Parts Catalog: More Care. Built in
Parts Catalog: More Care. Built in
PARTS CATALOG
SD-100F
S/N 200013
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• Let's assume you need to replace the PRIMARY AIR CLEANER FILTER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first listing
for the Primary Air Cleaner Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The
index shows the component will be found on page C.4.3 that is the Parts List page number for the Air
Cleaner Assembly.
A
Air Cleaner Primary Filter Element _______________________ C.4.3
Air Cleaner Safety Filter Element ________________________ C.4.3
Air Cleaner __________________________________________ C.4.3
Air Valve ____________________________________________ A.2.3
Alarm, Backup _______________________________________ B.5.3
Alternator Belt Guard __________________________________ C.2.5
Alternator ___________________________________________ C.2.3
Arch ROPS __________________________________________ A.5.3
Articulation Pin _______________________________________ B.1.3
Audible Alarm Wiring Harness ___________________________ E.6.3
Axle Drive Motor ______________________________________ A.1.3
• The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
Genuine VolvoVolvo Replacement Parts, a functional description, the quantity required to assem-
ble one complete assembly, and any additional notes/ dimensions required to help place your parts
order.
• For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1),
Comm. Number 13277983, Quantity of 1.
When the Comm. # is not known - Use the Table of Contents:
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For
example: Air Cleaner Assembly
ENGINE
C
Engine Installation .................................................................................................................C.1.2
Engine Assembly ............................................................................................................C.2.2
Pump Stack Assembly...............................................................................................C.3.2
Air Cleaner Assembly ................................................................................................C.4.2
Exhaust Assembly.....................................................................................................C.5.2
Remote Oil Drain Assembly .......................................................................................C.6.2
Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major
repairable components of that group. Find the listing that refers to the Engine Assembly.
• Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for
the Air Cleaner Assembly. The Air Cleaner used on your machine is found in Functional Group C.;
Section 4, this makes up the first part of the page number. Turn to that section of the parts manual
and find the parts listing on page C.4.3 for the Air Cleaner (13277983).
• If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is
provided in the back of the manual to assist you. Look up the Comm. Number desired and the
Numerical Index will show the Functional Group, Section, and Page Number where the item can
be found.
For our Primary Air Cleaner Filter Element Example: The Comm. Number 13255443 is found in the
Numerical Index, it shows that component will be found on pages C.4.3 that is the Parts List page for the
Engine Assembly.
TABLE OF CONTENTS
SD-100F
TITLE PAGE
Section A - AXLE AND MAIN FRAME
AXLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
AXLE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
LUG TIRES WITH BALLAST INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
FRONT FRAME INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
FRONT FRAME INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
REAR FRAME INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
REAR FRAME INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
HYDRAULIC TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
FUEL TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18
FUEL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20
BRAKE SHUNT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22
THERMAL BYPASS VALVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24
HOOD INSTALLATION - SHEET 1 OF 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26
HOOD INSTALLATION - SHEET 2 OF 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28
HOOD INSTALLATION - SHEET 3 OF 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30
HOOD ASSEMBLY - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32
HOOD ASSEMBLY - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34
PROPULSION PIN BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-36
NO ROPS/HOOD LATCH DRAW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38
SOUND KIT W/ PRE-CLEANER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-40
HOOD, FOAM AND PRE-CLEANER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42
HOOD ASSEMBLY - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44
HOOD ASSEMBLY - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-46
ROPS/FOPS INSTALLATION - OPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48
SEAT BELT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50
ROPS/HOOD DRAW LATCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-52
GRILL SUPPORT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-54
SPRING ISOLATION FOAM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-56
SHIP ROPS LOOSE INSTALLATION - OPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-58
Section B - DRUM
DRUM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
BEARING HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
PREMIUM SCRAPER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
Section C - ENGINE
ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
PUMP STACK ASSEMBLY - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
PUMP STACK ASSEMBLY - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8
AIR CLEANER INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
INSULATED STUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
FUEL LINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
RADIATOR/OIL COOLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
RADIATOR/OIL COOLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
RECOVERY BOTTLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
LOW EXIT EXHAUST INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
A
TABLE OF CONTENTS
SD-100F
TITLE PAGE
Section D - OPERATORS COMPARTMENT
OPERATORS PLATFORM INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
OPERATORS PLATFORM INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
CONTROL CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
EMERGENCY STOP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
FUSE COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
UNIQUE NO ROPS OPERATORS PLATFORM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
STRAIGHT PEDESTAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
GAUGE PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16
SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-18
FIRE EXTINGUISHER MOUNTING PLATE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-20
FIRST AID MOUNTING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-22
SEAT BELT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-24
Section E - ELECTRICAL
ELECTRICAL INSTALLATION - SHEET 1 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
ELECTRICAL INSTALLATION - SHEET 2 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4
ELECTRICAL INSTALLATION - SHEET 3 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
ELECTRICAL INSTALLATION - SHEET 4 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
ELECTRICAL INSTALLATION - SHEET 5 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
ELECTRICAL INSTALLATION - SHEET 6 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12
ELECTRICAL INSTALLATION - SHEET 7 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-14
ELECTRICAL INSTALLATION - SHEET 8 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16
ELECTRICAL INSTALLATION - SHEET 9 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18
ELECTRICAL INSTALLATION - SHEET 10 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20
ELECTRICAL INSTALLATION - SHEET 11 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-22
ELECTRICAL INSTALLATION - SHEET 12 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-24
ELECTRICAL INSTALLATION - SHEET 13 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-26
ELECTRICAL INSTALLATION - SHEET 14 OF 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-28
FUSE BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-30
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32
WORKLIGHTS INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34
WORKLIGHTS INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36
Section G - HYDRAULICS
REAR FRAME HOSING INSTALLATION - SHEET 1 OF 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
REAR FRAME HOSING INSTALLATION - SHEET 2 OF 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
REAR FRAME HOSING INSTALLATION - SHEET 3 OF 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6
REAR FRAME HOSING INSTALLATION - SHEET 4 OF 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
REAR FRAME HOSING INSTALLATION - SHEET 5 OF 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-10
REAR FRAME HOSING INSTALLATION - SHEET 6 OF 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-12
FILTER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-14
TOW VALVE INSTALLATION - OPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-16
BRAKE/SHUNT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-18
B
TABLE OF CONTENTS
SD-100F
TITLE PAGE
Section I - SCHEMATICS
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-6
C
TABLE OF CONTENTS
SD-100F
TITLE PAGE
D
STANDARD ABBREVIATIONS
Rev01/02/01
C
Recommended Service Parts
SD-100F
SD-100F RECOMMENDED SERVICE PARTS
Description Yr 1 Yr 2 Yr 3 CPN
QTY QTY QTY
RADIATOR/OIL COOLER INSTALLATION
CAP 0 1 0 59154807
LOWER 0 0 1 13279666
RECOVERY BOTTLE 0 0 1 58802851
FRONT FRAME INSTALLATION
GREASE FITTING CAP 0 0 6 50270248
CABLE 0 0 1 59607861
CABLE 0 0 1 59436741
HITCH PIN 0 0 1 59299545
ROLL PIN 2 2 0 95098679
BUSHING 0 2 0 59450528
FERRULE 0 0 2 59607853
PIVOT PIN 2 2 0 59190975
REAR FRAME INSTALLATION
SIGHT GAUGE 0 1 0 59277772
BREATHER, FILTERED VENT 1 1 0 59093351
SWITCH, PRESSURE 0 0 1 59110312
GASKET 0 0 1 13305099
ROLL PIN 2 2 0 95098679
INSULATION GROMMET 0 1 0 54494638
MAGNETIC PLUG 0 0 1 59144428
GREASE FITTING CAP 0 0 2 50270248
PIVOT PIN 2 2 0 59190975
BATTERY INSTALLATION
COVER PLATE 0 0 2 59583450
BATTERY 2 2 0 54635859
SWITCH, BATTERY MASTER 0 0 1 13209648
OPERATORS PLATFORM INSTALLATION
CLEVIS 0 1 0 59929059
SCREW 0 1 0 95860052
SEAL KIT 0 0 1 54747340
DUST BOOT 0 1 0 59108605
HORN 1 1 1 13469010
NUT 0 1 0 95943346
DUST BOOT 0 1 0 59108100
LOW EXIT EXHAUST INSTALLATION
CLAMP 0 0 1 59495028
CLAMP 0 2 0 59534313
EXHAUST 0 0 1 59179218
CLAMP SEAL 0 0 1 13093075
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
E
RECOMMENDED SERVICE PARTS SD-100F
Description Yr 1 Yr 2 Yr 3 CPN
QTY QTY QTY
AXLE INSTALLATION
O-RING 2 2 0 59993881
SEAL 0 0 1 59941203
O-RING KIT 0 0 1 59972877
O-RING 1 1 1 50278019
ELECTRICAL INSTALLATION
SEAL 0 0 35 59854877
CONNECTOR 0 0 5 59434209
FUSE BLOCK 0 3 0 59434290
BACKUP ALARM 0 0 1 13236203
RELAY 4 4 4 59436923
WEDGE 0 0 1 59436873
NUT 0 8 0 95943346
CONTACT PIN 0 0 6 59436840
ELECTRICAL CONNECTOR 0 0 4 59436865
FUSE 1 1 1 58893249
NO ROPS/HOOD LATCH DRAW INSTALLATION
LATCH 0 2 0 59162149
PREMIUM SCRAPER INSTALLATION
SCRAPER TOOTH 7 7 0 59175661
UNIQUE NO ROPS OPERATORS PLATFORM INSTAL-
LATION
CONNECTOR 0 0 1 59434209
SEAL 0 0 7 59854877
SWITCH, HI/LOW AMPLITUDE 0 0 1 54666060
SWITCH, HI/LOW TRAVEL 0 0 1 54666086
SWITCH, PARK BRAKE TEST 0 0 1 54666102
SWITCH, HI/LOW RPM 0 0 1 54666078
COVER 0 1 0 58892902
NUT 0 1 0 59126961
HORN BUTTON 1 1 0 59159558
DUAL SWITCH SEAT KIT 0 0 1 13167945
SWITCH, PARK BRAKE 0 1 0 54666094
STEERING WHEEL 0 1 0 13158647
DUAL SWITCH SEAT KIT 0 0 1 13198270
DRUM ASSEMBLY
SIGHT GAUGE 0 1 0 59277772
O-RING 5 5 5 50278019
SEAL 0 0 1 59941203
OIL SEAL 0 0 1 59277764
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
F
SD-100F RECOMMENDED SERVICE PARTS
Description Yr 1 Yr 2 Yr 3 CPN
QTY QTY QTY
PIPE PLUG 2 2 0 59600593
SHOCK MOUNT 0 16 0 13304787
WEAR SLEEVE 0 0 1 59277756
MAGNETIC PLUG 0 0 2 59144428
COUPLING 1 1 0 59613612
V-RING SEAL 0 0 1 13167390
LUG TIRES WITH BALLAST INSTALLATION
NUT 0 20 0 59163758
VALVE 0 2 0 59524447
VALVE CAP 2 2 2 59929711
ENGINE INSTALLATION
O-RING 2 2 0 59993881
CENTER BONDED MOUNT 0 0 2 59127720
VALVE ASSEMBLY 0 0 2 58921495
CHARGE RELIEF KIT 0 0 1 59446138
O-RING 1 1 1 50278019
OVERHAUL GASKET/SEAL KIT 0 0 1 58813791
SWITCH 0 0 1 58905803
SEAL KIT 0 0 1 58898677
O-RING KIT 0 0 1 59972877
COUPLING 0 1 0 59286336
ENGINE OIL FILTER 1 1 1 13284617
WORKLIGHTS INSTALLATION
WORKLIGHTS 0 0 4 13406764
BULB 0 4 0 13468137
LAMP 0 2 0 13321443
SWITCH, F/R WORKLIGHTS 0 0 1 13197108
TOW VALVE INSTALLATION - OPTION
MANIFOLD 0 0 1 13304878
SWITCH, PRESSURE 0 0 1 59110312
SOUND KIT W/ PRE-CLEANER INSTALLATION
AIR PRE-CLEANER 1 1 0 59081323
ROPS/FOPS INSTALLATION - OPTION
LATCH 0 2 0 59162149
+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
G
Section A - AXLE AND MAIN
FRAME
SD-100F
AXLE INSTALLATION
13166335 REV 0G
16
15
17
12
13
12
1 10
2
5
4
3
15
7
14
6
9
11
A-2 SD-100F
AXLE INSTALLATION
SD-100F A-3
AXLE MOTOR
13244793 REV 01
22
18 23
17
12 23 26
13
19
14 15 22
20
16
2
21 8 1
7
27
32 9 10
27
6 3 31
4
3 11
1 28
24
4 29
25
11 2
30
29
19
10 11
18
10 17
A-4 SD-100F
AXLE MOTOR
SD-100F A-5
LUG TIRES WITH BALLAST INSTALLATION
43954916 REV 00
A-6 SD-100F
LUG TIRES WITH BALLAST INSTALLATION
SD-100F A-7
FRONT FRAME INSTALLATION - SHEET 1 OF 2
43899574 REV 0A
2
23
21
24
4
4
24 21
22
15
13
15 11
13
12 15
27
26 13
17 10
26
18 28
39 5 27
40
28
5
16
18
40
9
7 3
7
6 6
14
15 14 15
A-8 SD-100F
FRONT FRAME INSTALLATION - SHEET 1 OF 2
SD-100F A-9
FRONT FRAME INSTALLATION - SHEET 2 OF 2
43899574 REV 0A
23
21
38
20
37 19
36
35
34 33
29
19
30 20
32
21
42
33
30
31 34
A - 10 SD-100F
FRONT FRAME INSTALLATION - SHEET 2 OF 2
SD-100F A - 11
REAR FRAME INSTALLATION - SHEET 1 OF 2
13303847 REV 0D
D 62
52
55
2
1
16 32
54
25
46 34
30
35
32 60
24
23
46 51
5
52
53 31
2
20
21
18
3 15
18 17
29
19
18
A - 12 SD-100F
REAR FRAME INSTALLATION - SHEET 1 OF 2
SD-100F A - 13
REAR FRAME INSTALLATION - SHEET 2 OF 2
13303847 REV 0D
26
11 26
12 11 12
6 13
SUPPLY
D RETURN
LINE
6 61 LINE
34
22
1
14 8
27
8 18
1
62
1
28
18
50
49
38
37
34
33 36
7
7 46
10
A - 14 SD-100F
REAR FRAME INSTALLATION - SHEET 2 OF 2
SD-100F A - 15
HYDRAULIC TANK ASSEMBLY
15
11
14
10 16
12
9
8
13
5
4
A - 16 SD-100F
HYDRAULIC TANK ASSEMBLY
SD-100F A - 17
FUEL TANK INSTALLATION
13184205 REV 03
9 9
4
5
3
11
2
10
9
9
6 2
A - 18 SD-100F
FUEL TANK INSTALLATION
SD-100F A - 19
FUEL TANK ASSEMBLY
1 5
8
7
6
4
A - 20 SD-100F
FUEL TANK ASSEMBLY
SD-100F A - 21
BRAKE SHUNT VALVE ASSEMBLY
13209291 REV 04
M5
M4
H/L
3
BR
K
3
4
7
A - 22 SD-100F
BRAKE SHUNT VALVE ASSEMBLY
SD-100F A - 23
THERMAL BYPASS VALVE INSTALLATION
13185855 REV 03
2 1
A - 24 SD-100F
THERMAL BYPASS VALVE INSTALLATION
SD-100F A - 25
HOOD INSTALLATION - SHEET 1 OF 3
1
4
A - 26 SD-100F
HOOD INSTALLATION - SHEET 1 OF 3
SD-100F A - 27
HOOD INSTALLATION - SHEET 2 OF 3
28
17
16
14
17
7 3
36
8
39
15
30
39
2
38
12
23
24 11 19 21
22
20
37 18
A - 28 SD-100F
HOOD INSTALLATION - SHEET 2 OF 3
SD-100F A - 29
HOOD INSTALLATION - SHEET 3 OF 3
32
10
35
26
29
31
31 34
36
33
32 9
13 36
35 27
25
16
27
29
A - 30 SD-100F
HOOD INSTALLATION - SHEET 3 OF 3
SD-100F A - 31
HOOD ASSEMBLY - SHEET 1 OF 2
43922798 REV 00
8 7
11
4
6
12
13
12
5
11
3
A - 32 SD-100F
HOOD ASSEMBLY - SHEET 1 OF 2
SD-100F A - 33
HOOD ASSEMBLY - SHEET 2 OF 2
43922798 REV 00
22
23
14 18
17
9 19
15
17
20
20
16
10 24
25
26
21
A - 34 SD-100F
HOOD ASSEMBLY - SHEET 2 OF 2
SD-100F A - 35
PROPULSION PIN BLOCK ASSEMBLY
13459367 REV 01
2 8
5
6
A - 36 SD-100F
PROPULSION PIN BLOCK ASSEMBLY
SD-100F A - 37
NO ROPS/HOOD LATCH DRAW INSTALLATION
HOOD 9
LH SIDE 5
2
11
10
18
1 17
10
4
15 13
16
6
16
15
3
LH ROPS
SUPPORT
PLATFORM
15
16
7 13
RH ROPS
10 SUPPORT
PLATFORM
8
HOOD 6
RH SIDE
9 16
15
10
14
17
18
A - 38 SD-100F
NO ROPS/HOOD LATCH DRAW INSTALLATION
SD-100F A - 39
SOUND KIT W/ PRE-CLEANER INSTALLATION
43892447 REV 00
6
2
3
1
A - 40 SD-100F
SOUND KIT W/ PRE-CLEANER INSTALLATION
SD-100F A - 41
HOOD, FOAM AND PRE-CLEANER ASSEMBLY
43923242 REV 00
1 6
A - 42 SD-100F
HOOD, FOAM AND PRE-CLEANER ASSEMBLY
SD-100F A - 43
HOOD ASSEMBLY - SHEET 1 OF 2
43922798 REV 00
8 7
11
4
6
12
13
12
5
11
3
A - 44 SD-100F
HOOD ASSEMBLY - SHEET 1 OF 2
SD-100F A - 45
HOOD ASSEMBLY - SHEET 2 OF 2
43922798 REV 00
22
23
14 18
17
9 19
15
17
20
20
16
10 24
25
26
21
A - 46 SD-100F
HOOD ASSEMBLY - SHEET 2 OF 2
SD-100F A - 47
ROPS/FOPS INSTALLATION - OPTION
13169842 REV 0M
12 12
RETRACTOR
(REF) BUCKLE
M (REF)
SEAT ROTATED
180 DEGREES
FOR CLARITY
PART
OF 13
10
13 1
1
8
1
HOOD
3
2
10
PART
OF 13
4
3
A - 48 SD-100F
ROPS/FOPS INSTALLATION - OPTION
SD-100F A - 49
SEAT BELT INSTALLATION
43908656 REV 0A
1 1
2
1
1
2
2
1
2
2
2
2 2
A - 50 SD-100F
SEAT BELT INSTALLATION
SD-100F A - 51
ROPS/HOOD DRAW LATCH INSTALLATION
13883673 REV 02
4
2
11
10
12 16 ROPS
13 15
3 1
5
9
6
15
12
13
LH SIDE
7
15
16
6
13 ROPS
12
15
10
14 8
9
RH SIDE
A - 52 SD-100F
ROPS/HOOD DRAW LATCH INSTALLATION
SD-100F A - 53
GRILL SUPPORT INSTALLATION
13885660 REV 00
A - 54 SD-100F
GRILL SUPPORT INSTALLATION
SD-100F A - 55
SPRING ISOLATION FOAM INSTALLATION
A - 56 SD-100F
SPRING ISOLATION FOAM INSTALLATION
SD-100F A - 57
SHIP ROPS LOOSE INSTALLATION - OPTION
13883426 REV 00
3
2
1
2
A - 58 SD-100F
SHIP ROPS LOOSE INSTALLATION - OPTION
SD-100F A - 59
SD-100F
Section B - DRUM
SD-100F
DRUM ASSEMBLY
43866532 REV 00
25
30
29
23
26 16
8
18 24
41
15
36 40
37
4
28
31 14
27 17
32
42
43
45 20
8
35
21
34
39
12
1
38
3 11
22
8 9
10 19
7
6
33
20 10
8
2
B-2 SD-100F
DRUM ASSEMBLY
SD-100F B-3
BEARING HOUSING ASSEMBLY
43866490 REV 00
14 2
13
12
16
11
18
17
15
3
3
15
5
7
8
10
9
B-4 SD-100F
BEARING HOUSING ASSEMBLY
SD-100F B-5
ECCENTRIC SHAFT ASSEMBLY
43866508 REV 00
1
3
10
7
6
5
8
B-6 SD-100F
ECCENTRIC SHAFT ASSEMBLY
SD-100F B-7
CARRIER ASSEMBLY
43866516 REV 00
7
8
10
11
12
B-8 SD-100F
CARRIER ASSEMBLY
SD-100F B-9
DRIVE MOTOR ASSEMBLY
43856772 REV 00
4 8
10
8
1
9
13
11 3
12
13
14 8
4
10 6
5
8
B - 10 SD-100F
DRIVE MOTOR ASSEMBLY
SD-100F B - 11
PREMIUM SCRAPER INSTALLATION
13158530 REV 02
10
B - 12 SD-100F
PREMIUM SCRAPER INSTALLATION
SD-100F B - 13
SD-100F
Section C - ENGINE
SD-100F
ENGINE INSTALLATION
8
1
7
5
7
6
9
C-2 SD-100F
ENGINE INSTALLATION
SD-100F C-3
ENGINE ASSEMBLY
43809748 REV 0C
10
6
13
11 13
13
23
25 11
26
23
29 23
13 20
27 1
28
14
9 14
21
23 18
4
15
12
1
22
24 16
17
23
19
5
7
16
22 8
3
C-4 SD-100F
ENGINE ASSEMBLY
SD-100F C-5
PUMP STACK ASSEMBLY - SHEET 1 OF 2
1
ENGINE
2 1
12
54 49
43
47 56
22
2
48
32
24
11
21 26 14
31
33
29 23
54 46
54
28
8 11
19 42
18 5
6 20
7
13
15
C-6 SD-100F
PUMP STACK ASSEMBLY - SHEET 1 OF 2
SD-100F C-7
PUMP STACK ASSEMBLY - SHEET 2 OF 2
1
ENGINE
2 1
12
54 49
43
47 56
22
2
48
32
24
11
21 26 14
31
33
29 23
54 46
54
28
8 11
19 42
18 5
6 20
7
13
15
C-8 SD-100F
PUMP STACK ASSEMBLY - SHEET 2 OF 2
SD-100F C-9
AIR CLEANER INSTALLATION
43810183 REV 0B
11
12
2
5
15
4
7
16 19
17
18
1
C - 10 SD-100F
AIR CLEANER INSTALLATION
SD-100F C - 11
INSULATED STUD ASSEMBLY
13322821 REV 00
8
4
C - 12 SD-100F
INSULATED STUD ASSEMBLY
SD-100F C - 13
FUEL LINE INSTALLATION
43851989 REV 01
11
6 1
4 2
10
6 2
14 1
8
13
6
12 1
3
3
5
6
12 5
1
8
14
9
13
12 3
C - 14 SD-100F
FUEL LINE INSTALLATION
SD-100F C - 15
RADIATOR/OIL COOLER INSTALLATION
13299763 REV 0A
3
2
C - 16 SD-100F
RADIATOR/OIL COOLER INSTALLATION
SD-100F C - 17
RADIATOR/OIL COOLER ASSEMBLY
13299177 REV 0D
42 16 11
35
41 9
28
14 43
35 31
30
35
15 28
36 33
28 33
13
35
17 30
23
10 39 37
12 19
31 5 7
24
30 1 22
18
4 20 22
28 2
33 32 21
19
38 8
28
6
40
28
33
25
29
C - 18 SD-100F
RADIATOR/OIL COOLER ASSEMBLY
SD-100F C - 19
RECOVERY BOTTLE INSTALLATION
13299698 REV 00
10 11
8
3 7
5 1
8
9 6
11
8
10
10
4
7
8
9
C - 20 SD-100F
RECOVERY BOTTLE INSTALLATION
SD-100F C - 21
LOW EXIT EXHAUST INSTALLATION
43809615 REV 00
6
5
1 7
12 11
4
14
8 14
2
12
1 13
12
10
5 12
9
3
C - 22 SD-100F
LOW EXIT EXHAUST INSTALLATION
SD-100F C - 23
SD-100F
Section D - OPERATORS
COMPARTMENT
SD-100F
OPERATORS PLATFORM INSTALLATION - SHEET 1 OF 2
60 1 38
29 14
5
6 28
31
40
39
48
38
37 49
50
33
11
33
41 58
20
15 1
5
19
58 6
6 7
3
4
55 15
8 2
34
41 51
10
35
41
9
D-2 SD-100F
OPERATORS PLATFORM INSTALLATION - SHEET 1 OF 2
SD-100F D-3
OPERATORS PLATFORM INSTALLATION - SHEET 2 OF 2
11
21
47
12
24
43
23
17 41
25
55
42 49
SEE 46
45
UNIQUE 54
PARTS
16 61 33
33
13
49
44
26
21
27
18
D-4 SD-100F
OPERATORS PLATFORM INSTALLATION - SHEET 2 OF 2
SD-100F D-5
CONTROL CONSOLE ASSEMBLY
13169743 REV 0F
4
5
3
13
8
6
14
12
10
9
11
D-6 SD-100F
CONTROL CONSOLE ASSEMBLY
SD-100F D-7
EMERGENCY STOP ASSEMBLY
13169735 REV 0A
D-8 SD-100F
EMERGENCY STOP ASSEMBLY
SD-100F D-9
FUSE COVER ASSEMBLY
13215207 REV 00
D - 10 SD-100F
FUSE COVER ASSEMBLY
SD-100F D - 11
UNIQUE NO ROPS OPERATORS PLATFORM INSTALLATION
17
18
19 1
20
21 11
12
16
14
15
13
5 5
3
4
9 4
10
23 18
24
18
24
25
D - 12 SD-100F
UNIQUE NO ROPS OPERATORS PLATFORM INSTALLATION
SD-100F D - 13
STRAIGHT PEDESTAL ASSEMBLY
43818871 REV 0A
14
18
10 13
11 12
1 17 8 19
16 7
15
D - 14 SD-100F
STRAIGHT PEDESTAL ASSEMBLY
SD-100F D - 15
GAUGE PANEL ASSEMBLY
43908185 REV 00
8 5
7
D - 16 SD-100F
GAUGE PANEL ASSEMBLY
SD-100F D - 17
SEAT ASSEMBLY
43922392 REV 00
43
20
22
SEAT
23
11
21
42
42
6
5
4 15
43
42
9
10
8
SEAT
41
PART 14
OF 43
10 13
12
40 14
3 19
D - 18 SD-100F
SEAT ASSEMBLY
SD-100F D - 19
FIRE EXTINGUISHER MOUNTING PLATE INSTALLATION
13233689 REV 00
1 3
D - 20 SD-100F
FIRE EXTINGUISHER MOUNTING PLATE INSTALLATION
SD-100F D - 21
FIRST AID MOUNTING ASSEMBLY
13233697 REV 01
1
4
3
D - 22 SD-100F
FIRST AID MOUNTING ASSEMBLY
SD-100F D - 23
SEAT BELT INSTALLATION
43908656 REV 0A
1 1
2
1
1
2
2
1
2
2
2
2 2
D - 24 SD-100F
SEAT BELT INSTALLATION
SD-100F D - 25
SD-100F
Section E - ELECTRICAL
SD-100F
ELECTRICAL INSTALLATION - SHEET 1 OF 14
E-2 SD-100F
ELECTRICAL INSTALLATION - SHEET 1 OF 14
SD-100F E-3
ELECTRICAL INSTALLATION - SHEET 2 OF 14
E-4 SD-100F
ELECTRICAL INSTALLATION - SHEET 2 OF 14
SD-100F E-5
ELECTRICAL INSTALLATION - SHEET 3 OF 14
E-6 SD-100F
ELECTRICAL INSTALLATION - SHEET 3 OF 14
SD-100F E-7
ELECTRICAL INSTALLATION - SHEET 4 OF 14
E-8 SD-100F
ELECTRICAL INSTALLATION - SHEET 4 OF 14
SD-100F E-9
ELECTRICAL INSTALLATION - SHEET 5 OF 14
E - 10 SD-100F
ELECTRICAL INSTALLATION - SHEET 5 OF 14
SD-100F E - 11
ELECTRICAL INSTALLATION - SHEET 6 OF 14
E - 12 SD-100F
ELECTRICAL INSTALLATION - SHEET 6 OF 14
SD-100F E - 13
ELECTRICAL INSTALLATION - SHEET 7 OF 14
E - 14 SD-100F
ELECTRICAL INSTALLATION - SHEET 7 OF 14
SD-100F E - 15
ELECTRICAL INSTALLATION - SHEET 8 OF 14
E - 16 SD-100F
ELECTRICAL INSTALLATION - SHEET 8 OF 14
SD-100F E - 17
ELECTRICAL INSTALLATION - SHEET 9 OF 14
E - 18 SD-100F
ELECTRICAL INSTALLATION - SHEET 9 OF 14
SD-100F E - 19
ELECTRICAL INSTALLATION - SHEET 10 OF 14
E - 20 SD-100F
ELECTRICAL INSTALLATION - SHEET 10 OF 14
SD-100F E - 21
ELECTRICAL INSTALLATION - SHEET 11 OF 14
E - 22 SD-100F
ELECTRICAL INSTALLATION - SHEET 11 OF 14
SD-100F E - 23
ELECTRICAL INSTALLATION - SHEET 12 OF 14
E - 24 SD-100F
ELECTRICAL INSTALLATION - SHEET 12 OF 14
SD-100F E - 25
ELECTRICAL INSTALLATION - SHEET 13 OF 14
E - 26 SD-100F
ELECTRICAL INSTALLATION - SHEET 13 OF 14
SD-100F E - 27
ELECTRICAL INSTALLATION - SHEET 14 OF 14
E - 28 SD-100F
ELECTRICAL INSTALLATION - SHEET 14 OF 14
SD-100F E - 29
FUSE BLOCK ASSEMBLY
43922277 REV 0A
3
4
F1
4 F4
7
F5 2
F8
F9
2
F1
8
4
5
E - 30 SD-100F
FUSE BLOCK ASSEMBLY
SD-100F E - 31
BATTERY INSTALLATION
INSULATED
STUD
5
17
16
12
15
13
14
12 MAIN
HARNESS
13
5
17
4
12
19
12
3
11
13
(NEG)
(POS)
1
13
20
11
E - 32 SD-100F
BATTERY INSTALLATION
SD-100F E - 33
WORKLIGHTS INSTALLATION - SHEET 1 OF 2
43819622 REV 0A
ROPS
11
2
3
3
13
7
3
1
9
1 7
4
DETAIL A
5
3
E - 34 SD-100F
WORKLIGHTS INSTALLATION - SHEET 1 OF 2
SD-100F E - 35
WORKLIGHTS INSTALLATION - SHEET 2 OF 2
43819622 REV 0A
BOTTOM OF
PLATFORM STARTER
INSULATED
STUD
REF.
BEACON
3 LAMP
HARNESS
17
17
TO
BATTERY EXISTING
BOX HARDWARE
3
BATTERY
BOX
BATTERY
BOX
FROM 16
BOTTOM OF
PLATFORM 14
WORKLIGHT 3
GROUND
MAIN
HARNESS
"D" MACHINES 3 15 14
3
20
19
BK
12
18 21
"DX & F" MACHINES
DETAIL A
E - 36 SD-100F
WORKLIGHTS INSTALLATION - SHEET 2 OF 2
SD-100F E - 37
SD-100F
Section F - DECALS AND PAINT
SD-100F
DECAL INSTALLATION - SHEET 1 OF 2
43914621 REV 0B
31
40 41
27
25
25
24
24
27
4
10
42
43
28
30
25
27
25
33
24
27 24
20 11 3
29 10
F-2 SD-100F
DECAL INSTALLATION - SHEET 1 OF 2
SD-100F F-3
DECAL INSTALLATION - SHEET 2 OF 2
43914621 REV 0B
27
AIR CLEANER
BRACKET
2 2
37
21
19
38 5
27
26
5
19 22 23
14 14
7
8
F-4 SD-100F
DECAL INSTALLATION - SHEET 2 OF 2
SD-100F F-5
EU DECAL INSTALLATION - SHEET 1 OF 2
43918754 REV 0C
31 33
47 48
27
25
25
24
24
27
4
10
42
43
28
30 25
25
27
36
24
11 24
20 27 3
29
10
49
50
VISOR
34
F-6 SD-100F
EU DECAL INSTALLATION - SHEET 1 OF 2
SD-100F F-7
EU DECAL INSTALLATION - SHEET 2 OF 2
43918754 REV 0C
27
AIR CLEANER
BRACKET
2 2
44
46
21 45
19
51 5
27
26
5
19 22 23
14 1 14
41 40 6
7 35
8
F-8 SD-100F
EU DECAL INSTALLATION - SHEET 2 OF 2
SD-100F F-9
SD-100F
Section G - HYDRAULICS
SD-100F
REAR FRAME HOSING INSTALLATION - SHEET 1 OF 6
13375639 REV 0G
TO TOP
"CASE" DRAIN
4 PROP. PUMP
OIL
TO
COOLER 2 PORT "2"
HYDRAULIC
TANK TO
TRACTION
VALVE
(OPT)
THERMAL
BYPASS
"IN" VALVE
"OUT"
40
7
TO
40 1
PORT "4B"
HYDRAULIC
BULKHEADS TANK
VIBE
MOTOR
STEERING
ORBITAL
BRAKE STEERING
VALVE CYLINDERS
BULKHEADS
OIL
COOLER
DRUM
DRIVE
TRACTION VALVE
THERMAL 51 2
BYPASS VALVE 50
48
AXLE MOTOR HYDRAULIC TANK
50
R.H.
FRAME
RAIL
49
G-2 SD-100F
REAR FRAME HOSING INSTALLATION - SHEET 1 OF 6
SD-100F G-3
REAR FRAME HOSING INSTALLATION - SHEET 2 OF 6
13375639 REV 0G
27 STEERING
ORBITAL
TYRAP
9 9
26
TO
"IN" PORT
STEERING
RETURN
FILTER TO "TEE"
STEERING TO
PUMP HORN
WIRING
HARNESS
28
STEERING
CYLINDERS
VIBE
MOTOR
STEERING
ORBITAL
STEERING
CYLINDERS
BRAKE
VALVE
BULKHEADS
OIL
COOLER
DRUM
TRACTION DRIVE
VALVE
THERMAL
BYPASS
VALVE
AXLE
MOTOR HYDRAULIC
TANK
G-4 SD-100F
REAR FRAME HOSING INSTALLATION - SHEET 2 OF 6
SD-100F G-5
REAR FRAME HOSING INSTALLATION - SHEET 3 OF 6
13375639 REV 0G
39 TO
PORT "1"
HYDRAULIC
TANK
BRAKE
VALVE
"HL"
19
"M5"
TO
"CHG" 2-SPEED
"M4" DRUM DRIVE
33
"BRK"
32 TO
"X" BRAKE
RELEASE
TO 45 DRUM DRIVE
BOTTOM
PORT "M4"
PROP. PUMP
TO
PROP. PUMP
TO
30 TOP TO
"CHARGE" LOWER
PROP. PUMP 38 "CASE" DRAIN
PROP. PUMP
TO
PORT "A"
29 PROP. PUMP
TO 14 TO
"TEE" ON PORT "B"
AXLE TOP PROP. PUMP
"CASE"
DRAIN
13
FROM
DRUM DRIVE
12
AXLE MOTOR
(ROTATED 90 DEG. C.W.
FOR CLARITY) 42
G-6 SD-100F
REAR FRAME HOSING INSTALLATION - SHEET 3 OF 6
SD-100F G-7
REAR FRAME HOSING INSTALLATION - SHEET 4 OF 6
13375639 REV 0G
"OUT" "OUT"
"IN"
"IN"
15 10
TO
PORT "D" 41
VIBE PUMP TO
8 BOTTOM
VIBE CHARGE "CHARGE"
FROM
CHARGE PRESS TO PRESS PORT ON
"CHARGE"
"OUT" FILTER PORT "E" FILTER PROP. PUMP
PORT ON
27 VIBE PUMP PROP. PUMP
"IN"
22 TO TO
BRAKE COOLER
VALVE "OUT"
39 TO
TO DRUM DRIVE
PORT "5" MOTOR
TO STEERING HYD. TANK 2 "CASE" DRAIN
STEERING RETURN
ORBITAL FILTER TO
VIBE PUMP
"CASE" DRAIN
STEERING VIBE 16
RETURN SUCTION
TO
CHARGE THERMAL
PRESS BYPASS 1
VALVE 6
2 3
7 "A"
43 4
5
TO "B" 6
STAUF TEST
PROP. PUMP 7
22 8
43
44
TO
STAUF TEST
VIB. PUMP
43 CH CH TO TO
G. G. PROP. PUMP STEERING
37
ST
R.
"SUCTION" PUMP
TO "SUCTION"
STAUF TEST 3
VIB. CHARGE
TO TO
STAUF TEST STAUF TEST 43
STEERING PROP. PUMP HYDRAULIC TANK
ROTATED 90 DEGREES CW
HYDRAULIC TEST PORTS (INSIDE) FOR CLARITY
G-8 SD-100F
REAR FRAME HOSING INSTALLATION - SHEET 4 OF 6
SD-100F G-9
REAR FRAME HOSING INSTALLATION - SHEET 5 OF 6
13375639 REV 0G
TO TO
VIB HYD. PROP. HYD.
TEST PORTS 15 TEST PORT
"A" , "B" 43 "CHARGE"
43 TO 30
"E" "CHARGE"
8 PORT
BRAKE
VALVE
"D"
TO
VIBE CHARGE
PRESS FILTER
"B" 33
TO
VIB HYD.
TEST PORTS 43 "CASE"
"CHARGE" DRAIN TO
"A" "A" PORT "M4"
BRAKE
38 VALVE
TO 26 "B"
STEERING
ORBITAL FROM 13
HYD. TEST
TO PORT "A" 43 TO "TOP
TO TO
PORT "B" "CASE" PORT FROM CASE DRAIN" "B" BRANCH
VIBE MOTOR 17 VIBE MOTOR HYD. TEST AXLE OF TEE
PORT "B" MOTOR AXLE MOTOR
TO
PORT "7" 21
HYD. 41
TANK
37
10
"CASE"
DRAIN
TO TO
"SUCT" "B" "INLET" PORT "OUTLET" PORT
4 CHARGE FILTER CHARGE FILTER
TO
"A" STEERING
TO TEST PORTS
"INLET" PORT "CASE" "SUCT"
THERMAL BYPASS DRAIN
VALVE "SUCT"
TO
FROM PORT "A"
BOTTOM 18 VIBE MOTOR
PORT 43
14 6 "M4"
3
32
TO TO 15
"A" BRANCH TO TO "OUTLET" PORT TO
OF TEE PORT "4A" PORT "M5" VIBE SUCTION PORT "8"
AXLE MOTOR HYD. TANK BRAKE VALVE FILTER HYD. TANK
G - 10 SD-100F
REAR FRAME HOSING INSTALLATION - SHEET 5 OF 6
SD-100F G - 11
REAR FRAME HOSING INSTALLATION - SHEET 6 OF 6
13375639 REV 0G
TYRAP 42
16
21 "CASE"
"B"
17
"A"
18 "A" "CASE"
"B"
2-SPEED
VIBE MOTOR 12
19
TYRAP
"CASE"
"B"
"A"
45
BRAKE
47 BRAKE
2-SPEED
46 "B"
"CASE"
"A"
TO
PORT "A"
VIBE MOTOR
TO
PORT "CASE"
TO VIBE MOTOR
PORT "B" 18 47
VIBE PUMP 21
TO TO 57
BRAKE 2-SPEED
TO DRUM DRIVE DRUM DRIVE
"CASE" DRAIN
TEE ON 45
PROP. PUMP
TO
19 PORT "A"
TO TO 42 DRUM DRIVE
"BRK" PORT "B" PORT "CASE"
"HL" TO
TO VIBE MOTOR DRUM DRIVE PORT "B"
BRAKE VALVE DRUM DRIVE
"A" SIDE
TO 17 TO 16 TO
PORT "A" PORT "3" AXLE "B" SIDE 12
VIBE PUMP HYD. TANK MOTOR
G - 12 SD-100F
REAR FRAME HOSING INSTALLATION - SHEET 6 OF 6
SD-100F G - 13
FILTER INSTALLATION
13185723 REV 05
20
17
15
19
17
12
1
16
17 17
17 13
12 2 "INLET" 6
"OUTLET"
7 4
"PROP"
8
"INLET"
"OUTLET"
9 "VIBE"
4 10
"INLET"
11
"OUTLET" 5
"STEER"
G - 14 SD-100F
FILTER INSTALLATION
SD-100F G - 15
TOW VALVE INSTALLATION - OPTION
13233838 REV 0E
14
16
12
10
11
13
17
13
2 6
18
15
1
4
6 5
7
14
8
9
G - 16 SD-100F
TOW VALVE INSTALLATION - OPTION
SD-100F G - 17
BRAKE/SHUNT VALVE ASSEMBLY
13217559 REV 04
"DRN"
"M5"
3
"H/L"
3
2
"CHG"
"M4"
3 "BRK"
"BRK"
"DRN"
7 4
G - 18 SD-100F
BRAKE/SHUNT VALVE ASSEMBLY
SD-100F G - 19
SD-100F
Section I - SCHEMATICS
I-1 SD-100F
SECTION I SCHEMATICS
SCHEMATICS
GENERAL INFORMATION
Hydraulic and electrical schematics are included here for the convenience of the owner/operator. Additional copies of the schematics are available by contacting the Volvo Road Machinery. See your authorized Volvo dealer
for assistance if required.
For ultimate machine life and maximum performance, we recommend the use of genuine Volvo brand parts.
The electrical and hydraulic schematics included herein are applicable to the SD-100F VIBRATORY COMPACTOR
Electrical Schematics
• Electrical Schematic - Drawing No. 13375704
Hydraulic Schematics
• Hydraulic Schematic - Drawing No. 13462213
I-2 SD-100F
SCHEMATICS SECTION I
Electrical Schematic
SD-100F I-3
SECTION I SCHEMATICS
I-4 SD-100F
SCHEMATICS SECTION I
SD-100F I-5
SECTION I SCHEMATICS
Hydraulic Schematic
I-6 SD-100F
SCHEMATICS SECTION I
SD-100F I-7
SECTION I SCHEMATICS
I-8 SD-100F
WORD INDEX
SD-100F W-1
WORD INDEX
FENDER SHIMS . . . . . . . . . . . . . . . A-27, A-29, A-31 INSULATED STUD ASSEMBLY . . . . . . . . . . . . . C-5
FENDER SUPPORT . . . . . . . . . . . . A-27, A-29, A-31 ISOLATION PAD SPRING . . . . . . . . . . . . . . . . A-57
FERRULE . . . . . . . . . . . . . . . . . . . . . . . . . . A-9, A-11 ISOLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-13
FILTER
ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . G-15 J
FILTER DOOR . . . . . . . . . . . . . . . . . . . . . . . . . G-15 J-HOOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-33
FILTER ELEMENT HYDRAULIC . . . . . . . . . . . G-15
FOAM PAD . . . . . . . . . . . . . . . . . . . . . . . . . A-43, E-3
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9, A-11 K
F-STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-7 KNOB KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-19
FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5
FUEL LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15 L
FUEL LINE INSTALLATION . . . . . . . . . . . . . . . . .C-3 LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-35, E-37
FUEL SENDER . . . . . . . . . . . . . . . . . . . . . . . . . . A-21 LATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-39, A-53
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21 LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
FUEL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . A-19 LH HINGE MACH. . . . . . . . . . . . . . . A-27, A-29, A-31
FUEL TANK INSTALLATION . . . . . . . . . . . . . . . A-13 LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-39, A-53
FUSE BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . E-3 LOCKNUT A-27, A-29, A-31, A-39, A-53, C-7, C-13,
FUSE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . E-31 D-7, E-3, E-5, E-7, E-9, E-11, E-13, E-15, E-17, E-19,
E-21, E-23, E-25, E-27, E-29, E-35, E-37
G LOCKPLATE . . . . . . . . . . . . . . . . . . . . . . . .A-9, A-11
GAUGE LOCKWASHER . . . . . . . . . . . . . . . . B-11, E-35, E-37
DIAL PRESSURE . . . . . . . . . . . . . . . . . . . . G-17 LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-19
GRILL . . . . . . . . . . . . . . . . . . A-33, A-35, A-45, A-47 LUG TIRE ASS'Y-LH . . . . . . . . . . . . . . . . . . . . . . A-7
GRILL SUPPORT BAR . . . . . A-33, A-35, A-45, A-47 LUG TIRE ASS'Y-RH . . . . . . . . . . . . . . . . . . . . . A-7
GRILL SUPPORT WELDMENT . . . . . . . . . . . . . A-55
GROUND CABLE JUMPER . . . . . . . . . . . . . . . . E-33 M
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
H MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-19
HAND PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . G-17 MANUAL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
HAND RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 MOTOR
HANGER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43 DRUM DRIVE . . . . . . . . . . . . . . . . . . . . . . . B-11
HARNESS MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-23
2 SPEED VIBRATION SELECTOR . . . . . . . .E-3
SIDE CONSOLE . . . . . . . . . . . . . . . . . . . . . . .D-7 N
HARNESS WORK LIGHTS SEL . . . . . . . . E-35, E-37 NON DRIVE SIDE JOURNAL . . . . . . . . . . . . . . . B-7
HINGE SUPPORT . . . . . . . . A-33, A-35, A-45, A-47 NON RE-START . . . . . . . . . . . . . . . . . . . . . . . . D-15
HOOD
FOAM AND PRE-CLEANER ASSEMBLY . . A-41 O
SPIKE & PRE-CLNR MTG ABG . . . . . . . . . . A-43 OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . C-19
HOOD ASSEMBLY . . . . . . . . A-27, A-29, A-31, A-43
HOOD COWLING *** . . . . . . . . . . . A-27, A-29, A-31
HOOD HANDLE . . . . . . . . . . A-33, A-35, A-45, A-47 P
HOOD SPRING ANGLE . . . . . . . . . A-27, A-29, A-31 PEDESTAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-15
HOOD W/PRE-CLEANER . . . . . . . . . . . . . . . . . A-43 PEDESTAL HARNESS . . . . . . . . . . . . . . . . . . . D-15
HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 PLATFORM
HORN BUTTON . . . . . . . . . . . . . . . . . . . . . . . . .D-15 OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . D-3
HYDRAULIC PRESSURE FILTER . . . . . . . . . . G-15 PREMIUM SCRAPER . . . . . . . . . . . . . . . . . . . . B-13
HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . A-17 PRIMARY ELEMENT . . . . . . . . . . . . . . . . . . . . C-11
HYDRAULIC TANK ASSEMBLY . . . . . . . . . . . . A-13 PROP BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . A-37
PUMP LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
PUMP STACK ASSEMBLY . . . . . . . . . . . . . . . . . C-5
I
IGNITION SWITCH . . . . . . . . . . . . . . . . . . . . . . .D-15
INDICATOR LAMP SEAT BELT . . . . . . . . . . . . .D-17 R
INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . .D-15 RACKET JACK . . . . . . . . . . . . . . . . . . . . . . . . . A-13
INSULATED STUD . . . . . . . . . . . . . . . . . . . . . . .C-13 RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-19
RADIATOR/OIL COOLER ASSEMBLY . . . . . . C-17
W-2 SD-100F
WORD INDEX
RAILING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3 SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11
RECOVERY BOTTLE . . . . . . . . . . . . . . . . . . . . .C-21 BATTERY MASTER . . . . . . . . . . . . . . . . . . E-33
RECOVERY BOTTLE INSTALLATION . . . . . . .C-19 F/R WORKLIGHTS . . . . . . . . . . . . . . .E-35, E-37
REMANUFACTURED MOTOR . . . . . . . . . . . . . . A-5 HI/LOW AMPLITUDE . . . . . . . . . . . . . . . . . D-17
RETURN FILTER . . . . . . . . . . . . . . . . . . . . . . . G-15 HI/LOW RPM . . . . . . . . . . . . . . . . . . . . . . . D-17
RETURN PORT . . . . . . . . . . . . . . . . . . . . . . . . . A-21 HI/LOW TRAVEL . . . . . . . . . . . . . . . . . . . . D-17
RH HINGE MACH. . . . . . . . . . . . . . A-27, A-29, A-31 OIL PRESSURE . . . . . . . . . . . . . . . . . . . . . . C-5
RH LOCK TAB . . . . . . . . . . . . . . . . . . . . . A-39, A-53 PARK BRAKE . . . . . . . . . . . . . . . . . . . . . . . D-17
ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-37 PARK BRAKE TEST . . . . . . . . . . . . . . . . . . D-17
ROPS SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . .D-3 PRESSURE . . . . . . . . . . . . . . . . . . . A-23, G-19
ROPS SUPPORT PLATFORM . . . . . . . . . . . . . . .D-3 SWIVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9, A-11
ROPS/FOPS *** . . . . . . . . . . . . . . . . . . . . . . . . . A-49
ROPS/HOOD DRAW LATCH INSTALLATION . . A-49 T
RUBBER BAFFLE . . . . . . . . . . . . . . . . . . . . . . .C-19 TANK FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . A-17
RUBBER TIE DOWN 19" . . . . . . . . . . . . . . . . . . A-15 TERMINAL . . . . . . . . . . . . . . . . . . . . . . . .E-35, E-37
TERMINAL BLOCK . . . . . . . . . . . . . . . . . . . . . . . E-3
S THIS ITEM NOT USED W/THIS BOM . . . A-13, B-3,
SAFETY ELEMENT . . . . . . . . . . . . . . . . . . . . . .C-11 B-13, D-13, F-3, F-5, F-7, F-9
SCRAPER TOOTH . . . . . . . . . . . . . . . . . . . . . . . B-13 TIE WRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-19
SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .D-13 TIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-19
SEAT BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-13 TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
SEAT BELT INSTALLATION . . . . . . . . . . . . . . . A-49 TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . A-21
SEAT BELT TETHER . . . . . . . . . . . . . . . . A-51, D-25 TYRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3, G-3
SEAT PAN AND CUSHION . . . . . . . . . . . . . . . .D-19 TYRAP BASE . . . . . . . . . . . . . . . . . . . . . .E-35, E-37
SEAT SWITCH HARNESS . . . . . . . . . . . . . . . . .D-13
SEATBELT . . . . . . . . . . . . . . . . . . . . . . . . A-51, D-25 V
SECONDARY LOCK . . . . . . . . . . . . . . . . E-35, E-37 V-BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
SENDER
TEMPERATURE . . . . . . . . . . . . . . . . . . . . . .C-5
SEWN BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19 W
SHUTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5 WEDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
SIDE CONSOLE SUPPORT . . . . . . . . . . . . . . . .D-13 WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
SIGHT GAUGE . . . . . . . . . . . . . . . . . . . . . . A-17, B-3 WIRE FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . D-19
SLEEVE . . . . . . . . A-9, A-11, A-27, A-29, A-31, D-3 WORKLIGHT ASSEMBLY . . . . . . . . . . . .E-35, E-37
HANDLE STORAGE . . . . . . . . . . . . . . . . . . A-15 WORKLIGHT HARNESS . . . . . . . . . . . . .E-35, E-37
SLEEVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . A-41 WORKLIGHTS . . . . . . . . . . . . . . . . . . . . .E-35, E-37
SPRING . . . . . . . A-5, A-27, A-29, A-31, A-37, A-41
SPRING CABLE KIT . . . . . . . . . . . . . . . . . . . . . .D-19
SPRING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
SPRING PIVOT . . . . . . . . . . . . . . . A-27, A-29, A-31
STANDOFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-31
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5
STEERING COLUMN
STRAIGHT . . . . . . . . . . . . . . . . . . . . . . . . . .D-15
STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . .D-15
STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
STOP SWITCH EMERGENCY . . . . . . . . . . . . . . .D-9
STRAIGHT PEDESTAL ASSEMBLY . . . . . . . . .D-13
STUD PROTECTOR . . . . . . . . . . . . . . . . . . . . . .D-19
SUCTION FAN . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5
SUPPLY PORT . . . . . . . . . . . . . . . . . . . . . . . . . . A-21
SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . .D-19
SD-100F W-3
WORD INDEX
W-4 SD-100F
NUMERICAL INDEX
SD-100F X-1
NUMERICAL INDEX
X-2 SD-100F
NUMERICAL INDEX
SD-100F X-3
NUMERICAL INDEX
X-4 SD-100F
NUMERICAL INDEX
SD-100F X-5
NUMERICAL INDEX
X-6 SD-100F
NUMERICAL INDEX
SD-100F X-7
NUMERICAL INDEX
X-8 SD-100F
The warranty statement is provided within the manual kit shipped with the machine.
13525761 English