Tutorial Week 11 - Non-Isothermal CSTR - System AB
Tutorial Week 11 - Non-Isothermal CSTR - System AB
CSTR
A) Perfectly mixed cooling jacket TUTORIAL
B) Plug flow cooling jacket
WEEK 11
𝑑𝐶𝐴
b) Develop the dynamic equation for reactant A, ( ).
𝑑𝑡
𝑑𝑉𝜌
= 𝐹𝑜 𝜌 − 𝐹𝜌 ; 𝑉 𝑎𝑛𝑑 ρ 𝑎𝑟𝑒 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
𝑑𝑡
𝑇ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒; 𝐹𝑜 = 𝐹
Step 3: For Cooling Jacket, 1 inlet flow, 1 outlet flow, volume and ρ are
constant, perfectly mixed cooling jacket
𝑑𝑉𝑗 𝜌𝑗
= 𝐹𝑗𝑜 𝜌𝑗 − 𝐹𝑗 𝜌𝑗
𝑑𝑡
𝑇ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒; 𝐹𝑗𝑜 = 𝐹𝑗
SOLUTION 1(b):
𝒅𝑪𝑨
1 (b) Develop the dynamic equation for reactant A, ( ).
𝒅𝒕
𝑑 𝑈 + 𝐾𝐸 + 𝑃𝐸 𝜌𝑉
𝑑𝑡 Outlet temp.
= 𝐹𝑜 𝜌𝑜 𝑈𝑜 +𝐾𝐸𝑜 +𝑃𝐸𝑜 − 𝐹𝜌 𝑈 + 𝐾𝐸 + 𝑃𝐸 + 𝑄 − 𝑊𝑆 + 𝐹𝑃 − 𝐹𝑜 𝑃𝑜 of cooling
jacket =Inside
temp. of
𝑑𝜌𝑉𝑈 𝜌 𝜌𝑜 cooling
= 𝐹𝑜 𝜌𝑜 𝑈𝑜 − 𝐹𝜌𝑈 − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 − 𝑇𝑗 − 𝐹𝑃 + 𝐹𝑜 𝑃𝑜
𝑑𝑡 𝜌 𝜌0 jacket
because the
𝑑𝜌𝑉𝑈 ^ cooling
= 𝐹𝑜 𝜌𝑜 𝑈𝑜 − 𝐹𝜌𝑈 − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 − 𝑇𝑗 − 𝐹𝑃𝑉 + 𝐹𝑜 𝑃𝑜 𝑉𝑜 jacket is
𝑑𝑡 perfectly
mixed
𝑑𝜌𝑉𝑈 ^
= 𝐹𝑜 𝜌𝑜 𝑈𝑜 + 𝑃𝑜 𝑉𝑜 − 𝐹𝜌 𝑈 + 𝑃𝑉 − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 − 𝑇𝑗
𝑑𝑡
SOLUTION 1(c):
𝑎𝑛𝑑 PV
ℎ = U + PV ≪ 𝑈, 𝑡ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒 ℎ = 𝑈
𝑑𝜌𝑉𝑈
= 𝐹𝑜 𝜌𝑜 ℎ𝑜 − 𝐹𝜌ℎ − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 − 𝑇𝑗
𝑑𝑡
𝑑𝜌𝑉𝑈
= 𝐹𝜌 ℎ𝑜 − ℎ − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 − 𝑇𝑗 𝐹𝑜 = 𝐹
𝑑𝑡
𝑑𝜌𝑉𝐶𝑃 𝑇
= 𝐹𝜌 𝐶𝑃 𝑇𝑜 − 𝐶𝑃 𝑇 − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 − 𝑇𝑗
𝑑𝑡
𝑑𝑇 𝐹 𝑇𝑜 − 𝑇 𝜆𝑘𝐶𝐴 𝑈𝐴 𝑇 − 𝑇𝑗
= − − Final answer
𝑑𝑡 𝑉 𝜌𝐶𝑃 𝑉𝜌𝐶𝑃
SOLUTION 1 (c):
(ii) Energy balance for cooling jacket
𝑑 𝑈𝑗 + 𝐾𝐸𝑗 + 𝑃𝐸𝑗 𝜌𝑗 𝑉𝑗
𝑑𝑡
= 𝐹𝑗𝑜 𝜌𝑗𝑜 𝑈𝑗𝑜 +𝐾𝐸𝑗𝑜 +𝑃𝐸𝑗𝑜 − 𝐹𝑗 𝜌𝑗 𝑈𝑗 + 𝐾𝐸𝑗 + 𝑃𝐸𝑗 + 𝑄 − 𝑊𝑆 + 𝐹𝑗 𝑃𝑗 − 𝐹𝑗𝑜 𝑃𝑗𝑜
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗 𝜌𝑗 𝜌𝑗𝑜
= 𝐹𝑗𝑜 𝜌𝑗𝑜 𝑈𝑗𝑜 − 𝐹𝑗 𝜌𝑗 𝑈𝑗 + 𝑈𝐴 𝑇 − 𝑇𝑗 − 𝐹𝑗 𝑃𝑗 + 𝐹𝑗𝑜 𝑃𝑗𝑜
𝑑𝑡 𝜌𝑗 𝜌𝑗0
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗
= 𝐹𝑗𝑜 𝜌𝑗𝑜 𝑈𝑗𝑜 − 𝐹𝑗 𝜌𝑗 𝑈𝑗 + 𝑈𝐴 𝑇 − 𝑇𝑗 − 𝐹𝑗 𝑃𝑗 𝑉𝑗 + 𝐹𝑗𝑜 𝑃𝑗𝑜 𝑉𝑗𝑜
𝑑𝑡
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗
= 𝐹𝑗𝑜 𝜌𝑗𝑜 𝑈𝑗𝑜 + 𝑃𝑗𝑜 𝑉𝑗𝑜 − 𝐹𝑗 𝜌𝑗 𝑈𝑗 + 𝑃𝑗 𝑉𝑗 + 𝑈𝐴 𝑇 − 𝑇𝑗
𝑑𝑡
SOLUTION 1(c):
𝑎𝑛𝑑 PV
ℎ = U + PV ≪ 𝑈, 𝑡ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒 ℎ = 𝑈
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗
= 𝐹𝑗𝑜 𝜌𝑗𝑜 ℎ𝑗𝑜 − 𝐹𝑗 𝜌𝑗 ℎ𝑗 + 𝑈𝐴 𝑇 − 𝑇𝑗
𝑑𝑡
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗
= 𝐹𝑗 𝜌𝑗 ℎ𝑗𝑜 − ℎ𝑗 + 𝑈𝐴 𝑇 − 𝑇𝑗 ; 𝐹𝑗𝑜 = 𝐹𝑗
𝑑𝑡
Step 4: Substitute h= CpT (for liquid phase)
𝑑𝜌𝑗 𝑉𝑗 𝐶𝑃𝑗 𝑇𝑗
= 𝐹𝑗 𝜌𝑗 𝐶𝑃𝑗 𝑇𝑗𝑜 − 𝐶𝑃𝑗 𝑇𝑗 + 𝑈𝐴 𝑇 − 𝑇𝑗
𝑑𝑡
𝑑𝑇𝑗 𝐹𝑗 𝑇𝑗𝑜 − 𝑇𝑗 𝑈𝐴 𝑇 − 𝑇𝑗
= + Final answer
𝑑𝑡 𝑉𝑗 𝜌𝑗 𝑉𝑗 𝐶𝑃𝑗
EXAMPLE 2
B: Plug flow cooling jacket
An irreversible exothermic reaction is carried out in a perfectly mixed continuous
stirred tank reactor (CSTR) as shown in Figure 2. k is the specific reaction rate
−𝐸
defined by the Arrhenius formula, k = 𝛼 𝑒𝑥𝑝 𝑅𝑇 . The reaction is second order in
reactant A and has a heat of reaction, λ, which is based on reactant A.
Negligible heat losses and constant densities can be assumed. Coolant is
added to the jacket at a rate of Fjo and the inlet temperature Tjo to absorb the
heat generated. The volume of the reactor, V and the volume Vj of coolant in the
jacket, Vj are both constant. The flow of coolant inside the jacket is a plug flow.
a) Develop the total mass balance for the CSTR and cooling jacket
𝑑𝐶𝐵
b) Develop the dynamic equation for product B, ( ).
𝑑𝑡
c) Develop the energy balance that apply to the CSTR and cooling jacket
SOLUTION 2(a):
1(a) Develop the total mass balance for the CSTR and cooling jacket
𝑑𝑉𝜌
= 𝐹𝑜 𝜌 − 𝐹𝜌 ; 𝑉 𝑎𝑛𝑑 ρ 𝑎𝑟𝑒 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
𝑑𝑡
𝑇ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒; 𝐹𝑜 = 𝐹
Step 3: For Cooling Jacket, 1 inlet flow, 1 outlet flow, volume and ρ are
constant, plug flow cooling jacket
𝑑𝑉𝑗 𝜌𝑗
= 𝐹𝑗𝑜 𝜌𝑗 − 𝐹𝑗 𝜌𝑗
𝑑𝑡
𝑇ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒; 𝐹𝑗𝑜 = 𝐹𝑗
SOLUTION 2(b):
𝒅𝑪𝑩
1 (b) Develop the dynamic equation for product B, ( ).
𝒅𝒕
Step 2: no inlet flow for comp B, 1 outlet flow, volume of reactor is constant,
comp. B involved as product, the reaction is second order in reactant A.
𝑑𝐶𝐵
𝑉 = −𝐹𝐶𝐵 + 𝑉𝑘𝐶𝐴 2 reaction is second order in
𝑑𝑡 reactant A.
𝑑𝐶𝐵 𝐹𝐶𝐵
=− + 𝑘𝐶𝐴 2
𝑑𝑡 𝑉
𝑑𝐶𝐵 𝐹𝐶𝐵 −𝐸 substitute the k
=− + 𝛼 𝑒𝑥𝑝 𝐶𝐴 2 value
𝑑𝑡 𝑉 𝑅𝑇
SOLUTION 2 (c):
1(c) Develop energy balance that apply to CSTR and cooling jacket
𝑑 𝑈 + 𝐾𝐸 + 𝑃𝐸 𝜌𝑉
𝑑𝑡
= 𝐹𝑜 𝜌𝑜 𝑈𝑜 +𝐾𝐸𝑜 +𝑃𝐸𝑜 − 𝐹𝜌 𝑈 + 𝐾𝐸 + 𝑃𝐸 + 𝑄 − 𝑊𝑆 + 𝐹𝑃 − 𝐹𝑜 𝑃𝑜 Inside temp.
of cooling
𝑑𝜌𝑉𝑈 jacket is the
average
𝑑𝑡 temp. of inlet
2 𝑇𝑗𝑜 + 𝑇𝑗 𝜌 𝜌𝑜 and outlet
= 𝐹𝑜 𝜌𝑜 𝑈𝑜 − 𝐹𝜌𝑈 − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 − − 𝐹𝑃 + 𝐹𝑜 𝑃𝑜 temp. of
2 𝜌 𝜌0
cooling
jacket
𝑑𝜌𝑉𝑈 𝑇𝑗𝑜 + 𝑇𝑗 ^
= 𝐹𝑜 𝜌𝑜 𝑈𝑜 − 𝐹𝜌𝑈 − 𝜆𝑉𝑘𝐶𝐴 2 − 𝑈𝐴 𝑇 − − 𝐹𝑃𝑉 + 𝐹𝑜 𝑃𝑜 𝑉𝑜
𝑑𝑡 2
𝑑𝜌𝑉𝑈 ^ 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝑜 𝜌𝑜 𝑈𝑜 + 𝑃𝑜 𝑉𝑜 − 𝐹𝜌 𝑈 + 𝑃𝑉 − 𝜆𝑉𝑘𝐶𝐴 2 − 𝑈𝐴 𝑇 −
𝑑𝑡 2
SOLUTION 2(c):
𝑎𝑛𝑑 PV
ℎ = U + PV ≪ 𝑈, 𝑡ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒 ℎ = 𝑈
𝑑𝜌𝑉𝑈 2 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝑜 𝜌𝑜 ℎ𝑜 − 𝐹𝜌ℎ − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 −
𝑑𝑡 2
𝑑𝜌𝑉𝑈 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝜌 ℎ𝑜 − ℎ − 𝜆𝑉𝑘𝐶𝐴 2 − 𝑈𝐴 𝑇 − 𝐹𝑜 = 𝐹
𝑑𝑡 2
𝑑𝜌𝑉𝐶𝑃 𝑇 2 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝜌 𝐶𝑃 𝑇𝑜 − 𝐶𝑃 𝑇 − 𝜆𝑉𝑘𝐶𝐴 − 𝑈𝐴 𝑇 −
𝑑𝑡 2
SOLUTION 2(c):
Step 5: ρ, 𝐶𝑝 and V are constant; simplified
𝑇𝑗𝑜 + 𝑇𝑗
𝑈𝐴 𝑇 −
𝑑𝑇 𝐹 𝑇𝑜 − 𝑇 𝜆𝑘𝐶𝐴 2 2
= − −
𝑑𝑡 𝑉 𝜌𝐶𝑃 𝑉𝜌𝐶𝑃
𝑇𝑗𝑜 + 𝑇𝑗
−𝐸 2 𝑈𝐴 𝑇 −
𝑑𝑇 𝐹 𝑇𝑜 − 𝑇 𝜆 𝛼 𝑒𝑥𝑝 𝑅𝑇 𝐶𝐴 2 Final answer
= − −
𝑑𝑡 𝑉 𝜌𝐶𝑃 𝑉𝜌𝐶𝑃
SOLUTION 2 (c):
(ii) Energy balance for cooling jacket
𝑑 𝑈𝑗 + 𝐾𝐸𝑗 + 𝑃𝐸𝑗 𝜌𝑗 𝑉𝑗
𝑑𝑡
= 𝐹𝑗𝑜 𝜌𝑗𝑜 𝑈𝑗𝑜 +𝐾𝐸𝑗𝑜 +𝑃𝐸𝑗𝑜 − 𝐹𝑗 𝜌𝑗 𝑈𝑗 + 𝐾𝐸𝑗 + 𝑃𝐸𝑗 + 𝑄 − 𝑊𝑆 + 𝐹𝑗 𝑃𝑗 − 𝐹𝑗𝑜 𝑃𝑗𝑜
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝑗𝑜 𝜌𝑗𝑜 𝑈𝑗𝑜 − 𝐹𝑗 𝜌𝑗 𝑈𝑗 + 𝑈𝐴 𝑇 − − 𝐹𝑗 𝑃𝑗 𝑉𝑗 + 𝐹𝑗𝑜 𝑃𝑗𝑜 𝑉𝑗𝑜
𝑑𝑡 2
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝑗𝑜 𝜌𝑗𝑜 𝑈𝑗𝑜 + 𝑃𝑗𝑜 𝑉𝑗𝑜 − 𝐹𝑗 𝜌𝑗 𝑈𝑗 + 𝑃𝑗 𝑉𝑗 + 𝑈𝐴 𝑇 −
𝑑𝑡 2
SOLUTION 2(c):
𝑎𝑛𝑑 PV
ℎ = U + PV ≪ 𝑈, 𝑡ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒 ℎ = 𝑈
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝑗𝑜 𝜌𝑗𝑜 ℎ𝑗𝑜 − 𝐹𝑗 𝜌𝑗 ℎ𝑗 + 𝑈𝐴 𝑇 −
𝑑𝑡 2
𝑑𝜌𝑗 𝑉𝑗 𝑈𝑗 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝑗 𝜌𝑗 ℎ𝑗𝑜 − ℎ𝑗 + 𝑈𝐴 𝑇 − ; 𝐹𝑗𝑜 = 𝐹𝑗
𝑑𝑡 2
𝑇𝑗𝑜 + 𝑇𝑗
𝑑𝜌𝑗 𝑉𝑗 𝐶𝑃𝑗
2 𝑇𝑗𝑜 + 𝑇𝑗
= 𝐹𝑗 𝜌𝑗 𝐶𝑃𝑗 𝑇𝑗𝑜 − 𝐶𝑃𝑗 𝑇𝑗 + 𝑈𝐴 𝑇 − Final
𝑑𝑡 2 answer