Study On Mechanical Behaviour of Banana Fiber Reinforced Epoxy Composites
Study On Mechanical Behaviour of Banana Fiber Reinforced Epoxy Composites
Study On Mechanical Behaviour of Banana Fiber Reinforced Epoxy Composites
THESIS 2014
BY
SUJEET KUMAR
(110ME0298)
CERTIFICATE
This is to certify that the thesis entitled “Study on Mechanical behaviour of Banana Fiber
fulfillment of the requirements for the award of Bachelor of Technology in the department of
To the best of my knowledge, the matter embodied in the thesis has not been submitted to
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ACKNOWLEDGEMENT
I would like to express my sincere gratitude to my supervisor Prof. Sandhyarani Biswas
Mechanical Engineering, National Institute of Technology, Rourkela, for her excellent guidance,
constant inspiration, and motivation above all for her ever co-operating attitude that enabled me
I also wish to express my deep sense of gratitude to Dr. K. P. Maity, HOD, Mechanical
I am greatly thankful to all the staff members of the mechanical department and my entire well-
wishers, friends and class mates for their inspiration and help.
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CONTENTS
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LIST OF TABLES
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LIST OF FIGURES
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ABSTRACT
World is as of now concentrating on alternate material sources that are environment agreeable
and biodegradable in nature. Because of the expanding natural concerns, bio composite
produced out of regular fiber and polymeric resin, is one of the late advancements in the
business and constitutes the present extent of experimental work. The use of composite
materials field is increasing gradually in engineering. The composite consists of mainly two
phases i.e. matrix and fiber. The accessibility of characteristic fiber and simplicity of assembling
have enticed scientists worldwide to attempt by regional standards accessible inexpensive fiber
and to learning their achievability of fortification determinations and to what degree they fulfill
the obliged particulars of great strengthened polymer composite aimed at structural requisition.
Fiber reinforced polymer composites has numerous preferences, for example, generally minimal
effort of creation, simple to create and better quality contrast than perfect polymer tars due
with this reason fiber strengthened polymer composite utilized within an assortment of
provision as class of structure material. This work describe the mechanical behavior of banana
fiber reinforced polymer composite with the extraordinary references to the impact of fiber
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CHAPTER 1
INTRODUCTION
1.1 Overview of fiber and Composites
The attraction in utilizing natural fiber, for example, distinctive wood fiber and plant fiber as
support in plastics has expanded drastically throughout last few years. Concerning the ecological
viewpoints if natural fibers might be utilized rather than glass fibers as fortification in some
structural provisions it might be extremely intriguing. Natural fibers have numerous points of
interest contrasted with glass fiber, for instance they have low thickness, and they are
biodegradable and recyclable. Also they are renewable crude materials and have generally great
Natural fibers are classified on the basis of the origin of source, into three types
1. Plant Fibers
2. Mineral Fibers
3. Animal Fibers
1. Plant Fibers: Plant fibers are usually consists of cellulose: examples cotton, jute, bamboo,
flax, ramie, hemp, coir and sisal. Cellulose fibers are used in various applications. The category
of these fibers is as following: Seed fibers are those which obtain from the seed e.g. Kapok and
cotton. These fibers having superior tensile properties than the other fibers. Because of these
reason these fibers are used in many applications such as packaging, paper and fabric. Fruit
fibers are the fibers generally are obtain from the fruit of the plant, e.g. banana fiber and coconut
fiber. Similarly, stalk fiber are the fibers which are obtain from the stalks (rice straws, bamboo,
wheat and barley). Leaf fibers are the fibers those are obtain from the leaves (agave and sisal).
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Skin fibers are those fibers which are obtain from the bast or skin surrounding the stem of the
plant.
2. Mineral Fibers: Mineral fibers are those which are get from minerals. These are naturally
happening fiber or somewhat changed fiber. It has different classifications they are taking after:
Asbestos is the main characteristically happening mineral fiber. The Variations in mineral fiber
are the serpentine, amphiboles and anthophyllite. The Ceramic filaments are glass fiber,
aluminum oxide and boron carbide. Metal filaments incorporate aluminums strands.
3. Animal Fibers: Animal fiber by and large comprises of proteins; cases, silk, alpaca, mohair,
downy. Animal hair are the strands got from creatures e.g. Sheep's downy, goat hair, horse hair,
alpaca hair, and so forth. Silk fiber is the filaments gathered from dry saliva of bugs or creepy
crawlies throughout the time of planning of cocoons. Avian strands are the fiber from fowls [1].
Composites of natural fiber used for drives of structural, but typically with synthetic thermoset
matrix which of course bound the environmental benefits. Now a days natural fiber composites
application are usually found in building and automotive industry and the place where
dimensional constancy under moist and high thermal conditions and load bearing capacity are of
importance [2,3]. Natural fibers like cotton, sisal, jute, abaca, pineapple and coir have already
been studied like a reinforcement and filler in composites. Among various natural fibers, banana
fiber is considered as a potential reinforced in polymer composites due to its many advantages
such as easy availability, low cost, comparable strength properties etc. Generally, natural fibers
are consists of cellulose, lignin, pectin etc. The detail composition of few commonly used natural
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The composite materials could be termed as those materials which are synthesized by two or
more materials having diverse properties. By and large, composites materials have strong load
carrying reinforcing material imbedded in weaker lattice materials. The primary constituent of
composites have a nonstop stage which is the significant a piece of the composite is called
matrix. Matrix are by and large more ductile and less hard and these are generally either
inorganic or natural. Optional constituent of composites have ductile called reinforcement and
they are implanted in the matrix. The constituents of composite materials have their property
however when they are consolidated together, they give a blend of properties that a singular can't
have the capacity to give. Generally, composite materials are arranged on the basis of matrix
materials as:
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Ceramic matrix composite: The composite which is consisting of a ceramic combined with a
ceramic dispersed phase. Because of availability of new technologies, the demand for high
performance products and processing methods, have together improve the growth of advanced
Polymer matrix composite: Polymer matrix composites are recognized to be a more conspicuous
class of composites when contrasted with artistic or metal lattice composites once in business
(epoxy, unsaturated polyester) or and inserted steel, glass carbon, or Kevlar strands.
Metal matrix composite: Composites consisting of metal matrix such as Mg, Al, Fe is called
metal matrix composites. The interest in metal matrix composites is due to many reasons such as
their engineering properties. They are of exhibit good stiffness, light weight, and low specific
weight as compared to other metal alloys and metals. Although it has many advantages, low cost
Among these all types of composites, polymer matrix composite is most commonly used
composites, because of its advantages such as high strength, low cost, simple manufacturing
principle. The requirement of polymer material in this modern dynamic world is increasing day
by day because it has wide range of advantages over traditional material in terms of high strength
to weight ratio, cost, high toughness, high tensile strength and high creep resistance at increases
in temperatures. Polymer matrix composites have three types of polymer which have been used
Thermoplastic polymer is that polymer which are over and again diminished and transformed
by heating. A few illustrations of thermoplastics are PVC, LDPE and HDPE. Thermoplastic
materials are shaped when they are in softened or melted. Thermoplastic have numerous
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properties, for example, light weight, low thickness, which are relying on science they could be
Thermosetting polymer is the polymer which has hard and firm cross-interfaced materials.
They are not moldable when and soften when they are warmed. Epoxy is the most normally
utilized thermosetting polymer. They have numerous advantages, for example, better grip to
reciprocally with the term elastic, despite the fact that the last is favored when alluding to
vulcanizes. Elastomers have numerous properties which having low density and high
used to upgrade general mechanical properties of matrix and offer quality to composites. The
reinforcement in composites is either fibrous or non-fibrous. Again fibrous composites are either
natural fiber reinforced or synthetic fiber reinforced composites. There are many factors
affecting the properties of fiber reinforced polymer composites such as fiber parameters, matrix
fiber-matrix interfacial bonding etc. A great deal of work has been done on the different kinds of
natural fiber based polymer composites [5]. The objective of the present work is to study the
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CHAPTER 2
LITERATURE SURVEY
This chapter outlines some work and report available in past related to mechanical properties of
natural fiber based polymer composites with unique consideration on banana fiber based polymer
composites.
The mechanical behaviour of a natural fiber based polymer composite depends on numerous
factors, for example, fiber length and quality, matrix, fiber-matrix adhesion bond quality and so
forth. The strong interface bond between fiber and matrix is paramount to show signs of
improvement mechanical properties of composites. Merlini et al. [6] have studied the effect
surface treatment on the chemical properties of banana fiber and reported that treated banana
fiber give higher shear interfacial stress and tensile strength when compared with the untreated
fiber. Dhieb et al. [7] have studied about the surface and sub-surface degradation of
unidirectional carbon fiber and have given many conclusion such as under sliding in
demineralized water, the most simple degradation was detected on sliding in anti-parallel
direction. Shankar et al. [8] have studied and reported that the ultimate tensile strength value
maximum at 15% and then decreases with increasing in fiber starting from 15% to 20%. They
also reported that the flexural strength value decreasing from 5% to 10% (87.31 MPa) and after
that the value increased from fiber. Sumaila et al. [9] have investigated the influence of fiber
length on the mechanical and physical properties of nonwoven short banana, random oriented
fiber and epoxy composite and they described that the tensile properties and percentage
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length. They have also reported that the impact energy whereas the compressive strength
increases decreased with increasing fiber length, also the mean flexural properties of the
composite increased with increasing in fiber length up to 25mm. The banana fibers characteristic
depending on the variation of diameter, mechanical characteristic and the effects of the stresses
performing on the fracture morphology. The stress-strain curves for changed strain rates were
found and fractured surfaces were inspected by SEM [10]. Pothan et al. [11] have investigated on
the influence of fiber content and length on short banana fiber reinforced polyester composite
material. Laban et al. [12] has studied on the physical and mechanical behavior of banana fiber
reinforced polymer composite and noticed that kraft mashed banana fiber material has better
flexural strength. The tensile strength is detected maximum at 30 mm fiber length whereas the
banana fibers gives 20% rise in the tensile strength and 34% rise in impact strength. Prasanna
and Subbaiah [13] reported that composites material having 20% treated fiber loading possess
maximum values for above-mentioned properties than untreated composites, 10% and also 30%
treated fibers composites. The interfacial area having main role in influential the strength of
polymer material since fiber procedures a separate interface with the matrix. The effects of this
study uncovered that short zig-zag fiber composites with great rigidity and element mechanical
matrix inferred from castor oil. The treated banana fiber demonstrated higher shear stress and
tensile strength when contrasted with the untreated fiber, showing a solid association between the
treated strands and the polyurethane matrix [6]. The hybridization of these reinforcement in the
composite shows more terrific flexural quality when contrasted with singular kind of
characteristic strands strengthened composites. All the composites shows expand in flexural
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quality in longitudinal heading. Comparable patterns have been watched for flexural modulus,
entomb laminar shear quality and break burden values [14]. There are many researches who have
evaluated the mechanical, chemical and physical behavior and banana fiber reinforced with
epoxy composite. Many studied and compared of effect of treated and untreated banana fiber
reinforced with thermoplastic and thermosetting polymer [15-19]. Joseph et al. [20] studied and
compared the mechanical behavior of phenol formaldehyde composites which was reinforced
with glass fiber and banana fiber. Selzer and Friedrich et al. [21] studied the carbon fiber
reinforced polymer composites and reported that the brittle materials demonstrate a lot of
material was dictated by a restriction of disappointment. This implies that in composites with a
exceptionally intense grid and great fiber-network bond, various splitting, which ingests a higher
measure of vitality, is anticipated, with the goal that at last confined disappointment happens at
easier levels than anticipated. There is wide range of research in these fields; many researchers
have investigated the natural fiber composite reinforced with various type of polymer [22-24].
The banana and glass fiber bio-composites may be fabricate for outdoors and indoors
applications wherever high strength is not necessary, additionally it can considered as the
replacement to wood materials and protect the forest resources [25]. Maleque et al. [26] have
studied the mechanical properties of banana fiber based epoxy composite and it was observed
that the tensile strength is increased by 90% of the pseudo-stem banana fiber reinforced epoxy
composite associated to virgin epoxy. In his results the impact strength of pseudo-stem banana
fiber improved by approximately 40% compare to the impact strength of neat epoxy. The impact
strength value is higher which indications to higher toughness value of the material. They are
also reported that when banana woven fiber was used with epoxy material then the flexural
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strength increased. There are many reports available on the mechanical and physical properties
of natural fiber reinforced polymer composites, but, the effect of fiber length on mechanical
behavior of banana fiber reinforced polymer composites is scarcely been reported. To this end,
the current work has undertaken with the objectives to investigate the mechanical properties of
The main objectives of current research work which are outlined as follows:
2. Evaluate the mechanical properties such as impact strength, tensile strength, flexural strength
3. To study their influence of fiber loading and fiber length on mechanical properties of
composites.
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CHAPTER 3
MATERIALS AND METHODS
Banana fiber
Epoxy
Hardener
The banana fiber (Figure 3.1) is obtained from banana plant, which has been collected from local
sources. The extracted banana fiber were subsequently sun dried for eight hours then dried in
oven for 24 hours at 105° C to remove free water present in the fiber. The dried fiber were
subsequently cut into lengths of 5, 10, 15 mm. The epoxy resins and hardener are procured from
Ciba Geigy India Ltd. The banana fiber based epoxy composite is fabricated using hand lay-up
process. The moulds have been prepared with dimensions of 180×180×40 mm3. The banana fiber
of different length has been mixed with matrix mixture with their respective values by simple
mechanical stirring and mixture are slowly poured in different moulds, keeping the
characterization standards and view on testing condition. The releasing agent has been use on
mould sheet which give easy to composites removal from the mould after curing the composites.
A sliding roller has been used to remove the trapped air from the uncured composite and mould
has been closed at temperature 30° C duration 24 hour. The constant load of 50 kg is applied on
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the mould in which the mixture of the banana, epoxy resin and hardener has been poured. After
curing, the specimen has been taken out from the mould. The composite material has been cut in
suitable dimensions with help of zig saw for mechanical tests as per the ASTM standards. The
designation and detail composition of composites is shown in Table 3.1. The fabricated short
Designation Composition
C1 Fiber length (5 mm) (10 wt%) + Epoxy (90 wt%)
C2 Fiber length (5 mm) (15 wt%) + Epoxy (85 wt%)
C3 Fiber length (5 mm) (20 wt%) + Epoxy (80 wt%)
C4 Fiber length (10 mm) (10 wt%) + Epoxy (90 wt%)
C5 Fiber length (10 mm) (15 wt%) + Epoxy (85 wt%)
C6 Fiber length (10 mm) (20 wt%) + Epoxy (80 wt%)
C7 Fiber length (15 mm) (10 wt%) + Epoxy (90 wt%)
C8 Fiber length (15 mm) (15 wt%) + Epoxy (85 wt%)
C9 Fiber length (15 mm) (20 wt%) + Epoxy (80 wt%)
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Fabricated composite was cut to get the desired dimension of specimen for mechanical testing.
For the tensile test, the specimen size was 150 × 15 mm2 and gauge length was 70 mm. Tensile
strength was tested in Instron machine. The specimen with desired dimension was fixed in the
grips of the Instron machine with 7 mm gauge length. The experimental set up for tensile test is
Specimen dimension for flexural test was 100 mm × 15 mm × 70 mm and three point bend test
method was used for finding the flexural strength using Universal Testing Machine Instron 1195.
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Specimen dimension for impact test was 60 mm × 15 mm. Impact testing was conducted in
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Izod impact testing is a method of determining the impact resistance of composites. In impact
test, an arm held at a specific height is released during the testing. The arm impacted on the
sample and breaks the sample. Its impact energy is obtained from the energy absorbed by the
composite or sample. The experimental set up for impact test is shown in Figure 3.4.
Hardness Test
Fabricated composite was cut in dimension of 20 mm × 20 mm for hardness test. The hardness
test was conducted in Vickers hardness test machine. The load was applied 0.3 kgf on the
composite and the holding time was 10 second. Hardness is defined as the ability to oppose to
indentation, which is obtained by measuring the stable depth of the indentation. In the Vickers
hardness test a square base pyramid shaped diamond is used for testing. The experimental set up
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CHAPTER 4
RESULTS & DISCUSSION
This chapter deal with mechanical properties of the banana fiber based epoxy composites.
Mechanical properties of composites such as flexural strength, tensile strength, hardness and
impact strength has been investigated and also discussed. The mechanical properties of the
composite are mainly depending on many factors such as fiber content and length.
The mechanical behavior of the banana fiber based epoxy composites depends on fiber
parameters. The influence of fiber length and loading on tensile properties of composites is
shown in Figures 4.1. It has been observed that the tensile strength of composites increases with
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The influence of fiber length and loading on flexural strength of fabricated composites is shown
in Figure 4.2. In figure it is show that when fiber length increases the flexural strength of the
fabricated composites first increases up to 10 mm length and then decreases. When fiber loading
increase then flexural strength increase up to fiber loading 15% then decreases. The maximum
The test results for impact energy are shown in Figures 4.3. From the figure it is observed that
the impact energy is increases with increase in fiber length. It also show that the impact energy
increases with increases in fiber loading. The maximum impact energy absorbed by the material
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The hardness values of composites are show in Figure 4.4. It can be understood from the figure
that the hardness value increases with increase in fiber length and it is maximum at 10 mm fiber
length. However, with increase of fiber loading hardness value increases up to fiber loading 15
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CHAPTER 5
CONCLUSIONS
This experimental examination of mechanical behaviour of banana fiber based epoxy composites
The fabrication of banana fiber based epoxy composites with different loading of fiber
From the current experiments results, it has been observed that fiber loading and length
has major effect on the mechanical properties of the composites like as hardness, tensile
It has been observed that the better mechanical properties found for composites
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