordinated system cannot be achieved by using direct
acting tripping devices.

4.6.4 Considerations shall be given to the use of integrally mounted current limiting
fuses on the breaker assemblies to limit the short circuit level to a value consistent
with Vendor's standard designs.

4.6.5 For additional requirements, refer to TOTAL Standard PARES 80.32 “Low
Voltage Switchgear”

4.7 Motor Control Equipment

4.7.1 General

Selection of indoor or outdoor location to place motor control equipment for all
utilization voltages shall be made based on economics, operation, and
maintenance.

Motor control shall be for full voltage starting, unless specified otherwise.

All motor control equipment shall be operated from a control power source rated
120V, 60 Hz, 1-phase. Dc power could be used when deemed necessary.

4.7.2 Indoor Motor Control Equipment


PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 12
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

For motors above 600V through 7200V, the motor control equipment shall be
draw-out magnetic contactor type with current limiting fuses. Two-high
construction is preferred wherever starting type and motor size will permit. If
available, ANSI arc-resistant type 2 controllers shall be used.

For 3-phase motors of 600V or below, not controlled by switchgear, Vendor's


standard unitized free-standing cubicle type motor control center equipment shall
be used.

Motor control center shall be located inside block buildings or prefabricated


Power Distribution Centers (PDC), PARES-80.62, which shall be pressurized
when building is within a hazardous area. All starters shall have a red run
indicating type LED light and sufficient spare space on the terminal blocks to
allow connection for remote operation of motors.

4.7.3 Outdoor Motor Control Equipment

In unclassified locations, control for motors above 600V shall be similar to the
indoor equipment described in paragraph 4.7.2, except furnished with a NEMA,
Type 4X weather-resistant enclosure in a pedestal style arrangement.

Motor control equipment for voltages above 600V shall be installed in non-
classified areas. When unavoidable, this equipment may be installed in Class I or
II, Division 2 areas, but its construction must be approved by Owner’s
representative to meet the requirements of that classification. Equipment shall
conform to TOTAL Standard PARES-80.13, "Medium Voltage Motor
Controllers for Outdoor Hazardous Locations"

In unclassified locations, motor control equipment for motors operating at less


than 600V shall be either combination type air circuit breaker magnetic starters in
NEMA, Type 4X stainless steel enclosures mounted on an aluminum or
galvanized steel switchrack, or cubicle type motor control center equipment as
described in paragraph 4.7.2, furnished with a NEMA Type 3R rain-tight
enclosure.

For Class I and Class II, Division 2 locations, switchracks shall be furnished
similar to those described for unclassified locations, except that explosion-proof
enclosures shall be provided for combination motor starters or air circuit breakers,
which are mounted on the switchrack. The necessary seals and other explosion-
proof fittings, as required by Articles 500, 501 and 502 of the NEC, shall be
furnished. For Class I and Class II, Division 1 locations, the switchrack shall be
constructed completely in accordance with Articles 500, 501 and 502 of the NEC
and shall use explosion-proof power distribution bus boxes. Enclosures shall be
approved as NEMA 3R, 4, and 7. Switchracks will conform to TOTAL Standard
PARES-80.35, "Low Voltage Switchracks."

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 13
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

4.7.4 Push-button Stations

Push-button stations shall be of the heavy-duty, momentary-contact, universal


type. Exception to the above shall be special control circuits, which require the
use of maintained contact "On-Off" control stations or "Hand-Off-Automatic"
selector switches. Regardless of the type of push-button stations, all enclosures
furnished shall be suitable for the area classification.

Push-button stations shall be mounted adjacent to and within sight of the


controlled motor. Push-button station shall be as manufactured by Crouse-Hinds
or acceptable equivalent. Push-button stations shall be capable of being locked in
the off position. Push button station enclosure shall be aluminum.

4.7.5 For additional requirements, refer to TOTAL Standards PARES 80.11


“Medium Voltage Motor Control Centers,” PARES 80.12 “Low Voltage
Motor Control Centers”, and PARES-80.35, "Low Voltage Free Standing
Switchracks.”

5.0 SPECIAL BUILDINGS AND ROOMS

5.1 For requirements, refer to TOTAL Standard PARES-50.51, "Buildings.”

6.0 WIRE AND CABLE

6.1 Conductor Sizing

6.1.1 The minimum allowable current carrying capacity of conductors shall be


determined from the current carrying capacity tables in the NEC and from ICEA
standards, including correction for ambient temperature and as required by
voltage drop calculations.

6.1.2 The conductor voltage drop from the source of supply to any point in the
electrical system shall not exceed three percent of the supply voltage under
maximum operating conditions for lighting and power loads, including
allowances for any spare capacity, which has been provided for future additions.

6.1.3 All power and control conductors shall be stranded copper. Minimum conductor
size shall be No. 12 AWG, except as permitted elsewhere in this standard. Fixture
wiring and internal wiring of enclosures housing electrical devices, for example,
relay and control panels, switchgears, motor control centers and others, may use
No. 14 AWG minimum conductor size.

6.1.4 No solid conductors (except for thermocouple extension cable) shall be used
unless approved by Owner.

All instrumentation wiring shall be according to TOTAL Standard PARES-70.41, "Instrument


Electronic Wiring,” as to conductor size.
PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 14
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

6.2 Basis of Design

The preferred method of installing power and control cables shall be aboveground in aluminum
cable trays or aluminum rigid metal conduits. For non-operating units, power and control cabling
may be run underground in concrete encased PVC schedule 40 conduits. Lighting and 120 volt
power cables shall be installed in aluminum rigid metal conduits.

Conductors from 120VAC uninterruptible power supplies (UPS) or instrument power panels are
to be installed in separate conduits, which are to be tagged accordingly. Where it is unfeasible for
these conductors to be run in separate conduits, UPS and instrument power supplies are to be
marked such that no loads other than required will be added.

All cables for tray installation shall be Type MC (Okonite CLX type); However, Type TC cable
may be used in the unclassified buildings for equipment and panel wiring or other indoor service.

600 Volt Cable:


Wire for application at 600 volts and below shall be single or multiconductor,
stranded, 90C, Armored or Non-Armored, type XHHW-2 insulation with
PVC jacket.

5 kV Medium Voltage Cable:


All cable used in 4160 volt service shall be three conductors, stranded,
shielded 5 kV, UL MV-105 rated, 133% insulation level, Armored or Non-
Armored, ethylene propylene rubber (EPR) insulation with PVC, CSPE or
CPE-XL jacket. Refer to TOTAL Standard PARES-80.41 “Power Cable and
Wire (5 kV to 35 kV)” for additional requirements. Cable used in 2400 Volt
service shall be three conductors, stranded, non-shielded 2.4kV, UL MV-90,
armored or non-armored.

15 kV Medium Voltage Cable:


All cable used on 15 kV service shall be three conductors, stranded, shielded
15 kV, UL MV-105 rated, 133% insulation level, Armored or Non-Armored,
ethylene propylene rubber (EPR) insulation with PVC, CSPE or CPE-XL
jacket. Refer to TOTAL Standard PARES-80.41 “Power Cable and Wire (5
kV to 35 kV)” for additional requirements.

69 kV High Voltage Cable:


All cable used on 69 kV service shall be single conductors, stranded, shielded
69 kV, UL MV-105 rated, 100% insulation level, Armored or Non-Armored,
ethylene propylene rubber (EPR) insulation with PVC jacket. Refer to
TOTAL Standard PARES-80.71 “High Voltage Power Cable (69 kV)” for
additional requirements.

All medium voltage cables furnished with shielding tape shall be terminated with stress cones and
grounded in accordance with the Vendor's recommendation.
PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 15
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

Single conductor wire for power and control leads to motors 600V and below shall be installed in
the same conduit when the power wire is No. 8 AWG or smaller. Multiconductor cable shall be used for
control leads and installed in the same conduit with power leads from 6 AWG to 1/0 AWG. For power
wire/cables #2/0 AWG and larger or above 600V, power and control cable shall be installed in separate
conduits.

All wires and cables shall be continuous without splices whenever feasible. When splices are required
they shall be placed in an accessible location, shall comply with the NEC requirements and the
insulation color of each circuit shall be continuous throughout its length.

Splices and taps in conductors No. 12 AWG and larger shall be made with pressure-type solderless
connectors.

Consideration must be given during the design of a project when routing instrumentation conductors in
the vicinity of power wiring and conduit to avoid interference. It is the Engineering contractor's
responsibility to insure that interference is not a problem. Failure to properly consider potential
interference between instrumentation and electrical power or control conductors will require
replacement of the electrical or instrument wiring at the expense of the Contractor.

6.3 Color Coding

6.3.1 The color coding for single and multi-conductor cables shall be as follows:

∙ Single conductor power phase leads for systems rated 480VAC and above
shall be black.

∙ Multi-conductor wiring for lighting, power, and control circuit power sources
connected to systems that operate at voltage levels of 120VAC and/or
208VAC shall conform to the following color coding:

- Single-phase, 2-wire: black (L1), white (N)

- Two-phase, 3-wire: black (L1), red (L2), white (N)

- Three-phase, 3-wire: black (L1), red (L2), blue (L3)

- Three-phase, 4-wire: black (L1), red (L2), blue (L3), white (N)

- Three wire motor control shall be RED (Stop), BLUE (Com), ORANGE
(Start).

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 16
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

∙ Power supplies and interlocks to and from instruments operating at a voltage


level of 24VDC shall be yellow for the positive line and black for the negative
line.

∙ Wiring for DC circuits operating in systems rated 125VDC shall be color


coded with red colored insulation for positive leads and buses and black
colored insulation for negative leads and buses.

∙ All grounding conductors shall be either bare or have a green insulation.

∙ Instrument control circuits and instrument DC wiring shall be according to


TOTAL Standard PARES-70.41, "Instrument Electronic Wiring,” as to size
and color of conductors.

6.3.2 Multi-conductor cables for control, alarm and annunciation circuits shall be color
sequence without white and green according to Method 1, Table E-2 of NEMA
WC 57, Appendix E. Low-voltage (120, 208, 240 and 277) distribution shall be
color sequence including white and green according to Method 1, Table E-1 of
NEMA WC 57, Appendix E. Where green and white wires are furnished with
multi-conductor cable, color coded by this method, they shall be used only in
accordance with the NEC Article 200.6(E) and Article 250.119.

6.3.3 Multi-conductor cables for instrument control alarm and annunciator circuits shall
be according to TOTAL Standard PARES-70.41, "Instrument Electronic Wiring,”
as to size and color.

7.0 RACEWAYS

7.1 General

7.1.1 A dedicated location in the pipe racks shall be provided for the conduit and tray
systems. Considerations for this location shall include the proximity of nearby hot
and/or chemical lines, flash fires, as well as installation and maintenance
accessibility.

7.1.2 Structural supports for conduit and tray systems shall be galvanized strut channel.
All conduit straps shall be aluminum with 316 stainless steel hardware unless
otherwise specified.

7.1.3 All supporting system accessories and conduit attaching devices such as bolts,
nuts, washers, threaded rods and others shall be 316 stainless steel unless
otherwise specified.

7.1.4 All hot-dipped galvanizing that is drilled, cut, or damaged during the installation
shall be immediately restored by the application of a zinc rich paint.

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 17
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

7.1.5 Outdoor enclosures shall have integral, seal welded or watertight screw type hubs
for conduit or cable connections. Top entry to outdoor enclosures shall be avoided
where possible. When unavoidable, top entry conduit shall have a suitable conduit
seal drain fitting and shall be submitted to the Owner for approval. Suitable
watertight devices shall be used where type TC and MC cables directly enter
outdoor enclosures.

7.1.6 All outdoor enclosures shall have a means of preventing the accumulation of
water within the enclosure.

7.2 Cable Trays

7.2.1 The cable tray construction shall conform to NEMA standard VE 1. Supports for
the cable trays shall conform to NEMA standard VE 2.

7.2.2 Cable trays shall be made of aluminum, ladder type, consisting of two
longitudinal side members connected by individual transverse members.

7.2.3 Splice plates shall be structural type utilizing serrated shank bolts and nuts to
insure maximum strength at the splice joints and to allow random location of tray
splices in the system without affecting the load capacity. Bolt hole diameter shall
be such that the serrated shank bolts will deform the hole circumference when
installed. Hardware shall be 316 stainless steel.

7.2.4 Trays shall be installed as a complete system before cables are pulled and
installation shall conform to the NEC Article 392. Tray systems shall, in general,
be continuous and shall use fitting where changes in direction, elevation, or
dimension are necessary.

7.2.5 Dimensions

∙ Lengths of straight sections shall be capable of spanning 20 feet between


supports.

∙ Widths shall be 6, 12, 18, 24, 30, or 36 inches inside dimensions.

∙ Depth shall be 4 or 6 inches longitudinal side members.

∙ Rung spacing shall be on 9 inch centers.

∙ Bending radius shall be 12, 24, or 36 inches.

7.2.6 Cables of different voltage class ratings shall be run in separate trays. Multi-
conductor low voltage power and control wiring may occupy the same tray as
lighting feeders. Low energy instrumentation and thermocouple wiring shall be
run in a separate tray from the power and control cables. Instrumentation trays

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 18
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

may require maximum spacing from power trays to avoid electrical interference.
Owner to approve location.

7.2.7 All tray systems shall have electrical continuity by means of bonding and
grounding throughout their entirety. Tray shall be grounded at 100 foot maximum
intervals. Splice plates shall be UL classified as an equipment grounding
conductor.

7.2.8 Tray shall be secured with expansion guides and shall be equipped with expansion
joints every 80 feet.

7.2.9 Trays shall be fireproofed in Class I, Division 2 classified areas, when required
by applicable fire protection practices.

7.3 Conduit Systems

7.3.1 All above ground electrical circuits shall be run in aluminum rigid metal conduit
except where rigid galvanized steel (RGS) is specified for shielding and where
specifically stated otherwise. All underground conduits shall be PVC with stub-
ups of RGS per paragraphs 7.6.1 and 7.6.2, unless otherwise stated. All conduits
shall bear the label of approval of Underwriters Laboratories. The minimum size
conduit shall be 1 inch underground and 3/4 inch aboveground. The use of 1/2
inch conduit shall be permitted only on exceptional applications and with the
previous approval of the Owner.

7.3.2 Electrical metallic tubing (E.M.T.) may be used above the floor slab in
unclassified buildings and rooms, such as control rooms, offices, and laboratories
for all requirements. E.M.T. shall not be used in the electrical equipment room or
any substation type building without prior approval from the Owner.

7.3.3 In classified areas metallic pull boxes or junction boxes necessary for conduit and
cable installation shall be located above ground and in accordance to the
requirements of the NEC. Manholes or aboveground boxes shall be used outside
of classified areas, depending upon economics and practicability.

Expansion fittings or offsets shall be provided as required to compensate for expansion in the long,
straight runs. Maximum spacing between expansion fittings shall be 100 feet for rigid aluminum conduit
and 200 feet for rigid galvanized steel conduit.

7.3.5 All above grade fittings and enclosures shall be aluminum with stainless steel
screws and hardware.

7.3.6 Exposed conduit shall run parallel or at right angles to beams and walls and shall
be properly fastened to structures. Supports shall conform to the NEC, Article
344.30. In addition to these requirements, supports shall be installed within 3
feet of each cabinet, box, or fitting.
PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 19
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

7.3.7 Where there is a possibility that water or other condensed vapor may be trapped at
any point in the conduit system such as on top of seals, vertical risers and similar
points, vents and drains shall be provided to prevent accumulation of such water
or condensed vapor and to facilitate air circulation and evaporation.

7.3.8 All critical systems shall be installed in a separate conduit from normal operating
or control circuits. Refer to paragraph 6.2.2 for requirements related to UPS and
instrumentation power requirements.

7.3.9 Horizontal conduits supporting pendant fixtures shall have conduit clamps
installed as near to the fixture as possible.

7.3.10 All joints in aluminum and steel metallic conduit shall be made up with a thread
lubricant containing powdered zinc or lubricating graphite.

7.3.11 All joints in metallic conduit shall be threaded, fastened wrench tight to couplings
with no less than 5 threads engaged. No conduit in the final installation shall be
crushed, deformed, or otherwise damaged.

7.3.12 Joints between aluminum and steel components, if unavoidable, shall be made by
coating the threads with a lithium based lubricant (Crouse-Hinds type STL or
equal). Also, zinc petroleum jelly compound, or zinc chromate may be used to
coat the threads. Red lead shall not be used.

7.3.13 Telephone conduits with pull wires shall be provided in each process unit.
Conduits from these cabinets shall be provided to each building. Origin of
telephone conduits, cabinet locations, and phone needs shall be determined for
each project.

7.3.14 In highly corrosive environments, PVC coated rigid steel or fiberglass conduit
shall be considered, with prior approval from the Owner.

7.3.15 No conduit or conduit support shall be in any way attached to or supported from
any insulated pipe or vessel.

7.3.16 Fire alarm conduits with pull wires shall be provided in each process unit. Origin
of fire alarm circuit, pull-box locations, control panel locations, and fire alarm
bells shall be determined for each project.

7.3.17 Consideration must be given to the effect of power distribution systems and their
interference or consequences on instrument systems. See PARES-70.41,
Instrument Electronic Wiring, for separation requirements.

7.4 Conduit Fittings

7.4.1 General
PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 20
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

Standard thread-hub-type aluminum conduit fittings (Crouse-Hinds Mark 9 or


equivalent) with covers and gaskets shall be used, except at those locations where
explosion-proof fittings are required to comply with the NEC requirements. For
Class I, Division 2 locations seal fittings and unions shall be explosion-proof.
Whenever possible, the covers of conduit fittings shall face down.

For indoor unclassified locations, steel boxes with suitable covers and plates shall
be furnished.

7.4.2 Seal and Drain Fittings

∙ The installation of seal fittings for Class I areas shall conform to the
requirements of Section 501-15 of the NEC and as described below:

- Seal and drain fittings shall be provided in conduit lines, which start at
elevations considerably above grade and terminate in explosion-proof
equipment, control houses, substation, and similar structures at a point
below the starting elevation.

- Drain fittings shall be installed at the low points above grade.

- Drain fittings shall be provided in the outdoor equipment enclosures to


prevent accumulation of condensate, such as on motor controllers, circuit
breakers, lighting panels, relay boxes, and motor enclosures.

∙ The installation of seal fittings for Class II areas shall conform to the
requirements of Section 502-15 of the NEC and as described below:

- Seal fittings shall be provided in all raceways connecting non-dust


ignition-proof and dust ignition-proof enclosures, unless the raceway
involved is horizontal and not less than 10 feet long or vertical and not less
than 5 feet long, extending downward from the dust ignition-proof
enclosure.

∙ Seal fittings for either Class I or Class II areas shall be filled with a sealing
compound compatible with the manufacturer’s fitting.

∙ All underground conduits installed in the process areas shall be sealed within
18 inches of their stub-up location.

7.5 Sealing Requirements for Building Penetrations

7.5.1 All openings into a control room, electrical equipment room, or building shall be
effectively sealed to provide a weather-tight seal from outside elements.
Pressurized rooms and buildings shall also be sealed as required to provide an air-
tight seal to maintain the integrity of the pressurization system. Underground
PARES 80.01
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ENGINEERING STANDARDS PAGE: 21
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

conduits shall be packed with duct seal around the cable to exclude vermin,
liquids, or vapors that can be conducted into the room or other problems
associated with unsealed conduits. These sealing requirements are in addition to
any classification sealing requirements.

Unless specified otherwise, wall penetrations for the entrance of bus duct, cables, tubing, and conduits
shall be rectangular channel frames attached to or embedded in the building wall. Bus duct shall be
bolted and gasketed to the frame. Conduit entrances shall be via a 1/4 inch minimum thickness steel
plate welded to the frame and equipped as required with welded conduit hubs. Tray cable shall be sealed
with factory fabricated frames bolted and gasketed to the wall frame and field assembled with factory
sealing modules. Tubing and tubing bundles shall be sealed with either a tray cable type sealing
arrangement or a steel plate with bulkhead fittings.

7.5.3 Conduits and multi-tube pneumatic bundles shall have an effective internal air-
tight seal when entering pressurized buildings. Multi-tube bundles may be sealed
by removing a small section of the outer jacket and applying an epoxy type cable
splicing kit.

7.5.4 Alternate sealing methods must be approved by the Owner.

7.5.5 All multi-conductor cables and multi-tube pneumatic bundles connected to


equipment, thermowells or instruments capable of leaking flammable materials
into the cables or bundles under pressure shall be adequately sealed or vented at
the field location. The vent shall be suitable to prevent a pressure buildup due to a
slow leak through a faulty seal.

7.5.6 Roof penetrations shall be avoided and shall require prior approval by the Owner.
If roof penetrations are approved, they shall be provided with a watertight curb,
sleeve, or similar device extending at least 4 inches above the finished roof.

7.6 Electrical Underground Raceways

7.6.1 Rigid, Schedule 40, PVC conduit may be used for underground installations.
Aluminum conduit or EMT shall not be used for installation underground.
Any other non-metallic raceway is acceptable for underground installation
only with previous approval from the Owner. Only cable rated for an
underground environment shall be used in underground applications.

7.6.2 Where a non-metallic conduit is used, stub-ups shall be made by using a rigid
galvanized steel (RGS) elbow, coupling, and extension nipple. The transition
to metallic conduit shall be made underground using an approved adapter.
All sleeve joints shall be cemented for waterproofing. When stub-ups are
located outdoors, the concrete encasement shall extend a minimum of 6
inches above grade.

7.6.3 The minimum bending radius for underground conduits shall be 36 inches
for all horizontal bends. Stub-ups shall have a bending radius of 24 inches
PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 22
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

for conduits 2 inches and smaller and 36 inches for conduits 3 inches and
larger.

7.6.4 Underground circuits may consist of cable installed in duct banks, or rigid
galvanized steel conduit. The selection of one type over the other should include
consideration of cost, environmental protection, protection from excavation
damage, ease of replacement, provision for expansion and circuit density. In
general, duct banks shall be used where there are several circuits and connections
in a relatively small cross-sectional area and where high reliability is required.
Rigid steel conduit may be used where single or very small number of circuits that
can be run in the same trench will be extended through areas that might be subject
to excavation, heavy mechanical loads, or vibration.

7.6.5 Electrical underground runs shall be buried a minimum of 4 inches below any
underground piping. Underground installations shall comply with Article 300 of
the NEC.

7.6.6 Duct banks shall be constructed of red colored concrete-encased PVC conduits or
precast concrete trench systems (Trenwa or approved equal). Type of conduit
selected should not be subject to damage caused by solvents that may be
encountered. Duct banks subject to excessive mechanical loads such as at railroad
or road crossings and those installed at building entrances or in soil that might
settle, shall be of steel, or have steel reinforced concrete encasement.

7.6.7 The top of duct banks should normally be a minimum of 24 inches below finished
grade except that, where necessary to avoid obstructions, the depth may be
reduced to 18 inches. Concrete encasement shall provide at least 3 inch thickness
between the outside of any conduit in the bank and the extremity of the
encasement. The minimum spacing between outside surfaces of low voltage
(2000 volts and below) conduits in duct banks shall be 1 inch for conduits 1-
1/2 inches and smaller and 2 inches for conduit sizes 2 inches and larger.
Medium voltage conduits shall have a minimum spacing of 7.5 inches center
to center per NEC Article 310.60, but the minimum spacing between the
outside surfaces shall be 2 inches. Duct bank construction shall be in
accordance with TOTAL Standard PARES-80.99, "Electrical Standard
Drawings.”
7.6.8 When crossing roadways or other heavy traffic bearing areas, underground
conduit banks shall be reinforced and at a minimum 30 inches deep and in
accordance with TOTAL Standard PARES-80.99, "Electrical Standard
Drawings.” Whenever practical, sleeving shall be considered

7.6.9 All duct banks should drain to manholes with a minimum slope of 3 inches per
100 feet. The conduits shall be thoroughly cleaned prior to the installation of the
cable. A spare capacity of 25 percent should be provided in all concrete encased
banks and in no circumstances should less than one spare conduit be provided.
Precast concrete trench systems shall be limited to road crossings and non-
classified hazardous locations where it is desirable to provide accessibility to the
PARES 80.01
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ENGINEERING STANDARDS PAGE: 23
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cables for future maintenance or expansion or for increased free-air cable


ampacity ratings when ventilated covers are used. Covers for precast concrete
trenches shall be either steel reinforced concrete or galvanized steel. To provide
drainage, the precast concrete trenches shall be set on a bed of 2 to 3 inches of
crushed stone or pea gravel.

7.6.10 Manholes and handholes shall be of adequate size and structural design for the
conditions encountered. In general, manholes shall be at least 4 feet wide, 6 feet
long and 6-1/2 feet deep. Handholes should have a minimum size of 4 feet in
each dimension. Consideration should be given to the number of cables, splices,
and bending radii required in determining the exact size for the manhole or
handhole. Manholes subject to traffic shall be fitted with circular cast iron covers
at least 30 inches in diameter and containing suitable identification. Manholes
and handholes not subject to traffic may be fitted with steel plate covers, which
provide full access. Handholes should be installed where they are not subject to
vehicular traffic. Manholes and handholes should be fitted with cable racks,
pulling irons and sumps as required. Where practical, manholes and handholes
should be continuously drained. Ducts shall terminate in end bells and shall be no
closer than 1 foot to the bottom or the top of a vertical face. Each manhole or
handhole shall contain at least one ground rod located in one corner. Spacing of
manholes in straight runs shall be no less than approximately 400 feet and shall
not exceed 600 feet. Spacing of manholes in curved runs shall not exceed 300
feet. The above distances may be modified to avoid conflicts with other utilities,
streets or where necessary for connections at corners or at buildings.

7.6.11 The red concrete envelope encasing all underground conduits shall be extended
not less than 6 inches above finished grade. All underground conduits extending
from below grade and entering or exiting in outside areas subject to atmospheric
conditions shall be wrapped 6 inches minimum below top of the concrete
envelope and 2 inches minimum above it. Material to be used shall be 3M
Company's Scotch Wrap No. 51 (20 mil) or equal. Use 2/3 lap and wrap to a total
protective tape thickness of 60 mils. If termination/splicing pull boxes are
necessary, they shall extend a minimum of 8 inches above grade and shall be
located outside of traffic areas.

8. 0 LIGHTING

8.1 Lighting Design

8.1.1 The lighting system shall be designed utilizing the minimum number of fixtures
and in accordance with the illumination levels specified in paragraph 8.2.

8.1.2 Lighting fixtures shall not be located directly over equipment with exposed
moving parts.

8.1.3 Circuits shall be switched from lighting panels. The use of local switches shall be
kept to a minimum.
PARES 80.01
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ENGINEERING STANDARDS PAGE: 24
REV: 10
ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

Minimum wire size for lighting and receptacle circuits shall be #12 AWG. Field wiring from
lighting and power panelboards to fixtures and receptacles shall consist of 3 wires (hot, neutral
and ground). Each circuit shall have an individual neutral wire. Common or shared neutrals shall
not be installed.

8.1.5 FAA Advisory Circular 70-7460-1 shall apply regarding aviation obstruction
lighting requirements.

8.1.6 Outdoor lighting shall be controlled by photocell. Provisions for bypassing the
photocell control shall be provided.

8.2 Lighting Intensities

The lighting system shall be designed for the average initial illumination values shown below. Light
Loss Factor shall be 0.8.

ILLUMINATION
LEVEL, WORKING
LOCATION FOOT-CANDLES PLANE

Control Rooms, General 50 Floor

Control Rooms, Back of Panel 15 48 inches*

ILLUMINATION
LEVEL, WORKING
LOCATION FOOT-CANDLES PLANE

Control Rooms, Instrumentation


Panels (at horizontal center line
of vertical surface) 50 ----

Indoor Pump and Compressor


Room 15 Floor

Outdoor Pump Rows, Valves


and Manifolds 10 Ground

Main Operating Platforms 10 Floor

Ordinary Platforms 3 Floor

Exchanger Areas (tube


bundle removal) 5 Ground

General Yard Areas 0.5 Ground

PARES 80.01
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ENGINEERING STANDARDS PAGE: 25
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ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

Offices 50 30 inches*

Street Lighting 0.4 Ground

* Elevation from the floor

8.2.2 For other locations refer to API RP540 for areas not covered by the ANSI
standard.

8.3 Lighting Fixtures

8.3.1 In Division 1 areas, all lighting fixtures shall be explosion-proof types, approved
as a complete assembly for the particular class, group and ignition temperature
involved.

8.3.2 In Class I, Division 2 areas, lighting fixtures shall be enclosed and gasketed type
provided the lamp temperature (“T” rating) does not exceed 80 percent of the
ignition temperature in degC of the gas or vapors involved. When the lamp
temperature does exceed this value, the lighting fixtures used shall be explosion-
proof type approved for the area.

8.3.3 In Class II, Division 2 areas, lighting fixtures shall have enclosures for lamps and
lamp holders so designed to minimize the deposit of dust on lamps and to prevent
the escape of sparks, burning material and hot metal. The fixture shall be clearly
marked to indicate the maximum wattage of the lamp without exceeding an
exposed surface temperature of 165C. If higher wattage fixtures are required,
fixtures suitable for the class shall be provided.

8.3.4 The use of high intensity discharge (HID) floodlights for general outdoor area
lighting shall be maximized and so designed to minimize the use of
supplementary lighting fixtures. High pressure sodium (HPS) luminaries are to be
used. Utilization of other lighting fixtures, Mercury vapor or incandescent, shall
require prior approval of the Owner.

8.3.5 HID floodlights, poles mounted at the plot edge or on process unit platforms or
structures are preferred. The poles shall be spun aluminum with steps, unless
installed in areas accessible with a mobile aerial ladder. Poles shall have integral
flat bases suitable for foundation bolt anchoring. Poles shall be capable of
withstanding up to 100 mph horizontal wind loading with up to four 1000-watt
floodlights mounted.

8.3.6 Fixtures shall have high power factor, constant wattage, integral ballasts, and cast
copper-free aluminum housings suitable for the area classification in which they
are located. The fixtures shall have tempered glass lenses, gasketed for moisture
and dirt elimination and designed for easy relamping without removing lens or
reflector assembly.

PARES 80.01
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8.3.7 Floodlights shall be supplied from the appropriate lighting distribution system and
shall preferably be 120Vor 208V. Utilization of other voltage will require
previous approval by the Owner.

8.3.8 Locally mounted HID fixtures are preferred to supplement the floodlighting
system when necessary and shall be so arranged to suit the operating and
maintenance needs.

8.3.9 On elevated platforms, lighting fixtures shall be located to facilitate relamping.

8.3.10 Suitable rapid-start fluorescent lamp fixtures shall be used for low ceiling indoor
areas requiring high illumination levels such as offices and control rooms.
Fluorescent ballasts shall be "Class P,” filled with a thermosetting compound.

In process areas, instant restrike high pressure sodium fixtures shall be installed to ensure a
minimum light level following voltage dips. The locations of these emergency fixtures shall be
selected for safe egress and for critical operating locations and areas required for an orderly
shutdown. The power source for emergency lighting in the process area shall be UPS or
emergency generator.

8.3.12 Emergency lighting shall be considered in control rooms and MCC rooms and
shall be connected to the appropriate backup emergency power system.

8.3.13 Substations, control rooms, administration building, and all office areas shall be
provided with exit signs and self-contained battery-operated emergency lighting
fixtures of 90 minute duration.

8.4 Lighting Transformers

8.4.1 Unless otherwise specified, transformers for lighting, control and other small
general loads shall be dry type, epoxy encapsulated, compound filled with four 2-
1/2 percent, no-load, full capacity taps, two above and two below rated primary
voltage. A separate transformer shall be installed at each panelboard location,
unless otherwise approved by the Owner.

8.4.2 All lighting transformers shall normally be 3-phase, delta-wye 480V to 208/120V
with a solidly grounded 200 percent rated neutral and shall be protected in
accordance with Article 450 of the NEC.

8.4.3 Lighting transformers shall have copper windings with an 80C winding
temperature rise and at least 20 percent additional capacity for future growth. .
The lighting transformers shall be listed for use in Class I and Class II hazardous
locations (Olsun Haz-Pac or approved equal) with a maximum operating
temperature code of T3C.

8.5 Lighting Panelboards

PARES 80.01
TOTAL PETROCHEMICALS, INC. PARES: 80.01
ENGINEERING STANDARDS PAGE: 27
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ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

8.5.1 Panelboards used in lighting and receptacle services shall be 208/120V, 3-phase,
4-wire, grounded neutral, unless otherwise specified. Panelboards shall normally
be provided with a main circuit breaker and copper bus.

8.5.2 Branch circuit breakers for lighting and receptacles shall be a minimum of 20
Amp. Circuit loading shall not exceed 80 percent of nominal rating of the circuit
breaker.

8.5.3 Lighting and receptacles shall not be connected to the same circuits. Gage and
sight glass illuminators shall be on separate circuits.

8.5.4 When circuits supplying instrumentation are located in lighting panels, these
circuits must be clearly marked and tagged: "Instrumentation circuit, DO NOT
OPERATE". The list of instruments affected shall be displayed following the
above statement.

8.5.5 The connected loads on the panelboards shall be balanced between the phases. At
least 20 percent spare circuits shall be provided at each panelboard.

8.5.6 Ganged single pole breakers shall not be used.

8.5.7 A permanent directory shall be provided on each panelboard. A nameplate


showing the drawing number of the panel board schedule shall be affixed to
the outside of the panel board.

8.5.8 Lighting panel enclosures shall be approved for use in the area classification
where they are located, as follows:

∙ Outdoor Classified Location: Explosion and Weather Proof, NEMA Type 4/7

∙ Indoor Classified Location: Explosion Proof, NEMA Type 7

∙ Outdoor Unclassified Location: Weather Proof, NEMA Type 4

∙ Indoor Unclassified Location: General Purpose Oil Tight, NEMA Type 12

9.0 WELDING AND CONVENIENCE RECEPTACLES

9.1 General

9.1.1 Welding receptacles shall be furnished connected to a 480V, 3-phase, 60 Hz


system. Receptacles shall be located such that any point on the unit at grade may
be reached with a single, 100 foot long extension cord.

9.1.2 Welding receptacles shall be normally arranged in groups of two outlets for each
welding circuit. Each circuit shall be protected by a 100 amp frame with 60 amp

PARES 80.01
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ENGINEERING STANDARDS PAGE: 28
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ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

trip circuit breaker. All receptacles shall be wired to provide the same phase
rotations.

9.1.3 In process areas, convenience outlets shall be provided on the basis of adequate
plant coverage, assuming the use of 50 foot long extension cords. In operating
offsite areas, convenience outlets shall be installed on the basis of adequate
coverage using 100 foot long extension cords, except for substations where a
minimum of two receptacles shall be furnished. In addition, operating platforms
provided around towers, columns, vessels or similar structures shall be provided
with convenience outlets at every other platform level. Convenience receptacles
shall be arranged in groups of not more than six for each lighting panel branch
circuit.

9.1.4 In office and control rooms, receptacle outlets shall be provided along the walls,
spaced no more than 12 feet apart and in accordance to the NEC.

9.1.5 Prior to purchasing receptacles, consideration must be given to the existing type
and manufacturer used in the facility to assure compatibility.

9.2 Receptacle Types

9.2.1 Welding receptacles shall be rated 60 amp, 3-wire, 4-pole. In hazardous locations,
the welding receptacle shall be the explosion-proof, switched interlock type
(Crouse-Hinds FSQC5640). In unclassified locations, the welding receptacle
shall be a weather-resistant type. Where both types of welding receptacles are
provided, the selection shall be such that common plugs can be used with either
receptacle. When receptacles shall be installed in an existing plant, they shall
accept the same plug as those in the plant.

9.2.2 For Class I, Division 1 and 2, Group B, C & D and Class II, Division 1 and 2,
Group F & G locations, convenience receptacles shall be rated 240V, 30 amp, 2-
wire, 3-pole explosion-proof, switched interlock type (Crouse-Hinds
FSQC2320). Equipment shall be suitable for outdoor service.

9.2.3 For outdoor non-hazardous locations, weatherproof receptacles rated 250V, 30


amp, 2-wire, 3-pole, shall be furnished (Crouse-Hinds WSQC2330). For indoor
non-hazardous locations, such as offices, etc. receptacles shall be 250V, 20 amp,
2-wire, 3-pole.

10.0 GROUNDING

10.1 Grounding Methods

10.1.1 A grounding grid consisting of 3/4 inches diameter by 10 feet minimum length
copper-clad ground rods, foundations rebars and 2/0 AWG bare copper conductor
forming a continuous loop or grid shall be used. The grid shall be installed in a
uniform pattern. Underground splices or taps shall be made by a compression type
PARES 80.01
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ENGINEERING STANDARDS PAGE: 29
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connector system such as the Burndy Hyground system, or owner approved


equal. The main cables of the grounding grid shall be buried at least 24 inches
below finished grade except that, where necessary to avoid obstructions, the
depth may be reduced to 18 inches. No exothermic type connections shall be
used.

10.1.2 Poured concrete foundations with rebar reinforcement may be used in addition to
ground rods if at least one foundation bolt is attached to the rebar by welding or
other approved method. This type of grounding shall comply with NEC 250-52
(3).

10.1.3 Individual ground rods may be used for isolated pieces of equipment.

10.1.4 As indicated on the Engineering drawings, ground rods shall be installed


through a single length of 8 inches diameter ceramic pipe, with removable cover
to permit periodic inspection and to provide access to the ground rod clamps. Bell
end of ceramic pipe or concrete box shall be located flush with finished grade.
When seal slabs are poured, ensure that each ground rod penetrates the seal
slab.

10.1.5 Exposed branch grounding cables on structures shall be securely fastened with
non-corroding clamps such as bronze or stainless steel.

10.1.6 Criteria and necessary calculations for design and installation of the grounding
grid shall be made using the guidelines and recommendations of IEEE 80 and the
NEC.

10.1.7 Special grounding methods required for instrument control systems, computer
equipment, and other similar noise sensitive equipment shall follow TOTAL
Standard PARES-70.41, "Instrument Electronic Wiring”

10.2 Process Areas

10.2.1 Each process unit or area shall have a ground grid within the area or, as a
minimum; a loop shall be installed around the process area. This process area
grid shall be bonded to the plant general grounding grid and shall be designed
following the same engineering criteria per paragraph 10.1 above. Sufficient
grounding to reduce the resistance between grounded non-electrical equipment
and ground to 5 ohms or less shall be provided. The individual equipment bonds
shall be a No. 2 AWG green insulated conductor minimum.

10.2.2 The grounding requirements of paragraphs 10.4.4 and 10.4.5 shall also apply to
electrical equipment in process areas.

10.2.3 All equipment operating above 600V to ground and all equipment with supply
conductors installed in non-metallic ducts shall have their frames bonded to this
process area grid. In addition, all equipment shall be grounded.
PARES 80.01
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10.2.4 Non-current carrying metallic parts of electrical equipment such as switchracks


and panelboards shall be bonded to this grid.

10.2.5 When mounted on pedestals or platforms isolated from the ground, tanks, columns
and vessels containing flammable materials shall be bonded to this grid. Sufficient
grounding shall be installed to obtain 5 ohms or less to ground.

10.2.6 Where couplings are used to connect polymer pneumatic transfer piping, a #2
AWG bare bonding jumper shall be installed across the coupling to maintain
electrical continuity and avoid static charge build-up. (Exception-Where the
coupling has an internal bonding strap that is visible at both ends of the
coupling, the external bond may not be required.)

10.3 Isolated Equipment

10.3.1 Pipeways shall have sufficient grounding installed at intervals not exceeding 200
feet to obtain a resistance of 5 ohms or less to ground.

10.3.2 Tank trucks, tank cars, portable drums, marine craft, storage tanks, and agitators
shall be protected against static electricity, lightning, and stray currents. Refer to
API RP2003, NFPA 77 and 780 for details. Generally, all elevated and/or isolated
metallic objects shall be grounded for lightning protection.

10.4 Electrical Equipment Rooms and Buildings

10.4.1 Electrical equipment rooms and buildings shall have a local ground grid or at least
a loop around the room or building with a minimum 2/0 AWG conductor size.
Sufficient grounding to reduce the resistance between the electrical equipment
installed and ground to 5 ohms or less shall be provided.

10.4.2 The grounding buses in all integral assemblies of switchgear, high voltage starters
and low voltage control centers shall be hard wired to this grid with two ties of
2/0 AWG wire.

10.4.3 Transformers with primary voltages exceeding 600V shall have housings and
neutrals, hard wired to this grid with a minimum of 2/0 AWG conductor.

10.4.4 All equipment operated above 150V to ground and all 3-phase loads shall have an
equipment grounding conductor run with the circuit conductors. This grounding
wire shall be tied to the grid either directly or through the equipment grounding
bus described above. Frames from all motor 480V and above shall be grounded
directly to the grounding grid, whenever possible.

10.4.5 Metallic conduit, metallic cable sheath, and metallic cable tray shall be bonded
locally to the ground grid.

PARES 80.01
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ENGINEERING STANDARDS PAGE: 31
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11.0 INSTRUMENT WIRING

11.1 Power for instruments shall be provided at 120V from the instrument and control power
panels. No lighting fixtures, convenience outlets or other type of utility outlets shall be
connected to the instrument circuits. Where instruments are of a critical nature, such that
loss of power would cause a shutdown or process upset, power shall be supplied from an
uninterruptible power supply circuit.
11.2 For the requirements of designs and materials of instrument, including electronic
instruments, computers, thermocouples and low level signal systems, refer to TOTAL
Standard PARES-70.01, "Instrumentation, General.”

11.3 For shop fabricated instrument panels, refer to TOTAL Standard PARES-70.17, "Control
Centers and Control Panels" or TOTAL Standard PARES-70.61 "INSTRUMENTATION
FOR PACKAGED UNITS.”

11.4 Whenever possible, instrument home run cables shall be installed in overhead cable
trays. Cable shall be cable tray rated cable that meets the applicable TOTAL
standards, i.e. PARES 70.41.

11.5 For electronic instruments wire and cable requirements, refer to TOTAL Standard
PARES-70.41, "Instrument Electronic Wiring.”

11.6 Design and installation of Data Processing Systems shall be in accordance to Article 645
of the NEC.

12.0 UNINTERRUPTIBLE POWER SUPPLY (UPS)

12.1 A UPS system, when required, shall be provided to insure continuous power for controls
of critical process equipment, instrumentation, communications, and other items
necessary to provide safe and secure plant operations and control. The UPS system, if
specified, shall be provided in accordance with TOTAL standard PARES-80.52,
"Uninterruptible Power Supplies.”

13.0 ELECTRIC MOTORS

13.1 For requirements, refer to TOTAL Standards PARES-40.51, "Low Voltage Induction
Motors,” PARES-40.52, "Medium Voltage Induction Motors 500 Hp and Larger in
Critical Service,” PARES-40.53, "Synchronous Motors”, and PARES-40.56, "Medium
Voltage Induction Motors 250 Hp and Larger”.

14.0 CATHODIC PROTECTION

14.1 For the protection of underground structures and equipment of relatively small surface
area, sacrificial galvanic anodes of magnesium, zinc, or aluminum shall be distributed
along the structure to be protected.
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14.2 For the protection of large underground structures, equipment and in locations where soil
resistivity is high, rectifiers of the diode type shall be provided.

14.3 When cathodic protection is specified, it shall be designed and installed in accordance
with NACE standard RP-01-69 and with TOTAL Standard PARES-80.75, “Impressed
Current Cathodic Protection”.

15.0 ELECTRICAL TRACING

15.1 For requirements, refer to TOTAL Standard PARES-85.11, "Electrical Heat Tracing.”

16.0 ACCEPTANCE TESTS AND INSPECTION

16.1 All electrical facilities shall be tested by the Contractor in accordance with referenced
standards before they are placed in operation. The Contractor shall supply all test
equipment. Witnessing and certification shall be at the discretion of the Purchaser who
shall be notified AT LEAST 48 HOURS IN ADVANCE, before any test is to be
performed.

16.2 For detailed installation testing and inspection requirements, refer to TOTAL Standards
PARES-80.81, "Electrical Inspection,” and PARES-80.91, "Electrical Field Installation
and Testing".

17.0 DRAWINGS

17.1 Preparatory to the issuance of detail drawings and prior to the requisitioning of materials,
preliminary general layout drawings of the major electrical equipment and facilities,
single line diagrams and an area classification plan shall be prepared and submitted to
Purchaser for approval. Approval shall not release the Contractor from responsibility for
the electrical installation and its proper functioning.

17.2 Detailed electrical drawings shall be prepared after structural and mechanical details of
the project are established. These drawings shall be sufficiently detailed for use by
construction forces. Complete One-Line and Interconnection Diagrams shall be
furnished. A protective device schedule shall be included that lists model, style, setting,
function and location of each device.

17.3 Conduit and cable schedules shall be prepared for all runs. The schedules shall include
the following items: identification, origin, and destination, equipment served, length of
run, number and size of conductors, insulation type, conduit size or cable type and OD
for armored and tray cable, voltage and design current. Where ampacity is restricted by
derating factors such as ambient temperature conditions and voltage drop, this shall be
noted in a "REMARKS" column. Power feeders and motor branch and control circuits
shall be grouped in a single schedule. Additional separate schedules shall be prepared for
lighting, instrumentation, annunciators, data handling, communication and other circuits.

PARES 80.01
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ENGINEERING STANDARDS PAGE: 33
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ELECTRICAL DESIGN CRITERIA DATE: November 5, 2009

17.4 An Elementary Diagram shall be provided in each case where an electrical control
includes interconnections, interlocks and other elements in addition to a branch circuit
breaker and a standard motor-starter. The diagram shall include and combine in detail all
elements of the electrical control and immediately associated instrumentation whether of
one or of several different suppliers. The diagram shall be arranged to facilitate
understanding of the sequence of operations and shall be complete with terminal and wire
numbers. All electrically operated components shall be shown in the shelf position with
the equipment de-energized. For instrument components, it shall be shown under which
condition (high or low level, temperature, pressure, etc.) the contacts of the instrument
would be open or closed. The symbols to be used shall be per IEEE 315.

17.5 At the completion of the project, the One-Line, Elementary Diagrams, Underground and
Protective Device Schedule shall be altered to show "as built" changes. Aboveground
Drawings will be altered to show "as built" on an as required basis only.

17.6 Interconnecting wiring details shall be provided as required. They shall include
equipment and junction box terminal identification numbers, wire identification numbers
and cable or conduit identification numbers. Multiconductor cables shall also have the
wire color code or conductor marking shown for each wire. The intent is to provide
drawings with enough detail so that wiring can be installed from these drawings without
the need to prepare any additional field sketches or diagrams.

17.7 Schedules shall be prepared for lighting fixtures not included in PARES-80.99 as a
standard fixture showing key symbol, type and wattage, voltage, number of lamps,
mounting heights, catalog numbers and special notes.

17.8 A schedule or diagram shall be provided for each panelboard showing bus size, main
circuit breaker or lug size, voltage, number of phases, branch circuit breaker sizes,
number of poles and identification of supplied load, mounting, catalog number, load in
watts for each circuit, each phase and total panel and size and identification number of
transformer supplying panel.

17.9 All equipment shall be identified with type and item number. The item number shall be
defined in accordance with the requirements set for each job. The installed equipment
shall be provided with an appropriate nameplate bearing the item number.

17.10 All circuits, including power, lighting, control, instruments and thermocouple wires shall
be identified on both ends. All wire terminal points shall also be tagged.

17.11 Unless otherwise approved, all electrical one-lines, elementary control diagrams and loop
drawings shall be prepared using a CAD system approved by the Owner.

PARES 80.01

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