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Assignment 2-Written Report: Materials Selection and Process Identification

This document provides instructions for a written report assignment on materials selection and process identification. It lists potential topics that could be covered in the 3000 word report and details that the report should discuss materials selection and manufacturing processes for the chosen topic. Students must submit their report by April 18th, 2011 through Blackboard and there will be no poster presentation required as part of this summative assessment.

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Lana Toqan
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120 views24 pages

Assignment 2-Written Report: Materials Selection and Process Identification

This document provides instructions for a written report assignment on materials selection and process identification. It lists potential topics that could be covered in the 3000 word report and details that the report should discuss materials selection and manufacturing processes for the chosen topic. Students must submit their report by April 18th, 2011 through Blackboard and there will be no poster presentation required as part of this summative assessment.

Uploaded by

Lana Toqan
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Assignment 2- Written Report

Materials Selection and Process


Identification
Introduction and Overview
Module Leader

Dr Manu Ramegowda
Lectures and Tutorials
Room P1.09
[email protected]
Summative Assessment

• Written Report– Materials Selection and


Process Identification
Topics-Written Report
1 year Engineering Students
Aircraft Seat Rock Drill

Sandwich maker Lightweight concept car engine

Office chair Truck engine mounting

Lightweight concept car body Big end bearing

Bicycle light Conveyor link

Camera body Gas turbine stator blade

Outdoor vending machine casing Gas turbine compressor blade

Garden shredder body Surface to air Missile body

Vegetable storage rack Nuclear Reactor Fuel Elements

Child’s wall light Vacuum Heat treatment furnace lining

Car interior trim Replacement Hip Joints


Written Report-Material Selection and
Process
• Should be 3000 words, +/- 250 words
• It is 50% of the Module Assessment
• Submit the Report by 18th April 2011,
Blackboard Submission
• Report should contain the details of material
selection and process.
• NO Poster Presentation
• You can choose the topic from previous slide or
create your own
What is Design?
Motivation

What How

Realisation
After Suh (2001)
Design Spaces

Concept Embodiment Detail

Physical
Customer Parameters Processes
Functions
Needs Shape Manufacture
Materials

After Suh (2001)


A Systematic Design Process

Concept

Embodiment

Detail

After Pahl and Beitz (2007)


“Zigzagging” (Suh, 2001)

Functions Physical Processes


Parameters

“Zig” across all domains at each level before “zagging”


Controlled Convergence (Pugh)
Manufacturing and Materials in Design

Function

Material Process

Reliability Reliability
Quality Shape Quality
Performance Capability
Limitations Limitations
Material Families

Metals

Ceramics Polymers

Hybrids

Glasses Elastomers

After Ashby (2005)


Materials Selection
Materials Science and Engineering
Processing

Structure

Properties

Performance

After Callister and Rethwisch (2008)


Selection Strategies
Process and Tolerance
Process and Batch Size
Process and Mass
Process and Thickness
Process Model
Decision Matrix
Recommended Reading
Design
• Pahl and Beitz (2007). Engineering Design (Third Edition).
• Pugh (1991). Total Design. Addison-Wesley.
• Suh(2001). Axiomatic Design.
Selection
• Ashby (2005). Materials Selection in Mechanical Design
(Third Edition).
• Swift and Booker (2003). Process Selection (Second Edition).
Background
• Kalpakjian and Schmid (2008). Manufacturing Processes for
Engineering Materials (Fifth Edition).
• Callister and Rethwisch (2008). Fundamentals of Materials
Science and Engineering (Third Edition)
Useful Resources
• Dept. of Materials Science and Metallurgy,
University of Cambridge
http://www.msm.cam.ac.uk/Teaching/index.html
http://www.msm.cam.ac.uk/Teaching/PtIIAB/C2/
C2H.pdf

• MIT Open Courseware


http://ocw.mit.edu/OcwWeb/web/home/home/i
ndex.htm
• Google Books http://books.google.co.uk/books

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