Lubricant and Coolant Recommendations: B 00525 - 7 en 0507 / SVB 1
Lubricant and Coolant Recommendations: B 00525 - 7 en 0507 / SVB 1
Lubricant and Coolant Recommendations: B 00525 - 7 en 0507 / SVB 1
CONTENTS
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1. Choosing the oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1. Choosing the oil according to the properties of the oil . . . . . . . . . . . . . 5
1.1.2. Choosing the oil according to the application . . . . . . . . . . . . . . . . . . . . . 5
1.1.3. Mistakes in choosing and using oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2. Oil viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1. SAE classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2. ISO classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1. Engine oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2. Hydraulic oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3. Biodegradable hydraulic oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4. Less flammable hydraulic fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. SHANK LUBRICATION OF ROCK DRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1. Oil lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2. Grease lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4. DTH--HAMMER LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. DIESEL ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1. Api engine oil classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2. Fuel sulphur content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6. COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1. Gardner Denver / Tamrotor compressor . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1.1. Mineral--based engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1.2. Synthetic compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2. Hydrovane compressor (underground rigs) . . . . . . . . . . . . . . . . . . . . . 18
6.3. GHH compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7. CLASSIFICATIONS FOR TRANSMISSION AND DRIVELINE OILS . . . . . . . . 20
7.1. Quality classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.1.1. API classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.1.2. ISO 12925--1 classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2. Viscosity classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2.1. SAE classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2.2. ISO classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8. TRANSMISSION AND DRIVELINE OILS – UNDERGROUND RIGS . . . . . . . . 21
9. GEARBOX AND PLANETARY GEAR OILS – SURFACE RIGS . . . . . . . . . . . . 23
10. THREAD GREASE FOR DRILL RODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1. GENERAL
Check the original oil type from the machine card or maintenance
instructions.
CAUTION
Oil must be changed at certain intervals since the properties of the oil and its additives
deteriorate and are lost as the oil ages.
Observe the color and clearness of the oil. Water and other
contamination in oil can cause unstability of hydraulic system and
serious component damage (e.g. in rock drill). If oil is light grey or muddy
CAUTION
change oil even before oil change interval runs out. Find out the reason
of contamination!
2. HYDRAULIC SYSTEM
The oil recommendations are based on the operating temperature of the oil. Hydraulic and
engine oils, biodegradable hydraulic oils, and less flammable hydraulic fluids can be used.
Sandvik recommends hydraulic oils to be used in hydraulic systems, still remembering
viscosity requirements.
Never mix different types of hydraulic system oils. Mixing can damage
the hydraulic components.
CAUTION
The selected hydraulic oil has to be of high quality retaining its properties at varying
temperatures. Furthermore, it must contain additives typical of high performance
hydraulic oils. Oils and fluids suitable for hydraulic systems are, e.g.:
-- Shell Tellus (hydraulic oil)
-- Shell Rimula (engine oil)
-- Shell Naturelle HFE (biodegradable hydraulic oil, synthetic ester)
-- Fuchs Plantoflux 68--AT--S (less flammable hydraulic fluid)
When choosing the viscosity of the oil to be used the temperature of the drilling
environment is important. Pay attention to temperature variation.
When choosing the oil consider the following issues:
1. Check or estimate the operating temperature of the oil.
2. The viscosity of oils at their operating temperature should be close to 60 cSt, and
any variation in continuous use should remain within the range of 50–110 cSt.
The following variation limits are allowed temporarily (but not constantly):
-- 110–200 cSt as a result of a low temperature peak, or
-- 30–50 cSt as a result of a high temperature peak
The values indicated in the tables should be considered first and foremost. In each
case it must always be ensured that the product in question contains the required
properties.
Operating temperature
Classification
SAE C –30 –20 –10 0 +10 +20 + 30 + 40 + 50 + 60 +70
F –22 –4 +14 + 32 +50 +68 + 86 + 104 + 122 + 140 +158
Multigrade oil
5W--20
5W--30
10W--30
10W--40
Single-- grade oil
10W
20W--20
SAE 30
SAE 40
Synthetic oil
5W--30
Operating temperature
Viscosity
cSt ( 40 _C ) C –30 –20 –10 0 +10 +20 + 30 + 40 + 50 + 60 +70
F –22 –4 +14 + 32 + 50 + 68 + 86 + 104 + 122 + 140 +158
32
46
68
100
150
Viscosity C –30 –20 –10 0 +10 +20 +30 +40 +50 +60 +70
cSt ( 40 _C ) F –22 –4 +14 +32 +50 +68 +86 +104 +122 +140 +158
46
68
Instructions related to the biodegradable oil change can be found in the manual
“Biodegradable Hydraulic Oils -- Change instructions for biodegradable hydraulic oils”,
Sandvik instruction B 00540.
Sandvik sets the same high technical quality requirements for less flammable hydraulic
fluids as are set for conventional mineral oils. In addition, they should be less flammable
with self--extinguishing properties. There are different types of these less flammable fluids
available with a number of different properties.
For hazardous conditions, Sandvik recommends type HFD-- U fluid (synthetic, based on
organic esters) to be used.
Miscibility with hydraulic mineral oils and compatibility with the majority of metals and
seals are necessary features for these fluids. HOWEVER, SANDVIK DOES NOT ALLOW
MIXING OF DIFFERENT HYDRAULIC OILS/FLUIDS FOR SAFETY, PERFORMANCE,
AND ENVIRONMENTAL REASONS.
Sandvik uses the following less flammable and biodegradable HFD--U fluids as factory fill
oils: Fuchs Plantoflux 68-- AT-- S (Tampere plant) and Condat D68 (Lyon plant). Sandvik
recommends these fluids to be used in drilling rigs. Since the availability of these fluids
can be limited in certain market areas, Sandvik also approves the following alternative:
D Quintolubric 888--68 (Quaker Chemicals)
Sandvik factory fill oils are totally miscible with the fluid mentioned above. Thus, the factory
filled oil can be changed, if necessary, without flushing the hydraulic system while
performing the rig start--up inspection. Sandvik does not accept continuous mixing of
hydraulic fluids.
CAUTION
CAUTION
Ambient temperature
Recommendations
NLGI grade 2
Penetration (0.1 mm) 265--295
Operating temperature range ( _C ) –30...+210
Drop point ( _C ) > +260
TIMKEN OK load test or equivalent (lbs) > 40
Speed limitation (rpm) 300
RECOMMENDED GREASES:
Grease type Manufacturer
VISO 808--2 VISO
MOBILITH SHC460 MOBIL
RELY KERNITE
ALMAGARD 3751 LUBRICATION ENGINEERS
4. DTH--HAMMER LUBRICATION
Use only proper DTH-- hammer oils. Using other lubricants for these
purposes is not recommended.
CAUTION
5. DIESEL ENGINE
Ambient temperature
SAE classification C –40 –30 –20 –10 0 +10 +20 + 30 + 40 + 50 + 60
F –40 –22 –4 +14 + 32 + 50 + 68 + 86 + 104 + 122 + 140
SAE 0W--20
SAE 0W--30
SAE 0W--40
SAE 5W--30
SAE 5W--40
SAE 10W--30
SAE 15W--40
Ambient temperature
SAE classification C –40 –30 –20 –10 0 +10 +20 + 30 + 40 + 50 + 60
F –40 –22 –4 +14 + 32 + 50 + 68 + 86 + 104 + 122 + 140
SAE 0W--20
SAE 0W--30
SAE 0W--40
SAE 5W--30
SAE 5W--40
SAE 10W--30
SAE 15W--40
DEUTZ
MERCEDES-- BENZ
Ambient temperature
SAE classification C –40 –30 –20 –10 0 +10 +20 +30 +40 +50 +60
F –40 –22 –4 + 14 + 32 + 50 + 68 + 86 + 104 + 122 +140
SAE 10W
SAE 20W--20
SAE 30
SAE 40
SAE 5W--30
SAE 5W--40
SAE 10W--30
SAE 10W--40
SAE 10W--50
SAE 15W--40
SAE 15W--50
SAE 20W--40
SAE 20W--50
6. COMPRESSOR
6.1. Gardner Denver / Tamrotor compressor
Mineral--based engine oil or synthetic compressor oil can be used in the compressor.
Never mix different types of oils. Mixing can damage the compressor.
CAUTION
When changing the oil type, the compressor circuit must be flushed with new oil:
1. Drain the oil from the compressor circuit.
2. Fill the compressor circuit with new oil and run the compressor to warm it up.
3. Drain the oil from the compressor circuit.
4. Replace the oil filter and oil separators.
5. Fill the compressor circuit with new oil.
SAE 10W
SAE 20W/20
SAE 20W/30
SAE 10W/30
46
Ambient temperature _C
Viscosity
–10 0 10 20 30 40
FLUID FORCE 2000
CORRENA D 46
RIMULA X40
The SAE (Society of Automotive Engineers) viscosity indicates the oil’s ability to flow.
Viscosity is measured at high and low temperature and is indicated as an SAE grade, e.g.,
SAE 90. For multigrade oils, e.g., 75W--90, the first value (75W) indicates the viscosity at
low temperatures and the second value (90) indicates the oil viscosity when it is hot.
Carrier TC 11
Oil that meets the classification API GL--5, for
example, SHELL Spirax AX 80W--90.
Transfer gearbox
Oil that meets the classification API GL--5, for
example, SHELL Spirax AX 80W--90.
Hydrostatic transmission
Oil that meets the GM A SUFFIX A requirements, for
example, SHELL Donax TM.
Hydrodynamic transmission
Oil that meets the following requirements is used in
the transmission:
GM Allison C--4, GM A SUFFIX A, for example,
SHELL Donax TM.
Rotation mechanisms
Oil that meets the classification API GL--5, for
example, SHELL Spirax AX 80W--90.
Winch
SANDVIK 795--1960
The hardness of greases is indicated as an NLGI grade showing the grease’s penetration
value determined in laboratory tests. The NLGI grade can be, for example, 000, 00, 0, 1,
2, 3, 4, 5, or 6. Grade 2 grease represents so--called normal bearing grease hardness.
The higher the number, the harder the grease. The hardness grade of a grease is usually
indicated after the product name.
Retinax EP 2
SHELL
Retinax HDX
Beacon EP 2
ESSO
Beacon Q 2
Mobilux EP 2
MOBIL
Mobilgrease Special
Alvania EP Grease 2
SHELL
Retinax AM
Beacon EP 2
ESSO
Beacon Q 2
Gulfcrown Grease EP 2
GULF
Gulflex Moly
Mobilux EP 2
MOBIL
Mobilgrease Special
Energrease LS--EP 2
BP
Energrease L 21 M
Speeroll AP 2
CASTROL
Castrol MS 1 Grease
Notes:
Notes: