Part no

6159930310
Issue no 07
Date 01/2016

CVI3 Vision
V 1.7.2.X

User manual

Model Part number

CVI3 Vision 6159326910

www.desouttertools.com
Downloaded from www.Manualslib.com manuals search engine
Downloaded from www.Manualslib.com manuals search engine
 TAB L E O F C O N T E N T S

1 - SAFETY INSTRUCTIONS...................... 6 4 - TIGHTENING UNIT............................... 15

1.1 - General instructions........................................... 6 4.1 - General............................................................ 15

1.2 - Personal safety.................................................. 6 4.1.1 - Add a name and a comment................... 15
1.2.1 - Differential circuit breaker......................... 6 4.1.2 - Running mode selection.......................... 15
1.2.2 - Power consumption................................... 6 4.1.3 - Pset selection source.............................. 15
1.2.3 - Power supply............................................. 6 4.1.4 - Options.................................................... 15

1.3 - Tool use hazards................................................ 6 4.2 - Run reverse parameters.................................. 16

1.4 - Tool care and service......................................... 6 4.3 - Options on «Reject report».............................. 16
4.4 - Curves distribution........................................... 16
2 - GETTING STARTED............................... 7 4.5 - Wireless battery tool management................... 17
4.6 - Wireless battery tool parameters..................... 17
2.1 - Front panel......................................................... 7 4.6.1 - Feature parameters................................. 17
2.2 - LEDs color code................................................. 7 4.6.2 - Display parameters................................. 18
2.3 - Bottom panel...................................................... 7 4.6.3 - Network parameters................................ 18
2.4 - On receiving the controller................................. 8
2.5 - Installation.......................................................... 8
5 - TOOL.................................................... 19
2.6 - Changing the controller language...................... 8
5.1 - Tool 1................................................................ 19
3 - CONTROLLER....................................... 9 5.2 - Tool 51.............................................................. 19

3.1 - Using icons and keyboards................................ 9

3.2 - Display............................................................... 9 6 - PSET..................................................... 20
3.3 - Date & time...................................................... 10
6.1 - How to add a Pset............................................ 20
3.4 - Access manager.............................................. 10 6.1.1 - Expert mode............................................ 20
3.5 - Workgroup.........................................................11 6.1.2 - Simple mode........................................... 20
3.5.1 - None (stand-alone)..................................11
6.2 - General............................................................ 21
3.5.2 - Primary controller.....................................11
6.2.1 - Remove fastener torque limit.................. 21
3.5.3 - Secondary controller................................11
6.2.2 - Pset start torque...................................... 21
3.6 - Serial / USB.......................................................11 6.2.3 - Overall angle mode................................. 21
3.6.1 - Serial ports...............................................11
6.2.4 - Overall time mode................................... 21
3.6.2 - USB......................................................... 12
6.3 - General 2......................................................... 22
3.7 - Networks.......................................................... 12 6.3.1 - External stop abort Pset.......................... 22
3.8 - Fieldbus............................................................ 12 6.3.2 - Thread direction...................................... 22
3.9 - Customized protocol........................................ 12 6.3.3 - Additional sensor..................................... 22
3.10 - CVINet............................................................ 13 6.3.4 - Pset start/stop......................................... 23
3.11 - Remote display............................................... 13 6.3.5 - Torque transducer offset and span check...23
3.11.1 - PC/Windows.......................................... 13
6.3.6 - Reject on trigger lost............................... 23
3.11.2 - Apple..................................................... 14
6.3.7 - Jog.......................................................... 23
3.11.3 - Android.................................................. 14
6.3.8 - Rehit........................................................ 23

Table of contents_01/2016 -3-

Downloaded from www.Manualslib.com manuals search engine
 6.3.9 - Socket release........................................ 23 8 - ASSEMBLY PROCESS........................ 35
6.3.10 - Ergostop................................................ 24
8.1 - How to create an Assembly Process................ 35
6.4 - Curves.............................................................. 24
8.2 - How to view the list of Assembly Processes.... 36
6.5 - Pset coefficients............................................... 25
6.6 - How to copy / paste / delete a Pset.................. 25
9 - MONITORING....................................... 37
7 - STEP..................................................... 25
9.1 - Main screen...................................................... 37

7.1 - How to add/organize the steps......................... 25 9.2 - Display change/Tool selection.......................... 37

7.2 - General............................................................ 26 9.3 - Report OK........................................................ 37

7.3 - Tightening......................................................... 27 9.4 - Report NOK...................................................... 38

7.3.1 - Torque control......................................... 27 9.5 - Monitoring view menu...................................... 38
7.3.2 - Angle control........................................... 28 9.5.1 - Ellipse view (in Assembly Process running
mode only).......................................................... 38
7.3.3 - Torque OR angle control......................... 28
9.5.2 - Simple view............................................. 39
7.3.4 - Torque AND angle control....................... 29
9.5.3 - Simple view - prevailing step................... 39
7.3.5 - Yield point control.................................... 29
9.5.4 - Detailed view........................................... 39
7.3.6 - Seating detection.................................... 29
9.5.5 - Curve view.............................................. 40
7.4 - Monitoring & options........................................ 30
9.6 - «All tools» display............................................ 40
7.4.1 - Current monitoring.................................. 30
9.6.1 - Twin......................................................... 40
7.4.2 - Time monitoring....................................... 30
9.6.2 - Multi......................................................... 40
7.5 - Step options..................................................... 30
9.6.3 - Workgroup............................................... 41
7.5.1 - Angle reset.............................................. 30
9.7 - Additional transducer....................................... 41
7.5.2 - Torque reset............................................ 30
9.7.1 - Consistency mode................................... 41
7.5.3 - Offset reset.............................................. 30
9.7.2 - Redundancy mode.................................. 41
7.5.4 - Latch threshold........................................ 31
9.8 - User information............................................... 42
7.6 - Motor control.................................................... 31
7.6.1 - 2 speed................................................... 31
10 - RESULTS............................................ 43
7.6.2 - 3 speed - ergospeed............................... 31

7.7 - External stop.................................................... 31 10.1 - Main screen description................................. 43

7.8 - Result on external stop.................................... 31 10.2 - Detailed view.................................................. 43
7.9 - Loosening......................................................... 32 10.3 - Filter............................................................... 44
7.9.1 - Torque control and angle monitoring....... 32 10.4 - Curve.............................................................. 44
7.9.2 - Angle control and torque monitoring....... 32
7.9.3 - Motor control - loosening......................... 33

7.10 - Prevailing....................................................... 33
7.10.1 - Forward prevailing................................. 33
7.10.2 - Motor control - forward prevailing.......... 33
7.10.3 - Prevailing parameters........................... 34

7.11 - Synchro step................................................... 35

-4- Table of contents_01/2016

Downloaded from www.Manualslib.com manuals search engine
 11 - MAINTENANCE.................................. 45 14 - APPENDIX - FIELDBUS..................... 69

11.1 - Controller........................................................ 45 14.1 - Data mapping types and variables................. 69

11.1.1 - USB key - Firmware upgrade................ 45 14.2 - Modules detailed description.......................... 76
11.1.2 - USB key - Save..................................... 45
11.1.3 - USB key - Advanced diagnostic............ 45
15 - APPENDIX - CONNECTIONS............ 81
11.1.4 - CVILOGIX............................................. 46
11.1.5 - Physical I/O configuration...................... 46 15.1 - Tool connector................................................ 81
11.1.6 - Event I/O programming......................... 47 15.2 - CVI II adaptor................................................. 81
11.1.7 - Ping....................................................... 47 15.3 - RS232 - SubD 9pt.......................................... 82
11.1.8 - Memory................................................. 48 15.4 - Digital inputs (0 – 24V)................................... 82
11.1.9 - Calibration of the controller screen........ 48 15.5 - Digital outputs (0 – 24V)................................. 82

11.2 - Tool................................................................. 49 15.6 - Tightening flow chart and timing chart............ 83

11.2.1 - Tool identification / characteristics......... 49 15.7 - Synchronizing single-channel controllers....... 85
11.2.2 - Tool identification................................... 49 15.8 - Synchronizing TWINCVI3 controllers............. 85
11.2.3 - Tool characteristics (read-only)............. 49 15.9 - eBUS (for accessories).................................. 86
11.2.4 - Tool configuration (read-only)................ 49 15.10 - Workgroup.................................................... 86
11.2.5 - Tool monitoring...................................... 50
11.2.6 - Transducer............................................ 50 16 - APPENDIX - SPARE PARTS - CVI3
VISION................................................ 87
11.2.7 - Temperature.......................................... 50
11.2.8 - Tool counters......................................... 50
11.2.9 - Maintenance alarms.............................. 50
17 - APPENDIX A - CONTROLLER POWER
11.3 - ePOD.............................................................. 51 CONSUMPTION: CURRENT INLET.. 88
11.3.1 - Backup/Restore..................................... 51
11.3.2 - Eject...................................................... 51
11.3.3 - Repair.................................................... 51 18 - APPENDIX B - JVL6-32 RESIDUAL
11.3.4 - Erase results......................................... 51 CURRENT CIRCUIT BREAKER........ 89

11.4 - User information............................................. 52

11.5 - Hardware and firmware versions.................... 52
19 - APPENDIX - ePOD............................. 90

12 - APPENDIX - I/O AND EVENTS.......... 54

12.1 - Logical outputs............................................... 54

12.2 - Logical inputs................................................. 59

13 - APPENDIX - USER INFO CODES..... 63

Table of contents_01/2016 -5-

Downloaded from www.Manualslib.com manuals search engine
 Original instructions. Should circuit-breakers be installed at line head, we
©C
 opyright 2015, Desoutter HP2 7SJ UK recommend that you select equipment with the following
specifications:
All rights reserved. Any unauthorized use or copying of
the contents or part thereof is prohibited. This applies in -- Single-phased 240V 16A - curve D
particular to trademarks, model denominations, part numbers -- Single-phased 110V 32A - curve D.
and drawings. Use only authorized parts. Any damage or
malfunction caused by the use of unauthorised parts is not •• Refer to Appendix A: Controller Power
covered by Warranty or Product Liability. consumption: Current inlet.

1 - SAFETY INSTRUCTIONS For information:

-- standby consumption is 17 W.
-- the max power available supplied via the 24Volt power
1.1 - General instructions supply (between pin 2 and 3 on I/O connector):
CVI3 Vision or CVI3 Function: 1 A (24V)
To reduce risk of injury, everyone using,
TWINCVI3: 2 A (24V).
installing, repairing, maintaining, changing
accessories on, or working near this tool must
1.2.3 - Power supply
read and understand the safety instructions
before performing any such task. •• Only use the cord supplied with the controller to connect to
Failure to follow all instructions listed below the mains power supply.
may result in electric shock, fire and / or serious •• Do not modify the cord or use it for any other purpose.
personal injury. •• Only use genuine Desoutter replacement parts.
•• Refer to the following booklets: •• Failure to follow these instructions may result in electric
-- General safety instructions, part no. 6159931790 shock.
-- Quick-start user manual, part no. 6159932290.
1.3 - Tool use hazards

SAVE THESE INSTRUCTIONS CAREFULLY. The selection of the tool takes account of the operating
conditions as stated by the user.
When selected, they must not exceed the operating limits as
1.2 - Personal safety specified by the manufacturer.
Any excessive internal temperature of the tool electric motor
WARNING: This power tool must be earthed. is detected and stops the tool. The motor can start again only
If the power tool is not earthed, the system will after the temperature has decreased.
disable the power stage and the tool will not start. Motor temperature limits are different for handheld tools and
The error message "Bad tool ground" will be for fixed tools:
displayed.
-- 60°C for handheld tools.
-- 100°C for fixed tools.
1.2.1 - Differential circuit breaker
Although our cables are designed to work under drastic
The controller has a residual current circuit breaker with conditions, we recommend that you check the following points
over-current protection fitted with a differential circuit-breaker for a longer service life:
for user protection. Any insulation defect in the cable or in the
-- Bending radius should not be lower than 10 times the cable
tool is detected by this device.
diameter.
The circuit breaker protects from a leakage current exceeding -- Friction with the outer sheath should be restricted.
30 mA in 50 μs by automatic power cutoff. The device -- Any direct pull on the cable should be avoided.
protects the operator from any electric shock and protects,
the controller from the deterioration. To make sure that the
detection of leakage current is functioning properly, the device 1.4 - Tool care and service
must be tested monthly by pushing the yellow pushbutton.
It also has a fuse function. It protects the system from any Only experienced and qualified personnel (authorized
short-circuit by automatic power cutoff. electricians) are entitled to open and have access to the
inside of the controller.
•• If in doubt, return the tool to a Desoutter-authorized service
•• Refer to Appendix B - JVL6-32. centre. Contact your Desoutter representative for support.
•• Disconnect from power supply and wait 10 minutes before
starting service operations.
The circuit breaker must be switched on to restart the
controller. Failure to wait 10 minutes may result in electric
shock from not yet unloaded capacitors.
1.2.2 - Power consumption
The decision to install an external differential circuit-breaker According to Directive 2012/19/CE concerning
depends on the type of internal electric network in the Waste Electrical and Electronic Equipment
customer’s plant. (WEEE), this product must be recycled.
This device detects any insulation defect between one of the •• Contact your Desoutter representative or consult
phases of the network and the earth, immediately stops the the website "www.desouttertools.com" to find
tool by automatic power cutoff and protects the operator from out where you can recycle this product.
any electric shock.

-6- 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 2.3 - Bottom panel
2 - GETTING STARTED
2 1

2.1 - Front panel 3

1
5 6

2
7 8

11

10

3
12

4
Legend

1 Ethernet port dedicated only to PC software

2 USB port for data transfer / firmware updating / access
Legend control management
3 ePOD port for controller backup, memory extension,
1 Report LEDs
customer features activation, workgroup configuration.
2 Touchscreen color display 4 2 USB ports to connect barcode readers
3 On / Off switch 5 Auto-sensing input voltage mains connector
4 Dedicated PC software port + USB port 6 2x8 I/O connector dedicated to customer use + 2 quick
stops.
7 Ground Fault Interruptor: earth fault and overcurrent
2.2 - LEDs color code protection
8 Fieldbus port for plug & play Fieldbus modules
9 eBUS to daisy-chain up to 15 accessories (e.g. socket
tray)
10 RS232 port (2 serial ports) to connect:
Barcode reader / Delta measuring unit
11 8-pin tool connector
12 4 Ethernet ports for 1 or 2 networks:
LED
Designation Action
color •• Plug the Ethernet cable
1 network
into any port.
Green Accept report -
Ethernet network 1
Yellow Incomplete rundown Tighten again 2 networks
Ethernet network 2
Orange Reject report Loosen and tighten again
Remove and replace •• Refer to "Appendix - Connections" to get more
Red Above High Angle
fastener. information.

•• For more information about installing Fieldbus

modules, refer to the " Quick start user manual"
part no. 6159931440 at http://resource-center.
desouttertools.com.

6159930310_07_01/2016 -7-

Downloaded from www.Manualslib.com manuals search engine

 2.4 - On receiving the controller 2.6 - Changing the controller language

•• Check the following items are included in the kit supplied

with the controller. •• Tap this icon to display the main menu.

1 2 3

Legend
1 Safety booklet
2 Quick start user manual
3 2 cable clamps

2.5 - Installation

• To install and power the controller, follow the instructions

• Tap «Configuration / Controller / User interface /
listed in the Quick-start user manual 6159932290 supplied
Language».
in the controller box.

The controller should be installed in such a way

that it should be easily switched off.

The front panel LEDs are blinking and the Monitoring screen
is displayed:

• Select your language by tapping the screen or the arrows.

•• Tap this icon to save in the controller memory.

-8- 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 • Use the digital keyboard to enter the figures.
3 - CONTROLLER

3.1 - Using icons and keyboards

to display the main menu.

to display the Monitoring view menu.

# Selected Pset number.

The tool is locked.
•• Tap the icon to show why the tool is locked.

to quit and return to the Monitoring screen.

to quit and return to the previous screen

3.2 - Display

to validate Path: Main menu / Configuration / Controller / User interface

to save in the controller memory

to quit without saving

the screen is locked

•• Refer to chapter
"Access manager".
the screen is unlocked

•• Use the left, right or down arrow keys:

-- to navigate from one screen to another
-- to change the tool

•• Enter a description (up to 40 characters).

Torque unit Nm, ft lb, in lb, kg m, kg cm, oz in.
• Use the text keyboard to write and customize the texts.
Speed unit rpm
% of max tool speed
Keypad beep If selected, this function enables a "Beep"
enabled sound each time a button is pressed.
Back light The screen will be automatically turned off
auto off after the timeout.
The screen will turn on as soon as:
-- the screen is touched
-- when a tightening result is displayed.
Back light The timeout value for the automatic back
timeout light switching off can be set between 1 and
60 min.

6159930310_07_01/2016 -9-

Downloaded from www.Manualslib.com manuals search engine

 3.3 - Date & time 3.4 - Access manager

Path: Main menu / Configuration / Controller / User interface Path: Main menu / Configuration / Controller

It is recommended to protect the controller parameters

against hazardous changes.
When the controller is delivered, the access
manager is not activated and any modification can
be done.
The padlock on the bottom left of the screen is
open.

The «Access manager» menu is disabled (in grey).

To activate the access manager on the controller,

you need to have a USB stick with the right profile
(configured with the Desoutter CVIKEY software).
• If not, contact your CVIKEY manager for support.
• Connect your USB stick to the front panel of the controller.

This function is used to synchronize the controller date and • Tick «Access manager enabled» if you want the user to
time to ensure that the tightening results are stored with the display the screens without modifying them.
correct date and time.
•• Select the date and time format.
-- DD/MM/YY hh:mm:ss
-- YY/MM/DD hh:mm:ss
-- MM/DD/YY hh:mm:ss
•• Tap the current date and time to display the time keyboard.
• Select year / month / day / time / hour / minute / second.
•• Select the «Sync source» which will set the date and time
in the controller.
-- None
-- CVI CONFIG
-- CVINet
-- Fieldbus
-- Ethernet protocol
-- Server NTP. Enter the server address.
-- Toolsnet
For example: If «Sync source» is set at «CVI CONFIG», • Tick «Lock screen enabled» to lock the screen in
the controller date and time will be updated during the data Monitoring views.
transfer from the software to the controller.

This icon will be then displayed on the top right of

the Monitoring screen.

- 10 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 3.5 - Workgroup 3.6 - Serial / USB

Path: Main menu / Configuration / Controller Path: Main menu / Configuration / Controller / Peripherals

A workgroup is a system designed to drive from 2 to 14

fixtured tools with cable connection. 3.6.1 - Serial ports
It is composed of a single primary controller and several
secondary controllers. The primary controller drives the tools. The serial ports are used to communicate with external
It is also the unique access point for every communication peripherals (barcode reader, DELTA measuring unit, etc...).
interface used on the system.
•• As there is only one physical serial connector
on the controller bottom panel, use the Y cable
3.5.1 - None (stand-alone) especially designed by Desoutter for serial ports
- part no. 6159176200 if you want to use serial
•• Click «None» to state that the controller is stand-alone. ports 1 and 2.
3.5.2 - Primary controller • Select an equipment for each serial port and fill in the data
required for the exchange:
•• Plug an ePOD3 into the bottom panel.
•• Click «Primary» to state that the controller is selected as
the primary controller of the workgroup.
• Select the number of tools of the workgroup (up to 14).

Ethernet ports 3 and 4 on the controller are not

available anymore as they are from now dedicated
to the workgroup network.
To continue working with CVI CONFIG, check that
the PC Ethernet cable is connected to port 1 or 2.

•• The setup of the workgroup is not done in

the controller but in "CVI CONFIG" software
(configuration of the master tool, creation of
Psets per tools group).
•• For more information, refer to the CVI CONFIG
user manual at http://resource-center.desouttertools.
com.
Baudrate from 300 to 115200
Data bits 7/8
3.5.3 - Secondary controller Stop bit 1/2
Parity none / odd / even
The controller is selected as one of the secondary controllers
of the workgroup. • In case of a computer or serial printer, select «Report
•• Select the controller ID (position of the tool) in the output» and then «PC4» or «CS5700».
workgroup. • When the equipment is «Barcode reader», be sure that the
When changing from "Secondary" to "None", the barcode reader settings are «scanned data» + CR and LF
network configuration previously set for the stand- terminators.
alone controller will be restored.
•• Tick «Enable power supply» to provide 5V (pin 9) to a
barcode reader for example.
•• Refer to "Appendix - Connections" to get more
•• To avoid damaging the equipment, make sure
information.
the settings are the same in the appliance, the
controller and CVI CONFIG.

6159930310_07_01/2016 - 11 -

Downloaded from www.Manualslib.com manuals search engine

 3.6.2 - USB For example:

• Select the equipment to connect to the USB ports. The

setting is done automatically.
• When the equipment is «Barcode reader», be sure that
the barcode reader settings are «USB keyboard emulation
USA».

3.7 - Networks

Path: Main menu / Configuration / Controller / Peripherals

•• For more information about how to setup Fieldbus,

refer to the CVI CONFIG user manual at http://
resource-center.desouttertools.com.

3.9 - Customized protocol

Path: Main menu / Configuration / Controller / Peripherals

•• Plug the «PFCS» ePOD into the bottom panel of the

controller.
•• For more information about installing the
•• Plug the Ethernet cable into ePOD, refer to the installation manual" part
1 network
any port. no. 6159931050 at http://resource-center.
desouttertools.com.
Ethernet network 1
2 networks •• Click «Customized protocol».
Ethernet network 2 • Tick «Customized protocol activated» to activate the
connection to the controller and check the ePOD is present.
•• Enter the network name (up to 40 characters). A new screen is then displayed.
•• Enter the controller IP address, Subnet mask, Gateway and
MAC address parameters. •• Tick the box on the top left to activate the protocol.
• Fill in the parameters.
3.8 - Fieldbus

Path: Main menu / Configuration / Controller / Peripherals

•• Select the type of Fieldbus according to the Fieldbus

module installed in the controller.

• Fill in the screens.

- 12 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 • Use the left, right or down arrow keys to display the next 2. When option "Block if FIFO is full" is
page. enabled, a tightening unit is locked when
the FIFO level is 100%. It allows to ensure
traceability of all generated results. The
tightening unit is unlocked when connection
is re-established and FIFO level is under
100%. When disabled, no lock is set when
FIFO level is 100%, and traceability of all
results is not ensured.
Alarm The value of "Alarm threshold" sets the
threshold level of the FIFO that triggers an alarm
message on the controller display and set the
"Reporting alarm" output event.
The controller is not locked by this alarm. The
alarm informs on possible communication
issues with the server.
Maintenance operators can solve the issue
before the controller is locked (if option
"Block is FIFO is full" is enabled), or before
traceability of some results is lost (if option
"Block is FIFO is full" is disabled).
•• For further information, contact your Desoutter
representative for support.
3.11 - Remote display
3.10 - CVINet
3.11.1 - PC/Windows
Path: Main menu / Configuration / Controller / Peripherals
•• Use «TightVNC» which is a free remote control software
package, to see the display of the controller and control it
with your local mouse and keyboard.
•• Go to the website «http://www.tightvnc.com» and follow the
instructions.
• Once the sofware is downloaded, go to «Start», «All
programs», «TightVNC» folder and click «TightVNC
Viewer».

• Tick «CVINet activated». • Enter the controller IP address and click «Connect».
•• Enter the IP address of the server where CVINet software
is installed.
• Fill in the data required for the exchange.

Data •• Select the data you want to collect:

collection -- Curves for OK tightenings
-- Curves for NOK tightenings.
FIFO The controller regularly sends results
settings to CVINet. The purpose is to provide a
full traceability even when the network
connection is unstable.
Block if 1. The controller is able to keep a defined
FIFO is full number of results previously generated
by each tightening unit (typically 10,000).
The alarm threshold corresponds to the
percentage of these results that have not
been sent to the server and stored in CVI3
FIFO memory.

6159930310_07_01/2016 - 13 -

Downloaded from www.Manualslib.com manuals search engine

 You can now control the controller from your PC. •• Go to the App store and download the free app «Mocha
VNC Lite».
• In the app, create a new configuration and enter the IP
address of the controller in the box «VNC server address».

• Click «Connect».
You can now control the controller from your device.

3.11.3 - Android

• Install the free application «bVNC» on your device.

The process is the same than for the Apple device.
3.11.2 - Apple

•• Install the free application «Mocha VNC Lite» on your

device.
•• Set up a Wi-Fi access point connected to the controller.
•• Set up the SSID / Password
•• Set up the IP address of the access point and connect it to
the controller.
•• Check the IP address of the controller.
•• On your Apple device, configure the Wi-Fi network.

•• Connect to the SSID of the controller access point.

• Go then on details view.

•• Move from DHCP to Static.

• Put an IP address for your device and a subnet mask in
relation with what has been made for the controller.
Your device can now talk to the controller.

- 14 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 4.1.3 - Pset selection source
4 - TIGHTENING UNIT
•• Select the Pset selection source:
-- I/O
Path: Main menu / Configuration / Tightening unit -- CVI3 front panel
-- CVILOGIX
-- Open Protocol
-- Fieldbus
-- Socket tray
-- Tool display (this source is available for wireless battery
tools only)

4.1.4 - Options

Store identifier in • Tick this option to record one or more

results enabled identifiers in the tightening results.
Refer to CVI CONFIG software to set
up the identifiers.
Execute identifier • Tick this option to trigger an action
enabled linked to the reception of an identifier.
Refer to CVI CONFIG software to
change the identifier.
Store non • Tick this option to record results
tightening results other than tightening results in the
•• Tap this icon to start the Tightening Unit setup. controller memory, e.g. run reverse
results, batch increment results.
Wait for report • Tick this option to lock the tool with
4.1 - General acknowledgement cable connection at the end of a
tightening.
The tool will be unlocked when the
"Wait for report acknowledgement"
event is activated.

The function "Selecting new AP aborts running AP"

is available in the Assembly Process running mode
only. Refer to CVI CONFIG software to see the
settings in details.

• Use the left, right or down arrow keys to display the next
screens.

4.1.1 - Add a name and a comment

• Enter a name (up to 40 characters) and a comment (up to

100 characters).
•• Use the text keyboard to write and customize the texts.

4.1.2 - Running mode selection

• Select the «Running mode» according to your assembly

configuration:

Pset The tightening unit will run accordingly to the

selected Pset.
Assembly The tightening unit will run according to the
Process selected Assembly Process.

6159930310_07_01/2016 - 15 -

Downloaded from www.Manualslib.com manuals search engine

 4.2 - Run reverse parameters 4.3 - Options on «Reject report»

This option will prevent the operator from performing another

tightening operation after a NOK report.

• Select the «Reverse mode» to reverse the tool direction

before starting.
• Select one of these options to unlock the tool and allow the
Reverse Pushing the reverse button, the reverse operator to do tightenings again.
once direction is selected; the tool starts in reverse
direction when the operator presses the start Input unlock by actuating the "Error Acknowledge" input
trigger. Once the tool has run, the tightening event.
direction is automatically re-activated. Reverse by pushing the run reverse button or
Alternate Pushing the reverse button, the reverse direction unlock selecting the reverse direction.
direction is selected. The tool starts in reverse Run reverse by performing a run reverse with
direction when the operator presses the start unlock programmed run reverse min. torque and
trigger. Pushing again the reverse button, the angle reached.
tightening direction is selected.
Reverse The reverse direction is not possible.
disabled 4.4 - Curves distribution
Double hit •• Quickly press the reverse button twice in
order to switch from the tightening direction
to the reverse direction (and vice versa).

• Fill in the following values:

Speed % or rpm This can be used for any run

of max. reverse operation (except for a
tool speed Pset loosening step).
Min. torque Nm These will allow to detect a real
and Min. Deg loosening of the assembly. The
Angle "Fastener loosened" output event is
activated.
Maximum s Maximum loosening duration. The
time tool stops automatically after this
time.
Max. 0-999 Maximum loosening turns from
number of trigger start. The tool will stop
turns automatically when this number is
reached. • Select your own curve distribution by sliding the cursor.
The maximum number of curves displayed depends on the
model of ePOD connected.
•• Tick the box to enable or disable the curves generation.

•• To select the number of points to store in

the curves (2,000 by default or 500 points),
launch "CVI CONFIG" software and go into the
configuration of the tightening unit.

- 16 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 4.5 - Wireless battery tool management 4.6 - Wireless battery tool parameters

•• Tap this icon to create the Tightening Unit no. 51 This chapter will show how to customize the environment and
which is dedicated to the wireless battery tool. the display of the wireless battery tool.
• Tap «BT parameters»to display the sub-menus.

4.6.1 - Feature parameters

•• Tap this icon to start the Tightening Unit setup.

Lock tool at disabled The wireless battery tool

disconnection is not locked when the
communication is lost with the
controller.
enabled The wireless battery tool
can be locked when the
communication is lost with the
controller.
The lifetime value defines the maximum
time the tool is able to work without
controller communication.
•• Refer to the previous chapters to set up the general Block if FIFO The wireless battery tool is able to keep
features, the run reverse and the curves parameters. is full a defined number of results previously
generated (typically 10,000).
When option "Block if FIFO full" is enabled,
the wireless battery tool is locked when
FIFO level is 100%. It allows to ensure the
traceability of all generated results. The
tool is unlocked when the connection is re-
established and FIFO level is under 100%.
When disabled, no lock is set when FIFO
level is 100% and traceability of results is
not ensured.

6159930310_07_01/2016 - 17 -

Downloaded from www.Manualslib.com manuals search engine

 4.6.2 - Display parameters 4.6.3 - Network parameters

Communication The communication port is used by

Torque Torque & angle results are on the port the controller to communicate with the
Angle tool display. wireless battery tool.
Display Batch Batch count and batch size are on 7477 by default.
mode count the tool display (xx/xx). •• In the WI-FI configuration of the battery
tool, check that the communication port
The Assembly Process ellipse is on
Ellipse is the same.
the tool display.
•• Refer to the CVIMONITOR user manual
•• Click to enable the parameter. at http://resource-center.desouttertools.
Voice messages and beeps have been created com.
Sound
to alert the operator in case of problems or
enabled
events that may happen during the tightening
operation.
After 2 minutes, the wireless
Tool display
battery tool display switches
standby
off.
The wireless battery tool
communication with the
Communication
controller goes down.
Tool power standby
•• Set the value between
saving
[5;60].
mode
25 minutes later, the wireless
Power off
battery tool powers off.

•• Enter "0" to keep the communication always

active. The wireless battery tool will never
power off.

- 18 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 5.2 - Tool 51
5 - TOOL
Tool 51 is the name of the wireless battery tool.

Path: Main menu / Configuration / Tool When the tool is connected to the controller, the tool model is
displayed.
This part shows the configuration of each connected tool. It
may be different according to the tool model.

5.1 - Tool 1

Tool 1 is the name of the tool with cable connection.

•• Select how to manage the triggers.
Start with push •• Press the tool against the screw to
start start the tightening operation.

Safety-start: This mode means that the operator has

handle + front to press two triggers at the same time
to perform the tightening operation.
The purpose is to ensure that the
operator has both hands on the tool
before triggering.
Safety-start: This mode forces the operator to press
handle + front + the 1st trigger and then the 2nd trigger
timer in a defined time.
•• Enter the max. time in ms. When
this time is reached and the second
trigger is not pressed, the tool will not
start.
All triggers •• Tick this mode to disable all triggers.
disabled The only possibility to start the tool is
to use the external input event (Start/
stop tightening) and in that case,
the tool trigger must be pressed and
locked.
•• Use the Desoutter «Trigger
locker» part no. 6153978420
to have the tool trigger
pressed continuously.

6159930310_07_01/2016 - 19 -

Downloaded from www.Manualslib.com manuals search engine

 6.1 - How to add a Pset
6 - PSET
•• Select first the Tightening Unit. The list of Psets
Path: Main menu / Configuration / Pset can be different per Tightening Unit.

A Parameter set is commonly called Pset and

•• Tap this icon to add a Pset.
shown by this icon.

A Pset is combining one or several steps, each step

describing a function. The tool will execute the steps one
after the other in the given order. Content of the steps and the
order can be changed at any time.

The minimum to run the tool is 1 Pset containing 1 step.

There are up to 250 Psets per tightening unit.

6.1.1 - Expert mode

•• Tap «Expert mode» to create a new Pset and add it in the
list of Psets.

6.1.2 - Simple mode

•• Tap «Simple mode» to create a new Pset and quickly set it

up.
•• Use the left, right or down arrow keys to display the next
to go to the first Pset screens.
•• Enter the Target torque.
• Customize the Pset name.
to go to the previous Pset
The tightening strategy is «Torque control».
to go to the next Pset Tolerances, curves and speeds are automatically calculated.

to go to the last Pset

•• Once the programming is done, tap this icon to

save the changes in the controller and quit the
screen.

- 20 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 6.2 - General 6.2.1 - Remove fastener torque limit

The «Remove fastener torque limit» is the torque limit above

In the list of Psets, tap this icon to edit a Pset. which the fastener (bolt and screw) may have suffered
damage and must be replaced. By default, the value is set to
120% of the target torque. This torque value may lie above
1 the maximum tool torque.

2 6.2.2 - Pset start torque

The “Pset start torque” is the torque value that must be
reached to declare the Pset as started. Below this value,
neither result or report will be generated.

6.2.3 - Overall angle mode

The «Overall angle» can be measured during the complete

tightening operation, i.e. starting at the overall angle threshold
until the end. This option excludes the use of «Overall time
mode».
Disabled The overall angle is not measured.
3 Monitoring The overall angle is checked at the end of
the Pset execution.
Control If the overall angle gets out of limits, the
report of the tightening operation is NOK
and the tool stops.
Legend
1 Pset name
6.2.4 - Overall time mode
2 Tool no. 1
3 Pset number The «Overall time» can be measured during the complete
tightening operation, i.e. starting at the overall time threshold
• Use the left, right or down arrow keys to display the next until the end. This option excludes the use of «Overall angle
screens. mode».

Disabled -- the overall time is not measured.

Monitoring -- the overall time is checked at the end of
the Pset execution.

If the «Overall time» gets out of limits, the report is

NOK.

• Tap anywhere on the screen.

6159930310_07_01/2016 - 21 -

Downloaded from www.Manualslib.com manuals search engine

 6.3 - General 2 6.3.3 - Additional sensor

When an additional transducer is detected on the tool, the tab

6.3.1 - External stop abort Pset "Additional transducer" is automatically displayed.
• Select the transducer which will be used to control the
When the input event «External stop abort Pset» is activated, tightening operation during the Pset.
the Pset automatically stops.
The execution conditions can be as follows: Embedded The embedded transducer is the
transducer main transducer of the tool and it is
on rising edge assembled at the factory.
Additional transducer The additional transducer is an
on falling edge accessory and is mounted by the
customer himself.
on change (rising or •• Select the supervision mode:
/ falling)
Disabled No comparison is done.
on high level Consistency mode The drift between both transducers
is measured during the tightening
operation.
on low level The tightening process stops when
the drift is greater than the tolerance
values set.
6.3.2 - Thread direction Control transducer values are
highlighted on display.
• Select the thread direction of the screw.
Redundancy mode The tightening report comparison
is made between both transducers
clockwise when the tightening operation is
completed.
counterclockwise Two reports OK are required to
achieve a global result OK.
Monitoring transducer values are
In the «Run reverse» mode, the tool rotates in the opposite
highlighted on display.
direction of the «Thread direction».
This selection has no effect on the rotation direction of the
The results and curves are displayed in "CVI
tool motor in the Pset.
MONITOR" software.
•• Refer to chapter «7.6 - Motor control» to set up •• Refer to the user manual of CVI MONITOR
the rotation direction of the motor. available at http://resource-center.desouttertools.
com.
• Go to the «Pset start / stop» screen by tapping the left or
right arrow.

- 22 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 6.3.4 - Pset start/stop 6.3.8 - Rehit

This function is used to detect that a joint has been re-

tightened.

6.3.5 - Torque transducer offset and span check

The conditions for rehit are:
If yes, the torque transducer offset value will be checked
-- the «Rehit» function is enabled
at each Pset start and a span test will be performed. It is
recommended to set this parameter to «Yes» to clear the AND
torque transducer offset and to check the span drift. -- the Rehit torque is reached before having reached the
Rehit angle.
6.3.6 - Reject on trigger lost i.e.: Angle* ≤ Rehit angle

The tightening report will be declared as NOK if the start * angle = angle rehit torque - angle rehit threshold
signal is released before the target is reached.
• Tick this option: yes / no. • Tick the box on the top left to activate the function.
If yes, the Pset is rejected if the start signal is released before
the end of the tightening operation. 6.3.9 - Socket release
If no, the report is only based on trend (the start signal is not
taken into account in the report calculation). This function is used to release the constraint between the
socket and the screw. When relaxation is enabled, the tool
rotates in reverse a few degrees in order to easily remove the
6.3.7 - Jog socket.
This function helps to fit the tool socket onto a bolt.
When enabled, the tool turns a given «rotation angle»
in a specific direction (forward, reverse or alternate) and
repeatedly (n times).

• Tick the box on the top left to activate the function.

• Tick the box on the top left to activate the function.

6159930310_07_01/2016 - 23 -

Downloaded from www.Manualslib.com manuals search engine

 6.3.10 - Ergostop Offset display
For a better reading of the results, it is possible to have the
This option allows for a smoother tool stop in order to reduce
offset displayed or not (for example: Prevailing offset mode
torque reaction on the operator.
set to "Add").
• Launch "CVI CONFIG" software, select the Pset and tick
"Apply offset in curve" in the "Curves" tab.
Example of display in CVIMONITOR:
With offset applied:

•• Enter the time of the braking phase: from 0.01 to 1 second.

• Tick the box on the top left to activate the function. Without offset applied:

6.4 - Curves

•• Select the type of curves recording performed by the

controller.

• Tap anywhere on the screen to select:

Start The torque and angle values are saved from the
torque start torque till the end of the tightening during a
set time.
If the start torque is > 0, a forward recording is
executed from a defined step number during a
maximum time.
If the start torque = 0, a backward recording is
executed in a sliding window in a defined period.
Time A curve has a maximum of 2,000 points.
The longer the recording time is, the less
accurate the curve is.

- 24 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 6.5 - Pset coefficients
7 - STEP
A Parameter set is composed of one or several steps run
consecutively, up to 15 steps per Pset.
Each step is defined by main parameters, tightening
instructions and motor settings.

A step is shown by this icon.

The «Tightening step» is displayed by defaut.

7.1 - How to add/organize the steps

Path: Main menu / Configuration / Pset

•• Connect the tool to correctly adjust the

The torsion coefficient allows to compensate a possible parameters.
mechanical torsion of an extension of tool or crowfoot (to be
used only when tightening with target angle).
• Go to the list of Psets and select a Pset.
0.000 ≤ Torsion coefficient ≤ 1.000

This coefficient can be measured on the curve

registered on the machine from the back torsion
angle and the torque reached.

Torque reached

Back torsion angle

Angle
threshold

Target angle - Final angle

Coefficient =
Final torque - angle threshold
Example:
•• Tap this icon to add a new step.
Target Angle 100°
Final Angle 97° Example of steps:
Angle threshold 20 Nm
Final Torque 120 Nm

(100 - 97)°
Coefficient = = 0.03°/Nm
(120 - 20) Nm
• Tick the box on the top left to activate the function.

6.6 - How to copy / paste / delete a Pset

Copy

Paste • Select first a Pset in the list of Psets.

Delete

to move up and down a step.

6159930310_07_01/2016 - 25 -

Downloaded from www.Manualslib.com manuals search engine

 7.2 - General
to delete a step

to copy a step The general parameters are common to all tools.

to edit a step.
• Tap «General»:

• Use the following icons to navigate from one

screen to another:

to validate.

to save in the controller memory

• Tap «1. Tightening».

The goal is to select the steps, organize their order and the
possible synchronization.
This is the time required before
Post step delay
executing the next step.
The first tightening step cannot be deleted. This is the maximum step duration
Max. time
(10 s by default).
•• Tick the box to declare the step
Reject on timeout
NOK when the time is exceeded.
•• Tick the box to record the step in
Store results
the tightening results.

By default, only the last step executed is stored in

the results.

Continue on NOK and Ignore NOK for final reporting

Ignore NOK
Continue on
for final
NOK
reporting

Step The NOK

Step report The Pset
number step will not
tightening will
be taken into
continue even
account to
if the step
generate the
report is NOK.
•• Tap «Rotation» to select the following steps: Pset report.
-- Tightening Example no. 1
-- Loosening
-- Prevailing 1 NOK on - off
• Tap «Synchro» to sync the rotation steps.
• Tick «Before» or «After» to insert the new step before or 2 NOK - off - off
after the step highlighted.
Now the target is to define each step in details and set up 3 - - off - off
parameters according to the tightening application.

Tool Pset report NOK

- 26 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 Ignore NOK 7.3 - Tightening
Continue on
for final
NOK • In the list of steps created for tool no.1, tap «Tightening».
reporting

Step The NOK

Step report The Pset •• Tap this icon to edit the step.
number step will not
tightening will
be taken into
continue even
account to • Use the left, right or down arrow keys to navigate from one
if the step
generate the screen to another.
report is NOK.
Pset report.
• Select the type of control:
Example no. 2
•• Tap anywhere on the curve to display the screen of values.
1 OK - off - off • Fill in the values.

7.3.1 - Torque control

2 NOK on - off
A torque control strategy coupled with an angle monitoring is
3 OK - off - off adapted for most assemblies.

Tool Pset report NOK

Example no. 3

1 NOK on on

2 OK - off - off

3 OK - off - off

Tool Pset report OK

Stop conditions
IF Torque ≥ Target torque
OR Angle > Abort angle

Report IF Min torque < Peak or Final Torque < Max torque
OK AND
IF Min angle < Peak or Final Angle < Max angle

For each channel, the 3 report controller LEDs will light

according to the following diagram.
(Nm)

Remove and
replace fastener

Max torque
Target torque
Min torque

Angle threshold

Start torque
(°)
Min Max Abort
angle angle angle

Result data Peak OR Final torque

Peak OR Final angle

6159930310_07_01/2016 - 27 -

Downloaded from www.Manualslib.com manuals search engine

 7.3.2 - Angle control 7.3.3 - Torque OR angle control

A tightening angle control strategy is adapted for assemblies The tightening torque OR angle control strategy is adapted for
requiring tension accuracy. assemblies requiring tension accuracy.
This strategy provides a better control of the tension and
a better repeatability and accuracy than the torque control
strategy.

Stop conditions
IF Torque ≥ Target torque
OR IF Angle ≥ Target angle
Stop conditions
IF Angle ≥ Target angle Report IF Min torque < Peak or Final Torque < Max torque
OR IF Torque ≥ Abort torque OK AND
IF Min angle < Peak or Final Angle < Max angle
Report IF Min torque < Peak or Final Torque < Max torque
OK AND For each channel, the 3 report controller LEDs will light
IF Min angle < Peak or Final Angle < Max angle according to the following diagram.
(Nm)
For each channel, the 3 report controller LEDs will light
according to the following diagram. Remove and
replace fastener
(Nm)
Max torque
Remove and
Target torque
replace fastener
Abort torque Min torque

Max torque

Min torque

Angle threshold

Start torque
Angle threshold (°)

Min Target Max

Start torque angle angle angle
(°)
Min Target Max
angle angle angle
Result data Peak OR Final torque
Peak OR Final angle
Result data Peak OR Final torque
Peak OR Final angle

- 28 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 7.3.4 - Torque AND angle control 7.3.5 - Yield point control

The tightening torque AND angle control strategy is adapted

•• Launch CVI CONFIG software to setup this
for assemblies requiring tension accuracy.
strategy.
•• For more information, refer to the CVI
CONFIG user manual at http://resource-center.
desouttertools.com.

7.3.6 - Seating detection

• Check an ePOD2 is connected to the controller.

•• Launch CVI CONFIG software to setup this

strategy.
•• For more information, refer to the CVI
CONFIG user manual at http://resource-center.
desouttertools.com.

Stop conditions
IF Torque ≥ Target torque AND Angle ≥ Target angle
OR IF Torque ≥ Abort torque
OR IF Angle ≥ Abort angle

Report IF Min torque < Peak or Final Torque < Max torque
OK AND
IF Min angle < Peak or Final Angle < Max angle

For each channel, the 3 report controller LEDs will light

according to the following diagram.
(Nm)

Remove and
remplace fastener
Abort torque
Max torque
Target torque
Min torque

Angle threshold

Start torque
(°)
Min Target Max Abort
angle angle angle angle

Result data Peak OR Final torque

Peak OR Final angle

6159930310_07_01/2016 - 29 -

Downloaded from www.Manualslib.com manuals search engine

 7.4 - Monitoring & options 7.4.2 - Time monitoring

For all control strategies, torque and angle are systematically The time monitoring is made to frame the tightening operation
monitored. duration.
For torque and angle monitoring, it is possible to choose
either the peak value or the final value to be monitored.
Generally, the peak value is used for the torque and the final
value for the angle.

A step duration can last from 0 to 600 sec.

• Fill in the values.

7.5 - Step options

• Select torque and angle monitorings: peak/final
• Tick one or more monitorings.

7.4.1 - Current monitoring

7.5.1 - Angle reset

•• Tick this option to reset the angle measurement at the

beginning of the step.
The «Current / check at end» monitoring checks the current
value when the target torque is achieved depending on Peak 7.5.2 - Torque reset
or Final torque monitored.
The monitored value can be «Peak» or «Final». •• Tick this option to reset the torque measurement at the
beginning of the step.
Report OK IF Min current < Current < Max current.
7.5.3 - Offset reset
• Fill in the values.
•• Tick this option to reset the «Prevailing torque offset» at the
beginning of this step.

- 30 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 7.5.4 - Latch threshold 7.6.2 - 3 speed - ergospeed

The controller starts measuring the angle when the torque

crosses the angle threshold for the first time.

When this option is ticked, the measure then continues till

the end even if the torque becomes below the threshold. The
measured angle is therefore closed to the real angle.
When this option is not ticked, the controller stops counting
the angle when the torque falls below Angle threshold.
(Nm & Deg)

Angle with
latched threshold

Target angle Angle without

latched threshold
Angle threshold

Starting at the start signal, the tool runs with a programmed

(Sec.) acceleration up to Rundown speed. The tool keeps running at
Rundown speed. Once Downshift torque has been reached,
the speed changes to Downshift speed. Once 80% of the
7.6 - Motor control Target torque has been reached, the speed changes to Final
speed.

7.6.1 - 2 speed Parameters

Time to increase speed from 0 to

Acceleration time
Rundown speed.
Speed applied from start to downshift
Rundown speed
torque to optimize productivity
Torque where speed moves from
Downshift torque
Rundown to Downshift speed.
Speed applied from Downshift torque
Downshift speed to the 2nd Downshift to break inertia or
very hard joints.
Speed applied from the 2nd Downshift
Final speed (80% of Target torque) to motor stop (to
optimize quality on very hard joint).
Rotation direction Clockwise / Counterclockwise

7.7 - External stop

•• Select this input to stop the current step and skip to the
Starting at the start signal, the tool runs with a programmed next one.
acceleration up to Rundown speed. The tool keeps running at The conditions can be as follows:
Rundown speed. Once Downshift torque has been reached, The input event is: «External stop to next step».
the speed changes to Downshift speed.
on rising edge
Parameters

Acceleration time Time to increase speed from 0 to on falling edge

Rundown speed.
on change (rising or
Speed applied from start to downshift
Rundown speed / falling)
torque to optimize productivity
Torque where speed moves from
Downshift torque on high level
Rundown to Downshift speed.
Speed applied from Downshift torque to
Downshift speed
motor stop to optimize quality. on low level
Rotation direction Clockwise / Counterclockwise

7.8 - Result on external stop

•• If the «External stop to next step» event condition is

detected, the step report can be forced to OK/NOK or will
depend on the Monitoring.

6159930310_07_01/2016 - 31 -

Downloaded from www.Manualslib.com manuals search engine

 7.9 - Loosening 7.9.2 - Angle control and torque monitoring

The loosening function allows un-tightening the joint Loosening with angle control is mainly used to release the
according to torque or angle control. constraints in the assembly. When this strategy is selected,
the torque and the angle are monitored automatically.
•• Select the type of control:
•• Tap anywhere on the curve to display the screen of values.
• Fill in the values.

7.9.1 - Torque control and angle monitoring

Loosening with torque control and angle monitoring is used

when you want to keep up a small constraint in the assembly.

Parameters
Loosening Start the angle measure.
threshold
Target angle Loosening angle expected.

Stop conditions
IF Torque > Abort torque
Parameters OR
Breakaway torque starts the torque measure. IF Torque ≤ Target angle

Loosening threshold starts the angle measure.

Report IF Min torque < Final torque < Max torque
OK AND
Stop conditions IF Min angle < Peak or Final angle < Max angle
IF Torque > Abort torque
OR For each channel, the 3 report controller LEDs will light
IF Torque > Breakaway torque (after relaxation) according to the following diagram.
OR
IF Torque ≥ Target torque (Nm)

Report IF Min torque < Final torque < Max torque Remove and
replace fastener
OK AND Abort torque
IF Min angle < Peak or Final Angle < Max angle.

For each channel, the 3 report controller LEDs will light

according to the following diagram.
(Nm) Loosening threshold
Max torque Target
angle
Min torque
Start torque
Remove and (°)
replace fastener
Min Max
angle angle

Result data Final torque

Peak OR Final angle
Max torque
Target
Min torque
Start torque
(°)

Min Max
angle angle

Result data Final torque

Peak OR Final angle

- 32 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 7.9.3 - Motor control - loosening 7.10.1 - Forward prevailing
In a forward prevailing step, the start and stop can be
controlled by angle.
This allows you to eliminate the “shock” when starting motor
and mechanism.
-- The torque is measured from start.
-- The angle is measured from a prevailing threshold.
-- The torque value is monitored from a start angle value up to
an end angle value.
-- The prevailing torque value must lie between min. and max.
torque.
The stored results include the min. and max. torque values
and the average value of the torque measurements during
the acquisition phase. The system stops the acquisition of the
torque and angle values when the motor stops. The torque
pulse at the motor stop is not taken into account.

•• Tap the screen and fill in the values.

-- speed
-- acceleration time

7.10 - Prevailing

The prevailing step allows you:

-- to check the residual torque (prevailing torque) of a
mechanical assembly (e.g. gearboxes, crankcases).
-- to know if there is a mechanical «hard» spot in the
assembly.
-- to detect the absence of a component in the joint (e.g.
crankshaft or connecting rod bearing shell, gear, control
of the friction torque of a Nylstop nut), when the residual
torque is lower than the min. torque.
• Tap «Strategy».
7.10.2 - Motor control - forward prevailing

•• Select the type of strategy:

•• Tap the screen and fill in the values.
-- speed
-- acceleration time
•• Select the Rotation direction: Clockwise / Counterclockwise.

•• Refer to chapter 7.7 for the settings of the

options.

6159930310_07_01/2016 - 33 -

Downloaded from www.Manualslib.com manuals search engine

 7.10.3 - Prevailing parameters Prevailing and Tightening - Add offset (without constant)

•• Tap «Parameters». Real torque = 10 Nm =

Nm Target (15 Nm) - Average (5 Nm) =
Final torque from the new origin

Torque
20

15

10

0
Sec
Target
Change the origin at
torque
Time
the average value
reached

Prevailing Tightening
step step

• Select the prevailing torque value to monitor:

average The report is OK when the mean of all torque Prevailing and Tightening - Subtract offset (without
values during the measuring period is between constant)
"min torque" and "max torque".
min The report is OK when the lower torque value Real torque = 20 Nm =
Nm
during the measuring period is between "min Target (15 Nm) + Average (5 Nm) =
Final torque from the new origin

Torque
torque" and "max torque".
max The report is OK when the higher torque value 20
during the measuring period is between "min
torque" and "max torque". 15
min and The report is OK when all torque values during
10
max the measuring period are between "min torque"
and "max torque". 5
•• Tick "Display NOK values" to store and display
min. or max. torque measurement in case of 0 Sec
Target Time
NOK report.
-5 torque
reached
Change the origin at
By default, the prevailing torque average value is the average value
displayed and stored.
Prevailing Tightening
step step
Option 1 - Prevailing offset mode
•• Select the «Prevailing offset mode»: none/add/substract. For the next steps of the Pset, it will be possible to
The average value of the prevailing torque is used as an reset the applied Prevailing torque offset by ticking
offset to be added or subtracted from the torque transducer "Offset reset" in the screen «7.4 - Monitoring &
reading for the next steps of the Pset. options».

Step settings and values are not changed. The Option 2 - Constant to «Substract»
offset is applied to the torque transducer reading.
• Tick «Constant to substract» and enter a torque value
which will be subtracted from the torque transducer reading
at the beginning of the Prevailing step.

For the next steps of the Pset, it will be possible to

erase this constant offset from the torque transducer
reading by ticking "Offset reset" in the screen «7.4 -
Monitoring & options».

- 34 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 7.11 - Synchro step
8 - ASSEMBLY PROCESS
The «Synchro» step is used to synchronise the steps of
several tools driven by a common tightening unit (internal) or
by different controllers (I/O). Path: Main menu / Configuration / Assembly Process
• To sync several controllers, program Synchro steps for
An Assembly Process is commonly called AP and
each controller and use the «Synchro in» and «Synchro
shown by this icon.
out» I/O events to connect physically the controllers
together (via 24 V I/O).
An Assembly Process is the set of one or several assembly
actions to proceed in a defined order.
•• Refer to "Appendix - Connections" to get more
information. Each assembly action consists of a Pset to execute a certain
number of times called «batch».
The Assembly Process describes the workflow to assemble
•• Tap this icon to edit the step. parts and has 3 phases:

Start Assembly Process selection by I/O, Fieldbus,

conditions Open Protocol, etc...
Process Sequence of tightenings which is using Psets
as tightening recipes.
Assembly actions can be executed in a forced
sequential order or a free parallel order.
Post Post-processing actions are to be executed
processing when the AP is finished or aborted.

to delete an Assembly Process

to quit without saving

8.1 - How to create an Assembly Process

•• Enter a comment (up to 100 characters).
•• Enter the max. wait time of the Synchro step. When this
•• Tap this icon to create an Assembly Process.
time is reached, the tools will stop and the report is NOK.
•• Tick «Stop after max. wait time».
• Enter the synchro source:
internal between the tools of a tightening unit.
internal + IO between the tools of a tightening unit and
with the other tools of other controllers (via
the 24 V I/O).

•• For further information, contact your Desoutter

representative for support.

The AP number is automatically selected.

•• Click the «Description» label to display the text keyboard.
• Enter a description (up to 40 characters).
•• Select the source which will start the Assembly Process.

6159930310_07_01/2016 - 35 -

Downloaded from www.Manualslib.com manuals search engine

 •• Select the Pset number: new or already existing
•• Scroll the parameters by using these icons.

•• Fill in the values.

8.2 - How to view the list of Assembly Processes

Path: Main menu / Configuration / Assembly Process

•• Tap this icon to view the list of Assembly

Processes.

• Create the list of Psets as described previously in this

manual.
• Enter the batch size: 1-99 or unlimited.

•• Tap this key to display the next screen.

• Launch CVI CONFIG software to edit and change the

Assembly Process settings.

•• For more information, refer to the CVI

CONFIG user manual at http://resource-center.
desouttertools.com.

•• Enter a name (up to 40 characters).

• Enter the target torque. Click the label and write the text by
using the digital keyboard.

•• Tap this key to display the next screen.

- 36 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 9.2 - Display change/Tool selection
9 - MONITORING

9.1 - Main screen

When the controller is powered on, the following screen is
displayed:

•• Use these icons to change the display.

-- Tool 1
-- Tool 51
-- All tools

Pset Pset name

Tool serial number

9.3 - Report OK

from the last result

Pset ID

Number of the last step

executed

The Running mode of the tightening unit is "Pset".

Pset 1 is selected.
1 •• Start the operation.
•• Tap the icon to select another Pset.
The Running mode of the tightening unit is
"Assembly Process".
Assembly Process 1 is selected.
•• Tap the icon to select another AP.

The programming of Assembly processes

is possible with CVI CONFIG only. The The report is OK: the operation is complete.
1 batch count is displayed on the top right Additionally to the main screen, the following information is
of the screen. displayed:

When data are transferred from CVI The batch status is displayed only
CONFIG, the controller must be in the Batch status when an Assembly Process is
Monitoring screen mode. selected. Example: 2/3
Tightening unit name or Identifier saved in position 1 of the
•• Tap this icon to display the Monitoring view result
menu.
Tightening unit comment
•• Tap this icon to display the main menu.

After each operation, the report is displayed. It can be OK or

NOK.

6159930310_07_01/2016 - 37 -

Downloaded from www.Manualslib.com manuals search engine

 9.4 - Report NOK 9.5.1 - Ellipse view (in Assembly Process running
mode only)

The report is NOK: the operation is not sucessful.

Some more icons may be displayed to explain why. The diagram shows the different steps performed during the
Assembly process operation.
Tool lock icon The tool is locked The outer ellipse represents the whole Assembly Process
divided in assembly actions. In this example, the part in green
is complete and the report is OK, the assembly action in blue
A run reverse has been is running and the grey part will be the next step.
Reverse icon
performed.
At the top right, the figure shows the actions status.
When the report is NOK, you may need to modify the settings The inner ellipse represents the batches. A batch is the
and return to the main menu. number of times that a Pset is executed. In this example, 2
tightenings out of 3 are completed.
•• Tap this icon to access the
Main menu configuration or maintenance •• Tap this icon to display the list of actions which
menus. can be done on the assembly.

9.5 - Monitoring view menu

Both OK and NOK screens can be displayed in different types

of views:

to stop the complete Assembly

Abort AP
Process

Batch increment to skip one bolt

Batch decrement to redo the last bolt

Batch reset to restart the complete batch

to reset the number of the "NOK

- Reset retries tightening retries" counter of the
running assembly action.
to start the teaching mode.This
action is displayed only when a
- Learning mode on
positioning arm is connected to
the eBUS cable.

- 38 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 The batch report will be OK or NOK according to the Prevailing and tightening
programming of the «batch count type» and «Forced batch
status» features.

•• Refer to CVI CONFIG user manual, chapter «11.5 1

- Assembly action».
2

9.5.2 - Simple view 3

• Tap «Simple» to display the screen:

Legend

1 Target torque
2 Real torque
3 Offset applied

•• Refer to chapter to «7.10 - Prevailing» get more

information about the prevailing step.

The following values are displayed:

9.5.4 - Detailed view
-- Min. and max. torque
-- Min. and max. angle
• Tap «Detailed» to display the screen:
Torque/angle below torque min/
yellow low zone
angle min.
Torque/angle within acceptance
green zone OK
window
blue result Measured values
Torque/angle above torque max/
red high zone
angle max.
The torque and angle values are displayed as well as the last
5 torque and angle values.
•• Tap the screen to return to the monitoring view menu.

9.5.3 - Simple view - prevailing step

Last step - prevailing

When the report is NOK, the following information is

displayed:
-- stop source
-- NOK step number
-- monitorings NOK
• Tap the screen to return to the monitoring view menu.

The following measurements are displayed:

-- Min. prevailing torque
-- Average prevailing torque
-- Max. prevailing torque

6159930310_07_01/2016 - 39 -

Downloaded from www.Manualslib.com manuals search engine

 9.5.5 - Curve view

• Tap «Curve» to display the screen:

9.6.1 - Twin

This screen shows the results of both tools.

The curves available are:
-- Torque vs Angle
-- Torque vsTime
-- Angle vs Time
-- Current vs Time
-- Speed vs Time
• Tick «Auto refresh» to keep refreshing the curve after each
operation.

•• Use this icon to point to the first value on the left.

Keep pressing the icon to follow the curve.

•• Use this icon to point to the first value on the

right. Keep pressing the icon to follow the curve.

The markers show remarkable samples.

The white cross shows the current sample.
•• Use the dot lines to navigate on the curve. 9.6.2 - Multi
•• Tap the screen to return to the monitoring view menu.
This screen shows the list of results of all connected tools.
9.6 - «All tools» display

The following screens are available when more than one tool
is connected to the controller.

Both tools results are displayed.

•• Tap this icon to view other displays.

- 40 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 9.6.3 - Workgroup 9.7 - Additional transducer

This screen shows several tiles corresponding to each tool of When an additional transducer is detected on the tool, the
the workgroup. display of the results changes accordingly to the supervision
mode set in «CVI CONFIG» software.

9.7.1 - Consistency mode

•• Click any tile to display its detailed information.

In this example, the global result is declared «OK».

The drift between both transducers is within the tolerances
set in «CVI CONFIG».

 Embedded transducer

 Additional transducer

The torque and angle values of the control

transducer are in bold type.

9.7.2 - Redundancy mode

In this example, the global result is declared «OK».

The drift between both transducers is within the tolerances
set in «CVI CONFIG».

 Embedded transducer

 Additional transducer

The torque and angle values of the monitoring

transducer are in bold type.

6159930310_07_01/2016 - 41 -

Downloaded from www.Manualslib.com manuals search engine

 9.8 - User information

When an event occurs, a message is displayed on the

monitoring screen.
For example:

•• Press the icon to display the resolution procedure.

•• Refer to "Appendix - User info codes" to get more

information.
• Tap the «Stop» icon on the top left to hide the user info.
• Tap the «Bar code» icon on the top right. The following
screen appears:

The QR code (Quick Response code) is displayed.

• To get support from Desoutter, use one of the applications
in the table below to open the Web page and follow the
instructions.

Mobile/OS Application name

Iphone ScanLife
Android QuickMark
Blackberry QR code scanner pro

- 42 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 10 - RESULTS Tool report NOK

• Tap «Results» on the main menu. 1 Tool no. 1

2 Tool no. 2
1st
Torque value
column
2nd
Angle value
column

10.2 - Detailed view

• Use the arrow buttons to scroll through the list.

•• Select and tap one result, then tap this icon to

display its details

The following screen is displayed: For example:

3
4

Up to 10,000 results can be saved.

7
•• Select and tap one result, then tap this icon to
display its details Legend

• Use the arrow buttons to scroll through the list. 1 Report status and date/time
2 Stop source
10.1 - Main screen description 3 Tool serial number
4 Cable serial number
5 Pset ID
Report OK - The operation is complete
6 Torque & angle values - Monitoring status
7 Result ID - Tool ID
Report NOK - The operation is not sucessful.

Run reverse

Batch increment

Batch decrement

Tool report OK

6159930310_07_01/2016 - 43 -

Downloaded from www.Manualslib.com manuals search engine

 10.3 - Filter

• Tick «Filter» to display this screen:

Ticking «Show markers» will allow you to better interpret the

curve.

•• Tap this icon to view the new curve display.

• Select the filters, tick «Filter enabled» and press the

«Save» icon to save the selection.

Color Trend
yellow Low torque, low angle
green Torque OK, angle OK
red High torque, high angle
grey Unknown

10.4 - Curve

•• Select a result and tap on this icon to display

its curve. It may happen that there is no curve
because the results are not representative.

•• Use this icon to zoom the first value.

•• Use this icon to zoom the last value.

•• Touch and slide from top left to bottom right to zoom in a

particular area.
•• Tap the middle of the screen to zoom out.
•• Tap «Torque Current» field to select the display parameters

- 44 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 11.1.2 - USB key - Save
11 - MAINTENANCE

11.1 - Controller

• Plug a USB key into the front panel port.

• Save your data: results / logs / configuration.

11.1.3 - USB key - Advanced diagnostic

11.1.1 - USB key - Firmware upgrade

Path: Main menu / Maintenance / Controller / USB

• Plug a USB key into the front panel port.

•• Select how often the logs are saved on the USB key.
•• Copy the ".cvi3" image to the root of your USB key. Period 1/2/6/12/24 hour(s)
• Check there is 1 ".cvi3" image only on your USB key.
•• Click «Start».
•• Copy the ".cvi3.md5" file to the root of your USB key.
• Check there is 1 ".cvi3.md5" file only with the same release
•• Do not unplug the USB key from the front panel.
number on your USB key.
•• Plug the USB key to the front panel port.
• Tap "Upgrade SW".
The controller beeps during 2 seconds and starts the process.

•• Do not switch off the controller.

• Wait for the automatic reboot. The update lasts a few

minutes.
When the upgrade is successful, the green LED is on.

6159930310_07_01/2016 - 45 -

Downloaded from www.Manualslib.com manuals search engine

 11.1.4 - CVILOGIX 11.1.5 - Physical I/O configuration

Path: Main menu / Maintenance / Controller To activate these screens, you need to have a
USB stick with the right profile (configured with the
Pre-requisite: Desoutter CVIKEY software).
-- ePOD including the CVILOGIX function • If not, contact your CVIKEY manager for support.
-- USB key including your own CVILOGIX program.
•• Plug in the ePOD to the bottom panel. Path: Main menu / Maintenance / Controller / IO
•• Plug in the USB key to the front panel.

The CVILOGIX logo is activated and displayed on

the top left of the monitoring screen.
•• Tap «Load program.
•• Tap «Start» to launch the program.

The CVILOGIX program is running and the logo

turns green.

•• Tap «Save program» to save the program on any USB stick

connected to the controller front panel.

•• For further information, contact your Desoutter

representative for support.

•• For more information about how to assign events

to physical I/O, refer to the CVI CONFIG user
manual at http://resource-center.desouttertools.
com.

I/O ON

I/O OFF

I/O events are associated to physical I/O.

•• Click to display the assignment.

I/O events are not associated to physical I/O.

To activate this function, you need to

have a USB stick with the right profile
(configured with the Desoutter CVIKEY
software).
• If not, contact your CVIKEY manager
for support.
•• Click this icon to switch the signal.

- 46 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 •• Use the left, right or down arrow keys to navigate from one Force/unforce an input event
screen to another.
• Use the scroll bar to navigate in the screen. •• Click the line of the Input event to force. The button turns
green. This input event is now activating the corresponding
When the application needs a larger number of I/O, controller physical Input.
it is possible to connect I/O expanders on the eBUS Warning!
network.
When you quit the screen, the forced signal
becomes unforced.
•• Refer to "Appendix - I/O and events" to get more
information.
11.1.7 - Ping

11.1.6 - Event I/O programming This function is used to check the network connection with
any device connected on the network.
To activate these screens, you need to have a • Select the IP address to ping.
USB stick with the right profile (configured with the There are 4 attempts.
Desoutter CVIKEY software).
• If not, contact your CVIKEY manager for support.

Path: Main menu / Maintenance / Controller / IO

•• Click this icon to start the process.

•• Click this icon to stop the process.

I/O or event ON

I/O or event OFF

The goal is to associate I/O events to the controller physical

I/O. Some of the most frequently used events are already
assigned.
I/O events can be classified as follows:

I/O dedicated to a tightening unit.

I/O dedicated to a tool.

I/O dedicated to a controller

•• Use the left, right or down arrow keys to navigate from one
screen to another.
• Use the scroll bar to navigate in the screen.

•• Refer to "Appendix - I/O and events" to get more

information.

6159930310_07_01/2016 - 47 -

Downloaded from www.Manualslib.com manuals search engine

 11.1.8 - Memory

Path: Main menu / Maintenance / Controller

The controller will automatically re-calibrate the

screen: the green crosses must be over the red
ones as accurately as possible.
•• Tap the screen.
•• Select and tap which type of information to erase from the
controller memory:
-- results
-- user information
-- Psets and Assembly Processes configurations
•• Tap «Reset to factory» to reset the memory of the
controller. However, the logs and user information are
preserved.

11.1.9 - Calibration of the controller screen

Path: Main menu / Maintenance / Controller

Calibration is necessary when the controller is powered on for
the first time.

•• Press «Yes» or «No» to save or not the new calibration

parameters.
If no action is done within 10 seconds, the previous
parameters are kept.

•• Tap on «Yes» to display the calibration screen.

•• Tap each of the 5 crosses.

- 48 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 11.2 - Tool 11.2.3 - Tool characteristics (read-only)

The characteristics of the tools are:

11.2.1 - Tool identification / characteristics -- Tool family
-- Motor type
Path: Main menu / Maintenance / Tool -- Tool type
-- Gear ratio

11.2.4 - Tool configuration (read-only)

•• Use the left, right or down arrow keys:
-- to navigate from one screen to another
-- to change the tool Path: Main menu / Maintenance / Tool

This screen shows the tool configuration (triggers, fixed

accessories, etc...).

11.2.2 - Tool identification Available for Desoutter technicians only.

It is mandatory to calibrate the tools after they
have been modified.

•• Enter a comment (100 characters).

•• Refer to the CVIMONITOR user manual at http://

resource-center.desouttertools.com.

6159930310_07_01/2016 - 49 -

Downloaded from www.Manualslib.com manuals search engine

 11.2.5 - Tool monitoring 11.2.8 - Tool counters

Path: Main menu / Maintenance / Tool Path: Main menu / Maintenance / Tool

•• Use the left, right or down arrow keys to navigate from one
screen to another.

11.2.6 - Transducer

Number of tightenings and run reverses

Total counter above the tool min. torque since the
manufacturing date.
Number of tightenings and run
Calibration data are given per transducer and per tool. Partial counter reverses since the last reset by using
CVIMONITOR.
11.2.7 - Temperature
•• Use the left, right or down arrow keys to navigate from one
screen to another.

11.2.9 - Maintenance alarms

The following information are displayed:

-- Motor temperature limit
-- Temperature Alarm Release Limit
•• Launch CVIMONITOR software to reset the partial counters
and change the parameters.

Pop-ups are automatically displayed to alert the

user to perform maintenance.

•• Refer to "Appendix - Spare parts" to get more

information.

- 50 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 11.3 - ePOD 11.3.2 - Eject

Path: Main menu / Maintenance This command is mandatory to unplug the ePOD
from the controller.
•• Plug in the ePOD to the controller.
•• For more information about installing the
ePOD, refer to the installation manual" part
no. 6159931050 at http://resource-center.
desouttertools.com.

•• Tap «Eject» before disconnecting the ePOD.

11.3.3 - Repair

11.3.1 - Backup/Restore

• Tap «Backup/Restore».

•• Tap «Repair» to start a recovery attempt of the data and

results from the ePOD.

11.3.4 - Erase results

Manual backup The ePOD is a snapshot of the

controller.
Auto backup Each modification is saved in real-time
in the ePOD. The ePOD acts as the
controller mirror.
•• Press «Backup» to start the process.
•• Press «Restore» to transfer the data from the ePOD to the
controller.

•• Tap «Erase results» to erase all results stored in the ePOD.

6159930310_07_01/2016 - 51 -

Downloaded from www.Manualslib.com manuals search engine

 11.4 - User information 11.5 - Hardware and firmware versions

Path: Main menu/Maintenance Path: Main menu/Maintenance/

•• Use the Filter to classify the user info codes:

This information is useful to exchange information with
-- Info
Desoutter Servicing.
-- Warning
-- Error
•• Refer to chapter 11.1.1 to update the controller.
•• Tap this icon to view the details of the event.

•• Refer to "Appendix - User info codes" to get more

information.

- 52 - 6159930310_07_01/2016

Downloaded from www.Manualslib.com manuals search engine

 6159930310_07_01/2016 - 53 -

Downloaded from www.Manualslib.com manuals search engine

 APPENDIX - I/O AND EVENTS

1 - LOGICAL OUTPUTS

Name Description Raising condition Falling condition

General status
Ready The system is free of any internal issue that could prevent it No error in controller - Quick stop activated
from being fully operative. nor in tool - Error coming from
Communication between controller and tool is OK. the system
Identifier OK Identifier received (e.g. barcode) matches masks (stays during Identifier received and 0.5 s after rising
0.5 s at active level). identified
Identifier NOK Identifier received (e.g. barcode) does not match masks (stays Identifier received but 0.5 s after rising
during 0.5 s at active level). not identified
User info User info (Info, Warning or Error) is present. User info present on No user info on
present screen screen
Keep alive ack This output is the copy of the "Keep alive" input. When "Keep alive" When "Keep alive"
It can be used by the PLC to check the controller is still input raises. input falls.
running.
Fieldbus fault No Fieldbus. Communication lost Fieldbus
The "Fieldbus fault" is on as long as the Fieldbus and/or keep alive communication
communication is not established. missing. established and keep
It switches off automatically when the communication works alive present
again.
Reporting Alarm When working with ToolsNet or CVINet: FIFO Threshold Alarm FIFO Threshold Alarm FIFO under threshold
reached. reached alarm.
Results are stored in the controller memory and are erased
when sent to ToolsNet or CVINet. This way the controller
memory will never be full. A full controller memory induces
result losses and traceability error. To detect communication
issues with ToolsNet or CVINet, the software measures the
fill in rate (%) of the memory. When the rate overpasses
the target threshold, the Reporting alarm will switch on;
maintenance operators are then able to solve the issue before
loosing results.
Open Protocol Open Protocol is activated in configuration Protocol is enabled Protocol is disabled
activated
Open Protocol Open Protocol is connected to the Tightening Unit At least 1 peer No peer is connected
connected connected
Time synchro Time synchronisation completed successfully using Fieldbus - -
done data (Q_SYN in VWXML)
Emergency stop Emergency stop is activated Emergency stop Emergency stop
activated deactivated
Tool status
Tool ready The tool is ready: Tool connected AND Tool disconnection,
- communication between controller and tool is ok valid Pset. Pset selection.
- a valid Pset has to be selected
- the tightening strategy must cope with the tool"
Tool not locked There is no tool lock in forward direction. Tool unlocked in New lock in forward
forward forward direction direction
Tool not locked There is no tool lock in reverse direction. Tool unlocked in New lock in reverse
reverse reverse direction direction
Tool running The tool is running (CW or CCW, tightening or loosening). Tool starts to run. Turns off when the
tool stops.
Tool direction Indicates if the tool is in tightening mode. Entering tightening Entering run reverse
Active: tightening mode mode. mode.
Inactive: run reverse mode
Note: independent if tool is running or not.
Tool tightening Tool is running in tightening mode. Tool start in tightening Tool stops.
Pset threshold is not taken into account. mode.
Tool middle Reflects the raw state of tool middle course start trigger, Middle course of main Main trigger is
course trigger independently from Tightening Unit state. trigger is reached completely released.
Tool main start Reflects the raw state of tool main course start trigger, Trigger is pushed. Trigger is released
trigger independently from the Tightening Unit state.

- 54 - Appendix - I/O and events_01/2016

Downloaded from www.Manualslib.com manuals search engine
 Name Description Raising condition Falling condition
Tool push start Reflects the raw state of tool push start or front start trigger, Trigger is pushed. Trigger is released
or front start independently from the Tightening Unit state.
trigger
Manual reverse The operator has selected the reverse direction on the tool and Manual runreverse Stays on as long
in progress is running the tool. selected and trigger as the operator is
pushed. running the tool
Fastener There is a fixed minimum torque value to declare that the Run reverse New start (tool trigger
loosened fastener was "loosened". Result generation. or external start)
Tube nut open Indicates that the tube nut is open. - Tool running
The tool can be removed from the assembly.
Tool Reflects the different tool maintenance alarm state with or Tool maintenance No tool maintenance
maintenance condition. alarm 1 or 2 is active. alarm is active.
alarm
Invalid spindle Tool characteristics does not match Pset parameters (e.g. Pset selection or tool Tool disconnection or
settings negative jog times or contradictions, torque over the maximum connection. new Pset selected.
tool torque range, speed over the maximum tool speed,
maximum tool torque range, etc…)
Span failure When starting a tightening, before running the tool, the Span failure detection. Disconnecting tool
controller checks the torque span. or new check without
"Span failure" indicates that the span drifts by ±3% or more, fault.
causing a tool lockout.
This fault can be due to the torque transducer or the tool
electronics.
The only solution is to replace the tool.
Offset failure Indicates the offset (0 point) drifts by 50 % of full scale or Offset failure detection Disconnecting tool
more. or new check without
This error exists when, at the beginning of the Pset, the torque fault.
transducer is seen to have 50 % or more of full-scale torque
prior to even starting the motor. With an "Offset failure", the
controller cannot adequately compensate for this transducer
error and, therefore, will not allow a tightening operation to
occur.
The only solution is to replace the tool.
Offset failures can come from a severely damaged torque
transducer, a bad field cable or a bad controller.
Motor over Indicates that the temperature of the tool motor windings has Temperature The signal turns
temperature exceeded the temperature threshold. threshold: off as soon as the
An error message remains. - 100°C for fixed tools temperature returns
- 60°C for portable below the threshold
tools (minus hysteresis =
10°C).
Angle Drive detected angle sensor fault. Angle fault detection. Disconnecting tool
measurement It can be an angle sensor fault, a tool electronic fault or a
fault combination of both.
The communication is tested permanently.
As soon as the fault disappears, the signal turns off.
Angle Drive detected angle sensor fault. Angle fault detection. Disconnecting tool
measurement It can be an angle sensor fault, a tool electronic fault or a
fault combination of both.
The communication is tested permanently.
As soon as the fault disappears, the signal turns off.
No tool Indicates that the controller is not detecting the tool. No tool connected or Tool connected and
connected Controllers are designed to work with a range of fastening tool not recognized recognized.
tools. The tools have an Intelligent Tool Interface (ITI) board
which is continuously sending status information to the
controller. If the controller requests status information from the
tool and gets no response, the controller software turns on the
"No tool connected" output.
This output resets immediately upon successful
communication with a tool.
Redundancy Redundancy error in case of operational control transducer Result generation Use of "reset of
error and faulty monitoring transducer. redundancy error"
input, change of tool
free of this error

Appendix - I/O and events_01/2016 - 55 -

Downloaded from www.Manualslib.com manuals search engine
 Name Description Raising condition Falling condition
Pset status
Pset selected Echoes the binary "Pset select bit 0 to 7" input if the New Pset selected New Pset selected
bits (0..7) corresponding Pset exists, echoes 0 if the Pset does not exist
or there is no Pset selected.
Tightening This indicates that the fastening operation has actually started: Torque reach the cycle The fastening
running (old the tool is running and the torque is over the Pset start torque start threshold. operation is finished
cycle declared) threshold. (all reports sent)
The signal switches off as soon as the fastening operation is
finished (all reports sent).
Tightening Indicates that a Pset report is available. Result generation. New start (tool trigger
finished or external start) or
reset input
Tightening OK Indicates that the fastening operation (for a specific Tightening Result generation. New start (tool trigger
Unit) ends correctly and that all controlled and monitored or external start) or
tightening parameters are within tolerances. reset input
Tightening NOK Indicates that the fastening operation (for a specific Tightening Result generation. New start (tool trigger
Unit) has failed. or external start) or
reset input
Spindle OK Indicates that the fastening operation (for a specific tool) ends Result generation. New start (tool trigger
correctly and that all controlled and monitored tightening or external start) or
parameters are within tolerances. reset input
Spindle NOK Indicates that the fastening operation (for a specific tool has Result generation. New start (tool trigger
failed. or external start) or
reset input
Angle low Indicates a low angle reject. Result generation. New start (tool trigger
The angle must meet or exceed this value for a correct Pset. or external start) or
When the angle stays below this value, it becomes a "Low reset input
angle reject" and this output is turned on.
Stays on until a new fastening operation starts.
Angle OK Indicates a correct angle. Result generation. New start (tool trigger
The angle is inside the limits declared in the step. or external start) or
reset input
Angle high Indicates a high angle reject. Result generation. New start (tool trigger
The angle must stay below this value to be a correct Pset. or external start) or
When the angle meets or exceeds this value, it becomes a reset input
"High angle reject". The tool will stop when this limit is reached
and this output is turned on.
Stays on until a new fastening operation starts.
Torque low Indicates the peak torque low reject. Result generation. New start (tool trigger
If the torque stays below the "Peak torque low limit" and or external start) or
results in a “Reject” Pset. This can happen when a Pset is reset input
prematurely finished, a thread strips out or when the Pset is
automatically finished due to other error conditions, such as
a High angle fault or when a Pset Time Monitor expires and
causes the Pset to be terminated.
Stays on until a new fastening operation starts.
Torque OK Indicates a correct torque. Result generation. New start (tool trigger
Torque is in inside the limits declared in the step. or external start) or
reset input
Torque high Indicates the peak torque high reject. Result generation. New start (tool trigger
When the torque meets or exceeds this value, this output is or external start) or
turned on and the results is NOK. If a Peak Torque High error reset input
persists, it may be advisable to slow down the tool speed
or replace the tool with one of lesser capacity. A second
variable that can cause Peak Torque High errors is a badly
chattering joint. Chatter is the squawking noise you hear
on some fasteners at the end of the fastening operation.
Chatter is induced by slip-stick and actually causes the
fastener to momentarily stop rotating, then crack loose and
re-start turning. This condition can cause a Peak Torque High
condition. A potential solution for this is to view Psets, General
Tab, and set the frequency response slide bar to Better
Noise Immunity, Chattering Joint). This causes the software
to average many torque readings together to minimize the
possibility of using a single high frequency torque value that
could trigger a peak torque high fault.
Stays on as long as a new fastening operation starts.

- 56 - Appendix - I/O and events_01/2016

Downloaded from www.Manualslib.com manuals search engine
 Name Description Raising condition Falling condition
Yellow report This output reflects the state of the controller yellow light. Controller yellow light New fastening
on tightening is on operation starts
controller
Green report This output reflects the state of the controller green light. Controller green light New fastening
on tightening is on operation starts
controller
Red report This output reflects the state of the controller red light. Controller red light is New fastening
on tightening on operation starts
controller
Lock on reject Indicates that a tool is locked out because of an incorrect Tightening finished Input “Error
tightening operation. with bad result and acknowledge”
The controller will not continue to run the tool depending on option “Lock on reject” activated or
“lock on reject option: activated. runreverse operation
- until the "Error Acknowledge" input is activated. or loosening
- until a run reverse operation operation
- until a loosening operation"
Remove Indicates that the fastening operation resulted in a torque that Result generation. New start (tool trigger
fastener exceeded the “Remove Fastener” setpoint. or external start) or
When correctly set, this means that the torque for any reason reset input
becomes very high. There is a risk that the fastening operation
is not reliable: disassemble the joint and check parts.
Tightening Indicates that a Pset report is available and the source stop is Result generation. New start (tool trigger
finished without not overall timeout. or external start) or
timeout reset input
Overall time Max overall time has been reached during tightening Result generation. New start (tool trigger
reached or external start) or
reset input
Synchro out Synchro output: set to 1 when running step starts, reset to 0 Start of running step. Synchro step
when a synchro step is reached. reached
Invalid Indicates the Pset is disabled (has not been set). Pset unselection Pset selection
parameter set For example, if 3 Psets are used, Psets 1, 2 and 3 are
selected enabled. If, however, any Pset other than 1, 2 or 3 is selected,
the Pset is invalid and this output is turned on.
It is possible for an Assembly Process to select invalid Psets.
Assembly Process status
Assembly Indicates the Assembly Operation per Tightening Unit currently New AP selected. New AP selected.
Process selected (Bit 0..7) AP aborted AP aborted
selected bits
(0..7)
Assembly Indicates the assembly operation is being processed. Assembly Process Assembly Process
Process running The signal is on as long as the assembly operation is running. start. finished or aborted.
The signal falls down when the assembly operation is finished.
Assembly Indicates when an assembly operation is completed. Assembly Process
A new Assembly
Process finished finished. Process start or reset
input
Assembly Indicates when an assembly operation is completed with no Assembly Process A new Assembly
Process OK rejects. finished and OK. Process start or reset
The signal stays on as long as a new Assembly Process starts. input
Assembly Indicates when an Assembly Process reject occurs. Assembly Process A new Assembly
Process NOK Stays on as long as a new Assembly Process starts. finished and NOK or Process start or reset
aborted. input
Assembly When an Assembly Process has been aborted, "Assembly Assembly Process A new Assembly
Process aborted Process aborted" is activated. aborted. Process start or reset
Stays on as long as a new Assembly Process starts. input
Current batch Bit indicator of current batch count Batch count increment when batch is
count bit (0..6) finished, new start
(tool trigger or
external start) or
reset input or new AP
selection
Remaining batch Bit indicator of the number of remaining bolts in the batch Batch count increment When batch is
count bit (0-6) finished, new start
(tool trigger or
external start) or
reset input or new AP
selection

Appendix - I/O and events_01/2016 - 57 -

Downloaded from www.Manualslib.com manuals search engine
 Name Description Raising condition Falling condition
Batch running A batch process is underway. A batch operation is Batch is finished or
The output is set to 1 before the first tightening operation. enabled reset input
Batch finished Indicates when the batch count equals the batch size and the Batch is finished. New start (tool trigger
batch is declared completed. or external start) or
It is used together with "Batch OK" to indicate the status of a reset input
batch.
Batch OK Indicates the status of the batch together with the "Batch Batch is finished and New start (tool trigger
finished" output (managed by Assembly Process). OK. or external start) or
reset input
Batch NOK Such as when the batch gets aborted…or in the case rejects Batch is finished and New start (tool trigger
are included as part of the batch count (managed by Assembly NOK. or external start) or
Process). A new AP has been reset input
selected.
External outputs AP
External Out Outputs that can be set or reset within an Assembly Process Depending of AP Depending of AP
AP bit behavior behavior
External outputs PLC
External Out Indicates this output is controlled by a PLC via Fieldbus (like a Depending on PLC Depending on PLC
PLC bit (0..9) remote I/O). behavior behavior
On PLC side, it is an output.
External outputs OP
External Out OP Outputs dedicated to Open Protocol. Depending on OP Depending on OP
bit (0..9) behavior behavior
Socket tray
Socket 24 V socket trays (BSD). A new socket has to No socket to be taken
selectable (0..4) Informs which socket can be taken by the operator. be taken by the user. by the user.
Customized protocol Status
Customer A customer protocol has been activated in configuration Protocol is enabled Protocol is disabled
protocol
activated
Customer The activated customer protocol is connected Protocol is connected Protocol is
protocol disconnected
connected
Customer The activated customer protocol has declared an alarm about Alarm is raised Alarm is cleared
protocol result reporting of this Tightening Unit.
reporting alarm
Q_SAS ACK start tightening job - -
RDY Controller ready - -
Q_LSN Reverse disabled - -
WGZ Tool disabled - -
Q_EDZ Result and reports reset - -
Q_XMS XML data transfer completed - -
EIO Result OK - -
ENO Result NOK - -
FSCIO Group status OK - -
FSCNIO Group status NOK - -
CVILOGIX
External Out Indicates that this output can be used by an internal CVILOGIX - -
CVILogix bit application.
(0..100)
Miscellaneous
ON On state, used to set level "1" to physical outputs. At controller startup. Never falls
OFF Off state, used to set level "0" to physical outputs. At controller startup. Never falls

- 58 - Appendix - I/O and events_01/2016

Downloaded from www.Manualslib.com manuals search engine
 2 - LOGICAL INPUTS

Name Description Status

General commands
Start stop TighteningInitiates a fastening cycle if: State
on state - the "Spindle validation forward" is active and required by the Tightening Unit,
- a Pset is selected.
A rising edge must be detected to initiate a tightening, that is the change in the state of the
tool from off to on as the trigger is released, then pressed again must be detected. For the
tightening to proceed, this input must remain active. If this input becomes inactive at any
time during the tightening, the tightening will be aborted and the tool will stop running.
At the end of tightening, a tightening can began only if signal falls and then rise.
After power-up, even if this signal is active, an edge is necessary to start tightening."
Toggle start stop This input is enabled for fixed tools only (tools without trigger). Rising edge
tightening on edge Initiates or ends a fastening cycle.
A cycle can be initiated only if:
- the "Spindle validation forward" is active and required by the Tightening Unit
- the Pset is selected
If no tightening is currently executed, a rising edge will initiate a tightening.
A falling edge has no effect on the tightening to proceed.
If a tightening is in execution, a rising edge will stop it.
Reverse direction When activated, the tool green & red lights are flashing to indicate that the Tightening Unit State
reverse direction is selected.
This signal status is not controlled during a tightening but only when tool is not running.
Error acknowledge Enables the "Reject lockout" function. When locked out, the tool cannot run until this input Rising edge
is reset.
Reset When input reset raises (and there is no cycle running): State
- defaults are acknowledged
- batch counter of current Assembly Process is reset
- reports lights on controller and tool are set off
- result on display is erased but the last 5 result values on Vision display stay readable
- in Pset mode, Pset selected remains unchanged. In AP mode, AP is aborted.
- ready output stay on
- echo identifier is reset
When input reset raises (and there is cycle running):
- tightening is immediately stopped
- defaults are acknowledged
- batch counter of current Assembly Process is reset
- at tightening end, there is no report generated.
- at tightening end, it is impossible to start a new tight, reset input must be released first.
- in Pset mode, Pset selected remains unchanged. In AP mode, AP is aborted.
- ready output stay on
- echo identifier is reset
Reset only status When the input "Reset" raises during the Pset running: State
- tightening is immediately stopped
Resets only:
- Tightening OK/NOK/finished
- Tool OK/NOK
- Batch OK/NOK/Finished
The Assembly Process is not aborted.
Result values (angle, torque) are still present in Fieldbus.
LEDs on tool and controller are not affected.
Ack error message Acknowledge error message displayed on HMI. Rising edge
Force Pset mode Forces the Tightening Unit to switch in Pset mode in order to temporary run Psets (nothing State
saved).
When AP mode + input state high, then switch to Pset mode.
When Temporary Pset mode + input state low, then switch to AP mode.
Switching on the controller power with the input set will switch to Pset mode.
Other cases do nothing.
Ack result Acknowledges the current result. Rising edge
The tool is then unlocked and can tight again. Formerly dedicated to Fieldbus only, this
behaviour is now also available for IOs and Open Protocol.
Keep alive Input used to check that the controller is still alive. State
State of this input is copied to "Keep alive ack" output.
This input is also used by a PLC to inform the controller that Fieldbus communication is
working.
Time Synchro Trigger Execute date & time synchronisation from Fieldbus (SYN in VWXML protocol) Rising edge

Appendix - I/O and events_01/2016 - 59 -

Downloaded from www.Manualslib.com manuals search engine
 Name Description Status
Enable access Enable/disable access manager State
manager
Lock display Lock/unlock the controller display. State
Restart Controller Reboots the controller. Rising edge
Everything must be done by the software before using this input
Tools commands
Tool validation Enables the tool to run the selected Pset. Note: the forward and reverse validation can be State
forward done by setting both validations on the same input. When the validation signal falls down,
the tool stops.
Tool validation Enables the tool run reverse. Note: the forward and reverse validation can be done by State
reverse setting both validations on the same input. When the validation signal falls down, the tool
stops.
Reset tool locks Reset tool locks, only the none safety tool locks will be affected Rising edge
Tool stop Stops the tool. Rising edge
Tool blue light ctrl 1 = Tool blue light is controlled by IO State
by IO 0 = Tool blue light is managed by the controller
Tool blue light If "Tool blue light ctrl by IO" is set to 1 (see upward) then: State
1 = tool blue light is set to on
0 = tool blue light is set to off
Tool green light ctrl 1 = Tool green light is controlled by IO State
by IO 0 = Tool green light is managed by the controller
Tool green light If "Tool green light ctrl by IO" is set to 1 (see upward) then: State
1 = tool green light is set to on
0 = tool green light is set to off
Tool red light ctrl by 1 = Tool red light is controlled by IO State
IO 0 = Tool red light is managed by the controller
Tool red light If "Tool red light ctrl by IO" is set to 1 (see upward) then: State
1 = tool red light is set to on
0 = tool red light is set to off
Tool yellow light ctrl 1 = Tool yellow light is controlled by IO State
by IO 0 = Tool yellow light is managed by the controller
Tool yellow light If "Tool yellow light ctrl by IO" is set to 1 (see upward) then: State
1 = tool yellow light is set to on
0 = tool yellow light is set to off
Tool white light ctrl 1 = Tool white light is controlled by IO State
by IO 0 = Tool white light is managed by the controller
Tool white light If "Tool white light ctrl by IO" is set to 1 (see upward) then: State
1 = tool white light is set to on
0 = tool white light is set to off
Reset of redundancy Resets redundancy error only. State
error
Pset commands
Pset select bit (0..7) Used to select Psets. State
These inputs must be in the desired state BEFORE the activation of the cycle start input.
If the selected Pset is zero, there is no Pset selected.
Select previous Pset Select lower number Pset. Rising edge
Select next Pset Select higher number Pset. Rising edge
External stop abort This input is used with proximity detectors to end immediately Pset running. Rising edge
Pset The user can choose which state or transition will stop the Pset: No, Rising, Falling, or state
Change, High, Low.
When a Pset is aborted with this input, the Pset result is NOK.
External stop to next This input is used with proximity detectors to end the running step. Rising edge
step The user can choose which state or transition will stop the Pset : No, Rising, Falling, or state
Change, High, Low.
The user can also choose the step result when the stop request occurs: OK, NOK,
Monitoring (Monitoring means that the result is computed depending on monitoring
requested).
Synchro in Step synchronisation input. State
The step starts when a transition to 0 is detected.

- 60 - Appendix - I/O and events_01/2016

Downloaded from www.Manualslib.com manuals search engine
 Name Description Status
Assembly Process commands
Assembly Process Used to select an Assembly Process. Rising edge
selection bit (0-7) These inputs must be in the desired state BEFORE the activation of the assembly process
start input.
Abort assembly The "Abort assembly process" input stops the Assembly Process being processed. Rising edge
process (tightening The Assembly Process is finished.
unit) The Assembly Process result is memorized as "aborted" and “AP aborted” and "AP NOK"
events are set.
Batch-1 The "Batch-1" input allows the operator to select the previous operation of a batch Rising edge
whatever the result of the next operation.
The batch counter is decremented.
The action is recorded OK or NOK according to the result and "Batch-1 event" is set.
Batch+1 In case you cannot complete the current operation of a batch, jump to the next one by Rising edge
using the external input "Batch+1".
The action is declared as NOK and "Batch+1" event is set.
Restart batch Restarts the current batch of the current Assembly Process step. Rising edge
The "Restart batch" event is set.
Reset number of Reset the number of retries counter. Rising edge
retries If the max counter has been reached, the tool is unlocked.
External inputs AP
External in AP bit Inputs used in Assembly Process in start conditions or in assembly actions sense input Rising edge
(0..9)
External inputs PLC
External In PLC bit Indicates this input can be used by an PLC via Fieldbus (like a remote I/O). State
(0..9) For PLC side, it is an input.
External inputs OP
External In Open Inputs used in Open Protocol. They can be monitored from the Open Protocol client State
Protocol 1-8 by subscription. Theses DigIn are named "External monitored 1..8" in Open Protocol
specification.
Socket tray
Socket lifted bit (0..4) Used with CVI II controllers only: 24V socket trays (BSD). State
Informs which socket has been lifted.
Customized protocol commands
PFCS END OF Input used in PFCS Chrysler to flush the result FIFO when the operator has completed the Rising edge
CYCLE work
SAS Starts tightening job State
RST Resets any running tightening job State
LSN Disables reverse State
TOL Tool validation State
STR Tool start State
EDZ Resets results State
XMS Synchronous XML State
XMA XML activated State
CVILOGIX
External In CVILogix Indicates that this input can be used by an internal CVILOGIX application State
bit (0..100)

Appendix - I/O and events_01/2016 - 61 -

Downloaded from www.Manualslib.com manuals search engine
 - 62 - Appendix - I/O and events_01/2016
Downloaded from www.Manualslib.com manuals search engine
 APPENDIX - USER INFO CODES

Code
Description Resolution procedure
no.

2 Tool connected 1- The tool is connected and correctly recognized by the controller.
3 No tool connected 1- Tool has been disconnected.
2- If the tool is not physically disconnected, check the tool cable.
4 Span failure 1- Span value from torque sensor is outside bounds.
2 -Try once again to start the tool with no mechanical constraints. If the problem occurs again,
contact your Desoutter representative for support
5 Offset failure 1- Offset value from torque sensor is outside bounds.
2- Try once again to start the tool with no mechanical constraints. If the problem occurs again,
contact your Desoutter representative for support.
6 Tool motor rotor locked 1-Unable to start tool motor (rotor is locked), change your tool
2-Contact your Desoutter representative for support
7 Tool motor too hot 1- Tool is locked because its maximum motor temperature has been reached.
2- Tool will remain locked until the motor temperature comes back to its normal value.
8 Tool angle fault 1- Problem detected with the tool angle sensor
2- The tool needs maintenance.
3- Contact your Desoutter representative for support
9 Tool invalid parameters 1- Please check the tool compatiblity.
2- The tool memory cannot be read or is invalid.
3- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative
for support.
10 Tool calibration alarm date expired 1- The tool calibration date has expired.
2- A tool calibration procedure needs to be done to ensure the measurement accuracy.
12 Tool EEPROM could not be read 1- The tool memory cannot be read or is invalid.
2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative
for support.
13 Tool motor bad ground connection 1- Phase-phase or phase to ground shortcircuit.
2- Disconnect the tool. Contact your Desoutter representative for support.
14 Tool torque power default 1- The torque sensor is not corrrectly supplied
2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative
for support.
15 Tool locked on reject 1- The tool is locked forward after a NOK.
2- Unlock the tool in function of the "lock on reject option" selection i.e. by reversing, loosening or
input.
16 Tool locked by Open Protocol 1- Tool has been locked by Open Protocol
2- Unlock the tool by sending an Enable tool message via Open Protocol
17 Loosening prohibited 1- Loosening is prohibited
2- The loosening is disabled in the Assembly action
3- The batch count type OK + NOK is used
18 Tool torque out of range 1- The target torque value is above the tool max. torque.
2- Check Pset settings against tool characteristics.
19 Tool communication error 1- Tool communication error.
2- Check tool and cable connections. If the problem occurs again, contact your Desoutter
representative for support.
20 Tool LED over current 1-Tool LED are not corrrectly supplied
2- Disconnect and reconnect the tool. If the problem occurs again, contact your Desoutter
representative for support.
21 Number of retries reached 1- The number of retries max has been reached.
2- The tool is locked.
3- The running Assembly Process has to be aborted.
22 Tool locked, lift correct socket 1- The tool is locked. Put all sockets back and lift the correct socket(s) combination.
23 Unsupported tool 1- The tool connected to the controller is not supported.
2- Contact your Desoutter representative for more information.
24 Tool loosening prohibited by VW 1- Loosening is disabled by VWXML protocol
XML
25 Tool tightening prohibited by VW 1- Tightening is prohibited by VWXML protocol
XML
26 Tool maintenance alarm 1 1- Tool maintenance tightening counter has been reached
27 Tool maintenance alarm number 2 1- Tool maintenance tightening counter has been reached
28 CVI3 and ExBC SW versions 1 - Battery tool version and controller version are not compatible.
incompatible
29 The battery is empty 1- The battery is discharged. The tool cannot tighten.
2- Recharge the battery.
30 The battery is low 1- The battery is low.
2- Recharge the battery.
31 Battery error 1- Abnormal battery voltage, the tool cannot tighten.
2- Recharge the battery. If the problem occurs again, replace the battery.

Appendix - User info codes_01/2016 - 63 -

Downloaded from www.Manualslib.com manuals search engine
 Code
Description Resolution procedure
no.

32 Tool display error 1- Board display malfunction.

2- Contact your Desoutter representative for support.
33 Tool time error 1- The tool time is not set correctly. The tightening results will not be time stamped.
2- Connect the tool to the controller to set date and time.
34 Tool memory error 1- The tool memory does not work properly.
2- Contact your Desoutter representative for support.
35 Tool memory locked 1- The tool memory is locked to protect old data from rewriting.
2- Connect the tool to E-dock to retrieve old data.
36 Tool memory full 1- The tool memory is full.
2- Connect the tool to the controller to empty the memory.
37 Tool trigger error 1- The tool trigger does not work properly.
2- Check and clean the trigger. If the problem occurs again, contact your Desoutter representative
for support.
38 Tool logs are available 1- Unexpected tool software exception
2- Log file has been generated by the tool
3-Contact your Desoutter representative for support
39 Tightening Unit config error 1- Tightening Unit settings are invalid
40 Tool over speed 1- Motor speed exceeds 130% of its maximum value.
2- Check tool parameters.
3- Wrong motortune parameters. Contact your Desoutter representative for support.
41 The tool is unauthorized 1- The tool connected to the controller is not authorized.
2 Maximum number of battery tool reached or tightening unit associated doesn't exist anymore
3- Check the ePOD connection and capacity.
42 Tool locked by GeoPositioning 1- Tool has been locked by GeoPositioning
2- Unlock the tool by moving the tool in its defined area
45 Anormal battery high voltage, 1- Anormal battery high voltage, check your battery.
check your battery 2- This error can due to charger malfunction or end of life battery.
46 Anormal battery current 1- Anormal battery current consumption, check your PSet settings.
consumption, check your PSet 2- This error can due to speed settings.
settings
47 Battery is too low, check your 1- Battery is too low, check your battery.
battery 2- If the problem occured again, change the battery with a new one.
48 Battery type not allowed 1- Battery type not allowed.
2- Change your battery type or your configuration.
49 Access denied on controller Access denied on controller
50 Incompatible network parameters Incompatible network parameters
51 Epod connected Epod connected
52 Incorrect network parameters Incorrect network parameters
53 No TU available No TU available
54 Pairing success Pairing success
55 EDock already present on EDock already present on controller
controller
56 Epod disconnected Epod disconnected
58 Tool locked by GeoTracking 1- Tool has been locked by GeoTracking
2- Unlock the tool by moving the tool in its defined are
59 New tool detected No procedure
60 Tool synchro ongoing No procedure
100 Tool cable id invalid parameters 1- Invalid tool cable parameter, check that the tool cable is Desoutter certified
2- Contact your Desoutter representative for support
101 Tool cable id not detected 1- Tool cable communication error, check that the tool cable is Desoutter certified
2- Contact your Desoutter representative for support
102 Tool cable id not certified 1- Tool cable authentification error, check that the tool cable is Desoutter certified
2- Contact your Desoutter representative for support
199 Serial console activated 1- The serial console is activated.
2- Warning, this console is dedicated only to debug purposes and should not be used in production
200 Quick stop activated 1- The quick stop has been activated
2- Check the Phoenix connector
201 Replace backup battery 1- The real time clock backup battery needs to be replaced.
202 Fieldbus connection lost 1- Fieldbus connection with PLC is lost.
- no heartbeat is received from PLC
- the cable is broken or disconnected
- the PLC is off line or not powered
2- Check the Fieldbus configuration.
204 Tool not validated by IO 1- Tool locked by I/O.
2- Check the I/O settings: the "Tool validation" must be active to unlock the tool.
205 Torque settings and tool mismatch 1-Invalid Torque setting, torque is greater than tool characteristics
2-Check Pset settings with the current tool characteristics

- 64 - Appendix - User info codes _01/2016

Downloaded from www.Manualslib.com manuals search engine
 Code
Description Resolution procedure
no.

206 Speed settings and tool mismatch 1-Invalid speed setting, speed is greater than tool characteristics
2-Check Pset settings with the tool max. speed.
207 Assembly process done 1- Assembly Process is done, the tool is locked
2- Select new Assembly Process to unlock the tool
208 Invalid run reverse parameters 1-Invalid Run reverse setting, torque or speed are greater than tool characteristics or reverse
strategy is not supported
2-Check Pset settings with the current tool characteristics
209 Pset invalid parameters 1 - Software internal error.
2 - Pset is corrupted. Try to transfer it again to the controller.
3 - If the error persists contact your Desoutter representative for support.
210 Invalid Pset selected 1- The Pset currently selected does not match the selectable one in the Assembly Process.
211 Invalid trigger configuration 1- The tool currently connected to the CVI3 is not equipped with the trigger required by the tool
trigger configuration
2- Adjust your tool trigger configuration to the tool connected or change the tool according to the
expected trigger configuration
212 Result could not be persisted 1- It was not possible to persist the tightening result in the controller
2- Contact your Desoutter representative for support
213 Drive connection lost 1- Connection with the drive has been lost.
2- Reboot the controller.
3- If the issue remains, contact your Desoutter representative.
214 RS232 power short circuit 1- Serial peripheral default.
2- Disconnect and reconnect.
3- Check the serial peripheral.
215 Drive current calibration failed 1- Current calibration failed.
2- Try once again.
3- If the problem occurs again, contact your Desoutter representative for support.
216 Drive current too high 1-Max current exceeded.
2-Contact your Desoutter representative for support
217 Drive disabled 1-Drive disabled by external source.
2-Contact your Desoutter representative for support
218 Drive gate voltage too low 1- Drive hardware failure.
2- Safety issue: contact your Desoutter representative for support
219 Hardware channel failure 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
220 Hardware trip 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
221 Drive heart bit error 1- Drive hardware failure.
2- Safety issue. Contact your Desoutter representative for support.
222 Drive heatsink temperature high 1- Heatsink too warm.
2- Let the controller cool down.
223 Drive init error 1- Software failure.
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support.
224 Drive junction temperature high 1- Power electronics too warm.
2- Let the controller cool down.
225 Drive missing angle 1- Tool communication error.
2- Check tool and cable connections. If the problem occurs again, contact your Desoutter
representative for support.
226 Drive missing torque 1- Tool communication error. Check tool and cable connections.
2- Try once again, if the problem occurs again, contact your Desoutter representative for support.
227 Drive motor stalled 1- Motor stalled (could be missing phase, wrong motortune or power electronics failure)
2- Try once again, if the problem occurs again, contact your Desoutter representative for support.
228 Drive Software Error 1- Software failure
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support
229 Drive PWM watchdog error 1- Software failure.
2- Restart the controller.
3- If the problem occurs again, contact your Desoutter representative for support.
230 Drive DC bus voltage high 1- Max current exceeded. DC-bus voltage high
2- Contact your Desoutter representative for support
231 Drive DC bus voltage too low 1- Power failure. DC-bus voltage low
2- Contact your Desoutter representative for support.
232 Fieldbus module not recognized 1- The Fieldbus module plugged in the controller cannot be run. It is not an authorized Desoutter
not a Desoutter one module.
2- Contact your Desoutter representative for more information.
233 CVINet FIFO full 1- The CVINet result FIFO is full, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet configuration
4- Check if CVINet is running correctly

Appendix - User info codes_01/2016 - 65 -

Downloaded from www.Manualslib.com manuals search engine
 Code
Description Resolution procedure
no.

234 Fieldbus module mismatch 1-The Fieldbus module declared in configuration is not the same that the one present in controller
(e.g. Profibus declared but a Profinet module in CVI3).
235 Warning max speed setting 1- Invalid speed setting: speed is greater than tool characteristics
2- By default, speed setting has been replaced with tool max speed.
236 ToolsNet FIFO full 1- The ToolsNet result FIFO is full, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet configuration
4- Check if ToolsNet is running correctly
237 Fieldbus invalid process data 1- The Fieldbus mapping has too many items.
238 Fieldbus invalid device address 1- The device address affected to Fieldbus is invalid.
239 Fieldbus invalid communication 1- Fieldbus communication settings are invalid
settings
240 VW XML protocol not authorized 1- The selected XML protocol is not authorized (check the ePOD characteristics)
241 CVINET FIFO alarm 1- The CVINet result FIFO has reached alarm threshold, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet configuration
4- Check if CVINet is running correctly
242 ToolsNet FIFO alarm 1- The ToolsNet result FIFO has reached alarm threshold, the CVINet connection has been lost
2- Check the CVI3 Ethernet cable
3- Check CVI3 Ethernet configuration
4- Check if ToolsNet is running correctly
243 PFCS not authorized 1- The selected PFCS protocol is not authorized (check the ePOD characteristics)
244 Accessory disconnected 1- The accessory at the given address has been disconnected from the eBUS of the CVI3.
2- Check the accessory cable.
245 Wait for report acknowledgement Acknowledge report with its corresponding input
246 Problem in synchro I/O cable or 1- Error detected on synchronisation input
configuration 2- Check the configuration of I/O
3- Check the synchronisation cable
247 Conflict of versions for XML 1- Conflict detected in Audi / VW XML protocol version.
protocol 2- Check the coherence of the version between the controller and master PC/PLC
248 SAS order fail 1- Fieldbus SAS order has failed.
2- Check the value of RRGI, SIO, etc.
249 XML PRG value set by PLC is 0 1- The PRG value 0 has been set by Fieldbus.
250 Pset corrupted 1- Pset is not defined correctly
2- Check the Pset
251 No Pset selected 1- No Pset is selected
2- Select a Pset before start order
252 No tool involved 1- No tool is involved for the requested tightening
2- Check tool validation
253 Incorrect tool Id defined in Pset 1- Pset is not defined correctly.
2- One tool declared in the Pset is not part of the tightening unit
3- Check the Pset.
254 Drive communication error 1- Error detected in drive communication
2- Restart the controller
3- If the problem occurs again, contact your Desoutter representative for support
255 Drive choke too hot 1- Power electronics too warm.
2- Let the controller cool down.
256 Tool motor too hot 1- Tool is locked because its maximum motor temperature has been reached.
2- Tool will remain locked until the motor temperature comes back to its normal value.
257 Impossible to start remotely 1- Verify the tool trigger is correctly pushed
258 Calibration need Pset mode for 1- For tool calibration, the Tightening Unit has to be in Pset mode
this TU 2- Change the Tightening Unit mode into Pset mode.
259 Reset input is active 1- "Reset" input is active
2- The Tightening Unit will unlock when input switchs to inactive state.
260 IPM protocol not authorized 1- The selected IPM protocol is not authorized (check the ePOD connection)
261 Locked by IPM 1- IPM protocol has locked the controller
2- Check the connection with the IPM gateway
3- Check CVI3 IPM configuration
262 Open Protocol connection lost 1- Open protocol connection has been lost
263 Socket tray conflict For this Tightening Unit, do not associate more than one socket combination to a Pset
264 Too many steps in PSet Check that an Epod3 is connected to the controller to enable more steps per pset
265 Socket(s) usable with more than Reconfigure sockets combination to resolve conflicts
one TU
266 Message: Incoming message received wth dynamic text
267 Result transfer error Result transfer error
268 CVI3 and CVI NET SW versions CVI Net and CVI3 are incompatible. Please update CVI Net software
incompatible
269 Pset modified No procedure

- 66 - Appendix - User info codes _01/2016

Downloaded from www.Manualslib.com manuals search engine
 Code
Description Resolution procedure
no.

300 Save log started 1- Saving the CVI3 logs to USB key has started
301 Save log done 1- Saving the CVI3 logs to USB key has ended
310 Identifier accepted 1- An identifier has been received and accepted.
2- The identifier is matching an Assembly process start condition
311 Identifier rejected 1- An identifier has been received
2- The identifier does not match any Assembly process start condition
312 Access right expired 1- The access rights on the USB key cannot be read
2- Unplug the key and insert it again
3- If the issue is persistent, the access right file is probably corrupt
4- Contact your CVI Key administrator.
313 Access right unreadable 1- The access rights on the USB key could not be read
2- Try unplugg the key and insert it again
3- If the issue is persistent, the access right file is probably corrupt contact your CVI Key
administrator
314 CVIKey plugged 1- an access key has been plugged
315 CVIKey unplugged 1- an access key has been unplugged
316 Barcode lost no procedure
400 Default network configuration set 1- Network configuration has been set to default.
401 Network configuration failed 1- Network configuration failed.
2- Check your settings.
3- If the problem occurs again, contact your Desoutter representative for support.
500 CVILogix user info Message generated by CVILOGIX program
501 CVILogix user info Message generated by CVILOGIX program
502 CVILogix user info Message generated by CVILOGIX program
888 Controller software updated no procedure
889 Device Software Updated Device Software Updated
890 Device Software Error Device Software Error
891 Controller started No procedure
899 Software downgrade not allowed 1- The SW downgrade is not allowed for this version
2- Check the CVI3 image version on your USB key
3- If the update is still failling, contact your Desoutter representative
900 CVI3 Software update failed 1- The SW upgrade failed
2- Do not remove the USB key and try to restart the CVI3
3- If the upgrade is still failing, contact your Desoutter representative
901 CVI3 Software image not found 1- The SW upgrade failed, no CVI3 image (*.cvi3) was found at the USB key root directory
2- Check your USB key, it must have only one CVI3 image
902 CVI3 Software image invalid 1- The SW upgrade failed, the CVI3 image copied on your USB key is corrupted
2- Remove and copy again your CVI3 image
3- Try another USB key
4- Contact your Desoutter representative for more information
903 CVI3 Software updater missing 1- The SW updater is not available or broken
2- Contact your Desoutter representative for more information
904 CVI3 save parameter utility not 1- The save parameters utility is not available
found 2- Contact your Dessouter representative for upgrade
905 CVI3 save parameter to key 1- Your USB key is full, all data were not saved
failed. Key is full 2- Delete your old backup files and try again
906 CVI3 save parameter failed 1- An error occurred during backup, data were not saved.
2- Check the available space on your key, delete files and try again.
3- If the problem persists, contact the Desoutter support team.
907 Wrong USB port 1- Your USB device is plugged into the wrong port
2- If your device is a USB key, plug it into the USB front port
3- If your device is a USB barcode reader or keyboard, plug it into the bottom USB ports
908 Too many USB HID devices 1- Too many USB devices (barcode reader or keyboard) are plugged to the controller
connected 2- Remove all devices and plug them again to the bottom USB ports only.
909 USB HID device error 1- Your USB device is not supported by the CVI3 controller
2- Only USB barcode reader and USB keyboard are supported, if you use one of them, contact your
Dessouter representative for upgrade
910 CVILOGIX save error 1- Plug a USB key to the front panel.
2- Check available space on your USB key, delete some old backup and try again.
911 CVILOGIX load error 1- Plug a USB key to the front panel.
2- The .zip file was not found, check that it is in the correct directory.
912 ePOD backup failed 1- Check the ePOD connection.
2- Contact your Desoutter representative for support.
913 ePOD restore failed 1- Check the ePOD connection.
2- Contact your Desoutter representative for support.
914 Maintenance ongoing Maintenance ongoing: Refer to user manual
915 Inconsistent version 1- The SW version of all CVI3 controllers must be identical
2- Update firmware

Appendix - User info codes_01/2016 - 67 -

Downloaded from www.Manualslib.com manuals search engine
 Code
Description Resolution procedure
no.

916 Workgroup not authorized 1- You need to connect an epod3 on the Workgroup Primary controller
917 Invalid accessory 1-The accessory configuration is not correct
configuration 2-Check type of elements and events associated
918 Emergency stop activated 1- The emergency stop has been activated
2- Check the M8 connector
919 additional transducer 1- The additional transducer's maximum torque is lesser than the embedded transducer's
configuration error maximum torque
2- The Pset uses an additional transducer though non is installed on tool
920 Controller reset to factory ePod automatic backup must be configure again if needed
settings
921 Pset execution is not 1-Check used features allowance
authorized 2-Contact your Desoutter representative for support
922 Additional transducer span 1- Span value from additional torque sensor is outside bounds.
failure 2 -Try once again to start the tool with no mechanical constraints. If the problem occurs
again, contact your Desoutter representative for support
923 Additional transducer offset 1- Offset value from additional torque sensor is outside bounds.
failure 2- Try once again to start the tool with no mechanical constraints. If the problem occurs
again, contact your Desoutter representative for support.
924 Tool calibration required 1-Perform a calibration of the tool on CVI3

- 68 - Appendix - User info codes _01/2016

Downloaded from www.Manualslib.com manuals search engine
 APPENDIX - FIELDBUS

1.3 - Alignment
1 - DATA MAPPING TYPES AND
VARIABLES The floating point and integer values are first converted
into a chain of characters and then aligned according to the
selected option within the total size of the field.
1.1 - Data type
Examples (green background denoting effective field
• Choose the type of the data representation in memory: length)

Format Description Size (bytes) Configuration

Float Floating point (IEE754) 4
Char ASCII string 1..128

Insignificant
Integer part
CVI3 Data in PLC

Dot format

Number of

Alignment
Uint32 Unsigned 32 bits 4

decimals
value memory
Uint16 Unsigned 16 bits 2

Size

zero
Uint8 Unsigned 8 bits 1
Sint32 Signed 32 bits 4
Sint16 Signed 16 bits 2 4 4 No 0 4 No Right 4
Sint8 Signed 8 bits 1 4 4 No 0 4 No Center 4
Bool Boolean 1
4 4 No 0 4 No Left 4
INT16 Integer part on 16 bits + decimal 4
DEC16 part on 16 bits. 4 2 Point 1 6 No Right 4 . 0
4 2 Point 1 6 No Center 4 . 0
1.2 - Char (ASCII string) 4 2 Point 1 6 No Left 4 . 0

If you choose "Char", extra parameters are necessary to set 4 4 No 0 4 Yes Right 0 0 0 4
the ASCII string:
4 4 No 0 4 Yes Center 0 0 0 4
4 4 No 0 4 Yes Left 0 0 0 4
4 2 No 0 4 Yes Right 0 4
4 2 No 0 4 Yes Center 0 4
4 2 No 0 4 Yes Left 0 4
•• Note that in case of centering if the resulting string of
characters cannot be centered perfectly, more spaces are
added on the left side of the string.

The "Size" is automatically computed. However, you can put

a value to truncate value in memory.

Appendix - Fieldbus_01/2016 - 69 -
Downloaded from www.Manualslib.com manuals search engine
 1.4 - Saturation 1.7 - BOOL

If the value exceeds the capacity of representation by the Data are represented as a boolean using 1 byte (8 bits)
output string, then the maximal representable value is used signed integer binary. If value is equal to zero, then value
instead. seen by PLC is 0, otherwise value is 1. Negative values
cannot be represented using this type.
Examples (alignment always “Right”, green background
Examples:
denoting effective field length)
CVI3 value Data in PLC
memory
Configuration
0 0
99,99 1
Integer part

CVI3 Dot format Data in PLC

Number of
-99,99 0

decimals
value memory
999,9 1

Size
9999 1
9999,9 1
10000 4 No 0 4 9 9 9 9 99999 1
-10000 4 No 0 4 – 9 9 9
99,99 4 No 0 4 9 9 1.8 - INT16 DEC16
-99,99 4 No 0 4 – 9 9 In this format, the integer is expressed in binary format in
100 2 Dot 2 6 9 9 . 9 9 16 bits and decimal part in the remaining 16 bits. The total
number of digits is 4 and maximum number of digits is 2
-100 3 Dot 2 6 – 9 9 . 9 9 which can be summarized as follows:
-100 2 Dot 2 6 – 9 . 9 9 Digits for Digits for
integer part decimal part
100 1 Dot 1 3 9 . 9
1 2
-100 1 Dot 1 3 – . 9 2 2
10 1 No 0 1 9 3 1
4 0
-1 1 No 0 1 0
Negative values cannot be represented using this format.
•• Note that the “insignificant zeroes present” option has no
impact on the maximal representable value. Examples:
CVI3 Data in PLC memory
1.5 - UINT32 UINT16 UINT8 value Integer part Decimal Complete value
part
Data are represented as unsigned integer binary. If value 99,99 99 (0x63) 99 (0x63) 0x00630063
exceeds the capacity of selected type, then the maximal -99,99 0 0 (0x0) 0x00000000
value of the specified type is used. Negative can not be 999,9 999 (0x03E7) 9 (0x9) 0x03E70009
represented. 9999 9999 (0x270F) 0 (0x0) 0x270F0000
Examples: 9999,9 9999 (0x270F) 0 (0x0) 0x270F0000
CVI3 Data in PLC memory
value UINT8 UINT16 UINT32
99,99 99 (0x63) 99 (0x0063) 99 (0x00000063)
1.9 - Multiplier coefficient
-99,99 0 (0x00) 0 (0x0000) 0 (0x0000000000)
This coefficient is a value which is multiplied with the variable
999,9 255 (0xFF) 999 (0x03E7) 999 (0x000003E7)
before being copied in memory. For example, you set
9999 255 (0xFF) 9999 (0x270F) 9999 (0x0000270F) “Multiplier Coefficient” to 10 ; then if the variable is equal to 2
9999,9 255 (0xFF) 9999 (0x270F) 9999 (0x0000270F) then PLC will read 20 (=2x10).
99999 255 (0xFF) 65535 (0xFFFF) 99999 (0x0001869F)

1.6 - SINT32 SINT16 DINT8

Data are represented as signed integer binary. If value

exceeds the capacity of selected type, then the maximal
value of the specified type is used.
Examples:
CVI3 Data in PLC memory
value INT8 SINT16 SINT32
99,99 99 (0x63) 99 (0x0063) 99 (0x00000063)
-99,99 -99 (0x9D) -99 (0xFF9D) -99 (0xFFFFFF9D)
999,9 127 (0x7F) 999 (0x03E7) 999 (0x000003E7)
9999 127 (0x7F) 9999 (0x270F) 9999 (0x0000270F)
9999,9 127 (0x7F) 9999 (0x270F) 9999 (0x0000270F)
99999 127 (0x7F) 16383 (0x7FFF) 99999 (0x0001869F)

- 70 - Appendix - Fieldbus_01/2016
Downloaded from www.Manualslib.com manuals search engine
 1.10 - Inputs variables

Inputs variables are data coming from the controller and sent to the PLC.

Numerical
Reset
Name Description ASCII values values or Set condition
condition
binary format
General Status
CVi3 start
Controller name Controller name Never or new
configuration
CVi3 start
Tightening unit name Tightening Unit name Never or new
configuration
CVI3 outputs State of the 8 controller outputs
"Identifier %1
... Identifier #1 stored in result. Tight start Result received
Identifier %4"
"List of error
Error, warning
"Info, error or warning" value and
User info code or info
displayed warning
displayed.
empty."
Used to set a constant read by the
Constant
PLC.
New value in
Mirror of "Keep Alive" value in PLC Controller
Keep alive value ack. Keep Alive
output. start
Value
Mirror of User Variable 1 in PLC Controller New value in
User Variable 1 ack.
output start User Variable 1
Mirror of User Variable 2 in PLC Controller New value in
User variable 2 ack.
output start User Variable 2
Controller New value in
Identifier echo Last accepted identifier
start User Variable 2
Tool Status
Tool model connected (e.g. EAD50- Tool
Tool model - - Tool connection
900) disconnection
Tool
Tool serial number Tool serial number - - Tool connection
disconnection
Tool
Tool max torque Tool maximum torque in TU units - - Tool connection
disconnection
Tool
Tool max speed Tool maximum speed in rpm - - Tool connection
disconnection
Tool
Spindle comment Comment written in tool memory. - - Tool connection
disconnection
Tool calibration value Calibration value for tool sensor 1 Tool
- - Tool connection
1 disconnection
Tool calibration value Calibration value for tool sensor 2 Tool
- - Tool connection
2 disconnection

Appendix - Fieldbus_01/2016 - 71 -
Downloaded from www.Manualslib.com manuals search engine
 Numerical
Reset
Name Description ASCII values values or Set condition
condition
binary format
Pset Status
Pset selected If of Pset currently selected
"0 = no result
"“A” = accepted
Tightening result Tightening result 1 = accepted Tight start Result received
“R” = rejected"
2 = rejected"
Final torque in N.m. (last step); if used
with additional transducer this value
Final torque Tight start Result received
concerns the value of the transducer
in charge of control.
Torque trend (last step); if used with """ "" "0 = no result
additional transducer this value ""<"" 1 = min
Torque trend Tight start Result received
concerns the value of the transducer "">"" 2 = max
in charge of control. ""=""" 3 = accepted"
Min torque (last step); if used with
additional transducer this value
Min. torque Tight start Result received
concerns the value of the transducer
in charge of control.
Target torque (last step); if used
with additional transducer this value
Target torque Tight start Result received
concerns the value of the transducer
in charge of control.
Max torque (last step); if used with
additional transducer this value
Max torque Tight start Result received
concerns the value of the transducer
in charge of control.
Final angle in degrees (last step);
if used with additional transducer
Final angle Tight start Result received
this value concerns the value of the
transducer in charge of control.
Angle trend (last step); if used with """ "" "0 = no result
additional transducer this value ""<"" 1 = min
Angle trend Tight start Result received
concerns the value of the transducer "">"" 2 = max
in charge of control. ""=""" 3 = accepted"
Min angle in degrees (last step);
if used with additional transducer
Min. angle Tight start Result received
this value concerns the value of the
transducer in charge of control.
Target angle in degrees (last step);
if used with additional transducer
Target angle Tight start Result received
this value concerns the value of the
transducer in charge of control.
Max angle in degrees (last step);
if used with additional transducer
Max. angle Tight start Result received
this value concerns the value of the
transducer in charge of control.
Final current Final current in Amps (last step) Tight start Result received
""" "" "0 = no result
""<"" 1 = min
Current trend Current trend (last step) Tight start Result received
"">"" 2 = max
""=""" 3 = accepted"
Min current Min current in Amps (last step) Tight start Result received
Max. current Max current in Amps (last step) Tight start Result received
Final current % Current in % Tight start Result received
Min. current % Current in % Tight start Result received
Max. current % Current in % Tight start Result received
Rundown speed Rundown speed in rpm Tight start Result received
Downshift speed Downshift speed in rpm Tight start Result received
Downshift torque Downshift torque threshold Tight start Result received
Threshold (in TU units) used to start
Angle threshold Tight start Result received
angle measure.
Torque offset Torque offset applied Tight start Result received
Final torque without Real torque applied to the joint without
Tight start Result received
offset considering torque offset

- 72 - Appendix - Fieldbus_01/2016
Downloaded from www.Manualslib.com manuals search engine
 Numerical
Reset
Name Description ASCII values values or Set condition
condition
binary format
Min torque rate in
Min torque rate in N.m/° (setting) Tight start Result received
N.m/° (setting)
Target torque rate in
Target torque rate in N.m/° (setting) Tight start Result received
N.m/° (setting)
Max. torque rate in
Max torque rate in N.m/° (setting) Tight start Result received
N.m/° (setting)
Final (result) torque
Final (result) torque rate in N.m/° Tight start Result received
rate in N.m/°
""" "" "0 = no result
""<"" 1 = min
Torque rate trend Torque rate trend Tight start Result received
"">"" 2 = max
""=""" 3 = accepted"
Yield ratio in % Yield ratio in % of N.m/°(setting) Tight start Result received
Min prevailing in N.m Min prevailing in N.m Tight start Result received
Max prevailing in N.m Max prevailing in N.m Tight start Result received
Min prevailing in N.m
Min prevailing in N.m (setting) Tight start Result received
(setting)
Max prevailing in N.m
Max prevailing in N.m (setting) Tight start Result received
(setting)
Final prevailing in N.m Final (result) prevailing in N.m Tight start Result received
""" "" "0 = no result
""<"" 1 = min
Prevailing trend Prevailing trend Tight start Result received
"">"" 2 = max
""=""" 3 = accepted"
"0 : no result
Result type Type of the result. 1 : tightening Tight start Result received
2 : run-reverse"
Final torque
Final torque (monitoring) in N.m. (last
(monitoring Tight start Result received
step)
transducer)
""" "" "0 = no result
Torque trend
""<"" 1 = min
(monitoring Torque trend (monitoring) (last step) Tight start Result received
"">"" 2 = max
transducer)
""=""" 3 = accepted"
Final angle
Final angle (monitoring) in degrees
(monitoring Tight start Result received
(last step)
transducer)
""" "" "0 = no result
Angle trend
""<"" 1 = min
(monitoring Angle trend (monitoring) (last step) Tight start Result received
"">"" 2 = max
transducer)
""=""" 3 = accepted"
Result ID Result ID Tight start Result received
Step number Last executed step number Tight start Result received
Assembly Process Status
Id of Assembly process currently
AP selected
selected
Batch size (related to assembly
Batch size Tight start Result received
process)
Batch count (related to assembly
Batch count Tight start Result received
process)
Batch remaining (related to assembly
Batch remaining Tight start Result received
process)

Appendix - Fieldbus_01/2016 - 73 -
Downloaded from www.Manualslib.com manuals search engine
 Numerical
Reset
Name Description ASCII values values or Set condition
condition
binary format
Socket tray
Socket lifted. If a socket is left on
Socket lifted CVI2 socket tray then sockets on Never Socket lifted
CVI3 socket tray are not considered.
Socket lifted, each bit is encoding
one socket (Socket tray must be in
Socket lifted as bit external mode). If a socket is left Never Socket lifted
on CVI2 socket tray then sockets on
CVI3 socket tray are not considered.
"DDLLL "Byte0 =
DD : deviceID DeviceID
Socket Lifted and its address (keep
Socket Lifted and its LLL : lifted Byte1 = lifted
last address in case no sockets are Never Socket lifted
address socket (255 if socket position
lifted)
more than 1 (255 if more
socket)." than 1 socket)."
Customized protocol Status
Q_PRG Selected program number
"IIO : number of OK on 4 bits
IIO_INO
INO : number of OK on 4 bits"
TSC Place for status code
Q_PI1 Ack workpiece-ID
Q_FNR Receiving tightening case number
Q_TNR Receiving tightening location number
ECL Error class
ERC Error code
VEN Controller brand code
TYP Controller type code - - - -
CVILOGIX outputs
"CVILOGIX %1
…. CVILOGIX variable (1 to 100) - - - -
CVILOGIX %100"

1.11 - Events in PLC input

All output events can be associated to PLC inputs in Fieldbus.

For each event, you can choose to invert or not the signal.

- 74 - Appendix - Fieldbus_01/2016
Downloaded from www.Manualslib.com manuals search engine
 1.12 - Outputs variables

Name Description
General commands
CVI3 inputs State of the 8 controller inputs that can be forced by the PLC.
Identifier Identifier (e.g. VIN number) which can be used to start an assembly process
Value that will be copied in Keep Alive Value Ack. Value change can be used as
Keep alive value
heartbeat management.
A variable freely settable by user. No treatment is made on this value. This value is
User variable 1
copied in User Variable 1 Ack.
A variable freely settable by user. No treatment is made on this value. This value is
User variable 2
copied in User Variable 2 Ack.
"Date synchronisation data.
Date synchro data
Format is YYYYMMDD in ASCII."
"Time synchronisation data.
Time synchro data
Format is HHMMSS in ASCII"
Pset commands
Pset selection ID of Pset expected by PLC
Assembly Process commands
"Id of Assembly process expected by PLC. If the Assembly process #0 is requested,
then the current assembly process is aborted.
AP selection
The controller behavior can be adapted by using the “Assembly process” panel in
general configuration"
Socket tray
Control green led of socket trays. In binary each bit is encoding one socket. In
Socket green led as bit
ASCII each digit is encoding one socket. Socket tray must be in external mode.
Control red led of socket trays. In binary each bit is encoding one socket. In ASCII
Socket red led as bit
each digit is encoding one socket. Socket tray must be in external mode.
Customized protocol Status
PRG Tightening program number in range 1-255.
"SIO : number of OK on 4 bits
SIO_MNO
MNO : max number of NOK on 4 bits"
"CIO : class for OK tightenings on 4 bits
CIO_CNO
CNO : class for NOK tightenings on 4 bits"
PRT Model description.
PI1 Unique workpiece ID
"STC : XML 2.0
STC_VAR
VAR : XML 2.1"
FNR Tightening case number
TNR Tightening location number
WID Workpiece carrier-ID
PNR Profinet XML version
CVILOGIX inputs
"CVILOGIX %1
… CVILOGIX variable (1 to 100)
CVILOGIX %100"

Appendix - Fieldbus_01/2016 - 75 -
Downloaded from www.Manualslib.com manuals search engine
 1.13 - Events in PLC output
2 - MODULES DETAILED DESCRIPTION
All input events described in CVI3 User Manual can be
associated to PLC output in Fieldbus. For each event you can
choose to invert or not the signal. Note that you can associate 2.1 - DeviceNet
up to 4 input events to a unique bit in PLC output. This allows
you to set several events at the same time.

1.14 - Bypass between PLC and IO

For some reasons, you may want to directly control CVI3

inputs/outputs by PLC without any treatment on it.
External input/output bits are dedicated to this usage.
Example: to read a CVI3 physical in PLC memory. # Item
• First, associate a CVI3 input to an “External inputs PLC bit” 1 Network Status LED
in “I/O and accessories” panel: 2 Module Status LED
• Secondly, associate the “external PLC bit” to the PLC 3 DeviceNet Connector
Inputs.
Network Status
You can now read in PLC the state of CVI3 physical input.
The principle is the same for the outputs. State Indication
Off Not online / No power
Green On-line, one or more connections are
established
Flashing Green On-line, no connections established
(1 Hz)
Red Critical link failure
Flashing Red One or more connections timed-out
(1 Hz)
Alternating Self test
Red/Green

Module Status

State Indication
Off No power
Green Operating in normal condition
Flashing Green Missing or incomplete configuration, device
(1 Hz) needs commissioning
Red Unrecoverable Fault(s)
Flashing Red Recoverable Fault(s)
(1 Hz)
Alternating Self test
Red/Green

DeviceNet Connector
This connector provides DeviceNet connectivity.
Pin Signal Description
1 V- Negative bus supply voltage *
2 CAN L CAN low bus line
3 SHIELD Cable shield
4 CAN H CAN high bus line
5 V+ Positive bus supply voltage *

* DeviceNet bus power. For more information, refer to

DeviceNet “Technical Specification”.

- 76 - Appendix - Fieldbus_01/2016
Downloaded from www.Manualslib.com manuals search engine
 2.2 - Ethernet/IP 2.3 - Profibus

# Item # Item
1 Network Status LED 1 Operation Mode
2 Module Status LED 2 Status
3 Link/Activity 3 PROFIBUS Connector
4 Ethernet Interface

Operation Mode
Network Status LED
State Indication
A test sequence is performed on this LED during Off Not online / No power
startup. Green On-line, data exchange
Flashing On-line, clear
Green
LED State Description
Flashing Red Parametrization error
Off No power or no IP address (1 flash)
Green On-line, one or more connections Flashing Red PROFIBUS Configuration error
established (CIP Class 1 or 3) (2 flashes)
Green, flashing On-line, no connections established
Red Duplicate IP address, FATAL error Status
Red, flashing One or more connections timed out (CIP
Class 1 or 3) State Indication Comments
Off No power or not state = ‘SETUP¨’ or ‘NW
initialized INIT’
Module Status LED Green Initialized module has left the ‘NW
INIT’ state
A test sequence is performed on this LED during Flashing Initialized, Extended diagnostic bit
startup. Green diagnostic is set
event(s) present
Red Exception error state = ‘EXCEPTION’
LED State Description
Off No power
PROFIBUS Connector (DB9F)
Green Controlled by a Scanner in Run state
Green, flashing Not configured, or Scanner in Idle state Pin Signal Description
Red Major fault (EXCEPTION-state, FATAL 1 - -
error etc.) 2 - -
Red, flashing Recoverable fault(s) 3 B Line Positive RxD/TxD, RS485 level
4 RTS Request to send
LINK/Activity LED 5 GND Bus ground (isolated)
6 +5V Bus +5V termination power (isolated,
LED State Description
Output * short-circuit protected)
Off No link, no activity
7 - -
Green Link established
8 A Line Negative RxD/TxD, RS485 level
Green, flickering Activity
9 - -
Housing Cable Shield Internally connected to the
Ethernet Interface
protective earth via cable shield
The Ethernet interface supports 10/100Mbit, full or half duplex filters according to the PROFIBUS
operation. standard.

CVI3 Ethernet IP module characteristics * The current drawn from this pin will affect the total power
consumption. To simplify development, the output supplies
Speed 10 and 100Mbits/s supported up to 60mA when operated in room temperature (20 - 22
Duplex Half and full supported degrees Celsius), which is sufficient to power e.g. master
EDS file release 2.2 simulators etc. During normal operating conditions (or higher
WebServer Internal webserver in module allowing temperatures), i.e.in an industrial environment, the specified
setting connection parameters (IP max. current for this output is 10mA.
address).

Appendix - Fieldbus_01/2016 - 77 -
Downloaded from www.Manualslib.com manuals search engine
 2.4 - Profinet 1 port LINK/Activity LED

LED State Description Comments

Off No Link No link, no communication
present
Green Link Ethernet link established, no
communication present
Green, Activity Ethernet link established,
flickering communication present

# Item Ethernet Interface

1 Network Status LED
The Ethernet interface operates at 100Mbit, full duplex, with
2 Module Status LED
auto-negotiation enabled as default.
3 Link/Activity LED
4 Ethernet Interface
2.5 - Profinet 2 ports
Network Status LED

A test sequence is performed on this LED during

startup.

LED State Description Comments

Off Offline - No power
- No connection PLC # Item
Green Online (RUN) - Connection with PLC 1 Network Status LED
established
2 Module Status LED
- PLC in RUN state 3 Ethernet (port 1)
Green, Online (STOP) - Connection with PLC 4 Ethernet (port 2)
flashing established
5 Link/Activity LED (port 1)
- PLC in STOP state 6 Link/Activity LED (port 2)

Module Status LED

Network Status LED

A test sequence is performed on this LED during

startup. A test sequence is performed on this LED during
startup.

LED State Description Comments

LED State Description Comments
Off Not Initialized No power - or - Module in
‘SETUP’ or ‘NW INIT’ state Off Offline - No power
Green Normal Module has shifted from - No connection with PLC
Operation the ‘NW INIT’ state
Green Online (RUN) - Connection with PLC
Green, 1 flash Diagnostic Diagnostic event(s) present established
Event(s)
Green, 2 Blink Used by engineering tools - PLC in RUN state
flashes to identify the node on the Green, Online (STOP) - Connection with PLC
network flashing established
Red Exception Module in state
Error ‘EXCEPTION’ - PLC in STOP state
Red, 1 flash Configuration Expected Identification
Error differs from Real Module Status LED
Identification
Red, 2 flashes IP Address IP address not set A test sequence is performed on this LED during
Error startup.
Red, 3 flashes Station Name Station Name not set
Error
LED State Description Comments
Red, 4 flashes Internal Error Module has encountered a
major internal error Off Not Initialized No power - or - Module in
‘SETUP’ or ‘NW INIT’ state
Green Normal Module has shifted from
Operation the ‘NW INIT’ state
Green, 1 flash Diagnostic Diagnostic event(s) present
Event(s)
Green, 2 Blink Used by engineering tools
flashes to identify the node on the
network

- 78 - Appendix - Fieldbus_01/2016
Downloaded from www.Manualslib.com manuals search engine
 LED State Description Comments LED State Description Comments
Red Exception Module in state Red Fatal event Major internal error (this
Error ‘EXCEPTION’ indication is combined with a
Red, 1 flash Configuration Expected Identification red module status LED)
Error differs from Real Red, 1 Station Name Station Name not set
Identification flash error Station
Red, 2 flashes IP Address IP address not set Red, 2 IP address IP address not set
Error flashes error
Red, 3 flashes Station Name Station Name not set Red, 3 Configuration Expected Identification differs
Error flashes error from Real Identification
Red, 4 flashes Internal Error Module has encountered a
major internal error
Module Status LED

LINK/Activity LED
A test sequence is performed on this LED during
LED State Description Comments startup.
Off No Link No link, no communication
present LED State Description Comments
Green Link Ethernet link established, no Off Not Initialized No power - or - Module in
communication present ‘SETUP’ or ‘NW INIT’ state
Green, Activity Ethernet link established, Green Normal Module has shifted from the
flickering communication present Operation ‘NW INIT’ state
Green, 1 Diagnostic Diagnostic event(s) present
Ethernet Interface flash Event(s)
Red Exception Device in state ‘EXCEPTION’
The Ethernet interface operates at 100Mbit, full duplex, as Error
required by PROFINET.
Fatal event Major internal error (this
indication is combined with a
2.6 - Profinet IRT red network status LED)
Alternating Firmware •• Do NOT power off the
Red/Green update module. Turning the module
off during this phase could
cause permanent damage.

LINK/Activity LED

LED State Description Comments

Off No Link No link, no communication
# Item present
1 Network Status LED Green Link Ethernet link established, no
communication present
2 Module Status LED
Green, Activity Ethernet link established,
3 Link/Activity LED (port 1)
flickering communication present
4 Link/Activity LED (port 2)

Ethernet Interface
Network Status LED
The Ethernet interface operates at 100Mbit, full duplex, as
A test sequence is performed on this LED during required by PROFINET.
startup.

LED State Description Comments

Off Offline -- No power
-- No connection with IO
controller
Green Online (RUN) -- Connection with IO controller
established Pin no. Description
-- IO controller in RUN state
1, 2, 4, 5 Connected to chassis ground over serial RC
Green, 1 Online (STOP) -- Connection with IO controller circuit
flash established
-- IO controller in STOP 3 RD-
state or 6 RD+
-- IO data bad 7 TD-
-- IRT synchronization not
finished 8 TD+
Green, Blink Used by engineering tools Housing Cable shield
blinking to identify the node on the
network

Appendix - Fieldbus_01/2016 - 79 -
Downloaded from www.Manualslib.com manuals search engine
 2.7 - CC-Link

# Item
1 Run LED
2 Error LED
3 CC-Link interface

Run LED

A test sequence is performed on this LED during

startup.

LED State Description

No network participation, timeout status (no
Off
power)
Green Participating, normal operation
Red Major fault (FATAL error)

Error LED

LED State Description

Off No error detected (no power)
Red Major fault (Exception or FATAL event)
Red,
CRC error (temporary flickering)
flickering
Red, Station Number or Baud rate has changed
flashing since startup (flashing)

CC-Link Interface

Pin Signal Description

1 DA Positive RS485 RxD/TxD
2 DB Negative RS485 RxD/TxD
3 DG Signal Ground
4 SLD Cable Shield
5 FG Protective Earth

- 80 - Appendix - Fieldbus_01/2016
Downloaded from www.Manualslib.com manuals search engine
 APPENDIX - CONNECTIONS

1 - TOOL CONNECTOR

Legend
A Connector 12 pts Male
B Connector 12 pts Female
a Ground shielded cable
b WARNING : Shielded insulate
A B
(a) (a)
STA Twisted pairs: 2x0.25 mm²
STA 0.25mm²/120Ω
E E
STB at 10 MHz 65 Ω
STB 0.25mm²/120Ω
F F
(a) (a)

Cable Color
+15V 0.35mm²
A A STA Red
0V 0.35mm²
B
(a) (a)
B STB Red / Blue
Ground 1mm² or 2.5mm² +15V Black / Blue
0V Black
1mm² 1mm²
4 4 Ground Yellow / Green
Phase 1 1mm² or 2.5mm²
1 1
Phase 1 Black
Phase 2 1mm² or 2.5mm²
2 2
Phase 2 Brown
Phase 3 1mm² or 2.5mm²
3 3
Phase 3 Blue
(b) (b)

2 - CVI II ADAPTOR

1 2 3 4

Switch off the controller before disconnecting

the tool cable

Legend
1 CVI3 extension cable (optional)
2 CVI II adapter
3 CVI II cable
4 CVI II tool

Appendix - Connections_01/2016 - 81 -
Downloaded from www.Manualslib.com manuals search engine
 3 - RS232 - SubD 9pt 5 - DIGITAL OUTPUTS (0 – 24V)

5
9
4 1 AGND
8 14
3
7 Serial ports +24V controller
2
6
RX1 15
1 2
1 14 0VE controller
TX1 16
3 RS1 Common 1
17
TX2 Output 1
4 18

GND Output 2
5 RS2 19
Output 3
RX2 20
6 Output 4
21
RTS1 Output 5
7 13 26 22
Output 6
CTS1 23
8
Output 7
24
+5V Output 8
9 Barcode reader 25
Common 2
26

4 - DIGITAL INPUTS (0 – 24V)

Example of connections:
AGND Possibility to connect a 24V external supply in parallel of the
1
24V delivered by the controller:
+24V controller
2
1 14 0VE controller
3
+24V Controller
Quick Stop Channel 1
4 2 15
Quick Stop Channel 2
5
Input 1
6 17
Input 2 F2 Common 1
7 SG

Input 3 18
8
Output 1
13 26
Input 4
9
Input 5 19
10 Output 2
Input 6
11 +24V Ext 20
Input 7 Output 3
12
Input 8
13 21
Output 4

26
F3 Common 2
SG

Example of connections: 22
Output 5
Possibility to connect a 24V external supply in parallel of the
24V delivered by the controller: 23
Output 6
+24V Controller
24
Output 7
2 15

25
Output 8

0VE Controller
+24V Ext
3 16

0VE controller

3 16

- 82 - Appendix - Connections_01/2016
Downloaded from www.Manualslib.com manuals search engine
 6 - Tightening flow chart and timing chart
Input/Output defined by default can be used to control
tightening operation from a PLC or other electronic device.
Here is an example of standard exchange between a CVI3
controller and a PLC.

6.1 - Tightening operation through IO flow-chart

Start

No
Ready = 1 ?

Reset = 1

Tightening OK & No
Tightening NOK
=0?

Reset = 0

Select Pset number

Pset selected = No
expected Pset ?

Spindle validation = 1
(if necessary)

Start stop tightening

on state = 1

Tightening No
running = 1 ?

Tightening No
running = 0 ?

Start stop tightening

on state = 0

Read results
OK/NOK

Read (if necessary)

digital result

End

Appendix - Connections_01/2016 - 83 -
Downloaded from www.Manualslib.com manuals search engine
 6.2 - Tightening operation through IO timing chart

READY (O)

PSET SELECT BIT 0 (I)

PSET SELECT BIT 1 (I)

PSET SELECT BIT 2 (I)

PSET SELECTED BIT 0 (O)

PSET SELECTED BIT 1 (O)

PSET SELECTED BIT 2 (O)

SPINDLE VALIDATION (I)

START/STOP TIGHTENINGON STATE (I)

TIGHTENING RUNNING (O)

TIGHTENING OK/NOK (O)

RESET (I)

Phases 1 2 3 4 5

Phase Designation
The “Reset” signal is sent by the PLC. This leads to reset the report
1
(“Tightening OK/NOK”).
The controller receives the Pset no.1 selection. The command is
2
acknowledged by the “Pset Selected” signals.
The controller detects the “Start Stop Tightening On State” signal
3 transition. The tightening operation starts and “Tightening Running”
signal is set to 1.
At the end of the tightening operation, the controller sets "Tightening
4
OK" or "Tightening NOK" signals.
The "Tightening Running" signals returns to zero when all operations
5
are over.

- 84 - Appendix - Connections_01/2016
Downloaded from www.Manualslib.com manuals search engine
 7 - SYNCHRONIZING SINGLE-CHANNEL CONTROLLERS
It is necessary to wire a diode 1N4148 in serial with each synchro out signal.

Controller 1 Controller 2 Controller 3

Input Output Input Output Input Output

GND GND GND GND GND GND

+24V +24V +24V +24V +24V +24V
0VE 0VE 0VE 0VE 0VE 0VE
Stop 1 COM1 Stop 1 COM1 Stop 1 COM1
Stop 2 1 Stop 2 1 Stop 2 1
Synchro Synchro Synchro
1 2 OUT 1 2 OUT 1 2 OUT
2 3 2 3 2 3
3 4 Synchro 3 4 Synchro 3 4
Synchro
4 5 IN 4 5 IN 4 5
IN
1N4148 5 1N4148 5 1N4148
5 6 6 6
6 7 6 7 6 7
7 8 7 8 7 8
8 COM2 8 COM2 8 COM2

8 - SYNCHRONIZING TWINCVI3 CONTROLLERS

It is necessary to wire a diode 1N4148 in serial with each synchro out signal.

Controller 1 Controller 2 Controller 3

Input Output Input Output Input Output

GND GND GND GND GND GND

+24V +24V +24V +24V +24V +24V
0VE 0VE 0VE 0VE 0VE 0VE
Stop 1 COM1 Stop 1 COM1 Stop 1 COM1
Stop 2 1 Stop 2 1 Stop 2 1
Synchro Synchro Synchro
1 2 OUT 1 2 OUT 1 2 OUT
2 3 2 3 2 3
3 4 Synchro 3 4 Synchro 3 4
Synchro
4 5 IN 4 5 IN 4 5
IN
1N4148 5 1N4148 5 1N4148
5 6 6 6
6 7 6 7 6 7
7 8 7 8 7 8
8 COM2 8 COM2 8 COM2

Appendix - Connections_01/2016 - 85 -
Downloaded from www.Manualslib.com manuals search engine
 9 - eBUS (for accessories)

+24V
5 1
9
4
8
3 B-
7 2
2
6
1 GND-EXT
3

0V
4

AGND
5

B+
7

+24V-EXT
9

10 - WORKGROUP

Workgroup network

Customer network

PRIMARY CONTROLLER SECONDARY CONTROLLERS

min. 5 mm

ePOD3

Use «Eject» command before

disconnecting the ePOD.

tool no. 1

tool no. 2 tool no. 3 tool no. 4 tool no. 5

For each secondary controller,

check that the quick stop is on
but inactive

- 86 - Appendix - Connections_01/2016
Downloaded from www.Manualslib.com manuals search engine
 APPENDIX - SPARE PARTS - CVI3 VISION

1 3 4
2

5 6 7 8

14
9 10

11

12

13

Item Designation Part number

1 Interface board including screws 6159188835
2 Display board without display and screws 6159188535
3 Complete drive board on the heatsink 6153972145
4 TPLC board 6159188985
5 Ethernet board including screws 6159188825
6 CPU board including screws 6159188895
7 Drive board fan -
8 I/O connector kit 6159285025
9 Flat cable for Interface board / Drive board connection 6159285065
10 Tool connector kit -
11 Display including screws 6159235285
12 Warning label 6158715620
13 Earth fault circuit breaker including GFI switch, wiring kit and screws 6159159865
14 Front panel including screws 6155731435

Appendix - Spare parts_01/2016 - 87 -

Downloaded from www.Manualslib.com manuals search engine
 APPENDIX A - CONTROLLER POWER CONSUMPTION: CURRENT INLET

The “Power triangle”

Apparent power (S)

measured in VA

Reactive power (Q)

measured in VAR

Impedance
phase angle

True power (P)

measured in Watts

T
1
P = true power P
T ∫ 0
u(t) x i(t)dt measured in units of Watts

where T is the period of the signal

On a CVI3, the Power peak is 5kW.

To dimension an installation, the apparent power consumption is the only needed information.

S = apparent power

S Urms x Irms

measured in Volt-Amps (VA)

The apparent power peak is 6kVA the duration of the peak is < 0.5 s
The mean apparent power is always ≤ 1 kVA.

SINGLE PHASE 230 V

At 230 V At 110 V

Irms x 230 ≤ 1 kVA Irms x 110 ≤ 1 kVA

2 2

Irms ≤ 1000 x 2 A Irms ≤ 1000 x 2 A

230 110

Irms ≤ 6.15 A Irms ≤ 12.85 A

Then we recommend to use a circuit breaker 10A Curve D. Then we recommend to use a circuit breaker 20A Curve D.

- 88 - Appendix B - JVL6-32 Residual Current Circuit

Breaker_01/2016
Downloaded from www.Manualslib.com manuals search engine
 APPENDIX B - JVL6-32 RESIDUAL CURRENT CIRCUIT BREAKER

The CVI3 has a JVL6-32 residual current circuit breaker with

over-current Protection.
The residual current circuit breaker must be tested monthly.

It provides protection against earth leakage faults (30mA),

overloads, short-circuits and Over-current in your installation
(I=16A. see curve).
The Over-current protection of the JVL6-32 uses “D” tripping
characteristics

FIGURE 1 – CURVE C AND D

Appendix B - JVL6-32 Residual Current Circuit - 89 -

Breaker_01/2016
Downloaded from www.Manualslib.com manuals search engine
 APPENDIX - ePOD

The ePOD unlocks a specified level of functionality and acts as a back-up unit for the configuration of the CVI3 controllers.
It also increases the number of results, curves and logs in the controller.
There are different models of ePOD and specific ePOD designed for some specific protocols.

Model ePOD1 ePOD2 ePOD3 ePOD2C ePOD3C ePOD4C

Part number 6159360750 6159360760 6159360770 6159363110 6159363180 6159363120

Backup
Complete backup of the controller
included included included included included included
system

Results storage
Number of Pset results 10,000 20,000 20,000 20,000 20,000 20,000

Number of curves per tool 20 50 50 50 50 50

Number of Pset versions per Pset 10 20 20 20 20 20

Number of events in the event log 500 1,000 1,000 1,000 1,000 1,000

Basic functions
Number of steps per Pset:

-- Tools with cable connection 15 15 40 15 15 40

-- Wireless battery tools 10 10 10 10 10 10

CVILOGIX - included included included included included

Workgroup - - included - - included

Programming / Supervision / Controller backup

Results storage - included included included included included

Tightening units management (with CVI3 Vision controller only)

Maximum number of tightening units 2 2 2 3 3 4

Maximum number of wireless battery

1 1 1 2 3 4
tools

ePOD1
ePOD1 is a backup module for the controller result and configuration database.
-- It can be used as real time backup module. In this case the ePOD1 must always be plugged to the controller.
-- It also can be used as a manual backup that stores the configuration database, the results database and the firmware version of
the controller. ePOD1 gets a snapshot of the controller.

ePOD2
ePOD2 has all functionalities of ePOD1.
-- ePOD2 activates CVILOGIX (Embedded PLC of CVI3 controllers).

ePOD3
ePOD3 has all functionalities of ePOD2.
-- ePOD3 activates the workgroup configuration.

ePODxC
ePODxC has all functionalities of ePOD2 or ePOD3.
-- It can be connected to CVI3 Vision controllers only.

- 90 - Appendix - ePOD_01/2016
Downloaded from www.Manualslib.com manuals search engine
Downloaded from www.Manualslib.com manuals search engine
 More Than Productivity

www.desouttertools.com © Copyright 2016

Downloaded from www.Manualslib.com manuals search engine