Installation and Operation Manual: 14,000 Pound Capacity Commercial Grade Four-Post Lifts Models: HD-14T

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PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT


YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
Manual REV E 09-10-14
p/n 5900037

INSTALLATION AND OPERATION MANUAL


14,000 POUND CAPACITY
COMMERCIAL GRADE
FOUR-POST LIFTS

MODELS:
HD-14T VERSION D

Keep this operation manual near the


machine at all times. Make sure that
ALL USERS read this manual.
RECEIVING BE SAFE
The shipment should be thoroughly inspected as soon as it is Your new lift was designed and built with safety in mind.
received. The signed Bill of Lading is acknowledgement by However, your overall safety can be increased with proper
the shipping carrier as receipt of this product as listed in your training and thoughtful operation on the part of the operator.
invoice as being in a good condition of shipment. If any of DO NOT operate or repair this equipment without reading this
these goods listed on this Bill of Lading are missing or dam- manual and the important safety instructions shown inside.
aged, do not accept goods until the shipping carrier makes a Keep this operation manual near the lift at all times. Make sure
notation on the freight bill of the missing or damaged goods. that ALL USERS read and understand this manual.
Do this for your own protection.

1645 Lemonwood Dr.


Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com
14,000 POUND CAPACITY, COMMERCIAL GRADE
FOUR POST AUTO / TRUCK LIFT
This instruction manual has been prepared especially for you.
Your new lift is the product of over 40 years of continuous research, testing and development;
it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.

RECORD HERE THE LIFT AND santa paula, Ca Usa


www.bendpak.com
POWER UNIT INFORMATION WHICH IS
Model Number Lifting Capacity Serial Number
LOCATED ON THE SERIAL NUMBER
DATA PLATES ON THE LIFT AND
Date of Manufacture Power Unit Number Volt. / Ph. / Freq. / Amp.
ON THE POWER UNIT

Power Unit Model # _____________ Description Rolling Jack Max. Air Pressure Max.

Power Unit Date Of Mfg. _____________


Power Unit Serial # _____________ Cable Dia. Conn. Dia. Cable Lengths

Max Operating Pressure __2250 PSI A C


DANGER!
disconnect power
Before servicing.
B D
This information is required when
Warranty void if data plate is removed.
calling for parts or warranty issues. MT20
made in CHina

PRODUCT WARRANTY
Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your
new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit
http:/ / www.bendpak.com/ support/ warranty/

NOTE:
Every effort has been taken to ensure complete and accurate instructions have been included in this manual, however, possible prod-
uct updates, revisions and or changes may have occurred since this printing. BendPak Ranger reserves the right to change specifica-
tions without incurring any obligation for equipment previously or subsequently sold. Not responsible for typographical errors.
2
IMPORTANT NOTICE ! OWNER’S RESPONSIBILITY
To maintain the lift and user safety, the responsibility of
Do not attempt to install this lift if you have never been the owner is to read and follow these instructions:
trained on basic automotive lift installation procedures.
Never attempt to lift components without proper lifting t Follow all installation and operation instructions.
tools such as forklift or cranes. Stay clear of any moving t Make sure installation conforms to all applicable Local,
parts that can fall and cause injury. These instructions State, and Federal Codes, Rules, and Regulations;
must be followed to insure proper installation and such as State and Federal OSHA Regulations and
operation of your lift. Failure to comply with these Electrical Codes.
instructions can result in serious bodily harm and void t Carefully check the lift for correct initial function.
product warranty. Manufacturer will assume no liability for t Read and follow the safety instructions. Keep them
loss or damage of any kind, expressed or implied readily available for machine operators.
resulting from improper installation or use of this product. t Make certain all operators are properly trained, know
how to safely and correctly operate the unit, and are
PLEASE READ ENTIRE MANUAL properly supervised.
PRIOR TO INSTALLATION. t Allow unit operation only with all parts in place and
operating safely.
t Carefully inspect the unit on a regular basis and
DEFINITIONS OF perform all maintenance as required.
HAZARD LEVELS­ t Service and maintain the unit only with authorized or
approved replacement parts.
Identify the hazard levels used in this manual with the t Keep all instructions permanently with the unit and
following definitions and signal words: all decals on the unit clean and visible.

BEFORE YOU BEGIN

Receiving:
The shipment should be thoroughly inspected as soon as it
DANGER ! is received. The signed bill of lading is acknowledgement by
Watch for this symbol: It Means: Immediate hazards the carrier of receipt in good condition of shipment covered
which will result in severe personal injury or death. by your invoice. If any of the goods called for on this bill of
lading are shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the shorted or
damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss or


WARNING ! damage is discovered after receipt and request the carrier
Watch for this symbol: It Means: Hazards or unsafe to make an inspection. If the carrier will not do so, prepare
practices which could result in severe personal a signed statement to the effect that you have notified the
injury or death. carrier (on a specific date) and that the carrier has failed to
comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE


AFTER YOU HAVE GIVEN THE CARRIER A CLEAR
RECEIPT. File your claim with the carrier promptly. Support
CAUTION ! your claim with copies of the bill of lading, freight bill,
Watch for this symbol: It Means: Hazards or unsafe invoice, and photographs, if available. Our willingness to
practices which may result in minor personal injury, assist in helping you process your claim does not make
product or property damage. BendPak responsible for collection of claims or
replacement of lost or damaged materials.

3
TABLE OF CONTENTS
Contents Page No.

Warranty / Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2


Definitions of Hazard Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Owner’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installer Operator/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Step 2 / Floor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Concrete Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly View / Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Floor Plan / Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Step 3 / Column and Cross Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Step 4 / Raising the Cross Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Step 5 / Powerside Runway Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Step 6 / Offside Runway Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Step 7 / Cable Sheave Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16
Step 8 / Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
Step 9 / Power Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
Step 10 / Routing Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Step 11 / Routing Air Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Safety Airline Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Step 12 / Power Unit Hook Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Step 13 / Inspecting Slack Safety Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Step 14 / Lift Start Up / Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Step 15 / Anchoring The Columns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
Step 16 / Attaching Approach Ramps / Tire stops . . . . . . . . . . . . . . . . . . . . . . . . 26
Step 17 / Leveling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Step 18 Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Optional Equipment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
Step 19 / Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-33
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-41
Installation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Part Number Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-47
4
INSTALLER / OPERATOR
PLEASE READ AND FULLY
UNDERSTAND.
BY PROCEEDING YOU AGREE TO
THE FOLLOWING. Failure to follow danger, warning, and caution
instructions may lead to serious personal injury or death
to operator or bystander or damage to property.
t I have visually inspected the site where the lift is to be
installed and verified the concrete to be in good
condition and free of cracks or other defects. I understand
that installing a lift on cracked or defective concrete could
cause lift failure resulting in personal injury or death.
Please read entire manual prior to installation.
Do not operate this machine until you read and
t I understand that a level floor is required for proper understand all the dangers, warnings and cautions
installation and level lifting. in this manual. For additional copies
or further information, contact:
t I understand that I am responsible if my floor is of
questionable slope and that I will be responsible for all
BendPak Inc. / Ranger Products
charges related to pouring a new level concrete slab if
required and any charges. 1645 Lemonwood Dr.
Santa Paula, CA. 93060
t I understand that the lifts are supplied with concrete
1-805-933-9970
fasteners meeting the criteria of the American National
Standard “Automotive Lifts - Safety Requirements for www.bendpak.com
Construction, Testing, and Validation” ANSI/ALI ALCTV-
2011, and that I will be responsible for all charges related INSTALLER / OPERATOR
to any special regional structural and/or seismic
anchoring requirements specified by any other agencies PROTECTIVE EQUIPMENT
and/or codes such as the Uniform Building Code (UBC)
and/or International Building Code (IBC). Personal protective equipment helps makes installation
and operation safer, however, it does not take the place
of safe operating practices. Always wear durable work
t I will assume full responsibility for the concrete floor clothing during any installation and/or service activity.
and condition thereof, now or later, where the above Shop aprons or shop coats may also be worn, however
equipment model(s) are to be installed. Failure to follow loose fitting clothing should be avoided. Tight fitting
danger, warning, and caution instructions may lead to leather gloves are recommended to protect technician
serious personal injury or death to operator or bystander hands when handling parts. Sturdy leather work shoes
or damage to property.
with steel toes and oil resistant soles should be used by
all service personnel to help prevent injury during typical
t I understand that Bendpak lifts are designed to be
installation and operation activities.
installed in indoor locations only. Failure to follow
installation instructions may lead to serious personal Eye protection is essential during installation and operation
injury or death to operator or bystander or damage to activities. Safety glasses with side shields,
property or lift. goggles, or face shields are acceptable.
Back belts provide support during lifting
activities and are also helpful in providing
worker protection. Consideration should
also be given to the use of hearing
protection if service activity is performed in an enclosed
area, or if noise levels are high.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED
COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS
AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN
THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
5
INTRODUCTION
1. Carefully remove the crating and packing 2. Check the voltage, phase and proper amperage
materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate.
banding material as items may become loose and fall caus- Wiring should be performed by a certified electrician only.
ing personal harm or injury.

IMPORTANT SAFETY INSTRUCTIONS !


Read these safety instructions entirely!
IMPORTANT NOTICE !
Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures.
Never attempt to lift components without proper lifting tools such as forklift or cranes.
Stay clear of any moving parts that can fall and cause injury.

1. READ AND UNDERSTAND all safety warning proce- 13. DANGER! The power unit used on this lift contains high
dures before operating lift. voltage. Disconnect power at the recep-
tacle before performing any electrical repairs.
2. KEEP HANDS AND FEET CLEAR. Remove hands and Secure plug so that it cannot be accidentally
feet from any moving parts. Keep feet clear of lift when lowering. plugged in during service.
Avoid pinch points.
14. WARNING! RISK OF EXPLOSION. This equipment has
3. KEEP WORK AREA CLEAN. Cluttered work areas invite internal arcing or sparking parts which should
injuries. not be exposed to flammable vapors. This
machine should not be located in a recessed
4. Consider work area environment. Do not expose equip- area or below floor level.
ment to rain. DO NOT use in damp or wet locations. Keep area
well lighted.
15. MAINTAIN WITH CARE. Keep lift clean for better and
5. ONLY TRAINED OPERATORS should operate this lift. safer performance. Follow manual for proper lubrication and
All non-trained personnel should be kept away from work area. maintenance instructions. Keep control handles and/or but-
Never let non-trained personnel come in contact with, or oper- tons dry, clean and free from grease and oil.
ate lift.
16. STAY ALERT. Watch what you are doing. Use common
6. USE LIFT CORRECTLY. Use lift in the proper manner. sense. Be aware.
Never use lifting adapters other than what is approved by the
manufacturer. 18. CHECK FOR DAMAGED PARTS. Check for alignment
of moving parts, breakage of parts or any condition that may
7. DO NOT override self-closing lift controls. affect its operation. Do not use lift if any component is broken
or damaged.
8. REMAIN CLEAR of lift when raising or lowering vehicle.
18. NEVER remove safety related components from the lift.
9. CLEAR AREA if vehicle is in danger of falling. Do not use lift if safety related components are damaged or
missing.
10. ALWAYS ENSURE that the safeties are engaged before
any attempt is made to work on or near vehicle. 19. Keep hair, loose clothing, fingers, and all parts of body
away from moving parts
11. DRESS PROPERLY. Non-skid steel-toe footwear is
recommended when operating lift. 20. Use only as described in this manual. Use only manu-
facturer’s recommended attachments
12. GUARD AGAINST ELECTRIC SHOCK.
This lift must be grounded while in use to pro- 21. ALWAYS WEAR SAFETY GLASSES. Everyday eye-
tect the operator from electric shock. Never glasses only have impact resistant lenses, they are not
connect the green power cord wire to a live safety glasses
terminal. This is for ground only.
22. SAVE THESE INSTRUCTIONS.

6
TOOLS REQUIRED
t ­­
Rotary Hammer Drill or Similar t Large Crescent Wrench
t 3/4” Masonry Bit t Large Pipe Wrench
t Hammer t Crow Bar
t 4 Foot Level t Chalk Line
t Open-End Wrench Set: SAE/Metric t ­­Medium Flat Screwdriver
t ­­Socket And Ratchet Set: SAE/Metric t Tape Measure: 25 Foot Minimum
t ­­Hex-Key / Allen Wrench Set t Needle Nose Pliers
NOTE:
An air supply (30 PSI / 3 CFM Min.) will be required for the safety-lock mechanisms. See Step 11

IMPORTANT NOTICE !
These instructions must be followed to insure proper installation and operation of your lift.
Failure to comply with these instructions can result in serious bodily harm and void product warranty.
Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting
from improper installation or use of this product.
PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION!
STEP 1
(Selecting Site)
Before installing your new lift, check the following.

1. LIFT LOCATION: Always use architects plans when


available. Check layout dimension against floor plan t ­­DO NOT install or use this lift on any asphalt surface
requirements making sure that adequate space if avail- or any surface other than concrete.
able.
t ­­­­DO NOT install or use this lift on expansion seams
2. OVERHEAD OBSTRUCTIONS: The area where the or on cracked or defective concrete.
lift will be located should be free of overhead obstruc- t ­­DO NOT install or use this lift on a second / elevated
tions such as heaters, building supports, electrical lines floor without first consulting building architect.
etc.

3. DEFECTIVE FLOOR: Visually inspect the site where


the lift is to be installed and check for cracked or defec- CONCRETE SPECIFICATIONS
tive concrete.
LIFT MODEL CONCRETE REQUIREMENTS

HD-14T 4” Min. Thickness / 3,000 PSI


4. OPERATING TEMPERATURE. Operate lift only
between temperatures of 41° -104° F.

5. Lift is designed for INDOOR INSTALLATION ONLY.


Outdoor use permitted only if covered and dry. Always
follow warnings illustrated on equipment labels.

STEP 2
(Floor Requirements)

This lift must be installed on a solid level concrete


floor with no more than 3-degrees of slope. Failure
to do so could cause personal injury or death.
A level floor is suggested for proper use and installa-
tion and level lifting. If a floor is of questionable slope,
consider a survey of the site and/or the possibility of pour-
DANGER!
ing a new level concrete slab. All models MUST be installed on 3000 PSI concrete only
conforming to the minimum requirements shown above.
New concrete must be adequately cured by at least
28 days minimum.
7
Assembly View

8
FLOOR PLAN

*IMPORTANT NOTE*
Check Diagonal Measurements To Ensure Square Layout Diagonal Measurements Must Be Equal.

MODEL HD-14T
Lifting Capacity 14,000lbs / 6350 Kg.
Max Capacity Front Axle 7,000 lbs. / 3175 Kg.
Max Capacity Rear Axle 7,000 lbs. / 3175 Kg.
A - Overall Width 126”/ 3200 mm
B- Outside Length 205” / 5207 mm
C- Overall Length 238-1/2” / 5928 mm
D- Height of Columns 100” / 2540mm
E- Min Runway Height 7.5”/ 190 mm
F- Max. Rise 82” / 2083 mm
G- Max Lifting Height 89.5” / 2273 mm
H- Width Between Columns 116” / 2946 mm
I- Runway Width 20” / 508 mm
J - Width Between Runways(*) 36-1/2 - 50-1/2”
928 mm - 1286mm
K- Length of Runways 198” / 5029 mm
Min. Wheelbase @ Rated Capacity 140” / 3556 mm
Min. Wheelbase @ 75%Rated Capacity 120” / 3048 mm
Min. Wheelbase @ 50%Rated Capacity 100” /2540 mm
Min. Wheelbase @ 25%Rated Capacity 80” / 2032 mm
Locking Positions 17
Lock Spacing Every 4” / 102 mm
Lifting Time 60 Seconds
Standard Motor(**) 220 VAC / 60Hz 1 Ph.
* This dimension may be limited with the addition of rolling jacks. See Rolling
Jack Specifications on Separate page.
** Special Voltages Available upon Request.
The design, material and specifications are subject to change without notice.

9
CLEARANCES
HD LIGHT DUTY

54in
24in
1372mm
610mm
MINIMUM TO
MINIMUM TO
NEAREST BAY
NEAREST WALL
OR OBSTRUCTION

APPROACH

B. Place target on floor at column positions (NOT


1. Lift Location: Use architects plan and Engineers on column base plates) and record readings.
automatic level (transit) when available to locate lift. The
above shows clearances of a typical bay layout. Lift floor C. Find the highest of the four locations. Find the
area should be level. difference between the readings at each of the re-
maining three columns and the highest reading.
2. Ceiling or overhead clearance must be 80” plus height
of tallest vehicle. D. The difference is the estimated amount of shim
thickness needed at each column.
3. Estimating Column Shim requirements:
In the following section, the terms “highest” and “lowest” Note: Maximum shim thickness is 1/2” per column using
refer to elevation of floor. shims and anchors provided with lift.

A. Mark locations where lift columns will be posi- If no transit is available, floor slope can be determined by
tioned in bay. using a chalk line and level.

10
POWER UNIT LOCATION
IMPORTANT NOTE
The Power Unit can be located at either For the remainder of this instruction we will
“X” location shown below. It is important to illustrate the Power Unit mounted at the
locate the POWERSIDE Runway (with Cyl- DRIVER-SIDE (LEFT) FRONT Column - TOP
inder) on the SAME SIDE as the power unit ILLUSTRATION. For Power Unit at right rear,
location. rotate lift 180° leaving Approach Ramps and
Utility rails on the side of each Runway Front Tire Stops in original position.
MUST be installed to the inside.

11
STEP 3
( Column & Cross Tube Installation )

1. Place a chalk line on the floor according to the floor plan


layout. Pay attention to the Power Unit location. Locate and
stand the Columns at their respective locations. DO NOT
BOLT Columns down at this time. Use caution to prevent
the Columns from falling over. (See Fig. 3.1)

Fig 3.3

Fig 3.1

2. To estimate the shim requirements, place a target on


floor at each Column position and record the readings.
4. With the Columns standing and the Cross Tubes in
Find the highest of the four locations then find the differ-
position, install the Safety Ladders. Pass the Ladders
ence between each of the remaining Columns. This differ-
through the Column openings and drop down through the
ence is the estimated amount of shim thickness that will be
Slide Block guide slots on the cross tube until the Ladders
required at each Column. (See Fig. 3.2)
come to rest on the Base Plates. DO NOT BOLT Columns
down at this time. (See Fig. 3.4 - 3.5)

Fig 3.2

Note: The maximum shim thickness recommended by the


Fig 3.4
factory is no more than 1/2” per Column using shims and
anchors provided with the lift. A maximum shim thickness Fig 3.5
of 2” is possible by ordering optional Shim Plates. Contact
your authorized BendPak Distributor for ordering
information.

3. Using a forklift or crane, raise the Cross Tubes (making


sure the Plastic Slide Blocks are still in position) and drop
down into the top of the Columns. NOTE: The sheave win-
dows should be positioned inward and adjacent the Power
unit Column. (See Fig. 3.3)

12
5. The Columns and Cross Tubes will now be in position 2. Manually raise the Cross Tubes until the Primary
and spaced properly for the runways. Safety Locks engage and rest on the third or fourth lock
position or approximately 24” off the ground. It is impor-
6. Install the column TOP CAPS using the M16 x 2 Hex tant that the SLACK SAFETY LOCK IS CLEARED. The
Bolts, nuts & washers. Turn the jam nut on each Safety Slack Safety Lock must never rest on the Safety Ladder.
Ladder is touching the Ladder and the TOP CAP. (See Fig. 4.1).
NOTE: The Ladder must never rest on the base of the
column or damage to the lift will occur. Be sure to position
the Cable hole INWARD. (See Fig. 3.6 - 3.7)

Fig 4.1

Fig 3.6

Fig 4.2

Fig 3.7
Fig 4.3
STEP 4
( Raising The Cross Tubes ) 3. The Columns and Cross Tubes will now be in position
and spaced properly for the Runways. Be very careful not
1. Before proceeding it will be necessary to first raise the to disturb the Columns and Cross Tubes at this time as
Cross Tubes off the ground to facilitate Cable routing and they may tip over causing personal injury or harm.
final assembly. (See Fig. 4.4)

Fig 4.4

DANGER!
Be careful not to disturb the Columns and Cross Tubes
as they may tip over causing personal injury or harm

IMPORTANT NOTE !
It is important that the SLACK SAFETY LOCK IS
CLEARED. The slack safety lock must never
rest on the safety ladder.

13
STEP 5 Fig 5.4
( Powerside Runway Installation )

1. Locate the Powerside Runway easily identified by the


Cylinder and sheave roller mounting structures welded on
the underside. The Powerside Runway will be positioned
on the side of the lift where the power unit is installed.
(See Fig. 5.1)
Fig 5.1

2. Install Cylinder and Cable Block as shown.


(See Fig. 5.2-5.3) STEP 6
( Offside Runway Installation )
Fig 5.2
1. Position the Offside Runway on top of the Cross Tubes
with the Utility Rail located inside. (See Fig. 6.1)

Fig 5.3

Fig 6.1

3. Remove any pre-installed Cable Sheaves from the


Powerside Runway making sure to pay attention to the
order in which they are removed. (This will help at the time
of re-installation.) (See Page 14.)

4. Position the Powerside Runway on top of the Cross DANGER !


Tubes with the Utility Rail towards the center. The fitting DO NOT PROCEED with Cable installation or go near
holes located at the side of the Powerside Runway should the lift work area unless visual confirmation is made of
be adjacent to the Power Unit Column. Align the holes in ALL Safety Locks. ALL locks MUST be engaged before
the runway with the holes on the Cross Tubes and bolt proceeding. Failure to comply with these instructions may
together using four M12 x 1.75 x 90 hex bolts and washers. result in severe personal injury or death. (See page 12.)
Tighten to 80 ftl/lbs. (See Fig. 5.4)

14
Model Part # Description
A HD-14T 5595139 HD-14T 12 x 3,665mm, Cable "A"
B HD-14T 5595184 HD-14T 12 x 5,270mm, Cable "B"
C HD-14T 5595186 HD-14T 12 x 8,590mm, Cable "C"
D HD-14T 5595187 HD-14T 12 x 10,190mm, Cable "D"

15
STEP 7
( Cable / Sheave Installation )

1. Inspect Cables to insure proper lengths. All Cables


should have ID tags showing proper Cable lengths.
DANGER!
Failure to route lifting cables as described may lead to
serious personal injury and/or death to operator or
2. In order to install the Cables it is necessary to first
bystander and/or may cause damage to property.
extend the Hydraulic Cylinder. Remove both Cylinder port
plugs then use an air gun or come-along to extend the
Cylinder. STEP 8
(Cable Installation)
IMPORTANT! - Be careful not to damage the chrome rod
during this step. (See Fig. 7.1) 1. The Cylinder Flange Plate MUST be installed with
the Guide Assembly facing down, the welded on Spacer
towards the Cylinder and the Cylinder Retainer plate on
the outside of the guide. Lug ends of Cables start at
Cylinder. (See Fig. 8.1)
Fig 8.1

Fig 7.1
3. You must reinstall the Sheaves, and Pins in the same
order as they are removed. (See Fig. 7.2)

Fig 7.2 2. Route the threaded Cable ends through the ends of
each Cross Tube. Care must be taken when routing the
Lifting Cables to ensure they are routed below the Cross
Tube Mounting Bolts. (See Fig 8.2)

Fig 8.2

DANGER!
DO NOT PROCEED unless visual confirmation
is made of ALL Safety Locks. ALL Locks MUST
be engaged before proceeding. Failure to
comply with these instructions may result in 3. Route Cables over the Slack Safety Sheaves then to
severe personal injury or death. (See page 11.) the top of each Column. Secure using the M18 Hex Head
Nuts and Flat Washers. (See Fig. 8.3)

16
Fig 8.3 STEP 9
( Power Unit Installation )

1. . Mount the Power Unit, the Flex Tube Mount-


ing Bracket, the Vibration Dampener and the Air Valve
Mounting Bracket to the Power Unit Mounting Bracket us-
ing the M8 hex bolts and nylock nuts then fill the reservoir
with 12 quarts of 10-WT hydraulic oil or Dexron III auto-
matic transmission fluid. . (See Fig. 9.1)

4. Tighten each Nut until there is at least one inch of


threads protruding through the top of the nut. The Cables
will remain loose until start up and final Cable adjust-
ments are made. (See Fig. 8.4)

Fig 9.1

Fig 8.4

5. After routing the Cables double-check to make sure


all are properly positioned and remain within the grooves
of ALL Sheaves. (See Fig. 8.5 - 8.6) DANGER !
ALL WIRING MUST BE PERFORMED 
Fig 8.5 BY A LICENSED ELECTRICIAN.

Fig 8.6

DANGER!

DO NOT  PERFORM ANY MAINTENANCE OR
INSTALLATION OF ANY COMPONENTS WITH OUT
FIRST ENSURING THAT ELECTRICAL POWER HAS
BEEN DISCONNECTED AT THE SOURCE OR PANEL
AND CANNOT BE RE-ENERGIZED UNTIL ALL
MAINTENANCE AND/OR INSTALLATION
PROCEDURES ARE COMPLETED.
17
The standard Power Unit for your lift is 220 volt, 60HZ, single phase. All wiring must be performed
by a certified electrician only.
SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS.

WARNING !
DO NOT run Power Unit with no oil. Damage to pump can occur.
The Power Unit must be kept dry. Damage to Power Unit caused by water or other liquids such as
detergents, acid etc., is not covered under warranty.
Operate lift only between temperatures of 41 °- 104° F.

Improper electrical hook-up can damage motor and will not be covered under warranty.
Motor can not run on 50HZ without a physical change in motor.
Use a separate breaker for each Power Unit.
Protect each circuit with time delay fuse or circuit breaker.
For 208-230 volt, single phase, use a 25 amp fuse.
For 208-230 volt, three phase, use a 20 amp fuse.
For 380-440 volt, three phase, use a 15 amp fuse.

STEP 10
( Routing Hydraulic Hoses ) Install Fittings

1. Install the 90-degree Hydraulic Fitting to the POWER


PORT and the 90° Air Line Compression Fitting to the
RETURN PORT of the Power Unit and connect the Hoses
as described below. It will be necessary to remove the ship-
ping plugs from both ports prior to installing the Fittings.
(See Fig. 10.1 - 10.2)
Remove
Shipping Plugs
90° Air Line
Compression 90° O-Ring
Fitting Fitting

NOTE: Return Port may be on the same side as the Power


Port on some models.

Remove
Shipping Plugs
Return Port Power Port Fig. 10.1

Return
Port

Power
Port

NOTE:
Check the Power Unit to determine proper connection ports for Power and Return lines.
It will be necessary to remove shipping plugs from both ports prior to installing Fittings.
18
Fig 10.5

90° Air Line


Compression
Fitting 90° Air Line
Compression
Fitting

90° O-Ring
Fitting

5. Route both the Power Unit Hydraulic Hose and TWO (2)
lengths of Air Line through the Flex Hose. (See Fig. 10.6)

Fig 10.6
2. Remove the captive nut on the Compression Fitting.
Insert the Plastic Air line through the alignment sleeve and
into the end of the fitting until it bottoms out. Then tighten Air Line Hose
the nut on the fitting. (See Fig 10.3)

Flex Hose Power Hose

90° Hose End

6. Install the end of Flex Hose with the Straight Fitting on


Fig. 10.3 the Hydraulic Hose into the hole in the Powerside Runway
adjacent to the Power Unit. Install the end of the Flex Hose
3. Install the 90-degree Hydraulic Fitting in the port at the
with the 90° Fitting on the Hydraulic Hose in the Flex Hose
ram end of the Cylinder. On the pipe thread side of the Fitting
Bracket Assy. Tighten the plastic nuts securely.
it is recommended to use Teflon Tape or pipe sealer. DO
(See Fig 10.7)
NOT USE TEFLON TAPE on the JIC flared end.
(See Fig. 10.4 ) Fig. 10.7

Fig 10.4

90° Hydraulic
Fitting

4. Install the 90-degree Air Line Compression Fitting in the


port at the base, pinned end of the Cylinder. On the pipe
thread side of the Fitting, it is recommended to use Teflon
Tape or pipe sealer. (See Fig. 10.5)

19
7. Connect the hydraulic hose and air line as shown below STEP 11
making sure the hydraulic hose passes through the retain- ( Routing Air Lines)
ing rings. MAKE SURE HOSES ARE KEPT CLEAR OF
CABLES. There will be one air line hose left unconnected in 1. Mount the Push Button Air Valve Assembly on to the
this step. This air line will be used to activate the pneumatic power unit mounting bracket. The Push Button Air Valve
safety locks in the next step. See page 19 for Compression should be positioned away from the Power Side Ramp on
Fitting instructions. (See Fig. 10.8) the “out” side of the lift for operator safety. (See Fig 11.1)

Fig. 10.8 Fig. 11.1


Straight Hose End
Retaining Ring Air Supply In

Push Button
Air Valve
Assembly

Retaining Ring

2. Route the air line that was left unconnected in Step 10


8. Connect the straight end of the Power Unit Hydraulic to the 90° Air Line Compression Fitting of the Push Button
Line to the 90° Power Unit Fitting. Connect the Return Air Air Valve Assembly. (See Fig 11.2)
Line to the 90° Air Fitting. There will be one air line hose left
unconnected at this time. This air line hose will be used to Fig. 11.2
activate the pneumatic safety locks on the next page. (See
Fig. 10.9)

Fig 10.9

To Flex Hose

3. Once the air line has been connected with the Push
Button Air Valve, cut the air lines to length by following the
Safety Air Line Routing diagram located on Page 25 and
connect female branch “tee” fittings where needed.

NOTE:
MAKE SURE THE PUSH BUTTON AIR VALVE PORT
MARKED “INLET” IS FACING TOWARDS THE SOURCE
OF COMPRESSED AIR.

NOTE:
A FILTER/REGULATOR/LUBRICATOR MUST BE
INSTALLED ON AIR SUPPLY AT LIFT. FAILURE TO DO
SO WILL VOID THE WARRANTY.

20
SAFETY AIR LINE ROUTING
NOTE:
CUT THE PROVIDED 1/4” AIR LINE TUBING WITH A SHARP BLADE TO LENGTHS AS REQUIRED. TUBING MUST BE
CUT SQUARE WITH ALL PLASTIC BURRS REMOVED.

AIR TUBING ASSEMBLY:


SEE PAGE 19 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING.

CAUTION:
REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING
ITSELF. USE OF A DAMAGED AIR LINE MAY RESULT IN SAFETY LOCK FAILURE.

NOTE: FEED AIR LINE TUBING THROUGH THE RETAINER TUBING


ON THE INSIDE OF THE POWER SIDE RAMP

To Air Cylinder To Air Cylinder

“Tee”
Fitting
“Tee”
Fitting
WARNING!
PAY CAREFUL ATTENTION TO KEEP
Power
AIR LINE CLEAR OF ANY PINCH
Unit
Flex POINTS. IMPROPER ASSEMBLY MAY
Tube RESULT IN SAFETY LOCK FAILURE.
Push
Button Air
Valve Retainer
Tubing
WARNING!
AN MINIMUM AIR SUPPLY PRESSURE
OF 30 PSI OF 3 CFM WILL BE
REQUIRED FOR PROPER SAFETY
LOCK ACTIVATION.
Retainer
Tubing

WARNING!
A MAXIMUM OF 125 PSI IS ALLOWED
FOR THE AIR SAFETY LINES. FAILURE
TO REGULATE TO A MAXIMUM
“Tee” PRESSURE OF 125 PSI MAY RESULT
Fitting IN BURSTING OF THE AIR LINES
OR MALFUNCTION OF THE SAFETY
LOCKS

To Air Cylinder To Air Cylinder

NOTE: FEED AIR LINE TUBING THROUGH THE RETAINER TUBING


ON THE OUTSIDE OF THE CROSSTUBES

21
DANGER!

DO NOT  PERFORM ANY MAINTENANCE OR
INSTALLATION OF ANY COMPONENTS WITH OUT
FIRST ENSURING THAT ELECTRICAL POWER HAS
BEEN DISCONNECTED AT THE SOURCE OR PANEL
AND CANNOT BE RE-ENERGIZED UNTIL ALL
MAINTENANCE AND/OR INSTALLATION
PROCEDURES ARE COMPLETED.

IMPORTANT POWER-UNIT
INSTALLATION NOTES
n DO NOT run power unit with no oil. Damage to pump can occur.
n The power unit must be kept dry. Damage to power unit caused by water or other liquids such as
detergents, acid etc., is not covered under warranty.
n Improper electrical hook-up can damage motor and will not be covered under warranty.
n Motor can not run on 50HZ without a physical change in motor.
n Use a separate breaker for each power unit.
n Protect each circuit with time delay fuse or circuit breaker.
n For 208-230 volt, single phase, use a 25 amp fuse.
n For 208-230 volt, three phase, use a 20 amp fuse.
n For 380-440 volt, three phase, use a 15 amp fuse.

Installation and adjustment.


DO NOT attempt to raise vehicle until a thorough operation check has been completed.

All wiring must be performed by a certified electrician only.

Identify which Power Unit the lift was shipped with by looking on the data tag affixed to the Power Unit
motor head. if the model number begins with the letter “S” then use the “S” wiring diagrams.
If the model number begins with the letter “E” or “F” then use the “E” or “F” wiring diagrams.

SEE WIRING INSTRUCTIONS AFFIXED TO


MOTOR FOR PROPER WIRING INSTRUCTIONS.
22
23
STEP 12 STEP 13
( Power Unit Hook Up ) ( Inspecting The Slack Safety Springs )

1. Have a certified electrician run the power supply to


motor. Refer to the data plate found on the motor for
proper power supply and wire size.

The following steps involve the SLACK CABLE SAFETY


DEVICE and MAIN SAFETY. Failure to follow these
steps could result in serious injury or death in the event
of cable failure.

RISK OF EXPLOSION! 1. Inspect the ends of ALL SAFETY LOCK


This equipment has internal arcing or parts that may SPRINGS as shown. Make sure the spring ends are
sparkand should not be exposed to flammable vapors. secure at both ends. DO NOT ATTEMPT TO RAISE
Motor should not be located in a recessed area or below THE LIFT UNTIL THE SLACK SAFETY SPRINGS ARE
floor level. NEVER expose motor to rain or other damp ATTACHED AND THE ROLLERS ARE PULLED
environments. DAMAGE TO MOTOR CAUSED BY CLEAR FROM THE LADDER. (See Fig. 13.1)
WATER IS NOT COVERED UNDER WARRANTY.
Fig 13.1

IMPORTANT NOTE:
CAUTION Never operate the motor on line voltage
less than 208V. Motor damage may occur which is not
covered under warranty. Have a certified electrician run
appropriate power supply to motor. Size wire for 25amp
circuit. See Motor Operating Data Table.
IMPORTANT: Use separate circuit for each Power Unit
Protect each circuit with time delay fuse or circuit
breaker. For single phase 208-230V, use 25 amp fuse.
Three phase 208-240V, use 25 amp fuse. For three
phase 400V and above, use 15 amp fuse. All wiring
must comply with NEC and all local electrical codes.

Fig. 12.1 2. Repeat this step for each corner of the lift.

STEP 14
( Lift Start Up / Final Adjustments )

1. Make sure the power unit reservoir is full with 12


quarts of 10-WT hydraulic oil or Dexron-III automatic
transmission fluid.

2. Spray the inside of the Columns where the Slide


Blocks glide with a light lubricant or WD-40.

3. Test the Power Unit by pressing the push-button


switch. If the motor sounds like it is operating properly,
raise the lift and check all hose connections for leaks. If
the motor gets hot or sounds peculiar, stop and check all
electrical connections.

4. Before proceeding, double-check to make sure all


Cables are properly positioned within the grooves of ALL
sheaves. Make sure all Cable Sheave Retaining Pins
and/or clips are secure.
Typical Power Unit shown, controls and labels may vary.

24
5. Check to make sure that all Slack Safety Locks are
cleared and free. (See Fig. 14.1)
KEEP HANDS AND FEET CLEAR. Remove hands and
feet from any moving parts. Keep feet clear of lift when
lowering. Avoid pinch points.

9. Check all MAIN SAFETY LOCKS to make sure they


move freely and spring back to the lock position when
released. Lubricate all SAFETY PIVOT points with
WD-40 or equal.

10. Run the lift up and down a few times to insure that
the Locks are engaging uniformly and that the safety
release mechanisms are functioning. Re-adjust if
necessary.
Fig 14.1 STEP 15
(Anchoring The Columns)
6. Continue pressing the raise button until the Cables
get taught and the lift starts to move. IMPORTANT NOTE:
BendPak lifts are supplied with installation
7. Raise lift until the lift stops and lower until the safe- instructions and concrete fasteners meeting the
ties engage the top locking position. Adjust each ladder criteria as prescribed by the American National
Standard "Automotive Lifts - Safety Requirements for
so that each safety lock rests on the corresponding top Construction, Testing, and Validation" ANSI/ALI
lock position. Then adjust each Cable Nut so that each ALCTV-2011. Lift buyers are responsible for any
safety lock is at least ONE INCH above the Top Lock special regional structural and/or seismic anchoring
requirements specified by any other agencies and/or
Position. The Cable Nuts MUST be tightened until there codes such as the Uniform Building Code (UBC)
is at least one inch of threads protruding through the nut. and/or International Building Code (IBC).
(See Fig. 14.2)
1. Before proceeding, double check the measurements
Fig 14.2 and make certain that the bases of each Column are
square and aligned with the chalk line. Raise the lift up
and down and make sure it operates properly at the
locations prescribed by the markings on the floor.
(See Fig. 15.1)
Fig. 15.1

2. Using the Base plate on each Column as a guide,


drill each anchor hole approximately 4-1/2” deep using a
All cable nuts MUST be tightened on each end until there rotary hammer drill and 3/4” concrete bit.
is at least one inch of threads protruding through the nut. (See Fig. 15.2)
Failure to do so could result in serious injury or death.
Fig. 15.2
NOTE:
There will be initial stretching of the cables in the
beginning and/or with increased loads. Adjust the Cables
as outlined above a week after first use, then every
three to six months thereafter depending on usage
and/or to compensate for stretch.

8. After connecting the air supply, press the PUSH


BUTTON AIR VALVE and check that all Safety Locks
are functioning properly. Lower the lift by pressing the 3. After drilling, remove dust thoroughly from each hole
using compressed air and/or bristle brush. Make certain
push button air valve and power unit lowering valve that the Columns remain aligned with the chalk line.
simultaneously.
25
STEP 16
(Attaching the Approach Ramp /Tire Stops)

1. Install the Approach Ramps on the entry side of


ALWAYS WEAR SAFETY GOGGLES. the lift using the Top Pin Tube. (See Fig. 16.1)

4. Assemble the Washers and Nuts on the Anchors


then tap each hole with a hammer until the washer rests Fig 16.1
against Base Plate. Be sure that if shimming is required,
enough threads are left exposed. (See Fig. 15.3)

Fig 15.3

2. Install the Front Tire Stops at the forward side of the


5. If shimming is required, insert the shims as lift using the M14 x 2 hex bolts, nuts and washers.
necessary the base plate so that when the Anchor Bolts
(See Fig. 16.2)
are tightened, the Columns will be plumb. (See Fig. 15.4)

Fig 15.4

Fig 16.2

6. After any necessary shims are installed, tighten each


nut to 35-45 ft./lbs. IMPORTANT - If Anchor Bolts do not
hold when torqued to required amount, concrete must WARNING!
replaced. Saw cut and remove 24” x 24” square area Wheels Chock must be used on the rear wheels.
each Column base then re-pour with reinforced 2500 (See Fig 16.3)
concrete to a depth of six inches minimum, keying new
concrete under existing floor. (See Fig. 15.5)

Fig 15.5 Fig 16.3

26
STEP 17 Fig 17.2
(Leveling / Synchronizing)

1. Using an engineer’s automatic Level (transit), locate


the Level, at a convenient location in the shop that allows
an unobstructed view of all four corners of the runways.
Fig 17.1

11. Next, load vehicle onto the lift.

12. Raise the lift to full height. Listen and watch as the
primary safeties engage the safety ladder. Synchronize by
adjusting the cables so that all four latches click at same
time. Make necessary adjustments to the cables allowing
2. Follow the Level manufacturer’s instructions for compensation for stretch.
proper setup of the Level. Be sure it is adjusted level in
all directions. Safety locks may not engage at exactly the same time
when vehicles are being raised. They should be close.
3. Raise the lift approximately 30”- 40”. Then lower Be sure that all four corners have passed the SAME
the lift until all primary safeties are engaged in each Safety Ladder position before lowering lift on the safety
column and the runways are completely resting on the locks. NEVER lower lift on different Safety Lock position
primary safeties. or damage to the lift may result.

4. Place a Level target on the right/front corner of the 13. Install the four Cross tube Covers. (See Fig. 17.3)
runway. (See Fig. 17.1)

5. Beginning with “A” position, sight the level to the Hex Head
target and mark the number or the graduation on the inch Bolt Hex Nut
scale of the target that aligns to the cross hairs of the
Level. (See Fig. 17.1)
Note: Crosstube
Use a pencil, marking pen or attach a paper clip Cover
onto the target scale at the cross hair reference.

6. Next, move the target and place it at point “B” on the


runway. (See Fig. 17.1)
Fig 17.3
7. Rotate the Level and focus on the target scale.
STEP 18
8. Adjust the adjustment nut on the safety ladder bar at (Bleeding)
the top of the Column at “B” until the cross hairs of the
Level align to reference mark on the target scale. (See 1. Lift must be fully lowered before changing or adding
Fig. 17.1) fluid.
2. Raise and lower lift six times. The Cylinder is self-
9. Repeat steps locating the target assembly at points bleeding. After bleeding system, fluid level in Power Unit
“C” and “D” and adjusting Safety Ladders at each cor- reservoir may be down. Add more fluid if necessary to
responding Column until the reference mark on the target raise lift to full height. It is only necessary to add fluid to
scale is on the cross hairs of the Level. The Runways are Raise lift to full height.
now level at all four points. (See Fig. 17.1) 3. To pressure test, run lift to full rise and run motor
for approximately 3-seconds after lift stops. This will place
10. To complete the leveling procedures, lock each Safety pressure on the hydraulic system. Stop and check all
Ladder Jam nut tightly against bottom of Column Top fittings and hose connections. Tighten or reseal if
Plate. (See Fig. 17.2) required.

27
HD-9-12X-14 Rolling Jack Air Line Kit Installation
Part # 5174009
REV 01-06-09

28
Adapter Plate Required for HD-9,12,14

Adapter Plate Required for HD-9,12,14

29
POST-INSTALLATION CHECK-OFF Lifts-Safety Requirements for Operation, Inspection and
Maintenance.
• Shall display the lift manufacturer’s operating
n ­­
Columns properly shimmed and stable instructions; ALI/SM 93-1, ALI Lifting It Right safety
n Anchor
­­ Bolts tightened manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI AL-
Pivot / Sheave Pins properly attached
n­­ OIM-2000, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection and
­­ Electric power supply confirmed
n Maintenance; and in the case of frame engaging lifts, ALI/
Cables
­­
n adjusted properly LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide for
Safety
­­
n Locks functioning properly Frame Engaging Lifts; in a conspicuous location in the lift
Check
­­
n for hydraulic leaks area convenient to the operator.
Oil level
n­­ • Shall provide necessary lockout/tagout means for energy
L
­ ubrication of critical components
n­ sources per ANSI Z244.1-1982 (R1993), Safety Require-
n ­­
Check for overhead obstructions ments for the Lockout/Tagout of Energy Sources, before
n ­­
All Screws, Bolts, and Pins securely fastened beginning any lift repairs.
Surrounding area clean
n
• Shall not modify the lift in any manner without the prior
Operation, Maintenance and Safety Manuals
n
written consent of the manufacturer.
on site.
n Perform an Operational Test with a typical vehicle STEP 20

STEP 19
(Operation Instructions)

OWNER/EMPLOYER RESPONSIBILITIES

The Owner/Employer:

• Shall ensure that lift operators are qualified and that they
are trained in the safe use and operation of the lift using
the manufacturer’s operating instructions; ALI/SM01-1, ALI
Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips
card; ANSI/ALI ALOIM-2000, American National Standard
for Automotive Lifts-Safety Requirements for Operation,
Inspection and Maintenance; ALI/WL Series, ALI Uniform
Warning Label Decals/Placards; and in the case of frame
engaging lifts, ALI/LP-GUIDE, Vehicle
Lifting Points/Quick Reference Guide for Frame Engaging
Lifts.
(Lift Operation Safety)
• Shall establish procedures to periodically inspect the lift in
• DAILY inspect your lift. Never operate if it malfunctions or
accordance with the lift manufacturer’s instructions or ANSI/
if it has broken or damaged parts. Use only qualified lift ser-
ALI ALOIM-2000, American National Standard for Automo-
vice personnel and genuine BendPak parts to make repairs.
tive Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and The Employer shall ensure that lift
inspectors are qualified and that they are adequately trained
in the inspection of the lift.
WARNING!
• Shall establish procedures to periodically maintain the lift TO AVOID PERSONAL INJURY AND/OR PROPERTY DAM-
in accordance with the lift manufacturer’s instructions or AGE, PERMIT ONLY TRAINED PERSONNEL TO OPERATE
ANSI/ALI ALOIM-2000, American National Standard for Au- LIFT. AFTER REVIEWING THESE INSTRUCTIONS, PRAC-
tomotive Lifts-Safety Requirements for Operation, Inspec- TICE USING LIFT CONTROLS BY
tion and Maintenance; and The Employer shall RUNNING THE LIFT THROUGH A FEW UNLOADED
ensure that lift maintenance personnel are qualified and that CYCLES BEFORE LOADING VEHICLE ON LIFT. NEVER
they are adequately trained in the maintenance of the lift. RAISE JUST ONE END, ONE CORNER, OR ONE SIDE OF
• Shall maintain the periodic inspection and maintenance VEHICLE.
records recommended by the manufacturer or ANSI/ALI
ALOIM-2000, American National Standard for Automotive
30
• THOROUGHLY train all employees in use and care of lift, 5. After vehicle is raised to the desired height, lower the
using manufacturer’s instructions and “Lifting It Right” and lift onto the nearest Safety Lock. Do not allow Cables to
“Safety Tips” supplied with the lift. become slack. ALWAYS ENSURE ALL SAFETY LOCKS
ARE ENGAGED before entering work area.
• NEVER allow unauthorized or untrained persons to
position vehicle or operate lift.
NOTE:
ALLOW (2) SECONDS BETWEEN MOTOR STARTS.
• PROHIBIT unauthorized persons from being in shop
FAILURE TO COMPLY MAY CAUSE MOTOR BURNOUT.
area while lift is in use.

• DO NOT permit anyone on lift or inside vehicle when it is


either being raised or lowered.

• ALWAYS keep area around lift free of tools, debris,


grease and oil.

• NEVER overload lift. Capacity of lift is shown on


nameplate affixed to the lift.

• DO NOT stand in front of the vehicle while it is being


DANGER!
positioned in lift bay. VISUALLY CONFIRM THAT ALL PRIMARY SAFETY
LOCKS ARE ENGAGED BEFORE ENTERING WORK
• DO NOT block open or override self-closing lift controls; AREA. SUSPENSION COMPONENTS USED ON THIS
they are designed to return to the “Off” or Neutral position LIFT ARE INTENDED TO RAISE AND LOWER LIFT
when released. ONLY AND ARE NOT MEANT TO BE LOAD HOLDING
DEVICES. REMAIN CLEAR OF ELEVATED LIFT UNLESS
• ALWAYS remain clear of lift when raising or lowering VISUAL CONFIRMATION IS MADE THAT ALL PRIMARY
vehicles. SAFETY LOCKS ARE FULLY ENGAGED AND THE LIFT
IS LOWERED ONTO THE SAFETY LOCKS, REFER TO
• ALWAYS use safety stands when removing or installing INSTALLATION/OPERATION MANUAL FOR PROPER
heavy components.
SAFETY LOCK PROCEDURES AND/OR FURTHER
• DO NOT go under raised vehicle if safety locks are not INSTRUCTION.
engaged.

• NEVER LEAVE LIFT IN ELEVATED CONDITION


unless all Safety Locks are engaged.

• AVOID excessive rocking of vehicle while on lift.

• ALWAYS CLEAR AREA if vehicle is in danger of falling.

• ALWAYS REMOVE tool trays, stands, etc. before lower-


ing lift.

• ALWAYS RELEASE safety locks before attempting to


lower lift.

• DO NOT position yourself between a wall and the lift.


If the vehicle falls in that direction, you may be severely
injured or killed.

To Raise Lift;
1. Position vehicle tires in the center of each Runway.

2. Set parking brake and use Wheel Chocks to hold


vehicle in position.

3. Before raising vehicle, be sure all personnel are clear


of the lift and surrounding area. Pay careful attention to
overhead clearances.

4. Raise the lift to the desired height by pressing the


push button on the power unit.
31
2. Check all Cable connections, bolts and pins to
ensure proper mounting.

3. Lubricate Safety Lock pivot points with general pur-


WARNING! pose oil or WD-40.
WHEN LOWERING THE LIFT PAY CAREFUL ATTEN-
TION THAT ALL PERSONNEL AND OBJECTS ARE KEPT
CLEAR. ALWAYS KEEP A VISUAL LINE OF SIGHT ON
MONTHLY MAINTENANCE
1. Check Safety Locks to ensure they are in good
THE LIFT AT ALL TIMES. ALWAYS MAKE SURE THAT operating condition. Lubricate locking latch shafts. Push
ALL LOCKS ARE DISENGAGED. IF ONE OF THE LOCKS release arm several times for oil to penetrate pivot points.
INADVERTENTLY LOCKS UPON DESCENT THE VEHICLE
MAY DISMOUNT CAUSING PERSONAL INJURY OR 2. Check equalizer cable tension. Adjust per lift installation
DEATH. instructions.

To Lower Lift; 3. Check all Cables for excessive signs of wear.


1. Before lowering vehicle, be sure all personnel are 4. Make a visual inspection of ALL MOVING PARTS
clear of the lift and surrounding area. Pay careful atten- and check for excessive signs of wear.
tion to overhead clearances. Ensure all tools and equip-
ment have been cleared from under the lift.
• Always call local service representative if electrical
problems develop.
2. Raise the lift off of the Safety Locks by pressing the
push button on the Power Unit. Make sure you raise the • Always replace ALL FAULTY PARTS before lift is put
lift by at least two inches to allow adequate clearance for back into operation.
the locks to clear.
• Every 3 Months: Check anchor bolt torque. Anchors
3. Press the push button air safety valve and HOLD. should be torqued to 90 ft/lbs.

4. Push the LOWERING HANDLE on the Power Unit • Semi-Annually: Check fluid level of lift power unit and
until the lift has descended completely. refill if required per lift installation instructions.

• Replace all caution, warning or safety related decals


on the lift if unable to read or missing. Reorder labels
from BendPak.
CAUTION! • Refer to ANSI/ALI ALOIM booklet for periodic
IF YOU ARE NOT COMPLETELY FAMILIAR WITH AUTO- inspection checklist and maintenance log sheet.
MOTIVE LIFT MAINTENANCE PROCEDURES; STOP AND
CONTACT THE MANUFACTURER FOR INSTRUCTIONS.
TO AVOID PERSONAL INJURY, PERMIT ONLY QUALIFIED
PERSONNEL TO PERFORM MAINTENANCE ON THIS
EQUIPMENT.

DAILY MAINTENANCE
1. Make a visual inspection of ALL MOVING PARTS and
check for excessive signs of wear.

2. Check safety locks to ensure they are in good operating


condition.

3. Check cables and sheaves for wear. Replace worn


parts as required with genuine BendPak parts.

4. Inspect adapters for damage or excessive wear. Re-


place as required with genuine BendPak parts.

WEEKLY MAINTENANCE
1. Lubricate all Sheave and rollers with general
purpose oil.

32
WIRE ROPE INSPECTION AND MAINTENANCE

t Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT
USE LIFT WITH DEFECTIVE / WORN CABLES.

t Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when
each wire strand is lubricated both internal and external. Excessive wear will shorten the life of the wire rope. The factory
suggested wire rope lubricant that penetrates to the core of the rope and provides long-term lubrication between each
individual strand is 90-WT gear oil or ALMASOL® Wire Rope Lubricant. In order to make sure that the inner layers of the rope
remain well lubricated, lubrication should be carried out at intervals not exceeding three months during operation.
­
t All sheaves and guide rollers in contact with the moving rope should be given regular visual checks for surface wear
and lubricated to make sure that they run freely. This operation should be carried out at appropriate intervals generally not
exceeding three months during operation. For all sheave axles, the factory recommends standard wheel bearing grease.
For all sheaves and/or guide rollers, the factory recommends 90-WT gear oil or similar heavy lubricant applied by any
method including pump / spray dispensing, brush, hand and/or swabbing.
.
HOW OFTEN TO INSPECT
t Lifting cables should be visually inspected at least once each day when in use, as suggested by American Petroleum
Institute (API) RP54 guidelines.

t Any lifting cables that have met the criteria for removal must be immediately replaced.

WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES


t Lifting cables should be removed from service when you see six randomly distributed broken wires within any one lay
length, or three broken wires in one strand within one lay length.
­

OTHER REASONS TO REPLACE LIFTING CABLES


t Corrosion that pits the wires and/or connectors.
t Evidence of kinking, crushing, cutting, bird-caging or a popped core.
t Wear that exceeds 10% of a wire’s original diameter.
t Evidence of heat damage.
­
HOW TO FIND BROKEN WIRES
t The first step is to relax your rope to a stationary position and move the pick-up points off the sheaves. Clean the
surface of the rope with a cloth — a wire brush, if necessary — so you can see any breaks.

t Flex the rope to expose any broken wires hidden in the valleys between the strands.

t Visually check for any broken wires. One way to check for crown breaks is to run a cloth along the rope to check for
possible snags.

t With an awl, probe between wires and strands and lift any wires that appear loose. Evidence of internal broken wires
may require a more extensive rope examination.

33
34
35
Safe Lift Operation
Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other
lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely
you can insure that your shop is profitable, productive and safe.
Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift.

TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO:


t Proper positioning of the vehicle on the runway. (See manufacturers minimize wheel base loading requirements.)

t Use of the operating controls.

t Understanding the lift capacity.

t Proper use of jack stands or other load supporting devices.

t Proper use, understanding and visual identification of safety lock devices and their operation.

t Reviewing the safety rules.

t Proper housekeeping procedures (lift area should be free of grease, oil, tools, equipment, trash, and other debris)

t A daily inspection of the lift should be completed prior to its use. Safety devices, operating controls, lift arms and
other critical parts should be inspected prior to using the lift.

t All maintenance and repairs of the lift should be completed by following the manufacturer’s requirements. Lift repair
parts should meet or exceed OEM specifications. Repairs should only be completed by a qualified lift technician.

t The vehicle manufacturer’s recommendations should be used for spotting and lifting the vehicle.

LIFT OPERATION SAFETY

t It is important that you know the load limit. Be careful that you do not overload the lift . If you are unsure what the
load limit is, check the data plate found on one of the lift columns or contact the manufacturer.

t The center of gravity should be followed closely to what the manufacturer recommends.

t Always make sure you have proper overhead clearance. Additionally, check that attachments, (vehicle signs,
campers, antennas, etc.) are not in the way.

t Be sure that prior to the vehicle being raised, the doors, trunk, and hood are closed securely

t Prior to being raised, make sure there is no one standing closer than six feet from the lift

t After positioning the vehicle on the lift runways, set the emergency brake, make sure the ignition is off, the doors are
closed, overhead obstructions are cleared, and the transmission is in neutral.

t Double check that the automatic chock devices are in position and then when the lift is raised, observe the chocks

t Put pads or adapters in the right position under the contact points that have been recommended

t The lift should be raised just until the vehicle’s wheels are about one foot off the ground. If contact with the vehicle is
uneven or it appears that the vehicle is not sitting secure, carefully lower the lift and readjust.

t Always consider potential problems that might cause a vehicle to slip, i.e., heavy cargo, undercoating, etc.

t Pay attention when walking under a vehicle that is up on the hydraulic lift.

36
t DO NOT leave the controls while the lift is still in motion.

t DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position.

t DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered.

t REMAIN CLEAR of lift when raising or lowering vehicle.

t DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive
weight shift.

t DO NOT lower the vehicle until people, materials, and tools are clear

t ALWAYS INSURE that the safeties are engaged and lowered on to the safety ladders before any attempt is made to work
on or near vehicle.

t Some vehicle maintenance and repair activities may cause the vehicle to shift. Follow the manufacturer’s guidelines
when performing these operations. The use of jack stands or alternate lift points may be required when completing
some repairs.

t READ AND UNDERSTAND all safety warning procedures before operating lift.

t KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of lift when lowering.
Avoid pinch points.

t ONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be kept away from work area.
Never let non-trained personnel come in contact with, or operate lift.

t USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the
manufacturer.

t DO NOT override self-closing lift controls.

t CLEAR AREA if vehicle is on danger of falling.

t STAY ALERT. Watch what you are doing. Use common sense. Be aware.

t CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any condition that may
affect its operation. Do not use lift if any component is broken or damaged.

t NEVER remove safety related components from the lift. Do not use lift if safety related components are damaged or
missing.

t When the lift is being lowered, make sure everyone is standing at least six feet away.

t Be sure there are no jacks, tools, equipment, left under the lift before lowering.

t Always lower the vehicle down slowly and smoothly.

37
LIFT WILL NOT RAISE

POSSIBLE CAUSE
1. Air in oil, (1,2,8,13)
2. Cylinder binding, (9)
3. Cylinder leaks internally, (9)
4. Motor run backward under pressure, (11)
5. Lowering valve leaks, (3,4,6,10,11)
6. Motor runs backwards, (7,14,11)
7. Pump damaged, (10,11)
8. Pump won’t prime, (1,8,13,14,3,12,10,11)
9. Relief valve leaks, (10,11)
10. Voltage to motor incorrect, (7,14,11)

REMEDY INSTRUCTION
1. Check for proper oil level. . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw
in the reservoir with the lift all the way down.

2. Bleed cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Installation Manual

3. Flush- Release valve to get rid of. . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing
possible contamination it to run for 15 seconds.

4. Dirty oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . Replace oil with clean Dexron ATF.

5. Tighten all fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten fasteners to recommended torques.

6. Check for free movement of release. . . . . . . . . . . . . . . . . . . If handle does not move freely, replace bracket
or handle assembly.

7. Check motor is wired correctly. . . . . . . . . . . . . . . . . . . . . . . Compare wiring of motor to electrical diagram on
drawing.

8. Oil seal damaged or cocked . . . . . . . . . . . . . . . . . . . . . . . . .Replace oil seal around pump shaft.

9. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Lift Manufacturer.

10. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

11. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

12. Check pump-mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . Bolts should be 15 to 18 ft. lbs.

13. Inlet screen clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean inlet screen or replace.

14. Check wall outlet voltages and wiring . . . . . . . . . . . . . . . . . .Make sure unit and wall outlet are wired properly.

38
MOTOR WILL NOT RUN

POSSIBLE CAUSE
1. Fuse blown, (5,2,1,3,4)
2. Limit switch burned out, (1,2,3,4)
3. Microswitch burned out, (1,2,3,4)
4. Motor burned out, (1,2,3,4,6)
5. Voltage to motor incorrect, (2,1,8)

REMEDY INSTRUCTION
1. Check for correct voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .Compare supply voltage with voltage on motor
name tag. Check that the wire is sized correctly.
N.E.C. table 310-12 requires AWG 10 for 25 Amps.

2. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . .Compare wiring of motor to electrical diagram on
drawing.

3. Don’t use extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . According to N.E.C. : “ The size of the conductors…
should be such that the voltage drop would not exceed
3% to the farthest outlet for power…” Do not run motor
at 115 VAC – damage to the motor will occur.

4. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replace with new part.

5. Reset circuit breaker/fuse . . . . . . . . . . . . . . . . . . . . . . . . . .Reset circuit breaker/fuse.

6. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

7. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Installation Manual.

8. Check wall outlet voltage and wiring . . . . . . . . . . . . . . . . . . Make sure unit and wall outlet is wired properly. Motor
must run at 208/230 VAC.

LIFT LOWERS SLOWLY OR NOT AT ALL

POSSIBLE CAUSE
1. Cylinders binding, (1)
2. Release valve clogged, (5,4,2,3)
3. Pressure fitting too long, (6)

REMEDY INSTRUCTION
1. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Lift Manufacturer.

2. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

3. Return for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return for repair.


4. Check oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use clean 10-WT hydraulic oil or Dexron-III automatic
transmission fluid only. If ATF is contaminated, replace
with clean ATF and clean entire system.

5. Clean release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wash release valve in solvent and blow out with air.

6. Replace fitting with short thread lead . . . . . . . . . . . . . . . . . Replace fitting with short thread lead.

39
WILL NOT RAISE LOADED LIFT

POSSIBLE CAUSE
1. Air in oil, (1,2,3,4)
2. Cylinder binding, (5)
3. Cylinder leaks internally, (5)
4. Lift overloaded, (6,5)
5. Lowering valve leaks, (7,8,1,5,9)
6. Motor runs backwards, (10,12,9)
7. Pump damaged, (5,9)
8. Pump won’t prime, (1,2,3,4,5,11,9)
9. Relief valve leaks, (8,5,9)
10. ­Voltage to motor incorrect, (10,12,5)

REMEDY INSTRUCTION
1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw in the
reservoir [with the lift all the way down.

2. Check/Tighten inlet tubes . . . . . . . . . . . . . . . . . . . . . . . . . . Replace inlet hose assembly.

3. Oil seal damaged or cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal and install.

4. Bleed cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Installation Manual.

5. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Lift Manufacturer.

6. Check vehicle weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compare weight of vehicle to weight limit of the lift.

7. Flush release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing it to
run for 15 seconds.

8. Replace with new part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new part.

9. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

10. Check motor is wired correctly . . . . . . . . . . . . . . . . . . . . . . Compare wiring of motor to electrical diagram on
power unit drawing.

11. Inlet screen clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean inlet screen or replace.

12. Check wall outlet voltage and wiring . . . . . . . . . . . . . . . . . . Make sure unit and wall outlet is wired properly.

IMPORTANT
If vehicle becomes stranded in the air, follow all operation instructions as shown on pages 30, 31, and 35. If after observ-
ing that all mechanical locks are released and the lift still fails move following all standard operating procedures, immediately
stop using the lift and contact factory or factory approved service center for further instructions.

40
LIFT WILL NOT STAY UP
POSSIBLE CAUSE
1. Air in oil, (1,2,3)
2. Check valve leaks, (6)
3. Cylinders leak internally, (7)
4. Lowering valve leaks, (4,5,1,7,6)
5. Leaking fittings, (8)

REMEDY INSTRUCTION
1. Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The oil level should be up to the bleed screw in the
reservoir with the lift all the way down.

2. Oil seal damaged and cocked . . . . . . . . . . . . . . . . . . . . . . . . Replace oil seal around pump shaft.

3. Bleed cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to Installation Manual.

4. Flush release valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold release handle down and start unit allowing it to
run for 15 seconds.

5. Replace with new valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace with new valve.

6. Return unit for repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return unit for repair.

7. See Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Lift Manufacturer.

8. Check complete hydraulic system for leaks. . . . . . . . . . . . . . .Tighten all hydraulics fittings and inspects all hoses.

41
Grease Port / Lubrication Locations

Lubricate
Once A Week

Torque Recommendations
VALUES ARE STATED IN FOOT POUNDS (ft-lb)

SAE 0-1-2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW
CLASS 4.8 CLASS 8.8 CLASS 10.9 CLASS 12.9
Bolt Size Bolt Size
(SAE) (Metric)
1/4-20 M6 x 1.0 6 10 14 13
5/16-18 M8 x 1.25 12 19 29 31.4
3/8-16 M10 x 1.50 20 33 47 62
7/16-14 32 54 78
1/2-13 M12 x 1.75 47 78 119 108
9/16-12 M14 x 2.00 69 114 169 173
5/8-11 M16 x 2.00 96 154 230 269
3/4-10 M18 x 2.50 155 257 380 372
7/8-9 M22 x 2.50 206 382 600 716
3/4 Anchor Bolts 75 MIN 110 MAX

42
MAINTENANCE RECORDS

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

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____________________________________________________________________

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____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

____________________________________________________________________

43
44
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5245364 05/03/2013 TM 00593
11
3

10 1

DETAIL A
SCALE 1 : 2
6

45
ITEM PART DESCRIPTION QTY. REV
NO. NUMBER
1 5215596 HD-14 CROSSTUBE ASSEMBLY, SMALL WINDOW 1 A
2 5215595 HD-14 CROSSTUBE ASSEMBLY, LARGE WINDOW 1 A
2 3 5600639 HD-7P/7500BLX/9STX/9XW/14T POWER POST WELDMENT 1 A
4 5600640 HD-7P/7500BLX/9STX/9XW/14T OFF SIDE POST WELDMENT 3 A
5 5215203 HD-14T POWER SIDE RAMP ASSEMBLY 1 L
6 5600069 HD-14 OFFSIDE RAMP WELDMENT 1 F
8 7 5600417 HD-14T SERIES SAFETY LADDER WELDMENT 4 A
8 5215104 HD/S-14 SERIES DRIVE UP RAMP ASSEMBLY 2 G
9 5535303 NUT M20 x 2.5 4 -
10 5545343 WASHER, M20 FLAT 4 -
11 5535017 NUT M20 x 2.5 NL 4 -
DO NOT SCALE DRAWING NAME DATE
DRAWN TM 05/03/2013 1645 LEMONWOOD DR.
7 DIMENSIONS ARE IN MM SANTA PAULA, CA 93060
CHECKED
THIRD ANGLE PROJECTION
TITLE:
HD-14T LIFT
SUPERSTRUCTURE
SIZE DWG. NO. REV
NOTE: UNLESS OTHERWISE SPECIFIED.

MATERIAL:
--- PROPRIETARY AND CONFIDENTIAL
SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS A 5245264 A
1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING --- THE SOLE PROPERTY OF BENDPAK INC. ANY
NEXT ASSEMBLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
2. THREAD M20 HARDWARE ONTO LADDER BOLTS AS SHOWN 5260421 PROHIBITED. SCALE: 1:40 SHEET 1 OF 1
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5250157 05/09/2013 TM 00593
20
4
2

DETAIL A 3
SCALE 1 : 8 8 9

7
23 17
1
16
10
25 ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5700072 WHEEL CHOCK 2 A
19 2 5174094 PARTS BAG HD/HDS-14 SERIES 1 E
3 5505009 HD/HDS-14 DRIVE UP RAMP PIN 2 D
14 4 5215096 PUSH BUTTON AIR ASSEMBLY 1 E
5 5570050 FLEX TUBE ASSEMBLY 1320mm 1 B
24 11 6 5715003 POWER UNIT VIBRATION DAMPENER 1 B
7 5700032 TIRE STOP 2 B
8 5700029 HD-SERIES FLEX TUBE BRACKET PLATE 1 F
9 5700033 HD-SERIES FLEX TUBE ANGLE 1 E

46
12 15 10 5595139 HD-14T CABLE ASSY Ø12 x 3665mm ST 1 B
22 11 5595184 HD-14T CABLE ASSY Ø12 x 5270mm ST 1 B
12 5595186 HD-14T CABLE ASSY Ø12 x 8590mm ST 1 B
13 13 5595187 HD-14T CABLE ASSY Ø12 x 10190mm ST 1 B
18 14 5570795 1/4" POLY-FLO TUBING 20000mm* -
21 PL-6000/6000X, HD-14T HYD. HOSE
31 15 5570025 ASSEMBLY Ø6.4 x 3685mm 1 C
16 5535011 NUT M22 x 2.5 NL 4 -
17 5545345 WASHER M22 x 50mm FLAT 4 B
LIGHT/MEDIUM DUTY 4 POST FOOT
28 18 5736677 PLATE 4 A
B 19 5530456 AB 3/4" x 4 - 3/4" 16 -
20 5600406 HD-14T/HDS-14 TOP PLATE WELDMENT 4 B
32 21 5900037 HD-14 INSTALLATION MANUAL 1 -
27 22 5900147 SAFETY MANUAL ALI / SM 93-1 1 -
23 5900151 BENDPAK #90 WARRANTY CARD 1 -
ALIGN OIM OPERATION INSPECTION &
24 5900152 1 -
MAINTENANCE
29 25 5905151 SAFETY TIPS CARD ALI-ST 90 1 -
26 5905465 MANUFACTURER LABEL 1 -
27 5930605 4 POST SERIAL TAG 1 -
26 28 5905940 PRODUCT DATA LABEL 1 -
29 5905402 MAX CAP DANGER 9K 1 -
30 5905103 WARNING ALI/WL 200 1 -
31 5900153 ALI SAFETY INSTRUCTIONS STICKER 1 -
32 5905200 4 POST DECAL KIT, LESS ALI 1 A
30 DO NOT SCALE DRAWING NAME DATE
NOTE: UNLESS OTHERWISE SPECIFIED. DRAWN TM 05/09/2013 1645 LEMONWOOD DR.
DETAIL B DIMENSIONS ARE IN MM SANTA PAULA, CA 93060
1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING SCALE 1 : 12 CHECKED
2. INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT THIRD ANGLE PROJECTION
TITLE:
3. THREAD 5535011 WITH 5545345 ONTO CABLES FOR SHIPMENT
4. HOSES AND CABLES IN REPRESENTATIONAL FORM PARTS BOX HD-14T
5. (*) LENGTH FOR REFERENCE ONLY SIZE DWG. NO. REV
6. ALL LABELS TO BE APPLIED TO POSTS AFTER PAINTING. SEE

MATERIAL:
--- PROPRIETARY AND CONFIDENTIAL
SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS A 5250191 A
RECEIVED LIFT FOR PLACEMENT --- THE SOLE PROPERTY OF BENDPAK INC. ANY
NEXT ASSEMBLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
7. 5930605 AND 5215637 TO BE ADDED BY REQUEST ONLY 5260421 PROHIBITED. SCALE: 1:35 SHEET 1 OF 1
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C ADDED (20) 5545535 12/22/2009 AC 00326
C-001 UPDATED NEXT ASSEMBLY 02/22/2010 AC 00333
13 D ADDED (4) 5545010 AND (4) 5545349 06/15/2010 AC 00366
D-001 UPDATED NEXT ASSEMBLY 06/07/2011 TM 00456
REPLACED 5550004 WITH 5550089, 5550489
E WITH 5550395, UPDATED NEXT ASSEMBLIES 10/29/2013 TM 00593

12

3 15
21
14
22
11

16
4
DETAIL C 6
SCALE 1 : 8
17 8
20 9

DETAIL D 7
10 SCALE 1 : 8

47
19

18 ITEM NO PART NUMBER DESCRIPTION QTY REV


DETAIL B 1 5530756 HHB M6 x 1 x 25 8 -
DETAIL E 2 5535357 NUT M6 x 1.0 NL 8 -
SCALE 1 : 4 3 5535001 NUT M8 x 1.25 NL 4 -
SCALE 1 : 4 4 5545340 WASHER M8 x24 FLAT 4 -
5 5530010 HHB M8 x 1.25 x 25 4 B
6 5530009 HHB M12 x 1.75 x 90 CL8.8 4 -
7 5545201 WASHER, M12 SPRING LOCK 4 -
1 8 5545347 WASHER, M12 FLAT WASHER 4 -
9 5535354 NUT M12 x1.75 4 -
10 5550106 FTG ELB -04 JIC-06 NPT 1 -
2 11 5550395 FTG TEE -04 COMP x -04 COMP x -04 COMP 3 -
12 5550089 FTG -04 COMP x -06 NPT 2 -
13 5550008 FTG ELB -04 JIC -06L ORB 1 -
14 5505032 ROTOR CLIP 18mm SS 4 -
15 5530107 HHB M14 x 2.0 x 40 4 -
16 5535107 NUT M14 x 2.0 4 -
DETAIL A 17 5545009 WASHER, Ø4.3 x Ø9mm x 0.8mm 2 -
18 5530008 SHCS M4 x 0.7mm x 12mm 2 -
SCALE 1 : 4 19 5535010 Nut, M4 X 0.7 2 -
20 5545535 C WASHER SHIM FOR LIFTS 20 -
21 5545010 WASHER M14 x 28 FLAT 4 -
22 5545349 WASHER M14 x 22 SL 4 -
DO NOT SCALE DRAWING NAME DATE
DRAWN AC 08/08/2008 1645 LEMONWOOD DR.
DIMENSIONS ARE IN MM SANTA PAULA, CA 93060
CHECKED
THIRD ANGLE PROJECTION
TITLE:
NEXT ASSEMBLY PARTS BAG
5250143 HD/HDS-14 SERIES
5250144 SIZE DWG. NO. REV
5250191

MATERIAL:
--- PROPRIETARY AND CONFIDENTIAL
NOTE: UNLESS OTHERWISE SPECIFIED. 5250194 SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS A 5174094 E
--- THE SOLE PROPERTY OF BENDPAK INC. ANY
5250195 REPRODUCTION IN PART OR AS A WHOLE WITHOUT
1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE WRITTEN PERMISSION OF BENDPAK INC. IS
5250196 PROHIBITED. SCALE: 1:30 SHEET 1 OF 1
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C REPLACED 5590175 WITH 5590240 03/03/2009 AC 00262
C-001 UPDATED NEXT ASSEMBLY 07/15/2009 AC 00241
C-002 UPDATED NEXT ASSEMBLY 07/27/2009 AC 00249
C-003 UPDATED NEXT ASSEMBLY 09/09/2009 AC 00300
D UPDATED NEXT ASSEMBLY, ADDED 5550486 02/24/2010 AC 00333
D-001 UPDATED NEXT ASSEMBLY 01/21/2011 TM 00439
D-010 UPDATED NEXT ASSEMBLIES 07/24/2013 TM 00611
E REPLACED 5550481 WITH 5550087 10/29/2013 TM 00593

3
1

48
5

ITEM NO PART NUMBER DESCRIPTION QTY REV


7 1 5700031 ZERO ANGLE MTG BRACKET 1 C
2 5590240 PUSH BUTTON AIR VALVE 1 A
3 5530043 SHCS M3 x 0.5 x 30 2 -
4 5545024 WASHER M3 x 9mm 2 -
5 5535020 NUT M3 x 0.5 NL 2 -
6 5550087 FTG -04 COMP x -02 NPT 1 -
7 5550486 FTG NPL -02 NPT x -04 F NPT 1 -
DO NOT SCALE DRAWING NAME DATE
DRAWN AC 3/14/2008 1645 LEMONWOOD DR.
DIMENSIONS ARE IN MM SANTA PAULA, CA 93060
CHECKED
THIRD ANGLE PROJECTION
TITLE:
PUSH BUTTON AIR ASSEMBLY
SIZE DWG. NO. REV
NOTE: UNLESS OTHERWISE SPECIFIED.
HD/HDS/HDSO SIZE:

NEXT ASSEMBLY MATERIAL: --- PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS A 5215096 E
SERIES --- THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
1. ASSEMBLE ITEMS AS SHOWN 5250118 THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED. SCALE: 2:3 SHEET 1 OF 1
5250249
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49
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50
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51
For Parts Or Service
Contact:

BendPak Inc. / Ranger Products


1645 Lemonwood Dr.
Santa Paula, CA. 93060
­­­­­­
Tel: 1-805-933-9970
Toll Free: 1-800-253-2363
Fax: 1-805-933-9160

www.bendpak.com

p/n 5900037

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