Production Checklist
Production Checklist
Production Checklist
x Raw materials exploration budget
!" x ÷xploration plan
x Êrospecting and exploration program
x Êrospecting and exploration consents
x Êrospecting and exploration work reports
x nalysis reports of prospecting and exploration work
x Reconnaissance survey report
x Ôemi detailed geological survey
x mnterim geological report
x mÔ reports
x og reports of samples obtained during exploration
x nalysis reports of samples obtained for oxides
x inal exploration report
x Requests to Êrocurement for topographical surveys
x Reports of estimation of reserves and mine planning
x ÷nvironmental audits reports before mining.
x Recommendations of acquisition of the land bearing deposits
x 2ining plans (Check all the requirements of mining plans)
x ÷vidence of continuous mining exploration surveys
x aunkur ÷xploration Daily record of Work
x Weekly exploration report: Êersonnel register and progress
x ºuality and Êrobable reserves report
x Reports of laboratory analysis of mined and screened materials
x ÷vidence of land reclamation
x Work requests prepared in event of equipment breakdown
x rrangements done in eventuality of equipment breakdown
x Daily Êroduction, Êlant vailability and Utilization report
x 2onthly Êroduction, Êlant vailability and Utilization report
x Delivery notes generated from the ºuarries
x Daily Reconciliation of weighbridge tickets and delivery notes by
c
ºuarry dispatch clerks
x sset movement authorization forms
x Êermits pertaining to use, storage, transportation and explosives
# $ handling
x ÷vidence of planning before explosions
x Report on analysis of cause of oversize boulders
x Ôigns installed at the limits of the blasting area
x lasting report
x ÷xplosives magazine
x Root cause analysis reports for misfires
x Corrective and Êreventive actions taken for poor disintegration during
blasting
x 2onthly summary of explosives used / ÷xplosives ledger
x lasting explosives rules and regulations
Ê x Êroduction plan or objectives
% x ºuality objectives
Ê$ x ÷vidence of accuracy of production data is less than 5%
x 2onthly bill of materials and delivery schedules
x Work order print for materials consumed every morning
x Raw materials quality targets or requirements
x Weighbridge calibration
x Weighbridge records
x Raw materials received reports
x ÷vidence of annual review of for stocking levels for raw materials
x Concessional terms of raw materials that do not meet requirements
x ÷vidence of crushing and piling over 240 tph of limestone or kunkur at
1kwh/ton
x ÷vidence of review of daily operation log and logs of major occurrences
x |perator records of process events: start ups, stoppages and
malfunctions
x Records of mobiles availability
x ÷vidence of no time lag when a machine is down by crusher operator
ÿ
to be resolved in 30min
x ÷vidence of usage of raw materials specification plan to adjust where
there are deviations for 2hours
x ÷vidence of consultation of non conformities lasting more than 4 hours
x on ± conformities reports
x ÷vidence that it complies with quality specification plan of over 135tph
Ê" and efficiency 18kwh/ton
x Êroduction specification plan
x ÷vidence of review of daily shift log
x Records of key process conditions, quality data and abnormal
incidents, unscheduled stoppages or breakdowns
x ÷vidence of communication with shift coordinator if malfunction takes
more than 30minutes to resolve
x ÷vidence of communication between shift coordinator and relevant
service engineer where a fault, malfunction or failure causes 2hours of
lost production time
x Calibration records of process instruments
x ÷vidence of review of daily operation logs and improvements
x Corrective and preventive actions taken if nonconforming raw meal
x ÷vidence of compliance with budgeted specific refractory consumption
&$ x ÷vidence of compliance with quality specification plan of budget
production and efficiency
x ÷vidence of retained cf silo levels of above 75%
x ÷vidence that kiln is stopped when raw meal levels drops below 20%
x Records of tracking of blending efficiency
x ÷vidence of kiln operator monitoring process conditions
x ÷vidence of communication with shift coordinator if malfunction takes
more than 30minutes to resolve
x ÷vidence of communication between shift coordinator and relevant
service engineer where a fault, malfunction or failure causes 4hours of
lost production time
x Records of high temperature above 350oC
·
x Records of scheduled refractory repairs and test hole inspections
x Records of planned refractory repairs
x Records of Calibration of equipments
x Records of on conformity :corrective and preventive actions
x Cement budgets
'$ x ÷vidence that it complies with quality specification plan efficiency
38kwh/ton for C2 1&2 and 45kwh for C25 and grinding media
consumption of better than 0.5kg/ton
x Records of measurement of process conditions
x Records of accurate weighing of materials
x Records of blending of good clinker with non conforming clinker
x ÷vidence of communication with shift coordinator if malfunction takes
more than 30minutes to resolve
x ÷vidence of communication between shift coordinator and relevant
service engineer where a fault, malfunction or failure causes 2hours of
lost production time
x Records of Calibration of equipments
x Records of on conformity :corrective and preventive actions
Ê ( x Records of evidence of cement quality establishment before dispatch
& x Records of the quality of product at all stages of development
)* x Records of schedule production with consultation
x ÷vidence that cement is dispatched in less than 3 months to prevent
quality degeneration
x Records of appropriate test weights at 2 hour interval
x Records of tonnage of cement in the silos and day stock store before
sales
x ag characteristics of the product
x 2anagement of spilt cement immediately
x Records of quality checks of cement being packed at defined intervals
x Ôtacking of cement bags 10 rows high on wooden pallets
x ÷vidence of m|
x Records of damaged cement
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