Bandsaw BS 350 SHI Semiautomatic - Hydraulic Instructions For Use
Bandsaw BS 350 SHI Semiautomatic - Hydraulic Instructions For Use
Bandsaw BS 350 SHI Semiautomatic - Hydraulic Instructions For Use
IMET Spa
Loc. Tre Fontane
-Cisano Bergamasco
Tel. 035/4387911
Fax. 035/787066
Web site: www.imetsaws.com
E-mail: [email protected]
We recommend to read carefully the information here included in order to install, use and maintain correctly and
safely this machine.
Please refer always to this instruction manual in case of assistance service (in Italy: +39 035 4387918 or +39 035
4387828) need and keep it carefully for all the machine life. The reference number is shown on the cover.
A consequence of the continuous improvement of the product is that some images/descriptions here included could
not correspond to the improved features of the machines.
Your kind collaboration would help us in intevening asap.
In the enclosed Compliance Declaration you will find the Safety and Reference Norms applied during the planning
and construction of this machine.
The choice and the use of the parts have been made by considering the conditions of use and the long machine life.
The identification plate, with the serial number, is fixed on the front right angle of the base or on a side of control
box.
The user is responsible for the installation and use of this machine in compliance with the manufacturer's
instructions shown in this manual. This equipment meets the protection requirements in accordance with the
Directives 2006/42/EEC, 2004/108/CE for Electromagnetic Compatibility (EMC). In particular, it follows the
technical guidelines of the Directives EN55011, EN50082-2 and it has been made for industrial and not for
household use.
In the event of electromagnetic interferences the user is responsible for solving the problem with the help of the
technical assistance by the manufacturer. Before installing the machine the user must take into account possible
electromagnetic problems of the working area. In particular, we suggest to install the machine away from:
-signalling, control and telephone cables;
-radio-television transmitters and receivers;
-computers or controlling and measuring instrument;
-safety and protection devices.
The electric supply cable must be kept as short as possible, without any twists.
Covers, doors and the frame must be suitably closed when the saw is operating.
Under no circumstances the machine must be modified except for adjustments and changes specifically approved
by the manufacturer. Follow the maintenance schedule.
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CE DECLARATION OF CONFORMITY (encl. II A DIR 2006/42/CE) / 01
===========================================================================
THE MANUFACTURER : IMET S.p.A
Località Tre Fontane
24034 - CISANO BERGAMASCO –BG- ITALIA
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File : Machine no. Delivery note no Dated
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3 - MACHINE NOISE
The noise level of the working area - given the conditions described below - is determined by the simultaneous
working of several parts of the machine in motion (according to the working cycle), in addition to the tool when
cutting the material.
The noise level is detected in different moments, corresponding to different working phases. The proper device is
placed about 1 meter near the machine and about 1,60 m above the floor. The results of each test is in dBA
and they are the average of 3 tests made from the left side, opposite side and right side.
For any machines the working conditions are the following:
When idle, at the maximum blade speed: dBA 63
During the cut, at a suited blade speed, cutting solid steel (St12=≈C20, 80mm diameter): dBA 75
(tolerance ± 2dB).
In the standard production the test is made on a machine like this, in compliance with E.C. safety norms
2006/42/CE and EN13898. Using the saw in bad conditions or using wrong tools causes significant alterations of
these tests and it jeopardizes the health of the staff and the good results of the work. Useful is the European
Guideline 2003/10/CE.
The noise depends mostly on the cutting material, on its size and on the clamping. Considering that the above
mentioned decibels could be exceeded, we recommend the operator to use personal protections (headsets, plugs,
and so on) when working for a long time with high noise levels.
The machines manually controlled by an operator during all work phases must comply to further health and safety
requirements as specified by article 2.2 of the Annexed I of the European Directive 2006/42/CE and following
integrations. In particular, the level of the machine vibrations when working must be clearly specified in the
instructions.
This machine does not produce vibrations higher than 2.5 m/s2
The measurement procedure is in compliance with the general norms applied to this type of machinery.
As in the previous paragraph, using the machine in unsuitable conditions or using the wrong tools can
cause changes affecting this value, causing a risk to the health of the working staff as well as the quality of
the production. Useful is the European Guideline 2002/44/CE.
Vibrations produced during the cut may be amplified by the material, by its dimensions and its
positioning/clamping in the vice.
4 - GUARANTEE NORMS
I.ME.T. offers a wide range of sawing machines and accessories, destined to who buys/uses them as part of a
commercial or professional activity.
The manufacturer grants that this product has been strongly controlled and that there are no defects in the used
and working materials for a period of 12 months from the date of the delivery note.
The italian law D.L. n° 24 issued on 02/02/2002 and valid since 23/03/2002 (which carries out the European
Directive 1999/44/CE) indicates different terms only for convenience products for private use.
If the user points out some defects to the manufacturer during the warranty time, the manufacturer will replace the
components that are considered defected.
In case of reparation of the machine during the warranty time the shipment will be accepted only if the delivery is
Free Destiny (that is the freight costs are supported by the owner of the machine), and the return of the machine to
the customer is considered EX WORKS.
If the manufaturer is not able to remplace a component within an acceptable time, both companies (manufacturer
and user) will reach an agreement for satisfying completely the needs of the user.
The a.m. warranty is not valid in case of accidental damages, or defects provoked by a wrong use of the machine or
maintenance, by variations made on the machine, or by the use of the machine in a place not corresponding to the
indicated enviromental specifications.
4.1 - The manufacturer does not offer further warranties, written or spoken, explicit or implicit of its products and
does not offer implicit warranties on saleability or adequacy for particular uses not foreseen by the agreement.
The a.m. limitations and exclusions can also be not applicable in Countries, where there are no implicit limits of
warranty time on the products. Anyway each implicit warranty is limited to a time of 12 months from the date of the
delivery note.
4.2 - The date of manufacture, deducible from the serial number placed on the machine, is a very necessary
reference for the warranty, for the assistance after-sale and for the identification of the product.
Each tampering on the products, expecially the installation of safety devices, will relieve the manufacturer of any
kind of responsability.
The parts most subject to rapid and continuous wear are not included in the warranty (for example: transmission
belts, gaskets, oils, blades, and so on).
For the electrical, electronic and hydraulic equipments and for the other equipments having its own individuality (of
which there is the possibility to know the name of the constructor), the manufacturer gives to the user the same
warranty received by the primary constructor of these parts.
4.3 - The components replaced during the assistance operated by the manufacturer have a warranty of 6 months
from the installation date indicated on the Technical Service paper, one copy of which is given to the owner.
5 - SUMMARY pag.
1- PREMESSA 2
2 – CONFORMITY DECLARATION 3
3 – AIR NOISE 4
4 – GUARANTEE NORMS 5
5 – Index 6
6 – Technical characteristics 7
15 – Functioning 20
16 – Regulations 25
17 – Maintenance – for the user 27
18 – Band running-in 28
19 – Machine running-in 28
20 – Draining of used/produced substances 29
21 – Trouble-shooting 29
22 – Machine demolition 31
23 – Spare parts 32
24 – Maintenance – for qualified technicians 33
Electrical drawings
Hydraulic diagram
Spare Parts drawings
6 – TECHNICAL CHARACTERISTICS
- Hydraulic semiautomatic bandsaw, mitre cutting from 0° to 60° left and from 0° to 45° right
- Hydraulic vice with adjustable guides, free to move alongside the worktable, with quick motion and clamping
- Easy stops at 0°, 45°, 60° left and 45° right
- Adjustment of the blade tension from the front side of the sawframe, checked by an end-stroke
- Blade tension 2300 kg/cm², blade guides with hard metal pads
- Steel sawframe with tubular section, pulleys 360mm diameter
- Mechanical device (position sensor) that allows the sawframe to lower quickly toward the material and detect automatically
the start-cut point
- Connection element for loading table equipped with roller, 400mm wide
- Slide on the unloading side which can be transformed in connection for unloading table
- Adjustable bar stop, blade-cleaning brush, bi-metal blade
- Main switch with minimum tension coil, emergency button, thermic and magnetic motor protection, motor absorption device
- Floor stand with room inside and door, removable chip collector, coolant tank and electro-pump
- Tools and user’s book
- In compliance with CEE Safety and Electro-magnetic Compatibility Norms (EMC)
- Electrics according to the Norms EN60204-1, EN55011, EN50082-2
The technical specifications indicated in the following tables give a general evaluation of the machine and of its
performances.
If not differently indicated all data reported in this manual refer to the standard version, suitable for
working at 400 V / 50 Hz THREEPHASE.
Dimensions B L H H min.
(mm) Width Lenght Heigth Worktable
In use 1480 1700 1900 940
7 – INSTALLATION
This machine can work according to the parameters provided by the manufacturer if correctly installed and if the
minimum requirements are observed, as follows:
- It must be used indoor and with temperatures from +5 to + 40 ° C.
- The relative humidity of the environment must not be over 95%.
- The nominal value of the voltage must be between ± 10% and the frequency must be between ± 2% of the
nominal value.
The floor must have a proper loading capacity and be flat.
Floor space, operator position and working area are indicated in the included drawing that concerns only the
bandsaw, without optional accessories.
The worktable must be levelled by using the screws and nuts (NOT SUPPLIED) put in the little feet holes, dia 14
mm. The machine has to be fixed to the floor . To grant the return of the coolant that goes onto the bars to be cut,
we suggest you: level the work-table with about 5 mm height each meters lenght to the unload side ( right side).
The included electrical schemes reproduce the necessary details to arrange the connections, to be suited
for a 4 KW power request.
Earthing of all the electric parts with a dedicated GREEN/YELLOW wire, connected with a TN system to the
supply cable. A supplementary earthing point – indicated with PE – can be located on the metallic structure
of the machine.
At the origin of the power supply cables a device (such as fuses) to protect against overloading has to be
installed. On the models equipped with electronic variable-speed drive unit (ESC), in order to connect the
differential protection on the power supply line, switches with a threshold of interference on the power
dissipation of not less than 300 mA (size 0.3 A or higher is recommended) have to be employed, having
possibly time adjustment availability (0>1.5 sec).
The user is responsible for installing and using this saw according to the manufacturer’s guidelines outlined in this
manual. This equipment complies with the protection requirements established by the Directives 2006/42/CE,
2004/108/CE, concerning Electromagnetic Compatibility (EMC). It is in compliance also with the technical guidelines
of the Norms EN 55011, EN 50082-2 and it is intended for industrial and not for household use.
Before installing the machine the user must take into account possible electromagnetic problems of the working
area. In particular we suggest to install the equipment away from:
- signalling, control and telephone cables;
- radio-television transmitters and receivers;
The supply cable has to be as short as possible, with no twists. All doors, coverings and frame have to be closed
when the saw is running. Do not make any modifications to the machine except for adjustments and replacements
allowed/recommended by the manufacturer. Follow the maintenance schedule.
WARNING
When lifting and moving around the saw, or a part of it, create a safety zone around it, in order to prevent potential
risks to persons and damages to objects located nearby.
Special packing can be supplied upon specific requests by customers.
ALL TRANSPORT AND HANDLING OPERATIONS HAVE TO BE CARRIED OUT WHILE OBSERVING THE
FOLLOWING GUIDELINES:
+ The lifting equipment has to be suited to the size and weight of the machinery to move, with an appropriate
loading capacity.
+ When using equipment such as ropes, chains or lifting belts, special attention has to be paid to their correct
use and positioning in order to not compromise safety and loading capacity.
+ In case lifting belts are in contact with parts of the machine, nylon belts or ropes/chains wrapped with iute or a
clean protection have to be used. When wrapping up and lifting the machine, special care is recommended to
prevent external damages.
+ Handling operations have always to be carried out slowly and carefully, so as to prevent dangerous situations to
persons and things.
+ The personnel in charge of handling operations must observe all local, national and company safety norms
concerning injury prevention and working place.
WARNING: cover the machine with a canvas if it’s loaded on an open truck.
DO NOT USE THE MOVABLE ARM WITH THE CONTROL PANEL AS LIFTING UP POINT.
In case of following manipulations, the machine should be displaced with the saw frame completely down and the
movable arm with control panel should turned inside just over the machine AND FIXED!.
9 - FITTINGS ASSEMBLING
The information necessary for the installation are given together with the fittings. Anyway you can find here following
a short description of the product, if it is not supplied.
Supporting roller tables: for installing these accessories in the right way it is necessary first of all to level and fix the
machine. These can be connected on both sides (loading / unloading).
The machine is equipped with a connection for the loading roller table (on the left side) - pos.1 / dr. RI0173 -.
For connecting it with the first element - type RTS - (supplied as optional) it is necessary to take away the cover -
pos. 2 / dr. RI0173 - and the roller.
For connecting the unloading roller table (on the right side) you have to take out the inclined part of the chute -
pos. 1 / dr. RI0174 -, and replace it with the connection kit “RAB 35S” - (supplied as optional); then connect the
roller table (usually the RTS type).
Take as reference point the worktable and the support back jaw in order to aligne the roller tables starting from the
one that is nearest to the machine. If you need very long pieces fix the legs of the roller tables on the ground and
recycle the coolant transported by the workpieces that have to be cut.
If your working process require it, on the unloading side you can choose to use the roller table with manual
measuring system (RTM) or the one with digital measuring system (RTD) also.
Inverter for variable blade speed - ESC - is an accessory which can be installed when manufacturing the saw and
allows the blade to have a variable speed. It can be adjusted by means of a selector located on the control panel.
In case the maximum power supply threshold is exceeded - for example, because of an excessive cutting pressure
or because the blade remains stuck into the material - the Inverter stops the motor. To restore it, the main switch
has to be turned to 0 (OFF), wait for about one minute and then turn it on I (ON).
In the meantime, try to find out the reason that caused the interruption and eliminate it.
Minimal lubrication – THE MINIMAL LUBRICATION SYSTEM APPLIED TO THE BANDSAW ALLOW TO
ELIMINATE ALMOST COMPLETELY THE TRADITIONAL COOLANT SYSTEM. THE MATERIAL IS MUCH
CLEANER AND THERE IS NO WASTE/SPILLING OF COOLANT AND WATER, CONTRIBUTING THUS TO
PRESERVING NON-RENEWABLE ENERGY SOURCES AS WELL. IT IS ACTIVE ONLY DURING THE CUT.
IT IS COMPRISED OF A NOZZLE - 1/RI0463 – WITH 3 MICRO-HOLES TO SPREAD THE OIL ON THE BLADE,
A TANK WITH DEVICE TO ADJUST THE OIL FLOW AND ANOTHER TO REGULATE THE AIR PRESSURE.
THE 24V LOW TENSION SWITCH - 3/RI0462 – ALLOWS TO STOP IT AT ANY TIME AND GO BACK TO THE
NORMAL STANDARD COOLANT SYSTEM.
Standard adjustable bar stop - it will be fixed on the right side of the vice and it is useful for doing more cuts with the
same lengts.
Voltage transformer - place it between the electric equipment of the building and the electric supply of the machine.
It allows to work with a different voltage than the standard one (that is 400V / 50 Hz).
Available voltages: 230V, 460V, 500V, 575V.
Foot pedal – to be connected to the socket placed on the back side of the panel. By pushing it, the machine starts.
Vice pressure reducer - it allows to lower the working pressure of the closing jaws in comparison to the general
pressure of the system. It is a modular unit and it can be assembled on the saw at any time, between the valve-
carrying base and the hydraulic valve, on the hydraulic unit.
Supplementary vice - connected to the standard vice, allows to lock workpiece on both sides of the cuts (only for 90
degrees cuts)
Hydraulic vertical vice - , located on the right side of the machine and of the main vice, helps to increase the
clamping by pushing the bar to the worktable until the cut has been completed.
If you cut more pieces at the same time, you must consider them as one piece (that is you have to consider
the global size).
The enclosed table shows the necessary information for a right choice. It can also be updated or changed by the
user according to his personal experiences.
Even if there are toothings with constant pitch, most band sawing machines allow the use of bands with variable
pitch toothing - groups of teeth having different pitch one from each other, that reduce vibrations and noise and
improve the finishing and the capacity of removal.
These cutting recommendations are referred to 100 mm. diameter solid bar and a standard construction
machine of our range. For 2 speed machine we suggest you the motor speed to use; if it is into bracket ( ) it is
better to use a machine with ESC, that grant a continuous blade speed variation.
If material dimension decreases it is possible to increase the indicated values, considering also the machine
model and its performance and/or some optionals, for exemple ESC (Electronic Speed Control):
If material dimension increases it is necessary to decrease the indicated values, considering also the machine
model and its performance and/or some optionals, for exemple ESC (Electronic Speed Control):
STEEL STEEL
2)TOOL GG15 GG30 -- 50 30 1 Med/BAS dry
UNALLOYED
ALLOYED AL99.5 GalSi15Mg -- 300 50 2 Med/BAS 2%
1. make sure that the machine is properly installed and electrical installation is proper.
2. be sure you are familiar with all operating, safety, and applications information before running
this saw.
3. see that all who operate this machine are properly trained and fully aware of all safety practices.
4. do not expose yourself or other people to any risk.
5. insist on proper personal protective equipment and practices.
6. maintain all factory-installed SAFETY DEVICES and make sure that these are never removed or
altered or restricted in any way.
7. the operator must have a safe and organized work area with suitable light and operating room.
8. the whole equipment has to be correctly and constantly maintained and inspected on a regular
basis.
9. never use tools with different features from those for which the machine is designed for.
10.never use this machine to cut material bigger than the cutting capacity.
11. keep the cutting area clear of tools or other loose objects.
12. never operate the saw unless all protections are in place.
13. NEVER WEAR loose clothing, long sleeves, large gloves, jewelry, or any other items that may be
trapped into a part of the equipment. Confine long hair.
14. always disconnect the power at source when performing maintenance or making adjustments.
15. never insert hands or arms into or near the cutting area while machine is running.
16. properly clamp the material in the vice and never hold it with your hands.
17. support suitably the bar on both sides of the machine to prevent falling.
We recommend to connect an unloading table in case the cutting length of the material is longer than the distance
between the blade and the right edge of the saw.
.
18. when cutting very short pieces, make sure they do not jam into the blade.
19. if the blade becomes jammed, turn immediately off the emergency locking button, then move
the cutting unit to the CUTTING START position. If this is not possible, open the vice and move the
piece, check that the blade or teeth are not broken, if so replace it.
20. never change the working conditions when cutting, with exception of those specifically allowed
(for example, changing speed with the Inverter).
21. do not move the saw while cutting and avoid its instability.
22. wear personal safety equipment, if required for a safe operation.
OPERATOR’S SAFETY
This section illustrates the safety protections applied on the saw, according to the current legislation
in the field of safety.
It is not suited to cut wood and assimilated materials (see D.M. 2006/42/CE, enclosure I, paragraph 2.3)
The automatic working consists usually of: locking of the material, feeding and cutting, tool return and unlocking of
the material.
The operator must make the cutting adjustments, the displacement of the material and the cycle starting. For
making oblique cuttings it is necessary to rotate manually the saw frame to the left/right too.
The applied safety norms are mentioned in the included compliance declaration.
From the position of work, just opposite the frontal vice, the operator has the possibility to use the commands and to
control the good working of the machine.
In the following paragraphs you will find all information for using the machine in the best way and for a very long
time.
In designing and manufacturing this machine, we have considered the requirements of the Machine Directive
(89/392/ EEC and so on..), important document valid in all E.E.C. Countries. Furthermore we have considered the
norms as type A ( EN292/1, EN292/2, EN414 ) in the case that specifications of type C are not available. The
applied safety norms are mentioned in the included compliance declaration.
The choice and the use of the parts have been made by considering the conditions of use and the long machine life.
In case of using compressed air jet always wear proper eye protection glasses.
The parts in motion (band guides, trolleys, pivots, bearing support, bearing disc etc. ) are already lubricated, the
reducer gear has the exact quantity of oil necessary for working.
The hydraulic system is ready to start.
Connect the switch to a suitable socket CEE. If you have to replace it with the one of normal use, we suggest you to
let do this operation to specialized persons (for example to electricians).
The phasing performed by the manufacturer allows to get a right rotation of all motors by connecting
the wires in the following order L1=R, L2=S, L3=T,
Anyway check as follows: (Band protection rightly closed ):
a) in case of the EMERGENCY BUTTON is pushed, turn it on by rotating it 1/4 of turning in the indicated
direction - pos-5 / dr.RI0292.
b) push the button ON of the main switch placed on the electric control, - pos.1 / dr.RI0292 - (the white light turn on
)
c) push the button “RESET” - pos. 9 / dr. RI0292 - for starting the motor of the hydraulic unit ( the green light for the
band carter closed may switch on)
and verify that the saw frame moves up and down when you turn the selector –pos. 7/RI0292-
if this does not happen in the first 5/10 seconds, turn off the machine by switching off the general switch
and check the connection to the line ( throw off the feeding plug , reverse the connection of two of the
wires of line connection , excluding the green / yellow cable of grounding and start again from point a) .
d) stop the working by pushing the main switch .
In case you do not push any button within 10 minutes from the STARTING, the electronic control
deactivates the motor of the hydraulic unit. For starting it again it is necessary to push anymore the button
RESET -.
If the EXTERNAL VOLTAGE TRANSFORMER is supplied too, place it in carefully and safely, far from
the loading/unloading areas.
14 - BAND TENSION
The machine is equipped with a tensioned band ( the starting is not possible till the right force of tension
has been restored ). If it is not so, before tensioning the band we suggest to check as follows:
In position of cutting at 0 deg., with the saw frame completely up, open the hooks of the coverband carter - pos. 1 /
dr. RI0177 - and rotate it upwards till it stops; check if the band has the back just against the band wheels - pos. 2
and 3 / dr. RI0177 - and if it is well inserted in the band guides - pos. 4 and 5 / dr. RI0177 -. If necessary loosen a
little the front tensioning screw for replacing the band, then close again the carter and make sure that the safety
stroke end (placed in the fore part) is rightly pushed.
After this verification do as follows:
Turn the main switch ON - pos. 1 / dr. RI0292 -, wait just some seconds till the WHITE LAMP switches ON, push
the RESET JELLOW button - pos. 9 / dr. RI0292 (if carter is well closed the GREEN LIGHT switches ON) and
screw the band tensioner –pos.6/RI0177- until the GREEN LIGHT for band stretcher LIGHTS ON- lights on. Screw
again for 1/4 of tourning.
When you have to change the band (because you need a different pitch, or because of wear and tear or break of it)
you must follow the same procedure as the one described above. In these cases it would be necessary to clean
carefully all parts in direct contact with the band.
In the following paragraph you will find the full controls list .
If one or more of these indicator lights go out during a work cycle the machine will stop and it is necessary to find
out why the indicator light has gone out (untensioned or breaked blade / casing open / motor overloaded / burnt fuse
/ open vice, etc.).
If the machine is not used for more than 10 minutes (approximately) a timer cuts off the power to the control circuit
which causes the hydraulic plant to turn off and also all indicator lights. To start again push the push-button switch -
pos. 9/dr.RI0292-
15.1 – WORKING
After switching the saw on – pos. 1/RI0292 – if all lights are off, the RESET button has to be pushed – 9/RI0292 – to
activate all drivers and the hydraulic unit (if no action is taken in a 10-minute span, they turn off automatically).
a) Place the material in the vice, clamp it manually and then open the vice again by approximately a half turn and
put the selector - pos. 6/RI0292 – on the “close vice" position.
b) Select the blade speed
c) Start up the semiautomatic cycle by pushing the appropriate button - pos. 8/RI0292 -
d) After the Position sensor has reached the material, adjust the sawframe down-feed using the specific selector -
pos. 12/RI0293 -
After the cut has been completed, the sawframe goes up quickly and stops just over the START CUT POINT which
has been automatically detected earlier by the position sensor. The vice has two options:
1) if the selector – 6/RI0292 – is in the position “vice open”, the vice closes automatically at the beginning of the
cutting cycle and opens at the end of it.
2) if the same selector is in the position “vice closed” in order to clamp the bar before starting the cycle, the vice will
not open automatically at the end of it.
15.2 – CUTTING
The standard blade allows to cut different materials and sizes, thanks to the variable tooth pitch (smaller
teeth alternating with bigger teeth), but it’s essential to use the blade most suited to the material to cut in
order to get the best performance. Therefore read the chapter “BLADE CHOICE” for a correct use.
Use of rapid vice: open quickly the vice by lowering the lever placed on the right side - pos. 1 / dr. RI0179 - and by
moving backwards the sliding carriage - pos. 2 / dr. RI0179 -; put the material that must be cut on the worktable,
move the carriage frontward by leaving a gap of 2 or 3 mm. between the workpiece and the jaws (necessary for the
functioning of the automatic closing), then lift the lever placed on the right in order to instert again the vice screw; in
this case you have to rotate slightly in both directions the front handle - pos. 3 / dr. RI0179 -.
It is also possible to move quickly the whole vice from one side of the worktable to the other one for avoiding that it
finds itself under the cutting line, for example in oblique cuts. For doing easly this operation: do not keep blocked
material in the jaws, take and lift the lever placed on the left - pos. 4 / dr. RI0179 -, and the front handle, then
let move the vice in the wished direction. When you reach the position, push down the leve for stopping all.
The remaining gap that allows to the vice to move aven if the lever has been stopped, it desappears when the
material is blocked between the jaws.
a) place the workpiece a little bit backwards from the cutting line,
b) verify that the handle -17/RI0293 - is well blocked and avoids the rotation of the worktable,
c) Switch on the main switch, unlock the emergency stop button if it is pushed,
d) Start-up the motor of hydraulic unit and close the vice,
Verify that the workpiece is really blocked and that the closing pressure is right, that is that it does not
determine material deformations.
e) Place the mobile forward blade guide, by loosening the handle – 19/RI0293, in a position close to the material but
not colliding with it or the jaws when the sawframe drops. Make sure to lock this handle before using the saw.
16.2 - BLADE - adjustment of the band guides because of band thickness variation:
- dr. RI0181 - This adjustment must be done when you hane a band with thickness different from 0.90 mm or in
case the hard metal pads of the band guides are used up because of used for a long time. The easiest test is the
following: use a right piece a band, and after blunting the teeth, put it in the band guides and let it slide for more
times for checking the kind of gap. Following to the obtained result do as follows: unscrew slightly only one grub
screw - pos. 1 / dr. RI0181 - for widening the space for the blade (or screw it in for decreasing the space for the
blade).
Check that tha gap is not excessive (max. 0.02 or 0.03) and make sure that both screws - pos. 2 / dr. RI0181 - are
well locked; otherwise tighten it a little bit more.
The side pads are mechanically fixed and they can be replaced singly, without taking out the band guides from the
machine, by unscrewing completly both screws - pos. 2 / dr. RI0181 -; if you take out both side pads you can take
out the upper pad too.
Check the perpendicularity between band and worktable: this is very important and together with the tensioning,
it assures to make right cuts - before doing any other operation check as follows: with the machine in cutting
position at 0 deg. and with the saw frame up, put a square of 90 deg. on the worktable (near the support jaws) and
against the blade, near the back band guide (in a point where the teeth do not restrict the contact).
While keeping the square still, lower the arc until reaching the end-cut point and evaluate if the band gets
closer to it or farther. Lift the arc, move the square towards the operator so that the band is close to the
higher extremity of the square, then lower the arc again until reaching the end-cut point while always
keeping the square still. The band side must be parallel to the square
Usually this test allows to single out geometrical errors, but it is even more important in order to ensure that, in case
of not perfectly perpendicular cuts, the reason is not linked with factors external to the manufacture of the machine
(for example, band in a bad condition, wrong tensioning of it, wrong tooth-step, excessive force during the cut).
If it is not so, contact the Assistance Service.
Weekly - Clean the machine, lubricate all joint points and the sliding surfaces with oil or grease;
Check if there is oil in the tank of the hydraulic unit: when the machine is not working unscrew the tap, clean its
dipstick and without screwing it again, check if the oil arrives at 3/4 cm. from the rim. Check if there is oil in the
transmission gear box by using the dipstick - pos. 5 / dr. RI0174 -;the saw frame must be completely down.
Monthly - Change the coolant and clean the tank, check if all screws and bolts, that can loosen during the use, are
well locked; control the functioning of the stroke ends, the switches and the condition of the cables, tubes and
hydraulic couplings, control the functioning of the less used equipments.
Remove the central aluninium piece - pos. 6 / dr. RI0174 - and put some grease into the worktable rotation device
by using a syringe through the greasal
Every year - every 2000 working hours - replace the oil contained in the reductor head, by doing as described in the
paragraph MACHINE RUNNING-IN.
18 - BAND RUNNING-IN
For granting a better machine efficiency and a longer blade life it is really necessary a good running-in of
the machine.
For the first works of each band we recommend to reduce the penetration speed of the blade in the workpiece until
half of the normal value - about 40/50 cm² / min.- and keep the blade rotation speed constant. Only after cutting
250/350 cm² of the material it is possible to increase the penetration speed till reaching the normal value.
The working conditions can be also valued by considering the chips produced during the cutting; you can find 3
kinds of chips:
THIN OR POWDERED CHIPS indicate poor advancing pressure and / or low speed, too little teeth.
BIG CHIPS - MAYBE BLUE / BROWN indicate overload on the blade, poor lubricating.
SPIRAL AND RIGHT ENVELOPPED CHIPS indicate the ideal cutting conditions.
For a right use see the paragraph CHOICE OF THE BAND.
19 - MACHINE RUNNING-IN
The recurrent maintenance required by this machine is necessary to guarantee the continuous right working in the
time and to keep the beginning features of the machine. When you start to use the machine you must do some
extra operations to allow to all parts of the machine to settle down in the final using conditions.
Please check frequently the working of the machine and avoid to force it to make too many cuts. For a time of
80/100 working hours control the oil level of the reducer head by taking out the dipstick pos. 5 / dr. RI0174 - (when
the saw frame is completely down and the motor is not working the oil must lap the ends of the dipstick).
Then take away the oil (better if it is warm) by taking out the lower plug placed under the reducer head and drain it
completely. Plug it up again and put into some gas oil for cleaing it inside. Let the motor idling for some seconds,
take out the cleaning gas oil, and put into the new oil, about 3 litres, till reaching the usual level.
N.B. The presence of bronze or ferrous particles in the replaced oil is normal. The heating of the mechanical parts
(and of the oleodynamic parts for semautomatic / automatic machines) is normal during the usual working and
anyway it does not exceed the foreseen thermic limits.
For the semiautomatic versions control also the oil level in the tank of the hydraulic unit (see parapraph 11).
Please see the OIL AND LUBRICANTS TABLE in order to choose the most suitable one and to compare the
different types (see drawing RI0108).
Please remember to abide by the current Law Norms concerning the draining of:
- materials used by the machine (for example hydraulic circuit oil, reduction gear oil, oil for installations of lubrication
and so on);
- scrap materials or materials not usable anymore (for example ferrous and not ferrous chips, tools like blades and
so on);
- substances used for cleaning and maintenance;
- materials used in some instances of the machine life (for example when packing, shipping and so on).
21 - DEFECTS IDENTIFICATION
The solution of most inconvenients that could happen during the working can be found by consulting this paragraph.
The first part concerns the machine working and includes a list of the possible defects with respective controls that
must be made; the second part concerns the inconvenients that can be found by checking the blade and / or the cut
pieces.
If your problem is not included in the forseen ones or you need the presence of qualified technicians, please get in
touch with the manufacturer or the reseller by keeping in evidence this instruction book .
2. BAND VIBRATION
- Increase or reduce the band speed
- dull vibration: incresae the band tension;
- too big teeth for the piece that must be cut;
- the vibration reverberates in the base; reduce the cutting pressure;
- the vibration could be dued to the high frequency: increase the speed of the saw frame lowering;
- the material is not rightly locked;
- use a viariable pitch or a positive toothing.
3. BROKEN TEETH
- Too big teeth for the section that must be cut;
- the material is not perfectly locked;
- improper coolant;
- inadequate coolant;
- cutting pressure too high: control the chip;
- too low band wheel speed;
- the grooves are full of cut material.
6. BENT CUTS
- Increase the band tension;
- approach the band guides to the cutting unit;
- the teeth are too thin;
- reduce the cutting pressure.
14. THE CHIP WELDS TO THE TOOTH / CHIPS ARE TOO BIG
- Reduce the cutting pressure
- use proper coolant and in a good quantity;
- check the wear and tear of the burst used for clening the chips from the grooves.
coolant is wrong.
22 - MACHINE DEMOLITION
This paragraph may give some informations about the macrooperations of machine disassembly for its scrapping.
Special procedures are not required but it is necessary to take only some cares to avoid damages in the last phase
of the machine life.
Generally: you must empty the cooling installation tank, take out the oil from the reduction box, from the hydraulic or
hydropneumatic installation.
Lock the parts that could move and cause danger or instability.
Remove the parts assigned to the differentiated draining, for example the printed circuit, display stations,
programming keyboards, buffer batteries and so on, especially the ones which shows the picture ..In these
cases, in relation with the WEEE/AEEE Regulations, ask to the supplier to know the right process, that depends by
the machine size and purpose.
23 - SPARE PARTS
The choice of the required spare parts is aided by the included drawings that allow, together with the working
schemes, to know better the machine
- Electrical scheme/s: divided into theme tables and made according to the current norms concerning this subject,
with index, material indication, reference code numbers.
- Drawings: divided into the main parts the saw is comprised of. They code, description and quantity of each
component.
The electrical/electronic/pneumatic or hydraulic components are not showed in these drawings but only in
the aforementioned schemes.
If the users want to know this saw in detail, they can study this manual and follow its indications meticulously, but
they do not have to modify any parts of this equipment, since by doing so the DECLARATION OF CONFORMIITY
would lose its validity .
++++++++++++++++++++++++++++++
++++++++++++++++++++++++++++++
++++++++++++++++++++++++++++++
DISTANZ.D.6,5X10X14
LINKE
BUSSOLA 8X12X25 LEFT BAND GUIDE BANDFUEHRUNGSCHUH
180048 PATT.350450 BUSH BS350 BUCHSE
BUSSOLA 8X12X15 RIGHT BAND GUIDE RE.BANDFUEHRUNGSCHU
180050 PATT.350450600 BUSH BS350 H BUECHSE
BUSSOLA
DISTANZ.SPAZ.D16 DISTANZBUECHSE D16
180052 BS350 SPACER D16 BS350 BS350
BUSSOLA
TEMP.10X15X12 TEMPERATED BUSH
182433 DIN179/A 10X15X12
BUSSOLA
TEMP.12X18X12 TEMPERATED BUSH
182466 DIN179/A 12X18X12
BUSSOLA
TENDINASTR.300350 BAND STRETCHER
182476 NEWA UT BUSH
CARRELLO MORSA SCHRAUBSTOCK WAGEN
184000 BS350 LAVORATO VICE CARRIAGE BS350 BS350 BEARB
CARRELLO HIWIN
HGW15CAZLC X GU
IDE SENZA HIWIN HGW15CAZ0C
188051 PRECARICO CARRIAGE -
CARTER COPRITUBO
FIS.12" BS350
201499 UNIFICATO TUBE GUARD 12" BS350
CARTER NASTRO-
2PEZZI-12" BS350 BAND GUARD-2 PIECES-
201503 UNIFICATO BS350
CARTUCCIA
UNIDIR.RC060500
REGO LATORE EINSITIG GERICHTETER
202202 DISC.TAGLIO ONE-WAY CARTRIDGE EINSATZ
CENTRALIN.ARON
2POS.COMPL.+MOT
MONTARE:BS280/350/V HYDRAULIC UNIT HYDRAULISCHES
205328 TF SHI+SHI W/MOTOR AGGREGAT + MOTOR
CHIAVE FISSA DOPPIA DOUBLE FIXED KEY
206390 13X10 DIN 895 13X10
CHIAVE FISSA DOPPIA DOUBLE FIXED KEY
206420 19X22 DIN 895 19X22
CHIAVE ESAGONALE EXAGONAL KEY S10
207745 S10 ZINC.A252 A252
CHIAVE ESAGONALE
208520 S4 BRUN.CR-W EXAGONAL KEY S4
CHIAVE ESAGONALE
209295 S5 BRUN.CR-W EXAGONAL KEY S5
CHIAVE ESAGONAL.S6
209802 60X155 ZINC EXAGONAL KEY S6
CHIAVE ESAGONALE
210428 S8 BRUN.CR-W EXAGONAL KEY S8
CHIAVETTA 8X7X25 TL CLAVETTE
216270 UNI6604 KEY 8X7X25 UNI6604 ENTR.BAGUE
CILINDRO MORSA VICE HYDR. CYLINDER SCHRAUBSTOCK
222755 KS450/600 80X10 KS450 HYDR.ZYLINDER 450
CILINDRO
IDRAUL.ARCO 350
222830 TIPO 50X140 CYLINDER SHI D.50
AVVITATO
COLONNA BS350 BASE FOR BS350
227512 GH/SHI/SHI-E GH/SHI/SHI-E
COM.EL.BS350SHI 2V EL.CONTROL 350SHI
236770 400V TASTAT ORE APPROACHING
CONNETT.RADDR.4P=
S11209NRO21AC
/DC24VP.12DIN43650A 4 WAYS CONNECTION
260175 KA132R54T S112009NRO
COPERCHIO PORTA
CAMMA BS350 GH CAM HOLDER COVER
265792 GRAVITA' BS350 GH
COPERC.COM.EL.280 EL.CONTROL COVER
266257 SHI/SHIE NEW SHI/SHIE
COPERCHIO
RIDUTTORE BS350 REDUKTIONSGETRIEBE
266299 LAVO RATO GEAR BOX COVER DECKEL
COPRIRULLO UNLOADING ROLLER ABFUHR-ROLLERDECKEL
267502 SCARICO BS350 COVER BS350 BS350
COPRIRULLO CARICO LOADING ROLLER ZUFUHR ROLLER DECKEL
267504 BS350 SHI-E COVER BS350SHIE BS350SHIE
CORONA BRONZO BRONZE WHEEL BS350
276668 BS350 M3 Z37 ME Z37 BRONZENRAD BS 350
CUNEO X STAFFA WEDGE FOR KEIL FUER
279100 GUIDALAMA BS350 BANDGUIDE ROD BS350 BANDFUEHRUNGSTANGE
CUNEO
REGIST.MORSA BS350
L.564 CON 2 FORI VICE ADJUSTING
280060 SPINA WEDGE BS350
CUSCINETTO RULLINI HK1616 CARRIAGE
280765 HK1616 APER TO CONNECTION LAGER HK1616 OFFEN
CUSCINETTO 32010X CARR.CONN. 32010X ROULEMENT
283020 50X80X20 50X80X20 32010X50X80X20 LAGER 32010X 50X80X20
CUSCINETTO 6201.2ZR BEARING 6201.2ZR
284209 12X32X10 12X32X10 LAGER 6201 2ZR 12X32X10
BRUSH/PUMP
CUSCINETTO 608.2ZR CARRIAGE ROULEMENT 608.2ZR
286020 8X22X7 CONNECTION 8X22X7
CUSCINETTO
288090 ASS.51103 17X30X9 BEARING 51103 ..X..X.
CUSCINETTO RULLINI
HK2538 DIN6 18- HK2538 CARRIAGE
290815 1/ISO3245 CONNECTION
CARRIAGE
CUSCINETTO CONNECTION 6207
291020 6207.2RSR 35X72X17 35X72 LAGER 6207EE 35X72X17
CUSCINETTO 3207A CARR.CONN. 3207A
292285 35X72X27 35X72X27 2 LAGER 3207A 35X72X27
DISTANZIALE WHEEL ADJUSTING SCHNECKENRAD
322055 AGGIUST.CORONA 350 SPACER 350 DISTANZSTUECK 350
DISTANZIALE CYLINDER BACK ZYLINDER/REDUKT.RUECK
323380 POST.CIL/RIDUT 350 SPACER 350 DISTAZSTU
DISTANZIALE CYLINDER FRONT ZYLINDER
323385 ANT.CIL/PIATT. 350 SPACER 350 VORDERDISTANZSTUECK
DISTANZIALE PULLEY SPACER SCHEIBE DISTANZSTUECK
327118 PUL.D.35X42 BS280 D.35X42 BS280 D35X42
DISTRIBUTORE
REFRIG.YRS686 BS2 COOLANT DISTRIBUTOR
327281 80 BS280
POS17CO183 BS350
MOLLA
COMPR.14,5X22X2
CO186P29 BS350
547210 SPAZZOLINO SPRING 14,5X22X2 FEDER 14,5X22X2
MOLLA
COMPR.22,8X22X1,5
POS.40 SPORTELLO
547260 BS350 SPRING 22,8X22X1,5
MOLLA NASELLO BASE SPRING GRUNDLAGE NASE FEDER
547316 BASAM.BS280/350 BS280PLUS/340/350 BS280/350
MOLLA RIT.ARCO SAW FRAME RETURN RESSORT RAPPEL RAHMEN RUECKFEDER
547652 BS230-280-350-3 40 SPRING 340280 ARCHET BS340-BS BS340-BS280
MOT.3F 2-4P FC90L+TP
V400 B14
*1,70/1,32*BS350.SENZ 3PH MOTOR 2-4P V400 3PH.MOTOR 2-4P
589120 A CHIAV. BS350 FC90L+TP V400
NASTRO"350"3370X27X
09 M42SVGLB
614515- (STB)DENTATURA=5/7 BAND 3370X27X09 RUBAN BS350
5/7 HV950 SVGLB M42 5/7 3370X27X09 STB 5/7
NIPPLO N4-4 1/4"A1/4" BRASS THREADED
616170 OTTONE CONNECTION M4-4 MESSING NIPPEL M4-4 1/4"
NIPPLO OLIO BSP 1/4" OIL THREADED
616201 X 1/4" F113R-106 CONNECT.1/4"X1/4" - OEL NIPPEL 1/4" X 1/4"
NIPPLO OLIO
1/4"X3/8"BSP RACC
PER TUBO R6(CON OIL THREADED
616230 FEMMINA 3/8") CONNECTION 1/4 616517 OEL NIPPEL 1/4" X 3/8"
OLIO IDRAUL.46
CST=HIDRAULIC46
VANGUARD
AGIPOSO46 AT
620382 HIDRO4 HYDRAULIC OIL 46 CST
OLIO
RIDUTT.EP100CST=BL REDUCTION OIL BS280
621898 ASIA100 AGIP EP100CST
PALETTA ARCOGIU
FINE TAGLIO
(MACCHINE CON STROKE-END PLATE
628489 TASTATORE) BOW DOWN
PANNELLO FRONTALE
629258 280 SHI NEW -
PASSACAV.PG16
BM4916+DADO BM37 CABLE GLAND PG16
630670 00 NYLON GRIGIO MIRKO
PASSACAV.PG13,5
MIRKO RTA84313 CABLE GLAND PG13,5 KABELKLEMME PG13.5
630700 R+DADO 386874 MIRKO MIRKO
PASSACAVO SCATTO
SB1750-22 NER O CABLE GLAND SB1750-
630975 145051 22
PATTINO
GUIDALAM.POST.BS35 BACK BAND GUIDE HINTERER
631095 0 LA VORATO BS350 BANDFUEHRUNGSCHUH
PATTINO
GUIDALAM.ANT.BS350 FRONT BAND GUIDE VORDERER
631097 LAV ORATO BS350 BANDFUEHRUNGSCHUH
631150 PATTINO LOWER BAND GUIDE HINTERER
DIN7343 7343
SPINA EL.SPIROL 6X20 ELASTIC PIN 6X20
789065 DIN7343 DIN7343
SPINA CIL.RETT.10X45 CYLINDRICAL PIN 10X45 ZILINDRISCHER STIFT
791620 UNI 6364A UNI6364 10X45
SPINA CIL.8X26 DIN CYLINDRICAL PIN 8X26
791945 1472 INTAGL I DIN1472 ZYL. STIFT 8X26 DIN1472
SPINA TENDINASTRO
BS300350 M12 BAND TENSIONING ROD VORDERER
792331 D.16X290 280350 NEW BANDSPANNER STIFT
SQUADRETTA PORTA HUELLE AUFLAGEWINKEL
796809 GUAINA 1" FO RO D.38 BRACKET 1" 1"
STAFFA
BLOCCAG.GUIDALAMA BANDGUIDE LOCKING BANDFUEHRUNG
798880 BS350 BRACKET BS35 SPERRSTANGE BS350
SUPPORTO
ANTER.CILINDRO CYLINDER FRONT ZYLINDER
851799 BS350 SUPPORT BS350 VORDERAUFLAGE BS350
SUPPORTO GRUPPO
TASTATORE BS MECHANICAL DEVICE
851828 300/280 E 350 SUPPORT BS30 -
SUPPORTO GUIDA
851894 TASTAT.BS350
SUPPORTO
CARRELLO MORSA VICE CARRIAGE SCHRAUBST.WAGEN
851900 BS350 LAVORATO SUPPORT BS350 AUFLAGE BS350
SUPPORTO GANASCIA
DESTRO BS350 RIGHT JAW SUPPORT SPANNBACKE RECHTE
856999 LAVORATO BS350 AUFLAGE BS35
SUPPORTO
GAN.SIN.BS350 SH/GH LEFT JAW SUPPORT LINKE SPANNBACKE
857100 LAVORATO BS350 SH/GH AUFLAGE BS350
SUPPORTO SPAZZ.
SALDATO BS350
863150 (LAMIERA+BOCCOLA) BRUSH SUPPORT BS350 BUERSTEAUFLAGE BS350
TAPPO
864724 OLIO+GUARN.1/4"CIL.= OIL PLUG+GASKET 1/4"
TAPPO+ASTINA ALS 2-
865362 18 PLUG+BAR ALS 2-18
TARGHETTA
COMANDO 280 SHI 280 SHI CONTROL
904708 NEW PLATE Ù
TARGHETTA PLATFORM
GRAD.PIATTAFOR.BS3 GRADUATED PLATE ÉTIQUETTE GRADUÉE GRUNDLAGE GRADUIRTES
911015 50 (60°-45°-0°-45°) BS350 PLATEF.BS350 SCHILD
TASSELLO PLATE BOSS FOR BS TASSEAU PLATE- GRUNDPLATTE DUEBEL
918592 PIATTAFORMA BS350 350 FORME BS 350 FUER BS350
TIRANTE
M12X140TENS.MOLL.B
929345 S350 (SARA'M12X130) TIE ROD M12X140 BS350
TUBO R6 3/8"
3080+FEMM.REC.3/8 "
933577 280 AFI-E TUBE R6 3/8" 3080
TUBO R6 3/8"
2630+FEMM.REC.3/8 "
933588 280 AFI-E TUBE R6 3/8" 2630
TUBETTO FISSAGGIO SPRINGS FIXING TUBE FEDER BEFESTIGUNG
933800 MOLLE BS350 BS350 ROEHRCHEN
935500 TUBO RETINATO 8X14 PLASTIC TUBE 8X14 SCHLAUCH 8X14 ARIANNA
ARIANNA ARIANNA
TUBO R7
1/4"5100+CODOL.d8:2D
IR ITTI 350SHI-E/280-
936823 350 AFI-E TUBE R7 1/4" 5100
TUBOLARE
STRUTTURA ARCO TUBULAR SAW FRAME ROEHRENFOERMIGER
938500 BS350 100X99 BS350 RAHMEN BS350
VALVOLA OL.RITEGNO
ATOS=HR013 PILOT CHECK VALVE
940000 ARON=AM3UPA1 ATOS=HRO13
VASCHETTA
MARTINI:DELTA20
ELETTROP. 20 LITRI ELECTRIC PUMP TANK ELEKTROPUMPE
940895 GRIGIO DELTA 20 BEHAELTER DELTA20
VITE TE M14X30 LEFT SCREW TE VIS GAUCHE TE
956843 SIN.SVASATA M14X30 M14X30
VITE MORSA
IDR.BS350 DOP.EFFET HYDRAULIC VICE HYDRAULISCH.SCHRAUBS
957109 TO SCREW BS350 T.SCHRAUBE
VITE SENZA FINE ENDLESS SCREW
958930 BS350 BS350 GH SCHNECKE BS350
VOLANTINO ART.733-
50 12H7X20M5 WHEEL 733-50 12H7X20
962402 SPORTELLO BS350 M5
VOLANTINO
19912520H7PFT-O
IMET FINITO WHEEL 19912520H7PFT- VOLANT D'ETAU BS HANDRAD 19912520H7PFT-
964234 (PRECED.GE0016A6) O 280/300 SHI 0
BUSSOLA
TENDINAST.BS300 BAND TENSIONING
Q18247 PREMON TATA BUSH ASSEMBLY -
SPINA
TENDINAST.BS300350 BAND TENSIONING PIN
Q79235 PREMO NTATA ASSEMBLY -
ALBERO
PULEG.POST.BS350+C BS350 BACK WHEEL
T11429 USC. PREMONT. SHAFT+BEARING
PULEGGIA ANTERIORE BS350 COMPL.FRONT
T13260 BS350 PREMO NTATA BAND WHEEL
MORSA BS350 COMPL.HYDR.VICE FOR
T54885 IDRAUL.PREMONTATA BS 350
PERNO
OSCILL.BS350+CUSCIN BS 350 OSCILLATING
T65153 . PREMONT. PIN+BEARING
TASTATORE BS350
T65324 PREMONTATO -
SUPP.PUL.ANTER.BS3 FRONT BAND WHEEL
T85600 50 PREMONT. SUPPORT BS350
VITE SENZA FINE BS350 ENDLESS
T95893 BS350 PREMONT. SCREW+BEARING SCHNECKE BS 350