Conveyors

Download as pdf or txt
Download as pdf or txt
You are on page 1of 324

mk Conveyor

Technology
One construction kit –
many options

Base Technology

Profile Technology Conveyor Technology Factory Equipment Linear Motion

“mk creating flexibility through modularity”

The mk system is based on high- The mk system can radically sim-


quality aluminum profiles. Over plify complex machinery design
250 different profiles, extensive and construction and makes it
connectors and a large range of more effective because the indi-
accessories form the basis of the vidual mk system components
four mk business segments: mk can easily be combined with each
profile technology, mk conveyor other. In this way, you can achieve
technology, mk linear technology optimum plant and system confi-
(linear motion) and mk factory gurations. The system is flexible
equipment. Select the mechanical and the materials used are of
components and modules from the highest quality. This enables
our extensive system construc- expansion, or any equipment
tion kit to create all the basic changes, to be easily implemen-
functions of your automation ted. Last, but not least, system
systems. Make decisions based construction using standard com-
on your production capacity, for ponents enables you to consider-
example; on when and where ably simplify your entire project
you purchase the system compo- planning process and to reduce
nents; as individual units, as an project costs and risks by purcha-
assembly kit or as a fully functio- sing specific functions at fixed
nal module. Your benefits: prices!
Table of contents

Introducing mk 4

Our Business Fields 8

Information about Conveyor Technology 16

mk Belt Conveyors 20

mk Modular Belt Conveyors 104

mk Incline Conveyors 116

mk Timing Belt Conveyor 150

mk Chain Conveyors 178

mk Flat Top Chain Conveyors 222

mk Roller Conveyors 240

mk Stands 262

mk Side Rails 276

mk Accessories 282

mk Accumulation and Storage 290

mk Lift- and Transfer Stations 294

Customer Specific Application Examples 300

Network and Support 310

mk Conveyor Technology 3
Introducing mk
Your tasks are what
drive us – worldwide

“Modular products which fulfill the functions


of automation systems at fixed prices”

As a mechanical engineer, you


develop automation systems to
help your customers optimize
their production processes and to
save costs. The mk Technology
Group supports you in this task
by supplying the technical com-
ponents and modules which make
complex engineering easier and
your production process more
efficient. Take advantage of
the mk system which has been
developed over some 40 years the complex linear and conveyor across the world do – construct
for your benefit, and with great technology modules through to with mk! It doesn’t matter whether
enthusiasm for technical solutions system elements for your factory you are in the special mechanical
and an understanding of market equipment. All of the mk business engineering sector and are looking
requirements. We are able to segments are part of a modular for a competent, reliable and flexi-
supply you with everything you system and are therefore compa- ble partner for your projects, or
need from a single source based tible with each other. You order whether you are involved in stan-
on the uniform construction prin- the parts you need – we deliver dard mechanical engineering and
ciple – modular and flexible, and them quickly and reliably, assem- rely on dependable suppliers who
with the highest quality. From bled or not, just as you need provide high-quality sub-compo-
simple profile elements for buil- them. Why not do what count- nents for your systems. We know
ding precise machine frames to less other satisfied customers your market and its requirements.

mk Conveyor Technology 5
Introducing mk
The mk modular system –
systematically advantageous

The advantages of the mk modular system


Everything from a single source: Compatible profile, conveyor and
linear technologies as well as factory equipment
Outsourcing of fixed project functions at fixed prices helps
integrators to optimize their project costs and risks
Covers all basic mechanical functions of automation systems (sup-
port structure, conveyor technology, handling and safety elements)
Widest system profile range on the market reduces the need
for special design and therefore provides a cost benefit due to
standardization
Simplified system project planning through modular design and
compatibility
Top material quality for high load-bearing capacity and long lifetimes
Maximum flexibility for system expansions or modifications due to
the compatibility and reusability of the individual components and
modules
Utilize your resources optimally due to the freely selectable degree
to which our products can be assembled
Simplification of planning & design thanks to online CAD library
and 3D configurator
Reduced production and assembly times by the use of threaded
connectors
24-hour ordering available from the mk online shop
Online order tracking creates transparency
Our range of products and services

One basic technology, four business and factory equipment – mk From the provision of individual
segments, thousands of products supplies the complete system components and assemblies to
and constant engineering innova- construction kits for all of the modules right down to complete
tion: That is mk. essential basic functions of auto- solutions. Put your trust in the
mation systems – standardized flexible and practical mk system
Profile technology, conveyor tech- and compatible. And everything with its countless benefits!
nology, linear motion technology is available from a single source.

mk – the definition of service

Consultation Conceptual design Production After-sales support


Consultation and advice & proposal We develop compo- International, locally
from mk regarding your For the best solution nents and modules for based support from
project allows you to at the best price, we your factory automa- locations worldwide
benefit from all our provide the following tion. When it comes to Compatibility and
strengths. Sales staff with services: setting up your system modularity of all
considerable experience Simulation and tests/ using mk products, mk products
and professional consul- engineering services this means you decide Maintenance and
tant engineers with both CAD library whether modules are Service agreements for
analysis and method Design to be delivered assem- mk products selectable
expertise are able to Configurator for bled or unassembled response times
assist you in designing perimeter guarding – depending how you Stability-oriented
solutions based on Tools for preparing require them for your pricing policy
modular products. quotations, price lists own project process. Spare parts supply
Contact on site

mk Conveyor Technology 7
Our Business Fields –
mk Conveyor Technology

“Our Conveyor Technology


product catalog”

There are three important factors to


take into account when choosing
mk Conveyor
Technology the right conveyor technology: high
process reliability, fast availability
and a reasonable price. mk conveyor
technology offers you all three of
these benefits.

mk conveyor technology provides


you with an extensive standardized
range which enables precise mat-
ching of the individual modules
to their respective requirements. parison tool on the internet.
This ensures maximum process Individual production processes
reliability. Our products include and automation can be taken
flat and timing belt conveyors, into account as well as specific
steel and plastic chain conveyors customer requirements, i.e.
as well as roller conveyors. You integration within existing
can choose from a total of 20 systems.
conveyor systems. This enables
your system to be designed pre- Thanks to standardization, our
cisely to the workpiece and the range is cost-effective, easy to
environment in which it is used. expand and quickly available.
To do so, use our product com-

mk Conveyor Technology 9
Our Business Fields –
mk Profile Technology

“Our Profile Technology


product catalog”

With mk profile technology


mk Profile
you build using flexibility and
Technology established technology from the
outset. With an excess of 250
system profiles made from high-
quality alloys, perfected stable
connectors, as well as a com-
prehensive range of accessories
and compatible standardized
components, you can realize
virtually all structural designs
for machine frames, guards and
factory equipment. With four
aluminum profile series – cate-
gorized according to the base
dimensions 25, 40, 50 and 60 of standard components. You
mm – a perfect profile series is are able to focus on the func-
available for every application. tions rather than the design of
Simple frames with small spatial individual components. You also
requirements can be built just profit from the compatibility
as effectively as load-bearing of the profiles with each other.
structures for heavy machinery. This means systems can be easily
Our experienced engineers and expanded or modified as and
customer-focused design aids when necessary. Due to the
such as the 3D configurator high quality of the products
and online CAD library provide and connectors, all components
further support. The benefit have a long life and can be
that the mk system offers is an reused after being disassembled.
assembly that is substantially
simpler for you due to the use

mk Conveyor Technology 11
Our Business Fields –
mk Linear Motion

“Our Linear Motion


product catalog”

mk linear technology features


customized linear systems which
mk Linear Motion
set themselves apart thanks to
their high reliability in operation
and precise running. Choose
from a wide selection. With our
add-on principle you can achieve
limitless configuration options for
linear functions. This results in an
optimum design that is tailored
to your needs. We offer slide- incorporated. An additional
ways, track roller guides and benefit: mk guides are compa-
recirculating ball bearings. You tible with all mk profile series.
can choose between profile The add-on principle enables
tracks, linear tracks and linear tracks to be mounted directly
modules for handling applica- onto your system’s load-bearing
tions with high repeat accuracy. structure. You save on material,
On request, carriages with cost and space.
pneumatic or electro-mechanical
drive elements may also be

mk Conveyor Technology 13
Our Business Fields –
mk Factory Equipment

“Our Factory Equipment


product catalog”

Factory equipment from mk


mk Factory is characterized by modular
Equipment
equipment. Based on the basic
technology of the mk profiles,
you have an economic and
comprehensive range of ele-
ments for individual factory
equipment.

Your benefit: Due to the modular


design you are completely flexible
when it comes to designing your
workstations and work areas as individual workstations for the
functionally and ergonomically as workshop, assembly areas or
possible. A module construction offices, which satisfy all aesthe-
kit for enclosures with swing, tic, functional and ergonomic
sliding and lifting doors enables requirements. Our modules are
you to configure perimeter complemented by an extensive
guards using a 3D configurator. range of stylish and functional
If the conditions on site change, guard rails, stairs and platforms
it is easy to modify or expand, which enable you to complete
even using the existing modules. the design of your plant layout
In addition, the individual from a single source.
modules can be used to set up

mk Conveyor Technology 15
Information about Conveyor Technology
Advantages

Advantages of mk Conveyor Technology


Optimum functionality of every system thanks
to the 20 different conveyor systems which can
be selected to suit the properties of the product
to be transported as well as the environment in
which the conveyor is used
Simplified planning and design using standardized
modules
Maximum process reliability is assured by:
optimum functionality, mature technology,
high-quality materials and purchased parts,
fast worldwide spare parts supply
Cost savings and short delivery times due to
standard modular construction
High level of flexibility in systems manufacture
and modification due to compatibility with all
other mk profile technology, linear technology
and factory equipment systems
Competent design advice and support from
mk’s sales engineers
Customer-focused assistance, such as an online
CAD library
By selecting the ideal conveyor list below to choose the conveyor order aids, on pages 18 and
system for your conveying task, suitable for your transport needs 19, provide further help for
mk ensures you maximum from our wide range of 20 diffe- your design planning.
process reliability. Use the criteria rent systems. Our selection and

Criteria for selecting the ideal conveyor

Property of the product to be transported


Weight
Shape
Temperature
Size
Sensitivity to shock
Dry vs. damp
Environment
Temperature
Dirty, e.g. due to dust
Explosion protection requirements
Clean room conditions
Food regulations
Chemical resistance requirements
Transport path
Straight-line and curved transport
Transport on one level or on different elevations
Transfer (acceptance and handover) of the product being transported
Defined acceptance and handover
Type of transport
Accumulation vs. continuous transport
Continuous or intermittent duty
Defined orientation during transport
Speed and cycle time

mk Conveyor Technology 17
Information about Conveyor Technology
Selecting the System

Specification

Packaged food suitability


Conveyor length mm
Conveyor width mm

Speed max. m/min


Total load max. kg

Continuous duty
Minimum pulley

Incline available
diameter mm

Accumulation
Reversible

Indexable
Curve
Type

Belt Conveyors ! page 20


GUF-P MINI 75/100/150 410-5000 25 50 22/32/52 • • • • •
GUF-P 2000 50-800 420-10000 75 80 10/20/52 • • • • • •
GUF-P 2041 200-1200 500-10000 150 60 20/85 • • • • • •
GUF-P 2004 200-2000 600-20000 200 60 105 • • • •
KGF-P 2040 300-600* - 30 30 20 • • • • •
DGF-P 2001 100-250 300-2000 15 30 25 • • • •

Modular Belt Conveyors ! page 104


MBF-P 2040.02 210-1010 400-10000 150 30 110 • • •

Incline Conveyors ! page 116


KFG-P 2000 300-700* - 50 15 52 • •
KFM-P 2040.86 210-710 - - 30 95 • • •
KFS-P 2040.86 210-710 - - 12 100 • • •

Timing Belt Conveyor ! page 150

ZRF-P 2010 200-2000 500-6000 100 30 85 • • • •


ZRF-P 2040.02 40/80/120/160 400-10000 200 30 100 • • • •

Chain Conveyors ! page 178


KTF-P 2010 200-2000 500-10000 200 30 90 • • • •
SRF-P 2010 200-2000 500-10000 200 30 90 • • • •
SRF-P 2012 200-2000 1000-10000 300 30 100 • • • •

Flat Top Chain Conveyors ! page 222


SBF-P 2254 100/130 - 35 40 150 • • • • •

Roller Conveyors ! page 240


RBS-P 2065/2066 290-690* 500-5000 400 - 50 • •
RBS-P 2255 290-690* 500-5000 400 - 50 • •
RBT-P 2255 420-720* 600-10000 400 30 50 • • •
RBM-P 2255 380-680* 500-5000 275 70 50 • • •
*in 100 mm increments
Information about Conveyor Technology
How to order
Drive location
When selecting a drive version, please note
the available drive locations (example: head
left below, as shown).

below above Travel


direction

head right

left tail

Motor orientation
The motor orientation can be specified
as 0°, 90°, 180° or 270° as shown.
If no specific orientation is requested,
0° will be supplied as a standard.

Order considerations Conveyor Designation


The conveyor type designation consists of the GUF-P 2000 AC XX 01
selected Conveyor System, the Drive Version and Conveyor System
the Tail Option (at pickup and discharge as appli- Drive Version
cable). Tail at discharge (as applicable)
If a tail option at the discharge is not available, as Tail at pickup (as applicable)
in the head drive conveyor shown above, please
indicate this with XX. Besides the Conveyor Designation we also require
The configuration of a specific conveyor is influen- the following information:
ced by many factors. In order to ensure the correct
conveyor for your application, please include any Conveyor Length
relevant information relating to the product and Conveyor Width
the environment where the conveyor will be used. Product (Weight and Dimensions)
Not to be ignored are cleanroom or explosion- Drive Orientation
proof requirements.
Speed (constant or variable)
If variable: Vmax
Side Rails
Belt Type
Stands
Accessories
Travel (Continuous or Accumulating)

mk Conveyor Technology 19
mk Belt Conveyors

mk Conveyor Technology 20
Contents mk Belt Conveyors

GUF-P MINI 22

GUF-P 2000 34

GUF-P 2041 50

GUF-P 2004 62

KGF-P 2040 72

DGF-P 2001 78

Belt Conveyors Belt Types 86

Belt Conveyors Cleat Types 89

Belt Conveyors Application Examples 94

mk Conveyor Technology 21
Belt Conveyors
GUF-P MINI

Conveyor frame mk 2075


profiles

mk 2100

mk 2150
Due to its compact design, GUF-P ture with good load carrying of the belt along the centerline
MINI conveyors are ideally suited ca-pacity, whereby given values of the frame. The belt travels
for equipment applications such for load, speed, etc. are directly on a stainless steel slider bed
as stamping machines, for exam- related and can vary as a result. which is fastened to the frame
ple, where its small size and rigi- profile, thus providing low
dity are an asset. The available The drive rolls of the different friction and ensuring long belt
T-slots (7 mm opening) of Profile versions can be rubberized in life. Finally, the underside of
mk 2075, mk 2100 or mk 2150 order to efficiently transfer all the frame extends to not only
can be used to attach stands, available motor torque to the protect the belt, yet allows the
side rails or other components. belt. Crowned drive and tail conveyor to be placed directly
This single profile frame con- drums simplify belt tracking onto an existing surface.
struction ensures a rigid struc- and ensure proper alignment

mk Conveyor Technology 23
Belt Conveyors
GUF-P MINI
Drive Version AA Drive Version AC

Drive Version AD Drive Version AG

Drive Version BA Drive Version BC


Contents GUF-P MINI

GUF-P MINI AA – Head Drive without Motor – ex. for multiple lanes 26

GUF-P MINI AC – Head Drive – Drive Roll ø 52 27

GUF-P MINI AD – Head Drive – Drive Roll ø 32 28

GUF-P MINI AG – Head Drive – Drive Roll ø 32 29

GUF-P MINI BA – Center Drive without Motor, bidirectional – ex. for multiple lanes 30

GUF-P MINI BC – Center Drive, bidirectional – Drive Roll ø 62 31

GUF-P MINI Motor Information 32

GUF-P MINI Tails 33

mk Conveyor Technology 25
GUF-P MINI AA
Belt Conveyors with Head Drive, without Motor

B20.75.009

Drive shaft on both sides also available. Tails


Please specify this when inquiring. see page 33

Features:
Drive Version AA is often used where multiple lanes are to be slave driven, either parallel or in-line,
with a single drive motor. The compact frame is ideal for integrating this conveyor into new or existing
equipment. Additional features include a ø 52 mm crowned drive roll, separate belt tension roller, easy
belt tracking at tail end, sealed ball bearings and a stainless steel slider bed fastened to an aluminum
T-slot designed frame. Use of cleated belts is not possible with this drive version. The ø 16 mm output
shaft has a usable length of 19 mm and includes a 5 x 5 x 16 mm shaft key (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 365 - 5000 mm any increment possible


Conveyor width B 75 mm, 100 mm and 150 mm
Belt Width B-15 mm see page 86
Drive and Speed to 60 m/min (200 ft/min) see page 32
Stands and Side Rails see page 262
Load Capacity max. 25 kg (55 Ibs) higher on request

mk Conveyor Technology 26
GUF-P MINI AC
Belt Conveyors with Head Drive

B20.75.001

Tails
see page 33

Features:
mk offers a variety of motor options for Drive Version AC, which are sized and selected for each applica-
tion’s individual speed and load requirements. The compact frame is ideal for integrating this conveyor
into new or existing equipment. Additional features include a ø 52 mm crowned drive roll, separate
belt tension roller, easy belt tracking at tail end, sealed ball bearings and a stainless steel slider bed
fastened to an aluminum T-slot designed frame. Use of cleated belts is not possible with this drive
version.

Dimensions – Technical Information Notes

Conveyor length L between 370 - 5000 mm any increment possible


Conveyor width B 75 mm, 100 mm and 150 mm
Belt Width B-15 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed to 60 m/min (200 ft/min) see page 32
Stands and Side Rails see page 262
Load Capacity max. 25 kg (55 Ibs) higher on request

mk Conveyor Technology 27
GUF-P MINI AD
Belt Conveyors with Head Drive

B20.75.033

Tails
see page 33

Features:
mk offers a variety of motor options for Drive Version AD, which are sized and selected for each applica-
tion’s individual speed and load requirements. The compact frame is ideal for integrating this conveyor
into new or existing equipment. Additional features include a ø 32 mm crowned drive roll, easy belt
tensioning and tracking at tail end, sealed ball bearings and a stainless steel slider bed fastened to an
aluminum T-slot designed frame. The ø 32 mm drive roll allows for the use of cleated belts. Compared
to Drive Version AC, this version is significantly more compact.

Dimensions – Technical Information Notes

Conveyor length L between 375 - 5000 mm any increment possible


Conveyor width B 75 mm, 100 mm and 150 mm
Belt Width B-15 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed to 15 m/min (50 ft/min) see page 32
Stands and Side Rails see page 262
Load Capacity max. 15 kg (33 Ibs) higher on request

mk Conveyor Technology 28
GUF-P MINI AG
Belt Conveyors with Head Drive, Parallel Shaft Motor

B20.75.004

Tails
see page 33

Features:
The AG drive with direct-current motor has a slightly modified structure compared to the AD drive.
The compact frame is ideal for integrating this conveyor into new or existing equipment. Additional
features include a ø 32 mm crowned drive roll, easy belt tensioning and tracking at tail end, sealed ball
bearings and a stainless steel slider bed fastened to an aluminum T-slot designed frame. The ø 32 mm
drive roll allows for the use of cleated belts. Compared to Drive Version AC, this version is significantly
more compact.

Dimensions – Technical Information Notes

Conveyor length L between 375 - 5000 mm any increment possible


Conveyor width B 75 mm, 100 mm and 150 mm
Belt Width B-15 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed to 15 m/min (50 ft/min) see page 32
Stands and Side Rails see page 262
Load Capacity max. 15 kg (33 Ibs) higher on request

mk Conveyor Technology 29
GUF-P MINI BA
Belt Conveyors with Center Drive without Motor, bidirectional

B20.75.030

Tails
see page 33

Features:
Drive Version BA is used primarily when driving multiple conveyors in parallel using one drive motor.
This conveyor is used as the slave, or driven, lane. The compact design, and the ability to move the drive
location anywhere along the conveyor frame, simplifies the integration of this conveyor into new or
existing equipment. Additional features include a ø 62 mm crowned drive roll, separate belt tensioning
and tracking, sealed ball bearings and a stainless steel slider bed fastened to an aluminum T-slot
designed frame. Use of cleated belts is not possible with this drive version. The crowned drive roll
features a ø 20 mm hollow shaft with a 6 mm keyway according to DIN 6885.

Dimensions – Technical Information Notes

Conveyor length L between 530 - 5000 mm any increment possible


Conveyor width B 75 mm, 100 mm and 150 mm
Belt Width B-15 mm see page 86
Drive and Speed to 60 m/min (200 ft/min) see page 32
Stands and Side Rails see page 262
Load Capacity max. 25 kg (55 Ibs) higher on request

mk Conveyor Technology 30
GUF-P MINI BC
Belt Conveyors with Center Drive, bidirectional

B20.75.005

Tails
see page 33

Features:
mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-
cation’s individual speed and load requirements. When combined with Drive Version BA, this version
serves as the driving conveyor in parallel arrangements. The compact design, and the ability to move
the drive location anywhere along the conveyor frame, simplifies the integration of this conveyor into
new or existing equipment. Additional features include a ø 62 mm crowned drive roll (depending on
the application), separate belt tensioning and tracking, sealed ball bearings and a stainless steel slider
bed fastened to an aluminum T-slot designed frame. Use of cleated belts is not possible with this drive
version. The crowned drive roll features a ø 20 mm hollow shaft with a 6 mm keyway according to
DIN 6885 and can be optionally located on the right or left.

Dimensions – Technical Information Notes

Conveyor length L between 530 - 5000 mm any increment possible


Conveyor width B 75 mm, 100 mm and 150 mm
Belt Width B-15 mm see page 86
Drive Location right, left
Drive and Speed to 60 m/min (200 ft/min) see page 32
Stands and Side Rails see page 262
Load Capacity max. 25 kg (55 Ibs) higher on request

mk Conveyor Technology 31
GUF-P MINI
Motor Information

Motor selection
As a standard, mk offers a variety of motors. On our homepage
(www.mk-group.com) we provide a calculation program for motor
sizing for conveyors available in Germany. Although the selection
varies by country with respect to local voltage standards and safety
regulations, international availability is a key requirement. Typically,
we supply inverter-duty right-angle gearmotors for heavy-duty
requirements and parallel shaft gearmotors for lower speed and
load applications.
All motors are readily available from mk.

Motor voltage
As a standard, mk provides motors which comply with the normal, expec-
ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power
Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.054 KW and 0.25 KW (1/14
hp and 1/3 hp).

Speeds
The maximum belt speed for GUF-P MINI conveyors is approximately 60 m/min
(200 ft/min). This is dependant on the total load, the type of transport with
respect to indexing or accumulation, and the conveyor length. For Drive Ver-
sions with parallel shaft gearmotors the maximum speed is 15 m/min (50ft/min).

Speed Control
Frequency inverters with a variable speed range of 1:7 are available
for AC motors. DC motors offer speed controls with a 1:10 range.

Rating
All standard motors are built to IP 54 (IP = International Protection)
standards, whereby higher standards are available on request.

Additional notes
The motors are primarily designed for continuous duty. Operating
motors at very low frequency (below 70% of normal) may require
additional cooling. Motors with encoders, clutches, brakes, thermal
overload protection or indexing capabilities are also available.
GUF-P MINI
Tails

Tail 01 Ident-Nr. B80.01.002


ø 22 ø 22 mm crowned roll
Sealed bearings
Belt tension and tracking
using alignment blocks
Minimum part size for
B transfer 54 mm
18
B+ Note mimimum pulley diameter
when selecting belt

Tail 03 Ident-Nr. B80.01.001


ø 32 ø 32 mm crowned roll
Sealed bearings
Belt tension and tracking
using alignment blocks
Minimum part size for
12 transfer 74 mm
B+
17 Note mimimum pulley diameter
B+
when selecting belt

Tail 19 Ident-Nr. B80.01.004


ø 32 ø 32 mm crowned roll
Sealed bearings
ø 10 mm x 15 mm long shaft,
3x3x12 mm shaft key (DIN 6885)
Coupling of two lanes using one
drive (specify right, left or both
B
sides)
12
B+ Minimum part length for
transfer 74 mm
Note mimimum pulley diameter
when selecting belt

mk Conveyor Technology 33
Belt Conveyors
GUF-P 2000

Conveyor frame profiles Conveyor frame cross-section

Profile mk 2000/2002
Angle B25
mk 2026
Profile mk 2000

mk 2027

mk 2028
GUF-P 2000 conveyors are desi- ø 52 mm drive roll, which is dard or customer-specfic stands,
gned and manufactured using available in either a steel or rub- side rails and other accessories.
our very rigid structural profile berized version depending on Additional quality details include
system mk 2000, and assembled the application. All mk belt con- a stainless steel slider bed moun-
using standard components. veyor systems feature crowned ted to the conveyor frame which
Through this standardization we rollers which significantly simpli- reduces wear on the belt, and
are able to offer an extremely fy belt tracking. Included system sealed ball bearings for overall
versatile belt conveyor with a T-slots (10 mm opening) run the conveyor life and performance.
wide variety of drive and tail length of the conveyor frame In addition to the large selection
options. A large selection of belt which can be used for integra- of side rails and stands, stops,
types complement the compact tion into existing equipment as diverters, electrical brackets and
frame height of 50 mm and the well as for mounting of stan- V-guided belts are also available.

mk Conveyor Technology 35
Belt Conveyors
GUF-P 2000
Drive Version AA Drive Version AC

Drive Version AF Drive Version AG

Drive Version AM Drive Version AS

Drive Version AU Drive Version BA

Drive Version BC
Contents GUF-P 2000

GUF-P 2000 AA – Head Drive without Motor – ex. for multiple lanes 38

GUF-P 2000 AC – Head Drive – 39

GUF-P 2000 AF – Head Drive direct, Torque Arm – 40

GUF-P 2000 AG – Head Drive, Parallel Shaft Motor – 41

GUF-P 2000 AM – Offset Head Drive – 42

GUF-P 2000 AS – Outside Head Drive – 43

GUF-P 2000 AU – Outside Head Drive – 44

GUF-P 2000 BA – Center Drive without Motor, bidirectional – ex. for multiple lanes 45

GUF-P 2000 BC – Center Drive, bidirectional – 46

GUF-P 2000 Motor Information 47

GUF-P 2000 Tails 48

mk Conveyor Technology 37
GUF-P 2000 AA
Belt Conveyors with Head Drive, without Motor

B20.00.009

ø19

Tails
see page 48
20 / 29

Features:
Drive Version AA is often used where multiple lanes are to be slave driven, either parallel or in-line,
with a single drive motor. The series 50 frame is ideal most general purpose conveying applications.
Additional features include a ø 52 mm crowned drive roll, easy belt tracking at the tail end, sealed ball
bearings and a stainless steel slider bed fastened to an aluminum T-slot designed frame. Cleated belts
may be used with this drive version. The ø 16 mm output shaft has a usable length of 20 mm for
chain drive or 29 mm for timing belt drive. Both include a 5 x 5 x 16 mm shaft key (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 410 – 10000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive and Speed to 80 m/min (260 ft/min) see page 47
Stands and Side Rails see page 262
Load Capacity max. 75 kg (165 Ibs) higher on request

mk Conveyor Technology 38
GUF-P 2000 AC
Belt Conveyors with Head Drive

B20.00.002

ø19

Tails
see page 48

Features:
mk offers a variety of motor options for Drive Version AC, which are sized and selected for each appli-
cation’s specific speed and load requirements. The series 50 frame is ideal most general purpose con-
veying applications. Additional features include a ø 52 mm crowned drive roll, easy belt tracking at the
tail end, sealed ball bearings and a stainless steel slider bed fastened to an aluminum T-slot designed
frame. Cleated belts may be used with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 410 – 10000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive Location head right below, head left below, head left shown
head right above, head left above
Drive and Speed to 80 m/min (260 ft/min) see page 47
Stands and Side Rails see page 262
Load Capacity max. 75 kg (165 Ibs) higher on request

mk Conveyor Technology 39
GUF-P 2000 AF
Belt Conveyors with Head Drive direct and Torque Arm

B20.00.011

ø19

Tails
see page 48

Features:
By placing the motor directly onto the drive shaft, this drive version minimizes not only the space
required at the drive yet also the number of moving parts and maintenance requirements. The torque
arm enables even large output torques to be transferred to the belt.

Dimensions – Technical Information Notes

Conveyor length L between 410 - 10000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed 2.8; 3.6; 4.4; 5.4; 6.5; 7.7; 8.7;
10.9; 12.9 and 14.9 m/min see page 47
Stands and Side Rails see page 262
Load Capacity max. 30 kg (65 Ibs) higher on request

mk Conveyor Technology 40
GUF-P 2000 AG
Belt Conveyors with Head Drive, Parallel Shaft Motor

B20.00.005

ø19

Tails
see page 48

Features:
Drive Version AG differs from version AC due to the use of parallel shaft gearmotors. The series 50
frame is ideal most general purpose conveying applications. Additional features include a ø 52 mm
crowned drive roll, easy belt tracking at the tail end, sealed ball bearings and a stainless steel slider
bed fastened to an aluminum T-slot designed frame. Drive Version AG is also dimensionally more com-
pact than version AC due to the use of parallel shaft gearmotors.

Dimensions – Technical Information Notes

Conveyor length L between 310 - 6000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive Location head right below, head left below, head left shown
head right above, head left above
Drive and Speed to 15 m/min (50 ft/min) see page 47
Stands and Side Rails see page 262
Load Capacity max. 15 kg (33 Ibs) higher on request

mk Conveyor Technology 41
GUF-P 2000 AM
Belt Conveyors with Offset Head Drive

B20.00.003

Tails
see page 48

Features:
Drive Version AM combines the cost advantages of a head drive with the unobstructed discharge end
of a center drive. This conveyor is ideal for feeding parts into or out of equipment. Additional features
include a ø 52 mm crowned drive roll, easy belt tracking at the tail end, sealed ball bearings and a
stainless steel slider bed fastened to an aluminum T-slot designed frame. Cleated belts may be used
with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 735 - 10000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed to 80 m/min (260 ft/min) see page 47
Stands and Side Rails see page 262
Load Capacity max. 75 kg (165 Ibs) higher on request

mk Conveyor Technology 42
GUF-P 2000 AS
Belt Conveyors with Outside Head Drive

B20.00.008

Tails
see page 48

Features:
Drive Version AS features the motor mounted to an aluminum casting outside of the conveyor frame.
This is used in situations where the conveyor frame must be unobstructed, or where the motor must
remain clean. The conveyor can be placed very close to equipment. Additional features include a ø 52 mm
crowned drive roll, easy belt tracking at the tail end, sealed ball bearings and a stainless steel slider
bed fastened to an aluminum T-slot designed frame. Cleated belts may be used with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 525 - 10000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive Location head right below, head left below, head left shown
head right above, head left above
Drive and Speed to 80 m/min (260 ft/min) see page 47
Stands and Side Rails see page 262
Load Capacity max. 75 kg (165 Ibs) higher on request

mk Conveyor Technology 43
GUF-P 2000 AU
Belt Conveyors with Outside Head Drive

B20.00.020

Tails
see page 48

Features:
Drive Version AU features motor placement outside of the conveyor frame. This is often used in situa-
tions where the underside of the conveyor frame must be as unobstructed as possible, or where the
motor must remain clean. The conveyor can be placed very close to equipment and transport of tall
objects is no problem. Additional features include a ø 52 mm crowned drive roll, easy belt tracking at
the tail end, sealed ball bearings and a stainless steel slider bed fastened to an aluminum T-slot desi-
gned frame. Cleated belts may be used with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 415 - 10000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive Location head right below, head left below, head left shown
head right above, head left above
Drive and Speed to 80 m/min (260 ft/min) see page 47
Stands and Side Rails see page 262
Load Capacity max. 75 kg (165 Ibs) higher on request

mk Conveyor Technology 44
GUF-P 2000 BA
Belt Conveyors with Center Drive without Motor, bidirectional

B20.00.001

Tails
see page 48

Features:
Drive Version BA is used primarily when slave driving multiple conveyor lanes in parallel using one
drive motor. The compact design, and the ability to move the drive location anywhere along the con-
veyor frame, simplifies the integration of this conveyor into new or existing equipment. Additional fea-
tures include a ø 62 mm or ø 88 mm crowned drive roll (depending on the application), separate belt
tensioning and tracking, sealed ball bearings and a stainless steel slider bed fastened to an aluminum
T-slot designed frame. Use of cleated belts is not possible with this drive version. The drive roll features
a ø 20 mm hollow shaft with 6 mm keyway (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 610 - 10000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive and Speed to 80 m/min (260 ft/min) see page 47
Stands and Side Rails see page 262
Load Capacity max. 75 kg (165 Ibs) higher on request

mk Conveyor Technology 45
GUF-P 2000 BC
Belt Conveyors with Center Drive, bidirectional

B20.00.004

Tails
see page 48

Features:
mk offers many motor options for Drive Version BC, which are sized and selected for each application’s
individual speed and load requirements. When combined with Drive Version BA, this version serves as
the driving conveyor in parallel arrangements. The compact design, and the ability to move the drive
location anywhere along the conveyor frame, simplifies the integration of this conveyor into new or
existing equipment. Additional features include a ø 62 mm or ø 88 mm crowned drive roll (depending
on the application), separate belt tensioning and tracking, sealed ball bearings and a stainless steel sli-
der bed fastened to an aluminum T-slot designed frame. Use of cleated belts is not possible with this
drive version. The drive roll features a ø 20 mm hollow shaft with 6 mm keyway (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 610 - 10000 mm any increment possible


Conveyor width B 50, 100, 150, 200, 250, 300,
400, 500, 600, 700, 800 mm others on request
Belt Width B-10 mm see page 86
Drive Location right, left
Drive and Speed to 80 m/min (260 ft/min) see page 47
Stands and Side Rails see page 262
Load Capacity max. 75 kg (165 Ibs) higher on request

mk Conveyor Technology 46
GUF-P 2000
Motor Information

Motor selection
As a standard, mk offers a variety of motors. On our homepage
(www.mk-group.com) we provide a calculation program for motor
sizing for conveyors available in Germany. Although the selection
varies by country with respect to local voltage standards and safety
regulations, international availability is a key requirement. Typically,
we supply inverter-duty right-angle gearmotors for heavy-duty
requirements and parallel shaft gearmotors for lower speed and
load applications.
All motors are readily available from mk.

Motor voltage
As a standard, mk provides motors which comply with the normal, expec-
ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power
Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.054 KW and 0.37 KW (1/14
hp and 1/2 hp).

Speeds
The maximum belt speed for GUF-P 2000 conveyors is approximately 80 m/min
(260 ft/min). This is dependant on the total load, the type of transport with
respect to indexing or accumulation, and the conveyor length. For Drive Ver-
sions with parallel shaft gearmotors the maximum speed is 15 m/min (50ft/min).

Speed Control
Frequency inverters with a variable speed range of 1:7 are available
for AC motors. DC motors offer speed controls with a 1:10 range.

Rating
All standard motors are built to IP 54 (IP = International Protection)
standards, whereby higher standards are available on request.

Additional notes
The motors are primarily designed for continuous duty. Operating
motors at very low frequency (below 70% of normal) may require
additional cooling. Motors with encoders, clutches, brakes, thermal
overload protection or indexing capabilities are also available.

mk Conveyor Technology 47
GUF-P 2000
Tails

Tail 01 Ident-Nr. B80.00.001


ø 52 ø 52 mm crowned roll
Sealed bearings
Belt tension and tracking 114
using alignment blocks
10 Minimum part size for
B+ transfer 114 mm
20
B+ Plastic or aluminum roll holders

Tail 02 Ident-Nr. B80.00.013


ø 50 Cylindrical drum ø 50 mm
Sealed bearings
Belt tension and tracking 110
using alignment blocks
15
Minimum part size for
B+ transfer 110 mm
20
B+ Plastic roll holders
Load Capacity max. 25 kg (55 Ibs)
Conveyor width 100 bis 500 mm
not suitable for sideloading

Tail 09 Ident-Nr. B80.00.005


ø 52 ø 52 mm crowned roll
Sealed bearings
Belt tension using roll holders
Belt tension and tracking using
set screws from end
10 Compact tail
B+

Tail 11 Ident-Nr. B80.00.007


ø 52 ø 52 mm crowned roll
Sealed bearings
Belt tension and tracking using
roll holders
Roll holders flush
2 Compact tail
B+

mk Conveyor Technology 48
GUF-P 2000
Tails

Tail 13 Ident-Nr. B80.00.008


ø 19 Rolling nosebar
Roll ø 19 mm, sealed bearings
Belt tension and tracking using 48
roll holders
10 Minimum part size for
B+
20 transfer 48 mm
B+
Note mimimum pulley diameter
when selecting belt

Tail 10 Ident-Nr. B80.00.004


ø 12 Rolling nosebar, Bmax = 200 mm
Belt tension and tracking
using alignment blocks 34
Minimum part size for
20 transfer 34 mm
B+
Note mimimum pulley diameter
when selecting belt
Belt speed may not exceed
10 m/min (33 ft/min)

Tail 17 Ident-Nr. B80.00.002


ø 10 Fixed nosebar, Bmax = 300 mm
Belt tension and tracking
using alignment blocks 30
Minimum part size for
20
B+ transfer 30 mm
Note mimimum pulley diameter
when selecting belt
Belt speed may not exceed
10 m/min (33 ft/min)
Requires rubberized roller

Tail 19 Ident-Nr. B80.00.006


ø 52 ø 52 mm crowned roll
Sealed bearings
ø 16 mm output shaft 22 mm long
for chain drives or 29 mm long for
20
timing belt drives. Both include a
B+ 5 x 5 x 16 mm shaft key (DIN 6885)
Coupling of two lanes using one
drive (specify right, left or both sides)

mk Conveyor Technology 49
Belt Conveyors
GUF-P 2041

Conveyor frame
cross-section

Profile mk 2251
The use of our rigid structural standard for this system further equipment, or for the attach-
Profile mk 2251 (50 x 80 mm) to ensures that all available motor ment of stands, side rails and
manufacture the conveyor frame power is transfered to the belt. other accessories. Additional
allows System GUF-P 2041 con- A further advantage of this noteworthy details include the
veyors to accomodate loads of system is an almost unlimited use of galvanized slider beds
up to 150 kg (330 lbs). The com- selection of belt types, including for reduced belt friction, sealed
ponents used in the drive and cleats and sidewalls. Each side of ball bearings and crowned rol-
tail assemblies are also specifi- the conveyor frame features two lers for simple belt tracking and
cally designed to handle these system T-slots (10 mm opening) alignment.
loads. The ø 85 mm drive roll for integration into existing

mk Conveyor Technology 51
Belt Conveyors
GUF-P 2041
Drive Version AA Drive Version AC

Drive Version AF Drive Version AS

Drive Version BC Drive Version CA


Contents GUF-P 2041

GUF-P 2041 AA – Head Drive without Motor – ex. for multiple lanes 54

GUF-P 2041 AC – Head Drive – 55

GUF-P 2041 AF – Head Drive direct, Torque Arm – 56

GUF-P 2041 AS – Outside Head Drive – 57

GUF-P 2041 BC – Center Drive, bidirectional – 58

GUF-P 2041 CA – Driven Roller – 59

GUF-P 2041 Motor Information 60

GUF-P 2041 Tails 61

mk Conveyor Technology 53
GUF-P 2041 AA
Belt Conveyors with Head Drive, without Motor

B20.40.009

ø22

Drive shaft on both


sides also available.
Please specify this
when inquiring. Tails
see page 61

Features:
Drive Version AA is often used where multiple lanes are to be slave driven, either parallel or in-line,
with a single drive motor. The robust frame is ideal for stand-alone applications or for integrating this
conveyor into new or existing equipment. Additional features include a ø 85 mm crowned drive roll,
easy belt tracking at the tail end, sealed ball bearings and a galvanized steel slider bed fastened to an
aluminum T-slot designed frame. Cleated belts may be used with this drive version. The ø 20 mm x
27.5 mm long output shaft includes a 6 x 6 x 22 mm shaft key (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 500 - 10000 mm any increment possible


Conveyor width B 200 to 1200 mm (in 100 mm increments) others on request
Belt Width B-10 mm see page 86
Drive and Speed to 60 m/min (200 ft/min) see page 60
Stands and Side Rails see page 262
Load Capacity max. 150 kg (330 Ibs) higher on request

mk Conveyor Technology 54
GUF-P 2041 AC
Belt Conveyors with Head Drive

B20.40.001

ø 22

164
Tails
see page 61

Features:
mk offers a variety of motor options for Drive Version AC, which are sized and selected for each appli-
cation’s specific speed and load requirements. The robust frame is ideal for stand-alone applications or
for integrating this conveyor into new or existing equipment. Additional features include a ø 85 mm
crowned drive roll, easy belt tracking at the tail end, sealed ball bearings and a galvanized steel slider
bed fastened to an aluminum T-slot designed frame. Cleated belts may be used with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 10000 mm any increment possible


Conveyor width B 200 to 1200 mm (in 100 mm increments) others on request
Belt Width B-10 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed to 60 m/min (200 ft/min) see page 60
Stands and Side Rails see page 262
Load Capacity max. 150 kg (330 Ibs) higher on request

mk Conveyor Technology 55
GUF-P 2041 AF
Belt Conveyors with Head Drive direct, Torque Arm

B20.40.008

ø22

Tails
see page 61

Features:
By placing the motor directly onto the drive shaft, this drive version minimizes not only the space
required at the drive yet also the number of moving parts and maintenance requirements. The torque
arm enables even large output torques to be transferred to the belt.

Dimensions – Technical Information Notes

Conveyor length L between 650 - 10000 mm any increment possible


Conveyor width B 200 to 1200 mm (in 100 mm increments) others on request
Belt Width B-10 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed 3.2 to 55.3 m/min others on request
Stands and Side Rails see page 262
Load Capacity max. 100 kg (220 Ibs) higher on request

mk Conveyor Technology 56
GUF-P 2041 AS
Belt Conveyors with Outside Head Drive

B20.40.003

ø22

Tails
see page 61

Features:
Drive Version AS features motor placement on the outside of the conveyor frame. This is often used
in situations where the conveyor frame must be unobstructed, or where the motor must remain clean.
The conveyor can be placed very close to equipment. Additional features include a ø 85 mm crowned
drive roll, easy belt tracking at the tail end, sealed ball bearings and a galvanized steel slider bed faste-
ned to an aluminum T-slot designed frame. Cleated belts may be used with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 650 - 10000 mm any increment possible


Conveyor width B 200 to 1200 mm (in 100 mm increments) others on request
Belt Width B-10 mm see page 86
Drive Location head right below, head left below, head left shown
head right above, head left above
Drive and Speed to 60 m/min (200 ft/min) see page 60
Stands and Side Rails see page 262
Load Capacity max. 150 kg (330 Ibs) higher on request

mk Conveyor Technology 57
GUF-P 2041 BC
Belt Conveyors with Center Drive, bidirectional

B20.40.004

ø22

Tails
see page 61

Features:
mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-
cation’s individual speed and load requirements. The compact design, and the ability to move the drive
location anywhere along the conveyor frame, simplifies the integration of this conveyor into new or
existing equipment. Additional features include a ø 88 mm crowned drive roll, separate belt tensioning
and tracking, sealed ball bearings and a galvanized steel slider bed fastened to an aluminum T-slot
designed frame. Use of cleated belts is not possible with this drive version. The drive roll also features
a ø 20 mm hollow shaft with a 6 mm keyway (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 650 - 10000 mm any increment possible


Conveyor width B 200 to 1200 mm (in 100 mm increments) others on request
Belt Width B-10 mm see page 86
Drive Location right, left
Drive and Speed to 60 m/min (200 ft/min) see page 60
Stands and Side Rails see page 262
Load Capacity max. 150 kg (330 Ibs) higher on request

mk Conveyor Technology 58
GUF-P 2041 CA
Belt Conveyors with Driven Roller

B20.40.005

160 ø22

Tails
see page 61

Features:
Drive Version CA with Driven Roller is the most compact drive version available for System GUF-P 2041.
By integrating the motor within the drive roll itself, there is no mechanical interference. The integra-
tion of this conveyor into equipment is therefore relatively simple.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 3000 mm any increment possible


Conveyor width B 200, 250, 300, 350, 400, 450 and 500 mm others on request
Belt Width B-10 mm see page 86
Drive and Speed 2.9; 4.1; 5.1; 6.1; 7.4; 8.7; 10.6; 10.7; 13; 13.1;
15.6; 18.7; 22.3; 23; 27.4; 33.6; 48.2 and 59.2 see page 60
Stands and Side Rails see page 262
Load Capacity max. on request

mk Conveyor Technology 59
GUF-P 2041
Motor Information

Motor selection
As a standard, mk offers a variety of motors. On our homepage
(www.mk-group.com) we provide a calculation program for motor
sizing for conveyors available in Germany.

Although the selection varies by country with respect to local voltage


standards and safety regulations, international availability is a key
requirement. Typically, we supply inverter-duty right-angle gearmotors
for heavy-duty requirements. All motors are readily available from mk.

Motor voltage
As a standard, mk provides motors which comply with the normal, expec-
ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power
Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.09 KW and 0.55 KW (1/8
hp and 3/4 hp).

Speeds
The maximum belt speed for GUF-P 2041 conveyors is approximately 60
m/min (200 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length. For
Drive Version CA the maximum speed depends on the conveyor load.

Speed Control
Frequency inverters with a variable speed range of 1:7 are available
for AC motors. DC motors offer speed controls with a 1:10 range.

Rating
All standard motors are built to IP 54 (IP = International Protection)
standards, whereby higher standards are available on request.

Additional notes
The motors are primarily designed for continuous duty. Operating
motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with encoders, clutches, brakes, thermal overload
protection or indexing capabilities are also available. However, this does
not apply for drive execution CA.
GUF-P 2041
Tails

Tail 01 Ident-Nr. B80.07.001


ø 85 ø 85 mm crowned roll
Sealed bearings
180
Belt tension and tracking using
alignment blocks
Minimum part size for transfer
25 180 mm
B+
30
160 B+ Cast aluminum roll holders
175

Tail 02 Ident-Nr. B80.07.009


ø 85 Cylindrical drum ø 85 mm
Sealed bearings
180
Belt tension and tracking using
tension shafts
Minimum part size for transfer
180 mm
Not suitable for sideloading

Tail 13 Ident-Nr. B80.07.006


ø22 ø 22 mm rolling nosebar
Sealed bearings
Belt tension and tracking using
alignment blocks
Minimum part size for transfer
28
B+ 54 mm
188
Note mimimum pulley diameter
228
when selecting belt

Tail 19 Ident-Nr. B80.07.002


ø 85 ø 85 mm crowned roll
Sealed bearings
ø 20 x 27.5 mm long shaft,
6x6x22 mm shaft key (DIN 6885)
Coupling of two lanes using one
drive
25
B+ Additional output shaft (specify
160 right, left or both sides)

mk Conveyor Technology 61
Belt Conveyors
GUF-P 2004

Conveyor frame
cross-section
Besides the standard features of of up to 2.000 mm wide by 20 carrying capacity, this conveyor
all mk Belt Conveyor Systems meters long, this conveyor is system can be further enhanced
including crowned rolls for sim- ideally suited for transporting by the large selection of stan-
ple belt tracking and low friction large and bulky goods. The ø dard accessories including side
slider beds, System GUF-P 2004 105 mm drive roll, which is avai- rails and heavy-duty stands.
is noted for its extremely heavy lable in either steel or rubberi-
frame manufactured using our zed depending on load, comple-
structural Profile mk 2004. With tes this conveyor, which is the
total load capacities to 200 kg largest belt conveyor we offer.
(440 lbs) and frame dimensions In addition to the high load

mk Conveyor Technology 63
Belt Conveyors
GUF-P 2004
Drive Version AA Drive Version AC

Drive Version AM Drive Version AS


Contents GUF-P 2004

GUF-P 2004 AA – Head Drive without Motor – ex. for multiple lanes 66

GUF-P 2004 AC – Head Drive – 67

GUF-P 2004 AM – Offset Head Drive – 68

GUF-P 2004 AS – Outside Head Drive – 69

GUF-P 2004 Motor Information 70

GUF-P 2004 Tails 71

mk Conveyor Technology 65
GUF-P 2004 AA
Belt Conveyors with Head Drive, without Motor

B20.14.009

Drive shaft on both sides also Tails


available. Please specify this see page 71
when inquiring.

Features:
Drive Version AA is often used where multiple lanes are to be slave driven, either parallel or in-line,
with a single drive motor. The rigid frame is ideal for integrating this conveyor into new or existing
equipment. Additional features include a ø 105 mm crowned drive roll, easy belt tracking at the tail
end, sealed ball bearings and a galvanized steel slider bed fastened to an aluminum T-slot designed
frame. Cleated belts may be used with this drive version. The ø 22 mm x 32 mm long output shaft
includes a 6 x 6 x 32 mm shaft key (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 660 - 20000 mm any increment possible


Conveyor width B 200 - 2000 mm (in 100 mm increments) others on request
Belt Width B-50 mm see page 86
Drive Location Output shaft right, left or both sides
Drive and Speed to 60 m/min (200 ft/min) see page 70
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 Ibs) higher on request

mk Conveyor Technology 66
GUF-P 2004 AC
Belt Conveyors with Head Drive

B20.14.001

Tails
164 see page 71

Features:
mk offers a variety of motor options for Drive Version AC, which are sized and selected for each appli-
cation’s specific speed and load requirements. The compact frame is ideal for integrating this conveyor
into new or existing equipment. Additional features include a ø 105 mm crowned drive roll, easy belt
tracking at the tail end, sealed ball bearings and a galvanized steel slider bed fastened to an aluminum
T-slot designed frame. Cleated belts may be used with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 700 - 20000 mm any increment possible


Conveyor width B 200 - 2000 mm (in 100 mm increments) others on request
Belt Width B-50 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed to 60 m/min (200 ft/min) see page 70
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 Ibs) higher on request

mk Conveyor Technology 67
GUF-P 2004 AM
Belt Conveyors with Offset Head Drive

B20.14.003

Tails
see page 71

Features:
Drive Version AM combines the cost advantages of a head drive with the unobstructed discharge end
of a center drive. This conveyor is ideal for feeding parts into or out of equipment. Additional features
include a ø 105 mm crowned drive roll, easy belt tracking at the tail end, sealed ball bearings and a
galvanized steel slider bed fastened to an aluminum T-slot designed frame. Cleated belts may be used
with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 850 - 20000 mm any increment possible


Conveyor width B 200 - 2000 mm (in 100 mm increments) others on request
Belt Width B-50 mm see page 86
Drive Location head right, head left head left shown
Drive and Speed to 60 m/min (200 ft/min) see page 70
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 Ibs) higher on request

mk Conveyor Technology 68
GUF-P 2004 AS
Belt Conveyors with Outside Head Drive

B20.14.002

Tails
see page 71

Features:
Drive Version AS features motor placement on the outside of the conveyor frame. This is often used in
situations where the conveyor frame must be unobstructed, or where the motor must remain clean.
The conveyor can be placed very close to equipment. Additional features include a ø 105 mm crowned
drive roll, easy belt tracking at the tail end, sealed ball bearings and a galvanized steel slider bed faste-
ned to an aluminum T-slot designed frame. Cleated belts may be used with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 800 - 20000 mm any increment possible


Conveyor width B 200 - 2000 mm (in 100 mm increments) others on request
Belt Width B-50 mm see page 86
Drive Location head right below, head left below, head left shown
head right above, head left above
Drive and Speed to 60 m/min (200 ft/min) see page 70
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 Ibs) higher on request

mk Conveyor Technology 69
GUF-P 2004
Motor Information

Motor selection
As a standard, mk offers a variety of motors. On our homepage
(www.mk-group.com) we provide a calculation program for motor
sizing for conveyors available in Germany. Although the selection
varies by country with respect to local voltage standards and safety
regulations, international availability is a key requirement. Typically,
we supply inverter-duty right-angle gearmotors for heavy-duty
requirements and parallel shaft gearmotors for lower speed and
load applications.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power
Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.18 KW and 0.75 KW (1/4
hp and 1 hp).

Speeds

The maximum belt speed for GUF-P 2004 conveyors is approximately 60 m/


min (200 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length.

Speed Control

Frequency inverters with a variable speed range of 1:7 are available


for AC motors. DC motors offer speed controls with a 1:10 range.

Rating

All standard motors are built to IP 54 (IP = International Protection)


standards, whereby higher standards are available on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with encoders, clutches, brakes, thermal overload
protection or indexing capabilities are also available.
GUF-P 2004
Tails

Tail 01 Ident-Nr. B80.02.004


ø 105 ø 105 mm crowned roll
Sealed bearings
Belt tension and tracking 220
using alignment blocks
Minimum part size for
25
B+ 30 transfer 220 mm
252 B+
267

Tail 09 Ident-Nr. B80.02.005


ø 105 ø 105 mm crowned roll
Sealed bearings
ø 22 x 32 mm long output shaft,
6x6x32 mm shaft key (DIN 6885)
Coupling of two lanes using one
25
252 B+ 30
drive
B+ Output shaft left, right or both
267
sides possible

mk Conveyor Technology 71
Belt Conveyors
KGF-P 2040

Conveyor frame
cross-section
The conveyor system KGF-P 2040 excellent load bearing capacities, belt stretch, while at the same
is based on our Profile Series 40, whereby the indicated values time ensuring a fixed, unchan-
and is compatible with all other for maximum loads and speeds ging installed dimension. The
mk conveyor systems. The exte- are directly dependent, and compact center drive features
rior profile frame features 10 mm thus vary. The conveyor features no external protrusions when
T-slots which allow for the direct a ø 20 mm rolling nosebar using our standard motor.
mounting of additional accesso- which allows for the transfer
ries such as side rails, sensors, of small parts. Automatic belt
etc. The structural profiles used tensioning is built into the tails
ensure rigid construction with which compensates for normal

mk Conveyor Technology 73
Belt Conveyors
KGF-P 2040
Drive Version BI
Contents KGF-P 2040

KGF-P 2040 BI – Center Drive, reversible – 76

KGF-P 2040 Stands and Order Example 77

mk Conveyor Technology 75
KGF-P 2040 BI
Curved belt conveyor with Center Drive, reversible

B20.40.020

Features:
For this conveyor mk offers Drive Version BI, featuring usable belt widths of 300, 400, 500 and 600 mm
for a 90° curve. The compact construction simplifies the integration of the conveyor within existing
lines. The ø 55 mm drive roll ensures good grip and efficient motor power transfer.

Dimensions – Technical Information Notes

Conveyor Angle 90° others on request


Usable Widths B 300 at Ra=600 mm, Ri=300 mm, FB=706 Ident.-Nr.: B20.40.023
400 at Ra=900 mm, Ri=500 mm, FB=1006 Ident.-Nr.: B20.40.022
500 at Ra=900 mm, Ri=400 mm, FB=1006 Ident.-Nr.: B20.40.021
600 at Ra=900 mm, Ri=300 mm, FB=1006 Ident.-Nr.: B20.40.020
Drive Location below, center
Drive and Speed 5 to 30 m/min others on request
Stands standard, or with belt change support
Load Capacity max. to 30 kg (65 Ibs), depending on
conveyor angle, speed and product
Belts see page 86

mk Conveyor Technology 76
KGF-P 2040
Stands and Order Example

Radius Versions

Order Example Stands


In order to properly quote and manufacture your standard with belt change support
conveyor we require the following information:

KGF-P 2040
Version Ra 900 / Ri 500
Speed 15 m/min
Usable Width B = 400 mm
Belt type
Stands with (or without)
belt change support
Height H = 800 mm

mk Conveyor Technology 77
Belt Conveyors
DGF-P 2001

Conveyor frame
cross-section

Wear Strip mk 1005

Profile for conveyor frame mk 2001


Conveyor System DGF-P 2001 is the roll holders are not moved,
primarily designed for the trans- a fixed overall length is achieved.
port of pallets. It is ideally suited The belts run entirely on standard
to assembly areas, such as can be mk UHMW wear strips, whereby
found in the electronics industry a maximum total load of 15 kg
for example. The small diameter (33 lbs) is possible. Pallets for the
tail drum allows for the transfer DGF-P 2001 conveyors are supplied
of relatively short pallets. Belt by mk in aluminum, as a standard.
tensioning is accomplished using Machining is therefore according
the lower tail return roller. As to the customer’s wishes.

mk Conveyor Technology 79
Belt Conveyors
DGF-P 2001
Drive Version AC
Contents DGF-P 2001

DGF-P 2001 AC - Dual Belt Conveyor with Head Drive - 82

DGF-P 2001 Motor Information 83

DGF-P 2001 Pallets 84

mk Conveyor Technology 81
DGF-P 2001 AC
Dual Belt Conveyor with Head Drive

B20.11.701

Features:
The belts of the DGF-P 2001 dual lane conveyor ride on UHMW wear strips 4.5 mm thick x 5 mm
tall integrated side rails. The recommended pallet width is the conveyor width B-11 mm (2 mm gap).
The compact conveyor frame is ideal for integrating this conveyor into new or existing equipment.
The ø 58 mm drive rolls ensure sufficient motor power transmission.

Dimensions – Technical Information Notes

Conveyor length L between 300 - 2000 mm any increment possible


Conveyor width B 100, 125, 150, 175, 200 and 250 mm
Belt Width 18 mm see page 86
Drive Location head right, head left head left shown
Speed to 15 m/min (50 ft/min)
constant or variable
Stands and Side Rails see page 262
Load Capacity max. 15 kg (33 Ibs) higher on request

mk Conveyor Technology 82
DGF-P 2001
Motor Information

Motor selection

As a standard, mk offers a variety of motors.


Although the selection varies by country with respect to local voltage
standards and safety regulations, international availability is a key
requirement. Typically, we supply inverter-duty right-angle gearmotors
for heavy-duty requirements and parallel shaft gearmotors for lower
speed and load applications.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power
Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.09 KW and 0.25 KW (1/8
hp and 1/3 hp).

Speeds

The maximum belt speed for DGF-P 2001 conveyors is approximately 15m/
min (50 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length.

Speed Control

Frequency inverters with a variable speed range of 1:7 are available


for AC motors. DC motors offer speed controls with a 1:10 range.

Rating

All standard motors are built to IP 54 (IP = International Protection)


standards, whereby higher standards are available on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with encoders, clutches, brakes, thermal overload
protection or indexing capabilities are also available.

mk Conveyor Technology 83
DGF-P 2001
Pallets

As as standard, the pallets for Conveyor System


DGF-P 2001 are manufactured using aluminum
(2017A, or 3.1325). Dimensionally the width is
fixed in relation to the conveyor (B-11 mm). The
minimum length is 90 mm. Depending on the
product to be conveyed, anodized aluminum or
other pallet materials are also available. Below is
a representation of our standard, with customer-
specific tooling shown at left.

Conveyor and pallet cross-section

Rework
Upon request we can rework the pallet for your
particular application. We can also provide pallets
per your drawings.

mk Conveyor Technology 84
mk Conveyor Technology 85
Belt Conveyors
Belt Types

The belt types shown below are our standards, Continuous


and are suitable for most applications. In addition
to these we can offer a variety of special belts.
Application-specific belts can include, for example,
teflon belts, velour belts or others with specific
chemical resistance properties.

When selecting a belt, please note whether your Accumulation


application requires friction for continuous or
incline applications, or whether you are looking
for product accumulation.

Belt type KGF-P DGF-P Surface Allowable Thickn. Properties Min. Transport Material Belt
2040 2001 Texture Temperature (mm) Pulley ø Cate-
suitable suitable gory
Transilon E2/1 U0/U2 white, K10200
• smooth -30 - +100°C 0,6 FDA suitable, 8 mm continuous Urethane 1
antistatic, inclined
good traction

Transilon E3/2 U0/U0 colorless, K10203


• woven -30 - +100°C 1,2 FDA suitable, 8 mm continuous Urethane 2
structure antistatic, accumula-
good for tion
accumulation

Transilon E3/2 U0/U2 white, K10214


• smooth -30 - +100°C 1,4 FDA suitable, 8 mm continuous Urethane 3
antistatic, inclined
good traction

Transilon E3/2 U0/G8 NSTR green, K10256


woven -30 - +100°C 2,0 antistatic, 20 mm continuous NBR 3
structure cut resistant

Transilon E4/1 U0/V5H MT green, K10201


smooth -10 - +70°C 1,1 antistatic, 20 mm continuous PVC 1
good for accumula-
accumulation, tion
side-discharge
suitable

mk Conveyor Technology 86
Belt Conveyors
Belt Types

Belt type KGF-P DGF-P Surface Allowable Thickn. Properties Min. Transport Material Belt
2040 2001 Texture Temperature (mm) Pulley ø Cate-
suitable suitable gory
Transilon E5/2 0/0 colorless, K10266
• • woven -10 - +70°C 1,4 antistatic 20 mm continuous Polyester 1
accumula-
tion

Transilon E5/2 0/V5 green, K10202


• • smooth -10 - +70°C 1,9 antistatic, 20 mm continuous PVC 1
quiet

Transilon E5/2 0/V5H MT black, K10261


smooth -10 - +70°C 1,9 antistatic, 40 mm continuous PVC 1
troughability,
quiet

Transilon E6/2 U0/U2-M green, K10241


smooth -30 - +100°C 1,9 FDA suitable, 50 mm continuous Urethane 4
extremely inclined
laterally stiff,
antistatic

Transilon E8/2 U0/U2 green, K10205


• smooth -30 - +100°C 1,4 FDA suitable, 20 mm continuous Urethane 2
laterally stiff,
antistatic

Transilon E8/2 U0/V5 green, K10204


smooth -10 - +70°C 2,1 quiet, 50 mm continuous PVC 2
good traction, inclined

Transilon E8/2 U0/V20 AR green, K10207


high -10 - +70°C 4,7 antistatic, 50 mm continuous PVC 3
grip very good inclined
traction,
incline
transport
Transilon E8/2 U0/V/U2H MT green, K10217
smooth -10 - +70°C 1,5 antistatic, 50 mm accumula- Urethane 2
cut resistant tion

mk Conveyor Technology 87
Belt Conveyors
Belt Types

Belt type KGF-P DGF-P Surface Allowable Thickn. Properties Min. Transport Material Belt
2040 2001 Texture Temperature (mm) Pulley ø Cate-
suitable suitable gory
Transilon E8/H U0/U2 MT HACCP white, K10252
• smooth -30 - +100°C 1,4 FDA suitable, 8 mm continuous Urethane 2
laterally stiff,
suitable for
knife edge,
antistatic
Transilon E8/2 0/U10 S/LG green, K10253
structure -30 - +100°C 2,1 antistatic, 40 mm continuous Urethane 4
good traction, inclined
incline transport,
oily or greasy
products
Transilon E8/H U0/V10S LG black, K10257
structure -10 - +70°C 2,3 antistatic, 40 mm continuous PVC 2
laterally stiff inclined

Transilon Novo 25-HC black, K10206


• • felt -10 - +120°C 2,5 antistatic, 30 mm continuous Polyester 2
conductive (HC) accumu-
lation

mk Conveyor Technology 88
Belt Conveyors
Belt Types with Cleats

When selecting a cleat, please ensure that the


belting and the cleat material are the same.
Segmented lateral cleats as well as combinations
of lateral and longitudinal cleats are possible.
Other cleat profiles available on request.

Lateral Cleats, topside Longitudinal Cleats, underside


act as a pusher for the transported product, are a belt guide option and are usually used if
especially on inclined conveyors (for these lateral forces act on the belt. (for these
applications, the following profiles may be used: applications, the following profiles may be used:
K6, K10, K13, K15, K17, K30, F20/3, F30/8, T20U, K6, K10 and K13). Unevenness can occur in the
T30U, T40U, T50U, T60U, T20, L40, L60) conveyor belt in the area of longitudinal cleats.

SA
SB GB
SA1
GB

Longitudinal Cleats, topside Sidewalls, topside


are used primarily for guiding the belt, e.g. as can be used instead of side guides and are used
in inclined conveyors (for these applications, the in particular in inclined conveyors (for these
following profiles may be used: K6, K10 and K13) applications, the following profiles may be used:
Fw2 x 30, Fw2 x 40 and Fw2 x 60).

SA1
SA2
GB
GB

45

mk Conveyor Technology 89
Belt Conveyors
Cleat Types

Cleat type Color Weight Lateral Longitudinal


PVC PU dmin SA1 min dmin approx. mm
Drum ø
green white colorl. green white app.g/m appx.mm in mm Underside Topside

K6 • • • 25 30 30 40 30

K10 • • • 60 50 30 70 60

K13 • • • 100 80 30 100 70

K15 • • 120 90 30 100 80

K17 • • • 180 110 30 110 90

K30 • 470 180 50 230 180

F20/3 • • 75 70 30 70 50

F30/8 • • 290 120 45 120 90

mk Conveyor Technology 90
Belt Conveyors
Cleat Types

Cleat type Color Weight Lateral Longitudinal


PVC PU dmin SA1 min dmin approx. mm
Drum ø
green white colorl. green white app.g/m appx.mm in mm Underside Topside

T20U • • 140 50

T30U • • 180 50

T40U • • 220 50

T50U • • 250 50

T60U • • 280 50

T20 • • 160 90

mk Conveyor Technology 91
Belt Conveyors
Cleat Types

Cleat type Color Weight Lateral Longitudinal


PVC PU dmin SA1 min dmin approx. mm
Drum ø
green white colorl. green white app.g/m appx.mm in mm Underside Topside

L40 • • 470 80

L60 • • 600 80

Fw2 Height = 30 mm • • 130 80


Height = 40 mm • • 170 125
Height = 60 mm • • 240 150

mk Conveyor Technology 92
mk Conveyor Technology 93
Belt Conveyors
Application Examples

GUF-P Mini for integration into an existing system


as transverse conveyor and singulator

Combination of two Mobile GUF-P 2000 featuring


GUF-P 2000 for conveying discharge chute with
slanted transport tanks variable inclination angle
GUF-P 2000 with mechanism for folding and aligning
paper bags before the filling process

GUF-P 2000 with mk wood GUF-P 2000 as transverse conveyor and


profile and metal detector singulator following a cooling section

mk Conveyor Technology 95
Belt Conveyors
Application Examples

GUF-P 2000 with comb-style cleated belt

GUF-P 2041 with GUF-P 2041 with


pneumatic deflector adjustable side rail
GUF-P 2000 as transverse GUF-P 2000 with drip pan and end stop
conveyor and singulator
following a cooling section

Recirculating system using two parallel GUF-P 2000 with rolling nosebar
GUF-P 2000 running in opposite directions

mk Conveyor Technology 97
Belt Conveyors
Application Examples

GUF-P 2004 widths up to 2 m and


belt lengths up to 20 m possible

GUF-P 2041 with guides for GUF-P 2041 with drip pan
workpiece separation and longitudinal cleats
Two GUF-P 2041 in tandem arrangement with mobile stand system for
mobile double feeding of a system

GUF-P 2004 with separate GUF-P 2041 with belt for conveying
working and return side of belt sharp-edged products, e.g. metal stampings

mk Conveyor Technology 99
Belt Conveyors
Application Examples

Nuts for the installation side rails or sensor


plates can be inserted in the T-slots according
to the customers’ wishes

Two conveyor belts driven by Several conveyor lanes linked


one motor at the head drive via a center drive
The flat, side end of the KGF-P 2040 180° KGF-P 2040
ensures short transfer paths with side rail

KGF-P 2040 with Drive Version BI 180° KGF-P 2040 with secured guard
and inner radius 0 mm

mk Conveyor Technology 101


Belt Conveyors
Application Examples

Standard-KGF-P 2040

Transfer between KGF-P 2040 and


GUF-P 2041 with rolling nosebar
for product lengths from 50 mm
Combination of two GUF-P 2000 arranged in parallel. The space
between the belts enables access from underneath

DGF-P 2001 with side rail Standard DGF-P 2001 with pallets for inserting
for extra-wide products printed circuit board components

mk Conveyor Technology 103


mk Modular Belt Conveyors

mk Conveyor Technology 104


Contents mk Modular Belt Conveyors

MBF-P 2040.02 106

Modular Belt Conveyors Application Examples 114

mk Conveyor Technology 105


Modular Belt Conveyors
MBF-P 2040.02

Conveyor frame cross-section

Wear Strip mk 1040.12

Profile for conveyor frame


mk 2040.41

Wear Strip mk 1040.13

Wear Strip mk 1040.10


Conveyor System MBF-P 2040.02 parts may be discharged off the ronments and has good chemical
with modular belting and cleanly side of the conveyor. The belting resistance. Belt accessories include
integrated drive assemblies material is very low friction and sidewalls and lateral cleats.
distinguishes itself with high load extremely resistant to wear. With Maintenance operations such as
capacities even at narrow belt the selection of belting materials, belt tensioning or replacement
widths. The belting is positively this conveyor system has applica- of individual links are quick and
driven and cannot deviate from tions in the food industry, does simple.
its direction of travel. As a result, well in higher temperature envi-

mk Conveyor Technology 107


Modular Belt Conveyors
MBF-P 2040.02
Drive Version AC Drive Version AS
Contents MBF-P 2040.02

MBF-P 2040.02 AC – Head Drive – 110

MBF-P 2040.02 AS – Outside Head Drive – 111

MBF-P 2040.02 Motor Information 112

MBF-P 2040.02 Modular Belts 113

mk Conveyor Technology 109


MBF-P 2040.02 AC
Modular Belt Conveyors with Head Drive

B20.40.801

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-
cation’s specific speed and load requirements. The molded drive sprockets positively engage with the
underside of the belt and ensure proper grip and tracking. The compact frame design simplifies inte-
gration of the conveyor into new or existing equipment. Use of cleated belts is possible with this drive
version.

Dimensions – Technical Information Notes

Conveyor length L between 475 - 10000 mm any increment possible


Conveyor width B 210 to 1010 mm (in 50 mm increments) others on request
Modular Belt width B-10 mm see page 113
Drive Location right, left
Drive and Speed to 30 m/min (100 ft/min) see page 112
Stands and Side Rails see page 262
Load Capacity max. 150 kg (330 lbs) higher on request

mk Conveyor Technology 110


MBF-P 2040.02 AS
Modular Belt Conveyors with Outside Head Drive

B20.40.802

Features:
Drive Version AS features motor placement on the outside of the conveyor frame. This is often used
in situations where the conveyor frame must be as unobstructed as possible, or where the motor must
remain clean. The overall height of the conveyor is held to an absolute minimum. The molded drive
sprockets positively engage with the underside of the belt and ensure proper grip and tracking. Use of
cleated belts is possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 610 - 10000 mm any increment possible


Conveyor width B 210 to 1010 mm (in 50 mm increments) others on request
Modular Belt width B-10 mm see page 113
Drive Location right, left
Drive and Speed to 30 m/min (100 ft/min) see page 112
Stands and Side Rails see page 262
Load Capacity max. 150 kg (330 lbs) higher on request

mk Conveyor Technology 111


MBF-P 2040.02
Motor Information

Motor selection

As a standard, mk offers a variety of motors.


Although the selection varies by country with respect to local voltage
standards and safety regulations, international availability is a key
requirement. Typically, we supply inverter-duty right-angle gearmotors
for heavy-duty requirements and parallel shaft gearmotors for lower
speed and load applications.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power

Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.09 KW and 0.55 KW (1/8
hp and 3/4 hp).

Speeds

The maximum belt speed for MBF-P 2041 conveyors is approximately 30m/
min (100 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length.

Speed Control

Frequency inverters with a variable speed range of 1:7 are available


for AC motors. DC motors offer speed controls with a 1:10 range.

Rating

All standard motors are built to IP 54 (IP = International Protection)


standards, whereby higher standards are available on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with encoders, clutches, brakes, thermal overload
protection or indexing capabilities are also available.
MBF-P 2040.02
Modular Belts

Per customer request, mk offers two


types of modular belting with different MB1 MB2

pitches.

Belt type MB1 MB2

MB 200 - 1000 mm 194 - 992 mm

Cleat Height, H1 25, 50 mm (or none) 25, 51, 76 (or none)

Cleat Spacing, A3 25 mm increments 27.2 mm increments

Color white, green white, blue

Pitch, P 25 mm 27.2 mm

Belt Thickness 9 mm 9.8 mm

Min. Cleat Edge Clearance, A1 0 mm 18 mm

Material PE, PP, POM PE, PP, POM

FDA/USDA Suitability partial partial

Technical Properties PP PP
+ 5 - + 105° C + 1 - + 104° C
PE PE
- 70 - + 65° C - 46 - + 66° C
POM POM
- 45 - + 90° C - 46 - + 93° C
high wear resistance high wear resistance
low friction low friction

mk Conveyor Technology 113


Modular Belt Conveyors
Application Examples

Short MBF-P 2040.02 with drive version AS

MBF-P 2040.02 with special side MBF-P 2040.02 with side


rail, belt with 10% open area flights and cleats
MBF-P 2040.02 with belting suitable for food

MBF-P 2040.02 MBF-P 2040.02 MBF-P 2040.02 with cleats


drive version AS drive version AC for loosening and transporting
smaller products

mk Conveyor Technology 115


mk Incline Conveyors

mk Conveyor Technology 116


Contents mk Incline Conveyors

KFG-P 2000 118

KFM-P 2040.86 128

KFS-P 2040.86 136

Incline Conveyors Motor Information 144

Incline Conveyors Application Examples 146

mk Conveyor Technology 117


Incline Conveyors
KFG-P 2000

Conveyor frame cross-section


With its’ compact design using As with all mk conveyors, belt the inherent benefits of modular
our structural aluminum Profile alignment is easy with our stan- construction with our mk Profile
mk 2000, Conveyor System KFG-P dard crowned rollers. Additional Technology System, this conveyor
2000 is ideally suited for continu- features include a stainless steel can be readily integrated into
ous duty applications in multiple slider bed mounted to the con- new or existing equipment, or
shift environments. Used prima- veyor frame which reduces wear be used as a free-standing con-
rily for the transport of small on the belt and the use of sealed veyor for bulk handling and loa-
parts, the belt is guided through ball bearings for overall conveyor ding applications.
the incline by welded-on V-guides. life and performance. Using all

mk Conveyor Technology 119


Incline Conveyors
KFG-P 2000
Drive Version AC Drive Version AF

Drive Version AS Drive Version AU


Contents KFG-P 2000

KFG-P 2000 AC – Head Drive – 122

KFG-P 2000 AF – Head Drive direct, Torque Arm – 123

KFG-P 2000 AS – Outside Head Drive – 124

KFG-P 2000 AU – Outside Head Drive – 125

KFG-P 2000 Stands and Side Rails 126

KFG-P 2000 Belt Types 127

mk Conveyor Technology 121


KFG-P 2000 AC
Belt Conveyors with Head Drive

B20.00.010

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-
cation’s specific speed and load requirements. The ø 52 mm drive roll provides good belt wrap and
efficient motor power transmission, and the compact construction simplifies the integration of the con-
veyor into existing equipment.

Dimensions – Technical Information Notes

Conveyor length (L1+L2+L3) variable to approx. 4000 mm any increment possible


Conveyor width B 300 to 700 mm (in 100 mm increments) others on request
L1 min. = 400 mm, L3 min. = 610 mm
Drive Location head right, head left
Drive and Speed to 15 m/min (50 ft/min) others on request
Stands and Side Rails see page 126
Load Capacity max. depending on speed, incline and higher on request
product, up to 30 kg (65 Ibs)
Bends 15, 30, 45 and 60° others on request
Product ø 10 to 80 mm, L to 300 mm others on request
Weight to 500 g/each

mk Conveyor Technology 122


KFG-P 2000 AF
Belt Conveyors with Head Drive direct and Torque Arm

B20.00.010

Features:
By placing the motor directly onto the drive shaft, this drive version minimizes not only the space
required at the drive yet also the number of moving parts and maintenance requirements.

Dimensions – Technical Information Notes

Conveyor length (L1+L2+L3) variable to approx. 4000 mm any increment possible


Conveyor width B 300 to 700 mm (in 100 mm increments) others on request
L1 min. = 400 mm, L3 min. = 440 mm
Drive Location head right, head left
Drive and Speed 2.8; 3.6; 4.4; 5.4; 6.5; 7.7; 8.7; 10.9; 12.9 and 14.9 m/min
Stands and Side Rails see page 126
Load Capacity max. depending on speed, incline and higher on request
product, up to 30 kg (65 Ibs)
Bends 15, 30, 45 and 60° others on request
Product ø 10 to 80 mm, L to 300 mm others on request
Weight to 500 g/each

mk Conveyor Technology 123


KFG-P 2000 AS
Belt Conveyors with Outside Head Drive

B20.00.010

Features:
mk offers a variety of motor options for Drive Version AS which are sized and selected for each appli-
cation’s specific speed and load requirements. The ø 52 mm drive roll provides good belt wrap and
efficient motor power transmission, and the compact construction simplifies the integration of the con-
veyor into existing equipment.

Dimensions – Technical Information Notes

Conveyor length (L1+L2+L3) variable to approx. 4000 mm any increment possible


Conveyor width B 300 to 700 mm (in 100 mm increments) others on request
L1 min. = 400 mm, L3 min. = 720 mm
Drive Location head right, head left
Drive and Speed to 15 m/min (50 ft/min) others on request
Stands and Side Rails see page 126
Load Capacity max. depending on speed, incline and higher on request
product, up to 30 kg (65 Ibs)
Bends 15, 30, 45 and 60° others on request
Product ø 10 to 80 mm, L to 300 mm others on request
Weight to 500 g/each

mk Conveyor Technology 124


KFG-P 2000 AU
Belt Conveyors with Outside Head Drive

B20.00.010

Features:
mk offers a variety of motor options for Drive Version AU which are sized and selected for each appli-
cation’s specific speed and load requirements. The ø 52 mm drive roll provides good belt wrap and
efficient motor power transmission, and the compact construction simplifies the integration of the con-
veyor into existing equipment.

Dimensions – Technical Information Notes

Conveyor length (L1+L2+L3) variable to approx. 4000 mm any increment possible


Conveyor width B 300 to 700 mm (in 100 mm increments) others on request
L1 min. = 400 mm, L3 min. = 610 mm
Drive Location head right, head left
Drive and Speed to 15 m/min (50 ft/min) others on request
Stands and Side Rails see page 126
Load Capacity max. depending on speed, incline and higher on request
product, up to 30 kg (65 Ibs)
Bends 15, 30, 45 and 60° others on request
Product ø 10 to 80 mm, L to 300 mm others on request
Weight to 500 g/each

mk Conveyor Technology 125


KFG-P 2000
Stands and Side Rails

Side Rails
Shown is our standard side rail for
this conveyor style. It is designed to
minimize the gap between the con-
veyor frame and the belt surface in
order to avoid product loss and
potential damage.

Side Rail SF 8.1


Height H = 75 mm and 100 mm

Type A Stands Version 1

The stand types shown can be


supplied with any leveling options.

Stand Version 1 features swivel


casters with total lock brakes which Version 2

guarantee stable support even at


high speeds. Casters are available
with ø 75 mm for x = 113 mm,
ø 100 mm for x = 140 mm and Version 3
ø 125 mm for x = 165 mm.

Stand width = B + 100

Order Example Configurations


To correctly quote and manufacture your conveyor,
we need the following information: 3

Type S L, L1, L2, L3, H


KFG-P 2000 Configuration Type S 2 Bends 1 + 2
Drive AC motor orientation 90° as shown 1

Speed 15 m/min
Type K 2 L, L1, L2, H
Width B = 500 mm Bends 1
Length dimensions: 1

L = 2000 mm; L1 = 500 mm; L2 = 1000;


L3 = 600; H = 1000 mm Type L L, L1, L2, H
2 Bends 1
Bend 1 = 60°; Bend 2 = 60°
Cleat type T20 with Side Rail 8.1 1

Stand type A, Version 3, Leveling Pad x = 20 mm

mk Conveyor Technology 126


KFG-P 2000
Belt Types

Belts
The belt types shown are our standards, and are suitable for most applications.
In addition to these we can offer a variety of special belts.
Belt type Surface Allowable Thickn. Properties Min. Pulley ø Transport Material Belt
Texture Temperature (mm) Category

Transilon E6/2 UO/U2-M green, K10241


smooth -30 - +100°C 1.9 FDA suitable, 50 mm continuous Urethane 4
extremely inclined
laterally stiff,
antistatic

Ropanyl EM 6/2 0+02 green M2 FG, K10263 for Conveyor width to 500 mm
smooth -10 - +80°C 1.85 Oil and grease 14 mm continuous Urethane 2
resistant, inclined
FDA suitable,
extremely
laterally stiff

Ropanyl EM05 10/2 00+03 blue M2 FG, K10264 for Conveyor width as of 500 mm
smooth -20 - +60°C 2.4 Oil and grease 50 mm continuous Urethane 4
resistant, inclined
FDA suitable,
extremely
laterally stiff

Cleats
Cleat type Height Color Weight Lateral Longitudinal
(H) PVC PU dmin dmin appx. mm
Drum ø
green white colorl. green white app.g/m appx. mm Underside Topside

K10 for K10241 • • • 60 50 52 52

PKL for K10263/4 • 50 52 52

T20U for K10241 20 • • 140 50


T30U 30 • • 180 50
T40U 40 • • 220 50
H T50U 50 • • 250 50
T60U 60 • • 280 50

MT20 for K10263/4 20 • 30


MT35 35 • 50

WK20 for K10263/4 20 • 40


WK25 25 • 50

mk Conveyor Technology 127


Incline Conveyors
KFM-P 2040.86

Conveyor frame cross-section

Profile for conveyor frame mk 2040.86

Wear Strip mk 1040.06


With its compact design using temperature from 5 to 105°C. On features T-slots to which accesso-
our aluminum profile systems, request, belting of Polyethylene ries including stands, rails, hoppers
Conveyor System KFM-P 2040.86 (good shock resistance) or Acetal or chutes can be easily mounted.
is ideally suited for continuous (longer life) are also available. Through this use of standard
duty applications in multiple shift With the modular construction components, mk is in a position to
environments. The modular belt using all the inherent benefits deliver a truly versatile conveyor.
(polypropylene) runs entirely on of our mk Profile Technology Customer specific requirement,
UHMW (PE1000) wear strips, and Systems, this conveyor can be such as special hoppers, are
is designed for the removal or readily integrated into new or possible on request. Depending
transport of plastic, packaged existing equipment, or be used on the product to be conveyed,
food, blow-molded parts or small as a free-standing conveyor please also consider our other
metal stampings. The belt may for bulk handling and loading Incline Conveyors featuring
be used for parts which range in applications. The conveyor frame Modular Steel or Fabric belting.

mk Conveyor Technology 129


Incline Conveyors
KFM-P 2040.86
Drive Version AC Drive Version AS
Contents KFM-P 2040.86

KFM-P 2040.86 AC – Head Drive – 132

KFM-P 2040.86 AS – Outside Head Drive – 133

KFM-P 2040.86 Stands and Side Rails 134

KFM-P 2040.86 Modular Belts 135

mk Conveyor Technology 131


KFM-P 2040.86 AC
Incline Conveyors with Modular Belt, Head Drive

B20.86.801

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-
cation’s specific speed and load requirements. The molded drive sprockets conform to the underside of
the belt and ensure proper grip and tracking. Through the use of hollow shaft motors, the drive can
be mounted on either the left or right side using the same components.

Dimensions – Technical Information Notes

Conveyor length L depending on conveyor design and any increment possible


load to 10000 mm
Conveyor width B 210 to 710 mm (in 50 mm increments) others on request
L1 min. = 300 mm, L3 min. = 250 mm
Drive Location head right below, head left below,
head right above, head left above
Drive and Speed to 30 m/min (100 ft/min) see page 144
Stands and Side Rails see page 134
Load Capacity max. depending on conveyor design and higher on request
Conveyor length to 150 kg (330 lbs)
Bends 1 and 2 15, 30, 45 and 60°

mk Conveyor Technology 132


KFM-P 2040.86 AS
Incline Conveyors with Modular Belt, Outside Head Drive

B20.86.802

Features:
Drive Version AS provides a very low profile wherby the conveyor can be placed into areas with tight
space constraints. The overall height of the drive assembly is held to an absolute minimum.

Dimensions – Technical Information Notes

Conveyor length L depending on conveyor design and any increment possible


load to 10000 mm
Conveyor width B 210 to 710 mm (in 50 mm increments) others on request
L1 min. = 300 mm, L3 min. = 400 mm
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 144
Stands and Side Rails see page 134
Load Capacity max. depending on conveyor design and higher on request
Conveyor length to 150 kg (330 lbs)
Bends 1 and 2 15, 30, 45 and 60°

mk Conveyor Technology 133


KFM-P 2040.86
Stands and Side Rails

Side Rails
The example shows our standard
side rails. They are designed to mini-
mize the gap between the conveyor
frame and the modular belt surface
in order to avoid product loss and
potential damage. The guide rolls at
the inclines are also entirely covered.

Side Rail SF 8.1


Height H = 75 mm, L1 = 55 mm
Height H = 100 mm, L1 = 55 mm

Version 1
Stands
Type A The stand types shown can be
furnished with any leveling options.
If ordering Conveyor Type G, all stands
of the mk Conveyor Technology
Version 2
System can be utilized.

Stand type 1 features swivel casters


with total lock brakes which gua-
rantee stable support even at high
speeds. Casters are available with Version 3
ø 75 mm for x = 113 mm,
ø 100 mm for x = 140 mm and
ø 125 mm for x = 165 mm.

Order Example Configurations


To correctly quote and manufacture your conveyor,
we need the following information:
Type S L, L1, H, α
KFM-P 2040.86 Configuration Type S
Drive Version AC, motor orientation 0° as shown
Type K L, H, α
Speed 15 m/min
Width B = 460 mm
Type L L, H, α
Dimensions: L=2000 mm; L1=500 mm; H=1000 mm
Bend 1 = 60°; Bend 2 = 60°
Cleat Height, H1 = 25 mm (see page 135) Type G L, α
Side Rail Type SF8.1 H = 75 mm
Stand Type A, Version 1,
Roll ø 75 mm

mk Conveyor Technology 134


KFM-P 2040.86
Modular Belts

MB1

Belt type MB1

A1 (without Sidewalls/with Sidewalls) 25/33.5 mm

A2 29 mm

MB 150 - 650 mm

Cleat Height, H1 25/50 mm

Sidewall Height, H2 25/50 mm

Cleat Spacing, A3 25 mm increments

Color white, green

Pitch 25 mm

Belt Thickness 9 mm

Material PP, PE, POM

FDA/USDA Suitability partial

Technical Properties PP
+ 5 - + 105° C
PE
- 70 - + 65° C
POM
low friction coefficient

mk Conveyor Technology 135


Incline Conveyors
KFS-P 2040.86

Conveyor frame cross-section

Profile for conveyor frame mk 2040.86

Wear Strip mk 1040.07


With its compact design using steel, or with performations. It stands, rails, hoppers or chutes
our aluminum profile systems, is ideal for hot parts. With the can be easily mounted. Through
Conveyor System KFS-P 2040.86 modular construction using all this use of standard compo-
is ideally suited for continuous the inherent benefits of our mk nents, mk is in a position to
duty applications in multiple shift Profile Technology Systems, this deliver a truly versatile conveyor.
environments. The belt is guided conveyor can be readily integra- Customer specific requirement,
entirely on UHMW (PE1000) wear ted into new or existing equip- such as special hoppers, are
strips, and is designed for the ment, or be used as a free-stan- possible on request. Depending
removal or transport of stam- ding conveyor for bulk handling on the product to be conveyed,
pings, castings, machined parts and loading applications. The please also consider our other
or bulk material handling. The conveyor frame features T-slots Incline Conveyors featuring Mo-
belt is also available in stainless to which accessories including dular Plastic or Fabric belting.

mk Conveyor Technology 137


Incline Conveyors
KFS-P 2040.86
Drive Version AC Drive Version AS
Contents KFS-P 2040.86

KFS-P 2040.86 AC – Head Drive – 140

KFS-P 2040.86 AS – Outside Head Drive – 141

KFS-P 2040.86 Stands and Side Rails 142

KFS-P 2040.86 Modular Belts 143

mk Conveyor Technology 139


KFS-P 2040.86 AC
Incline Steel Link Belt Conveyor, Head Drive

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each
application’s specific speed and load requirements. Steel drive sprockets positively engage roller chains
on the underside of the belt and ensure proper grip and tracking. Through the use of hollow shaft
motors, the drive can be mounted on either the left or right side using the same components.

Dimensions – Technical Information Notes

Conveyor length L depending on conveyor design and any increment possible


load to 10000 mm
Conveyor width B 210 to 710 mm (in 50 mm increments) others on request
L1 min. = 300 mm, L3 min. = 250 mm
Drive Location head right below, head left below,
head right above, head left above
Drive and Speed to 12 m/min (39 ft/min) see page 144
Stands and Side Rails see page 142
Load Capacity max. depending on conveyor design and higher on request
Conveyor length to 150 kg (330 lbs)
Bends 1 and 2 15, 30, 45 and 60°

mk Conveyor Technology 140


KFS-P 2040.86 AS
Incline Steel Link Belt Conveyor, Outside Head Drive

Features:
Drive Version AS provides a very low profile wherby the conveyor can be placed into areas with tight
space constraints. The overall height of the drive assembly is held to an absolute minimum.

Dimensions – Technical Information Notes

Conveyor length L depending on conveyor design and any increment possible


load to 10000 mm
Conveyor width B 210 to 710 mm (in 50 mm increments) others on request
L1 min. = 300 mm, L3 min. = 400 mm
Drive Location head right, head left
Drive and Speed to 12 m/min (39 ft/min) see page 144
Stands and Side Rails see page 142
Load Capacity max. depending on conveyor design and higher on request
Conveyor length to 150 kg (330 lbs)
Bends 1 and 2 15, 30, 45 and 60°

mk Conveyor Technology 141


KFS-P 2040.86
Stands and Side Rails

Side Rails
The example shows our standard
side rails. They are designed to mini-
mize the gap between the conveyor
frame and the modular belt surface
in order to avoid product loss and
potential damage. The guide rolls at
the inclines are also entirely covered.

Side Rail SF 8.1


Height H = 75 mm
Height H = 100 mm

Version 1
Stands
Type A
The stand types shown can be
furnished with any leveling options.
If ordering Conveyor Type G, all
stands of the mk Conveyor Version 2
Technology System can be utilized.

Stand type 1 features swivel casters


with total lock brakes which gua-
rantee stable support even at high
Version 3
speeds. Casters are available with
ø 75 mm for x = 113 mm,
ø 100 mm for x = 140 mm and
ø 125 mm for x = 165 mm.

Order Example Configurations


To correctly quote and manufacture your conveyor,
we need the following information: Drive AC AS

KFS-P 2040.86 Version Type S


Type S L, L1, H, α B20.40.... 606 610
Drive Version AC, motor orientation 0° as shown
Speed 10 m/min
Width B = 460 mm Type K L, H, α B20.40.... 607 611
Length: L=2000 mm; L1=500 mm; H=1000 mm
Bend 1 = 60°; Bend 2 = 60°
Cleat Height, H = 20 mm (see page 143) Type L L, H, α B20.40.... 608 612
with Sidewall
Stand Type A, Version 1,
Roll ø 75 mm Type G L, α B20.40.... 605 609

mk Conveyor Technology 142


KFS-P 2040.86
Modular Belts

SK1

Belt type SK1

A1 (without Sidewalls/with Sidewalls) 38.1 mm

A2 25.5 mm

MB 146.5 - 645.5 mm

Cleat Height, H1 20/40 mm

Sidewall Height, H2 14 mm

Cleat Spacing, A3 38.1 mm increments

Color steel

Pitch 38.1 mm

Belt Thickness 13 mm

Material steel

FDA/USDA Suitability no

Technical Properties steel


wear resistant
heat resistant to 300° C
shockproof
low friction

mk Conveyor Technology 143


Incline Conveyors
Motor Information

Motor selection

As a standard, mk offers a variety of motors.


Although the selection varies by country with respect to local voltage
standards and safety regulations, international availability is a key
requirement. Typically, we supply inverter-duty right-angle gearmotors
for heavy-duty requirements and parallel shaft gearmotors for lower
speed and load applications.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power

Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.09 KW and 0.55 KW (1/8
hp and 3/4 hp).

Speeds

The maximum belt speed for the Incline Conveyors is approximately


30 m/min (100 ft/min), or 12 m/min (39 ft/min) for the KFS-P 2040.86.
This is dependant on the total load, the type of transport, the conveyor
length and the conveyor configuration.

Speed Control

Frequency inverters with a variable speed range of 1:7


are available for AC motors.

Rating

All standard motors are built to IP 54 (IP = International


Protection) standards, whereby higher standards are available
on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with encoders, clutches, brakes, thermal overload
protection or indexing capabilities are also available.
mk Conveyor Technology 145
Incline Conveyors
Application Examples

KFG-P 2000 for elevating small parts

KFG-P 2000 Belt supports keep


drive version AF the belt to the frame
KFG-P 2000 tail with integrated
transfer conveyor

KFG-P 2000 without side rail. Mobile KFG-P 2000 with bend Hopper conveyor for
The corrugated edge for elevation change adding small parts using
provides containment stainless steel hopper

mk Conveyor Technology 147


Incline Conveyors
Application Examples

KFM-P 2040.86 with food grade belting

KFM-P 2040.86 for hot products with


changeable size parts reservoir
Solid support of the KFM-P KFM-P 2040.86 for bridging a traffic route
2040.86 for conveying heavy loads

mk Conveyor Technology 149


mk Timing Belt Conveyor

mk Conveyor Technology 150


Contents mk Timing Belt Conveyor

ZRF-P 2010 152

ZRF-P 2040.02 164

Properties of Timing Belts 171

Timing Belt Conveyor Application Examples 172

mk Conveyor Technology 151


Timing Belt Conveyor
ZRF-P 2010

32
Conveyor frame
cross-section

Wear Strip mk 1041

Profile for conveyor frame 2010


Timing Belt Conveyor System The wear strips have a low coef- attachment of stands, side rails,
ZRF-P 2010 is designed for the ficient of friction, and provide sensors and stops (10 mm ope-
transport of heavy pallets or good wear resistance over a broad ning). A variety of belt coatings
structurally rigid products. Due temperature range (continuous are available, providing further
to the positive engagement of to 65° C, or 149° F). options for specific product and
the belt teeth and the sprockets, project related handling applica-
the belts are synchronized and A further design feature is the tions. In combination with the
the conveyors are ideal for inde- belt return, which occurs within wide and varied drive options,
xing applications. A notable fea- the frame profile itself. This is a System ZRF-P 2010 serves as a
ture of this conveyor system is safety benefit, and also serves key element for the manufacture
the UHMW wear strips, which to protect the belt. In addition, of larger automation and materi-
prevent contact between the T-slots are accessible on three al handling systems.
product and the frame profiles. sides on the profile frame for the

mk Conveyor Technology 153


Timing Belt Conveyor
ZRF-P 2010
Drive Version AA Drive Version AC

Drive Version AF Drive Version AS

Drive Version BC
Contents ZRF-P 2010

ZRF-P 2010 AA – Head Drive without Motor – ex. for multiple lanes 156

ZRF-P 2010 AC – Head Drive – 157

ZRF-P 2010 AF – Head Drive direct – 158

ZRF-P 2010 AS – Outside Head Drive – 159

ZRF-P 2010 BC – Center Drive – 160

ZRF-P 2010 Motor Information 161

ZRF-P 2010 Wear Strips 162

ZRF-P 2010 Pallets 163

mk Conveyor Technology 155


ZRF-P 2010 AA
Timing Belt Conveyor with Head Drive without Motor

B20.10.350

Wear Strip Options see page 162

Features:
Drive Version AA is primarily used where multiple lanes are to be slave driven, either parallel or in-line,
using a single drive motor. Frames are our rigid mk 2010 profile, and these conveyors are ideal for
both integrated and stand-alone applications. The drive sprockets feature a hollow bore, and power
transmission is accomplished by installing a ø 20 mm shaft with 6 mm shaft key (DIN 6885). Use of
fixtured timing belts is not possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 6000 mm any increment possible


Conveyor width B 200 to 1000 mm
Timing Belt Width 32 mm see page 171
Drive and Speed to 30 m/min (100 ft/min) see page 161
Stands and Side Rails see page 262
Load Capacity max. 100 kg (220 lbs) higher on request

mk Conveyor Technology 156


ZRF-P 2010 AC
Timing Belt Conveyor with Head Drive

B20.10.351

Wear Strip Options see page 162

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-
cation’s specific speed and load requirements. Use of high torque motors is possible due to positive
drive system. Use of fixtured timing belts is not possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 6000 mm any increment possible


Conveyor width B 200 to 1000 mm
Timing Belt Width 32 mm see page 171
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 161
Stands and Side Rails see page 262
Load Capacity max. 100 kg (220 lbs) higher on request

mk Conveyor Technology 157


ZRF-P 2010 AF
Timing Belt Conveyor with Head Drive direct

B20.10.357

Wear Strip Options see page 162

Features:
By placing the motor directly onto the drive shaft, this drive version minimizes not only the space
required at the drive yet also the number of moving parts and maintenance requirements. Use of
fixtured timing belts is not possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 6000 mm any increment possible


Conveyor width B 200 to 1000 mm
Timing Belt Width 32 mm see page 171
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 161
Stands and Side Rails see page 262
Load Capacity max. 100 kg (220 lbs) higher on request

mk Conveyor Technology 158


ZRF-P 2010 AS
Timing Belt Conveyor with Outside Head Drive

B20.10.355

Wear Strip Options see page 162

Features:
Drive Version AS features motor placement on the outside of the conveyor frame. This is often used in
situations where the conveyor frame must be as unobstructed as possible, or where the motor must
remain clean. The overall height of the drive assembly is held to an absolute minimum. Use of fixtured
timing belts is not possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 700 - 6000 mm any increment possible


Conveyor width B 200 to 1000 mm
Timing Belt Width 32 mm see page 171
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 161
Stands and Side Rails see page 262
Load Capacity max. 100 kg (220 lbs) higher on request

mk Conveyor Technology 159


ZRF-P 2010 BC
Timing Belt Conveyor with Center Drive

B20.10.356

Wear Strip Options see page 162

Features:
mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-
cation’s individual speed and load requirements. The compact design, and the ability to place the drive
location anywhere along the conveyor frame (during manufacture), simplifies the integration of this
conveyor into new or existing equipment. Use of timing belts with fixtures is not possible with this
drive version. Use of fixtured timing belts is not possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 700 - 6000 mm any increment possible


Conveyor width B 200 to 1000 mm
Timing Belt Width 32 mm see page 171
Drive Location right, left
Drive and Speed to 30 m/min (100 ft/min) see page 161
Stands and Side Rails see page 262
Load Capacity max. 100 kg (220 lbs) higher on request

mk Conveyor Technology 160


ZRF-P 2010
Motor Information

Motor selection

As a standard, mk offers a variety of motors.


Although the selection varies by country with respect to local voltage
standards and safety regulations, international availability is a key requi-
rement. Typically, we supply inverter-duty right-angle gearmotors for
heavy-duty requirements and parallel shaft gearmotors for lower speed
and load applications.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power

Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.09 KW and 0.37 KW (1/8
hp and 1/2 hp).

Speeds

The maximum belt speed for ZRF-P 2010 conveyors is approximately 30m/
min (100 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length.

Speed Control

Frequency inverters with a variable speed range of 1:7 are available


for AC motors.

Rating

All standard motors are built to IP 54 (IP = International Protection)


standards, whereby higher standards are available on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with encoders, clutches, brakes, thermal overload
protection or indexing capabilities are also available.

mk Conveyor Technology 161


ZRF-P 2010
Wear Strips

mk Guide- and Wear Strips feature low friction and high wear resistance.
The wear strips are made of PE-UHMW (PE-1000). Temperature max. 65° C (149° F).

Option A Option B

Wear Strip mk 1042, 22.42.2000 Wear Strip mk 1041, 22.41.2000

mk Conveyor Technology 162


ZRF-P 2010
Pallets

mk offers individually customized pallets. They


serve primarily to accept a workpiece, whereby
they often travel by various stations on the way
from A to B. They can also be the repository of
information as to the identity of the product or
the processes performed.
By using a standard mk structural profile around
the perimeter of the actual support plate, pallet
WT2025.41 is perfect for attaching accessories
such as metal strips for proximity sensors, or for
fixed or bumper stops. The actual pallet dimen-
sions are variable.

Wear strips are attached to the underside of the


pallet to minimize friction during accumulation.
The surface is made using 10 mm thick aluminum
and provides plenty of room for product-specific
fixtures. The corners of the pallet are manufactu-
red with ball bearings which ensure smooth trans-
fer of the pallet between conveyor systems. Precise
location and/or lifting of the pallet for certain
operations is accomplished using bushings at the
corners.

Rework
Upon request we can rework the pallet for your
particular application. We can also provide pallets
per your drawings.

mk Conveyor Technology 163


Timing Belt Conveyor
ZRF-P 2040.02

Conveyor frame
cross-section for example
Conveyor width 80 mm

Wear Strip mk 1040.12

Profile for conveyor frame mk 2040.03

Wear Strip mk 1040.13


Timing Belt Conveyor System at left, are used for product sepa-
ZRF-P 2040.02 is designed especi- ration. Others are available with
ally for product indexing applica- threaded inserts for customer
tions where a cleated, or fixtured installed fixtures. This conveyor
belt is required, or for wider is ideal for special conveying re-
timing belt applications. Timing quiring positioning or loading of
belts are available with a variety products. Depending on the pro-
of backing materials, or with duct and the application, custom
welded fixtures. Many cleats are fixtures and other belt widths
available. Plain cleats, as shown are available.

mk Conveyor Technology 165


Timing Belt Conveyor
ZRF-P 2040.02
Drive Version AC Drive Version AS
Contents ZRF-P 2040.02

ZRF-P 2040.02 AC – Head Drive – 168

ZRF-P 2040.02 AS – Outside Head Drive – 169

ZRF-P 2040.02 Motor Information 170

mk Conveyor Technology 167


ZRF-P 2040.02 AC
Timing Belt Conveyor with Head Drive

B20.40.301

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-
cation’s specific speed and load requirements. Use of timing belts with fixtures possible with this drive
version.

Dimensions – Technical Information Notes

Conveyor length L between 650 - 6000 mm any increment possible


Conveyor width B 40/80/120/160 mm others on request
Timing Belt Width 32/70/110/150 mm
Timing Belt Type see page 171
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 170
Stands and Side Rails see page 262
Load Capacity max. to 200 kg (440 lbs) higher on request

mk Conveyor Technology 168


ZRF-P 2040.02 AS
Timing Belt Conveyor with Outside Head Drive

B20.40.302

Features:
Drive Version AS features motor placement on the outside of the conveyor frame. This is often used
in situations where the conveyor frame must be as unobstructed as possible, or where the motor must
remain clean. The overall height of the drive assembly is held to an absolute minimum. Use of timing
belts with fixtures is possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 650 - 6000 mm any increment possible


Conveyor width B 40/80/120/160 mm others on request
Timing Belt Width 32/70/110/150 mm
Timing Belt Type see page 171
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 170
Stands and Side Rails see page 262
Load Capacity max. to 200 kg (440 lbs) higher on request

mk Conveyor Technology 169


ZRF-P 2040.02
Motor Information

Motor selection

As a standard, mk offers a variety of motors. Although the selection


varies by country with respect to local voltage standards and safety
regulations, international availability is a key requirement. Typically, we
supply inverter-duty right-angle gearmotors for heavy-duty requirements
and parallel shaft gearmotors for lower speed and load applications.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power

Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.18 KW and 0.37 KW (1/4
hp and 1/2 hp).

Speeds

The maximum belt speed for ZRF-P 2040.02 conveyors is approximately 30m/
min (100 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length.

Speed Control

Frequency inverters with a variable speed range of 1:7 are available


for AC motors.

Rating

All standard motors are built to IP 54 (IP = International Protection)


standards, whereby higher standards are available on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with encoders, clutches, brakes, thermal overload
protection or indexing capabilities are also available.
Timing Belt Conveyor
Properties of Timing Belts

The standard toothed belts are made of two materials and have a high-
strength steel cord reinforced belt. The belts have a T10 pitch and a width
of 32 mm (others available on request). Different backings can be used to
ensure optimum transport.

++ = excellent, + = good, +– = fair, – = poor

Rubber, coarse struc-

ture (supergrip)*
PVC white FDA
Polyurethane

Polyamide

PAR/PAZ

Linatex
Properties of
belts/backings

Moisture resistance + +
Resistant against
oil and grease + +- + +-
Suitable for food
(FDA-conformity) +
Abrasion resistance + +-

Tear resistant ++
Wear resistance +
Adhesion property
(continuous/inclined conveying) + ++
Anti-frictional property
(accumulated conveying) - + -
Cut-resistance +
Low noise + (PAZ)

Color diverse green white petrol red

Temperature resistance up to 60°C up to 60°C -40/+100°C -10/+90°C -40/+70°C

Hardness 60° Shore A 65° Shore A 40° Shore A 40° Shore A

Typical applications General Accumulated Food Wood, paper, Wood, paper,


transport, operation (unpackaged) packaging, textile, faster
wood, metal, inclined transport
glass conveyor
*not suitable for use in the ZRF-P 2010 except with conveyor frame rework.
mk Conveyor Technology 171
Timing Belt Conveyor
Application Examples

Timing Belt Conveyor


ZRF-P 2004 with fixtures

Timing Belt Conveyor Timing Belt Conveyor with


with supergrip backing bolted on fixtures
Adjustable width dual-lane timing belt conveyor with cleats

Timing Belt Conveyor with Timing Belt with threaded inserts


telescoping frame and drip pan

mk Conveyor Technology 173


Timing Belt Conveyor
Application Examples

ZRF-P 2010 with drive version BC and side rails

ZRF-P 2010 with shaft guard ZRF-P 2010 with cantilevered tail
ZRF-P 2010 as right-angle transfer

ZRF-P 2010 with cleats ZRF-P 2010 with customer-specific


painting of the drive motor

mk Conveyor Technology 175


Timing Belt Conveyor
Application Examples

ZRF-P 2040.02 with threaded bushings recessed in the


timing belt and installed, customer-specific cleats

ZRF-P 2040.02 with customer- ZRF-P 2040.02 with


specific side rail for parallel con- drive version AC
veying of two workpieces
ZRF-P 2040.02 with drive version AC
and with prismatic cleats

Tail ZRF-P 2040.02 with prismatic cleats Customer-specific ZRF with partial
lateral cleat sections

mk Conveyor Technology 177


mk Chain Conveyors

mk Conveyor Technology 178


Contents mk Chain Conveyors

KTF-P 2010 180

SRF-P 2010 192

SRF-P 2012 204

Chain Conveyors Chains 216

Chain Conveyors Application Examples 218

Chain Conveyors Pallets 220

mk Conveyor Technology 179


Chain Conveyors
KTF-P 2010

Conveyor frame cross-section

Wear Strip mk 1034

Profile for conveyor frame mk 2010

Wear Strip K10230/12

Wear Strip 21.14.0001


Chain Conveyor System KTF-P 2010 occurs within the frame profile
is designed for the transport of itself. T-slots are accessible on
heavy pallets. The different chain three sides on the profile frame
and wear strip options make for for the attachment of stands,
an extremely low-maintenance side rails, sensors and stops (10
and robust conveyor. The wear mm opening). In combination
strips have a low coefficient of with the wide and varied drive
friction, and provide good wear options, System KTF-P 2010
resistance over a broad tempera- serves as a key element for the
ture range (continuous to 65° C, manufacture of larger automa-
or 149° F). Another design featu- tion and material handling sys-
re is the chain return, which tems.

mk Conveyor Technology 181


Chain Conveyors
KTF-P 2010
Drive Version AA Drive Version AC

Drive Version AF Drive Version AS

Drive Version BC
Contents KTF-P 2010

KTF-P 2010 AA – Head Drive without Motor – 184

KTF-P 2010 AC – Head Drive – 185

KTF-P 2010 AF – Head Drive direct – 186

KTF-P 2010 AS – Outside Head Drive – 187

KTF-P 2010 BC – Center Drive – 188

KTF-P 2010 Motor Information 189

KTF-P 2010 Wear Strips 190

mk Conveyor Technology 183


KTF-P 2010 AA
Chain Conveyors with Head Drive without Motor

B20.10.450

Wear Strip Options see page 190

Features:
Drive Version AA is primarily used where multiple lanes are to be slave driven, either parallel or in-line,
using a single drive motor. Frames are our rigid mk 2010 profile, and these conveyors are ideal for
both integrated and stand-alone applications. The drive sprockets feature a hollow bore, and power
transmission is accomplished by installing a ø 20 mm shaft with 6 mm shaft key (DIN 6885). Use of
attachment chain is not possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain 1/2" single or dual strand see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 189
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 184


KTF-P 2010 AC
Chain Conveyors with Head Drive

B20.10.453

Wear Strip Options see page 190

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-
cation’s specific speed and load requirements. Use of attachment chain is not possible with this drive
version.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain 1/2" single or dual strand see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 189
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 185


KTF-P 2010 AF
Chain Conveyors with Head Drive direct

B20.10.459

Wear Strip Options see page 190

Features:
By placing the motor directly onto the drive shaft, this drive version minimizes not only the space
required at the drive yet also the number of moving parts and maintenance requirements. Use of
attachment chain is not possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 700 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain 1/2" single or dual strand see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 189
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 186


KTF-P 2010 AS
Chain Conveyors with Outside Head Drive

B20.10.457

Wear Strip Options see page 190

Features:
Drive Version AS features motor placement on the outside of the conveyor frame. This is often used in
situations where the conveyor frame must be as unobstructed as possible, or where the motor must
remain clean. The overall height of the drive assembly is held to an absolute minimum. Use of attach-
ment chain is not possible with this drive version.

Dimensions – Technical Information Notes

Conveyor length L between 700 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain 1/2" single or dual strand see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 189
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 187


KTF-P 2010 BC
Chain Conveyors with Center Drive

B20.10.458

Wear Strip Options see page 190

Features:
mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-
cation’s individual speed and load requirements. The compact design, and the ability to move the drive
location anywhere along the conveyor frame (during manufacture), simplifies the integration of this
conveyor into new or existing equipment. Use of attachment chain is not possible with this drive ver-
sion.

Dimensions – Technical Information Notes

Conveyor length L between 700 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain 1/2" single or dual strand see page 216
Drive Location right, left
Drive and Speed to 30 m/min (100 ft/min) see page 189
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 188


KTF-P 2010
Motor Information

Motor selection

As a standard, mk offers a variety of motors. Although the selection


varies by country with respect to local voltage standards and safety
regulations, international availability is a key requirement. Typically, we
supply inverter-duty right-angle gearmotors for heavy-duty requirements
and parallel shaft gearmotors for lower speed and load applications.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power

Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.09 KW and 0.55 KW (1/8
hp and 3/4 hp).

Speeds

The maximum belt speed for KTF-P 2010 conveyors is approximately 30m/
min (100 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length.

Speed Control

Frequency inverters with a variable speed range of 1:7 are available for
AC motors.

Rating

All standard motors are built to IP 54 (IP = International Protection)


standards, whereby higher standards are available on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with endocers, clutches, brakes, thermal overload
protection or indexing capabilities are also available.

mk Conveyor Technology 189


KTF-P 2010
Wear Strips

mk Guide- and Wear Strips feature low friction and high wear resistance.
The wear strips are made of PE-UHMW (PE-1000). Temperature max. 65° C (149° F).

Option A Option B

Wear Strip above mk 1037, 22.37.2000 Wear Strip above mk 1038, 22.38.2000
Wear Strip below 21.14.0001 Wear Strip below 21.14.0001
Closure Strip K10230/12 Closure Strip K10230/12

Option C Option D

Wear Strip above mk 1033, 22.33.2000 Wear Strip above mk 1034, 22.34.2000
Wear Strip below 21.14.0001 Wear Strip below 21.14.0001
Closure Strip K10230/12 Closure Strip K10230/12

mk Conveyor Technology 190


mk Conveyor Technology 191
Chain Conveyors
SRF-P 2010

Conveyor frame cross-section

Wear Strip mk 1048

Wear Strip mk 1047

Profile for conveyor frame mk 2010


Accumulating Roller Chain Con- duct transfer between worksta-
veyor SRF-P 2010 is designed for tions or accumulation of pro-
the transport and accumulation ducts between processes. Entire
of loads up to 200 kg (440 lbs). handling systems can be desi-
As pallets travel on the large gned using this conveyor system.
idler rollers, the conveyor is T-slots are accessible on three
very quiet even at accumulation sides on the profile frame for the
zones. The force required to hold attachment of stands, side rails,
accumulating pallets is minimal. sensors and stops (10 mm ope-
Typical applications include pro- ning).

mk Conveyor Technology 193


Chain Conveyors
SRF-P 2010
Drive Version AA Drive Version AC

Drive Version AF Drive Version AS

Drive Version BC
Contents SRF-P 2010

SRF-P 2010 AA – Head Drive without Motor – 196

SRF-P 2010 AC – Head Drive – 197

SRF-P 2010 AF – Head Drive direct – 198

SRF-P 2010 AS – Outside Head Drive – 199

SRF-P 2010 BC – Center Drive – 200

SRF-P 2010 Motor Information 201

SRF-P 2010 Wear Strips 202

mk Conveyor Technology 195


SRF-P 2010 AA
Accumulating Roller Chain Conveyor with Head Drive, without Motor

B20.10.554

Wear Strip Options see page 202

Features:
Drive Version AA is primarily used where multiple lanes are to be slave driven, either parallel or in-line,
using a single drive motor. Frames are our rigid mk 2010 profile, and these conveyors are ideal for
both integrated and stand-alone applications. The drive sprockets feature a hollow bore, and power
transmission is accomplished by installing a ø 20 mm shaft with 6 mm shaft key (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 500 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 1/2" with
Plastic or Steel Roller see page 216
Drive and Speed to 30 m/min (100 ft/min) see page 201
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 196


SRF-P 2010 AC
Accumulating Roller Chain Conveyor with Head Drive

B20.10.555

Wear Strip Options see page 202

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each applica-
tion’s specific speed and load requirements.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 1/2" with
Plastic or Steel Roller see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 201
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 197


SRF-P 2010 AF
Accumulating Roller Chain Conveyor with Head Drive direct

B20.10.561

Wear Strip Options see page 202

Features:
By placing the motor directly onto the drive shaft, this drive version minimizes not only the space
required at the drive yet also the number of moving parts and maintenance requirements.

Dimensions – Technical Information Notes

Conveyor length L between 500 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 1/2" with
Plastic or Steel Roller see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 201
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 198


SRF-P 2010 AS
Accumulating Roller Chain Conveyor with Outside Head Drive

B20.10.559

Wear Strip Options see page 202

Features:
Drive Version AS features motor placement on the outside of the conveyor frame. This is often used in
situations where the conveyor frame must be as unobstructed as possible, or where the motor must
remain clean. The overall height of the drive assembly is held to an absolute minimum.

Dimensions – Technical Information Notes

Conveyor length L between 700 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 1/2" with
Plastic or Steel Roller see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 201
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 199


SRF-P 2010 BC
Accumulating Roller Chain Conveyor with Center Drive

B20.10.560

Wear Strip Options see page 202

Features:
mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-
cation’s individual speed and load requirements. The compact design, and the ability to assemble the
drive location anywhere along the conveyor frame (during manufacture), simplifies the integration of
this conveyor into new or existing equipment.

Dimensions – Technical Information Notes

Conveyor length L between 700 - 10000 mm any increment possible


Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 1/2" with
Plastic or Steel Roller see page 216
Drive Location right, left
Drive and Speed to 30 m/min (100 ft/min) see page 201
Stands and Side Rails see page 262
Load Capacity max. 200 kg (440 lbs) higher on request

mk Conveyor Technology 200


SRF-P 2010
Motor Information

Motor selection

As a standard, mk offers a variety of motors. Although the selection


varies by country with respect to local voltage standards and safety
regulations, international availability is a key requirement. Typically, we
supply inverter-duty right-angle gearmotors for heavy-duty requirements
and parallel shaft gearmotors for lower speed and load applications.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power

Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.09 KW and 0.55 KW (1/8
hp and 3/4 hp).

Speeds

The maximum belt speed for SRF-P 2010 conveyors is approximately 30m/
min (100 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length.

Speed Control

Frequency inverters with a variable speed range of 1:7 are available for
AC motors.

Rating

All standard motors are built to IP 54 (IP = International Protection)


standards, whereby higher standards are available on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with encoders, clutches, brakes, thermal overload
protection or indexing capabilities are also available.

mk Conveyor Technology 201


SRF-P 2010
Wear Strips

mk Guide- and Wear Strips feature low friction and high wear resistance.
The wear strips are made of PE-UHMW (PE-1000). Temperature max. 65° C (149° F).

Option A Option B

Wear Strip above mk 1048, 22.48.2000 Wear Strip above right mk 1047, 22.47.2000
Wear Strip below 21.14.0001 Wear Strip above left mk 1048, 22.48.2000
Closure Strip K10230/12 Wear Strip below 21.14.0001
Closure Strip K10230/12

mk Conveyor Technology 202


mk Conveyor Technology 203
Chain Conveyors
SRF-P 2012

Conveyor frame cross-section

Wear Strip mk 1089

Wear Strip mk 1050

Profile for conveyor frame mk 2012

Wear Strip mk 1022


Accumulating Roller Chain Conve- tions or accumulation of pro-
yor SRF-P 2012 is designed for ducts between processes. Entire
the transport and accumulation handling systems can be desi-
of loads up to 300 kg (660 lbs). gned using this conveyor system.
As pallets travel on the large T-slots are accessible on three
idler rollers, the conveyor is very sides on the profile frame for the
quiet even at accumulation zones. attachment of stands, side rails,
The force required to hold accu- sensors and stops (10 mm ope-
mulating pallets is minimal. ning). mk offers a low-mainte-
Typical applications include pro- nance design for extending servi-
duct transfer between worksta- ce intervals.

mk Conveyor Technology 205


Chain Conveyors
SRF-P 2012
Drive Version AA Drive Version AC

Drive Version AS Drive Version BC

Drive Version BF
Contents SRF-P 2012

SRF-P 2012 AA – Head Drive without Motor – ex. for multiple lanes 208

SRF-P 2012 AC – Head Drive – 209

SRF-P 2012 AS – Outside Head Drive – 210

SRF-P 2012 BC – Center Drive – 211

SRF-P 2012 BF – Center Drive direct – 212

SRF-P 2012 Motor Information 213

SRF-P 2012 Wear Strips 214

SRF-P 2012 Optional features for extended maintenance intervals 215

mk Conveyor Technology 207


SRF-P 2012 AA
Accumulating Roller Chain Conveyor with Head Drive without Motor

B20.12.008

Wear Strip Options see page 214

Features:
Drive Version AA is primarily used where multiple lanes are to be slave driven, either parallel or in-line,
using a single drive motor. Frames are our rigid mk 2012 profile, and these conveyors are ideal for both
integrated and stand-alone applications. The drive sprockets feature a hollow bore, and power trans-
mission is accomplished by installing a ø 25 mm shaft with 8 mm shaft key (DIN 6885).

Dimensions – Technical Information Notes

Conveyor length L between 1000 - 10000 mm any increment possible


depending on chain pitch
Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 3/4" with
Plastic or Steel Roller see page 216
Drive and Speed to 30 m/min (100 ft/min) see page 213
Stands and Side Rails see page 262
Load Capacity max. 300 kg higher on request

mk Conveyor Technology 208


SRF-P 2012 AC
Accumulating Roller Chain Conveyor with Head Drive

B20.12.007

Wear Strip Options see page 214

Features:
mk offers a variety of motor options for Drive Version AC which are sized and selected for each appli-
cation’s specific speed and load requirements.

Dimensions – Technical Information Notes

Conveyor length L between 1000 - 10000 mm any increment possible


depending on chain pitch
Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 3/4" with
Plastic or Steel Roller see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 213
Stands and Side Rails see page 262
Load Capacity max. 300 kg higher on request

mk Conveyor Technology 209


SRF-P 2012 AS
Accumulating Roller Chain Conveyor with Outside Head Drive

B20.12.009

Wear Strip Options see page 214

Features:
Drive Version AS features motor placement on the outside of the conveyor frame. This is often used in
situations where the conveyor frame must be as unobstructed as possible, or where the motor must
remain clean. The overall height of the drive assembly is held to an absolute minimum.

Dimensions – Technical Information Notes

Conveyor length L between 1000 - 10000 mm any increment possible


depending on chain pitch
Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 3/4" with
Plastic or Steel Roller see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 213
Stands and Side Rails see page 262
Load Capacity max. 300 kg higher on request

mk Conveyor Technology 210


SRF-P 2012 BC
Accumulating Roller Chain Conveyor with Center Drive

B20.12.010

Wear Strip Options see page 214

Features:
mk offers a variety of motor options for Drive Version BC, which are sized and selected for each appli-
cation’s individual speed and load requirements. The compact design, and the ability to move the drive
location anywhere along the conveyor frame, simplifies the integration of this conveyor into new or
existing equipment.

Dimensions – Technical Information Notes

Conveyor length L between 1000 - 10000 mm any increment possible


depending on chain pitch
Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 3/4" with
Plastic or Steel Roller see page 216
Drive Location right, left
Drive and Speed to 30 m/min (100 ft/min) see page 213
Stands and Side Rails see page 262
Load Capacity max. 300 kg higher on request

mk Conveyor Technology 211


SRF-P 2012 BF
Accumulating Roller Chain Conveyor with Center Drive direct

B20.12.011

Wear Strip Options see page 214

Features:
By placing the motor directly onto the drive shaft, this drive version minimizes not only the space
required at the drive yet also the number of moving parts and maintenance requirements. The com-
pact design, and the ability to move the drive location anywhere along the conveyor frame, simplifies
the integration of this conveyor into new or existing equipment.

Dimensions – Technical Information Notes

Conveyor length L between 1000 - 10000 mm any increment possible


depending on chain pitch
Conveyor width B 200 to 2000 mm
Chain Accumulating Roller Chain 3/4" with
Plastic or Steel Roller see page 216
Drive Location head right, head left
Drive and Speed to 30 m/min (100 ft/min) see page 213
Stands and Side Rails see page 262
Load Capacity max. 300 kg higher on request

mk Conveyor Technology 212


SRF-P 2012
Motor Information

Motor selection

As a standard, mk offers a variety of motors. Although the selection


varies by country with respect to local voltage standards and safety
regulations, international availability is a key requirement. Typically, we
supply inverter-duty right-angle gearmotors for heavy-duty require-
ments and parallel shaft gearmotors for lower speed and load applica-
tions.
All motors are readily available from mk.

Motor voltage

As a standard, mk provides motors which comply with the normal, expec-


ted electrical requirements of the country where they are manufactured.
International motors are also available for conveyors designed for export.

Motor power

Motors are sized to each individual conveyor style, size and performance
requirements. The typical range is between 0.18 KW and 0.75 KW (1/4
hp and 1 hp).

Speeds

The maximum belt speed for SRF-P 2012 conveyors is approximately 30m/
min (100 ft/min). This is dependant on the total load, the type of trans-
port with respect to indexing or accumulation, and the conveyor length.

Speed Control

Frequency inverters with a variable speed range of 1:7 are available for
AC motors.

Rating

All standard motors are built to IP 54 (IP = International Protection)


standards, whereby higher standards are available on request.

Additional notes

The motors are primarily designed for continuous duty. Operating


motors at very low frequency (below 70% of normal) may require addi-
tional cooling. Motors with endocers, clutches, brakes, thermal overload
protection or indexing capabilities are also available.

mk Conveyor Technology 213


SRF-P 2012
Wear Strips

mk Guide- and Wear Strips feature low friction and high wear resistance.
The wear strips are made of PE-UHMW (PE-1000). Temperature max. 65° C (149° F).

Option A Option B

60 60
21
21

39,5
24

Wear Strips above mk 1089, 22.89.2000 Wear Strip above right mk 1050, 22.50.2000
Wear Strip below mk 1022, 22.22.2000 Wear Strip above left mk 1089, 22.89.2000
Wear Strip below mk 1022, 22.22.2000

mk Conveyor Technology 214


SRF-P 2012
Optional features for extended maintenance intervals

Maintenance Aid
mk offers a maintenance aid in its standard range. To replace
accumulating roller chain, relax the chain tension by loosening
the tail assembly. The installed maintenance aid simplifies chain
replacement by allowing the removal of a section of wear strip.
Move the chain until the connection link, identifiable by a blue
ring, reaches this open section of the conveyor. The accumulating
roller chain can now be removed and replaced.

Service Indicator
mk offers an optional service indicator, which provides a visual
reference as to the need for tensioning or replacing the chain.
This indicator is installed behind the tail stock and features easily
understood green, yellow and red zones.
Green: Chain tensioning allowed, shortening not required.
Yellow: Chain length should be reduced by 2 links, as long as
the maximum chain stretch of 3% has not been exceeded.
Plan length reduction (or chain replacement) for the next
service interval.
Red: Chain length must be reduced by 2 links, as long as the
maximum chain stretch of 3% has not been exceeded.
The allowable chain stretch is 3% maximum. Chain stretch is a
normal occurrence, and the speed and severity of this stretch is
dependant on a variety of environmental and operational factors.

Accessories
Lube Station
Use of the optional constant lubrication station eliminates the
need for manual lubrication of the chain. The integrated oil brus-
hes continuously coat the chain with lubricant. The required
reservoir is located at the tail as shown, or can be ordered instal-
led on the side of the conveyor.

mk Conveyor Technology 215


Chain Conveyors
Chains

to 60° C/140° F (Specials to 120° C/248° F) to 60° C/140° F (Specials to 120° C/248° F)

Single-Strand Roller Chain Dual-Strand Roller Chain


with straight links with straight links
Dimensions

Dimensions

KTF-P 2010 KTF-P 2010

Chain K11402 Chain K11416


Connecting Link K114020001 Connecting Link K114160001

p 12,70 (1/2" x 5/16") p 12,70 (1/2" x 5/16")

b1 7,75 b1 7,75

b2 11,30 b2 11,30

b3 • b3 •

b4 • b4 •

d1 8,51 d1 8,51

g 11,50 g 11,80

d2 4,45 d2 4,45
l1 17,00 l1 •

l2 • l2 31,00

e • e 13.92

l • l •

b5 • b5 •

d • d •

mk Conveyor Technology 216


* St = Steel Roller, Pl = Plastic Roller, CL = Connecting Link

to 60° C/140° F (Specials to 120° C/248° F) to 60° C/140° F (Specials to 120° C/248° F)

Accumulating Roller Chain Accumulating Roller Chain


Plastic or Steel Rollers Plastic or Steel Rollers
Dimensions

Dimensions

SRF-P 2010 SRF-P 2012 SRF-P 2010 SRF-P 2012


Chain St* K11418 Chain St* K11406 Chain St* K11421 Chain St* K11423
CL St* K114180001 CL St* K114060001 CL St* K114210001 CL St* K114220001
Chain Pl* K11435 Chain Pl* K11407 Chain Pl* K11420 Chain Pl* K11422
CL Pl* K114350001 CL Pl* K114070001 CL Pl* K114200001 CL Pl* K114220001

p 12,70 (1/2") 19,05 (3/4") p 12,70 (1/2") 19,05 (3/4")

b1 7,75 11,68 b1 9,20 11,70

b3 11,15 15,62

b3 11,40 15,80 b3 11,40 15,80

b4 14,70 20,00 b4 14,50 19,55

d1 8,50 12,00 d1 8,51 12,07

g • • g • •

d2 4,45 5,72 d2 4,45 5,72

l1 • • l1 • •

l2 • • l2 • •

e • • e 18,70 31,50

l 27,00 48,00 l 27,00 45,00

b5 4,00 11,50 b5 6,25 12,73

d 16,00 24,00 d 16,00 24,00

mk Conveyor Technology 217


Chain Conveyors
Application Examples

SRF-P 2012 with BC drive and side rail


for extra-wide products

KTF-P 2010 with KTF-P 2010 with adjustable


prismatic holders side rails and adjustable
handles for frequently
changing product widths
KTF-P 2040 with incline angle and special
attachments which ensure horizontal positioning of
the product during inclined transport

SRF-P 2012 with lift and transfer unit KTF-P 2010 KTF-P 2040 with attachments

mk Conveyor Technology 219


Chain Conveyors
Pallets

mk offers individually customized pallets. They


serve primarily to accept a workpiece, whereby
they often travel by various stations on the way
from A to B. They can also be the repository of
information as to the identity of the product or
the processes performed.
By using a standard mk structural profile around
the perimeter of the actual support plate, pallet
WT2025.41 is perfect for attaching accessories
such as metal strips for proximity sensors, or for
fixed or bumper stops. The actual pallet dimen-
sions are variable.

Wear strips are attached to the underside of the


pallet to minimize friction during accumulation.
The surface is made using 10 mm thick aluminum
and provides plenty of room for product-specific
fixtures. The corners of the pallet are manufactu-
red with ball bearings which ensure smooth trans-
fer of the pallet between conveyor systems. Precise
location of the pallet for certain operations is
accomplished using bushings at the corners.

Rework
Upon request we can rework the pallet for your
particular application. We can also provide pallets
per your drawings.

mk Conveyor Technology 220


mk Conveyor Technology 221
mk Flat Top Chain Conveyors

mk Conveyor Technology 222


Contents mk Flat Top Chain Conveyors

SBF-P 2254 224

Application Examples 234

mk Conveyor Technology 223


Flat Top Chain Conveyors
SBF-P 2254

Conveyor frame cross-section

Wear Strip mk 1044

Profile for conveyor frame mk 2254


The modular mk Flat Top Chain construction, later reconfigura- mounted to the conveyor at any
Conveyor System SBF-P 2254 is tions necessitated by product time. The chain is completely
ideal for product handling in or production changes can be guided using wear strips on the
either stand-alone or integrated accomplished with relatively little running side as well as the
applications. Applications can be effort. The system is available return. A special feature of the
found in the packaging, manu- in two standard widths and can modular design is the use of
facturing, bottling, glass, food, accept chain from a variety of individual subassemblies. Compo-
medical and pharmaceutical indu- suppliers. Conveyor frames are nents designed specifically for
stries. Conveyors can be manu- manufactured using our Profile this conveyor system ensure a
factured quickly and economically mk 2254 which features a 10 mm simple and quick assembly of the
using the various individual com- T-slot. Accessories such as side individual elements into a com-
ponents. Due to their modular rails, stands, etc. can be easily plex material handling system.

mk Conveyor Technology 225


Flat Top Chain Conveyors
SBF-P 2254
Drive Version AC
Contents SBF-P 2254

SBF-P 2254 AC – Head Drive – 230

mk Conveyor Technology 227


SBF-P 2254

Ordering instructions

Various factors need to be considered when con- specified by mk depending on the above factors
figuring Flat Top Chain conveyors. The total belt for each specific application. For systems which are
length, as well as the number of curves, the pro- to be completely installed by mk, please note that
duct to be conveyed, the conveyor environment, the direction (left/right) for the drive, transfer seg-
the product weight and the line speed all influen- ments and curves must be defined in the direction
ce the motor power requirement. Motors will be in which the conveyor runs, i.e. towards the drive.

“
Ž

”

’


Œ
‘

Œ Drive
 Transfer Segment
Ž Rolling Curve 90° left
 Rolling Curve 180° left
 Gliding Curve right
‘ Straight
’ Tail
“ Side Rail
” Stand

mk Conveyor Technology 228


Order Example

Name Details Ident-No.


Drive Head/Left B01.00.409
230/400 VAC, 50 Hz
Speed 20-100 ft/min
Frequency Inverter
Frame Width 100 mm
Transfer Segment right B37.00.002
Rolling Curve 90° left B36.00.428
Straight L1 700 mm B08.00.409
Rolling Curve 180° left B36.00.428
Straight L2 380 mm B08.00.409
Gliding Curve 90° (R = 500 mm) right B36.00.414
Straight L3 700 mm B08.00.409
Rolling Curve 180° left B36.00.428
Straight L4 670 mm B08.00.409
Transfer Segment left B37.00.002
Tail B80.00.409
Side Rail SF10.1 B17.00.020
4 x Stands System 52.5 (H = 700 mm) B67.05.008
Chain K114510031

mk Conveyor Technology 229


SBF-P 2254

Drive AC
The motor can be located on the left (as shown)
or right side. Motor power requirements
typically vary between 1/3 - 3/4 Hp.
Line speeds of up to 130 fpm are possible.

Width B Chain Width B1 Type Ident-Nr.


100 mm 82,5 mm sideflexing B01.00.409*
130 mm 114,3 mm sideflexing B01.00.410*

*without profiles and chain

Tail
The tail, consisting of aluminum side plates and
stainless steel covers, guides the belt precisely
onto the running surface using high quality belt
returns.

Width B Chain Width B1 Type Ident-Nr.


100 mm 82,5 mm sideflexing B80.00.409*
130 mm 114,3 mm sideflexing B80.00.410*

*without profiles and chain

Straight
Manufactured using our Profile mk 2254, the con-
veyor frame in extremely rigid. The belt is guided
above and below using standard mk UHMW wear
strips.

Width B Chain Width B1 Ident-Nr.


100 mm 82,5 mm B08.00.409*
130 mm 114,3 mm B08.00.410*

*Assemblies with connecting elements, less chain

mk Conveyor Technology 230


SBF-P 2254

Gliding Curve
UHMW guides the belt throughout the entire curve.
This ensures that the belting never contacts the
frame profiles. Economical to use, these gliding
curves are primarily used with shorter conveyors as
their application is limited to lighter loads and lower
α speeds.

Width B Chain Width B1 R Ident-Nr.


100 mm 82,5 mm 300 mm B36.00.416*
100 mm 82,5 mm 500 mm B36.00.414*
130 mm 114,3 mm 300 mm B36.00.417*
130 mm 114,3 mm 610 mm B36.00.415*

Rolling Curve 90°


Designed using idler disks, the rolling curves signifi-
cantly reduce the friction and tensile forces on the
belt. As such, they are used where longer conveyor
lengths, higher loads and higher speeds are requi-
red.

Width B Chain Width B1 B2 R Ident-Nr.


100 mm 82,5 mm 500 mm 200 mm B36.00.428*
130 mm 114,3 mm 530 mm 200 mm B36.00.429*

Rolling Curve 180°


Designed using idler disks, the rolling curves signifi-
cantly reduce the friction and tensile forces on the
belt. As such, they are used where longer conveyor
lengths, higher loads and higher speeds are requi-
red.

Width B Chain Width B1 B2 R Ident-Nr.


100 mm 82,5 mm 500 mm 200 mm B36.00.430*
130 mm 114,3 mm 530 mm 200 mm B36.00.431*

*Assemblies with connecting elements, less chain

mk Conveyor Technology 231


SBF-P 2254

Vertical Bend
The vertical bend is designed for elevation chan-
ges. Depending on the product, we recommend
cleated belts to prevent product slippage. As with
all conveyor assemblies, wear strips ensure no
contact between belting and frame profiles.

Width B Chain Width B1 Type Ident-Nr.


α
100 mm 82,5 mm 15° B36.00.434*
100 mm 82,5 mm 30° B36.00.435*
100 mm 82,5 mm 45° B36.00.436*
130 mm 114,3 mm 15° B36.00.438*
130 mm 114,3 mm 30° B36.00.439*
130 mm 114,3 mm 45° B36.00.440*

Transfer Segment
Using the transfer segment, products can be
moved between conveyors on parallel lanes.
With the precise guides and minimal gap,
products remain very stable during transfer.

Width B Chain Width B1 L Ident-Nr.


100 mm 82,5 mm 500 mm B37.00.002*
130 mm 114,3 mm 500 mm B37.00.003*

*Assemblies with connecting elements, less chain

mk Conveyor Technology 232


SBF-P 2254

Flat Top Chains


The belting shown in the tables below are our normal standards.
Other belts and materials are available.

Degree of
Side Flexing Frame Width Chain Width R min Ident Nr. Material hardness cleat

Plastic Chains

100 82,5 R200 K114510031 Acetal


100 82,5 R500 K114510030 Acetal
130 114,3 R200 K114510090 Acetal
130 114,3 R500 K114510085 Acetal

Plastic Chains with Cleats

100 82,5 R200 K114510045 Acetal 45 shore A


100 82,5 R200 K114510044 Acetal 60 shore A

Side Flexing Frame Width Chain Width R min Ident Nr. Material

Steel Chains

100 82,5 R500 K114510047 Carbon Steel,


hardened
100 82,5 R200 K114510022 Stainless Steel
100 82,5 R500 K114510024 Stainless Steel
130 114,3 R610 K114510063 Carbon Steel,
hardened
130 114,3 R500 K114510062 Stainless Steel
130 114,3 R610 K114510061 Stainless Steel

mk Conveyor Technology 233


Flat Top Chain Conveyors
Application Examples

180° Curve

Rolling Curve 180° with 90° Curve with side rails


adjustable side rails
Stand 52.5 Transfer Segment with side rails

Tail Standard side rails with


width adjustment

mk Conveyor Technology 235


Flat Top Chain Conveyors
Application Examples

Mini-roller insert for bridging gaps when


conveying small products

Flat top chain with cleats Section with small space


requirements, e.g. for cooling
the conveyed product
Transfer Segment Use of the SBF-P 2254 with stainless steel
with Steel Chain covers for use in the food industry

Transfer Segments from two sides Flat top chain with welded cleats

mk Conveyor Technology 237


Flat Top Chain Conveyors
Application Examples

180° Curve

Short vertical bend for forming Tail with side rails


a storage area with several levels
Curve with adjustable side rails SBF-P 2254 tail and side rails

SBF-P 2254 with transfer pusher, Dual-lane flat top chain conveyors
e.g. for the packaging industry

mk Conveyor Technology 239


mk Roller Conveyors

mk Conveyor Technology 240


Contents mk Roller Conveyors

RBS-P 2065/2066 242

RBS-P 2255 246

RBT-P 2255 250

RBM-P 2255 254

Rollers 258

Application Examples 260

mk Conveyor Technology 241


Roller Conveyors
RBS-P 2065/2066

Conveyor frame cross-section


mk Roller Conveyors are used in The 20, 40 and 50 mm roller
a wide variety of industrial appli- diameters ensure continuous and
cations. Various frame and drive uninterrupted motion of large
designs, including gravity rollers, and small products alike. All mk
driven rollers using belt, chain conveyor frames include T-slots
or tangential drives, as well as for the attachment of stands,
different roller types make this side rails and other accessories.
an extremely flexible system
with wide-ranging applications.
The conveyors are available either
straight or as curves.

mk Conveyor Technology 243


RBS-P 2065/2066
Gravity Roller Conveyor, Straight

ø 20: B61.00.001/ø 40: B61.00.002/ø 50: B61.00.003

B^= Frame width


ø20 Usable width = B-50

Features:
The gravity roller conveyors 2065 or 2066 are excellent solutions for roller conveyor requirements. With
the mk 2065 profile, the rollers protrude beyond the top edge of the profile. This enables extra wide
workpieces to be conveyed too. The mk 2066 profile is simultaneously used as a side rail.

Dimensions – Technical Information Notes

Frame width Bø 20 Plastic 150, 200, 250, 300 and 350 mm Ident.-Nr.: B61.00.001
ø 40 Plastic 250, 350, 450, 550 and 650 mm Ident.-Nr.: B61.00.002
ø 50 Plastic 250, 350, 450, 550 and 650 mm Ident.-Nr.: B61.00.003
ø 50 Steel, ZN 250 - 1050 mm in 100 mm increments
Conveyor length L 200 - 5000 mm
Roller pitch P ø 20 25, 50 and 75 mm
ø 40 50, 75, 100 and 125 mm
ø 50 75, 100, 125, 150, 175, 200, 225 and 250 mm
Frame profile mk 2065 or mk 2066
Roller types Type 30, 32, 43-46, 58 and 59 see page 258

mk Conveyor Technology 244


RBS-P 2065/2066
Gravity Roller Conveyor, Curve

B61.00.004

B^
= Frame width

Usable width = B-50

Features:
The gravity roller conveyors of System 2066 are noted primarily for their simple construction. The use of
conical rollers ensures proper orientation of products is maintained along the conveyor.

Dimensions – Technical Information Notes

Frame width B 250 - 800 mm in 50 mm increments


Inner radius RI 800 (for NB = 300; 400; 500; 600; 700; 800)
850 (for NB = 250; 350; 450; 550; 650; 750)

Product length 150 200 250 300 350 450 550


recc. Roller quantity 21 17 15 13 11 10 9
Frame profile mk 2066
Roller types Type 47 and 48 see page 258

mk Conveyor Technology 245


Roller Conveyors
RBS-P 2255

Conveyor frame cross-section B^= Frame width


Usable width = B-88

with optional
Profile mk 2040.85
The Roller Conveyors RBS-P 2255 tions, as accumulating storage, manufactured using our new
is designed for light to medium or within assembly or packaging Roller Conveyor Profile mk 2255
weight product transfers. Products lines. The Gravity Roller Conveyors which features longitudinal
may be moved either by hand, are available in straight or curved T-slots for easy mounting of side
or by gravity in decline applica- sections, and may be combined rails, stands, sensors or other
tions. Gravity rollers are most with our Driven Roller Conveyors accessories.
often used for picking applica- (RBT and RBM). All conveyors are

mk Conveyor Technology 247


RBS-P 2255
Gravity Roller Conveyor, Straight

B61.02.001

B^
= Frame width
Usable width = B-88

Features:
The Gravity Roller Conveyor is manufactured using Profile mk 2255. The anodized structural extrusions
are punched for three pitch options, and designed for use with a roller diameter of 50 mm.

Dimensions – Technical Information Notes

Roller diameter 50 mm Plastic/Steel, ZN


Frame width B 290, 390, 490, 590 and 690 mm
Conveyor length L 500 - 10.000 mm
Roller pitch p 75, 100 and 125 mm
Frame profile mk 2255
Roller types Plastic 43 + 44 or Steel 45 + 46 see page 258
Stands Stand S53.1 see page 262
Max. load to 100 kg/m and 400 kg total load higher on request
depending on frame width and roller type

mk Conveyor Technology 248


RBS-P 2255
Gravity Roller Conveyor, Curve

B61.02.002

B^= Frame width


Usable width = B-88

Features:
The Gravity Roller Conveyor is manufactured using Profile mk 2255. The anodized structural extrusions
are punched for a 5° pitch, and designed for use with a roller diameter of 50 mm.

Dimensions – Technical Information Notes

Roller diameter 50 mm conical Plastic


Frame width B 290, 390, 490, 590 and 690 mm
Inner radius RI 800 mm
Roller pitch 5° / number of rollers: 18
Frame profile mk 2255
Roller types Type 47 and 48 see page 258
Stands Stand S53.1 see page 262
Max. load to 100 kg/90° depending on conveyor higher on request
angle and roller type

mk Conveyor Technology 249


Roller Conveyors
RBT-P 2255

Conveyor frame cross-section B^ = Frame width


Usable width = B-115

with optional
Profile mk 2040.85
The tangential chain roller dirty or oily environments. The
conveyor is used wherever long, tangential chain roller conveyors
motor driven conveyor sections are available in straight or curved
are required. Rollers feature sections, and can be combined
integrated sprockets which are with other System 2255 conveyor
driven tangentially using ½" (RBS and RBM). The longitudinal
roller chain which is guided T-slots along the frame can be
along an enclosed, low-friction used for direct mounting of side
wear strip. Tangential chain roller rails, stands, sensors or other
conveyors may also be used in accessories.

mk Conveyor Technology 251


RBT-P 2255
Tangential Chain Roller Conveyor, Straight

B61.02.003

B^
= Frame width
Usable width = B-115

Features:
The Tangential Chain Roller Conveyor is manufactured using Profile mk 2255. The anodized structural
extrusions are punched for 100 mm pitch and designed for use with a roller diameter of 50 mm.

Dimensions – Technical Information Notes

Roller diameter 50 mm Steel, ZN


Frame width B 420, 520, 620 and 720 mm
Conveyor length L 600 - 10000 mm others on request
Roller pitch 75, 100, 125, 150, 175 and 200 mm
Frame profile mk 2255
Roller types Type 49 and 57, 60 or 61 see page 258
Stands Stand S53.1 see page 262
Max. load to 100 kg/m and 400 kg total load higher on request
depending on frame width and roller type

mk Conveyor Technology 252


RBT-P 2255
Tangential Chain Roller Conveyor, Curve

B61.02.004

B^
= Frame width
Usable width = B-115

Features:
The Tangential Chain Roller Conveyor is manufactured using Profile mk 2255. The anodized structural
extrusions are punched for a 5° pitch, and designed for use with a roller diameter of 50 mm.

Dimensions – Technical Information Notes

Roller diameter 50 mm conical Plastic


Frame width B 420, 520, 620 and 720 mm
Inner radius RI 800 mm
Roller pitch 5° / number of rollers: 18
Frame profile mk 2255
Roller types Type 50 see page 258
Stands Stand S53.1 see page 262
Max. load to 100 kg/90° depending on conveyor higher on request
angle and roller type

mk Conveyor Technology 253


Roller Conveyors
RBM-P 2255

Conveyor frame cross-section

B^
= Frame width
Usable width = B-88

Wear Strip mk 1025.75

Profile for conveyor frame


mk 2255

with optional Profile


mk 2040.85
The Drive Roller Conveyor featu- speed and direction of the moto-
res a motorized roller which dri- rized rollers is accomplished using
ves up to 9 additional idler rol- a control module. The Drive
lers. With this type of drive seg- Roller Conveyors are available in
mentation it is possible to design straight or curved sections, and
these conveyors with varying can be combined with other
speeds or start/stop functions. System 2255 conveyor (RBS and
This allows application possibili- RBT). The longitudinal T-slots
ties such as segmentation of along the frame can be used for
products, stopping and storage, direct mounting of side rails,
whereby more complex system stands, sensors or other accesso-
processes can be supported. The ries.

mk Conveyor Technology 255


RBM-P 2255
Drive Roller Conveyor, Straight

B61.02.005

B^= Frame width


Usable width = B-88

Features:
The Drive Roller Conveyor is manufactured using Profile mk 2255. The anodized structural extrusions
are punched for 100 mm pitch and designed for use with a roller diameter of 50 mm.

Dimensions – Technical Information Notes

Roller diameter 50 mm Steel, ZN


Frame width B 380, 480, 580 and 680 mm
Conveyor length L 500 - 10.000 mm
Roller pitch 100 mm
Frame profile mk 2255
Roller types Type 51, 53 and 55 see page 258
Stands Stand S53.1 see page 262
Max. load to 55 kg/m and 275 kg total load higher on request
depending on frame width and roller type

mk Conveyor Technology 256


RBM-P 2255
Drive Roller Conveyor, Curve

B61.02.006

B^= Frame width


Usable width = B-180

Features:
The Drive Roller Conveyor is manufactured using Profile mk 2255. The anodized structural extrusions
are punched for a 5° pitch, and designed for use with a roller diameter of 50 mm.

Dimensions – Technical Information Notes

Roller diameter 50 mm conical Plastic


Frame width B 380, 480, 580 and 680 mm
Inner radius RI 800 mm
Roller pitch 5° / number of rollers: 18
Frame profile mk 2255
Roller types Type 52, 54 and 56 see page 258
Stands Stand S53.1 see page 262
Max. load to 55 kg/90° depending on conveyor higher on request
angle and roller type

mk Conveyor Technology 257


Roller Conveyors
Rollers

* Motorized Roller **for RBS-P 2065/66 / RBS-P 2255

Gravity Roller Conveyor straight


Roller ø Color Usable width** Material Mounting Friction Form Load/Roller
Type 30 20 mm blue B-50/ - Plastic spring shaft ø 6 mm - cylinder 9 kg
Type 32 40 mm blue B-50/ - Plastic spring shaft ø 8 mm - cylinder 12 kg
Type 43 50 mm grey B-50/B-88 Plastic threaded M8 - cylinder 7 kg - 35 kg
Type 44 50 mm grey B-50/B-88 Plastic spring shaft ø 8 mm - cylinder 7 kg - 35 kg
Type 45 50 mm silver B-50/B-88 Steel, ZN threaded M8 - cylinder 35 kg
Type 46 50 mm silver B-50/B-88 Steel, ZN spring shaft ø 8 mm - cylinder 35 kg
Type 58 20 mm grey B-50/B-88 Plastic spring shaft ø 6 mm - cylinder 5 kg
Type 59 40 mm grey B-50/B-88 Plastic spring shaft ø 8 mm - cylinder 11 kg

Gravity Roller Conveyor curve


Roller ø Color Usable width** Material Mounting Friction Form Load/Roller
Type 47 50 mm grey B-88 Plastic threaded M8 - conical 40 kg
Type 48 50 mm grey B-88 Plastic spring shaft ø 8 mm - conical 40 kg

Tangential Chain Roller Conveyor straight


Roller ø Color Usable width** Material Mounting Friction Form Load/Roller
Type 49 50 mm silver B-115 Steel, ZN threaded M8 - cylinder 145 kg
Type 61 50 mm silver B-115 Steel, ZN threaded M8 adjustable cylinder 72 kg

Tangential Chain Roller Conveyor curve


Roller ø Color Usable width** Material Mounting Friction Form Load/Roller
Type 50 50 mm grey B-115 Plastic threaded M8 - conical 40 kg

Drive Roller Conveyor straight


Roller ø Color Usable width** Material Mounting Friction Form Load/Roller
Type 51 50 mm silver B-88 Steel, ZN threaded M8 - cylinder 30 kg
Type 53* 50 mm silver B-88 Steel, ZN threaded M8/ - cylinder 30 kg
ext. thread M12x1
Type 55 50 mm silver B-88 Steel, ZN spring shaft ø 8 - cylinder 30 kg

Drive Roller Conveyor curve


Roller ø Color Usable width** Material Mounting Friction Form Load/Roller
Type 52 50 mm grey B-180 Plastic threaded M8 - conical 30 kg
Type 54* 50 mm grey B-180 Plastic threaded M8/ - conical 30 kg
ext. thread M12x1
Type 56 50 mm grey B-180 Plastic spring shaft ø 8 mm - conical 30 kg

mk Conveyor Technology 258


mk Conveyor Technology 259
Roller Conveyors
Application Examples

RBT-P 2255 with integrated lift and transfer conveyor, belt


loading capacity 100 kg/m with additional side rails and drip pan

Combination of Tangential Chain


and Driven Roller Conveyors
Combination of turn table and RBT-P 2255 with buffer table for order
picking tasks and ø 50 mm steel rollers. Driven via tangential chain drive

RBS-P 2255 with ø 40 mm plastic rollers Customer-specific roller conveyor

mk Conveyor Technology 261


mk Stands

mk Conveyor Technology 262


Contents mk Stands

Conveyor Stand Options 264

Floor Options 265

Stands 54.80 and 51.2 266

Stand 53.22 267

Stand 52.5 268

Stand 55.1 269

Stand 53.1 270

Stand 53.11 271

Stand 53.2 272

Stand 53.21 273

Stand 31 274

mk Conveyor Technology 263


Stands
Conveyor Stand Options

mk Conveyor Technology 264


Stands
Floor Options

Leveling Screw DIN 916, 8.8 VZ,


M16 x 60, D09161660

Leveling Screw DIN 916, 8.8 VZ, Anchor HSA, M10 x 120, K111030011
M16 x 60, D09161660
Anchor HSA, M10 x 120, K111030011
52

50.02.0025

Pad Plate, 50.02.0063

Fixed Caster, K106 001044

mk Conveyor Technology 265


Stand

Stand 54.80
Pedestal stand with Profile mk 2040.41 (40x80
mm) for short and small, lightweight conveyors.
Allows height and incline adjustment.
Ident Nr. B67.04.080

Standard Height:
H 500 mm
H 750 mm
H 1000 mm
H 1250 mm
H 1500 mm

Stand 51.2
Pedestal stand with Profile mk 2004 (50x100 mm)
for short and small, leightweight conveyors.
Allows height and incline adjustment.
Ident Nr. B67.04.002

Standard Height:
H 500 mm
H 750 mm
H 1000 mm
H 1250 mm
H 1500 mm

Stands are for conveyors less than 250 mm wide

mk Conveyor Technology 266


Stand

Stand 53.22
Medium-duty telescoping stand with Profile mk
2000 (50x50 mm) for medium length, lightweight
conveyors. Allows height and incline adjustment.
Ident Nr. B67.06.008

Standard Height:
H 450 mm ± 25 mm
H 500 mm ± 50 mm
H 600 mm ± 50 mm
H 700 mm ± 100 mm
H 800 mm ± 150 mm
H 1000 mm ± 200 mm

Standard Width:
B = 150 - 800 mm
B1 = 500 - 1000 mm
Option A Option B Option C B2 = 460 - 660 mm

Stand can be used with fixed and swivel casters

mk Conveyor Technology 267


Stand

Stand 52.5
Stand for narrow conveyors with
Profile mk 2000 (50x50 mm).
Allows height and incline adjustment.
Ident Nr. B67.05.008

Standard Height:
H 500 mm - 1500 mm
± 70 mm

Standard Width:
B = 100 mm
B = 130 mm
B = 205 mm

mk Conveyor Technology 268


Stand

Stand 55.1
Simple stand with Profile
mk 2040.40 (40x40 mm).
Allows height and incline adjustment.
Ident Nr. B67.06.011

Standard Height:
H 500 mm = 500 mm
H 750 mm = 750 mm
H 1000 mm = 1000 mm
H 1200 mm = 1200 mm

Standard Width:
B = 100 - 1200 mm

mk Conveyor Technology 269


Stand

Stand 53.1
Light-duty telescoping stand with
Profile mk 2001 (25x50 mm).
Allows height and incline adjustment.
Ident Nr. B67.06.001

Standard Height:
H 325 mm ± 25 mm
H 400 mm ± 50 mm
H 550 mm ± 100 mm
H 700 mm ± 150 mm
H 850 mm ± 200 mm
Option A Option B H 1000 mm ± 200 mm
H 1200 mm ± 200 mm

Standard Width:
B = 100 - 1200 mm

As of H 700 mm
Option C Option D with 2 braces

mk Conveyor Technology 270


Stand

Stand 53.11
Light-duty telescoping stand with
Profile mk 2001 (25x50 mm).
Allows height and incline adjustment.
Ident Nr. B67.06.002

Standard Height:
H 400 mm ± 25 mm
H 450 mm ± 25 mm
H 500 mm ± 50 mm
H 600 mm ± 50 mm
H 700 mm ± 100 mm
Option A Option B H 800 mm ± 150 mm
H 1000 mm ± 200 mm
H 1200 mm ± 200 mm

Standard Width:
B = 100 - 500 mm

Option C Option D

Stand can be used with fixed and swivel casters

mk Conveyor Technology 271


Stand

Stand 53.2
Medium-duty telescoping stand with
Profile mk 2000 (50x50 mm).
Allows height and incline adjustment.
Ident Nr. B67.06.003

Standard Height:
H 325 mm ± 25 mm
H 400 mm ± 50 mm
H 550 mm ± 100 mm
H 700 mm ± 150 mm
H 850 mm ± 200 mm
Option A Option B H 1000 mm ± 200 mm
H 1200 mm ± 200 mm

Standard Width:
B = 200 - 1500 mm

As of H 700 mm
Option C Option D with 2 braces

mk Conveyor Technology 272


Stand

Stand 53.21
Medium-duty telescoping stand with
Profile mk 2000 (50x50 mm).
Allows height and incline adjustment.
Ident Nr. B67.06.004

Standard Height:
H 400 mm ± 25 mm
H 450 mm ± 25 mm
H 500 mm ± 50 mm
H 600 mm ± 50 mm
H 700 mm ± 100 mm
Option A Option B H 800 mm ± 150 mm
H 1000 mm ± 200 mm
H 1200 mm ± 200 mm

Standard Width:
B = 200 - 800 mm

Option C Option D

Stand can be used with fixed and swivel casters

mk Conveyor Technology 273


Stand

Stand 31
Heavy-duty telescoping stand with
Profile mk 2000 (50x50 mm).
Allows height and incline adjustment.
Ident Nr. B67.03.002

Standard Height:
H 325 mm ± 25 mm
H 400 mm ± 50 mm
H 550 mm ± 100 mm
H 700 mm ± 150 mm
H 850 mm ± 200 mm
H 1000 mm ± 250 mm
H 1150 mm ± 300 mm
H 1500 mm ± 300 mm
H 2000 mm ± 300 mm

Option B Standard Width:


B = 500 - 2000 mm

As of H 1150 mm
with 2 braces

mk Conveyor Technology 274


mk Conveyor Technology 275
mk Side Rails

mk Conveyor Technology 276


Contents mk Side Rails

Side Rails 278

mk Conveyor Technology 277


Side Rails

Guiding products properly is one of the most Order Example:


important considerations when planning a con- Side Rail 02
veyor system. For this reason, mk offers a wide Type21
selection of fixed and ajustable side rails. Simple L12 = 50 mm
adjustability enables quick changeovers for pro- L13 = 50 mm
ducts of varying sizes. In addition, electrically or L14 = 75 mm
pneumatically adjustable side rails are available Length = 1000 mm
on request. both sides

System SF1.3 B17.00.003


Height 10 - 50 mm

System SF2.1 B17.00.004


Variable Value
L1 25
50
75

System SF2.2 B17.00.005


Variable Value
L1 25
50
75

mk Conveyor Technology 278


System SF7.1 B17.00.025
Variable GUF-P2000 GUF-P2041

L1
L1 25 30
50 55
75 80

10

System SF10.1 B17.00.020


for straight run

System SF10.2 B17.00.021


for curve

mk Conveyor Technology 279


Side Rails

L14
Side Rail 01 complete B17.00.101
Separate holder HSF01 B27.01.001
Variable Value
L14 50, 75, 100 mm
L16 75, 100, 150, 200 mm

L16
Rail options

Type 01 Type 11 Type 12 Type 21 Type 22 Type 23 Type 24

L14
Side Rail 02 complete B17.00.102
Separate holder HSF02 B27.01.002
Variable Value
L12 50, 75, 100, 150 mm

L12
L13 25, 50 mm
L14 50, 75, 100 mm

L13

Rail options

Type 01 Type 11 Type 12 Type 21 Type 22 Type 23 Type 24

Order Example
We require the following information to ensure smooth processing of enquiries:

B17.00.101 for GUF-P MINI


L14 = 100 mm, L16 = 150 mm
Type 01, L1 = 50 mm

mk Conveyor Technology 280


Nuts

Square nuts are mk’s preferred mounting hard- For conveyor series 40 and 50: 10 mm
ware for accessory components attached to the
T-slot. When compared to Slot Nuts and T-Nuts
they have a much higher load-bearing capacity
due to their larger size and surface area.

For GUF-P MINI: 7 mm


Nut 3/50, Steel Zn
Nut 1, Steel Zn M8 34.01.0006
M6 34.02.0001
without chamfer

Nut 2/25, Steel Zn


M6 34.02.0002

Nut 4/50, Steel Zn


M8 34.01.0007
Nut 2/50, Steel Zn
M6 34.02.0003

Nuts for last-minute assembly


The following components are designed to be
in-serted into the profiles after an assembly has
been finished, or when the profile ends are
For conveyor series 40 and 50: 10 mm
inaccessible and the standard square nuts can
no longer be slid into the T-slots.

Nut 1, Steel Zn For GUF-P MINI: 7 mm


M6 34.02.0008
M8 34.01.0001 Nut 1, Steel Zn
M6 34.02.0013
with chamfer

Nut 2/25, Steel Zn For conveyor series 40 and 50: 10 mm


M6 34.02.0010
M8 34.01.0002
T-Nut, Steel Zn
M6 34.07.0002
M8 34.06.0002

Nut 2/35, Steel Zn


M8 34.01.0011 Slot Nut, Steel Zn
M6 34.04.0001
M8 34.03.0001

mk Conveyor Technology 281


mk Accessories

mk Conveyor Technology 282


Contents mk Accessories

Electronic Accessories 284

Sensor Brackets 285

End Stops 286

Drip Pan 287

Application Examples 288

mk Conveyor Technology 283


Accessories

Electronic Accessories

The integration of conveyor systems with existing


equipment is becoming ever more complex. On
request mk provides not only complete solutions
from the control concept until handover at the
customer, but also wiring on the terminal box,
input/output modules or field bus system accor-
ding to customer specification. Even if your elec-
tronic requirements are minimal, you can rely on
a complete system of standard components.

Frequency Inverters for


mk Conveyor Systems
mk frequency inverters can be purchased individu-
ally, or as an integral component of your conveyor
system.

Frequency inverter for DC motors Frequency inverter for AC motors


Input: 230VAC, 50Hz Input: 230VAC, 50Hz
Range: 1:10; 1.5 - 15 m/min Range: 1:7
Reversing option available
3 digital inputs, e.g. for external release, switch-
E - Number Name over between fixed parametrizable frequencies,
connection of a light barrier etc.
EREG180DC/3A Reglomat until 0,25 KW 1 analog input 0V to +10V DC
180/200V DC 1 digital output 24V DC / 50mA
EREG180DC/3ARV Reglomat with reversing option
EREG24DC/5A Reglomat until 90W 24V DC
E - Number Name
EREG230AC/0.25 Reglomat until 0,18 KW
Motor power
EREG230AC/0.25RV Reglomat with reversing option
EREG230AC/0.37 Reglomat until 0,25 KW
Motor power
EREG230AC/0.37RV Reglomat with reversing option
EREG230AC/0.55 Reglomat until 0,37 KW
Motor power
EREG230AC/0.55RV Reglomat with reversing option
EREG230AC/0.75 Reglomat until 0,55 KW
Motor power
Note: Due to different voltage requirements, EREG230AC/0.75RV Reglomat with reversing option
the controllers described here are not available
in North America.

mk Conveyor Technology 284


Sensor Brackets

Sensor Bracket A Sensor Bracket E


ø 13 - 16.00.0000 ø 9 - 16.00.0026
ø 19 - 16.00.0001 ø 13 - 16.00.0027
R1/4" - 16.05.0011 ø 19 - 16.00.0028
Al tumbled Steel, ZN

Sensor Bracket B
ø 13 - 16.00.0006
ø 19 - 16.00.0007
Al tumbled

Sensor Bracket C
ø 9 - 16.00.0011
ø 13 - 16.00.0012
ø 19 - 16.00.0013
Steel, ZN

mk Conveyor Technology 285


Accessories

End Stops

Processes often require that products be stopped


or accumulated, especially on belt and roller con-
veyors. For this reason, mk offers End Stop SBP1.
It is easily installed using the available conveyor
frame T-slots. A notable feature of this stop is the
included wear strip, which prevents product
damage.

End Stop GUFP2000


B66.00.004
incl. mounting hardware

Belt Conveyor GUF-P 2000

Roller Conveyors 2066 End Stop Roller Conveyor


B66.00.003
incl. mounting hardware

mk Conveyor Technology 286


Drip Pan

Made of Stainless Steel, the drip pan can be fit


to the requested height, width and length of the
conveyor system. It is supplied standard with a
3/4" drain plug. Special configurations which take
into consideration framing or other obstructions
can be supplied as well.

Drip Pan with


Drain Plug 3/4"
B11.01.002
Stainless Steel
Holder Al tumbled

mk Conveyor Technology 287


Accessories
Application Examples

Safety switch
Sensor Brackets with reflector Sensor Brackets

mk Conveyor Technology 289


mk Accumulation and Storage

mk Conveyor Technology 290


Contents mk Accumulation and Storage

DTZ-P 2040 292

mk Conveyor Technology 291


DTZ-P 2040
Turntable with Timing Belt driven

B12.01.001

Dimensions – Technical Information Notes

ø Turntable D1 = 750, 1000, 1250, 1500 mm others on request


ø Surface Dmin = D1-30, Dmax = D1+100
Surface Plate see page 293
Drive Design Timing Belt specials on request
v const (rev/min) 1 - 8 rev/min others on request
Side Rails see page 276
Height H H = 500 - 1500 mm others on request

mk Conveyor Technology 292


Surface Plates
Construction C
The following surface plates are our standards.
Optional clock- or
Specials are possible on request.
counterclockwise,
chute right

Option 1.1
Laminated Surface Construction D
Optional clock- or
Option 1.2 counterclockwise,
Laminated Surface chutes 90°
with SS cover
Construction E
Option 1.3 Optional clock- or
Laminated Surface counterclockwise,
with overhanging chutes 180°
SS cover
(for smaller products)
Construction F
Optional clock- or
counterclockwise,
chutes middle
Construction, Product Flow
The following examples are standard configura-
tions which can be combined. When designing
diverters, the product weight and shape is critical Construction G
to successful performance. The actual details of Optional clock- or
these diverters are therefore designed specifically counterclockwise,
to each customer’s application. Because of our chutes 2 x middle,
experience in the areas of material handling and with diverters
conveying, mk can refer to numerous solutions
offered in the past. Control integrated diverters
are, therefore, also possible.
Construction H
Optional clock- or
counterclockwise,
adjustable diverter
Construction A
Optional clock- or
counterclockwise
Order Example:
DTZ-P 2040
D1 = 1000 mm
D = 1075 mm
Construction B H = 800 mm
Optional clock- or Surface Option 1.1
counterclockwise, v= 2 rev/min clockwise
chute left Construction C

mk Conveyor Technology 293


mk Lift- and Transfer Stations

mk Conveyor Technology 294


Contents mk Lift- and Transfer Stations

Accumulating Conveyor with Lift 296

Lift and Transfer 297

Elevator 298

Vertical Storage 299

mk Conveyor Technology 295


Lift- and Transfer Stations

Accumulating Conveyor with Lift

Elevator with conveyors, material handling line


for headlamps on pallets

Standard Components:
• Upper Conveyor: 2-Lane SRF-P 2012
• Linear Module: 2 x mk 2034 /2004
• Elevator Conveyor: 2-Lane GUF-P 2000
• Return Conveyor: SRF-P 2012
• mk Structural Profile Frame

mk Conveyor Technology 296


Lift and Transfer

Lift station with right angle transfer,


Pallet handling conveyor system

Standard Components:
• Conveyors: 2-Lane SRF-P 2012
• Linear Module: mk 2034/2005
• Transfer: 2-Lane GUF-P 2000
• mk Structural Profile Frame

mk Conveyor Technology 297


Lift- and Transfer Stations

Elevator

Elevator with right angle transfer,


pallet handling line

Standard Components:
• Conveyors: 2-Lane KTF-P 2010
• Conveyors: 2-Lane ZRF-P 2010
• Linear Module: 2 x mk 2034/2005
• Transfer: 2-Lane KTF-P 2010
• mk Structural Profile Frame

mk Conveyor Technology 298


Vertical Storage

Pallet Handling

Standard Components:
• Lower Conveyor: 2-Lane KTF-P 2010
• Linear Module: 2 x mk 2034/2005
• Upper Conveyor: 2-Lane ZRF-P 2010
• mk Structural Profile Frame

mk Conveyor Technology 299


Customer Specific Application Examples

mk Conveyor Technology 300


Contents Customer Specific Application Examples

mk Conveyor Technology 301


Customer Specific
Application Examples

GUF-P 2000 with protective cover made of welded fencing

Lifting unit with pallet lock GUF-P 2000 with straightening


unit for paper bags
Inclined conveyor with FDA Accumulating roller chain conveyors with
belt and sidewalls infeed and outfeed segments

Modular belt conveyors with brushes for V-belt conveyor combination


metal sheets susceptible to scratching

mk Conveyor Technology 303


Customer Specific
Application Examples

Twin timing belt conveyor with integrated lifting cylinder


and roller conveyor for transporting glass panes

Flat top chain conveyors for


transporting hot products
Timing belt conveyor combination Multiflex Chain Conveyor with special
with swiveling upper unit fixtures for moving candles

GUF-P 2041 with separator Hopper conveyor

mk Conveyor Technology 305


Customer Specific
Application Examples

Special roller conveyor for transporting pallets


integrated in a complete system

Roller conveyor with integrated


parts guide for loading cleaning systems,
in the automobile industry
Side Grip Conveyor for bottle Transport and turning system with
or glass conveying integrated CD labelling station

GUF-P 2000 in use for GUF-P 2000 with pneumatic


weighing technology pusher/deflector

mk Conveyor Technology 307


Customer Specific
Application Examples

Steel belt conveyor

Dual-lane conveyor 2001 with


integrated lift and transfer station
Accumulation-capable flat top chain conveyors
with separation and positioning

Table top chain conveyor Accumulating table top chain conveyor with
workpiece fixtures returning underneath

mk Conveyor Technology 309


Network and Support

mk Conveyor Technology 310


Contents Network and Support

mk CAD Parts Library 312

Internet 313

Product-Configurator 313

We’re there where you need us 314

mk Conveyor Technology 311


mk CAD Parts Library

Online-Version

Under www.mk-group.com you find our CAD Parts Library.

There you will find CAD files via email.

Data formats for all common 2D and 3D CAD systems.

Individual components as well as configured assemblies.

CAD Parts Library

On request we can also send you our electronical product


catalog on CD-ROM.

On our CD-ROM you will find the following data formats:


DXF 2D, DWG 2D, STEP 3D and IGES 3D.

The CD-ROM also features RFQ and Ordering forms, as well


as parts lists.

Further advantages include product search functions


according to product name and part number as well as
a shopping cart function.
Internet/Product-Configurator

Internet Configurator for guarding


Current information regarding mk Design your guarding quickly Automatic creation of 3D
products, trade shows, training, and easily with the following guards on 2D floor plans
catalogs and other relevant news advantages: Stand-alone configurator -
can be found on our home page. Create guarding yourself no installation required
Check the status of your order without expensive engineering Export 3D drawings in native
at any time in using our new design file formats or exchange
order tracking system. Cost optimization thanks to formats for further processing
With your personal password the automatic selection of or inserting in your own
you have direct access to all standard panels CAD system
orders registered with our Very fast design, even of Generation of parts lists for
company. complex assemblies the guarding for placing an
Order from our new online Software requires no order with mk
shop 24 hours a day. additional CAD package

Internet

3D-Product-Configurator

mk Conveyor Technology 313


We’re there
where you need us

Network International
mk Automation, Inc. mk System 2000 AG APA
105 Highland Park Drive Solothurnstraße 55 Application des
Bloomfield, CT 06002 3294 Büren an der Aare Périphériques d’Automation
USA SWITZERLAND B.P. 445
Phone +1 860 769 5500 Phone +41 32 3512322 6, rue d’Alsace
Fax +1 860 769 5505 Fax +41 32 3514628 76504 Elbeuf Cedex
www.mkprofiles.com www.mk-system.ch FRANCE
[email protected] [email protected] Phone +33 232 962660
Fax +33 235 877238
mk Profile Systems Ltd. mk Products b.v. www.apafrance.com
Unit 15, The Business Centre Windmolen 14a [email protected]
Technology Drive, Beeston 7609 NN Almelo
Nottingham NG9 2ND NETHERLANDS mk Kitz Hispania S.L.
GREAT BRITAIN Phone +31 546 815065 Calle México n°2
Tel. +44 115 9221296 Fax +31 546 827245 50196 La Muela (Zaragoza)
Fax +44 115 9228138 www.mkproducts.nl SPAIN
www.mkprofiles.co.uk [email protected] Phone +34 976 149208
[email protected] Fax +34 976 149209
www.mkhispania.es
[email protected]

mk Conveyor Technology 314


Each hour of machine downtime and service locations in Germany, presence after the sale. Right
for one of your customers costs Europe and USA will support from the design phase our
you money and reputation. That’s you with the expertise and motto is: The implementation
why we are always at your side service you have come to expect of economic and forward looking
as a partner in an emergency. from us. And you don’t only planning pays off. So use our
mk’s numerous sales, production profit from our widespread local international network.

Great Britain,
Germany Ireland Switzerland France

Spain, Netherlands, USA, Canada


Portugal Belgium and Mexico

Copyright © 2008 Maschinenbau Kitz GmbH, all rights and technical modifications reserved. Reproduction,
in whole or in part, only with the expressed, written consent of Maschinenbau Kitz GmbH. Legal venue is
Siegburg, Germany. Current as of 04.2009

mk Conveyor Technology 315


Notes

mk Conveyor Technology 316


mk Conveyor Technology 317
Notes

mk Conveyor Technology 318


mk Conveyor Technology 319
Notes

mk Conveyor Technology 320


mk Conveyor Technology 321
Notes

mk Conveyor Technology 322


mk Conveyor Technology 323
Maschinenbau Kitz GmbH
Glockenstraße 84
53844 Troisdorf
Germany
Phone +49 228 4598-0
Fax +49 228 453145
www.mk-group.com
[email protected]

You might also like