SM 15
SM 15
SM 15
Information
GENERAL
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GI -2 GENERAL INFORMATION
GENERAL
IDENTIFICATION NUMBER
LOCATIONS E8ABBD32
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Engine number (Gasoline)
SUNGI7001L
GENERAL GI -3
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- A : Passenger
MANUAL
S 4 A 000001
1 2 3 4
KARF103A
1. Model
- S : M6GF2
- L : M5GF1
2. Production year
- 6 : 2006, 7 : 2007, 8 : 2008
3. Gear ratio
- C : 4.063 (M6GF2)
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- L : 4.533 (M5GF1)
4. Transaxle production sequence number
- 000001 ~ 999999
AUTOMATIC
T 5 N MD 000001
1 2 3 4 5 6
SUNGI6009D
1. Model
- T : F4A51
2. Production year
- 6 : 2006, 7 : 2007, 8 : 2008
3. Gear ratio
- I : 3.274
4. Detailed chassification
- BD : Diesel - 2.0
5. Spare
COOLANT CAUTION
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RADIATOR CAP CAUTION
BATTERY CAUTION
ATTENTION
SRS VEHICLE
THIS CAR IS EQUIPPED WITH A SUPPLEMENTAL
RESTRAINT SYSTEM. TO PROVIDE CONTINED RELIABLITY,
CERTAIN ELEMENTS OF THE SUPPLEMENTAL RESTRAINT
SYSTEM SHALL BE SERVICED OR REPLACED BY AUTHORIZED
DEALER TEN YEARS AFTER VEHICLE LABEL. FOR FURTHER INFORMATION.
SEE OWNER'S MANUAL.
SUNGI7004L
GI -6 GENERAL INFORMATION
CAUTION
AIR BAG : Handing is limited to trained personnel.
To be used only in prescribed vehicles. If not propely
installed, device may become a dangerous projectile.
See serivce manual instruction
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DRIVE AIR BAG (DAB) CAUTION
Caution
Don't open, remove or transfer to another
vehicle. Risk of malfunction and bodily
injury!
This unit is to be installed and/or dismantled
by trained personnel only. This item contains
an explosive device.
EAKE002A
GENERAL GI -7
C
D
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P
R
N
D
SUNGI6005D
GI -8 GENERAL INFORMATION
A : WARNING
SEE OWNER’S MANUAL.
This car is equipped a side airbag for each front seat.
• Do not use any accessory seat covers.
• Use of other seat covers could reduce the
effect of the system.
• Do not install any accessories on the side
or near the side airbag.
• Do not use excessive force on the side of the seat.
• For further information, see the owner’s manual.
B : CAUTION
AIRBAG ESPE UNIT
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C : PASSENGER MODULE CAUTION
CAUTION
Don’t open, remove or transfer to another vehicle.
Risk of malfunction and bodily injury!
This unit is to be installed and/or dismantled by trained
personnel only. This item contains an explosive device.
WARNING
Failure to the above instructions may result in injury
to you or other occupants in the vehicle
• See the "SRS" section in Owner’s Manual for
more information about airbags.
GENERAL GI -9
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clothing or paint finish.
or the ignition switched on.
EAKE007E
GI -10 GENERAL INFORMATION
Battery Itself • Batteries should be stored in cool, dry (27 degrees Celsius) places
and out of direct sunlight.
• MF batteries are tightly sealed to prevent acid leakage.
However, tilting the battery to an angle of 45 degrees can cause acid to
leak through the vents on the sides. Therefore, batteries should always
be stored in their upright positions. Prevent placing any aqueous or solid
(i.e. conductors) bodies on top of the battery.
• It is extremely dangerous to use tools, such as hammers, on the battery
terminals when connecting cables to the mounted battery.
Battery on Vehicle • When storing the vehicle for long periods of time, make sure to remove the
memory fuse at junction box to prevent natural discharging.
• Also, run the engine for battery charging within 1 month if the memory fuse
wasn’t removed from the start of vehicle storing.
If the memory fuse was removed, run the engine for battery charging
within 3 months from the start of vehicle storing.
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GENERAL GI -11
LIFT AND SUPPORT POINTS the luggage area can assist with the weight dis-
tribution.
WARNING • Use the same support points to support the vehi-
cle on safety stands.
When heavy rear components such as suspen-
sion, fuel tank, spare tire, tailgate and trunk lid
1. Place the lift blocks under the support points as shown
are to be removed, place additional weight in the
in the illustration.
luggage area before hoisting. When substatial
weight is removed from the rear of the vehicle, the 2. Raise the hoist a few inches (centimeters) and rock
center of gravity may change and can cause the the vehicle to be sure it is firmly supported.
vehicle to tip forward on the hoist.
3. Raise the hoist to full height to inspect the lift points
NOTE for secure support.
• Since each tire/wheel assembly weights approx-
imately 30lbs (14kg), placing the front wheels in
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LIFT BLOCK LIFT BLOCK
[FRONT] [REAR]
SUNGI7006L
GI -12 GENERAL INFORMATION
TOWING FRONT :
EMERGENCY TOWING
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the vehicle off the ground. The vehicle’s suspension and
body can be seriously damaged if this method of towing is
attempted.
Automatic Transmission
• Release the parking brake.
• Start the engine. SUNGI6008D
CAUTION
• Improper towing preparation will damage the
transmission. Follow the above procedure
exactly. If you cannot shift the transmission
or start the engine(automatic transmission),
your vehicle must be transported on a flatbed.
• It is the best to tow vehicle no farther than
19miles (30km), and keep the speed below
30mph (50km/h).
• Trying to lift or tow your vehicle by the
bumpers will cause serious damage. The
bumpers are not designed to support the
vehicle’s weight.
GENERAL GI -13
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M8 1.25 12 ~ 15 (120 ~ 150, 9 ~ 11) 20 ~ 25 (200 ~ 250, 14.5 ~ 18.0 )
M10 1.25 25 ~ 30 (250 ~ 300, 18 ~ 22) 30 ~ 50 (300 ~ 500, 22 ~ 36)
M12 1.25 35 ~ 45 (350 ~ 450, 25 ~ 33) 60 ~ 80 (600 ~ 800, 43 ~ 58)
120 ~ 140 (1,200 ~ 1,400,
M14 1.5 75 ~ 85 (750 ~ 850, 54 ~ 61)
85 ~ 100)
110 ~ 130 (1,100 ~ 1,300, 180 ~ 210 (1,800 ~ 2,100,
M16 1.5
80 ~ 94) 130 ~ 150)
160 ~ 180 (1,600 ~ 1,800, 260 ~ 300 (2,600 ~ 3,000,
M18 1.5
116 ~ 130) 190 ~ 215)
220 ~ 250 (2,200 ~ 2,500, 360 ~ 420 (3,600 ~ 4,200,
M20 1.5
160 ~ 180) 260 ~ 300)
290 ~ 330 (2,900 ~ 3,300, 480 ~ 550 (4,800 ~ 5,500,
M22 1.5
210 ~ 240) 350 ~ 400)
360 ~ 420 (3,600 ~ 4,200, 610 ~ 700 (6,100 ~ 7,000,
M24 1.5
260 ~ 300) 440 ~ 505)
LUBRICANTS
RECOMMENDED LUBRICANTS
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WARNING Using any other type of parts and fluid can cause
serious damaged if the vehicle.RECOMMENDED
Always use Genuine Kia parts and recomme- LUBRICANTS
dended fluid.
LUBRICANTS CAPACITIES
Temperature range
anticipated before Recommended SAE viscosity number
next oil change
5W 10W
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-20 -30
-30
-30
-18 0
EARF012A
GI -16 GENERAL INFORMATION
Temperature range
anticipated before
Recommended SAE viscosity number
next oil change
˚C ˚F
40 104 15W
10W
-30
20 68 -40
10 50
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0 32
-10 14
5W 0W
-15 5 -30
-30
-20 -4
-25 -13
*1
*2
SNFEM6100D
NOTE
For best performance and maximum protection of all
types of operation, select only those lubricants which
:
1. Satisfy the requirements of the API classification.
2. Have the proper SAE grade number for expected
ambient temperature range.
PROTECTION OF THE VEHICLE First find the cause of the problem and then determine
Always be sure to cover fenders, seats, and floor areas whether removal or disassembly before starting the job.
before starting work.
CAUTION
The support rod must be inserted into the hole
near the edge of the hood whenever you inspect
the engine compartment to prevent the hood from
falling and causing possible injury.
Make sure that the support rod has been released
prior to closing the hood. Always check to be sure
the hood is firmly latched before driving the vehi-
cle.
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EAKE005B
EAKE005A
EAKE005C
GI -18 GENERAL INFORMATION
2. Arrangement of parts
All disassembled parts should be carefully arranged
for effective reassembly.
Be sure to separate and correctly identify the parts to
be repllaced from those that will be used again.
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EAKE005D
EAKE005E
PARTS
EAKE005G
9. Specified oil or grease should be applied to the pre- RUBER PARTS AND TUBES
scribed locations (oil seals, etc) before assembly.
Always prevent gasoline or from touching rubber parts or
tubing.
EAKE005H
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ADJUSTMENT EAKE005J
Use gauges and testers to adjust correclty the parts to MEASURING BODY DIMENSIONGS
standard values correctly.
1. Basically, all measurements in this manual are taken
ELECTRICAL SYSTEM with a tracking gauge.
1. Be sure to disconnect the battery cable from the neg- 2. When a measuring tape is used, check to be sure
ative (-) terminal of the battery. there is no elongation, twisting or bending.
2. Never pull on the wires when disconnecting connec- 3. For measuring dimensions, both projected dimen-
tors. sioners and actual - measurement dimensions are
used in this manual.
3. Locking connectors will click when the connector is
secure. DIMENSIONS PROJECTED
4. Handle sensors and relays carefully. Be careful not to 1. These are the dimensions measured when the mea-
drop them against other parts. surement points are projected from the vehicle’s sur-
face, and are the reference dimensions used for used
for body alterations.
Height
EAKE005I
Projected dimension
EAKE005K
GI -20 GENERAL INFORMATION
1. These dimensions indicate the actual linear distance 1. Check the terminal for tightness.
between mesaurement points, and are used as the
reference dimensions when a tracking gauge is used 2. Check terminals and wires for corrosion from battery
for measurement. electrolyte, etc.
2. First adjust both probes to the same length (A=A’) 3. Check terminals and wires for open corcuits.
before measurement.
4. Check wire insulation and coating for damage, cracks
NOTE and degrading.
Check the probes and gauge itself to make sure there
5. Check the conductive parts of terminals for contact
is no free play.
with other metallic parts (vehicle body and other
parts).
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Ac
tu
al
7. Check for incorrect wiring.
ly
-m
ea
su 8. Check that the wiring is so clamped to the prevent
re
d contact with sharp corners of the vehicle body, etc.
di
m
en or hot parts (exhaust manifold, etc.)
si
on
9. Check that the wiring is clamped firmy to provide
enough clearance from the fan pulley, fan belt and
other rotating or moving parts.
EAKE005L
10. Check that the wiring has a little space so that it can
MEASUREMENT POINT
vibrate between fixed and moving parts such as the
Measurements should be taken at the center fo the hole. vehicle body and the engine.
Hole center
EAKE005M EAKE005R
GENERAL GI -21
CHECK FUSES 2. Attach the wiring harnesses with clamps so that there
is no slack. However, for any harness which passes
A blade type fuse test taps provided to allow checking the the engine or other vibrating parts of the vehicle, al-
fuse itself without removing if from the fuse box. The fuse low some slack within a range that does not allow the
is good if the test lamp lights up when one lead is con- engine vibrations to cause the harness to come into
nected to the test taps (one at a time) and the other lead is contact with any of the surronding parts and then se-
grounded. (Turn the ignition switch so that the fuse circuit cure the harness by using a clamp.
becomes operative)
Fuse box
Test leads
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EAKE005R
EAKE005O
NOTE
In the course of MFI or ELC system diagnosis, when
the battery cable is removed, any diagnostic trouble
code retained by the computer will be cleared. There
fore, if necessary, record the diagnostic data before
removing the battery cable.
EAKE005S
EAKE005P
GI -22 GENERAL INFORMATION
4. When installing any parts, be careful not to pinch or 7. Loose connectors cause problems. Make sure that
damage any of the wiring harness. the connectors are always securely fastened.
EAKE005T EAKE006B
5. Never throw relays, sensors or electrical parts, or ex- 8. When disconnecting a connector, be sure to grip only
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pose them to strong shock. the connector, not the wires.
EAKE005U EAKE006C
6. The electronlic parts used in the computer, relays, etc. 9. Disconnect connector which have catches by press-
are readily damaged by heat. If there is a need for ing in the direction of the arrows shown the illustration.
service operations that may cause the temperature
to exceed 80 C (176 F), remove the electronic parts
before hand.
80˚C
(176˚F)
EAKE006D
EAKE006A
GENERAL GI -23
10. Connect connectors which have catches by inserting 12. To avoid overloading the wiring, take the electrical cur-
the connectors until they make a clicking sound. rent load of the optional equipment into consideration,
and determine the appropartate wire size.
Permissible current
Noeminal SAE gauge In engine
size No. Other
compart-
areas
ment
0.3mm² AWG 22 - 5A
0.5mm² AWG 20 7A 13A
0.85mm² AWG 18 9A 17A
1.25mm² AWG 16 12A 22A
2.0mm² AWG 14 16A 30A
3.0mm² AWG 12 21A 40A
EAKE006E
5.0mm² AWG 10 31A 54A
11. When using a circuit tester to check continuity or volt-
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age on connector terminals, insert the test probe into PRECAUTIONS FOR CATALYTIC CONVERTER
the harness side. If the connector is a sealed con-
nector, insert the test probe through the hole in the CAUTION
rubber cap until contacts the terminal, being careful
not to damage the insulation of the wires. If a large amount of unburned gasoline flows into
the converter, it may overheat and create a fire
hazard. To prevent this observe the following pre-
cations and explain them to your customer.