36

RECOMMENDED SPARE PARTS LIST

MAIN COMPONENTS

DESCRIPTION CODE

MAIN UNIT U2MIC-2/xx

CONTROL PANEL CMC100/10
LENGTH/ANGLE SENSOR AC MCP214I/2A
LENGTH SENSOR CIT-1PI/13
PRESSURE TRANSDUCERS Y1 4745-350
CONNECTING CABLE MAIN UNIT/CONTROL PANEL CV ATG12/21
CONNECTING CABLE CV 8x0,35+SCH
CONNECTING CABLE CV 4x0,5+SCH

INTERNAL PARTS

DESCRIPTION CODE

MAIN BOARD WITH BLACK BOX S U2MIC-6/42

KEY BOARD PC BOARD S DT-CMC1/20
DISPLAY PC BOARD S DM-CMC1/30
ELECTRONIC BOARD FOR BOOM LENGTH/ANGLE SENSOR S CIT1PI/xx
ANGLE POTENTIOMETER Y11 PL310/1K
LENGTH POTENTIOMETER PT 534-2K
DRUM CABLE (17mt) CV 510.726
CABLE REEL MECHANICS WITHOUT INTERNAL
BOARD AND SENSORS GR CITMEC/xx
ANGLE POTENTIOMETER PC BOARD GR TIHP300/10
CABLE REEL WIRE 32 + 5 mt
CABLE REEL WIRING KIT
 35

EXTERNAL WIRING SHLD

SHLD

BROWN
MS1
BROWN +15V
GREEN WHITE
WHITE AGND
GREEN
PRESSURE TRANSDUCERS SHIELD
BROWN CA0
(Y11 4745-350) BROWN +15V
GREEN WHITE
WHITE AGND
GREEN
SHIELD CA1
BROWN
+5V
WHITE
AGND
PINK
CA2
RED
+5V
BLUE
AGND
PINK
CA3
BROWN
+5V
WHITE
AGND
GREY
CA4
LENGTH SENSOR CA5
CIT- 1PI/13
(USED IN CASE OF BOOM YELLOW
+5V
INDIPENDENT SECTIONS)
SCH

SCH
MS2
INP0
GREEN
INP1
INP2
INP3
INP4
INP5
INP6
INP7
OUT0
OUT1
BROWN OUT2
WHITE OUT3
OUT4
OUT5
PINK OUT6
SHIELD
OUT7

MS3
WDO
+VB
-VB

ANGLE/LENGTH SENSOR
AC MCP214I/2A
PINK MS4
BROWN +VOUT
GREY
RX1
YELLOW
TX1
WHITE
GND
+VOUT
RX2
TX2
GND
D+
D-
+5V
GND
+15V
-15V
CA6
CA7
PENDULUM
BOARD

BROWN
+VOUT
WHITE
GND
GREY
RX1
YELLOW
TX1
PINK
+V
GREEN
EXT.ALL
 34

SYSTEM LAY-OUT AND CONNECTIONS

CONTROL PANEL
CMC100/10
CENTRAL UNIT: U2MIC-2/41

F.C.

ANGLE/LENGTH SENSOR
AC MCP214I/2A

J1 PG1 PG2 PG3 PG4 PG5 PG6

CV ATG12/21
PRESSURE TRANSDUCERS
(Y11 4745-350)

A INPUT OUTPUT SIGNALS

AND EXTERNAL SUPPLY

CV 6X0.35+SCH

LENGTH SENSOR
CIT- 1PI/13
(USED IN CASE OF BOOM INDIPENDENT SECTIONS)
 33

POTENTIOMETERS ALIGNMENT
Mechanical alignment of angle and extension sensors
Following the replacement of a potentiometer, even if this has been done carefully, it is
suggested to check its alignment.
The following procedure, if properly done, allows the total restoring of the machine
behaviour without any calibration operation.

Switch on the machine without load and wait for a few seconds for the main working data
page to be shown.
Select the operating mode used as described into the User Manual.

.2 t
max
13.4
m
0° 12.3 1-5
1-5 m 9.2 RUN
0°

I - I I % 50 I I I - % 50

01 4 .0 0 5.7
m

Referring to the angle, simply check that, with the boom in horizontal position ( o° ) the
angle’s reading on the display ( zone 1-5 ) is “0” acting on the potentiometer’s body.. Before
fit the potentiometer, make sure that, the value will increase by lifting the boom.
After the length potentiomer has been replaced, it’s necessary proceed with its alignment.
With the machine’s boom completely retracted,rotate the potentiometer’s body until the
length indication on the display (zone 1-6) will be the same at the minimum length value
( please,refer to the load charts table ).
In case of cable reel wire replacement, put it around 1 mt. pre-tension, fixing the other
side to the boom end.

After the replacement of the potentiometer, it is advisable to verify the correspondence

between the values shown on the display to a couple of known boom position.

I.E: Boom completely closed / Boom extended and 0° / maximum angle

These displayed values must correspond to the values given by the Manufacturer for this
specific machine model.
 32

EPROM and EEPROM REPLACEMENT(*)

The picture shows the EPROM storing main program data and Load Tables,
and EEPROM storing calibration data, that have to be removed from old to
the new PC board.

EEPROM

EPROM

Remove the EPROM and EEPROM carefully out of their sockets by means
of electronic components tweezers or adeguate tools.

Insert the EPROM and EEPROM in their sockets on the new PC Board in
the correct way, taking care not to damage their pins, and looking to their
reference mark.

(*) REMARK: Replacement

of memories is required in
case of failure of Main
Control Unit that must be
replaced, avoiding any
re-programming and
re-calibration of the system .
 31

BOOM LENGTH POTENTIOMETER VERIFYING

The machine boom must be completely retracted.

3 (GND)
2 (CA3)

Verify between
3(GND ) e 5 (CA3 )
a voltage of roughly +250mV

Voltage higher or
FALSE TRUE at 5V

Boom Length Boom Length

Perform a Boom extension. potentiometer broken
Potentiometer broken
(**) (**)

Verify with a voltmeter that the

signal increases in a linear
and continous way.

The variation is continous

Losses of Signal
and linear

Boom Length
Verify on the Main PC board
potentiometer broken
the potentiometer signal on
(**)
11(GND) e 15(CA4)

GND CA4
The signal is The signal
not correct is correct

Problems on the Connection The Main pc board is faulty.

Cable. Probably short circuited. Proceed with the replacement
Check the cable (*)

(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32

(**) REFER ALSO TO POTENTIOMETERS ALIGNMENT - page 33
 30

CABLE REEL POWER SUPPLY VERIFYING

3 (GND)
1 (+)

Verify 5Volts between

1(+) and 3(GND)
on cable reel board

TRUE FALSE

Verify the Verify on the Main PC board

Potentiometers 5Volts between
(**) 10(+) and 11(GND)

TRUE FALSE

+ GND
Disconnect wires
Cable brake down.
10 and 11 from the
Check the
Main pc board and
cable-reel cable
Check for 5Vdc

TRUE FALSE

Main pc board
Probably the cable is
Is faulty.
in short circuit.
Replace it with
Check cable
a new one (*)

(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32

(**) REFER TO page 31
 29

ALARM CODE 14 :
BOOM LENGTH TRANSDUCER READING
LOWER THAN THE MINIMUM VALUE(*)
CAUSE:
The signal from the boom length transducer to the main PC board is lower
than the minimum programmed value.
This can be produced by a short-circuit in the electrical wiring, between the
Main Unit and Sensor or the sensor itself is in interdiction.

ACTION TO TAKE:
• Verify the cabling.
Verify cable reel PC board proper power supply
(refer to “CABLE REEL POWER SUPPLY VERIFYING” section – page 30).
• Verify length potentiometer
(refer to “EXTENSION POTENTIOMETER VERIFYING” section - page 31).

ALARM CODE 15 :
BOOM LENGTH TRANSDUCER READING
HIGHER THAN THE MAXIMUM VALUE (*)
CAUSE:

The signal from the boom length transducer to the main PC board is higher
than the maximum programmed value.
This can be produced by a short-circuit in the electrical wiring, between the
Main Unit and Sensor or the sensor itself is in saturation.
.
ACTION TO TAKE:
• Verify the cabling.
• Verify cable reel PC board proper power supply
(refer to “CABLE REEL POWER SUPPLY VERIFYING” section – page 30).
• Verify length potentiometer
(refer to “EXTENSION POTENTIOMETER VERIFYING” section - page 31).
(*) NOTE: Main Unit Processor identifies below and over the signal range a
minimum zone and a maximum zone in order to check the sensor.
 28

ALARM CODE 11 :
MAIN CYLINDER (ROD SIDE) READING HIGHER
THAN THE MAXIMUM VALUE
NOTE:
Main Unit Processor identifies below and over the signal range a minimum zone and a
maximum zone in order to check the sensor.

+ GND GND CA1

Verify on the Main TRUE

PC board that between
1(+) e 2(GND) there is a voltage
of +15Vdc
Measure on the Main
PC board the voltage
on
2(GND) e 6(CA1)

Value >5Vdc Value <5Vdc

Broken Pressure
The Main pc board
Transducer.Proceed
is faulty.Proceed
With the
with the
Replacement
replacement (*)

FALSE

Disconnect wires on
1(+) e 2(GND) and
Verify a voltage of +15Vdc

FALSE TRUE TRUE

Problems on the
The Main pc board Broken Pressure
Connection
is faulty.Proceed Transducer.Proceed
Cable.Probably
with the With the
short circuited.
replacement (*) Replacement
Check the cable
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32
 27

ALARM CODE 10:

MAIN CYLINDER (ROD SIDE) READING LOWER
THAN THE MINIMUM VALUE
NOTE:
Main Unit Processor identifies below and over the signal range a minimum zone and a
maximum zone in order to check the sensor.

+ GND GND CA1

Verify on the Main TRUE

pc board that between
1(+) e 2(GND) there is a voltage
of +15Vdc
Measure on the Main
PC board the voltage
on
2(GND) e 6(CA1)

Value <0,5Vdc Value >0,5Vdc

Problems on the Broken Pressure

The Main pc board
Connection Transducer. Proceed
is faulty. Proceed
Cable. Probably With the
with the
short circuited. Replacement
replacement(*)
Check the cable

FALSE

Disconnect wires on
1(+) e 2(GND) and
Verify a voltage of +15Vdc

FALSE TRUE FALSE

Problems on the
The Main pc board Broken Pressure
Connection
is faulty. Proceed Transducer. Proceed
Cable. Probably
with the With the
short circuited.
replacement(*) Replacement
Check the cable
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32
 26

ALARM CODE 9 :
MAIN CYLINDER (BOTTOM SIDE) READING
HIGHER THAN THE MAXIMUM VALUE
NOTE:
Main Unit Processor identifies below and over the signal range a minimum zone and a
maximum zone in order to check the sensor.

+ GND GND CA0

Verify on the Main TRUE

PC board that between
1(+) e 2(GND) there is a voltage
of +15Vdc
Measure on the Main
PC board the voltage
on
2(GND) e 3(CA0)

Value >5Vdc Value <5Vdc

Broken Pressure
The Main pc board
Transducer.Proceed
is faulty.Proceed
With the
with the
Replacement
replacement (*)

FALSE

Disconnect wires on
1(+) e 2(GND) and
Verify a voltage of +15Vdc

FALSE TRUE TRUE

Problems on the
The Main pc board Broken Pressure
Connection
is faulty.Proceed Transducer.Proceed
Cable.Probably
with the With the
short circuited.
replacement (*) Replacement
Check the cable
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32
 25

ALARM CODE 8 :
MAIN CYLINDER (BOTTOM SIDE) READING
LOWER THAN THE MINIMUM VALUE
NOTE:
Main Unit Processor identifies below and over the signal range a minimum zone and a
maximum zone in order to check the sensor.

+ GND GND CA0

Verify on the Main TRUE

pc board that between
1(+) e 2(GND) there is a voltage
of +15Vdc
Measure on the Main
PC board the voltage
on
2(GND) e 3(CA0)

Value <0,5Vdc Value >0,5Vdc

Problems on the Broken Pressure

The Main pc board
Connection Transducer. Proceed
is faulty. Proceed
Cable. Probably With the
with the
short circuited. Replacement
replacement(*)
Check the cable

FALSE

Disconnect wires on
1(+) e 2(GND) and
Verify a voltage of +15Vdc

FALSE TRUE FALSE

Problems on the
The Main pc board Broken Pressure
Connection
is faulty. Proceed Transducer. Proceed
Cable. Probably
with the With the
short circuited.
replacement(*) Replacement
Check the cable
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32
 24

BOOM LENGTH POTENTIOMETER VERIFYING

The machine boom must be completely retracted.

Verify between
2(GND ) e 5 (+ )
a voltage of roughly +250mV

Voltage higher or
FALSE TRUE at 5V

Boom Length Boom Length

Perform a Boom extension. potentiometer broken
Potentiometer broken
(**) (**)

Verify with a voltmeter that the

signal increases in a linear
and continous way.

The variation is continous

Losses of Signal
and linear

Boom Length
Verify on the Main pc board
potentiometer broken
the potentiometer signal on
(**)
8(GND) e 12(CA3)

GND CA3
The signal is The signal
not correct is correct

Problems on the Connection The Main pc board is faulty.

Cable.Probably short circuited. Proceed with the replacement
Check the cable (*)

(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32

(**) REFER ALSO TO POTENTIOMETERS ALIGNMENT - page 33
 23

CABLE REEL POWER SUPPLY VERIFYING

Verify 5Volts between

1(+) and 2(GND)
on cable reel board

TRUE FALSE

Verify the Verify on the Main PC board

Potentiometers 5Volts between
(**) 7(+) and 8(GND)

TRUE FALSE + GND

Cable brake down. Disconnect wires

Check the 7 and 8 from the
cable-reel cable Main pc board and
Check for 5Vdc

TRUE FALSE

Main pc board
Probably the cable is
Is faulty.
in short circuit.
Replace it with
Check cable
a new one (*)

(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32

(**) REFER TO pages 24
 22

ALARM CODE 6 :
BOOM LENGTH TRANSDUCER READING
LOWER THAN THE MINIMUM VALUE(*)
CAUSE:
The signal from the boom length transducer to the main PC board is lower
than the minimum programmed value.
This can be produced by a short-circuit in the electrical wiring, between the
Main Unit and Sensor or the sensor itself is in interdiction.

ACTION TO TAKE:
• Verify the cabling.
Verify cable reel PC board proper power supply
(refer to “CABLE REEL POWER SUPPLY VERIFYING” section – page 23).
• Verify length potentiometer
(refer to “EXTENSION POTENTIOMETER VERIFYING” section - page 24).

ALARM CODE 7 :
BOOM LENGTH TRANSDUCER READING
HIGHER THAN THE MAXIMUM VALUE (*)
CAUSE:

The signal from the boom length transducer to the main PC board is higher
than the maximum programmed value.
This can be produced by a short-circuit in the electrical wiring, between the
Main Unit and Sensor or the sensor itself is in saturation.
.
ACTION TO TAKE:
• Verify the cabling.
• Verify cable reel PC board proper power supply
(refer to “CABLE REEL POWER SUPPLY VERIFYING” section – page 23).
• Verify length potentiometer
(refer to “EXTENSION POTENTIOMETER VERIFYING” section - page 24).
(*) NOTE: Main Unit Processor identifies below and over the signal range a
minimum zone and a maximum zone in order to check the sensor.
 21

ANGLE POTENTIOMETER VERIFYING

Put the machine boom at 0° (horizontal).

2 (CA2) 3 (GND)

Verify between
2(CA2 ) e 3 (GND)
+2,5Vdc +/- 5%

FALSE TRUE

Angle potentiometer
Raise the boom slowly.
broken (**)

Verify with a voltmeter that the

signal increases in a linear
and continuous way.

The variation is continuous

Losses of Signal
and linear

Angle potentiometer Verify on the Main pc board

broken (**) the potentiometer signal on
9(CA2) e 11(GND)

CA2 GND
The signal is The signal
not correct is correct

Problems on the Connection The Main pc board is faulty.

Cable. Probably short circuited. Proceed with the replacement
Check the cable (*)

(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32

(**) REFER ALSO TO POTENTIOMETERS ALIGNMENT - page 33
 20

CABLE REEL POWER SUPPLY VERIFYING

3 (GND)
1 (+)

Verify 5Volts between

1(+) and 3(GND)
on cable reel board

TRUE FALSE

Verify the Verify on the Main PC board

Potentiometers 5Volts between
(**) 10(+) and 11(GND)

TRUE FALSE

+ GND
Disconnect wires
Cable brake down.
10 and 11 from the
Check the
Main pc board and
cable-reel cable
Check for 5Vdc

TRUE FALSE

Main pc board
Probably the cable is
Is faulty.
in short circuit.
Replace it with
Check cable
a new one (*)

(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 32

(**) REFER TO page 21
 19

ALARM CODE 2 :
ANGLE TRANSDUCER READING
LOWER THAN THE MINIMUM VALUE(*)
CAUSE:
The signal from the angle transducer to the main PC board is lower than the
minimum programmed value.
This can be produced by a short-circuit in the electrical wiring, between the
Main Unit and Sensor or the sensor itself is in interdiction.

ACTION TO TAKE:
• Verify the wiring
• Verify cable reel PC board proper power supply
(refer to “CABLE REEL POWER SUPPLY VERIFYING” section – page 20).
• Verify angle potentiometer
(refer to “ANGLE POTENTIOMETER VERIFYING” section – page 21).

ALARM CODE 3:
ANGLE TRANSDUCER READING
HIGHER THAN THE MAXIMUM VALUE (*)
CAUSE:
The signal from the angle transducer to the main PC board is higher than the
maximum programmed value.
This can be produced by a break in the electrical wiring, between the Main
Unit and Sensor or the sensor itself is in saturation.

ACTION TO TAKE:
• Verify the wiring
• Verify cable reel PC board proper power supply
(refer to “CABLE REEL POWER SUPPLY VERIFYING” section – page 20).
• Verify angle potentiometer
(refer to “ANGLE POTENTIOMETER VERIFYING” section – page 21).

(*) : NOTE: Main Unit Processor identifies below and over the signal range a
minimum zone and a maximum zone in order to check the sensor
 18

ALARM CODE 1 : MEMORY DATA NOT RELIABLE

CAUSE:
All the calibration data are stored in four EEPROM 24C65.
Through the “Check-sum” equation, software checks continuously the result to the
original memorised value. When detecting a difference, the display will show the
following message : ALARM 1 = memory data not reliable.

EEPROM

ACTION TO TAKE:
1) Switch the system off and on.
2) Verify that the EEPROM chip is fitted properly in its socket.
3) Re-enter data and save again, switch off and on again.
4) If the problem persists, replace the PC board making sure that
software/parameters installed are corresponding to the
machine characteristics.
 17

Alarm
Description What to do
code
12 Not used
13 Not Used
Table charts not
available..
•Please, select the operating mode in use and
18 The operating confirm it.
condition selection is
missing
19 Not Used

Group
•Please, select the operating mode in use and
20 Alarm.Configuration
confirm it.
errore
 16

Alarm
Description What to do
code
• Verify that the cable or the connectors wiring are
Reading pressure of
8 not in short circuit
the main cylinder
Page If the alarm persists, please, contact Technical
(bottom side) lower Assistance :
25
than the minimum.
• Verify the pressure transducer integrity

9 • Verify that the cable or the connector wiring are

Reading pressure of
not open
Page the main cylinder
26 If the alarm persists, please, contact Technical
(bottom side) higher Assistance :
than the maximum.
•Verify the pressure transducer integrity
•Verify that the wiring and the connectors are not in
Reading pressure of
10 short circuit
the main cylinder (rod
Page If the alarm persists, please, contact Technical
side) lower than the Assistance :
27
minimum.
•Verify the pressure transducer integrity
• Verify that the cable or the connector wiring are
11 Reading pressure of
not open
the main cylinder (rod
Page If the alarm persists, please, contact Technical
side) higher than the Assistance :
28 maximum.
•Verify the pressure transducer integrity
12 Not used

13 Not Used

14 Reading of the boom • Verify that the wiring and the connectors are not in
length sensor total short circuit
Page
lower than the If the alarm persists, please, contact Technical
29, 30, Assistance:
31 minimum value
Verify the length transducer integrity

15 • Verify that the cable or the connector wiring is not

Reading of the boom
open
Page length sensor total
If the alarm persists, please, contact Technical
29, 30, higher than the Assistance :
31 maximum value
• Verify the length transducer integrity
 15

ALARM CODES AND ACTIONS TO TAKE

Alarm
Description What to do
code
• Switch the system off and on.
If the alarm persists, please, contact Technical
1 Assistance to:
Memory data not
Page •Verify that E2prom chip is fitted properly in its socket.
reliable
18,32 • Re-enter data and save them again
• Replace the E2PROM chip and recalibrate the
machine
• Verify that the wiring and the connectors are not in
2
Angle sensor short circuit.
Page reading lower than If the alarm persists, please, contact Technical
19, 20, Assistance :
the minimum value
21,32
• Verify the angle sensor integrity.
•Verify that the cable or the connector wiring is not
3
Angle sensor open
Page reading higher than If the alarm persists, please, contact Technical
19, 20, Assistance :
the maximum value
21, 32
• Verify the angle sensor integrity.
4 Not Used
5 Not Used

6 Reading of the • Verify that the wiring and the connectors are not in
boom length short circuit
Page
If the alarm persists, please, contact Technical
22, 23, sensor 1 lower than Assistance:
24, 32 the minimum value Verify the length transducer integrity

7 Reading of the • Verify that the cable or the connector wiring is not
Page boom length open
22, 23, sensor 1 higher If the alarm persists, please, contact Technical
24, 32 than the maximum Assistance :
value • Verify the length transducer integrity
 14

TROUBLESHOOTING
The first step to seek a fault is to identify the problem which occurred to the
machine Operator.
Thanks to the auto-diagnostic procedures, which are able to recognise
transducers failures, cable breaking and internal electronic faults,alarm codes
are automatically shown on the display to the Operator, allowing him to a
certain capability of repairing, and also to better inform the Technical
Assistance even remotely.
When an alarm occurs, the LMI puts itself in a safe condition (shut down)
blocking the dangerous movements and, at the same time, the display shows
the alarm corresponding message on the display upper row.
Depending on the message, the fault can be identified.

.2 t
max
13.4
m
24° 12.3
m 9.2 RUN
0°

1-8 ALARM ..........

01 4 .0 0 5.7
m

Alarm codes are listed in the following pages.

The list also includes some hints able to solve the problems and get back to
normal working conditions.
 13

CONTROL PANEL DESCRIPTION

6
11
7
5

8 10

12 9

1 Working data display;

5 GREEN Button/lamp : if pressed, it allows the operator to scroll the pages
lit = safety
6 AMBER Button/lamp :The lamp lit indicates that the load has reached the pre-alarm
condition. Pressing the button, the buzzer will stop.
7 RED Button/lamp :The lamp lit indicates that the load has reached the maximum
load allowed and the shut off has been performed;
The flashing light indicates that the machine is in shut down
procedures and the by pass key is activated.
The button can also used to confirm a selection.
8 Operating mode selection key press to increase operating mode value;
9 Operating mode selection key press to decrease operating mode value;
10 Rope number ( tackle ) selection key: press as many times as necessary to obtain the
required value in order to achieve a correct load reading;
11 Key to exclude the manoeuvre block
Note : The function of the unstable key with return spring consist on disable the
automatic alarm function of the safety system.
Only the authorised personal has to be keep the key and insert on the panel only in case
of need, to active the movement blocked and return to safety condition, whereas is not
aloud the use for over table value lifting, that, in case carried out, the safety equipment
and crane constructor are relieve of any responsibility.
11 Buzzer ( positioned on the rear panel ) :
Intermittent beeping = pre alarm condition;
Continuous beeping = alarm condition ( shut off movements).
 12

PRESSURE TRANSDUCERS CODE : Y11 4745-

4745-350

Pressure transducers detect the pressure

into boom lifting cylinders; typically 2
sensors are required for measuring the
differential pressure on lifting cylinders :
they must be installed on the two cylinder
chambers.
By these values, weight computing is taken.
These sensing devices detect the pressure
by means of a sensor, which transforms the
measured pressure into a direct voltage
proportional to the pressure itself.
An on-board amplifier is included in the
transducer itself.
Any possible replacement of these elements
is very easy because of their are complete
compatibility.

TECHNICAL SPECIFICATIONS
PIN CONNECTIONS
PIN 3 Wires
1 +VB
2 output signal 0,5 .. 5,5 V
3 GND
INPUT DATA
Measuring ranges 350 bar
Overload ranges 800 bar
Max pressures 2000 bar
Parts in contact with oil Stainless steel ; Viton seal
OUTPUT DATA
Output Signal 0,5 ... 5,5V
Temperature compensation Max 0,15%/10K Typ. 0,08%/10K
Accuracy Max 0,3%FS Typ. 0,1%FS
Hysteresis Max 0,1%FS Typ. 0,05%FS
Repeatability 0,05%FS
ENVIRONMENTAL CONDITIONS
Nominal temperature range -25 ...+85°C
Operating temperature range -40 ...+85°C
Storage temperature range -40 ... +100°C
Fluid temperature range -40 ... +100°C
Protection class IP65
OTHER DATA
Supply voltage 12 ...30V
Current consumption ca.15mA
Life expectancy 106 load cycle
Weight 145g.
 11

EXTENSION SENSOR
EXPLODED VIEW

7-2

2 7-1
7 5-1

11
3

8-1

6-1
8

12 9
10
1

DESCRIPTION

1 Case
2 Base 7-1 Pendulum
3 Circuit board 7-2 Bearing support
8 Pulley
4 Step
8-1 Cap
5 Pinion 9 Strain relief
5-1 Shaft 10 Breather
6 Cluth 11 Spring
6-1 10-turns Potentiometer 12 Cable
7 1-turn Potentiometer
 10

OVERALL DIMENSION

WIRING DIAGRAM
 9

EXTENSION SENSOR
CODE : CIT-1PI/XX

The boom and angle sensor is formed by a cable reel having pulley on
which a cable is wounded; the other side is attached to the boom head
(or to the first telescopic element in case of proportional extension).
Extending the boom, the cable unwinds (max. 12 mt.) measuring the
extension length signal through 10-turns servo potentiometer.
While using the machine, it is always necessary to carefully survey the
unwinding cable along the boom, because it can be subject to
accidental break if collided.
The replacement of this element has to be done by Qualified Personnel
only.
The angle sensor (inside the cable reel) detects the absolute angle of
the boom referred to the vertical gravity reference thanks to 1-turn
servo-potentiometer activated by a pendulum.
Analog signals from above potentiometers are used by the LMI to
compute the boom geometrical data.
 8

AC MCP ANGLE / EXTENSION SENSOR Code : AC MCP214I/2A

AC MCP servocable-reels are used where
telescopic boom extensions over 12 meters
are needs.
The unwinding transducer (or transducers) is
formed by drum cable servo-winders on which
a cable is wound that is attached to the arm
head (or to intermediate elements).
With the unwinding extension, the wire
unwinds measuring the unwinding length
thanks to a potentiometric sensing device.
In the use of the crane, it is always necessary
to carefully survey the cable unwinding along
the arm, because it can be subjected to
accidental break if collided.
The replacement of this element is to be done
by qualified personnel only.
The angle transducer (inside to cable reel) detects the absolute angle of the crane arm
thanks to a potentiometric sensing device.
The signal is used by the limiter to compute the geometry.
The replacement of this element is delicate and for this reason it must be done by qualified
personnel.

Slip Length Diam A B C D E F G H M

Type MODEL
Rings mm mm mm mm mm mm mm mm mm mm mm

3 3x0,22 32000 3,8 100 323 60 460 420 11 495 0 180 AC MCP214I/3P
shields.
 7

MAIN CONTROL UNIT : CONNECTIONS and SIGNALS

EEPROM: EEPROM:
PROGRAM AND CALIBRATION DATA,
LOAD TABLES BLACK BOX

MORS. 16C. C.S. MORS. 16C. C.S.

"MV 231-346" "MV 231-346"

CV a FILO 1,5mmq.

D2 = RED LED
When lit means
that +15V Voltage D35, D39, D43, D47, D51, D55, D59, D63 = RED LED’s
is active They show the INPUT status
ON = ACTIVE INPUT
D1 = RED LED
When lit means
that +5V Voltage
is actiive D68, D71, D74, D77, D80, D83, D86, D89, D101 = RED LED’s
They show the OUTPUT status ON = ACTIVE OUTPUT
Note :
D1 et D2 always have to be
lit when the system is ON
NOTE:
CODE DIODE PIN FUNCTION
NOTE: DO0 D68 25 Movement’s shut off
CODE DIODE PIN FUNCTION DO1 D71 Not used
DI0 D35 17 (Turret position sensor ) Length type DO2 D74 Not used
DI1 D39 18 Anti two block DO3 D77 Not used
DI2 D43 19 Turret micro switch stop DO4 D80 Not used
DI3 D47 20 Not used DO5 D83 Not used
DI4 D51 21 Not used DO6 D86 Not used
DI5 D55 22 Not used DO7 D89 Not used
DI6 D59 23 Not used DO8 D101 Not used
DI7 D63 24 Main by pass key
 6

POWER SUPPLY
From vehicle battery :10-28 V
Current consumption, without loads : ~0,35A

INPUT / OUTPUT
14 Digital Inputs
14+1 Digital Outputs
6 (+2) Analog Inputs
Watch Dog Dynamic Output
Voltage working range : 10-28 VCC
Output Current : 2A
Analog Inputs Voltage : 0- 5V
Serial Links RS232, CAN BUS
Clock and Buffer Battery
Epoxy Resin Coating
32 Kb E2prom for Data Recording

MECHANICAL DIMENSIONS
Case Dimension : 260 x 160 x 91 mm
Fixing holes : 240 x110 mm

VIBRATIONS
Continuous : 5g’s from 20 to 400Hz Over 3 AXIS
Shock : 10g’s
ENVIROMENTAL
Salt spray resistance over 48 Hours
TEMPERATURE
Working range :-30 -+70°C
Storage range :-45 - +85°C
 5

MAIN CONTROL UNIT

CODE: U2MIC-2/XX

U2MIC-2/XX Main Control Unit is equipped with memories for Data

and program storage not erasable EPROM type or erasable
EEPROM type for calibration parameters storage.
INPUT/OUTPUT circuits are self-protected against overloads and
short circuits.
Power supply internal circuits are designed to operate at low voltage
and are provided with all protection for hard environment.
U2MIC-2/XX Main Control Unit is provided with all EMC necessary
components.
 4

COMPONENTS LOCATION ON THE MACHINE

Length sensor
Used in case of boom
indipendent sections

Length/Angle sensor

Control Panel :
into the cabin

Nr.2 Pressure
Transducers:
On the lifting cylinder.
Rod and bottom side

Main Unit

SYSTEM LAY-OUT AND CONNECTIONS at page 34-35

 3

ACCESS PROCEDURES
LOAD MONITORING SYSTEM (LMI)
This systems has been conceived and developed to offer two different levels of functionality
of access to internal data, according to the actions to be done.
The basic access level (Operator) does not required any password; this one, in fact, is
required for possible interventions, exclusively by Technical Service Personnel (failure
detecting and repairing).
1° LEVEL:
OPERATOR:
Without needing PASSWORD (also see OPERATOR MANUAL) all working information of
the machine are available through several monitoring given by the display panel; starting
from basic working data: lifted load, max admitted load, outreach, working conditions, tilting
percentage;
Just pressing the GREEN button key, it is possible to show machine working data in a
graphic way.
The aim to give to the Operator the possibility of entering these readings, allowing to
communicate them to the Technical Assistance Department, giving relevant data, possibly
avoiding a direct Service on site.
The Operator can also find some information to solve easy troubles in his OPERATOR
MANUAL
2° LEVEL: (PASSWORD) SENSORS REPLACEMENTS :
TECHNICAL ASSISTANCE DEPT. AND AUTHORIZED DEALERS
The second level corresponds to the information contained in this TROUBLE SHOOTING
MANUAL, where all details referred to system components are included (Main Unit,
Transducers, Display Panel), troubleshooting codes introduction, and the useful information
to remove the problems without specific tools (except a voltmeter).
As far as Pressure Transducers are concerned, please note that they do not need any
calibration, as they are totally interchangeable.
FINE CALIBRATION.
This means the complete machine calibration, that is done at the first start-up of the
machine.
To this aim a PASSWORD is given, allowing to enter into the functions of the program, as
the fine calibration of geometrical data and lifted load, and to perform their on-site
calibration. These calibrations need the use of a PC.
 2

INDEX

PAGE
ACCESS PROCEDURES 3

DESCRIPTION

COMPONENTS LOCATION ON THE MACHINE 4

MAIN UNIT AND CONTROL PANEL CODE: U2MIC-2/XX 5
GENERAL CHARACTERISTICS 6
MAIN CONTROL UNIT CONNECTIONS AND SIGNALS 7
AC MCP ANGLE/EXTENSION SENSORS CODE : AC MCP214I/2A 8
EXTENSION SENSOR CODE : CIT-1PI/XX 9-10-11
PRESSURE TRANSDUCERS CODE : Y11 4745-450 12
CONTROL PANEL DESCRIPTION 13

DETECTION

TROUBLESHOOTING 14
ALARM CODES AND ACTIONS TO TAKE 15-16-17
ALARM CODE 1 : MEMORY DATA NOT RELIABLE 18
ALARM CODE 2 : ANGLE READING < MINIMUM VALUE 19
ALARM CODE 3 : ANGLE READING > MAXIMUM VALUE 19
CABLE REEL POWER SUPPLY VERIFYING 20
ANGLE POTENTIOMETER VERIFYING 21
ALARM CODE 6 : EXTENSION READING < MINIMUM VALUE 22
ALARM CODE 7 : EXTENSION READING > MAXIMUM VALUE 22
CABLE REEL POWER SUPPLY VERIFYING 23
BOOM LENGTH POTENTIOMETER VERIFYING 24
ALARM CODE 8 : MAIN CYLINDER (BOTTOM SIDE ) < MINIMUM VALUE 25
ALARM CODE 9 : MAIN CYLINDER (BOTTOM SIDE ) > MAXIMUM VALUE 26
ALARM CODE 10 : MAIN CYLINDER (ROD SIDE ) < MINIMUM VALUE 27
ALARM CODE 11 : MAIN CYLINDER (ROD SIDE ) > MAXIMUM VALUE 28
ALARM CODE 14 : EXTENSION READING < MINIMUM VALUE 29
ALARM CODE 15 : EXTENSION READING > MAXIMUM VALUE 29
CABLE REEL POWER SUPPLY VERIFYING 30
BOOM LENGTH POTENTIOMETER VERIFYING 31

ACTION

EPROM and EEPROM REPLACEMENT 32

POTENTIOMETERS ALIGNMENT 33
SYSTEM LAY-OUT AND CONNECTIONS 34
EXTERNAL WIRING 35
RECOMMENDED SPARE PARTS LIST 36
 3B6
LOAD MOMENT INDICATOR (LMI)
TELESCOPIC CRANES
TROUBLESHOOTING
MANUAL
LTB1 Name Code Ballast Outrigger Jib Angle Jib Length Zone
C71_1: BOOM ON OUTRIGGERS 300 2,5 6,3 0

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 Length 9,4 14,4 19,5 24,7 28,9 30,4
2 I 0 24 48 73 93 100
3 II 0 24 48 73 93 100
4 III 0 24 48 73 93 100
5 IV
6
7
8 Amax 79 32 79 19 79 17 79 14 79 10 79 9
9 Amin 0 8 0 4,3 0 2 0 1,05 0 0,5 18 0,8
10 2 2 2 2 2 2 2
11 3 62,4 32 71,9 20
12 3,5 58,4 27,45 69,8 20,35 75,9 18
13 4 54,1 24,4 67,4 20,75 74,5 18,45 76 14
14 4,5 49,5 21,8 65,2 21,2 73,1 18,7 75,2 14,5
15 5 45 19,4 62,8 19,3 71,7 17,3 74,6 14,3
16 6 33,4 15,5 58 14,75 68,6 13,45 72,9 12,35 77,2 10 78,2 9
17 7 19,1 11,5 53 11,7 65,2 10,9 71,2 10,1 75,2 9,55 76,4 8,85
18 8 47,7 9,4 61,7 9,05 69,2 8,5 73,2 8,05 74,5 7,9
19 9 41,8 7,65 57,8 7,7 67,9 7,25 71,2 6,9 72,5 6,8
20 10 35 6,4 53,7 6,45 64,4 6,25 69 6 70,4 5,9
21 11 24,7 5,4 49,4 5,4 61,8 5,4 66,8 5,25 68,2 5,15
22 12 11 4,65 43 4,7 59 4,75 64,4 4,6 65,8 4,55
23 13 40,4 4,05 55,8 4,1 62 4,1 63,4 4,05
24 14 35,6 3,55 52,6 3,6 59,4 3,6 61 3,6
25 15 30,6 3,05 48,9 3,1 57 3,1 59,5 3,1
26 16 23,7 2,75 45 2,75 54,2 2,8 55,6 2,8
27 17 12,9 2,35 40,8 2,4 51,4 2,4 53 2,4
28 18 36,2 2,15 48,6 2,2 50,1 2,2
29 19 31,4 1,95 45,8 1,95 47,2 1,95
30 20 26,4 1,7 42,8 1,7 44,2 1,7
31 21 22,6 1,5 40 1,5 43,3 1,5
32 22 12,4 1,35 36 1,35 37,8 1,35
33 23 31,2 1,2 33,8 1,2
34 24 26 1,05 29,2 1,05
35 25 19,2 0,9 24 0,9
36 26 11 0,8 18 0,8
37 27 0,5
38 28
39 29
40

Revisione 23/01/2002
Complies to the MACHINES DIRECTIVE Standards: EN60204-1, EN954, EN12077-2
EMC according to the “ Heavy Industrial Environment” category: EN50081-2, EN50082-2