Terasaki MV Breakers
Terasaki MV Breakers
Terasaki MV Breakers
HS21
catalog 07-02
Description
Characteristics
Medium voltage switchgear for marine and offshore use Full type approval Type tested in accordance with IEC 62271-200 Metal-clad construction Independently arc-fault tested Circuit breaker with safety metal shutter Option of air insulated bus bars Safety mechanical interlocks Front service operation Circuit breaker insertion and withdrawal with the front panel door closed Making current earthing switch Intelligent circuit monitoring devices
Application
All TERASAKI medium voltage switchboards are specifically designed and manufactured to meet the environmental and safety conditions of the marine and offshore industries. TERASAKIs reputation throughout the marine and offshore industry ensures that reliability and safety are of prime importance in the design and manufacture of the HS21 medium voltage switchboard.
Type testing
The HS21 switchboard is independently tested in accordance with IEC 62271-200 and marine classification society requirements. Temperature rise test This test is carried out at the rated current of the switchboard with the classification societies requirements of a 45-degree C ambient temperature being taken into consideration. Dielectric test Including impulse voltage and power frequency voltage test. Main circuit resistance measurement There shall be less than 20% difference in the DC measured resistance values of the main and control circuits. Short-time and peak withstand current test The panel is deemed to have passed the test if there is no deformation or damage to components and conductors following application of a short circuit current to the switchboard. Arcing due to internal fault test The switchboard is deemed to have passed the test if following the application of an internal arc fault, in accordance with IEC 62271-200 Annex A the original mechanical integrity and inflammability of the panel is maintained.
Vessel types
The HS21 switchboard is designed for use in: Offshore Plant Oil Rig supply vessels Floating Production Storage Offloading vessels (FPSO) Floating Storage Offloading vessels(FSO) LNG Carriers Large Passenger vessels Container ships Storage and Work Barges Floating Docks, Various Dredgers, etc
General specification
Basic specifications and panel size of 7.2 kV and 12 kV are the same (Refer to the following pages for panel size) Miniaturization rather than a conventional switchboard Abundant prepared optional equipment Type HS21-1 Application
Standard conformance Classification IEC 62271-200 (IEC 60092-508) 1) ABS, BV, DNV, LR, NK, GL and others
HS21-2
HS21-3
HS21-4
Rating
Rated voltage Rated frequency Rated power frequency withstand voltage Rated lightning impulse withstand voltage Rated short time withstand current Rated peak withstand current Internal arc withstand current Main bus bar current Load bus bar current 1250 A 600 A 20 kV/min 60 kV 25 kA 1sec (3sec) 2) 65 kA 25kA 0.2sec (20kA 1sec) 4) 2000 A 600/1000 A 1250 A 600 A 2000 A 600/1000 A AC 7.2 kV 50 / 60 Hz 28 kV/min 75kV AC 12 kV
Construction
Switchgear construction Degree of protection Metal-clad Low voltage compartment High voltage compartment IP32 IP42
Optional equipment 3)
- Inspection window - Arc gas exhaust duct - Earthing switch on main bus bar - Arc detecting system - Insulation tube cover on bus bar - Surge arrestor on main bus bar - IP33 of low voltage compartment protection - IP43 of high voltage compartment protection - Infrared rays window
Notes 1) ANSI C37.20.2 on request 2) 3 sec on request 3) Refer to the following pages about the details of optional equipment 4) With arc gas exhaust duct
Dimensions
Basic panel design (example)
600mm over
H1
H2
w
H2 : With open pressure relief flap
Panel type Generator panel Feeder panel Incoming panel GPT panel Motor panel Soft start motor panel Bus-tie panel 1 1) Bus riser & GPT panel Bus-tie panel 2 2) Sync panel ATr panel
Notes 1) LNG vessel only 2) Container vessel only
W (mm)
H1 (mm)
H2 (mm)
D (mm)
Technical data
Typical unit
G F IC BT GPT
option
ATr
BRG
SM
G F IC BT GPT
Generator panel Feeder panel Incoming panel Bus-tie panel Grounded potential transformer panel
M ATr BRG SM
Motor panel Auto transformer panel Bus riser & GPT panel Soft start motor panel
Technical data
Cable entry plan
The HS21 switchboard standard cable entry is from the bottom. Power cables enter through the rear gland plate and control cables through the front gland plate. Top cable entry can be provided, but consultation with TERASAKI is recommended as panel dimensions will increase.
Bottom entry cable
Rear A
D E C 1680 mm B Bottom G F G C
J H Front
Panel type Standard panel 1) Bus riser & GPT panel Bus-tie panel Synch panel ATr panel
Width A(mm) 650 800 900 1000 1000 B(mm) 450 550 750
Power cable entry C(mm) D (mm) E (mm) F (mm) 450 550 125 140 150 650 750
125
140
200
Room planning
The room planning of installing HS21 in the switchgear room is shown below.
4 Rear 1 2 5 D
w
Front A
C
1...HS21 switchgear 2...Side aisle 3...Front operating space 4...Rear maintenance space 5...Switchgear room wall
C (mm) D (mm) 700 850 700 700
Panel width -W only 650 mm with 800 mm with 900 mm with 1000 mm
A (mm)
B (mm)
2900
1000
1600
1680
Metal-clad
Compartments
Each section of the HS21 metal-clad switchboard is separated into four compartments. Circuit breaker Main bus bar Cable terminations Low voltage equipment To withstand internal arc faults, segregation between compartments is achieved by the use of metal partitions. See picture below.
Panel partitions
The compartment between each panel is divided by the metallic partition. Since each compartment have not penetrated between panels, other panels are not affected even when the accident happens by a certain panel. Moreover, when extending in the future, it can install easily.
Cable compartment
Standard cable entry is from the rear bottom. However, if required cable, entry can be from above, but the depth of the panel will increase. Access can not be gained to this compartment without first satisfying the safety interlock procedure of the switchboard. Also located within this compartment are: Earthing switch Zero-phase current transformer Surge arrestor Voltage and current transformers
Construction
Basic panel design (example)
16
1 2 3 4
D
17 18
26
27
19
5 20 14 6 7 8 9 11 12 13 10 21 28 22 15 23 29
A
24 25
Front view
Side view
Rear view
A 1 2 3 4 9
: Upper door : Instrument : Protection and control unit : Switch : Lower door
Cable compartment
5 : Door of circuit breaker compartment 6 : VCB draw-in / out handle port 7 : Indicator of circuit breaker position 8 : VCB draw-in / out interlock key hole 10 : Emergency open mechanism 11 : Interlock key for de-excitation 12 : Earthing switch operating handle port 13 : Lower cable compartment door key 14 : Vacuum circuit breaker 15 : VCB cradle
19 : Surge arrestor 20 : Current transformer 21 : Load bus bar 22 : Power cable terminal 23 : Earthing switch 24 : Zero-phase current transformer 25 : Voltage transformer 26 : Upper door 27 : Upper cable compartment door key hole 28 : Lower door 29 : Lower cable compartment door key hole
Product description
Pressure relief flaps
To relieve pressure during an internal arc fault, pressure relief flaps are provided on the circuit breaker, bus bar and cable compartments at the positions shown.
Top panel
Pressure relief flaps
Insulation bushing
To maintain electrical characteristics and mechanical strength the three-phase single molding insulation bushings are manufactured using high-grade epoxy resin material. Specification
Rated voltage Rated power frequency withstand voltage Rated lightning impulse withstand voltage Over current strength 12 kV 28 kV / min 75 kV 25 kA 1sec (3sec) 1)
Insulation bushing
1) 3sec on request
Interlocks
Mechanical interlocking facilities satisfy demand of IEC62271-200. Descriptions of the HS21 switchboard interlocks are shown below. !. With metal-clad compartmented switchgear and controlgear, door should only be opened when the part of the main circuit contained in the compartment being made accessible is dead. @. They shall be provided with locking facilities, unless the safety of persons is assured by a suitable interlocking device. #. The withdrawal or engagement of a circuit breaker, switch or contactor shall be impossible unless it is in the open position. $. It shall be impossible to close the circuit breaker, switch or contactor in the service position unless it is connected to auxiliary circuit. %. When circuit breaker is a connect position, it isnt possible to do the ON position of earthing switch.
step4
step5
step6
Remove rear panel Open CB compt door ( in case of CB maintenance ) Turn and remove lower cable compt door key
Earthing switch ON
step7
step8
step9
Cable compt door open Open lower door Turn lower cable compt door key Turn and remove upper cable compt door key Remove upper door Turn upper cable compt door key
10
Components
Vacuum circuit breaker HVF
Applicable standards
The HVF vacuum circuit breakers meet all the requirements of IEC 62271-100 and the other applicable standards.
Manual spring charge port
Maintenance free
The circuit breaker require little maintenance. In fact, only the parts subject to normal wear and aging must be serviced to ensure fully reliable operation. This involves simple jobs carried out by the customers personal with short servicing times and corresponding downtimes and also long operation periods between servicing. Maintenance is confined to lubricating the operating mechanism. The vacuum interrupters and their supports need not be serviced.
Upper contact
Vacuum interrupter
Lower contact
2000 A
11
Components
Vacuum contactor HCA
Applicable standard
The HCA vacuum contactor is manufactured in accordance with international standard IEC 62271-106.
Operations counter
Contact inspection
Inspection of contacts for wear can be easily carried out by removal of the front plate and examination of the maximum contact wear point (2mm) marked in white on the contact. If the contacts are eroded below this mark, the vacuum interrupter should be immediately replaced. Specification
Type Rated voltage Rated frequency Rated current Rated short circuit breaking current (with power fuse) Rated short time current Rated control circuit voltage Max motor capacity HCA-6C1) 7.2 kV 50 / 60 Hz 200 A 400 A 40 kA 3.2 kA 1sec AC / DC 110V 1500kW 3000kW
Upper contact
Fuse
Lower contact
1) Type number in the square HCA-C 2...200A, 4...400A F...fixed type without fuse J...fixed type with fuse (double) A...fixed type with fuse (single) B...draw-out type without fuse D...draw-out type with fuse (single) H...draw-out type with fuse (double)
Earthing switch
The earthing switch is located on the VCB/VCT cradle and has a making current capacity rating that ensures maximum possible protection for the operator in case of an error. Specification
Rated voltage Rated short time withstand current withstand voltage Rated short circuit making current withstand voltage 12 kV 25 kA 3sec 63 kA
Earthing switch
12
Components
Multi protection and control unit HIMAP-BCG
General characteristic
The multi protection and control unit HIMAP-BCG is a bay control unit supplying Power Management System. Nowadays our customers have required much more integrated multi protection relay, monitoring, control devices and power management for better and easier maintenance, performance, electrical system analysis and communication according to new trend of switchboard. HIMAP-BCG supplies those requirements of customers with easy handling and operation. HIMAP-BCG provides a graphic display with rear-lit LCD and push buttons as HMI (Human Machine Interface). HIMAP-BCG provides the parameter setting program, control setting program, various editors and fault recording and analysis program on Windows / 95 / 98 / NT / 2000 / XP for HMI. In addition, HIMAP-BC can be set manually and this manual setting function helps user to interface easily .
Protections
This protection functions are based on the IEC60255. HIMAP-BCG has non-volatile Flash Memory that can store data safely. The Flash Memory reserves the data regardless of disturbance or electromagnetic wave. In addition to this Flash Memory can store a lot of backup data through a mirror effect.
- ANSI 25 ... Auto synchronizing - ANSI 27 ... Under voltage - ANSI 32 ... Reverse power - ANSI 50 ... Over current - ANSI 51 ... Time delay over current - ANSI 59 ... Over voltage relay - ANSI 64 ... Over voltage ground relay - ANSI 67 ... Directional over current relay - ANSI 87 ... Generator differential protective relay - ANSI 86 ... Lock out relay and more...
13
Components
Measuring function
HIMAP-BCG supplies each analogous data pages for measuring as follows.
- 3-phase current - 3-phase voltage - Measured and calculated grand voltage - Measured and calculated grand current - Two different 3-phase bus bar voltages - Frequency and power factor - Power meter page - Active power, reactive power - Working current - Harmonic wave - Operating value - Synchronizing
Control function
HIMAP-BCG provides breaker functions. These functions can be set manually also allowing customers to conveniently handle HIMAP-BCG without a PC and downloading program (Flash Loader). Of course, HIMAP-BCG requires a password or transponder card to access these functions. HIMAP-BCG is applied to various ship systems. Customers can select the graphic they want to apply. HIMAP-BCG has various graphic modes for each piece of electrical equipment or feeder. HIMAP-BCG also has an interlock between switching devices.
Panel automation
HIMAP-BCG provides convenient and perfect interlocking system for control logic of switchboard. In order to realize this function, HIMAP-BCG sensors position of each switching device and provides the position indication in feeder graphic. Every switching device can be controlled by HIMAP-BCG locally or remotely .
Specification
Type Standard conformance Certifications Control power supply Communication HIMAP-BCG IEC 60255 ABS, BV, DNV, GL, LRS DC 24V / DC 110V / AC 110V AC 220V RS232C, CANbus, MODbus
Communication
HIMAP-BCG system treats very large data like as data recording or parameter data files via various communication systems in itself. The relevant signal is acknowledged in the related function.
14
Components
Generating plant management system GAC21
General characteristic
The GAC21 Generating Plant Management System is designed to be reliable and user friendly. The system design is based on TERASAKIs experience as a dedicated manufacturer of generator control technology and multiplex transmission systems that have successfully been supplied to a large number of marine projects for many years. The GAC21 System is a function-dispersed type system that is designed to operate using its PLC (programmable logic controller). It consists of two control units, the GAC21 Automatic Generator Controller and the Type EAS-101 Automatic Digital Synchroniserand can be utilized with up to a maximum of 5 generators.
Specification
Type Standard conformance Control power supply CPU Processing speed Program memory Module function No. of controlled generators Communication Micrex-SX IEC 61131 DC 24V (+30% to -25%) 32 bit processor 20 to 520 ns 32 k step analog input / output, digital input / out put, communication Max. 5 RS232C, RS485, TM, SX-BUS, P-link
TM ... TERASAKI multiple transmission system SX-BUS, P-Link ... Fuji Electric original high speed data link system
Specification
Type Control power supply Rated frequency Closing time of circuit breaker Limit of frequency difference for closing Limit of voltage difference for closing Maximum frequency difference for operation EAS-101 AC 110V (+10% to -15%) 50 / 60 Hz (+5% to -5%) 0 to 500 ms 0.1 to 0.5 Hz 2.0 to 10.0 % 8 Hz
15
Components
Feeder, incoming, transformer protection relay HIMAP-FI/T
General characteristic
HIMAP is a multifunctional digital protection relay to protect incoming, feeder and transformer lines. Communication facilities are provided to enable measuring functions to be monitored remotely and power management systems to operate automatically. HIMAP has a self-diagnosis function. Display of any internal malfunction can be shown on the integral display and also transmitted to a remote alarm system. HIMAP has a digital filter to prevent malfunctions caused by harmonic frequencies in supply lines. Specification
Type Control power supply Protect function Communication HIMAP-FI (feeder, incoming) ANSI 27, 50/51, 59, 64, 67 HIMAP-T (transformer) ANSI 50/51, 67, 87 AC 110V / AC 220V / DC 110V / DC 220V RS232C, RS485 HDLC
Motor protection
AC motors are very rugged and reliable when operating within their limit. However, they are usually designed to operate close to their rated limits with minimal margins for operating under abnormal conditions. A comprehensive protection device is required to accurately create a thermal model for the motor to run safely up to its limits. This relay should protect the motor from abnormal conditions in the power supply, motor and cable faults as well as operator malfunctions. The MPR-6-DGF monitors three phase currents (true RMS line currents are measured at a sampling rate of 0.5m sec). The MPR-6DGF monitors ground fault current (true RMS) and zero sequence voltage (3Vo), for Directional Ground Fault protection. The MPR-6Specification DGF monitors three temperature (RTD or PTC/NTC thermistor) inputs. Type All together the MPR-6-DGF provides a comprehensive protection Control power supply package. Communication
Protections
- ANSI 47 ... Phase sequence - ANSI 48 ... Maximum start time - ANSI 51L ... Load increase - ANSI 49S/51 ... Thermal level (Overload) - ANSI 50/51R ... stall and short circuit /over current jam - ANSI 66 ... Start inhibit - ANSI 67 ... Directional over current - ANSI 46 ... Unbalanced current - Temperature (3 sensors) ... RTD Pt.100 or PTN / NTC thermistor - External fault 1 ... N.O / N.C contacts - External fault 2 ... N.O / N.C contacts
Actual data
Phase current, ground fault current and thermistor resistance, Motor load in % of FLC, Thermal capacity, Time to trip, Time to start, Unbalance current.
Communication
RS485 serial link with MODbus communication protocol, operating at a baud rate of 1200 to 9600 bits/sec enables monitoring of set-points and actual parameters. The serial link enables remote control of both the MPR-6-DGF and the motors.
16
Optional equipment
HS21 prepares the various option equipment to improve safety more. The list of the option equipment is shown below.
Inspection window
IR Window
Inspection window
Installed in the circuit breaker compartment door when visual confirmation is required by ships staff of the operating position of the circuit breaker.
IR Window
Using Thermography enables temperature measurement of busbar without opening the closed compartment.
Insulation boots
17
Accessories
The accessories provided as standard are shown below.
Lifter
Vacuum checker
Vacuum checker
Used for check the vacuum degree. Specification
Input voltage Out-put voltage Weight AC 200 / 220 V AC 11 kV / 22 kV 22kg
Memo
18
TERASAKI ELECTRIC (CHINA) LTD. TERASAKI ELECTRIC CO., (F.E.) PTE. LTD.
TERATEC LTD.
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FEB.2007-1.0K
Ratings and specifications covered in this brochure may be subject to change without notice. Made from 100% recycled paper.
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