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Essential Parameters: Materials For Repair of Concrete Structure

This document discusses essential parameters and materials for repairing concrete structures. It lists parameters like low shrinkage, workability, bond strength, thermal expansion compatibility, and durability. It then describes various material options for repair - cement, aggregates, wire meshes, admixtures, bonding agents, corrosion protection, repair mortars, and protective coatings. Cement, admixtures, bonding agents, and repair mortars are highlighted as important materials. Guidelines are provided on selecting appropriate materials based on the repair work.

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Sahara Panhalkar
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107 views13 pages

Essential Parameters: Materials For Repair of Concrete Structure

This document discusses essential parameters and materials for repairing concrete structures. It lists parameters like low shrinkage, workability, bond strength, thermal expansion compatibility, and durability. It then describes various material options for repair - cement, aggregates, wire meshes, admixtures, bonding agents, corrosion protection, repair mortars, and protective coatings. Cement, admixtures, bonding agents, and repair mortars are highlighted as important materials. Guidelines are provided on selecting appropriate materials based on the repair work.

Uploaded by

Sahara Panhalkar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Essential Parameters: Materials for Repair of Concrete Structure:

 Low shrinkage properties


 Requisite setting/hardening properties
 Workability
 Good bond strength with existing substrate
 Compatible co-efficient of thermal expansion
 Compatible mechanical properties and strength to that of the substrate
 Should allow relative movement (I.e. sealing of cracks and dealing with expansion joints)
 Curing requirement
 Alkaline character
 Low air and water permeability
 Aesthetics to match with surrounding
 Cost
 Durability
 Non-hazardous and non-polluting
A wide range of materials for repair of concrete is available differing in cost and their
performance. Here are the materials for repair of concrete.
01. Cement:
Cement is the most important materials for repair of the concrete structure. Cement which
has revolutionised construction technology in last two centuries is a major construction
material even for repairing of the concrete structures as cement remains the basic material
for concrete. Our Gharpedia team have already shared a lot of articles which provides
detailed information on cement, its types and its various properties as an important building
material.
You can read information related to cement on the below hyperlink:
https://gharpedia.com/category/building-materials/cement/
02. Aggregates:
Aggregates are important materials for repair of the concrete structure in the construction
industry.

Our Gharpedia team have already shared a lot of articles providing the detailed introduction
of the aggregates as building materials.
Find the articles related to aggregates on below hyperlink:
https://gharpedia.com/category/building-materials/aggregates/
03. Wire Meshes:
Wire meshes play a major role to reduce, restrict or arrest the cracks in the building and it
serves as good materials for repair of the concrete structure.
The places of use and size of mesh are interdependent, and its judicious use will help you to
reduce the most of the separation cracks.
Use 3 inch to 14 inch wide chicken wire mesh for masonry wall and RCC beam joints,
masonry wall and RCC column joints, and over and along all electrical conduits laid under
masonry walls duly plastered.
Use 4 inch to 7 inch wide wire mesh for brick or block reinforcement work as per IS:2212-
1991.
7 inch wide wire mesh should be used at all wall corners before corner plastering.
Remember wire mesh will not be useful in arresting structural cracks particularly expanding
in nature. It is more or less a facial treatment which can be just a cosmetic touch.
04. Admixtures:
Admixtures are the important materials for repair of the concrete structure. The
advancement in material chemistry and technology have revolutionised construction
industry and more particularly repairing industry.
It has helped in overcoming the limitations of routine materials and is capable of imparting
much-needed strength and durability to the structures. There are various types of admixtures
available each with different properties satisfying different needs. Our Gharpedia team have
shared a lot of articles which include the detailed introduction of admixture as building
materials. 05. Bonding Agents:
Bonding agents are natural, compounded or synthetic materials used to join the individual
member of the structure without employing mechanical fasteners. The main types of
bonding agent used in construction are specified below:
Courtesy - sealantsandtoolsdirect

(a) Latex Emulsion Bonding Agent:


 They are further classified as Styrene Butadiene (SBR) latex, Polyvinyl Acetate (PVA) latex
(Non Re-Emulsifiable and Re-Emulsifiable), Acrylic Latex, and Epoxy Latex (Produced from
liquid epoxy resin mixed with the curing agent or wetting agent or emulsifying agent).
 They are mainly used to bond fresh concrete to old concrete. They are also used in
waterproofing sandwich layers of joint, are water resistant and also can be used as the
anti-carbonation coating over concrete. It can be applied over moist surface also.
(b) Epoxide Resin Bonding Agent:
They are used to bond fresh concrete to cured concrete and concrete to steel. This will give
monolithic bond capable of transmitting high stresses. They contain resins which are 100
percent solid. Resin possesses excellent water and alkali resistance.
They are also used for cold joints of concrete and cement plaster/guniting, reinforcing
existing concrete structure or elements and also in jacketing of columns.
REPAIR – MAINTENANCE

Types of Cracking & its Appearance at Various Age


Jaydutt Tailor

 April 22, 2016


06. Corrosion Protection of Reinforcement:
Corrosion is major diseases in modern buildings. Most of the RCC buildings built in last 100
years in developing countries have corrosion problem. Due to the poor grade of concrete,
inadequate cover to concrete, poor quality of steel, such buildings are undergoing repairs,
particularly in coastal and corrosive areas. To treat the corrosion is therefore a major
challenge. The advents of new chemicals have however made it possible.

(a) Alkaline Rust Converting Primer:


It is applied on rusted steel surfaces to form a complex compound. During the application of
primer, the deoxygenating agent is formed which makes rusted steel surface more corrosion
resistant.

It protects the surface from further corrosion. They are sometime referred as “ rust remover”
or “rust killer”.
Conventional rust converters are water based and free from mineral acids making it safer for
application and for the environment. It gives no fumes and is ideal for use in enclosed
spaces. They are alkaline in nature and hence safe to use with concrete and embedded steel
in concrete.
(b) Corrosion Inhibitors:
Corrosion inhibitors by virtue of its high vapour pressure and affinity for the embedded
metal diffuse through densest concrete to reach the corroding steel. The main advantage is
that the Corrosion inhibitors reach the unexposed side of reinforcement, too and ensures
protection even in the presence of high amount of chlorides.
The corrosion inhibitors can be added to water during concrete mixing to impart corrosion
protection to the embedded reinforcement. Corrosion inhibitors are used in structures
exposed to the saline atmosphere, coastal structures, sewage structures, and swimming
pool, etc.

REPAIR – MAINTENANCE

Types & Summary of Cracks in Reinforced Concrete Beams


Jaydutt Tailor

 November 28, 2017

07. Repair Mortars:


When it comes to materials for repair of cracks in concrete structure, repairing mortar plays
an important role. They are used in external face repairing work, Concrete patching work,
and reinforcement protection. They are generally blended with super plasticizers, micro
silica, and polypropylene fibres.

REPAIR – MAINTENANCE

Types & Summary of Cracks in Reinforced Concrete Column


Mahadev Desai

 November 9, 2017
Repair mortars such as rapid hardening mortar, rapid drying mortar, slump-free mortar,
patching and repairing mortar, fine finished mortar are easily available in the market.
08. Protective Coatings:
(a) IPN Protective Coating:
It is a system, which is based on epoxy-phenolic interpenetrating polymer network (IPN). It is
used for protection of concrete structures and anti-corrosive coating to steel bars.
These systems are chemical and weather resistant, have high elongation and hence have
excellent crack bridging ability and compatible with concrete substrates.
(b) Acrylic Protective Coating:
They are concrete specific coating that provides protection against chloride ion penetration,
carbonation, UV radiations and weathering effect. They have excellent crack bridging ability
and excellent biological resistance. It can be used in the painting of external surface of
concrete buildings.

(c) Super Plasticizer Modified Cement Paints:


Ordinary cement paints  can be mixed a suitable melamine based super plasticizer to
enhance the quality, durability and life of the paint. It is also used in the painting of external
surface of concrete buildings.
The selection of materials for repair of the concrete structure is an intricate process which
may put home owner in the difficult situation. Hence above are general guidelines which
help to select right materials for repair of the concrete structure. It is advisable to appoint a
consultant, if the repairing work is major.

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