En 2. Andor Machines For Bottling and Packaging Industries

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MACHINES FOR

BOTTLING AND
PACKAGING
INDUSTRIES
INDEX
06 I Company profile and services
10 I Solutions for the bottling and packaging industries
12 I Depalletizing / Debagging
18 I Bottles or packs handling and conveying
22 I Quality control
26 I Handle applicators
30 I Box packing
32 I Palletizing - end of the line
36 I Automated guided vehicles
38 I Engineering and turn-key projects
COMPANY
Since 1986, AND&OR has been designing, developing and
making machines and custom-made complete solutions for
VISION
the blow molding, bottling and packaging industries.

Continuous efforts, commitment to quality and creativity


have been the driving force of our increasing competitiveness
MISSION VALUES
in the market, being today an international reference in the
sector.

We assemble and test our machines in an automated,


modern 11,500 square meters facility headquartered in
Seville, Spain. MISSION VISION VALUES
We provide to our To be a worldwide • Humility and respect
We strongly believe in a close collaboration with our customers technological machinery manufac- • Team work and spirit
customers during all phases of a project: design/engineering, solutions most adapted turer reference in blow • Commitment and
manufacturing, start-up installation and after-sales service. to their production needs, molding, packaging involvement
improving their profita- and bottling sectors. • Discipline and seriousness
bility. • Passion for what we do
06
AND&OR TODAY
Experience working for the blow
molding and bottling industry since
1986

More than 2,000 machines installed


worldwide, of our design and manu-
facturing

Customers and after sales service in


more than 90 countries

Exports represent more than 85%


of AND&OR’s turnover.

4 branches worldwide

150 employees

More than 80 specialized technicians

11.500 m2 of assembly plant

07
SERVICES AND&OR’s after-sales and customer service includes management personnel and qualified technicians to respond to any
need a customer may have: installation of new equipment, inspection and upgrading of existing equipment, preventive
maintenance, technical information and brochures, adjustments, repairs, remote monitoring of the equipment’s perfor-
mance (by remote), etc.

“It is our mission to become your technological partner,


create dedicated customized solutions and work to improve
your profitability”
Operate the AND&OR machines at their maximum efficiency over their lifetime.
To that end, the Plan 95% offers several accompanying and participation levels:

RECOMMENDED ANNUAL ONSITE TECHNICAL ONLINE TECHNICAL


SPARE PARTS MAINTENANCE ASSISTANCE ASSISTANCE
Original recommended spare Dedicated and specific preventi- To attend customers at their faci- Through remote connection with
parts necessary for 2,000, 4,000 ve maintenance plans. lities when so required: starting the customer service team at
and 8,000 h. up new equipment or upgrading AND&OR facilities.
existing one.

TRAINING MACHINERY
SERVICES UP-GRADE

Training programs for your Up-Grades of your machinery


technicians and line workers, at with the newest versions.
AND&OR or at your facilities.
08
MACHINE STUDY/IMPROVEMENT PARTIAL PRODUCTION
MONITORING OF PROCESSES MANAGEMENT/CONTROL

Get a weekly report for your Studies and advice on how to With AND&OR qualified personnel
machines’ operational efficiency. improve your processes. to operate your machines.

PROJECTS
MANAGEMENT
- Contact from the beginning with
the assigned Project Manager.
- Follow-up, expansions, changes:
risks reduction.
- Costs control.
- Deadline execution follow-up.
- Tracking during setup and
start-up.

09
Solutions for the Bottling and
Packaging industries
AND&OR has always been inspired by the industry real problems. Working We offer complete automation projects to bottling sector, before
with our customers, in a close collaboration, has been the start point of all or after filling, to the warehouse, as well as individual machines,
machines designs and developments. To offer simple and effective solutions, including: bottles or packs handling and conveying systems, quality
adding value to our customers’ production process, is the approach and goal of control (leak and crack testers, box weight testers, camera vision),
all our engineers. handle applicator machines (to bottles or packs), depalletizing
and debagging systems, box or tray packing (display), palletizers,
AND&OR approaches different customers, from big groups and multinational wrapping, strapping and labeling machines, pallet conveyors and
corporations to local bottling companies. AGV (Automatic Guided Vehicles).

Depalletizing Filling and Quality Handle


and debagging capping control applicators
Bottles or packs Labeling
conveying

Box Palletizing Pallet Strapping / Pallet AGVs


packing conveying Wrapping labeling
10
11
DEPALLETIZING Gantry robot type With structure

AND&OR offers machinery for the bottles depalletizing for plastic (PET
and PE), metal (cans) and glass.

These systems are modular units that allow a degree of automation


in accordance with customer specific needs: input conveyors for full
pallets, empty pallet warehouse, automatic cardboard tray/interlayer/
film removal, etc.

The palletizer/depalletizer system avoids the use of silos or unscram-


blers, meaning an important saving in space and installation invest-
ment.

Low-Level Depalletizers

DEPAL
INVERTED TRAY INTERLAYER
Depalletizers for glass,
PET and metal with ou-
tput at line’s height and
pallet stuck on the floor.

From certain production speeds, it is recommended to create a small


buffer of pallets feeding, where the operator has an easy access to DEPAL1400-1400-P
take off the pallet wrapping and strapping, so the pallet remains stri-
pped before to go inside the depalletizer.

Once the pallet placed in depalletizing position, the depalletizing fra-


me searches the layer position and slides it by a motorized centering
frame to an intermediate platform. From there it searches the output
desk high and slides the layer again from the platform to the table
to launch product to the line. The interlayers and top covers are re-
moved manually or automatically with a columnar arm or horizontal
gantry robot placed on the desk.

The maximum production speed that can be achieved with a


Low-level depalletizer is 150 layers per hour.

12
High-Level Depalletizers For glass/cans

DMAM-E
Depalletizers for glass, PET and cans with output
depending on pallet height and raise.

*Possible depending on bottle/tray dimensions

INVERTED TRAY INTERLAYER

UPSIDE TRAY *

For plastic

The High-level depalletizer is recommended to reach higher production


speeds. This kind of depalletizer is characterized by the pallet rise in each
layer evacuation cycle by a motorized elevator, and by the product output
at the height indicated by the higher pallet to consider.

In case of very high pallets, it is necessary to build an elevated platform for


the equipment operation and integrate, if necessary, the following des-
cent of the depalletized product at the filling line height. The interlayers
and top covers are removed manually or automatically with a columnar
arm or horizontal gantry robot.

The maximum production speed that can be achieved with a High-level


depalletizer is 360 layers per hour.

13
Other depalletizing solutions

RDZ-VOLT – Plastic bottles


Depalletizing with robot of PET/HDPE bottles to hopper/posi-
tioner. With optional turning system to work with upside trays
(RDZ-V).
RDZ-DMAM
INVERTED TRAY UPSIDE TRAY INTERLAYER

RDZ-DMAM – Plastic bottles


Depalletizing with robot of PET bottles to arranging table,
pallet height up to 2,8m.

INVERTED TRAY INTERLAYER

Launching tables · ML SERIE


The launching tables offer a semi-automatic
solution for low production rates. There are
various models depending on bottle format
RDZ-CPE and its packing.
High-Level Depalletizer with rotary arm to transfer layer to
launching table or hopper.

INVERTED TRAY INTERLAYER

LAYER TURN OVER

COMMON DATA FOR ALL THE SERIES

The output table and line-up conveyors are defined


according to the product to line-up (PET, HDPE,
glass, cans, etc.), bottle shape (oval, square o round)
and filling line speed.
BOTTLES CANS

14 ML
DEBAGGING Towards the traditional tray packing, bagging is becoming today a more and more popular way of bottle packing. Bagging
avoids bottle’s contamination from contact with cardboard trays or any other.

To guarantee the hygiene in the products it is especially important in the food, pharmaceutical or cosmetic industries.

AND&OR manufactures automatic baggers especially designed to allow an easy and automatic debag by an AND&OR
debagger. Closing the cycle, AND&OR tries to make things easy to both blow molding and bottling industries.

SERIE DBM-CL+RDZ
Automatic debagger for
plastic bottles with robot
placing bags automati-
cally in the table for its
debagging.

SERIE DBM-CL
AND&OR debagger does not disarrange plastic bottles when opening
the bag. Thus, bottles can be positioned into de bottling line with
no need of an unscrambler. There are several models depending on
bottle size and shape, line speed, bags size, etc.

AND&OR offers automatic bagging and debagging systems for glass and PET/HDPE
bottles, avoiding contamination of products and any possible human manipulation
of the bottles from the blowing to the filling. Extra related systems can be added
depending on automation level required: bags depalletizer robot, interlayer
removal, pallet conveyors, interlayer warehouse, empty pallet warehouse, etc.

15
SERIE DBM LAUNCHING TABLES WITH MANUAL DEBAGGING AND
Automatic debagger for glass bottles. Designed to work in multi format lines, there BOTTLE ORIENTATION
is no need to do adjustments or setting changes in the control panel when chan-
ging over. It is appropriate to be installed in clean areas (pharmaceutical industry).

BAGGING / DEBAGGING
PAL / DEPAL CONCEPT

BLOW MOLDING INTO THE FILLING LINE ADVANTAGES

Blowing Filling
• Optimization of material costs.
machine line
• Lower investment facing silos and positioners.
BAGGING DEBAGGING
• Lower compressed air consumption.
PALLETIZING DEPALLETIZING • The required warehouse space is much smaller than
when using silos (half space required to stock a same
BLOW MOLDING OUT OF THE LINE number of bottles).
• If bagged, product hygiene is guaranteed, since it is
Blowing Filling
hermetically sealed during the storage period.
machine line
• There are fewer line stops, as the deformed bottles
BAGGING DEBAGGING
percentage is almost nonexistent. This increases the
PALLETIZING DEPALLETIZING efficiency.

16
17
BOTTLE, PACKS OR PALLETS
HANDLING AND CONVEYING
AND&OR manufactures all sorts of conveyors systems.
The models manufactured are mainly:
MODULAR CONVEYOR ELEVATOR

BELT CHAIN CONVEYORS MODULAR CHAIN CONVEYORS ELEVATOR AIR


CONVEYORS WITH STAINLESS WITH ALUMINIUM CONVEYORS CONVEYORS
STEEL CHASSIS CHASSIS
Straight conveyors, with Bottles elevation and Pneumatic conveyors built in
possibility to add vacuum Built in stainless steel, Built with an aluminium conveyor descent conveyors, with stainless steel. Guides regula-
element for a better empty they include a flexing beam and a nylon chain. Sharp flexible chain. Allows a tion can be manual or auto-
plastic bottle stability. chain so that curves curves can be made in small spaces. better access in plant matic. They are recommended
can be used in a single The greatest advantage of this type taking the transport at when working at medium/
motorized section. of conveyor is that it is maintenan- height. Elevation up to 7 high production rates with
ce-free. They are installed in dry m height. light, for empty bottle trans-
area. port, from the blower to the
filler.

Y TRANSFER SUCTION BELT ELEVATOR AIR CONVEYOR


Makes easier the rail adjustment, greatest stability. Reception from the blower.
18
TURNING/POSITIONING DEVICES

For the turning and positioning of the bottles, AND&OR offers


diverse systems depending on bottles’ shape, line speed, turning
degree (45º, 90º, 180º, etc.).Our models can be pneumatic, moto-
rized and servo-motorized.

AUTO. REGUL. GUIDES


AUTOMATIC REGULATION GUIDES

Allowing fast and accurate format changeover in a totally automatic way.

UNIFYING AND
DIVIDING
SYSTEMS

Allowing to go
from multi-lane
to single lane
conveyor and
vice versa.

DIVIDING SYSTEM POSITIONNING DEVICES


19
ACCUMULATION TABLES BOX AND/OR
PACK
AND&OR’s accumulation systems guarantee the uninterrupted CONVEYORS
running of the bottle line in reduced space in order to maximize
production efficiency. We have different systems suitable to Secondary packaging
process both empty and filled PET/HDPE bottles. conveyors, designed for
conveying and hand-
ACCUMULATION TABLE ADVANTAGES ling of carton box, trays,
Compactness: saves space in comparison to traditional accumulation shrink wrap packs or
systems. shrink wrap packs with
Better surface/accumulation time relationship tray combination.
Simple maintenance and preservation
No risk of bottleneck formation They could be rollers
Possibility to empty pre-forms ‘oven on accumulation table in case of line
made up with traction
stoppage. roller modules, gummed
rollers or friction rollers
depending on line confi-
ACCUMULATION TABLE FOR EMPTY BOTTLES guration or flap top mo-
dular wire mesh, perfora-
ted modular wire mesh,
gummed modular wire
mesh or modular wire
mesh with low friction
with idler roller according
to layout configuration.

BOX CONVEYOR

PALLET
CONVEYORS

AND&OR pallet handling


systems guarantee the
production flow and
manage efficiently the
transport through all the
facilities, following the
real need of each client.

ACCUMULATION
TABLE FOR FILLED
BOTTLES
20
PALLET CONVEYOR
21
QUALITY CONTROL
Thanks to its long experience, AND&OR can offer a wide range of equipment that can be installed before the filling process, both for containers produced in line and for
returnable ones. This way, we avoid defective bottles entering into the filling machine, which causes stops, obstruction, product spillage, etc. The quality of the final product
improves avoiding returns and product brand damage.

LEAK AND CRACK TESTERS FOR 5 GALLONS (20L) CONTAINERS


In case of large returnable containers (PET, PC), the unit is usually installed at
the beginning of the line, after uncapping and previous washing.

Up to…bph 1000 1600 2000 2500 2500

5 GAL bottles LS2E-GI LS4E-GI LS4P-GI LS6P-GI LS8E-GI

“The system 100% reliable patented by AND&OR


avoids the manual calibration, being the leak tester
automatically adjusted to the external conditions,
such as temperature, pressure, etc.”
LS6P-GI

CAP CLOSING CONTROL BY LATERAL PRESSURE LEAK TESTER IN CLOSED BOTTLES (VACUUM DECAY)
Systems for cap closing control by lateral pressure are easy to install in existing AND&OR systems makes leak control on closed bottles through vacuum decay test.
lines and format changes. AND&OR has several types of equipment from 1,000
to 15,000 bph. This system operating principle is based on the pressure gra- This system operating principle is based on the product closure inside a hermetically sealed
dient calculation measured chamber on which the vacuum is created. If the product contains a pore, the air/gas will
laterally to the passage of circulate from inside the container to the vacuum chamber that surrounds the container,
the bottle through the unit. producing a vacuum decay detected by a pressure sensor.

This is made by two load Its simple, robust and


cells of 5kg-15kg with 6,000 high electronics tech-
divisions. The software nology design makes
patented by AND&OR it highly reliable,
registers the pressure sensitive and accurate
decay gradient and creates for productions from
a reference pattern that 6,000 to 24,000 bph.
is updated with each new
measurement, so that the
equipment is automatically
calibrated.

LT1 SERIE VLS SERIE


22
LINEAR AND ROTARY LEAK TESTERS IN EMPTY BOTTLES
(PRESSURE DECAY)

The linear leak


testers can have
one or several
headstocks, fix or
mobile (depen-
ding on produc-
tion and bottle
type).

The rotary leak


testers are gene-
rally set up in high
production lines.
SERIE LS

Due to the great versatility of these systems, their high sensitivity


and automatic calibration, AND&OR machinery is today a market
LSR16
reference.
Up to…bph 1000 2000 3000 4000 6000
BOX WEIGHT TESTER
Linear leak testers with fix
LS1E LS2E LS4E LS6E LS8E
headstocks
AND&OR box weight tester is appropriate to be ins-
talled at the end of the filling line, after the Up to…bph 8000 12000 16000 24000 32000 50000
wrap-around machine or box packer.
Rotary leak testers LSR8 LSR12 LSR16 LSR24 LSR32 LSR48
It detects if there
is any bottle Up to…bph 2000 4000 *Production reference for 1L
missing inside the bottle. To check other volumes,
Linear leak testers with please contact AND&OR.
LS1-C1 LS2-C1C2
packed box, as mobile headstocks
well as if there is
liquid missing in
any bottle. These leak testers can be equipped with extra features:

Artificial vision to detect particles, liquid, bottom, neck,


flashes, ovalization, color, shape, spots, etc.
Statistics download in USB memory.
Patented simulation system of leak for an automatic
machine’ self-checking.

23
CPL1-I SERIE
ARTIFICIAL VISION DETECTED DEFECTS
QUALITY CONTROL

VA SERIE

360º artificial vision system guarantee plastic bottles, taps, plastic handles CIRCULARITY BLACK DOTS BREAKS NECK FLASH
and other defects detection.

The strictly studied optical design guarantees an optimum image quality


with high quality and strength components, in an industrial environment
condition, high speeds, and variable lighting and temperature conditions.

• Flexible application INSIDE FLASH LACK OF MATERIAL VERTICAL FLASH HORIZONTAL FLASH
• Easy configuration
• Up to 6 inspection tools
• Different defects types.
• Inspection of various specific areas of bottles. * Specifications subject to viability study
made on real samples executed by
“Friendly configuration for format changeover: AND&OR.
BLACK DOTS OVALIZATION
new dimensions and colors.”

24 VA SERIE
25
HANDLE APPLICATORS
AND&OR is nowadays the world leader in the manufacture and marketing of plas-
tic handle application machines for PET or HDPE bottles.

Through its long experience and the widest range in the market, AND&OR provides
solutions to insert neck handles, lateral handles and umbrella handles, for all its
clients’ production needs.

NECK HANDLE (PET or HDPE bottles from 1.5L to 20L)

1. Alternative linear systems (pick & place): 1,200 – 2,400 bph


2. Continuous linear systems: 4,000 - 10,000 bph
3. Rotary systems: 10,000 – 24,000 bph

They are installed in the bottling line, over an existing conveyor and usually after the
filling and capping processes, in order to finish with problems caused by containers
with handles in silos, positioners, fillers, etc.

1- ALTERNATIVE LINEAR SYSTEMS – NECK HANDLE

Up to…bph 1200 2400

Filled bottle SIA1000 SIA2000

SIA2000

26
2- CONTINUOUS LINEAR SYSTEMS – NECK HANDLE 3- ROTARY SYSTEMS – NECK HANDLE
Up to…bph 4000 6000 8000 10000 Up to…bph 12000 16000 24000

Filled bottle 1.5-3L Filled bottle 1.5-3L SIA 12000 SIA 16000 SIA 24000
- SIA3000 SIA5000 SIA8000
Neck Ø28 Neck Ø28 157 157 157

Filled bottle ≥5L Filled bottle ≥5L SIA 12000 SIA 16000
SIA3000 SIA5000 SIA8000 - -
Neck Ø38/48 Neck Ø38/48 235 235

SIA3000 SIA24000
BIPACK 27
LATERAL HANDLE (PET bottles from 1.5L to 5L)
They allow the automatic insertion of a flexible plastic handle in the lateral gap
of a PET bottle. It is appropriate to be installed in filling line, on existing conveyor,
before filling process.

It allows using PET bottles for some beverages and liquid products which need
an easy holding for pouring. It replaces the traditional HDPE systems with handle,
reaching greater speeds and cost savings.
• Linear systems: 800 bph
• Rotary systems: 2,000 – 15,000 bph

Optionally, these systems can be integrated in the machine:


• Leak testing equipment
• Positioning device

Up to…bph

Non-round bottle

Round bottle
SIAL12500

* Production speeds for a given handle design. Please contact AND&OR to check productions depen-
ding on the handle design to consider. “ANY HANDLE,
ANY BOTTLE,
ANY SPEED,
UMBRELLA HANDLE (PET bottles from 1.5 to 5L) WE HANDLE IT!”
Up to…bph

Filled bottle SIAP1000 SIAP2000 SIAP4000

Up to…bph

Filled bottle

28
SIAP24000
29
BOX PACKING
AND&OR box packers place containers (PET, PE, glass and cans) into boxes or
cardboard trays. They have been designed to cope with different bottle shapes
and line requirements: boxes and trays type, available space and automation
needed.

These machines bring a series of optional elements depending on each


customer’s needs: automatic box forming/sealing (B1), Pick&Place system,
wrap-around machine, according to line speeds, etc.

AUTOMATIC BOX PACKING, PICK&PLACE SYSTEM EPA

EPA · B1 boxes type


Pick&Place automatic box packing:
• Includes an arranging table to prepare the bottles layer, previous to the
bottles insertion into the box
• The picking headstock is designed according to bottles formats or product
type

Characteristics:
• The machine can pack levels of bottles in the same box
• Flexibility to work also with cardboard layers if necessary
• Easy change over to adapt to several formats and different layers
configuration EPA
• Layer indexation for round formats

Related system:
Automatic or manual box forming and sealing, by adhesive tape or hot glue.

BOXES AND TRAYS WRAP-AROUND

AND&OR integrates wrap-around machines with option to work with both


boxes and display trays if necessary.

AND&OR integrates pallets wrapping.

30 AUTOMATIC BOX FORMER


31
PALLETIZING – END
OF THE LINE
For the end of line palletizing, AND&OR offers a wide range of compacts and
flexibles, automatic or semi-automatic solutions, with high or low autonomy
and speeds, different containers and packaging, as line requests, adapting
this way to each customer specific needs.

DISPLAY PALLETIZER

AND&OR display palletizers have a layer forming table, preceded by either a


bottles dispenser or a pusher (depending on production speeds). Followed
by a Pick&Place universal gripper which is adjusted according to format
without parts changes and inserting filled bottles into carton trays.

PEM SERIE
· Bottles palletizer in trays, half trays or quarter trays.
· Economical and compact equipment.
· Low production speeds.

PEMH SERIE
· Bottles palletizer in trays, half trays or quarter trays.
· High production speeds. It usually includes an automatic tray former, as an
empty pallet feeding device, and wrapping line at the end.

Related system:
PFC: Automatic tray former with hot glue application.

Advantages

Display palletizing offers great benefits to both manufacturers and


distributor, as well as final consumer:
• Material saving (reduction of cardboard, glue, film).
• Lower energy consumption.
• Better use of the pallet space, increasing the bottles number by pallet.
Reducing storage and transport costs.
• Best product handling in the points of sale.

32
TRADITIONAL PALLETIZER

PPM SERIE

· Packs and/or boxes palletizers.

The traditional palletizer can have the products input on the line or at 90º.
Depending on model, it is possible to input at the line height or at a higher
height, with the pallet stuck on the floor or in motion.

The process is to form a layer on a formation table and transfer it by a pusher


to another desk adjusting to the corresponding layer height, placing the layer
in the center with a centering system and moving away to put the layer on the
pallet. It can come with a layer formation table or a turning device at the input,
in order to create different layers assortments.

CARTONS TRAYS CASES PACKS

The maximum production speed that can be achieved with a palletizer with
high input is 500 layers per hour, while with a low input one is 300 layers per
hour.

FLEXIBLE PALLETIZER / ROBOT SOLUTIONS

In the automation operations by robots, the robot isle configuration is tai-


lor-made for each customer, depending on the product to be processed, the
production speeds required and the spaces available in the plant.

At AND&OR we offer several robots families, depending on load weight and


the gripper type.

RA-PL SERIE

The RA-PL serie robots grab a product row or double row. There are several
gripper models depending on product and processes to make. It is a gripper
with double plaque, it works grabbing the product by pressing it laterally.

The same robot can also perform the pallet and interlayer cardboard
positioning process, if the production speeds allow to do so.

RA-PL 33
FLEXIBLE PALLETIZER / ROBOT SOLUTIONS RA-C SERIE

RA-U SERIE The RA-C serie robots move the complete product layer, being the fastest
palletizer of the range.
The RA-U serie robots have a “hoof” type gripper, collecting the product from the bottom. It allows
the pick-up of one or several rows in each cycle, as the processing of certain products that cannot They have a “curtain” type gripper.
be processed with the lateral pressure gripper, because of its deformation or instability in this
process. The gripper has a rammer holding the load and a posterior guide with servo motorized
movements, allowing the adjustment by screen for the format change.

RA RA-U
RA-C
RR SERIE

The RR serie robots have a gripper designed for palletizing/depalletizing of 5 Gallons


bottles in racks or on pallets.

RD SERIE

The RD serie robots are designed for bags palletizing.

CARTONS TRAYS CASES PACKS 5 GALLON


BOTTLES

JERRYCANS BUCKETS BAGS


34 RR
FLEXIBLE PALLETIZER / ROBOT SOLUTIONS
COMMON DATA FOR ALL THE SERIES
• Gripper with customized AND&OR design depending on • These palletizers are complementary with automatic cardboard trays former systems, automatic
requirements pallets feeding systems, pallets conveyors, pallets wrapping, pallets labelling and other additional
• Easy to handle and quick changeover elements for the loading units’ preparation and storage.
• High autonomy (to be defined according to needs) • AND&OR’s CAD department is permanently in contact with our customers in order to define and
• Fully automatic system design every end of bottling line.
• Light and fast, allowing the maximum process efficiency.
• This way, depending on the space available in the factory and the automation needed, we optimi-
• Lasting: very long maintenance intervals.
ze the logistics within the factory, the investment costs, the type of palletizing needed per contai-
• Space saving: uses the available space in an efficient way, with
ner/product, requested space, etc.
the maximum accuracy.

RC SERIE

· Collaborative solutions.

The collaborative robots are used in low cadence lines and low
weight product handling (up to 15 kg). Being collaborative and
without need of external protection, they take up a very tight
space in the factory.

• Gripper with customized AND&OR design depending on line


requirement.
• Uninterrupted production line.
• High accuracy and errors reduction.
• Increased productivity: operators are not doing repetitive
works, avoiding tiredness and production accidents.
• Safety first: thanks to its high collaborative performance and
also the possibility to stop immediately when meeting
resistance, ensuring safety between the co-worker, the
handled bottles and the production equipment.
• Implementation flexibility: RC robots can be assembled in any
angle and be installed anywhere, with a minimum impact in
production lines.

RC
35
AUTOMATED
GUIDED VEHICLES
Thanks to its design and operational flexibility, the AND&OR
mobile carts systems can be easily integrated in existing produc-
tion plants, with no need of machine movements or civil works.
It allows the transport of pallets, boxes, bottle layers, etc. The
navigation system and the mechanical solution are designed as
per specific project needs.

AUTOMATIC VEHICLES
Automatic vehicles, called AGV: Automatic Guided Vehicle and
ASV: Automatic Smart Vehicle, are mobile vehicles with electric
supply by rechargeable batteries.

CMOV

CHARACTERISTICS ADVANTAGES
• Flexibility and versatility AGV (Automatic Guided Vehicle) ASV (Automatic Smart Vehicle)
• Traceability / intralogistics
• Easily scalable • Minimization plant movements
Bidireccional
• Easy relocation • Reduce the costs of indoor MOBILITY
360º
• Navigation and mapping transportation
incorporated • Does not require any human NAVIGATION Guided by magnetic tape Automatic mapping, intelligent system
• Artificial intelligence intervention
• Safety • Set up time is minimal (available from
• Silent the first day)
• Energy regeneration • Several vehicles working together:
system they identify each other

The AND&OR AGV is specially designed for bottling industry.

It is the ideal solution for flexible bottling line automation,


which require intensive work and complex production flows.

Several models are available according to your needs.

36
CMOV
GUIDED CARTS / SHUTTLES
Rail guided carts with supply by catenary, or induction charge.

GUIDED CART

GUIDED CART 37
ENGINEERING AND TURN-KEY
PROJECTS
Thanks to its experience since 1986 in manu- CAD service, lay-out definition.
facturing automation processes and controlling
systems design, AND&OR undertakes comple- Positioning of machines in order to optimized spaces and
te tailor-made projects in automation, special daily logistics within the factory.
machinery, centralized management and control
(SCADA), software, etc. Complete process automation for bottling lines.
Simultaneously, the engineering department is Equipment monitoring
constantly in contact with our clients, providing Central control systems. Controlling and monitoring
counseling and support for the design and supply factory raw material consumption, products traceability,
of complete filling lines and for the purchase of
and production obtained per work shift, machines
specific machinery, either of its own manufacture
efficiency, warehouse management, direct costs,
or from recommended machine’s manufacturers.
etc.

DATA REPORTS ANALYSIS DECISIONS VALUE

38
39
AND&OR SPAIN
Headquarters and factory
Av. De Europa, 6 – PI El Limón
41928 Palomares del Río (Sevilla)
SPAIN
Phone: +34 954 779200
[email protected]

AND&OR 2 SPAIN
Specialized plant for quality
control and assembly
Calle de la Tecnología, 25
41120 Gelves (Sevilla) SPAIN
Phone: +34 954 872590
[email protected]

AND&OR AMERICA
7225 NW 25th st, Suite #107
33122 Miami (FL) USA
Phone: +1 (786) 602-4187
[email protected]

AND&OR BELGIUM
Rue des Anciens Etangs 40,
1190 Brussels, BELGIUM
Phone: +34 680 575 411
[email protected]

AND&OR CHINA
Next opening 2020
Wework Suzhou Center Tower B,
Office 05-119
215000 Suzhou, CHINA

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