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Flow Process Chart

The process chart summarizes the production process of a shirt from start to finish in 17 steps. Raw materials are stored in a warehouse then inspected for defects before spreading, cutting, and stitching the components. The shirt is then buttoned, washed, pressed, inspected again, packaged, and finally ready for shipment. The total time taken is 10 + 4 + 16 + 1 + 1 = 32 units and the process chart details each step, associated times and locations to analyze for improvements.

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sanchit gumber
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297 views2 pages

Flow Process Chart

The process chart summarizes the production process of a shirt from start to finish in 17 steps. Raw materials are stored in a warehouse then inspected for defects before spreading, cutting, and stitching the components. The shirt is then buttoned, washed, pressed, inspected again, packaged, and finally ready for shipment. The total time taken is 10 + 4 + 16 + 1 + 1 = 32 units and the process chart details each step, associated times and locations to analyze for improvements.

Uploaded by

sanchit gumber
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FLOW PROCESS CHART.

Process Summary
Production of shirt Differenc
Present Proposed
e
Actions N Time No. Time No. Time
Chart Begins o
.
1 10
Operation
2 4
Chart Ends Ready For Shipment Inspection
3 16
Transportation
4 1
Charted By Delay
IE GROUP 212740
Storage 5 1`

Organization Production Department Total Distance Travelled


(m)
DETAILS OF THE Analysis NOTES
OPERATION TO BE Change
DISTANCE ( feet)

CONDUCTED
Transportation

Time (sec)

Sequence
Inspection

Eliminate
Operation

Combine

Improve
Storage

Person
Place
Delay

Raw material stored at warehouse


Raw material picked up As per design requirement
Collected at inspection room
Fabric inspected for any defect Defects like holes etc
Send to spreading and cutting room
Collected at spreading and cutting
room
Spreading performed By machine or manual
Left for relaxation ( to release Time can very according to fabric
tension in fabric)
& spreading
Marker placement on fabric Can be traced on fabric
Cutting performed as per marker
plan
Cut piece sent for inspection
Cut piece inspected
Sent for bundling and ticketing
Budling and ticketing done
Sent to stitching department Stitching every component
together
Collected at stitching room
Stitching performed on various
components
Picked up for button attachment
Collected for button attachment
Button attached
Sent for washing
Collected for washing
Washing performed
Sent for pressing
Collected for washing
Shirt Pressing done
Sent for final inspection
Inspected for any defects
Sent for packaging
Sent for final inspection/audit
audit done Final Inspection
Shipment ready for dispacth
TOTAL 10 4 16 1 1

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